Effects: of V-22 Blade Modifications On Whirl Flutter and Loads
Effects: of V-22 Blade Modifications On Whirl Flutter and Loads
Effects: of V-22 Blade Modifications On Whirl Flutter and Loads
C. W. Acree, Jr.
Aerospace Engineer
NASA Ames Research Center
Moffett Field, California
A CAMRAD I1 model of the V-22 Osprey tiltrotor was constructed for the purpose of analyzing the effects of
blade design changes on whirl flutter. The model incorporated a dual load-path grip/yoke assembly, a
swashplate coupled to the transmission case, and a drive train. A multiple-trailer free wake was used for
loads calculations. The effects of rotor design changes on whirl-mode stability were calculated for swept
blades and offset tip masses. A rotor with swept tips and inboard tuning masses was examined in detail to
reveal the mechanisms by which these design changes affect stability and loads. Certain combinations of
design features greatly increased whirl-mode stability, with (at worst) moderate increases to ioads.
CF bearina
Pitch bearing ,
,
P 4. Airframe modal data, generated by MSUNASTRAN
SuperElement models of the V-22, provided by Bell
Helicopter (Ref. 9; see also Ref. 11).
Pitch bearing
and fitting \
&
Grip (cutaway view) A Additional data (unpublished) were provided by David A.
Popelka and Jim C. Narramore of Bell Helicopter. The rotor
modeled is the Engineering and Manufacturing Development
(EMD) version.
Further details of the model are discussed in the following
paragraphs, which apply to whirl-flutter calculations. Loads
\\ \Lc
fl (cutaway view)
analyses use a free wake model and other features, which are
discussed in the Loads section of this paper.
\\ @
/h horn
Rotor model
The CAMRAD I1 model of the V-22 is documented in
detail in Ref. 12. A summary of key features follows.
The hub/yoke model has a rigid hub extending to the
inboard pitch bearing, and two elastic beam elements,
representing the yoke, between the bearings. The blade
model has four elastic beam elements, starting at the inboard
Fig. 1. V-22 rotor yoke and grip; pitching components
pitch bearing: the grip is modeled as a single element, and
are shaded.
the rest of the blade with three elements. The outermost
blade element spans the swept section.
Each yoke is much less stiff in flap than in lag, such that it
constitutes a coning flexure; the zero-load precone is 2.75 The blade model has 17 aerodynamic panels, each with
deg. The large lag stiffness places the first lag frequency collocation points at 1/4 and 3/4 chord. This is more panels
above l/rev for all flight conditions, so that the rotor is by than would normally be used for whirl-flutter calculations,
definition stiff in-plane. but a finer distribution is appropriate to capture the effects of
blade sweep. Uniform inflow is adequate for whirl-flutter
The grip is connected to the yoke by a series of
analyses and was used for all stability calculations.
elastomeric bearings that accommodate the large changes in
pitch needed between hover and high-speed flight. Two Release 4.1 of CAMRAD I1 provides multiple options for
pitch-change bearings at (approximately) the inboard and dual-load-path models. The option most appropriate for
outboard ends of the yoke accommodate blade pitch and modeling the V-22 grip/yoke assembly specifies the
transmit shear loads from the grip to the yoke. A separate flexbeam/blade connection (via the snubber) in flexbeam-
bearing restrains the blade against centrifugal loading. The oriented axes. Using this model, the blade frequencies were
elastomeric bearings allow a small amount of in-plane and matched to Myklestad predictions, adjusted for test data.
out-of-plane cocking of the grip with respect to the yoke, in
The blade-frequency data are for a non-rotating test of the
order to accommodate flexing of the yoke as the coning
entire V-22 rotor, with all three blades but without the
angle changes.
gimbal, drive train, or control system (Ref. 13). Therefore,
The V-22 CAMRAD I1 model is based on four sets of the root boundary conditions are considerably different than
data: those for the complete aircraft. Moreover, the test did not use
production blades. To provide better criteria for blade
1. Rotor structural data provided by Bell Helicopter
frequency comparisons, error ratios between Myklestad non-
Textron (Ref. 9), originally developed for Bell
rotating predictions and the test data were calculated, then
Helicopter’s Myklestad program.
the Myklestad rotating predictions were corrected by the
same ratios to generate new target frequencies. For example,
the lag mode at 6.79 HZ (Myklestad prediction) was
increased by 2.00% to get a target frequency of 6.93 Hz, and Trim and flutter models
the effective lag stiffness of the yoke was adjusted to match.
Except where noted, the model was trimmed to zero power
Control-system stiffness (windmill state). Zero power is typically the least stable
flight conditions for tiltrotors, and the drive train affects
CAMRAD I1 provides for separate collective and cyclic
certain boundary conditions for blade modes. The V-22 has a
non-rotating stiffnesses, referenced to the swashplate, plus a
flapping controller that minimizes flapping in flight; this was
rotating pitch-link stiffness. The complete kinematics of the
modeled in CAMRAD I1 simply by assuming axisymmetric,
swashplate, pitch link and pitch horn are modeled. However, axial flow and by trimming to zero power with collective.
CAMRAD I1 does not model any local nonlinearities in the
This automatically yielded zero flapping. A further
swashplate and actuator stiffnesses that may arise as the
simplification was to trim the rotor to zero power in level
actuators extend and retract. CAMRAD I1 computes the
flight and the airframe to zero angle of attack, which
collective and cyclic frequencies together, using the total
essentially ignored airframe aerodynamics. Given the
effective pitch stiffness as determined by the control-system
assumptions of axisymmetric flow and zero power, there
kinematics. The swashplate actuators are assumed to be
was little to be gained by explicitly trimming the airframe.
coupled to the transmission case, so that the swashplate
The automatic flight control system was not needed for trim
motion is determined by the airframe mode shapes at the
and was not modeled. The rotor was trimmed to 332 rpm at
transmission, not the hub (Ref. 6).
7500 ft (2300 m) altitude to match the Aeroelastic Stability
Figure 2 schematically illustrates the CAMRAD I1 Analysis of Proprotors (ASAP) predictions in Ref. 9.
control-system model. The swashplate is assumed to be
For trim,. blade deflections are calculated using nine
rigid, hilt can translate along the rotor shaft for cn!!ectivC
flexible degrees of freedom per element (the CAMRAD I1
inputs, and pivot for cyclic inputs. There is a cyclic spring,
default; see Ref. 8). Flutter calculations included a gimbal
as shown, plus a linear spring for collective. CAMRAD I1
for each rotor, nine airframe modes, and seven drive-train
can have separate lateral and longitudinal cyclic spring rates,
modes. The blade flutter model used 12 dynamic modes per
but these were made equal in the present V-22 model.
blade (the 12 lowest frequencies, up to 174 Hz, or 3l/rev
uncoupled). The airframe modes included wing beamwise
and chordwise bending, wing torsion, and pylon yaw,
(to other separated into symmetric and antisymmetric modes, and the
blades) afterbody torsion mode; the airframe frequencies ranged
Pitch-link from 2.9 to 8.6 Hz. The drive-train model included separate
stiffness rotor-, engine- and interconnect-shaft torsional flexibilities
plus rotor, engine, shaft and gearbox rotational inertias.
Baseline Predictions
(cyclic)
Figures 3-6 show the whirl-flutter predictions for the
Fig. 2. Control-system model with separate rotating- and baseline CAMRAD I1 model. Frequency and damping are
fued-system stiffnesses. plotted against airspeed for symmetric and antisymmetric
modes. These predictions are for level flight at zero power.
Airframe model Tracking the modes is problematic at high speeds because of
the strong modal couplings, including multiple frequency
To calculate aeroelastic stability, CAMRAD I1 couples crossings. Fortunately, the ambiguities are limited to high-
externally generated wing/pylon modes to an internally frequency modes that do not determine the flutter boundary;
generated dynamic rotor model (Ref. 8). The wing/pylon therefore, no significant effort was made to track and label
modes were generated by a three-dimensional NASTRAN the modes. Furthermore, damping predictions above 400
shell model (about 68,000 elements), with frequency knots are of limited accuracy because of limitations of the
adjustments based on flight- and ground-test data (Ref. 9). airfoil tables (Refs. 6 and 12).
The structural damping of each mode was adjusted in
accordance with test data, then increased by a constant value Gimbal modes are also shown in Figs. 3 and 4 to indicate
to approximate the effects of wing aerodynamic damping as their effects on the symmetric wing beamwise bending
given in Ref. 9. (SWB) and antisymmetric chord bending (AWC) modes.
The gimbal modes are highly damped and well off the scales
The drive-train model included the engine and gearbox of Figs. 5 and 6. The peak in the AWC mode (Fig. 6) is
rotational inertias, drive-shaft and cross-shaft flexibilities, caused by an interaction with the gimbal mode.
but no governor.
AWC
ii
SPY 25 ! \
8 -
gl
1
2 E 20
ti
5 6-
0
C
a - - - - -SWT
--_____----
‘. -.__---
I
01 I
150 200 250 300 350 400 450 500
150 200 250 300 350 400 450 500
Airspeed, knots Airspeed, knots
Fig. 3. Predicted frequencies of the V-22 symmetric Fig. 6. Predicted damping of the V-22 antisymmetric
winglpylon modes. winglpylon modes.
-101
t 3AWC
Elastic axis
/
Tip mass
/
adequate stability margin. A value of -30 deg was chosen
for the design studies discussed below. The challenge is to
stabilize the SWB and AWC modes without degrading the
other modes.
Blade sweep
To stabilize the rotor with -30 deg 6,, combinations of c) Blade with offset tip mass A
blade sweep and tip mass offset were studied. Figure 10
shows several example blades derived from the V-22 rotor.
For this rotor, the primary significance of sweep is the Equivalent sweep] '1
improved whirl-flutter boundary, not the reduced Mach-
number effects. An offset tip mass is also shown; it is simply Swept blade with fixed tip mass
the existing balance weight moved forward from its normal
position. The balance weight is normally located slightly
inboard of the tip, as shown.
For this CAMRAD I1 model, blade sweep was invoked by
Swept blade with offset tip mass
sweeping the elastic axis and airfoil quarter-chord line by a
sweep angle A, positive aft, starting at a radial station rs. For
__---------
these initial studies, r, was always 80% R. The tip mass was
offset from its design location a distance x,, positive
Swept blade with inboard tip mass
forward. The entire mass was always moved. Tip mass offset 1
'4
-
blade structure.
Sweep was always calculated in the local chord plane, so it 3 5
CJ
follows the blade twist. Tip mass offsets were also always in AWC
/
/'
the local chord plane. The maximum sweep analyzed here is /
/
C Unstable J.
Figures 1 1 and 12 show the effects of sweep and tip mass 0.
K
offsets on damping. The magnitudes of blade sweep and tip-
mass equivalent sweep are the same, but the signs are 6 -5-
reversed. Most modes were little affected and are not shown.
The least stable modes-SWB and AWC-were the most
responsive to sweep and mass offset, which is encouraging.
0
-lo 5 10 15 20 25 30
Note that the effects of sweep on damping are nonlinear, Sweep, deg
unlike the effects of tip mass offset.
Fig. 11. Variation of damping with blade sweep at 300
knots with -30 deg S, (see Fig. lob).
Y
-m
7
10 - AWC /
(d /
0 I
c. /
I
t 5- 0
0
8 I
0
di
C
E 0-
s
n
/ Unstable J
-5
t I
-101 5' I I I
0
-lo[ 5' 10 15 20 25 30 0 10 15 20 25 30
Sweep, deg Sweep, deg
Fig. 12. Variation of damping with tip mass offset at 300 Fig. 14. Variation of damping with sweep and fBed tip
knots with -30 deg 4. Offset is calculated as equivalent mass position at 300 knots with -30 deg 8, (see Fig. 10e).
sweep (see Fig. 1Oc).
A more practical approach is to move the tip mass inboard,
Figure 13 illustrates the effects of combining sweep and so that it is fully enclosed in the airfoil (suggested by David
tip mass offset. Sweep and mass offset were incremented by A. Popelka); it is here more properly called a tuning mass.
the same magnitudes but opposite signs (Fig. 10e). The For the predictions of Fig. 15, the tuning mass was moved to
response of the SWB mode is slightly nonlinear. The SWT 0.8R (the beginning of sweep) and positioned at the leading
mode damping decreases very slightly with sweep, so that edge (Fig. 1Of). The amount of mass was also doubled. With
the optimum value of sweep is about 27 deg. the standard mass value, the predictions were closely similar
to those of Fig. 14. The SWB mode now becomes stable at
Figure 14 shows the effects of sweep with the tip mass 23 deg sweep. Because the SWT mode decreases slightly
fixed at its original position with respect to the blade pitch with sweep, the optimum value of sweep is 29 deg.
axis, which is perhaps a more practical configuration (Fig.
10d). The damping is much improved compared to that with
sweep alone (Fig. l l ) , although the SWB mode never
becomes stable. .. .
&
30
75 20
.-0
. ..
AWC,
...
.-
.
I
b 0
6, 10 - ... 0
.-n
5
C
... -101
0
5'
10 15 20 25 30
I
n o-5J0.
c
Sweep, deg
Fig. 15. Variation of damping with sweep for double
tuning mass at inboard position a t 300 knots with -30
-101 I deg S, (see Fig. 100.
0 5 10 15 20 25 30
Sweep, deg
Fig. 13. Variation of damping with combined sweep and
tip mass offset at 300 knots with -30 deg S, (see Fig. 10e).
Offset is calculated as equivalent sweep (Fig. 1Oc).
For ease of comparison, Fig. 16 replots the predictions for range of sweep angles considered here, the pitch/flap
SWB mode damping. It emphasizes the effects of mass coupling is never negative, but the slope becomes favorable
offset on both the sensitivity of damping to sweep, and on above about 20 deg sweep, which helps to explain the
the nonlinearity of the responses. An offset tip mass would nonlinear variations of Fig. 11. For tip mass offsets, both
have to be placed on a boom extending from the leading couplings are always favorable, but much more so for
edge. At large sweep angles, an inboard tuning mass at the pitchiflap than pitch/lag.
leading edge is nearly as effective as a tip mass on a boom.
0.1 r SweeD
- --Sweep only (b)
/
- -Tip mass only (c) /
-----Sweep+ fixed tip mass (d)
- --Sweep + offset tip mass (e)
-Sweep + inboard mass (f)
Unstable J
-0.3 1 / \
Mass offset \
pitchfilap .--
' \
-0.4 J
0 5 10 15 20 25 30
-101 J Sweep, deg
0 5 1015 20 25 30
Sweep, deg Fig. 18. Modal coupling ratios for blade sweep and tip
Fig. 16. Comparison of the effects of sweep and mass mass offsets (Figs. 10b and 1Oc configurations).
offset on the SWB mode at 300 knots with -30 deg S,
(labels refer to Fig. 10). Aerodynamic effects
CAMRAD I1 can separately model various aerodynamic
Quasi-static couplings and structural features, two of which are examined in more
Figure 17 schematically illustrates how sweep and mass detail here: aerodynamic sweep versus offset, and unsteady-
offset alter the perturbational forces on the blade. A swept flow effects. The aerodynamic panels can be swept
tip moves the center of pressure aft of the pitch axis, creating independently of the structure, and the effects of offset can
a favorable (nose-down) moment for perturbational lift. An be calculated independently of the effects of sweep angle.
offset tip mass has an inertial reaction force ahead of the Figure 19 schematically illustrates the difference between
pitch axis, again creating a favorable moment. The blade panel offset and panel angle. The aerodynamic collocation
mode shapes will be different for the two cases, leading to points are centered spanwise on each aerodynamic panel.
different net effects on stability. Only four collocation points and two swept panels are shown
in the figure; the V-22 model used here has 17 total
Offset mass
aerodynamic panels, six of which are swept.
Perturbation
Figure 20 shows the effects on the SWB mode of
aerodynamic sweep only (no structural or inertial sweep),
Perturbation , ,to\ forcefi reaction
rtial
panel sweep angle only (no offset), and sweep offset without
force \A,' Pitch axis force panel angles; the nominal full-sweep predictions (Fig. 11)
Tip section are repeated for reference. Stability was also calculated for
aerodynamic offset only (no structural sweep o r
4\pt section aerodynamic panel angle), but even at this expanded scale,
the curve is nearly indistinguishable from the aerodynamic-
Fig. 17. Perturbation and inertial forces on a swept sweep-only curve in Fig. 20 and SO is not shown. It is clear
section and an offset mass, respectively. that the effects of sweep on stability are dominated by the
offsets of the aerodynamic panels, not by the angles of the
Figure 18 shows the quasi-static modal coupling ratios for panels. For reference, the maximum section Mach number at
sweep and mass offsets, corresponding to Figs. 10b and 1Oc. this speed is 0.7668.
For sweep, the pitch/lag coupling is always favorable (lag
back, pitch down), but pitchiflap is unfavorable. For the
a) Full blade sweep droop. Moreover, aerodynamic sweep without structural
Elastic axsi-;
----
--3
----,L- sweep is highly stabilizing (Fig. 20), and it has no mass
droop by definition. The beneficial effects of sweep cannot
be explained by effective mass droop.
b) Sweep angle without offset The effects of unsteady aerodynamics were important for
----- some modes. The most dramatic example is shown in Fig.
Collocation ooint/ 2 1, for the S W B mode. This figure also shows the full effect
---- on stability of idealized aerodynamic offset (no panel sweep
c) Offset without sweep angle or structural offset, Fig. 19c), which runs off the scale of Fig.
20. This idealized model is more sensitive to the effects of
----=
panel angle and unsteady aerodynamics than the full model,
making the effects easier to discern in the plot. The curve for
-
full aerodynamic sweep (with panel sweep but no structural
d) Aerodynamic sweep only sweep, Fig. 19d) is also shown; as in Fig. 21, the local sweep
Elastic axis/
-- -L - -, of the panels makes little difference.
---- Figure 2 1 shows that unsteady aerodynamics reduce
stability for low and moderate values of offset, but for large
Fig. 19. Differences between blade sweep, aerodynamic offset, unsteady effects greatly increase stability. With full
sweep, aerodynamic panel sweep angle, and aerodynamic blade sweep (not shown), elimination of unsteady
psrw! sweep &set (cnrr?parewith Fig. In). aerodynamics shifts the damping curves up with little change
-5- in trends with sweep. Significant effects were also seen for
; -Full blade sweep (a) the least stable antisymmetric mode (AWC), and for tip mass
---Sweep angle without offset (b) offsets (not shown). In such cases, the trendlines were again
- - -Offset without sweep angle (c) simply shifted up a few percent when unsteady effects were
-----Aerodynamicsweep only (d) removed, so that there was little effect on the sensitivity of
:e -6- ;
ti stability to sweep or offset. Because unsteady aerodynamics
have their greatest effect on the largest values of
!= I . aerodynamic offset, which are already highly idealized
design variations, unsteady effects could probably have been
ignored without invalidating the analyses of other
configurations. Nevertheless, unsteady aerodynamic effects
were retained for all analyses reported here, excepting only
those shown in Fig. 21.
I
0 5 15 10 20 25 30
Sweep, deg 25 r Unsteadv
-$ 20
.- I
.-
c 0 dea sweeD
G 0
-0.2
-0.4 -
-0.6 I I
0 0.2 0.4 0.6 0.8 1
Fraction radius
\ SWB, Fig. 23. Mode shapes for the 1st flap mode.
1
-
1. _ _ _ -- -_-- 4 modes
t I I I
- l0o l 5' 10 15 20 25 30 Lag ,.e'
torsion mode is essential for accurately predicting stability 0 0.2 0.4 0.6 0.8 1
boundaries, it also implies that this mode is not important for Fraction radius
explaining the physical mechanisms by which sweep affects Fig. 24. Mode shapes for the 1st lag mode.
stability.
1- curves are offset to line up at zero radius for all sweep
Torsion angles. For any given amount of torsion mode deflection,
0 -------- increasing sweep increases the effective pitch deflection at
the tip, where the dynamic pressure is highest, thereby
a, increasing the stabilizing moment.
0.
cp
-2 -
c
v)
a, -3 -
T
I
8 -4 -
-5 -
5.5
30 deg
sweep N
I
I
g 0.6
cp
-0
0.4 "8' 5'
I
10 15
Sweep, deg
20 25 30
I