National Cert in Plumbing
National Cert in Plumbing
National Cert in Plumbing
BOARD
PREAMBLE (Overview)
INDUSTRIAL
PIPE FITTER
WATER
SUPPLY RESIDENTIAL
PLUMBER PLUMBER
NCPL
SERVICE AND
SANITARY REPAIR
PLUMBER PLUMBER
1
IDENTIFIED OCCUPATIONS AND THEIR EXPECTED OUTCOMES
S/n Occupation Expected outcome
1 Industrial pipe fitter Installation and maintenance of
supply pipes, fixtures for gas, steam
and fuel systems.
2. Water supply plumber Installation and maintenance of
water supply pipes, fixtures,
irrigation and swimming pool
systems in estates.
3. Residential plumber Assemble, install, maintain, and
pressure test all pipes, fittings, and
fixtures of domestic heating, water,
drainage, sprinkler, and gas systems
according to specifications and
plumbing codes.
4. Sanitary plumber Installation of sewer lines/drains,
cleaning, maintenance and repair of
residential and commercial drain
and sanitary systems.
5. Service and repair plumber Servicing and repairing pipes; water,
drainage and sewage fixtures.
OCCUPATION DETAILS:
Learning outcome:
2
Set and excavate trenches according to specifications.
Use the water level for determining the level of the trench bases to prescribed
gradients.
Lay and joint the pipes.
Test the pipes using smoke and water tests.
Duty Task Competence
Interpret drawings and Study drawings and Retrieve guide of industrial pipe fitting
blueprints blue prints symbols
Spread the blue print on a flat surface
Read the schedules that accompany the
blue print
Identify symbols for the major
plumbing fixtures, gas lines, sewer
connections or piping for radiant
heating.
Determine quantities, Generate bills of Survey the site where pipes are to be
specifications, sizes and quantities laid.
costs of materials Take measurements
Identify materials required
Carryout market survey
Cost the materials
Procure/receive materials
Laying and fitting pipes for Route design and Survey the structure in relation to the
industrial purposes such as approval blueprint
gas, fuel and steam supply Clear the site
lines. Take measurements
Mark cardinal points
3
Excavation/wall chasing
Verify depth in relation to the
blueprint
Ascertain the gradient
Timbering to trenches where
necessary
Hoarding
Laying and fitting Carryout sizing of the materials
of pipe work Join the materials using appropriate
methods eg brazing, welding (arc and
TIG), screwing/coupling or adhesives.
Test the installation for leakages
Insert warning tape
Anchor and backfill the installation
Perform scheduled and Troubleshooting Diagnose the fault
unscheduled service, system layouts Isolate the supply
maintenance and repair of Dismantle the component part
systems. Repair/replace accordingly
Reassemble the component part
Turn on the supply
Test the layout for proper functioning
Upholds and promotes Ensure safety of Train workers
safety standards. workers and the Monitor and evaluate all activities on
general public site
Restrict access to dangerous areas
Install firefighting equipment
Use safety gear, charts, notices, flyers
Record accidents
4
Competences:
The trainee,
Sensitizes workmates, managers and the public on ways of limiting accidents.
Fights fire using water jets, sand and fire extinguishers.
Administers first aid to accident victims.
Suggests the general safety precautions to be observed on sites and in workshops.
Applies the safety precautions while on job and observes the potential risks at a
workplace.
Selects and uses the correct pipe jointing materials.
Installs boilers, boiler mountings and safety valves.
Estimates the quantity of materials in reference to the work at hand.
Costs materials as per standing rate and makes bills of quantities.
Advises the client correctly on suitable materials for the work at hand.
Makes safety notices and displays them in convenient places.
Puts on protective gears while on job.
MODULE Training
MODULE
CODE duration
5
Toxic substances, their
handling and disposal (
toxic gases, toxic
liquids, toxic metals)
Hot Water
Sub-module 6: Boilers and boiler mountings safety valves
Systems
Methods of heating water:
o electric heating
o gas heating
Sub-module 7: Water Heaters o solid fuel
Mixing valves
Common faults in hot water supply
6
MODULE: PLUMBING SCIENCE
Competences:
The trainee,
Analyses matter and differentiates between the states of matter.
Identifies the properties of solids, liquids and gases and their application.
Measures and controls temperature of plumbing fittings.
Uses various types of thermometers to read the scale of temperature.
Applies siphonic action to influence the flow of liquids through tubes.
Differentiates between siphonage and siphon.
Differentiates cohesion from adhesion.
Applies cohesion and adhesion during the jointing of pipes and other accessories.
Calculates heat quantity.
Applies the principle of heat transfer in heating water.
Measures the amount of heat required to change temperature of an object.
Performs heat loss calculation on structures.
Ignites controlled combustion using different types of fuel.
Applies heat treatment methods to bend pipe fittings.
Identifies and selects material with high and low thermal conductivity.
Applies insulation knowledge in controlling temperature.
Describes Boyles law and Charles law.
Applies Boyles law and Charles law in plumbing work.
Determines the factors affecting the flow of liquids in a pipeline in fittings expressed
as equivalent of pipe length.
Identifies different types of hydraulic rams.
Identifies factors to be considered for the choice of a ram.
Selects the right type of pump based on the environment.
Maintains pumps.
MODULE MODULE: Training
CODE duration
7
TCPL PLUMBING SCIENCE
Sub-module 1: Matter States of matter (solid, liquid, and gases)
Examples of substances of solids, liquids and
gases
Properties of solids, liquids and gases
Sub-module 2: Temperature Measurements of temperature and types of
thermometers
Determination of upper, lower, fixed
points and scale of temperature
Conversion of temperature to other scales
Sub-module 3: Siphonage Siphonic action
Capillarity
Cohesion and adhesion
Sub-module 4: Heat Quantity of heat
Heat transfer
Specific heat capacity
Coefficient of thermal expansion and bi-
metallic strip
Latent and sensible heat
Heat loss calculations:
U-Values
K-Values
Combustion and oxidation
Flames
Thermal insulation, conductivity
8
The trainee,
Uses tools correctly.
Cares and stores tools well.
Carries out cold and hot bending.
Fits pipes to shape and dimension.
Tests pipes for leakages.
Interprets working drawings and instructions.
Marks and cuts pipes according to the dimension.
Detects and rectifies leakages.
Uses clips to support exposed pipes (observe the rules).
Describes gas welding and its welding process.
Identifies, selects and describes the materials used in gas welding.
Differentiates between acetylene and oxy gas cylinders.
Prepares pipe surfaces ready for joining.
Adjusts acetylene and oxy gases to correct pressures and ratio.
Joins pipes by gas welding.
Selects correct welding material for the type of welding.
Prepares welding surface.
Maintains the welding arc.
Installs electric, gas and solar water heaters.
Tests water heaters and boilers.
Lays and joints the pipes.
Tests the pipes using smoke and water tests.
MODULE MODULE Training
CODE duration
TCPL WORKSHOP PRACTICE
Sub-module 1: Bench Work Bench work tools – categories:
o Measuring and marking
o Cutting, sawing, filing, drilling, riveting
and countersunk, threading
Care of tools and equipment
Sub-module 2: Pipe Processing Marking and cutting
Cold bending (machine bending e.g.
hydraulic bending machine)
9
Hot bending pipes using forming table with
fixed pins or jigs and formation of sockets
on PVC pipes (pipes not to exceed 25mm).
Pipe fitting to shape and
dimensions (using
fittings, unions, tees,
elbows, etc.)
Leakage testing (visual and testing machine)
Hot pipe bending (the pipe should not exceed
25mm)
Sub-module 6: Arc Welding Arc welding on steel pipes, GI sheets and angles
Learning outcome:
At the end of this module, the trainee should be able to:
Install and maintain water supply pipe systems for estates, irrigation and swimming
pools.
Treat water before being supplied to clients.
10
Distribute water to clients
Duty Task Competence
Interpret drawings, Study drawings and Retrieve guide of commercial
blueprints to determine the blue prints plumbing symbols
locations of units. Spread the blue print on a flat
surface
Read the schedules that accompany
the blue print
Identify symbols for the major water
mains/sub-mains, swimming pool
and irrigation system fixtures, sewer
connections or piping for radiant
heating.
Determine quantities, Generate bills of Carryout site survey
specifications, sizes and quantities Take measurements
costs of materials. Identify materials to be used
Carryout market survey
Cost the materials
Procure/receive materials
Lay mains and sub mains Route design and Survey the site in relation to the
for water supply approval blueprint
Clear the site
Take measurements
Mark key points along the trajectory
Trenching/chiseling Tools identification
Excavation/wall chasing
Verify trench depth in relation to the
blueprint
Ascertain the gradient
11
Timbering to trenches where
necessary
Hoarding
Laying and fitting Perform sizing of the materials
of pipe work and Join the materials using appropriate
ducts methods eg brazing, welding (arc
and TIG), screwing/coupling etc
Test the installation for leakages
Insert warning tape along the line
Anchor and backfill the installation
Clean the site after work
12
Water is taken through the five
stages of treatment i.e chemical
coagulation, flocculation,
sedimentation, filtration and
disinfection.
Pump water to reservoir
Distributing water Supply treated water to clients
Monitor water meters, gauges and
operating conditions.
Document and track data from
gauges and meter readings
Manage a system of machines to
transfer/treat water or waste water
Collect and test sewage and water
samples.
13
Read the schedules that accompany the
blue print
Identify symbols for the major domestic
plumbing fixtures, gas lines, sewer/drain
connections or piping for radiant heating.
Determine quantities, Generate bills Survey the building
specifications, sizes and of quantities Take measurements
costs of materials. Identify materials and appliances
required
Carryout market survey
Cost the materials
Procure/receive materials
Lays domestic pipe work for Route design Survey the building in relation to the
both water supply and and approval blueprint
drainage. Clear the site
Take measurements
Mark the cardinal points
Laying and Carryout trenching/chiseling
fitting of Size the materials
domestic pipe Join the materials using appropriate
work methods e.g fusing using PPR machine,
screwing and couplings, soldering
Test for flow and fall
Plaster wall and backfill the trench
Installs domestic appliances Fixing Sort appliances and their attachments
for cold and hot water appliances Fit appliances
systems. Test the installation for leakages
Harvest rain water from Fixing gutters Select tools and materials
roofs. and down pipes Establish gradient/fall
Size the materials
14
Fix gutters and down pipes
Test for water flow and leakage
Determine sources of Troubleshooting Diagnose the fault
plumbing malfunctions and domestic Isolate the supply
complete repairs as indicated systems Dismantle the affected component
or according to work orders. Repair/replace
Reassemble the component part
Turn on the supply
Test the domestic layout for proper
functioning
Upholds and promotes safety
standards.
15
Identify symbols for the major sanitary
plumbing fixtures and sewer/drain
connections.
Determine quantities, Generate bills Make site survey
specifications, sizes and of quantities Take measurements to ascertain total
costs of materials. length
Identify the materials to be used
Carryout market survey to ascertain the
prices
Cost the materials
Procure/receive materials
Lay sewer lines/drains and Route design Survey the structure/site in relation to the
sewage treatment systems. and approval blueprint
Clear the site
Take measurements
Mark cardinal points along the trajectory
Excavation of Trenching/chiseling/pit excavation
trenches; bio Ascertain depth and gradient
digester, septic Timbering to trenches
tank and Hoarding
cesspool pits
Laying and Size the materials
fitting of sewer Join the materials using appropriate
lines/drains method e.g solvent cement and
screwing/coupling e.t.c
Test the installation for leakages and flow
Insert warning tape along the sewer pipe
line
Anchor and backfill the installation
16
Install sanitary appliances Fitting of Sort the materials and tools
and sewage treatment sanitary Fix the sanitary fixtures
fixtures. appliances and Test for leakages and functionality
sewage
treatment
fixtures
Determine sources of Troubleshooting Diagnose the fault
sanitary malfunctions and sanitary systems Isolate the supply
complete repairs as indicated Dismantle the component part
or according to work orders. Repair/replace
Reassemble the component part
Turn on the supply
Test the layout for proper functioning
Upholds and promotes safety
standards.
17
Determine sources of Troubleshoot Diagnose the fault
plumbing malfunctions and defective Isolate the supply to the defective part
complete repairs as indicated plumbing Dismantle the component
or according to work orders. systems Repair/replace the component
Reassemble the component
Turn on the supply
Test the layout for proper functioning
Uphold and promote safety
standards.
Details Training
duration
18
19