204-05-Vehicle Dynamic Suspension 204-05

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204-05-1 Vehicle Dynamic Suspension 204-05-1

SECTION 204-05 Vehicle Dynamic Suspension


VEHICLE APPLICATION:2008.50 Mondeo
CONTENTS PAGE

DESCRIPTION AND OPERATION


Vehicle Dynamic Suspension............................................................................................. 204-05-2

REMOVAL AND INSTALLATION


Front Suspension Height Sensor........................................................................................ 204-05-5
Rear Suspension Height Sensor........................................................................................ 204-05-6
Vehicle Front Vertical Accelerometer.................................................................................. 204-05-7
Vehicle Rear Vertical Accelerometer.................................................................................. 204-05-8
204-05-2 Vehicle Dynamic Suspension 204-05-2
DESCRIPTION AND OPERATION

Vehicle Dynamic Suspension


System overview

2
3
2

E81671

Item Description
1 Front adaptive shock absorbers
2 Front vertical acceleration sensors
3 Front suspension height sensors

2008.50 Mondeo 1/2009 G549050en


204-05-3 Vehicle Dynamic Suspension 204-05-3
DESCRIPTION AND OPERATION

1 2 3

E81672

benefit of potentially shorter stopping distances on


Item Description
rough road surfaces.
1 Rear adaptive shock absorbers
2 Rear vertical acceleration sensor
3 Adaptive damping module
4 Rear suspension height sensors
The active suspension provides improved handling,
comfort and stability by continuously adjusting the
adaptive shock absorber properties to the current
road and driving conditions. In conjunction with the
anti-lock brake system (ABS) the system offers the

2008.50 Mondeo 1/2009 G549050en


204-05-4 Vehicle Dynamic Suspension 204-05-4
DESCRIPTION AND OPERATION
acceleration sensors and the front and rear
suspension height sensors.
With the information received the adaptive damper
module monitors the heave, roll, pitch, cornering,
3
braking and acceleration of the vehicle. Then,
depending on the suspension mode selected by
2
the driver, the module calculates the best action
for each adaptive shock absorber within 2 ms.
1
Depending on the suspension mode selected, the
adaptive damping module will send an electrical
E81673
current to each damper in a range between 0.29A
for comfort and 1.6A for sport.
Item Description
1 Comfort
2 Normal
3 Sport
Located in the floor console is the switch for the
driver to choose one of the following suspension
modes, comfort, normal and sport. The indicator
in the switch will be illuminated and a text message,
indicating the chosen suspension mode, will also
appear in the instrument cluster for a few seconds.

E81674

The suspension system will be set to a fail safe


mode if the adaptive module detects a concern in
the system. The malfunction indicator lamp (MIL)
will illuminate and a message will appear in the
instrument cluster.

Basic operation
The adaptive damping module is connected to the
high speed controller area network (HS-CAN) to
communicate with the electronic stability
programme (ESP), the anti-lock brake system
(ABS), powertrain control modue (PCM) and other
systems.
The adaptive damping module also receives
information from the front and rear vertical

2008.50 Mondeo 1/2009 G549050en


204-05-5 Vehicle Dynamic Suspension 204-05-5
REMOVAL AND INSTALLATION

Front Suspension Height Sensor


General Equipment
Ford diagnostic equipment

Removal

1. Remove the front suspension height sensor.


Refer to: Headlamp Leveling Front Sensor
(417-01 Exterior Lighting, Removal and
Installation).

Installation
1. Configure the adaptive damping module.
General Equipment: Ford diagnostic equipment

2008.50 Mondeo 1/2009 G549064en


204-05-6 Vehicle Dynamic Suspension 204-05-6
REMOVAL AND INSTALLATION

Rear Suspension Height Sensor


General Equipment
Ford diagnostic equipment

Removal

1. Remove the rear suspension height sensor.


Refer to: Headlamp Leveling Rear Sensor
(417-01 Exterior Lighting, Removal and
Installation).

Installation
1. Configure the adaptive damping module.
General Equipment: Ford diagnostic equipment

2008.50 Mondeo 1/2009 G549065en


204-05-7 Vehicle Dynamic Suspension 204-05-7
REMOVAL AND INSTALLATION

Vehicle Front Vertical Accelerometer

Removal

1. Remove the wheel and tire.


Refer to: Wheel and Tire (204-04 Wheels and
Tires, Removal and Installation).
2.

E66154

3. 2. Torque: 10 Nm

E80267

Installation
1. To install, reverse the removal procedure.

2008.50 Mondeo 1/2009 G549068en


204-05-8 Vehicle Dynamic Suspension 204-05-8
REMOVAL AND INSTALLATION

Vehicle Rear Vertical Accelerometer

Removal

1. Remove the left-hand loadspace trim panel.


Refer to: Loadspace Trim Panel - 4-Door
(501-05 Interior Trim and Ornamentation,
Removal and Installation).
Refer to: Loadspace Trim Panel - 5-Door
(501-05 Interior Trim and Ornamentation,
Removal and Installation).
Refer to: Loadspace Trim Panel - Wagon
(501-05 Interior Trim and Ornamentation,
Removal and Installation).
2. Torque: 3 Nm

E80266

Installation
1. To install, reverse the removal procedure.

2008.50 Mondeo 1/2009 G1030311en

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