Service Manual: HF Transceiver
Service Manual: HF Transceiver
Service Manual: HF Transceiver
X108G
SERVICE MANUAL XIEGU COMMUNICATIONS
【Important Notes】
Before disassembling, make sure that the problem comes from inside the
transceiver.
Be sure to completely cut off the external power before opening case.
Do not forcibly remove any parts to avoid any damage.
Please use insulated screwdriver to adjust the circuit to avoid short circuit.
Do not turn on the radio for a long time if there is any fault.
Do not connect the transmit port directly to the test ports of signal generator
or network analyzer.
Do not keep transmitting in open circuit status for repairing.
Read the manual carefully before doing any test.
VERSION: 1.00.0
Basic specs:
Frequency range: RX: 0.5~30MHz
TX: All ham band
Operate mode: SSB(J3E)
CW (A1A)
AM (A3E)
Min freq. Step: 1Hz
Antenna impedance: 50Ω
Operating temperature range: -10℃ ~ +60℃
Frequency stability: ±0.5ppm @ Power on 5mins, -10℃~+60℃
Operating voltage: 12~14.5V DC
Current parameter: RX 700mA @Max
TX 7.5A @Max
Size: 120*45*180(mm) [Not including knob, holder etc.]
TX
TX Power: ≥15W(@13.8V)
Modulation: SSB Balanced modulation
AMLow level modulation
Spurious suppression: ≥40dBc
Carrier suppression: ≥45dBc
Selectivity: SSB 2.2kHz(-6dB)
CW 500Hz(-6dB)
RX
Middle frequency: 10.7MHz
RX sensitivity: 0.5uV @ 12dB SINAD (PRE ON,≤2.0MHz)
0.35uV @ 12dB SINAD (PRE ON,>2.0MHz)
RX Band: 1.8~2.0MHz
3.5~4.0MHz
5.0~5.5MHz
7.0~7.3MHz
10.0~10.2MHz
14.0~14.5MHz
18.0~18.2MHz
21.0~21.6MHz
24.8~25.0MHz
28.0~28.8MHz
Dynamic range: ≥90dB
U17
Microprocessor
RW4
Mic amplifier gain
adjustment
Intermediate
frequency amplifier
unit
U10
Transmit Mixer
U5
Receive Mixer
Local oscillator
module
BPF module
功放电源板正面
Steady voltage
power
Final RF power
amplifier
Power standing
wave detector
3.1.2 Receiving mixer The automatic gain control voltage outputs S table
U5(ADE-1)is receiving mixer,inside is diode balanced signal after buffering and amplifying by U2.
mixing structure. The RX receiving signal is mixing 1st
LO here, to bring 10.7MHz IF signal. 3.1.6 Demodulator circuit
The demodulation of single sideband signal SSB and
D15 is LO input switch, it’s in forward conduction continuous wave signal CW is accomplished by a
status when receiving, the LO enters the mixer. D15 is product detector which is composed of U6 (SA602).
closed when transmitting. The BFO signal is input through by the 6 pins to the
demodulator, and the demodulated audio signal is
3.1.3 IF PREAMP output by 5 pins. By controlling the frequency of the
After mixing, it brings a receiving 1st IF signal. This injected BFO signal, the demodulation of SSB and CW
signal enters IF preamplifier Q21 via transformer T7 to modes can be completed.
finish the first IF amplify. This amplified IF signal
Following the below debugging methods to adjust the parameters of the small signal board and the power amplifier
board to resume to default setting.
4.1 Machines
All equipment has been measured and tested within the period of validity.
4.2.1 The small signal board has used the network analyzer to adjust the channel to the predetermined status.
Please do not make any adjustments to the IF transformer on the channel, otherwise it will cause the
deterioration of the transmit-receive capability.
Note: During the test, do not turn-on the X108G to transmit, otherwise the RF signal source will be damaged!
Oscilloscope test
point
IF transformerT1
Note: During the test, do not turn-on the X108G to transmit, otherwise the RF signal source will be damaged!
IF transformerT16
Note: During the test, do not turn-on the X108G to transmit, otherwise the RF signal source will be damaged!
PotentiometerRW1
Potentiometer RW4
PotentiometerRW6
IF
transformerT8
Notes:
When debug a joint, other 3 joints must be cut off.
Must solder 4 test joints after debugging. Please cut off the radio power when soldering.
R80B RW3B
R79B RW1B
R82B RW2B
R81B RW4B
Changjiang
35 Zener diode 5.1V SOD-323 BZT52C5V1S D6B
Electronic
D7B, D8B, D9B, D10B, D11B, D12B,
36 diode 1N4148 SOD-323 domestic T4
D13B, D14B, D15B, D17B
TVS diode
37 NUP2201MR6T1G TSOP-6 ON NUP2201MR6T1G D18B
array
K2B, K3B, K4B, K5B, K6B, K7B, K8B,
38 relay HRB1-S-DC5V Through-Hole HKE HRB1-S-DC5V
K9B, K10B, K11B, K12B, K14B, K15B
Magnetic HOMEMA
39 T37-2 Through-Hole - L1B, L2B
inductance DE
Magnetic HOMEMA
40 T37-2 Through-Hole - L3B, L4B
inductance DE
Magnetic HOMEMA
41 T37-2 Through-Hole - L5B, L6B
inductance DE
Magnetic HOMEMA
42 T37-2 Through-Hole - L7B, L8B
inductance DE
Magnetic HOMEMA
43 T37-2 Through-Hole - L9B, L10B
inductance DE
Magnetic
44 100uH 0805 TDK GLF2012T101K L11B, L15B, L16B, L17B, L18B, L19B
inductance
Magnetic HOMEMA
45 T37-2 Through-Hole - L13B
inductance DE
Magnetic HOMEMA
46 T37-2 Through-Hole - L14B
inductance DE
Power WE-PDF_104
47 4.7uH Würth 7447797470 L20B
inductance 5
Magnetic LB1B, LB2B, LB4B, LB5B, LB6B, LB7B,
48 600R 0805 Würth 74279204
beads LB8B
Magnetic
49 600R 1812 Würth 742792514 LB10B
beads
50 RF connector U.FL socket SMT MOLEX 73412-0114 P3B, P4B
FPC 40 pins
51 SMT HRS FH33-40S-0.5SH P5B
connector 0.5mm spacing
52 Connector RJ45 ZXCNT - P7B
Adjustable-re
92 5k 3X3 SMT domestic - RW1B, RW2B, RW3B, RW4B
sistance
Magnetic HOMEMA
93 74270176 Through-Hole - T1B, T7B
inductance DE
HOMEMA
94 Transformer 7427056 Through-Hole - T2B
DE
Integrated
100 74HC238PW TSSOP-16 NXP 74HC238PW U3B, U9B
circuit
Integrated
101 ULN2004D SO-16 TI ULN2004D U4B
circuit
Integrated
102 LM358PW TSSOP-8 TI LM358PW U5B
circuit
Integrated
103 TL431CPK SOT-89 TI TL431CPK U6B
circuit
Integrated
104 TL331DBV SOT-23-5 TI TL331DBV U8B
circuit
Integrated
105 CD4051BPWR TSSOP-16 TI CD4051BPWR U15B
circuit
Integrated
106 SSM2167-1RM MSOP-10 ADI SSM2167-1RM U17B
circuit
Winding
8 100uH 0805 TDK GLF2012T101K L1, L2
inductance
High Q Winding
9 270nH 1210 TDK NLV32T-271J-PF L3, L4
inductance
Through-H
29 Ceramic filter TDK107MS180K TDK TDK107MS180K XF3
ole
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