DEAR SİR : OFFER No : K 2205T1

PHONE : OFFER DATE : 18.01.2023

EMAİL : ADDRESS :

Our special price offer for the TOMATO PASTE PRODUCTİON LİNE you requested from our company is presented below
for your review.

Thank you for your interest and trust, we look forward to your valuable orders.
Best Regards,

❖ DESCRIPTION:
• Tomato Paste Production Line 150 Ton / Day

❖ CERTIFICATES AND DOCUMENTS :

• Our products are produced under TüvCert ISO-9001:2008 quality assurance system.
• Our products are produced in accordance with European Safety Norms and have the CE label.
• Our products have TüvCert HACCP 22000 certificate and are produced in accordance with food safety management
requirements.
• Our chillers have TüvCert ISO 14000 certificate, they are produced with an environmental management system and an
environmentally sensitive approach.
• We work with the understanding of service with the Tüvcert OHSAS 18001 certificate for ensuring occupational health and
safety.
• It has ISO 10002 customer satisfaction and customer-oriented service certificate given by the American Accreditation
Agency, unconditional customer satisfaction company culture
 1. Discharging Ramp:
Conveying bands are excluded in the price; shall be charged separately.
ENTRANCE TANK:
Manufactured of crimped stainless steel and reinforced by framework. Water inlet is controlled by valve. It has been fitted with a
discharge valve operated with level with a suitable piping arrangement for boiling of water. The end sections of the tank have been
allocated for a single-channel outlet ensuring optimum distribution.
ONE DISCHARGE POINTS FOR TOMATOES IN BULK:
This structure is used for discharging the tomatoes by means of water flow which has been supported by a building scaffolding. The
water is filled into the tank through suitable hoses and centrifugal pump and tomatoes are discharged from the truck into the tank,
which are carried with water. This tank has two outlet channels.
SLUICE GATE:
Product discharge is stopped by means of a sluice gate opened and closed by means of mechanical movement. Sluice valves stops the
product output when a processing line is inactivated temporarily..
PRODUCT DISTRIBUTION CHANNEL:
This is the channel that conveys the tomato from the discharge point to the transfer conveyor through water and it is made of AISI 304 L
stainless steel.

Capacity 6 Ton / h ( Tomato )

Technical Specifications. Dimensions 5200 – 1250
Weight -
No of rotations -
 2. Transfer Conveyor:
It is used to convey the tomatoes carried through the channel with water to the reservoir of the washing up conveyor. It is entirely
made of inox material.
Technical Specifications.
Capacity -
Dimensions 4000 1200 mm
Weight -
No of rotations -

Consumption
Power 2,2 KW
Water -
Steam -
 3. Washing and Selection Belt:
It is a carrying equipment consisting of washing reservoir and rotary reels. It is made of Inox 304 material. Carrier rolls (food grade) are
made of PVC material. The motor has been fitted with reducer and it is driven by chain sprockets. Showering is fitted with a special
nozzle. Water raising (stirring) process is carried out by means of a electric-motor driven air blower fitted on the washing reservoir.
Technical Specifications.
Capacity 4-6 Ton/h
Dimensions 700 900 mm

Consumption
Power 7,7 KW
Water 2-3 Ton/h

4. Turbo Breaker:
It is completely manufactured of AISI 304 quality stainless steel material except for the coupling
and hammer washers. Electrical motor drive is coupled to the body by coupling directly and the
fast and ideal breaking (parting) process is performed. The machine operates with special design
breaking hammers which work on two bearings. These rotating hammers part the product until
the electrical caliber which exists under (in) the machine and so that enables easiness for the next processes. Washing system is
designed as it is coupled on the machine. In order to reach the breaking system, there exists an easy-to-open cover.
Technical Specifications.
Capacity 4-6Ton/h
Dimensions 1000 220 320 mm
Weight 270 Kg

Consumption
Power 11 W

5. Monopump Group:
It conveys the product gotten from the collecting tank to running machine. Monopumps consist of a rubber stator and a helical rotor
which rotates in it.This inner rotor is manufactured of AISI 304 material. Because of the contact between rotor and stator enables a
regular and stable speed to fluid to be transferred, it does not harm the characteristic of fluid. The sealing at the monopumps is
provided by a mechanic gasket.
The pump flow has proportion with the number of revolution. It is moving with the motor reducer.
Technical Specifications.
Capacity 800 m3
Number of 200 d/d
Revolution

Consumption
Power 7,5 KW

6. Pre-Heater:

The machine is completely manufactured of AISI 304 quality stainless steel material.
Tube type heater product is enabled to heat at a certain degree before the Extractor
unit. 16 pipes of 6000 mm exist in the tube and its circulation is enabled. An
expansion bellows exists on the main body.
The covers are resistant to the heat and has rubber gasket of 10 mm. It is designed as
the covers are easily removed if required.
Technical Specifications.
Capacity 4-6 Ton/h 55-60 oC
Dimensions 6000 650 mm

Consumption
Vapor Consumption 1000 – 1200 hour

7. Turbo Extraktor:

It separates stone, peel and fibers of fruits and it is used to obtain fruit pulp the most ideally.
It consists of two steps which are designed as one on the top of the other. All sections with the product contact are manufactured of
AISI 304 quality stainless steel. The bearing is steel and
the conveyor body is steel construction. SKF/FAG bearings are used in all of our models. The conveyor platform is manufactured of iron
material.
The tracks which have a characteristic of fresh product front height is specially designed and so it presses the product at a screw
characteristic and it sifts through inner sifters and then it separates pulp and waste material.
The sifters are located at reinforced circle and they are easy-to-remove type.
The sifter diameters as follows: top step: 1.50 mm (thickness: 1.50mm) and bottom step: 0.50mm (thickness: 0.50mm) and the sifter
diameters can be changed on request.
The required cleaning can be carried out from outside with water and vapor by washing mechanism. The rotor which exist on the
adjustable horizontal axle enables to set viscosity and to work according to product season time. The bearing section and conveyor
platform which are manufactured of stainless steel are painted with insulating paint.
Drive assembly: Gamak/Watt brand motor and moving top step: 22 kW and bottom step: 15 kW.

Technical Specifications.
Capacity 4-6 Ton/h
Dimensions 1800 900 1750 mm
Weight 1500 Kg
Number of Revolutions 900

Consumption
Power 27 KW
 8. Residue Elevator:
The unit is made of AISI 304 stainless steel. It is used to transfer the residue coming from the turboextractor to the required location. It
is driven by a reducer with electric motor.
Installed power................................................................................... 1.1 kW.
Length.................................................................................................6000 mm.

9. Juice Tank:
It was manufactured of AISI 304 quality stainless steel completely and it is appropriate for supplying products to be filled.It has a conic
base and cylindrical form.
• Diameter : 210 , Depth : 150
• Capacity : 5.200 Liters
• Production from AISI 316 quality material
• Rollont System
• one . Floor : 3mm , Tank bottom plate, 4 mm , Tank top sheet, 4 mm Rolbont : 1.5 mm
• closed type , with manhole cover
• 2 Pieces with manhole cover
• tube pedestal
 • Product inlet - outlet valve DN40 - DN50
• with sampling valve
• With glass level indicator
• no engine ,no mixer ,no clipboard
• 2,2 Kw Motor Reducer With Mixer
• Electrical Panel , speed adjustable , with platform

10.Concentration Unit:
It is coupled with evaporator, serpentine and preparative four layered type flanges. The serpentine and preparative have a piped
system. The slots, rotary pipes, whole product lines, valves, the parts which contact with product are manufactured from AISI 304
stainless steel. The serpentine part is double line special pipe bandaged and all of those surfaces are specially polysaged. The top
preparatory effect is heated with vertical pipe and dead vapor. The platform is two-graded and mounted with each other. Each platform
is enclosed with railings and connected with each other through the stairs. The watching and cleaning manholes exist. The intermediate
condenser is manufactured from AISI 304 stainless steel and damper system separator.
The main condenser is manufactured from ST37 iron material, insulating painted and fractional water level controls are provided
pressured level transmitters.
2 Vacuum pumps monoblock body (Azim) and 1 centrifuge pump (Standard) are coupled to be in a complete unit.

❖ Level control: In our evaporator, lower and upper product level controls are provided pressured level transmitters.
 ❖ Product passing valves: pneumatic rating product valve is used.
❖ Brix control: The Brix control is carried out by RELCO brand CR100 type electronic refractometer the most preciously.
ELECTRICAL & CONTROL PANEL: In a panel manufactured from AISI 304 quality stainless steel; reducer, pumps and power circuits of all
of other parts, cables, contactor and thermics are siemens telemechaniq. manual and automatic inverters, air current invertors, vacuum
meter and manometers.
❖ Drive Assembly: Gamak/Watt brand motor, mobbing with bonfiglioli /stm / Yilmaz reducer, this system has rising control with
softstarter.
❖ Transferring pump: 3K105 type Dekopump brand monopump, reducer-motor
❖ Technical Specifications.
Capacity 4-6 Ton/h
Dimensions 3700 4200 9600 mm
Power 80 KW

Capacity: It is considered in the calculation used in the condenser that the water is at 18 -20 Centigrade, the tomato juice brix (solidity
ratio) is 5 - 5,5 bx, tomato paste output brix is 28 - 30 brix.
 11.Steam Generators:
the world famous brand burner, according to load automatic control the fire size, and a flame test and automatic sweep functions,
management is extremely convenient, the operating cost is province, environmental protection effect is good. Furnace appearance of
small size, beautiful and easy, installation is very convenient. Whole sealing is extremely good, reduce leakage smoke and heat loss
shape
• 4000 Kg / h capacity
• With automatic water and fuel supply
• Automatic and safe safety
• systems, Insulated
• Electric panel control
• Water level indicator
• The vapor pressure is 4-5 atu, 3 flow
• Flame - smoke pipe
• Scotch type, cylindrical
• CE certification
• Vented
• Bruce's
• Feed water pump
• Condensate tank
• Water litter
• Automatic water softening unit
• TRD, DIN, and EN norms
• Burning cell P265GH boiler according to EN 10028
• Smoke pipes EN 10216
12.Filling and Seaming Group:

MACHINE PARTS
NO EXPLANATION NO EXPLANATION
1 PACKING 6 COVER FEEDING WAY
INTRODUCTION
2 STERILIZED 7 MECHANICAL COVER CLOSING
DEPARTMENT
3 PRODUCT FILLING 8 COLLECTING TRAY
4 MACHINE BOILER 9 CONVEYOR MOTOR
5 COVER PUTTING 10 CONTROL BOARD
BASIC INFORMATION OF THE REQUESTED MACHINE

product to be filled: Ketchup , Mayonez

c.ı.p system no
container to fill: Glass jar
closing system: screw screw cap
labeling: 1 sides included
bottle sterilize system: yes / no/rinsing not included
filling capacity: 3.400 pcs /h
machine cabin : with cabinet

TİN JAR TOMATO PASTE FILLING - AUTOMATIC CAPPING CLOSING AND LABELING MACHINE WORKING PRINCIPLE
CONVEYOR BELT: glass jar are feed manually on the conveyor belt.

6 NOZZLES SERVO SYSTEM FILLING: Bottles are automatically fed in triple, movement taken from the conveyor under the filling unit,
the product is taken volumetrically in the servo system into the bottles fixed under the filling unit and the desired weight is filled into
the bottle. The filling group will be designed in 316 quality stainless steel. O-rings suitable for food products are used. Filling nozzles will
be designed for 250 - 1000 ml bottle filling and capping. Filling system; Suitable for Tomato paste filling.
• Nozzle Systems: Mouth or Bottom Filling Nozzle Number 6 Weight Range: 1000 ml Magnetic inductive flow sensor;
• PNP/NPN; switching signal; analogue
• signal; pals signal; IO-Link;
• (configurable); Measuring range 0.1 ... 25
• Filling temperature -40 ... 60 ° C;
• Withstanding pressure 16 bar; G 1/2 DN15; (may vary depending on product density and feeding speed)

AUTOMATIC CAP FEEDING: caps are automatically fed into the mouths of the filled bottles in the vibration system. The cap feeding
vibration system will be designed according to a uniform cap diameter for jars with the same mouth diameter.
STICKER LABELING:
self adhesive labeling machine. The products to be labeled will be designed to be suitable for sticking labels (single –way ) on the bottles
at the exit of the machine on the conveyor belt..

LABELING MODULE TECHNICAL SPECIFICATIONS;

• main chassis: label machine
• aısı304l quality stainless steel construction
• conveyor belt:
• 2.000mm long conveyor belt, motor-reducer driven,
• labeling modules:
• 2 labeling module, its electricity is independent from the machine
• sanyo denkı step motor driven label dispensing system
• maximum label dispensing speed: 15 meters / minute, speed
adjustable with electronic claw counter
• label length adjustment (label protrusion) is adjusted with an
electronic claw counter and label position adjustment on the product
is made by sliding the product photocell.
• maximum label coil diameter: 300mm, label core diameter: 76mm
• product fixing photocell with sıck reflector
• tag tracking system with sıck fork photocell (not suitable for transparent labels)
 • electricity supply: 240vac, 50hz, single phase
• power consumption: 300w
• labeling module hand wheel vertical / horizontal adjustment system

13.COOLING TUNNEL
It is totally made of Inox 304 material. Driven by reducer, showered by pump
circulation, complete with control panel, upper side totally covered. Including
collection tanks with level control, Samson on-off check valve at vapor inlet, outlet
condenstop. Pre Heating - Cooling – Drying
1500 21500 1000
The jets are easily attached and detached from collectors.

❖ Technical Specifications (Approximatley)

• Overall Size : 26.200 mm.
• Conveyor Length : 24.000 mm.
• Overall Width : 2.550 mm.(Conveyor width 2000mm)
• Overall Height : 2.440 mm.
 • Conveyor height : 1.030 mm.
• Material used : AISI 304
• Body sheet thickness : 3 mm.
• Cover Thickness : 1.2 mm.
• Motor Rating : Total 15 kw.(approx)
• Conveyor : MODULAR TYPE P.P. CONVEYOR
• Pump : Lowara or Ebara
• Reducer : Yılmaz
• Drying Fan : 1 fan inside a totally insulated cabinet
• Entrance – Exit Conveyor : It is fitted with 114 mm chain conveyor 2,500mm (coupled to
tunnel) Exit conveyor double lines
• Control panel : Inox 304.

14. COOLİNG TOWER:

cooling tower corrosion resistant, high strength, light weight, small size, small footprint, attractive and
durable, and transportation, installation an d maintenance more convenient. They have been widely used
in various sectors of the national economy, is particularly suitable for air conditioning, refrigeration,
compressed air station, furnace and condensing process cooling water circulation system. By the tower body, fillers, rotary water water
distributor, fans, gear, sound absorption device, windscreens, such as a stent.
suitable to cool of sugar syrup from +58'C to +40"C.
Technical parameter :
• Cold water flow：15,000 L/h
• Cooling capacity:120,000 Kcal/H
• Voltage: 380V/50Hz/3P
• Dimension(L*W*H): 3600mm*4600mm*3680m
15. GEAR PUMP

Timing Gears are powered by gear pumps. Thanks to the mentioned timing gears, they ensure that the body, which is located on
parallel shafts and is made entirely of stainless steel, rotates without contact with each other or between the body and the gear. The
pump drive is provided by transmission of the rotational motion taken from the reducer from the rotating timing gear.
Gear pumps can provide reliability due to their hygienic materials and design, they can transfer liquid without disturbing their structure,
and they can get pressure up to 12 bar depending on the viscosity of the fluid.
• The maximum capacity is 1000 liters / hour.
• Working pressure up to 8 bar.
• Upward carriage 6, horizontal carriage 150 meters.
• Stainless steel body, stainless steel cover, gear quality 304.
• Seal will be provided by mechanical seal (SiC / SiC / EPDM).
• Type of gears: 2 Lobe Gear.
• Current consumption is 2.2 kW

16. Automatic Shrink Wrapping Machine

• Easy to integrate into production lines directly

• Adjustment of electric and pneumatic, through a easy to use touch screen operator panel.
• Adjustment of product length, cutting-sealing speed, etc. from touch screen.
• Ability to read instant realized capacity by counter
• Top and bottom motorized film drive mechanism.
• Detection sensor against package or hand entrapment.
• Cutting-sealing with seramic coated sealing bar.
• Easily adjustable pusher plate for various product sizes.
• Holder to keep the package steady during sealing by soft vertical piston.
• Pneumatic pusher mechanism
• Easy and fast film exchange.
• Cooling fan at the tunnel exit.
• Easily replaceable resistance system.
 • Digital temperature controller system.
• Easily portable wheels with brakes..
• CE certified
• 2 years warranty except wearable parts5 Years spare parts supplier.

Max product dimensions (LxWxH) (mm) 400 x 400 x 300 400 x 600 x 300

Production capacity (pack/h) 360-480 360-480

Sealing bar lenght (mm) 700 900

Power supply 380V–3 Faz50–60Hz 380V–3 Faz50–60Hz

Installed power (including tunnel) 20 kw 22 kw

Operating pressure (bar) 6-8 bar 6-8 bar

Air consumption amount 60 lt 60 lt

Film type PE PE

Film thickness (micron) 30-150 30-150

Tunnel inside dimensions (WxH) (mm) 700×500 900×500

External dimensions (including tunnel) (mm) 3700 x 1150 x 2100 3700 x 1350 x 2100
Weight 650kg 750kg

17. 10 MCH WATER TREATMENT SYSTEM

RAW WATER STORAGE TANK - –CUSTOMER SUPPLY

RAW WATER FEEDING/BACKWASHING PUMPS
Quantity 2 Unit
Brand Lowara or equvalant
Capasity 14,3 m3/h @ 4-5 bar
Material AISI316
Piping PVC-U
Expansion Tank 200 lt
Chases St-37 Epoxy Coated Carbon Steel Pump Suction-
Accessory Delivery Lines Isolation Valves, Outlet Line Check
Valve, Pressure Gauge, Pressure Switches

CHLORINE DOSAGE SYSTEM

Chemical which will be dosed Chlorine
Dosing Pump Quantity 1 Unit
Dosing Pump Brand SEKO
Dosing Pump Capacity 2 L/hr – 7 bar
Control On/Off Control
Chemical Tank Quantity 1 Unit
Chemical Tank Volume 100 L
Chemical Tank Material Polyethylene
Bottom Level Electrode 1 Unit
Bottom Level Brand Kobold, Burkert

ANTISCALANT DOSAGE SYSTEM

Chemical which will be dosed Antiscalant (AP400P)
Dosing Pump Quantity 1 Unit
Dosing Pump Brand SEKO
Dosing Pump Capacity 2 L/hr @ 7 bar
Control On/Off Control
Chemical Tank Quantity 1 Unit
Chemical Tank Volume 100 L
Chemical Tank Material Polyethylene
Bottom Level Electrode 1 Unit

AQUALINE F–4272 MULTI MEDIA SAND FILTER

 Quantity 1 Set
Nominal Flow 14,3 m3/hour
Filtration Area 0,89 m2
Filtration Cross Section Speed 16 m/hour
Valve Control Logic Electric Actuator
Valve Quantity 5 Units / tank
Automation Electric Card
Tank Dimensions 42”x72”
Tank Material FRP
Piping Material PVC
Mineral Quantity 775 kg Quartz + 200 kg Antracite
Inlet –Outlet Connection Diameter 2½”
Back Wash Flowmeter 26,7 m3/hour
Test Pressure 9 bar
Operating Pressure 2-6 bar

AQUALINE C–4272 ACTIVATED CARBON FILTER

 Quantity Set
Nominal Flow m3/hour
Filtration Area 0,89 m2
Filtration Cross Section Speed m/hour
Valve Control Logic Electric Actuator
Valve Quantity 5 Units / tank
Automation Electric Card
Tank Dimensions 42”x72”
Tank Material FRP
Piping Material PVC
Mineral Quantity 275 kg Granular Active Carbon + 400 kg Quartz
Inlet –Outlet Connection Diameter 2½”
Back Wash Flowmeter 26,7 m3/hour
Test Pressure 9 bar
Operating Pressure 2-6 bar

GAMA 1080 REVERSE OSMOSIS SYSTEM

Quantity 1 Unıt
Nominal Flowrate 10 m3/hour
 Control Mechanisms Manuel Control
Tank Dimensions 36”x 72”
Tank Material FRP
Mineral Amount 975 kg Dolamite +250 kg Quartz
İnlet- Outlet Connection 2”
Test Pressure 9 bar
Operating Pressure 2-6 bar

AQUALINE DF-3672 DOLAMITE FILTER

AQUALINE ES-110 ULTRAVIOLET SYSTEM

Quantity 1 Unit
Capacity 10 m3/hour
Connection Diameter 1½”
Lamp Quantity 2 Units
Dimensions 130 x 950 x 160 mm
Material AISI316 Stainless Steel
Lamp Life 9000 hour
Tube Material Quartz
Total Power 130 watt
 Max Operating Pressure 8 bar
OZONE SYSTEM

Quantity 1 Unit
Capacity 25 m3/hour
Dımensıons 83x151x50
Power 2860 watt
Features
Internal oxygen concentrator
Air / water cooled ozone reactors

18. AİR COMPRESSOR

19. STEAM + WATER + AİR LİNES
• Item 3 and 4 contain all necessary fittings materials such as pipe, valves, unions, tees, and so on for installation, assembling the
machinery and equipment and making a complete processing like it does include starting up the machinery and equipment and
testing them with water, and all labour of the assembling team. Commissioning is included into the prices
 TERMS OF THE CONTRACT

GUARANTY
• All kinds of machine is free from defects in material and workmanship, for a period of 24 months from the date of delivery
• will be under warranty.
• Without our consent or by people who are not experts in machine commissioning, and guarantee in case of damage due to
misuse shall have been canceled.
METHOD OF PAYMENT
• T.T (Telegrahic Transfer) %50 down payment with order.
• T.T (Telegrahic Transfer) %50 payment before shipment.
DELIVERY PERIOD
• 160 days ( +,-15 day) after the first payment date
• Note : Machines, delivery time and price may change after a period of validity of the proposal.
• This offer is valid for 7 days from the date it was issued
SUBMITTAL
• The equipment is delivered from the factory floor ( FOB)

The offer does not include the following items:

• Facility building.
• Equipment's construction foundation.
• First power cord and transformer.
• Installation engineers related costs.
• Freight, unloading fees, insurance and any tax.
• The seller will send engineers to the buyer's production site for installation, testing and commissioning and machining training
• Hotel or house, engineers' meals, travel expenses and other expenses in the buyer's country are the buyer's responsibility.
• From Turkey to the buyer's country, Buyers supply the engineers VISA costs and the airline going and return tickets
 price list

NO NAME QTY PRİCE $ TOTAL $

1 Discharging Ramp 1 PIECES 35.000 35.000
2 Transfer Conveyor 1 PIECES 12.500 12.500
3 Washing And Selection Belt 1 PIECES 30.000 30.000
4 Turbo Breaker 1 PIECES 26.000 26.000
5 Monopump Group 1 PIECES 12.000 12.000
6 Pre-Heater 1 PIECES 33.000 33.000
7 Turbo Extraktor 1 PIECES 40.000 40.000
8 Residue Elevator 1 PIECES 12.000 12.000
9 Juice Tank 1 PIECES 13.000 13.000
10 Concentration Unit 1 PIECES 210.000 210.000
11 Steam Generator 1 PIECES 62.000 62.000
12 Filling And Seaming Group 1 PIECES 85.000 85.000
13 Cooling Tunnel 1 PIECES 145.000 145.000
14 Cooling Tower 1 PIECES 5.000 5.000
15 Gear Pump 1 PIECES 6.000 6.000
16 Automatic Shrink Wrapping Machine 1 PIECES 15.000 15.000
17 Water Treatment 1 PIECES 44.000 44.000
18 Air Compressor 1 PIECES 11.000 11.000
19 Fittings 1 PIECES 30.000 30.000
TOTAL PRİCE FOR AUTOMATİC OPERATİON 826.500 $