Self-Aligning Roller Bearings

THE REX® DESIGN
EASY BEARING REPLACEABLE BEARING SHAFT READY

CLEARANCE ADJUSTMENT Available in Normal Duty, Medium Duty, Prelubricated with our standard grease
can be field adjusted to meet applica- Heavy Duty and Adapter Sleeve mounting for normal operation; other lubricants
tion needs. to suit the load and installation requirements. available for special conditions.
FULLY SELF-ALIGNING RUGGED HOUSING INTERCHANGEABLE SEALS

Spherical roller bearing to accommo- Standard material — cast iron. Steel or Three types of seals to match the appli-
date operational and installation mis- ductile iron available on request. cation requirements: Z Seal, for the
alignment. broad range of normal operating condi-
tions; K Seal, for dusty, dirty conditions;
M Seal, for protection against liquid con-
CARBURIZED RACEWAYS MULTIPLE HOUSING STYLES
tamination.
Case-carburized inner races provide a Providing mounting features to match the
operational and structural requirements. For extra protection under severe con-
hard, fatigue resistant surface, and a
ditions, auxiliary caps are also available.
tough, crack resistant, ductile core.
TABLE OF CONTENTS
Page Number Page Number
ROLLER BEARINGS INTERCHANGEABILITY
INTRODUCTION Size Code — Inches ................................................................ D-41
Rex Bearing Design ................................................................... D-1 Size Code — Metric ................................................................. D-44
Bearing Index ................................................................. D-2 — D-3
ENGINEERING/SELECTION
Nomenclature ................................................................. D-4 — D-5
Bearing Considerations ............................................................ D-45
Self-Alignment ............................................................................ D-6
Housing, Seal, Mounting Considerations ................... D-45 — D-46
Shaft Mounting ........................................................................... D-7
Shafting and Floating Units ...................................................... D-47
Seals .......................................................................................... D-8
Bearing Selection ....................................................... D-48 — D-50
DIMENSIONS Load Ratings .............................................................. D-55 — D-56
Pillow Blocks ................................................................ D-9 — D-16 Life Adjustment Factors ........................................................... D-55
Flange Blocks ............................................................ D-17 — D-22 Vibration Analysis ..................................................................... D-57
Flange Cartridge Blocks ............................................. D-23 — D-26 Seal Selection ............................................................ D-58 — D-61
Cartridge Blocks ......................................................... D-27 — D-30
INSTALLATION . ................................................................. D-62
Duplex Units ............................................................... D-31 — D-32
Takeups ...................................................................... D-33 — D-39 LUBRICATION ..................................................................... D-63
Bearing Only ............................................................................ D-40
ALPHABETICAL INDEX .................................................... D-64
Replacement Parts .................................................... D-42 — D-43
D-1
D-3
SELF-ALIGNING ROLLER BEARINGS
PILLOW BLOCKS
Page
Normal Duty ZEP 2000, 5000 Series ........ D-10
Medium Duty ZEP 3000 ............................ D-11
Normal Duty, Fixed ZA 2000 Series .......... D-12
Normal Duty, Floating ZAS 2000 Series ... D-12
Medium Duty, ZA 3000 Series .................. D-13
Heavy Duty, Fixed ZP 5000 Series ........... D-14
Heavy Duty, Floating ZPS 5000 Series ..... D-14
Adapter, Fixed ZP 9000 Series ................. D-15
Adapter, Floating ZPS 9000 Series ........... D-15
Steel, Fixed ZA-72 2000 Series ................ D-16
Steel, Floating ZAS-72 2000 Series .......... D-16
FLANGE BLOCKS
Page
Normal Duty ZB 2000 Series .................... D-18
Medium Duty ZB 3000 Series ................... D-19
Normal Duty ZEF 2000 Series .................. D-20
Heavy Duty, Fixed ZF 5000 Series ........... D-21
Heavy Duty, Floating ZFS 5000 Series ..... D-21
Adapter, Fixed ZF 9000 Series ................. D-22
Adapter, Floating ZFS 9000 Series ........... D-22
FLANGE CARTRIDGE BLOCKS
Page
Normal Duty ZBR 2000 Series .................. D-24
Medium Duty ZBR 3000 Series ................ D-25
Heavy Duty ZBR 5000 Series ................... D-26
CARTRIDGE BLOCKS
Page
Normal Duty ZCS 2000 Series .................. D-28
Heavy Duty ZCS 5000 Series ................... D-28
Normal Duty ZMC 2000 Series ................. D-29
Heavy Duty ZMC 5000 Series .................. D-29
Adapter ZMC 9000 Series ........................ D-30
DUPLEX UNITS
Page
Normal Duty ZD 2000 Series .................... D-32
Heavy Duty ZD 5000 Series ..................... D-32
D-2
TAKE-UP BLOCKS
Page Page
Center Pull ZT ........................................... D-34 Protected Screw ZN .................................. D-38
TAKE-UPS
Page Page Page

Heavy Duty Center Pull ZHT ............... D-36 Spring Loaded ZST ............................. D-37 Normal Duty Protected Screw ZNT ..... D-38
Page Page Page

Normal Duty ZAT ................................. D-39 Elevator Boot End ZFT ........................ D-39 Elevator Head End ZGT ...................... D-39
ALPHABETICAL INDEX
Page Page
ZA Pillow Block ............................................ D-12, 13 ZFS Flange Block, Heavy Duty Floating ........ D-21, 22
ZAS Pillow Block, Floating ............................. D-12, 13 ZFT Take-up, Elevator, Boot End ......................... D-39
ZAT Take-up ......................................................... D-39 ZGT Take-up, Elevator, Head End ....................... D-39
ZB Flange Block ........................................... D-18, 19 ZHT Take-up, Heavy Duty .................................... D-36
ZBR Flange Cartridge Block .................... D-24, 25, 26 ZMC Cartridge Block ....................................... D-29, 30
ZCS Cartridge Block ............................................. D-28 ZNT Take-up ......................................................... D-38
ZD Duplex Unit ................................................... D-32 ZP Pillow Block, Heavy Duty ....................... D-14, 15
ZEF Flange Block ................................................. D-20 ZPS Pillow Block, Floating ............................. D-14, 15
ZEP Pillow Block ............................................ D-10, 11 ZST Take-up, Heavy Duty, Spring Loaded ........... D-37
ZF Flange Block, Heavy Duty ................. D-21, 22 ZT Take-up Block, Center pull ........................... D-34
D-3
NOMENCLATURE
Z A - 2 207
Z Clearance seal
Seal Type K Light contact seal
M Heavy contact seal
A Pillow block, normal duty

AS Pillow block, floating
P Pillow block, heavy duty
PS Pillow block, floating
EP Pillow block, normal duty
B Flange block, normal duty
Housing Type EF Flange block normal duty
F Flange block, heavy duty
FS Flange block, floating
BR Flange cartridge block
CS Cartridge block
MC Cartridge block
D Duplex unit
2 2000 Series, normal duty, single set collar

Bearing 3 3000 Series, medium duty, eccentric locking collar
Type
5 5000 Series, heavy duty, double set collar
9 9000 Series, tapered adapter sleeve
Shaft 207 2⁷⁄₁₆ — last two digits in 16th of an inch

Diameter 100MM 100 millimeter
STANDARD PREFIX AND SUFFIX IDENTIFICATION

A Z A - 2 207 F
Prefixes
A- Two open auxiliary cap seals.
B- Two auxiliary cap seals (open on housing side, closed on cover side).
X- Designates SPECIAL UNITS and must be identified. Contact Rexnord
Regional Sales Office.
Suffixes (Added after shaft size designation)
-A One open auxiliary cap seal (cover side)
-B One closed auxiliary cap seal (cover side)
-C Closed end shield
-F Four bolt (pillow blocks only)
-G Face-locked threaded cover
-H Reverse assembly
-R Interference fitup (bearing to housing bore)
-S Machined pilot on face of flange units
-Y Redesigned shaft size — Not interchangeable
-72 Steel housing
-82 Anti fretting bore
MM Metric bore size refer to page D-44.
- For identification of all other numerical suffixes, contact local Rexnord office
D-4
TAKE-UP NOMENCLATURE
Z HT 11 - 5 315 - 24
Z Clearance seal
Seal Type K Light contact seal
M Heavy contact seal
N Block for protected screw frame

T Block for center pull frame
Housing Type AT Normal duty take-up
Frame Type NT Protected screw take-up
HT Heavy duty center pull take-up
FT Elevator take-up, boot end
GT Elevator take-up, head end
ST Spring loaded take-up
Take-up 11 Size code

Frame Size (from specification page)
2 2000 Series, normal duty, single set collar

3 3000 Series, medium duty, eccentric locking collar
Bearing Type
5 5000 Series, heavy duty, double set collar
9 9000 Series, tapered adapter sleeve
Shaft 315 3¹⁵⁄₁₆" — last two digits in 16th of an inch

Diameter 100MM 100 millimeter bore
Take-up
24 Inches of take-up adjustment
Travel
OBSOLETE NOMENCLATURE
Prefixes
Obsolete Model # Current Model # Description

P ZEP-2000 Series Pillow block
PR ZA-2000 Series Pillow block
ZBT ZBR-5000 Series Flange cartridge block
ZC ZT-2000 Series Take-up block, center pull
ZES ZFT-2000 Series Take-up, elevator, boot end
ZET ZFT-2000 Series Take-up, elevator, boot end
ZFA ZF-9000 Series Flange block
ZFB ZFS-9000 Series Flange block, floating
ZGS ZGT-5000 Series Take-up, elevator, head end
ZL ZMC-2000 Series Cartridge block
ZMA ZMC-9000 Series Cartridge block
ZMB ZMC-9000 Series Cartridge block
ZMW ZMC-5000 Series Cartridge block
ZMX ZMC-5000 Series Cartridge block
ZPA ZP-9000 Series Pillow block
ZPB ZPS-9000 Series Pillow block, floating
ZRT ZNT-5000 Series Take-up, protected screw
Consult Rexnord for identification of other obsolete models. D-5
SELF-ALIGNMENT
which forms a segment of a sphere; rollers shaped

concave to run on the spherical surfaces of the inner
and outer races; spherical outer races to contact the
rollers. This design allows the inner race to misalign
freely in any direction up to 1¹⁄₂° from center, ⁵⁄₁₆" per
foot of shaft length.
The rollers are aligned by the retainers and the outer
races, so despite misalignment the roller load is al-
ways equally distributed. This prevents high edge load
stresses on the rollers, which in turn means that it is
not necessary to derate Rex Bearings for
misalignment conditions.
By design, Rex Bearings accept both radial and thrust
loads under static, oscillatory, or dynamic conditions.
INTEGRAL SELF-ALIGNMENT The load is taken on the roller raceways, not the roller
®
Rex Roller Bearings represent the continuation of 80 ends. This means that when thrust loaded up to their
years of bearing technology and experience built upon allowable limit, Rex Bearings do not exhibit
the original Shafer design, consisting of: an inner race roller end wear.
STATIC MISALIGNMENT
BASES NOT LEVEL
BASES NOT PARALLEL
BEARINGS HAVE HORIZONTAL

MISALIGNMENT
BOLTS ON LEFT BEARING ARE

VERTICALLY MISALIGNED
DYNAMIC MISALIGNMENT
BENT SHAFT OR SHAFT DEFLECTION
FROM LOAD
D-6
SHAFT MOUNTING STYLES
2000 SERIES 3000 SERIES TWIST LOCK™

Single Set Collar Eccentric Locking Collar
Normal Duty Medium Duty

Simplest installation Additional shaft holding power
Most economical Accommodates undersized shafting
Economical
5000 SERIES 9000 SERIES

Double Set Collar Adapter Sleeve
Heavy Duty Extra Heavy Duty

Increased shaft holding power and stability Full bore contact for maximum shaft
Moderate cost holding power, concentricity
and running accuracy
Accommodates undersized shafting
All four of these shaft mounting styles are available in any Rex housing style. See page D-41 for interchange list.
D-7
INTERCHANGEABLE SEALS
Effective seals are essential to insure satisfactory bear- Additional seal data and selection assistance can
ing life in various application environments. Three inter- be found on pages D58, D59.
changeable, standard seals are available to cover a broad All Rex interchangeable seals:
range of conditions.
• provide sealing up to 1¹⁄₂° misalignment
All Rex seals assure sealing protection up to 1¹⁄₂° mis- • operate on hardened and ground inner ring
alignment in all directions. Sealing is on hardened and extension
ground inner ring extensions. Rex seals cannot be forced • cannot be forced out during relubrication
out during relubrication yet can be easily removed when • can be easily removed without damage
replacing or when inspecting grease. • can be removed without bearing disassembly
SEAL TYPES
“Z” Seal “K” Seal “M” Seal
Clearance Light Contact Heavy Contact
Denoted with a “Z” prefix in the model Substitute prefix “K” for “Z” in model Substitute prefix “M” for “Z” in model
number. The standard seal used in the number. Molded nitrile rubber lip seals number. Premium elastomer, spring
majority of applications. out contaminants. loaded contact lip.
• No frictional drag — generates no • Protects against contaminants • Protects against liquids and grit
heat • Handles high speeds • Spring loaded lip assures constant
• No speed limitations • Less drag and heat generation than contact-even during misalignment
• All metal — no temperature heavy contact seals • Molded-in garter spring retains seal
limitations in housing
• Seals in lubricant on horizontal and
vertical shafts
AUXILIARY CAP SEALS

Closed End Shield Auxiliary Cap Seals
Recommended for severe environments
— they provide supplemental protection
for the primary seal.
• Seals against liquids and gritty
contaminants. Particularly effective
against water washdown, taconite,
cement, sand, or caking build-up.
• Provides safety, encloses rotating
mounting hardware
• Protects primary seal from physical
damage
• May be filled with grease to provide
purging action
Use C Suffix in model number • Available as open or closed end cap See Standard Prefix and
• Protects from rotating shaft exposure Suffix Identification, p. D-4.
• Protects from foreign material See pp. D-60, 61.
penetration
D-8
PILLOW BLOCKS
GENERAL INFORMATION
Pillow block units are widely used in diverse applications because of Two-Bolt Block Application
their variety of mounting methods, bearing assemblies and housing
materials. They are the most popular and versatile of the mounted line. The two-bolt block is satisfactory for most applications as far as
strength of housing and rigidity of base is concerned. It can be ap-
plied to a flat bed of either wood, metal or concrete. It’s also adapt-
Points to Consider in the Use of Pillow Blocks: able to channel mounting since the base width is quite narrow and
the channel projection is usually sufficient to provide space for drill-
1. A pillow block must always be used where a mounting base is ing the mounting bolt holes.
parallel to the shaft.
2. The pillow block can be used on a vertical base, on a horizontal
base or on an inclined plane. Four-Bolt Application
3. Pillow blocks are in their strongest position when the force is The four-bolt base pillow block is ideally suited to many applications. It
perpendicular to the shaft and in the direction of the base. has a wider base and as a result stronger pads than the two-bolt base.
The construction of the Rex ZP four-bolt housing is very rugged. A
heavy ribbing completely surrounds the housing and supports the
mounting pads. When the force is in a direction away from the base, the
strength of the ribbing, plus pads, contributes additional support to the
load. The four-bolt block is adaptable to I-beam construction, where
bolt holes can be drilled on each side of the web of the I-beam.
ZEP Pillow Blocks - Normal Duty -␣ Fixed

• 1¹⁄₈" through 5" shaft sizes
• Shaft mounting styles
✔ 2000 series page D-10
✔ 9000 series available, see page D-41
ZA/ZAS Pillow Blocks - Normal Duty -␣ Fixed &

Expansion (uses ZCS cartridge page D-28)
• ³⁄₄" through 4" shaft sizes
• Steel housing (-72) Suffix page D-16
ZP/ZPS Pillow Blocks -␣ Heavy Duty - Fixed &

Expansion (uses ZMC cartridge page D-29)
• 1⁷⁄₁₆" through 7" shaft sizes
Additional Information
2 or 4 bolt housings available in all styles. Grease fitting is ¹|₈ NPT tapped holes with grease fittings thru
Housing Material - Cast iron unless otherwise noted. size code 11, ¹|₄ NPT above.
Floating Blocks (expansion) - For amount of movement see page
Other materials available on special order.
D-47.
Bolt Holes - Cored ¹⁄₁₆" larger than bolt diameters.
D-9
ZEP PILLOW BLOCKS
NORMAL DUTY HEAVY DUTY

2000 Series 5000 Series
Single Set Collar Double Set Collar
Thru 4" Shaft Above 4" Shaft
Specifications . . . Radial load ratings are shown on pages D-56
Com-
Dimensions in Inches plete
Shaft Complete Size Bolts Block
Size Block Req'd.
Inches No. Code B Net
A Wt.
+.005 C E F G H I K L W
Min. Max. No. Size Lbs.
1¹⁄₈ ZEP-2102 5.8
1³⁄₁₆ ZEP-2103 3 1¹⁄₂ 4⁷⁄₁₆ 5 2¹¹⁄₁₆ ⁹⁄₁₆ 6³⁄₈ 2¹⁄₈ ⁷⁄₈ … 3¹⁄₄ 1¹⁷⁄₃₂ 2 2 ¹⁄₂ 5.8
1¹⁄₄ ZEP-2104 5.7
1⁷⁄₁₆ ZEP-2107 4 1⁷⁄₈ 4¹¹⁄₁₆ 6 2⁷⁄₈ ¹¹⁄₁₆ 7³⁄₈ 2³⁄₁₆ 1¹⁄₈ … 3¹¹⁄₁₆ 1³⁄₄ 2⁵⁄₁₆ 2 ¹⁄₂ 6.9
1¹⁄₂ ZEP-2108 4 2¹⁄₈ 5¹⁄₄ 6¹⁄₂ 2⁷⁄₈ ¹¹⁄₁₆ 7⁷⁄₈ 2³⁄₁₆ 1¹⁄₄ … 4³⁄₁₆ 1³⁄₄ 2⁵⁄₁₆ 2 ¹⁄₂ 9.5
1¹¹⁄₁₆ ZEP-2111 5 2¹⁄₈ 5¹⁄₄ 6¹⁄₂ 3¹⁄₈ ¹¹⁄₁₆ 7⁷⁄₈ 2⁷⁄₁₆ 1¹⁄₄ … 4³⁄₁₆ 2¹⁄₃₂ 2⁵⁄₈ 2 ¹⁄₂ 9.9
1³⁄₄ ZEP-2112 5 2¹⁄₄ 6 7¹⁄₄ 3¹⁄₈ ¹¹⁄₁₆ 8⁷⁄₈ 2⁷⁄₁₆ 1⁵⁄₁₆ … 4⁷⁄₁₆ 2¹⁄₃₂ 2⁵⁄₈ 2 ⁵⁄₈ 11.8
1¹⁵⁄₁₆ ZEP-2115 6 2¹⁄₄ 6 7¹⁄₄ 3¹⁄₈ ¹¹⁄₁₆ 8⁷⁄₈ 2⁷⁄₁₆ 1⁵⁄₁₆ … 4⁷⁄₁₆ 2⁵⁄₁₆ 2¹⁵⁄₁₆ 2 ⁵⁄₈ 11.5
2 ZEP-2200 11.4
2³⁄₁₆ ZEP-2203 7 2¹⁄₂ 6¹⁄₂ 8 3⁵⁄₁₆ ²⁵⁄₃₂ 9⁵⁄₈ 2⁹⁄₁₆ 1¹⁄₂ … 4¹⁵⁄₁₆ 2⁵⁄₈ 3¹⁄₄ 2 ⁵⁄₈ 14.8
2¹⁄₄ ZEP-2204 7 2³⁄₄ 6⁷⁄₈ 8³⁄₄ 3⁵⁄₁₆ ³⁄₄ 10¹⁄₂ 2⁹⁄₁₆ 1⁵⁄₈ … 5⁷⁄₁₆ 2⁵⁄₈ 3¹⁄₄ 2 ⁵⁄₈ 18.6
2³⁄₈ ZEP-2206 6⁷⁄₈ 2⁵⁄₈ … 5⁷⁄₁₆ 2 18.3
2³⁄₈ ZEP-2206-F 8¹⁄₄ 3¹⁄₂ 1⁷⁄₈ 5¹⁄₂ 4 18.4
2⁷⁄₁₆ ZEP-2207 8 2³⁄₄ 6⁷⁄₈ 8³⁄₄ 3¹⁄₂ ⁷⁄₈ 10¹⁄₂ 2⁵⁄₈ 1⁵⁄₈ … 5⁷⁄₁₆ 2²⁹⁄₃₂ 3⁹⁄₁₆ 2 ⁵⁄₈ 18.2
2⁷⁄₁₆ ZEP-2207-F 8¹⁄₄ 3¹⁄₂ 1⁷⁄₈ 5¹⁄₂ 4 18.3
2¹⁄₂ ZEP-2208 6⁷⁄₈ 2⁵⁄₈ … 5⁷⁄₁₆ 2 17.9
2¹⁄₂ ZEP-2208-F 8¹⁄₄ 3¹⁄₂ 1⁷⁄₈ 5¹⁄₂ 4 18.0
2¹¹⁄₁₆ ZEP-2211 7¹³⁄₁₆ 9³⁄₄ 3³⁄₁₆ … 2 ³⁄₄ 29.3
2¹¹⁄₁₆ ZEP-2211-F 9¹⁄₈ 9⁷⁄₈ 4 2¹⁄₈ 4 ⁵⁄₈ 28.5
2³⁄₄ ZEP-2212 7¹³⁄₁₆ 9³⁄₄ 3³⁄₁₆ … 2 ³⁄₄ 28.8
2³⁄₄ ZEP-2212-F 9 3¹⁄₈ 9¹⁄₈ 9⁷⁄₈ 4 ¹³⁄₁₆ 12 4 1⁷⁄₈ 2¹⁄₈ 6¹⁄₄ 3³⁄₈ 4¹⁄₁₆ 4 ⁵⁄₈ 28.3
2¹⁵⁄₁₆ ZEP-2215 7¹³⁄₁₆ 9³⁄₄ 3³⁄₁₆ … 2 ³⁄₄ 27.7
2¹⁵⁄₁₆ ZEP-2215-F 9¹⁄₈ 9⁷⁄₈ 4 2¹⁄₈ 4 ⁵⁄₈ 27.3
3 ZEP-2300 7¹³⁄₁₆ 9³⁄₄ 3³⁄₁₆ … 2 ³⁄₄ 27.5
3 ZEP-2300-F 9¹⁄₈ 9⁷⁄₈ 4 2¹⁄₈ 4 ⁵⁄₈ 27.0
3³⁄₁₆ ZEP-2303 9¹⁄₄ 11⁵⁄₁₆ 3⁷⁄₁₆ … 7³⁄₈ 2 ⁷⁄₈ 44.5
3³⁄₁₆ ZEP-2303-F 10⁹⁄₁₆ 11⁷⁄₁₆ 4¹⁄₂ 2³⁄₈ 7¹⁄₂ 4 ³⁄₄ 45.0
3⁷⁄₁₆ ZEP-2307 10 3³⁄₄ 9¹⁄₄ 11⁵⁄₁₆ 4³⁄₈ ¹⁵⁄₁₆ 14 3⁷⁄₁₆ 2¹⁄₄ … 7³⁄₈ 3³¹⁄₃₂ 4¹⁵⁄₁₆ 2 ⁷⁄₈ 42.5
3⁷⁄₁₆ ZEP-2307-F 10⁹⁄₁₆ 11⁷⁄₁₆ 4¹⁄₂ 2³⁄₈ 7¹⁄₂ 4 ³⁄₄ 43.0
3¹⁄₂ ZEP-2308 9¹⁄₄ 11⁵⁄₁₆ 3⁷⁄₁₆ … 7³⁄₈ 2 ⁷⁄₈ 42.0
3¹⁄₂ ZEP-2308-F 10⁹⁄₁₆ 11⁷⁄₁₆ 4¹⁄₂ 2³⁄₈ 7¹⁄₂ 4 ³⁄₄ 42.5
3¹¹⁄₁₆ ZEP-2311-F 63.0
3¹⁵⁄₁₆ ZEP-2315-F 11 4¹⁄₄ 12 13 5³⁄₁₆ 1¹⁄₁₆ 15¹⁄₄ 4¹⁄₂ 2⁵⁄₈ 2¹⁄₄ 8⁵⁄₈ 4⁹⁄₁₆ 5⁵⁄₈ 4 ³⁄₄ 61.0
4 ZEP-2400-F 60.0
4³⁄₁₆ ZEP-5403Y-F 81.0
4⁷⁄₁₆ ZEP-5407Y-F 12 4³⁄₄ 12⁷⁄₈ 14¹⁄₈ 6¹⁄₄ 1 16¹⁄₂ 4⁵⁄₈ 2³⁄₄ 2¹⁄₂ 9³⁄₈ 5¹⁄₃₂ 6³⁄₁₆ 4 ³⁄₄ 78.0
4¹⁄₂ ZEP-5408Y-F 76.0
4¹⁵⁄₁₆ ZEP-5415-F 13 5¹⁄₂ 14⁷⁄₈ 16¹⁄₈ 7⁷⁄₈ 1³⁄₁₆ 18¹⁄₂ 5⁹⁄₁₆ 3 2³⁄₄ 11¹⁄₈ 5³⁄₄ 7¹⁄₁₆ 4 ⁷⁄₈ 150.0
5 ZEP-5500-F 147.0
4-bolt block - Use suffix F
Bore Size=Nominal Shaft Size +.001 -.000
Metric Bore Sizes Available - See Page D-44
Seals - To specify K or M seal, replace "Z'' in model number with "K'' or "M'' - See Pages D-58 and D-59.
Auxiliary Caps - Not available in Size Code 3
Note: Dimensions subject to change. Certified dimensions of ordered material furnished on request.
OTHER SHAFT MOUNTING STYLES AVAILABLE. REFER TO PAGE D-9.
D-10
ZEP PILLOW BLOCKS
TWIST LOCK™
MEDIUM DUTY
3000 Series
Eccentric Lock
D-11
ZA/ZAS PILLOW BLOCKS
NORMAL DUTY
2000 Series
Single Set Collar
Fixed and Floating
Fixed Block
Floating Block
Specifications . . . Radial load ratings are shown on pages D-56 — Floating units allow for ³⁄₈" axial movement
Bolts
Shaft Complete Block No. Size Dimensions in Inches Req'd. Complete
Size Code Block
Inches Net Wt.
Floating A B C E F G H I J K L W No. Size Lbs.
Fixed ± .005
³⁄₄ ZA-2012 … 4.4
¹⁵⁄₁₆ ZA-2015 … 2 1⁹⁄₁₆ 4³⁄₈ 2⁹⁄₁₆ ⁹⁄₁₆ 5⁷⁄₈ 2 ³⁄₄ … ⁷⁄₈ 3¹⁄₁₆ 1⁵⁄₁₆ 1³⁄₄ 2 ¹⁄₂ 4.3
1 ZA-2100 4.2
1¹⁄₈ ZA-2102 … 5.5
1³⁄₁₆ ZA-2103 … 3 1³⁄₄ 4³⁄₄ 2¹¹⁄₁₆ ⁹⁄₁₆ 6⁵⁄₁₆ 2¹⁄₈ ⁷⁄₈ … ⁷⁄₈ 3⁷⁄₁₆ 1¹⁷⁄₃₂ 2 2 ¹⁄₂ 5.4
1¹⁄₄ ZA-2104 5.4
1⁷⁄₁₆ ZA-2107 ZAS-2107 4 1⁷⁄₈ 5 2⁷⁄₈ ¹¹⁄₁₆ 6⁹⁄₁₆ 2³⁄₁₆ 1 … ⁷⁄₈ 3⁷⁄₈ 1³⁄₄ 2⁵⁄₁₆ 2 ¹⁄₂ 7.0
1¹⁄₂ ZA-2108 ZAS-2108 6.9
1¹¹⁄₁₆ ZA-2111 ZAS-2111 5 2¹⁄₈ 5¹⁄₂ 3¹⁄₈ ¹¹⁄₁₆ 7¹⁄₈ 2⁷⁄₁₆ 1¹⁄₈ … ⁷⁄₈ 4³⁄₈ 2¹⁄₃₂ 2⁵⁄₈ 2 ¹⁄₂ 9.5
1³⁄₄ ZA-2112 ZAS-2112 9.4
1¹⁵⁄₁₆ ZA-2115 ZAS-2115 8¹⁄₈ 2⁷⁄₁₆ 1¹⁄₄ … ¹⁵⁄₁₆ 2 ⁵⁄₈ 10.9
1¹⁵⁄₁₆ ZA-2115-F ZAS-2115-F 6 2¹⁄₄ 6¹⁄₄ 3¹⁄₈ ¹¹⁄₁₆ 8³⁄₈ 3³⁄₁₆ 1³⁄₈ 1⁹⁄₁₆ ¹³⁄₁₆ 4⁹⁄₁₆ 2⁵⁄₁₆ 2¹⁵⁄₁₆ 4 ¹⁄₂ 13.2
2 ZA-2200 ZAS-2200 8¹⁄₈ 2⁷⁄₁₆ 1¹⁄₄ … ¹⁵⁄₁₆ 2 ⁵⁄₈ 10.7
2 ZA-2200-F ZAS-2200-F 8³⁄₈ 3³⁄₁₆ 1³⁄₈ 1⁹⁄₁₆ ¹³⁄₁₆ 4 ¹⁄₂ 13.1
2³⁄₁₆ ZA-2203 ZAS-2203 8⁵⁄₈ 2⁹⁄₁₆ 1³⁄₈ … 1 2 ⁵⁄₈ 13.5
2³⁄₁₆ ZA-2203-F ZAS-2203-F 7 2¹⁄₂ 6³⁄₄ 3⁵⁄₁₆ ²⁵⁄₃₂ 8⁷⁄₈ 3¹⁄₄ 1⁵⁄₈ 1¹¹⁄₁₆ ¹³⁄₁₆ 5 2⁵⁄₈ 3¹⁄₄ 4 ¹⁄₂ 15.3
2¹⁄₄ ZA-2204 ZAS-2204 8⁵⁄₈ 2⁹⁄₁₆ 1³⁄₈ … 1 2 ⁵⁄₈ 13.3
2¹⁄₄ ZA-2204-F ZAS-2204-F 8⁷⁄₈ 3¹⁄₄ 1⁵⁄₈ 1¹¹⁄₁₆ ¹³⁄₁₆ 4 ¹⁄₂ 15.1
2³⁄₈ ZA-2206 ZAS-2206 9¹⁄₈ 2⁵⁄₈ 1⁵⁄₈ … 1 2 ⁵⁄₈ 16.1
2³⁄₈ ZA-2206-F ZAS-2206-F 9¹⁄₄ 3³⁄₈ 1³⁄₄ 1³⁄₄ ¹³⁄₁₆ 4 ¹⁄₂ 16.9
2⁷⁄₁₆ ZA-2207 ZAS-2207 8 2³⁄₄ 7¹⁄₈ 3¹⁄₂ ⁷⁄₈ 9¹⁄₈ 2⁵⁄₈ 1⁵⁄₈ … 1 5¹⁄₂ 2²⁹⁄₃₂ 3⁹⁄₁₆ 2 ⁵⁄₈ 16.3
2⁷⁄₁₆ ZA-2207-F ZAS-2207-F 9¹⁄₄ 3³⁄₈ 1³⁄₄ 1³⁄₄ ¹³⁄₁₆ 4 ¹⁄₂ 16.6
2¹⁄₂ ZA-2208 ZAS-2208 9¹⁄₈ 2⁵⁄₈ 1⁵⁄₈ … 1 2 ⁵⁄₈ 16.6
2¹⁄₂ ZA-2208-F ZAS-2208-F 9¹⁄₄ 3³⁄₈ 1³⁄₄ 1³⁄₄ ¹³⁄₁₆ 4 ¹⁄₂ 16.4
2¹¹⁄₁₆ ZA-2211 ZAS-2211 10³⁄₈ 3³⁄₁₆ 1¹¹⁄₁₆ … 1¹⁄₈ 2 ³⁄₄ 27.3
2¹¹⁄₁₆ ZA-2211-F ZAS-2211-F 10⁷⁄₁₆ 3³⁄₄ 2¹⁄₄ 1⁷⁄₈ ¹⁵⁄₁₆ 4 ⁵⁄₈ 28.0
2³⁄₄ ZA-2212 ZAS-2212 10³⁄₈ 3³⁄₁₆ 1¹¹⁄₁₆ … 1¹⁄₈ 2 ³⁄₄ 26.9
2³⁄₄ ZA-2212-F ZAS-2212-F 9 3¹⁄₄ 8¹⁄₈ 4 ¹³⁄₁₆ 10⁷⁄₁₆ 3³⁄₄ 2¹⁄₄ 1⁷⁄₈ ¹⁵⁄₁₆ 6⁷⁄₁₆ 3³⁄₈ 4¹⁄₁₆ 4 ⁵⁄₈ 27.8
2¹⁵⁄₁₆ ZA-2215 ZAS-2215 10³⁄₈ 3³⁄₁₆ 1¹¹⁄₁₆ … 1¹⁄₈ 2 ³⁄₄ 26.0
2¹⁵⁄₁₆ ZA-2215-F ZAS-2215-F 10⁷⁄₁₆ 3³⁄₄ 2¹⁄₄ 1⁷⁄₈ ¹⁵⁄₁₆ 4 ⁵⁄₈ 26.8
3 ZA-2300 ZAS-2300 10³⁄₈ 3³⁄₁₆ 1¹¹⁄₁₆ … 1¹⁄₈ 2 ³⁄₄ 25.6
3 ZA-2300-F ZAS-2300-F 10⁷⁄₁₆ 3³⁄₄ 2¹⁄₄ 1⁷⁄₈ ¹⁵⁄₁₆ 4 ⁵⁄₈ 26.5
3³⁄₁₆ ZA-2303 ZAS-2303 13³⁄₁₆ 3⁷⁄₁₆ 1⁷⁄₈ … 1⁵⁄₈ 2 ⁷⁄₈ 41.8
3³⁄₁₆ ZA-2303-F ZAS-2303-F 13 4¹⁄₈ 2¹⁄₄ 2 1¹⁄₂ 4 ³⁄₄ 42.1
3⁷⁄₁₆ ZA-2307 ZAS-2307 13³⁄₁₆ 3⁷⁄₁₆ 1⁷⁄₈ … 1⁵⁄₈ 2 ⁷⁄₈ 40.3
3⁷⁄₁₆ ZA-2307-F ZAS-2307-F 10 3³⁄₄ 10 4³⁄₈ ¹⁵⁄₁₆ 13 4¹⁄₈ 2¹⁄₄ 2 1¹⁄₂ 7¹⁄₂ 3³¹⁄₃₂ 4¹⁵⁄₁₆ 4 ³⁄₄ 40.6
3¹⁄₂ ZA-2308 ZAS-2308 13³⁄₁₆ 3⁷⁄₁₆ 1⁷⁄₈ … 1⁵⁄₈ 2 ⁷⁄₈ 39.8
3¹⁄₂ ZA-2308-F ZAS-2308-F 13 4¹⁄₈ 2¹⁄₄ 2 1¹⁄₂ 4 ³⁄₄ 40.1
3¹¹⁄₁₆ ZA-2311 ZAS-2311 4¹⁄₈ 10⁷⁄₈ 14¹⁄₄ 4¹⁄₈ 2¹⁄₈ … 1³⁄₄ 8¹⁄₂ 2 1 58.0
3¹¹⁄₁₆ ZA-2311-F ZAS-2311-F 4¹⁄₄ 12¹⁄₂ 15¹⁄₄ 4¹⁄₂ 2⁵⁄₈ 2¹⁄₄ 1¹⁄₄ 8⁵⁄₈ 4 ³⁄₄ 63.0
3¹⁵⁄₁₆ ZA-2315 ZAS-2315 4¹⁄₈ 10⁷⁄₈ 14¹⁄₄ 4¹⁄₈ 2¹⁄₈ … 1³⁄₄ 8¹⁄₂ 2 1 56.0
3¹⁵⁄₁₆ ZA-2315-F ZAS-2315-F 11 4¹⁄₄ 12¹⁄₂ 5³⁄₁₆ 1¹⁄₁₆ 15¹⁄₄ 4¹⁄₂ 2⁵⁄₈ 2¹⁄₄ 1¹⁄₄ 8⁵⁄₈ 4⁹⁄₁₆ 5⁵⁄₈ 4 ³⁄₄ 61.0
4 ZA-2400 ZAS-2400 4¹⁄₈ 10⁷⁄₈ 14¹⁄₄ 4¹⁄₈ 2¹⁄₈ … 1³⁄₄ 8¹⁄₂ 2 1 55.0
4 ZA-2400-F ZAS-2400-F 4¹⁄₄ 12¹⁄₂ 15¹⁄₄ 4¹⁄₂ 2⁵⁄₈ 2¹⁄₄ 1¹⁄₄ 8⁵⁄₈ 4 ³⁄₄ 60.0
4-bolt block - Use suffix F Steel Housings - See Page D-16 Bore Size = Nominal Shaft Size +.001 -.000
Seals - To specify K or M seal, replace “Z’’ in model number with “K’’ or “M’’ - See Pages D-58 and D-59.
Auxiliary Caps - Not available in Size Codes 2 & 3, and ZAS Series.

D-12
TWIST LOCK™
MEDIUM DUTY
3000 Series
Eccentric Lock
Fixed Block
Floating Block
Radial load ratings are shown on pages D-56 — Floating units allow for ³⁄₈" axial movement
Bolts
Shaft Complete Block No. Size Dimensions in Inches Req'd. Complete
Size Code Block
Inches Net Wt.
Floating A B C E F G H I J K L W No. Size Lbs.
Fixed ± .005
1⁷⁄₁₆ ZA-3107 ZAS-3107 4 1⁷⁄₈ 5 2⁵⁹⁄₆₄ ²⁵⁄₃₂ 6⁹⁄₁₆ 2³⁄₁₆ 1 ... ⁷⁄₈ 3⁷⁄₈ 1³⁄₄ 2⁵⁄₁₆ 2 ¹⁄₂ 7.2
1¹¹⁄₁₆ ZA-3111 ZAS-3111 5 2¹⁄₈ 5¹⁄₂ 3³⁄₁₆ ³⁄₄ 7¹⁄₈ 2⁷⁄₁₆ 1¹⁄₈ ... ⁷⁄₈ 4³⁄₈ 2¹⁄₃₂ 2⁵⁄₈ 2 ¹⁄₂ 9.7
1¹⁵⁄₁₆ ZA-3115 ZAS-3115 6 2¹⁄₄ 6¹⁄₄ 3⁹⁄₃₂ ²⁷⁄₃₂ 8¹⁄₈ 2⁷⁄₁₆ 1¹⁄₄ ... ¹⁵⁄₁₆ 4⁹⁄₁₆ 2⁵⁄₁₆ 2³⁄₄ 2 ⁵⁄₈ 11.1
ZA-3115-F ZAS-3115-F 8³⁄₈ 3³⁄₁₆ 1³⁄₈ 1⁹⁄₁₆ ¹³⁄₁₆ 4 ¹⁄₂ 13.4
2³⁄₁₆ ZA-3203 ZAS-3203 7 2¹⁄₂ 6³⁄₄ 3¹⁄₂ ³¹⁄₃₂ 8⁵⁄₈ 2⁹⁄₁₆ 1³⁄₈ ... 1 5 2⁵⁄₈ 3¹⁄₄ 2 ⁵⁄₈ 13.8
ZA-3203-F ZAS-3203-F 8⁷⁄₈ 3¹⁄₄ 1⁵⁄₈ 1¹¹⁄₁₆ ¹³⁄₁₆ 4 ¹⁄₂ 15.6
2⁷⁄₁₆ ZA-3207 ZAS-3207 9¹⁄₈ 2⁵⁄₈ 1⁵⁄₈ ... 1 2 ⁵⁄₈ 16.5
2⁷⁄₁₆ ZA-3207-F ZAS-3207-F 9¹⁄₄ 3³⁄₈ 1³⁄₄ 1³⁄₄ ¹³⁄₁₆ 4 ¹⁄₂ 16.8
2¹⁄₂ ZA-3208 ZAS-3208 8 2³⁄₄ 7¹⁄₈ 3²¹⁄₃₂ 1¹⁄₆₄ 9¹⁄₈ 2⁵⁄₈ 1⁵⁄₈ ... 1 5¹⁄₂ 2²⁹⁄₃₂ 3⁹⁄₁₆ 2 ⁵⁄₈ 16.5
2¹⁄₂ ZA-3208-F ZAS-3208-F 9¹⁄₄ 3³⁄₈ 1³⁄₄ 1³⁄₄ ¹³⁄₁₆ 4 ¹⁄₂ 16.8
2¹¹⁄₁₆ ZA-3211 ZAS-3211 10³⁄₈ 3³⁄₁₆ 1¹¹⁄₁₆ . . . 1¹⁄₈ 2 ³⁄₄ 27.7
2¹¹⁄₁₆ ZA-3211-F ZAS-3211-F 10⁷⁄₁₆ 3³⁄₄ 2¹⁄₄ 1⁷⁄₈ ¹⁵⁄₁₆ 4 ⁵⁄₈ 28.4
2¹⁵⁄₁₆ ZA-3215 ZAS-3215 9 3¹⁄₄ 8¹⁄₈ 4¹³⁄₆₄ 1¹⁄₆₄ 10³⁄₈ 3³⁄₁₆ 1¹¹⁄₁₆ . . . 1¹⁄₈ 6⁷⁄₁₆ 3³⁄₈ 4¹⁄₁₆ 2 ³⁄₄ 26.4
2¹⁵⁄₁₆ ZA-3215-F ZAS-3215-F 10⁷⁄₁₆ 3³⁄₄ 2¹⁄₄ 1⁷⁄₈ ¹⁵⁄₁₆ 4 ⁵⁄₈ 27.2
3⁷⁄₁₆ ZA-3307 ZAS-3307 13³⁄₁₆ 3⁷⁄₁₆ 1⁷⁄₈ ... 1⁵⁄₈ 2 ⁷⁄₈ 40.9
3⁷⁄₁₆ ZA-3307-F ZAS-3307-F 10 3³⁄₄ 10 4³⁷⁄₆₄ 1⁹⁄₆₄ 13 4¹⁄₈ 2¹⁄₄ 2 1¹⁄₂ 7¹⁄₂ 3³¹⁄₃₂ 4¹⁵⁄₁₆ 4 ³⁄₄ 41.2
3¹⁄₂ ZA-3308 ZAS-3308 13³⁄₁₆ 3⁷⁄₁₆ 1⁷⁄₈ ... 1⁵⁄₈ 2 ⁷⁄₈ 40.4
3¹⁄₂ ZA-3308-F ZAS-3308-F 13 4¹⁄₈ 2¹⁄₄ 2 1¹⁄₂ 4 ³⁄₄ 40.7
3¹⁵⁄₁₆ ZA-3315 ZAS-3315 11 4¹⁄₈ 10⁷⁄₈ 5³⁄₁₆ 1¹⁄₁₆ 14¹⁄₄ 4¹⁄₈ 2¹⁄₈ ... 1³⁄₄ 8¹⁄₂ 4⁹⁄₁₆ 5⁵⁄₈ 2 1 56.0
3¹⁵⁄₁₆ ZA-3315-F ZAS-3315-F 4¹⁄₄ 12¹⁄₂ 15¹⁄₄ 4¹⁄₂ 2⁵⁄₈ 2¹⁄₄ 1¹⁄₄ 8⁵⁄₈ 4 ³⁄₄ 61.0
Bore Size = Nominal Shaft Size +.001 -.000
Auxiliary Caps - Not available in ZAS series
D-13
ZP/ZPS PILLOW BLOCKS
HEAVY DUTY
5000 Series
Double Set Collar
Fixed and Floating
Fixed Block
Floating Block
Specifications . . . Radial load ratings are shown on pages D-56 — For available expansion, see page D-47
Dimensions in Inches Bolts Complete

Shaft Complete Block No. Req'd. Block
Size Size E K Net Wt. Lbs.
Inches Code A B C F G H I J W
Fixed Floating ± .005 Fixed Float. Fixed Float. No. Size Fixed Float.
1⁷⁄₁₆ ZP-5107 ZPS-5107 4 2¹⁄₈ 5⁷⁄₈ 3⁹⁄₁₆ ¹¹⁄₁₆ ⁹⁄₁₆ 8¹⁄₈ 2⁷⁄₁₆ 1¹⁄₈ … 1¹⁄₈ 3³¹⁄₃₂ 4¹¹⁄₃₂ 2⁵⁄₁₆ 2 ¹⁄₂ 8.1 10.7
1¹⁄₂ ZP-5108 ZPS-5108 5 2⁵⁄₁₆ 6¹⁄₂ 3¹³⁄₁₆ ¹¹⁄₁₆ ¹⁄₂ 9 2¹³⁄₁₆ 1⁵⁄₁₆ … 1¹⁄₄ 4⁷⁄₁₆ 4¹³⁄₁₆ 2⁵⁄₈ 2 ¹⁄₂ 11.9 15.7
1¹¹⁄₁₆ ZP-5111 ZPS-5111 11.6 15.1
1¹⁵⁄₁₆ ZP-5115 ZPS-5115 6 2¹⁄₂ 7 3¹³⁄₁₆ ¹¹⁄₁₆ ⁹⁄₁₆ 2⁷⁄₈
9³⁄₄ 4 1⁷⁄₁₆ … 1¹⁄₄ 4³⁄₄ 4¹⁵⁄₁₆ 2¹⁵⁄₁₆ 2 ⁵⁄₈ 13.4 16.1
1¹⁵⁄₁₆ ZP-5115-F ZPS-5115-F 1 2¹⁄₄ 5 5⁵⁄₃₂ 4 ⁵⁄₈ 15.8 17.7
2 ZP-5200 ZPS-5200 3¹⁄₈ 1⁵⁄₈ … 5¹⁄₄ 2 ⁵⁄₈ 17.5 21.8
2 ZP-5200-F ZPS-5200-F 4¹⁄₈ 1 2¹⁄₄ 5¹⁄₂ 4 ⁵⁄₈ 19.6 22.1
2³⁄₁₆ ZP-5203 ZPS-5203 7 2³⁄₄ 7¹⁄₂ 4¹⁄₈ ¹³⁄₁₆ ¹¹⁄₁₆ 10¹⁄₄ 3¹⁄₈ 1⁵⁄₈ … 1¹⁄₄ 5¹⁄₄ 5²³⁄₃₂ 3¹⁄₄ 2 ⁵⁄₈ 16.9 21.6
2³⁄₁₆ ZP-5203-F ZPS-5203-F 4¹⁄₈ 1 2¹⁄₄ 5¹⁄₂ 4 ⁵⁄₈ 18.8 21.7
2⁷⁄₁₆ ZP-5207 ZPS-5207 8 3 8¹⁄₄ 4³⁄₈ ⁷⁄₈ ³⁄₄ 3³⁄₈
11¹⁄₄ 4¹⁄₂ 1³⁄₄ … 1³⁄₈ 5³⁄₄ 6³⁄₁₆ 3⁹⁄₁₆ 2 ³⁄₄ 21.2 25.9
2⁷⁄₁₆ ZP-5207-F ZPS-5207-F 1¹⁄₈ 2⁵⁄₈ 1¹⁵⁄₁₆ 6 6⁷⁄₃₂ 4 ⁵⁄₈ 24.4 27.4
2¹⁄₂ ZP-5208 ZPS-5208 3⁷⁄₈ 2¹⁄₁₆ … 1⁵⁄₈ 6²³⁄₃₂ 7³⁄₁₆ 2 ⁷⁄₈ 35.2 43.4
2¹⁄₂ ZP-5208-F ZPS-5208-F 5 1³⁄₈ 2³⁄₄ 1¹⁄₂ 7¹⁄₁₆ 7⁵⁄₁₆ 4¹⁄₁₆ 4 ³⁄₄ 38.2 44.2
2¹¹⁄₁₆ ZP-5211 ZPS-5211 9 3¹⁄₂ 9³⁄₄ 4⁷⁄₈ ⁷⁄₈ ³⁄₄ 13 3⁷⁄₈ 2¹⁄₁₆ … 1⁵⁄₈ 6²³⁄₃₂ 7³⁄₁₆ 2 ⁷⁄₈ 33.9 42.5
2¹¹⁄₁₆ ZP-5211-F ZPS-5211-F 5 1³⁄₈ 2³⁄₄ 1¹⁄₂ 7¹⁄₁₆ 7⁵⁄₁₆ 4 ³⁄₄ 37.2 43.4
2¹⁵⁄₁₆ ZP-5215 ZPS-5215 3⁷⁄₈ 2¹⁄₁₆ … 1⁵⁄₈ 6²³⁄₃₂ 7³⁄₁₆ 2 ⁷⁄₈ 32.6 40.4
2¹⁵⁄₁₆ ZP-5215-F ZPS-5215-F 5 1³⁄₈ 2³⁄₄ 1¹⁄₂ 7¹⁄₁₆ 7⁵⁄₁₆ 4 ³⁄₄ 35.1 41.8
3³⁄₁₆ ZP-5303-F ZPS-5303-F 52.0 59.0
3⁷⁄₁₆ ZP-5307-F ZPS-5307-F 10 4 11¹⁄₂ 5⁵⁄₁₆ ¹⁵⁄₁₆ ¹³⁄₁₆ 15 5 1¹⁄₂ 3 1¹⁄₂ 8¹⁄₈ 8³⁄₈ 4¹⁵⁄₁₆ 4 ³⁄₄ 51.0 57.0
3¹¹⁄₁₆ ZP-5311-F ZPS-5311-F 86.0 98.0
3¹⁵⁄₁₆ ZP-5315-F ZPS-5315-F 11 5 13¹⁄₄ 6¹⁄₄ 1¹⁄₁₆ ¹⁵⁄₁₆ 16³⁄₄ 6 1¹⁄₂ 3¹⁄₂ 1¹⁄₂ 9⁷⁄₈ 10¹⁄₄ 5⁵⁄₈ 4 ⁷⁄₈ 84.0 96.0
4 ZP-5400-F ZPS-5400-F 83.0 95.0
4³⁄₁₆ ZP-5403Y-F ZPS-5403Y-F 110.0 122.0
4⁷⁄₁₆ ZP-5407Y-F ZPS-5407Y-F 12 5³⁄₄ 14³⁄₄ 6¹⁄₄ 1 ⁷⁄₈ 18¹⁄₂ 6³⁄₄ 1³⁄₄ 4 1¹³⁄₁₆ 11¹⁄₄ 11⁵⁄₈ 6³⁄₁₆ 4 1 108.0 119.0
4¹⁄₂ ZP-5408Y-F ZPS-5408Y-F 107.0 118.0
4¹⁵⁄₁₆ ZP-5415-F ZPS-5415-F 13 6¹⁄₈ 16 7⁷⁄₈ 1⁵⁄₃₂ ¹⁵⁄₁₆ 20¹⁄₄ 7¹⁄₂ 1⁷⁄₈ 4¹⁄₄ 2 12¹⁄₂ 13¹⁄₈ 7¹⁄₁₆ 4 1¹⁄₈ 171.0 206.0
5 ZP-5500-F ZPS-5500-F 168.0 203.0
5⁷⁄₁₆ ZP-5507-F ZPS-5507F 14 6¹¹⁄₁₆ 18⁵⁄₁₆ 8 1⁷⁄₃₂ 1³⁄₃₂ 22 6¹⁄₄ 2 3¹¹⁄₁₆ 2¹⁄₁₆ 14 14³⁄₈ 8³⁄₁₆ 4 1¹⁄₈ 211.0 226.0
5¹⁵⁄₁₆ ZP-5515-F ZPS-5515-F 15 7¹⁄₁₆ 20¹⁄₂ 8¹⁄₈ 1⁵⁄₃₂ 1¹⁄₁₆ 24³⁄₄ 6³⁄₄ 2¹⁄₈ 4³⁄₁₆ 2¹⁄₄ 14³⁄₄ 15³⁄₃₂ 8¹¹⁄₁₆ 4 1¹⁄₈ 255.0 274.0
6 ZP-5600-F ZPS-5600-F 254.0 273.0
6⁷⁄₁₆ ZP-5607-F ZPS-5607-F 339.0 366.0
6¹⁵⁄₁₆ ZP-5615-F ZPS-5615-F 16 7⁷⁄₈ 23 8³⁄₄ 1⁹⁄₃₂ 1³⁄₁₆ 28 7¹⁄₂ 2³⁄₈ 4⁷⁄₁₆ 2⁵⁄₁₆ 16⁵⁄₁₆ 16³⁄₄ 9³⁄₄ 4 1¹⁄₄ 328.0 352.0
7 ZP-5700-F ZPS-5700-F 326.0 348.0

D-14
ZP/ZPS PILLOW BLOCKS
ADAPTER
9000 Series
Fixed and Floating
Fixed Block
Floating Block
Specifications . . . Radial load ratings are shown on pages D-56 — For available expansion, see page D-47
Dimensions in Inches Bolts Complete

Shaft Complete Block No. Req'd. Block
Size Size C E K Net Wt. Lbs.
Inches Code A B F G H I J W
Fixed Floating ± .005 Fixed Float. Fixed Float. Fixed Float. No. Size Fixed Float.
1¹⁵⁄₁₆ ZP-9115 ZPS-9115 3¹⁄₈ 1⁵⁄₈ … 5¹⁄₄ 2 ⁵⁄₈ 16.0 20.5

1¹⁵⁄₁₆ ZP-9115-F ZPS-9115-F 4¹⁄₈ 1 2¹⁄₄ 5¹⁄₂ 4 ⁵⁄₈ 18.1 20.5
2 ZP-9200 ZPS-9200 7 2³⁄₄ 7¹⁄₂ 3⁵⁄₃₂ 3⁵⁄₃₂ ¹⁹⁄₃₂ ¹⁄₂ 10¹⁄₄ 3¹⁄₈ 1⁵⁄₈ … 1¹⁄₄ 5¹⁄₄ 5²³⁄₃₂ 2³¹⁄₃₂ 2 ⁵⁄₈ 15.9 20.3
2 ZP-9200-F ZPS-9200-F 4¹⁄₈ 1 2¹⁄₄ 5¹⁄₂ 4 ⁵⁄₈ 17.9 20.3
2³⁄₁₆ ZP-9203 ZPS-9203 3³⁄₈ 1³⁄₄ … 1³⁄₈ 5³⁄₄ 6³⁄₁₆ 2 ³⁄₄ 20.1 24.8
2³⁄₁₆ ZP-9203-F ZPS-9203-F 8 3 8¹⁄₄ 3¹¹⁄₃₂ 3¹¹⁄₃₂ ²³⁄₃₂ ¹⁹⁄₃₂ 11¹⁄₄ 4¹⁄₂ 1¹⁄₈ 2⁵⁄₈ 1¹⁄₄ 6 6⁷⁄₃₂ 3³⁄₈ 4 ⁵⁄₈ 22.8 26.7
2⁷⁄₁₆ ZP-9207 ZPS-9207 3⁷⁄₈ 2¹⁄₁₆ … 1⁵⁄₈ 6²³⁄₃₂ 7³⁄₁₆ 2 ⁷⁄₈ 32.2 40.6
2⁷⁄₁₆ ZP-9207-F ZPS-9207-F 5 1³⁄₈ 2³⁄₄ 1¹⁄₂ 7¹⁄₁₆ 7⁵⁄₁₆ 4 ³⁄₄ 35.4 41.8
2¹⁄₂ ZP-9208 ZPS-9208 9 3¹⁄₂ 9³⁄₄ 3²⁷⁄₃₂ 3³⁄₄ ²³⁄₃₂ ¹⁹⁄₃₂ 13 3⁷⁄₈ 2¹⁄₁₆ … 1⁵⁄₈ 6²³⁄₃₂ 7³⁄₁₆ 3⁵⁄₈ 2 ⁷⁄₈ 31.9 40.5
2¹⁄₂ ZP-9208-F ZPS-9208-F 5 1³⁄₈ 2³⁄₄ 1¹⁄₂ 7¹⁄₁₆ 7³⁄₁₆ 4 ³⁄₄ 34.6 41.7
2¹¹⁄₁₆ ZP-9211-F ZPS-9211-F 51.2 56.0
2¹⁵⁄₁₆ ZP-9215-F ZPS-9215-F 10 4 11¹⁄₂ 4¹⁄₄ 4¹⁄₄ ¹³⁄₁₆ ¹¹⁄₁₆ 15 5 1¹⁄₂ 3 1¹⁄₂ 8¹⁄₈ 8³⁄₈ 4¹³⁄₃₂ 4 ³⁄₄ 50.0 55.0
3³⁄₁₆ ZP-9303-F ZPS-9303-F 83.0 95.0
3⁷⁄₁₆ ZP-9307-F ZPS-9307-F 11 5 13¹⁄₄ 5¹⁄₁₆ 5¹⁄₁₆ ¹⁵⁄₁₆ ¹³⁄₁₆ 16³⁄₄ 6 1¹⁄₂ 3¹⁄₂ 1¹⁄₂ 9⁷⁄₈ 10¹⁄₄ 5³⁄₁₆ 4 ⁷⁄₈ 81.0 93.0
3¹¹⁄₁₆ ZP-9311Y-F ZPS-9311Y-F 110.0 121.0
3¹⁵⁄₁₆ ZP-9315Y-F ZPS-9315Y-F 12 5³⁄₄ 14³⁄₄ 5⁹⁄₃₂ 5¹³⁄₃₂ 1¹⁄₃₂ ²⁹⁄₃₂ 18¹⁄₂ 6³⁄₄ 1³⁄₄ 4 1⁷⁄₈ 11¹⁄₄ 11⁵⁄₈ 5²³⁄₃₂ 4 1 108.0 119.0
4 ZP-9400Y-F ZPS-9400Y-F 107.0 118.0
4³⁄₁₆ ZP-9403-F ZPS-9403-F 13 6¹⁄₈ 16 6¹³⁄₁₆ 6³⁄₄ 1¹⁄₈ ²⁹⁄₃₂ 20¹⁄₄ 7¹⁄₂ 1⁷⁄₈ 4¹⁄₄ 2 12¹⁄₂ 13¹⁄₈ 6¹⁄₈ 4 1¹⁄₈ 174.0 204.0
4⁷⁄₁₆ ZP-9407-F ZPS-9407-F 168.0 202.0
4¹⁵⁄₁₆ ZP-9415-F ZPS-9415-F 14 6¹¹⁄₁₆ 18⁵⁄₁₆ 7 7³⁄₁₆ 1¹⁄₈ 1⁵⁄₃₂ 22 6¹⁄₄ 2 3¹¹⁄₁₆ 2¹⁄₁₆ 14 14³⁄₈ 7³⁄₃₂ 4 1¹⁄₈ 202.0 222.0
5 ZP-9500-F ZPS-9500-F 201.0 220.0
5³⁄₁₆ ZP-9503-F ZPS-9503-F 15 7¹⁄₁₆ 20¹⁄₂ 7⁷⁄₁₆ 7³⁄₁₆ 1⁵⁄₁₆ 1³⁄₈ 24³⁄₄ 6³⁄₄ 2¹⁄₈ 4³⁄₁₆ 2¹⁄₁₆ 14³⁄₄ 15³⁄₃₂ 8¹⁄₁₆ 4 1¹⁄₈ 254.0 273.0
5⁷⁄₁₆ ZP-9507-F ZPS-9507-F 250.0 269.0
5¹⁵⁄₁₆ ZP-9515-F ZPS-9515-F 328.0 350.0
6 ZP-9600-F ZPS-9600-F 16 7⁷⁄₈ 23 7³⁄₄ 7³⁄₄ 1¹¹⁄₁₆ 1³⁄₄ 28 7¹⁄₂ 2³⁄₈ 4⁷⁄₁₆ 2⁵⁄₁₆ 16⁵⁄₁₆ 16³⁄₄ 9¹⁄₁₆ 4 1¹⁄₄ 327.0 349.0
6⁷⁄₁₆ ZP-9607-F ZPS-9607-F 320.0 342.0

D-15
STEEL HOUSING
NORMAL DUTY
2000 Series
Fixed and Floating
Single Set Collar
Fixed Block Floating Block
Specifications . . . Radial load ratings are shown on pages D-56 — Floating units allow ³⁄₈" axial movement
Dimensions in Inches Complete

Shaft Complete Block No. Block
Size Size Bolt
Code K Size Net Wt. Lbs.
Inches A B C E F G H J L W
Fixed Floating ± .005 Fixed Float. Fixed Float.
1⁷⁄₁₆ ZA-2107-72 ZAS-2107-72 4 1⁷⁄₈ 5 2⁷⁄₈ ¹¹⁄₁₆ 6⁹⁄₁₆ 2³⁄₁₆ 1 ⁷⁄₈ 3⁵⁄₈ 3⁷⁄₈ 1³⁄₄ 2⁵⁄₁₆ ¹⁄₂ 6.8 8.0
1¹⁄₂ ZA-2108-72 ZAS-2108-72 6.7 7.9
1¹¹⁄₁₆ ZA-2111-72 ZAS-2111-72 5 2¹⁄₈ 5¹⁄₂ 3¹⁄₈ ¹¹⁄₁₆ 7¹⁄₈ 2⁷⁄₁₆ 1¹⁄₈ ⁷⁄₈ 4³⁄₁₆ 4³⁄₈ 2¹⁄₃₂ 2⁵⁄₈ ¹⁄₂ 9.7 11.1
1³⁄₄ ZA-2112-72 ZAS-2112-72 9.5 10.9
1¹⁵⁄₁₆ ZA-2115-72 ZAS-2115-72 6 2¹⁄₄ 6¹⁄₄ 3¹⁄₈ ¹¹⁄₁₆ 8¹⁄₈ 2⁷⁄₁₆ 1¹⁄₄ ¹⁵⁄₁₆ 4³⁄₈ 4⁹⁄₁₆ 2⁵⁄₁₆ 2¹⁵⁄₁₆ ⁵⁄₈ 11.3 12.2
2 ZA-2200-72 ZAS-2200-72 11.1 12.0
2³⁄₁₆ ZA-2203-72 ZAS-2203-72 7 2¹⁄₂ 6³⁄₄ 3⁵⁄₁₆ ¹³⁄₁₆ 8⁵⁄₈ 2⁹⁄₁₆ 1⁵⁄₁₆ 1 4¹⁵⁄₁₆ 5 2⁵⁄₈ 3¹⁄₄ ⁵⁄₈ 14.3 14.8
2¹⁄₄ ZA-2204-72 ZAS-2204-72 14.1 14.6
2³⁄₈ ZA-2206-72 ZAS-2206-72 17.7 18.5
2⁷⁄₁₆ ZA-2207-72 ZAS-2207-72 8 2³⁄₄ 7¹⁄₈ 3¹⁄₂ ⁷⁄₈ 9¹⁄₈ 2⁵⁄₈ 1¹⁄₂ 1 5¹³⁄₃₂ 5¹⁄₂ 2²⁹⁄₃₂ 3⁹⁄₁₆ ⁵⁄₈ 17.6 18.4
2¹⁄₂ ZA-2208-72 ZAS-2208-72 17.4 18.2
2¹¹⁄₁₆ ZA-2211-72 ZAS-2211-72 26.2 27.0
2³⁄₄ ZA-2212-72 ZAS-2212-72 9 3¹⁄₄ 8¹⁄₈ 4 ⁷⁄₈ 10³⁄₈ 3¹⁄₈ 1¹⁄₈ 1¹⁄₈ 6³⁄₈ 6⁷⁄₁₆ 3³⁄₈ 4¹⁄₁₆ ³⁄₄ 25.8 26.6
2¹⁵⁄₁₆ ZA-2215-72 ZAS-2215-72 24.7 25.5
3 ZA-2300-72 ZAS-2300-72 24.4 25.2
3³⁄₁₆ ZA-2303-72 ZAS-2303-72 43.0 44.0
3⁷⁄₁₆ ZA-2307-72 ZAS-2307-72 10 3³⁄₄ 10 4³⁄₈ ¹⁵⁄₁₆ 13³⁄₁₆ 3⁷⁄₁₆ 1⁷⁄₈ 1⁵⁄₈ 7¹³⁄₃₂ 7¹⁄₂ 3³¹⁄₃₂ 4¹⁵⁄₁₆ ⁷⁄₈ 41.5 42.5
3¹⁄₂ ZA-2308-72 ZAS-2308-72 41.0 42.0
3¹¹⁄₁₆ ZA-2311-72 ZAS-2311-72 48.3 57.0
3¹⁵⁄₁₆ ZA-2315-72 ZAS-2315-72 11 4¹⁄₈ 10⁷⁄₈ 5³⁄₁₆ 1¹⁄₁₆ 14¹⁄₄ 4¹⁄₈ 2¹⁄₈ 1³⁄₄ 8³⁄₁₆ 8¹⁄₂ 4⁹⁄₁₆ 5⁵⁄₈ 1 46.3 55.0
4 ZA-2400-72 ZAS-2400-72 45.4 54.0
Auxiliary Caps - Not available in ZAS Series
D-16
FLANGE BLOCKS
GENERAL INFORMATION
Flange blocks are well suited to thin wall mounting members. The Points to consider in the Use of Flange
only requirement for installation is that a hole be bored large enough Blocks:
to accept the shaft or collar. Mounting bolt holes are simply drilled 1. In flange blocks, the flange and mounting bolts support the bear-
into the framework. ing, shaft, and all other forces that may be exerted upon the
The flange block may be installed in any position. However, it has shaft.
been designed for quick and easy vertical mounting.
2. Since the center of the bearing in a flange block projects beyond
For Large Pilots, See Flange Cartridge Units on Page D-23 the flange, a bending movement may produce an additional load
Flange blocks are available with ³⁄₁₆" flange pilot primarily for locat- which must also be carried by the flange and mounting bolts.
ing on mounting structure. It can also aid in reducing the shear Proper fit up and tightening of mounting bolts is important to re-
stresses on the mounting bolts if there is proper fit up between the alize full housing strength.
pilot and mounting structure. 3. Flange blocks are in their strongest position when the force is
parallel with the shaft and in the direction of the base.
ZB Flange Blocks - Normal Duty - Fixed

✔ 5000 series available, page D-41
ZEF Flange Blocks - Normal Duty - Fixed

ZF/ZFS Flange Blocks - Heavy Duty

Fixed & Expansion (uses ZMC cartridge page D-29)
✔ 5000 series, page D-21
Housing Material — Cast iron unless otherwise noted. Other Grease fittings ¹|₈ NPT tapped holes with grease fittings thru
materials available on special order. size code 11, ¹⁄₄ NPT above.
Bolt Holes - Cored ¹⁄₃₂" larger than bolt diameters. Floating Blocks (expansion) For amount of axial movement
see page D-47. ZFS blocks use ZMC cartridge.
D-17
ZB FLANGE BLOCKS
NORMAL DUTY
2000 Series
Single Set Collar
Side View Flange Full Side View Four Hole Round Four Hole Square
With Pilot Flange Block Flange Block Flange Block
Dimensions in Inches Bolts Req’d. Complete

Shaft Complete Size Block
Size Block Code S Net Wt.
Inches No.X B C D E G H L R +.000 W Y No. Size Lbs.
–.003
³⁄₄ ZB-2012 4.3

¹⁵⁄₁₆ ZB-2015 2 3³⁷⁄₆₄ 2⁹⁄₁₆ 2¹⁵⁄₁₆ ⁹⁄₁₆ 5¹⁄₈ ¹⁹⁄₃₂ 1⁵⁄₁₆ 2¹⁄₁₆ 3 1³⁄₄ ¹⁄₁₆ 3 ³⁄₈ 4.2
1 ZB-2100 4.2
1¹⁄₈ ZB-2102 5.2
1³⁄₁₆ ZB-2103 3 3⁵⁷⁄₆₄ 2¹¹⁄₁₆ 3³⁄₁₆ ⁹⁄₁₆ 5¹⁄₂ ⁵⁄₈ 1¹⁷⁄₃₂ 2¹⁄₄ 3¹⁄₄ 2 ¹⁄₁₆ 3 ³⁄₈ 5.1
1¹⁄₄ ZB-2104 5.0
1⁷⁄₁₆ ZB-2107 4 4²¹⁄₆₄ 2⁷⁄₈ 3⁷⁄₁₆ ¹¹⁄₁₆ 6¹⁄₄ ²¹⁄₃₂ 1³⁄₄ 2¹⁄₂ 3⁹⁄₁₆ 2⁵⁄₁₆ ¹⁄₁₆ 3 ¹⁄₂ 6.8
1¹⁄₂ ZB-2108 6.7
1¹¹⁄₁₆ ZB-2111 5 3⁵⁷⁄₆₄ 3¹⁄₈ 3¹⁵⁄₁₆ ¹¹⁄₁₆ 6³⁄₄ ²¹⁄₃₂ 2¹⁄₃₂ 2³⁄₄ 4¹⁄₁₆ 2⁵⁄₈ ³⁄₃₂ 4 ¹⁄₂ 8.6
1³⁄₄ ZB-2112 8.4
1¹⁵⁄₁₆ ZB-2115 9.8

2 ZB-2200 6 4¹⁄₁₆ 3¹⁄₈ 4¹⁄₄ ¹¹⁄₁₆ 7 ¹¹⁄₁₆ 2⁵⁄₁₆ 2⁷⁄₈ 4³⁄₈ 2¹⁵⁄₁₆ ³⁄₃₂ 4 ¹⁄₂ 9.6
2³⁄₁₆ ZB-2203 7 4¹⁄₂ 3⁵⁄₁₆ 4⁷⁄₈ ¹³⁄₁₆ 7³⁄₄ ¹¹⁄₁₆ 2⁵⁄₈ 3³⁄₁₆ 5 3¹⁄₄ ¹⁄₈ 4 ⁵⁄₈ 13.3
2¹⁄₄ ZB-2204 13.1
2³⁄₈ ZB-2206 16.7

2⁷⁄₁₆ ZB-2207 8 4⁴⁹⁄₆₄ 3¹⁄₂ 5³⁄₈ ⁷⁄₈ 8¹⁄₈ ³⁄₄ 2²⁹⁄₃₂ 3³⁄₈ 5⁷⁄₁₆ 3⁹⁄₁₆ ¹⁄₈ 4 ⁵⁄₈ 16.6
2¹⁄₂ ZB-2208 16.4
2¹¹⁄₁₆ ZB-2211 26.5

2³⁄₄ ZB-2212 9 5⁹⁄₁₆ 4 6¹⁄₄ ⁷⁄₈ 9¹⁄₂ ⁷⁄₈ 3³⁄₈ 3¹⁵⁄₁₆ 6⁵⁄₁₆ 4¹⁄₁₆ ¹⁄₈ 4 ³⁄₄ 26.1
2¹⁵⁄₁₆ ZB-2215 25.6
3 ZB-2300 25.1
3³⁄₁₆ ZB-2303 37.0

3⁷⁄₁₆ ZB-2307 10 6²³⁄₃₂ 4³⁄₈ 7³⁄₈ ¹⁵⁄₁₆ 8⁷⁄₁₆ 1 3³¹⁄₃₂ 4³⁄₄ 7³⁄₈ 4¹⁵⁄₁₆ ¹⁄₄ 4 ³⁄₄ 34.6
3¹⁄₂ ZB-2308 34.1
3¹¹⁄₁₆ ZB-2311 59.0
3¹⁵⁄₁₆ ZB-2315 11 7¹⁹⁄₃₂ 5³⁄₁₆ 8¹⁄₂ 1¹⁄₁₆ 9³⁄₄ 1¹⁄₈ 4⁹⁄₁₆ 5³⁄₈ 8¹⁄₂ 5⁵⁄₈ ¹⁄₄ 4 ⁷⁄₈ 56.0
4 ZB-2400 56.0
X Pilot - Use suffix S
Auxiliary Caps - Not available in Size Codes 2-6, and Size Code 7 on flange side of non-piloted bearings
Not available in Size Codes 2-6, and Size Codes 7-9 on flange side of piloted bearings

D-18
ZB FLANGE BLOCKS
TWIST LOCK™
MEDIUM DUTY
3000 Series
Eccentric Lock
Side View Flange Full Side View Four Hole Round Four Hole Square
With Pilot Flange Block Flange Block Flange Block
Dimensions in Inches Bolts Req’d.

Shaft Complete Size Net Wt.
Size Block S
Inches No.X Code Lbs.
B C D E G H L R +.000 W Y No. Size
–.003
1⁷|₁₆ ZB-3107 4 4²¹⁄₆₄ 2⁵⁹|₆₄ 3⁷⁄₁₆ ²⁵⁄₃₂ 6¹|₄ ²¹|₃₂ 1³|₄ 2¹|₂ 3⁹⁄₁₆ 2⁵|₁₆ ¹⁄₁₆ 3 ¹⁄₂ 7.0
1¹¹|₁₆ ZB-3111 5 3⁵⁷⁄₆₄ 3³|₁₆ 3¹⁵⁄₁₆ ³⁄₄ 6³|₄ ²¹|₃₂ 2¹|₃₂ 2³|₄ 4¹⁄₁₆ 2⁵|₈ ³⁄₃₂ 4 ¹⁄₂ 8.8
1¹⁵|₁₆ ZB-3115 6 4¹⁄₁₆ 3⁹|₃₂ 4¹⁄₄ ²⁷⁄₃₂ 7 ¹¹|₁₆ 2⁵|₁₆ 2⁷|₈ 4³⁄₈ 2³|₄ ³⁄₃₂ 4 ¹⁄₂ 10.0
2³|₁₆ ZB-3203 7 4¹⁄₂ 3¹|₂ 4⁷⁄₈ ³¹⁄₃₂ 7³|₄ ¹¹|₁₆ 2⁵|₈ 3³|₁₆ 5 3¹|₄ ¹⁄₈ 4 ⁵⁄₈ 13.6
2⁷|₁₆ ZB-3207 16.8
2¹⁄₂ ZB-3208 8 4⁴⁹⁄₆₄ 3²¹|₃₂ 5³⁄₈ 1¹⁄₆₄ 8¹|₈ ³|₄ 2²⁹|₃₂ 3³|₈ 5⁷⁄₁₆ 3⁹|₁₆ ¹⁄₈ 4 ⁵⁄₈ 16.6
2¹¹|₁₆ ZB-3211 9 5⁹⁄₁₆ 4¹³|₆₄ 6¹⁄₄ 1¹⁄₆₄ 9¹|₂ ⁷|₈ 3³|₈ 3¹⁵|₁₆ 6⁵⁄₁₆ 4¹|₁₆ ¹⁄₈ 4 ³⁄₄ 27.1
2¹⁵|₁₆ ZB-3215 26.0
3⁷|₁₆ ZB-3307 10 6²³⁄₃₂ 4³⁷|₆₄ 7³⁄₈ 1⁹⁄₆₄ 8⁷|₁₆ 1 3³¹|₃₂ 4³|₄ 7³⁄₈ 4¹⁵|₁₆ ¹|₄ 4 ³⁄₄ 35.7
3¹|₂ ZB-3308 35.2
3¹⁵|₁₆ ZB-3315 11 7¹⁹⁄₃₂ 5³|₁₆ 8¹⁄₂ 1¹⁄₁₆ 9³|₄ 1¹|₈ 4⁹|₁₆ 5³|₈ 8¹⁄₂ 5⁵|₈ ¹|₄ 4 ⁷⁄₈ 56.0

Auxiliary Caps - Not available in Size Codes 4-6 and Size Code 7 on flange side of non-piloted bearings
Not available in Size Codes 4-6 and Size Codes 7-9 on flange side of piloted bearings

D-19
ZEF FLANGE BLOCKS
NORMAL DUTY
2000 Series
Single Set Collar
Shaft Complete Dimensions in Inches Bolts Req’d. Complete

Size Block Size Block
Code Net Wt.
Inches No. B C D G H L R W Y No. Size Lbs.
1⁷⁄₁₆ ZEF-2107 4 3¹⁄₂ 2⁷⁄₈ 3¹¹⁄₁₆ 4⁵⁄₈ 1³⁄₈ 1³⁄₄ 2¹⁵⁄₃₂ 2⁵⁄₁₆ ¹⁄₁₆ 4 ¹⁄₂ 7.2
1¹⁄₂ ZEF-2108 4 4¹⁄₈ 2⁷⁄₈ 4¹⁄₄ 5³⁄₈ 1⁷⁄₁₆ 1³⁄₄ 2⁵⁹⁄₆₄ 2⁵⁄₁₆ ¹⁄₈ 4 ¹⁄₂ 10.0
1¹¹⁄₁₆ ZEF-2111 5 4¹⁄₈ 3¹⁄₈ 4¹⁄₄ 5³⁄₈ 1⁷⁄₁₆ 2¹⁄₃₂ 2⁵⁹⁄₆₄ 2⁵⁄₈ ¹⁄₈ 4 ¹⁄₂ 10.0
1³⁄₄ ZEF-2112 5 4³⁄₈ 3¹⁄₈ 4¹⁄₂ 5⁵⁄₈ 1¹⁄₂ 2¹⁄₃₂ 3³⁄₃₂ 2⁵⁄₈ ¹⁄₈ 4 ¹⁄₂ 11.2
1¹⁵⁄₁₆ ZEF-2115 6 4³⁄₈ 3¹⁄₈ 4¹⁄₂ 5⁵⁄₈ 1¹⁄₂ 2⁵⁄₁₆ 3³⁄₃₂ 2¹⁵⁄₁₆ ¹⁄₈ 4 ¹⁄₂ 11.0
2 ZEF-2200 10.8
2³⁄₁₆ ZEF-2203 7 4⁷⁄₈ 3⁵⁄₁₆ 5 6¹⁄₄ 1¹⁄₂ 2⁵⁄₈ 3²⁹⁄₆₄ 3¹⁄₄ ¹⁄₈ 4 ⁵⁄₈ 14.1
2⁷⁄₁₆ ZEF-2207 17.3
2¹⁄₂ ZEF-2208 8 5³⁄₈ 3¹⁄₂ 5¹⁄₂ 6⁷⁄₈ 1¹¹⁄₁₆ 2²⁹⁄₃₂ 3⁵¹⁄₆₄ 3⁹⁄₁₆ ³⁄₁₆ 4 ⁵⁄₈ 17.1
2¹¹⁄₁₆ ZEF-2211 28.4
2³⁄₄ ZEF-2212 9 6 4 6¹⁄₂ 7³⁄₄ 1¹³⁄₁₆ 3³⁄₈ 4¹⁄₄ 4¹⁄₁₆ ³⁄₁₆ 4 ³⁄₄ 28.2
2¹⁵⁄₁₆ ZEF-2215 27.2
3 ZEF-2300 26.9
3³⁄₁₆ ZEF-2303 42.0
3⁷⁄₁₆ ZEF-2307 10 7 4³⁄₈ 7³⁄₈ 9¹⁄₄ 1¹⁵⁄₁₆ 3³¹⁄₃₂ 4⁶¹⁄₆₄ 4¹⁵⁄₁₆ ¹⁄₄ 4 ³⁄₄ 40.5
3¹⁄₂ ZEF-2308 40.0
3¹¹⁄₁₆ ZEF-2311 64.0
3¹⁵⁄₁₆ ZEF-2315 11 7³⁄₄ 5³⁄₁₆ 8⁷⁄₈ 10¹⁄₄ 2³⁄₁₆ 4⁹⁄₁₆ 5³¹⁄₆₄ 5⁵⁄₈ ¹⁄₄ 4 ⁷⁄₈ 69.0
4 ZEF-2400 68.0
3000 Series Twist Lock collar will be on side opposite the flange.

D-20
ZF/ZFS FLANGE BLOCKS
HEAVY DUTY
5000 Series
Double Set Collar
Fixed & Floating
Full Side View Four Hole Six Hole

Side View Flange Full Side View Flange Block Square Flange Round Flange
With Pilot Flange Block Fixed Floating Block BLock
Specifications . . . Radial load ratings are shown on page D-56 — For available expansion see page D-47

Shaft Complete Block Bolts Block
Size No. X Size +.000 Req’d.
Code D E S –.003 Net Wt. Lbs.
Inches B C E1 G H R W
Fixed Floating Fixed Float. Fixed Float. Fixed Float. No. Size Fixed Float.
4-Bolt Square
1⁷⁄₁₆ ZF-5107 ZFS-5107 4 3²³⁄₃₂ 3⁹⁄₁₆ 3¹¹⁄₁₆ 4⁷⁄₁₆ ¹¹⁄₁₆ ¹⁵⁄₃₂ ¹⁄₂ 4¹⁵⁄₁₆ ⁵⁄₈ 2⁵⁄₈ 3⁹⁄₁₆ 4⁷⁄₁₆ 2⁵⁄₁₆ 4 ¹⁄₂ 7.6 9.6
1¹⁄₂ ZF-5108 ZFS-5108 5 3⁵⁷⁄₆₄ 3¹³⁄₁₆ 4¹⁄₄ 5 ²³⁄₃₂ ¹³⁄₃₂ ¹⁵⁄₃₂ 5¹⁄₈ ⁵⁄₈ 2³⁄₄ 4¹⁄₁₆ 4³⁄₄ 2⁵⁄₈ 4 ¹⁄₂ 10.4 12.6
1¹¹⁄₁₆ ZF-5111 ZFS-5111 9.7 12.3
1¹⁵⁄₁₆ ZF-5115 ZFS-5115 6 4¹⁄₁₆ 3¹³⁄₁₆ 4¹⁄₂ 5¹⁄₈ ¹¹⁄₁₆ ¹³⁄₃₂ ¹⁵⁄₃₂ 5⁵⁄₁₆ ⁵⁄₈ 2⁷⁄₈ 4³⁄₈ 5¹⁄₈ 2¹⁵⁄₁₆ 4 ¹⁄₂ 10.4 12.8
2 ZF-5200 ZFS-5200 7 4¹⁄₂ 4¹⁄₈ 5 5³⁄₄ ⁵¹⁄₆₄ ¹⁄₂ ²¹⁄₃₂ 5⁷⁄₈ ¹¹⁄₁₆ 3³⁄₁₆ 5 5⁵⁄₈ 3¹⁄₄ 4 ⁵⁄₈ 14.4 18.0
2³⁄₁₆ ZF-5203 ZFS-5203 13.7 17.3
2⁷⁄₁₆ ZF-5207 ZFS-5207 8 5¹⁄₃₂ 4³⁄₈ 5¹⁄₂ 6 ⁷⁄₈ ⁹⁄₁₆ ⁵⁄₈ 6⁷⁄₁₆ ³⁄₄ 3⁹⁄₁₆ 5⁷⁄₁₆ 6 3⁹⁄₁₆ 4 ⁵⁄₈ 17.5 20.3
2¹⁄₂ ZF-5208 ZFS-5208 29.9 35.4
2¹¹⁄₁₆ ZF-5211 ZFS-5211 9 6¹⁄₆₄ 4⁷⁄₈ 6¹⁄₂ 7¹⁄₈ ⁷⁄₈ ⁵⁄₈ ²¹⁄₃₂ 7³⁄₄ ⁷⁄₈ 4¹⁄₄ 6⁵⁄₁₆ 7¹⁄₈ 4¹⁄₁₆ 4 ³⁄₄ 28.9 34.1
2¹⁵⁄₁₆ ZF-5215 ZFS-5215 26.9 33.2
3³⁄₁₆ ZF-5303 ZFS-5303 10 6²³⁄₃₂ 5⁵⁄₁₆ 7³⁄₈ 8 ¹⁵⁄₁₆ ⁹⁄₁₆ ¹¹⁄₁₆ 8⁷⁄₁₆ 1 4³⁄₄ 7³⁄₈ 8 4¹⁵⁄₁₆ 4 ³⁄₄ 40.0 47.0
3⁷⁄₁₆ ZF-5307 ZFS-5307 38.0 45.5
3¹¹⁄₁₆ ZF-5311 ZFS-5311 71.0 80.0
3¹⁵⁄₁₆ ZF-5315 ZFS-5315 11 8⁵⁄₁₆ 6¹⁄₄ 8⁷⁄₈ 9¹⁄₂ 1¹⁄₁₆ ¹¹⁄₁₆ ¹³⁄₁₆ 10⁹⁄₁₆ 1¹⁄₈ 5⁷⁄₈ 8⁷⁄₈ 9¹⁄₂ 5⁵⁄₈ 4 1 69.0 77.0
4 ZF-5400 ZFS-5400 68.0 76.0
6-Bolt Round, (Holes at 60°.)
4³⁄₁₆ ZF-5403Y ZFS-5403Y 98.0 127.0

4⁷⁄₁₆ ZF-5407Y ZFS-5407Y 12 6⁷⁄₁₆ 6¹⁄₄ 9¹⁄₂ 11⁵⁄₈ 1 ¹¹⁄₁₆ ³⁄₄ 15¹⁄₈ 1¹⁄₄ 6⁷⁄₁₆ 10³⁄₈ 11⁵⁄₈ 6³⁄₁₆ 6 1 96.0 124.0
4¹⁄₂ ZF-5408Y ZFS-5408Y 95.0 123.0
4¹⁵⁄₁₆ ZF-5415 ... 159.0
5 ZF-5500 ... 1¹⁄₈ 156.0
4¹⁵⁄₁₆ ... ZFS-5415 13 7 7⁷⁄₈ 11³⁄₁₆ 12⁹⁄₁₆ 1³⁄₁₆ ²³⁄₃₂ ³⁄₄ 16¹⁄₂ 1¹⁄₂ 7 11³⁄₁₆ 12⁹⁄₁₆ 7¹⁄₁₆ 6 184.0
1
5 ... ZFS-5500 183.0
Auxiliary Caps - Not available in Size Code 12 ZFS bearings. Also not available in Size Codes 4-6 on flange side of piloted bearings.

D-21
ZF/ZFS FLANGE BLOCKS
ADAPTER
9000 Series
Fixed and Floating
Side View Flange Full Side View Full Side View Four Hole Six Hole
With Pilot Flange Block Flange Block Square Flange Round Flange
Fixed Floating Block BLock
Specifications . . . Radial load ratings are shown on page D-56 — For available expansion see page D-47

Shaft Complete Block S Block
Size No. X Size Bolt
Code C D E +.000 Y Size Net Wt. Lbs.
Inches B G H R –.003 W
Fixed Floating Fixed Float. Fixed Float. Fixed Float. Fixed Float. Fixed Float. Fixed Float.
4 Bolt Square
1¹⁵⁄₁₆ ZF-9115 ZFS-9115 7 4¹⁄₂ 3¹⁄₄ 3⁷⁄₁₆ 5 5³⁄₄ ⁹⁄₁₆ ⁵⁄₁₆ 5⁷⁄₈ ¹¹⁄₁₆ 3³⁄₁₆ 5 5⁵⁄₈ 2³¹⁄₃₂ ¹¹⁄₆₄ ⁵⁄₁₆ ⁵⁄₈ 12.9 16.0
2 ZF-9200 ZFS-9200 12.7 15.0
2³⁄₁₆ ZF-9203 ZFS-9203 8 5¹⁄₃₂ 3¹⁹⁄₃₂ 3²¹⁄₃₂ 5¹⁄₂ 6 ²³⁄₃₂ ¹¹⁄₃₂ 6⁷⁄₁₆ ³⁄₄ 3⁹⁄₁₆ 5⁷⁄₁₆ 6 3³⁄₈ ¹⁄₄ ⁵⁄₁₆ ⁵⁄₈ 16.4 19.0
2⁷⁄₁₆ ZF-9207 ZFS-9207 9 6¹⁄₆₄ 4³⁄₃₂ 4³⁄₃₂ 6¹⁄₂ 7¹⁄₈ ²³⁄₃₂ ¹⁵⁄₃₂ 7³⁄₄ ⁷⁄₈ 4¹⁄₄ 6⁵⁄₁₆ 7¹⁄₈ 3⁵⁄₈ ¹⁵⁄₆₄ ¹⁄₄ ³⁄₄ 26.6 31.0
2¹⁄₂ ZF-9208 ZFS-9208 26.4 31.0
2¹¹⁄₁₆ ZF-9211 ZFS-9211 37.6 45.0
2¹⁵⁄₁₆ ZF-9215 ZFS-9215 10 6²³⁄₃₂ 4¹⁄₂ 4⁵⁄₈ 7³⁄₈ 8 ¹³⁄₁₆ ⁷⁄₁₆ 8⁷⁄₁₆ 1 4³⁄₄ 7³⁄₈ 8 4¹³⁄₃₂ ¹⁄₄ ³⁄₈ ³⁄₄ 37.0 44.0
3 ZF-9300 ZFS-9300
3³⁄₁₆ ZF-9303 ZFS-9303 11 8⁵⁄₁₆ 5⁵⁄₁₆ 5⁷⁄₁₆ 8⁷⁄₈ 9¹⁄₂ ¹⁵⁄₁₆ ⁹⁄₁₆ 10⁹⁄₁₆ 1¹⁄₈ 5⁷⁄₈ 8⁷⁄₈ 9¹⁄₂ 5³⁄₁₆ ¹⁄₄ ³⁄₈ 1 66.0 79.0
3⁷⁄₁₆ ZF-9307 ZFS-9307 65.0 76.0
6 Bolt Round, (Holes at 60°.)
3¹¹⁄₁₆ ZF-9311Y ZFS-9311Y 96.0 126.0

3¹⁵⁄₁₆ ZF-9315Y ZFS-9315Y 12 6⁷⁄₁₆ 5¹⁷⁄₃₂ 5¹⁹⁄₃₂ 9¹⁄₂ 11⁵⁄₈ 1¹⁄₃₂ ²³⁄₃₂ 15¹⁄₈ 1¹⁄₄ 6⁷⁄₁₆ 10³⁄₈ 11⁵⁄₈ 5²³⁄₃₂ ¹⁄₈ ³⁄₁₆ 1 94.0 124.0
4 ZF-9400Y ZFS-9400Y 93.0 123.0
4³⁄₁₆ ZF-9403 ... 159.0 184.0
4⁷⁄₁₆ ZF-9407 ... 1¹⁄₈ 157.0 182.0
13 7 7¹⁄₃₂ 7¹⁄₁₆ 11³⁄₁₆ 12⁹⁄₁₆ 1¹⁄₁₆ ⁵⁄₈ 16¹⁄₂ 1¹⁄₂ 7 11³⁄₁₆ 12⁹⁄₁₆ 6¹⁄₈ ⁹⁄₃₂ ⁵⁄₁₆
4³⁄₁₆ ... ZFS-9403 159.0 184.0
4⁷⁄₁₆ ... ZFS-9407 1 159.0 182.0
Auxiliary Caps - Not available in Size Code 12 ZFS bearings.
D-22
ZBR FLANGE CARTRIDGE BLOCKS
GENERAL INFORMATION
The flange cartridge block, while similar to flange blocks, has its Points to consider in the use of flange
greatest application in machines where the bulk of the housing is cartridge blocks:
buried in the structural members. It is applied to its best advantage 1. A flange cartridge block is designed to have its mounting base
when mounted in a cast iron or steel base — such as on compac- perpendicular to the shaft.
tors, machine tools, grinders, etc.
2. Flange cartridge blocks rank very high in housing strength be-
Unlike the flange block which is supported by mounting bolts, the
cause loads are transmitted from the cartridge to the wall of the
flange cartridge block is supported entirely on the pilot of the block.
mounting support member.
The function of the mounting bolts is merely to stabilize the unit.
3. Flange cartridge blocks are in their strongest position when the
force is perpendicular to the shaft and in the direction of the car-
tridge O.D.
ZBR Flange Cartridge Blocks
2000 Series Single Set Collar

✔ page D-24
3000 Series Twist Lock™

• 1⁷⁄₁₆" through 3¹⁵⁄₁₆" shaft sizes
• Eccentric Locking Collar
✔ page D-25
5000 Series Double Set Collar

✔ page D-26
9000 Series Tapered Adapter Sleeve

• 1¹⁵⁄₁₆" through 6⁷⁄₁₆" shaft sizes
✔ page D-41
Note: All ZBR Flange Cartridges are supplied with jack screw holes for easy removal.
Housing Material - Cast iron unless otherwise noted. Other Grease fittings ¹|₈ NPT tapped holes with grease fittings thru size
materials available on special order. code 11, ¹|₄ NPT above.
Bolt Holes - Drilled ¹|₃₂" larger than bolt diameters. Mounting Bore Diameter - +.002-.000 from Maximum
“S" dimension is recommended.
D-23
NORMAL DUTY
2000 Series
Single Set Collar
3 JACKSCREW HOLES
PROVIDED
Specifications . . . Radial load ratings are shown on page D-56
Dimensions in Inches
Complete
Shaft Complete Size Bolt Block
Size Block S Y
Code +.000 Flange– Size Net Wt.
Inches No. B C E F H M N R W Lbs.
–.002 I.R. End
³⁄₄ ZBR-2012 3.7
¹⁵⁄₁₆ ZBR-2015 2 2⁹⁄₁₆ 2⁹⁄₁₆ ⁹⁄₁₆ 4³⁄₈ ⁷⁄₁₆ 1⁵⁄₁₆ ⁵⁄₈ 1¹³⁄₁₆ 3.000 1³⁄₄ 1¹⁄₄ ⁵⁄₁₆ 3.6
1 ZBR-2100 3.5
1¹⁄₈ ZBR-2102 4.9
1³⁄₁₆ ZBR-2103 3 2⁵⁹⁄₆₄ 2¹¹⁄₁₆ ⁹⁄₁₆ 5 ⁷⁄₁₆ 1⁵⁄₁₆ ³⁄₄ 2¹⁄₁₆ 3.375 2 1³⁄₈ ³⁄₈ 4.8
1¹⁄₄ ZBR-2104 4.6
1⁷⁄₁₆ ZBR-2107 4 3³⁄₃₂ 2⁷⁄₈ ¹¹⁄₁₆ 5¹⁄₄ ¹⁄₂ 1¹⁄₂ ³⁄₄ 2³⁄₁₆ 3.625 2⁵⁄₁₆ 1³⁄₈ ³⁄₈ 5.4
1¹⁄₂ ZBR-2108 5.2
1¹¹⁄₁₆ ZBR-2111 5 3⁵⁄₈ 3¹⁄₈ ¹¹⁄₁₆ 6¹⁄₈ ¹⁄₂ 1¹⁹⁄₃₂ ⁷⁄₈ 2⁹⁄₁₆ 4.250 2⁵⁄₈ 1¹⁷⁄₃₂ ⁷⁄₁₆ 8.4
1³⁄₄ ZBR-2112 8.1
1¹⁵⁄₁₆ ZBR-2115 6 3⁵¹⁄₆₄ 3¹⁄₈ ¹¹⁄₁₆ 6³⁄₈ ⁹⁄₁₆ 1⁹⁄₁₆ ⁷⁄₈ 2¹¹⁄₁₆ 4.500 2¹⁵⁄₁₆ 1⁹⁄₁₆ ⁷⁄₁₆ 8.8
2 ZBR-2200 8.7
2³⁄₁₆ ZBR-2203 7 4¹⁄₄ 3⁵⁄₁₆ ¹³⁄₁₆ 7¹⁄₈ ⁹⁄₁₆ 1³⁄₄ 1 3 5.000 3¹⁄₄ 1⁹⁄₁₆ ¹⁄₂ 13.8
2¹⁄₄ ZBR-2204 13.7
2³⁄₈ ZBR-2206 14.9
2⁷⁄₁₆ ZBR-2207 8 4¹⁹⁄₃₂ 3¹⁄₂ ⁷⁄₈ 7⁵⁄₈ ⁵⁄₈ 1¹³⁄₁₆ 1 3¹⁄₄ 5.500 3⁹⁄₁₆ 1¹¹⁄₁₆ ¹⁄₂ 14.8
2¹⁄₂ ZBR-2208 14.4
2¹¹⁄₁₆ ZBR-2211 23.4
2³⁄₄ ZBR-2212 9 5¹⁹⁄₆₄ 4 ⁷⁄₈ 8³⁄₄ ³⁄₄ 2 1¹⁄₄ 3³⁄₄ 6.375 4¹⁄₁₆ 2 ⁵⁄₈ 23.0
2¹⁵⁄₁₆ ZBR-2215 22.3
3 ZBR-2300 21.8
3³⁄₁₆ ZBR-2303 35.5
3⁷⁄₁₆ ZBR-2307 10 6³⁄₃₂ 4³⁄₈ ¹⁵⁄₁₆ 10¹⁄₄ ¹⁵⁄₁₆ 2³⁄₈ 1¹⁄₄ 4⁵⁄₁₆ 7.375 4¹⁵⁄₁₆ 2 ³⁄₄ 34.0
3¹⁄₂ ZBR-2308 33.5
3¹¹⁄₁₆ ZBR-2311 52.0
3¹⁵⁄₁₆ ZBR-2315 11 6⁵⁄₈ 5³⁄₁₆ 1¹⁄₁₆ 10⁷⁄₈ 1¹⁄₈ 2¹¹⁄₁₆ 1¹⁄₂ 4¹¹⁄₁₆ 8.125 5⁵⁄₈ 2¹⁄₂ ³⁄₄ 49.0
4 ZBR-2400 48.5
Auxiliary Caps - Not available in Size Codes 2 & 3
D-24
TWIST LOCK™
MEDIUM DUTY
3000 Series
Eccentric Lock
3 JACKSCREW HOLES PROVIDED
Shaft Complete Size Bolt Net Wt.
Size Block S Y
Code +.000 Flange– Size Lbs.
Inches No. B C E F H M N R W
–.002 I.R. End
1⁷|₁₆ ZBR-3107 4 3³⁄₃₂ 2⁵⁹|₆₄ ²⁵⁄₃₂ 5¹⁄₄ ¹|₂ 1¹|₂ ³|₄ 2³⁄₁₆ 3.625 2⁵⁄₁₆ 1³⁄₈ ³⁄₈ 5.6
1¹¹|₁₆ ZBR-3111 5 3⁵⁄₈ 3³|₁₆ ³⁄₄ 6¹⁄₈ ¹|₂ 1¹⁹⁄₃₂ ⁷|₈ 2⁹⁄₁₆ 4.250 2⁵⁄₈ 1¹⁷⁄₃₂ ⁷⁄₁₆ 8.6
1¹⁵|₁₆ ZBR-3115 6 3⁵¹⁄₆₄ 3⁹|₃₂ ²⁷⁄₃₂ 6³⁄₈ ⁹|₁₆ 1²³⁄₃₂ ⁷|₈ 2¹¹⁄₁₆ 4.500 2¹⁵⁄₁₆ 1⁹⁄₁₆ ⁷⁄₁₆ 9.0
2³|₁₆ ZBR-3203 7 4¹⁄₄ 3¹|₂ ³¹⁄₃₂ 7¹⁄₈ ⁹|₁₆ 1¹⁵|₁₆ 1 3 5.000 3¹⁄₄ 1⁹⁄₁₆ ¹⁄₂ 14.1
2⁷|₁₆ ZBR-3207 15.0
2¹⁄₂ ZBR-3208 8 4¹⁹⁄₃₂ 3²¹|₃₂ 1¹⁄₆₄ 7⁵⁄₈ ⁵|₈ 1³¹|₃₂ 1 3¹⁄₄ 5.500 3⁹⁄₁₆ 1¹¹⁄₁₆ ¹⁄₂ 14.6
2¹¹|₁₆ ZBR-3211 23.8
2¹⁵|₁₆ ZBR-3215 9 5¹⁹⁄₆₄ 4¹³|₆₄ 1¹⁄₆₄ 8³⁄₄ ³|₄ 2¹³|₆₄ 1¹|₄ 3³⁄₄ 6.375 4¹⁄₁₆ 2 ⁵⁄₈ 22.7
3⁷|₁₆ ZBR-3307 ³⁄₄ 34.4
3¹|₂ ZBR-3308 10 6³⁄₃₂ 4³⁷|₆₄ 1⁹⁄₆₄ 10¹⁄₄ ¹⁵|₁₆ 2³⁷|₆₄ 1¹|₄ 4⁵⁄₁₆ 7.375 4¹⁵⁄₁₆ 2 33.9
3¹⁵|₁₆ ZBR-3315 11 6⁵⁄₈ 5³|₁₆ 1¹⁄₁₆ 10⁷⁄₈ 1¹|₈ 2¹¹|₁₆ 1¹|₂ 4¹¹⁄₁₆ 8.125 5⁵⁄₈ 2¹⁄₂ ³⁄₄ 49.0
Seals - To specify K or M seal, replace “Z’’ in model number with “K’’ or “M’’. See pages D-58 and D-59.
D-25
HEAVY DUTY
5000 Series
Double Set Collar
3 JACKSCREW HOLES
PROVIDED
Dimensions in Inches Bolts Req’d.

Complete
Shaft Complete Size Block
Size Block Codes Net Wt.
Inches No. B C E F H M N R SG W Y No. Size Lbs.
1⁷⁄₁₆ ZBR-5107 4 3³⁄₃₂ 3⁹⁄₁₆ ¹¹⁄₁₆ 5¹⁄₄ ¹⁄₂ 1¹⁄₂ ³⁄₄ 2³⁄₁₆ 3.625 2⁵⁄₁₆ 2¹⁄₁₆ 4 ³⁄₈ 5.9
1¹⁄₂ ZBR-5108 9.1
1¹¹⁄₁₆ ZBR-5111 5 3⁵⁄₈ 3¹³⁄₁₆ ¹¹⁄₁₆ 6¹⁄₈ ¹⁄₂ 1¹⁹⁄₃₂ ⁷⁄₈ 2⁹⁄₁₆ 4.250 2⁵⁄₈ 2⁷⁄₃₂ 4 ⁷⁄₁₆ 8.7
1¹⁵⁄₁₆ ZBR-5115 6 3⁵¹⁄₆₄ 3¹³⁄₁₆ ¹¹⁄₁₆ 6³⁄₈ ⁹⁄₁₆ 1⁹⁄₁₆ ⁷⁄₈ 2¹¹⁄₁₆ 4.500 2¹⁵⁄₁₆ 2¹⁄₄ 4 ⁷⁄₁₆ 9.6
2 ZBR-5200 7 4¹⁄₄ 4¹⁄₈ ¹³⁄₁₆ 7¹⁄₈ ⁹⁄₁₆ 1³⁄₄ 1 3 5.000 3¹⁄₄ 2³⁄₈ 4 ¹⁄₂ 13.7
2³⁄₁₆ ZBR-5203 13.0
2⁷⁄₁₆ ZBR-5207 8 4¹⁹⁄₃₂ 4³⁄₈ ⁷⁄₈ 7⁵⁄₈ ⁵⁄₈ 1¹³⁄₁₆ 1 3¹⁄₄ 5.500 3⁹⁄₁₆ 2⁹⁄₁₆ 4 ¹⁄₂ 15.9
2¹⁄₂ ZBR-5208 26.1
2¹¹⁄₁₆ ZBR-5211 9 5¹⁹⁄₆₄ 4⁷⁄₈ ⁷⁄₈ 8³⁄₄ ³⁄₄ 2 1¹⁄₄ 3³⁄₄ 6.375 4¹⁄₁₆ 2⁷⁄₈ 4 ⁵⁄₈ 24.8
2¹⁵⁄₁₆ ZBR-5215 22.7
3³⁄₁₆ ZBR-5303 10 6³⁄₃₂ 5⁵⁄₁₆ ¹⁵⁄₁₆ 10¹⁄₄ ¹⁵⁄₁₆ 2³⁄₈ 1¹⁄₄ 4⁵⁄₁₆ 7.375 4¹⁵⁄₁₆ 2¹⁵⁄₁₆ 4 ³⁄₄ 38.0
3⁷⁄₁₆ ZBR-5307 36.5
3¹¹⁄₁₆ ZBR-5311 56.0
3¹⁵⁄₁₆ ZBR-5315 11 6⁵⁄₈ 6¹⁄₄ 1¹⁄₁₆ 10⁷⁄₈ 1¹⁄₈ 2¹¹⁄₁₆ 1¹⁄₂ 4¹¹⁄₁₆ 8.125 5⁵⁄₈ 3⁹⁄₁₆ 4 ³⁄₄ 53.0
4 ZBR-5400 52.0
4⁷⁄₁₆ ZBR-5407Y 12 5⁷⁄₈ 6¹⁄₄ 1 13¹⁄₂ 1 2⁵⁄₁₆ 2 5⁷⁄₈ 10.250 6³⁄₁₆ 3¹⁵⁄₁₆ 6 ³⁄₄ 84.0
4¹⁄₂ ZBR-5408Y 83.0
4¹⁵⁄₁₆ ZBR-5415 13 6³⁄₈ 7⁷⁄₈ 1⁵⁄₃₂ 14³⁄₄ 1¹⁄₄ 2³¹⁄₃₂ 2¹⁄₄ 6³⁄₈ 11.000 7¹⁄₁₆ 4²⁹⁄₃₂ 6 ⁷⁄₈ 128.0
5 ZBR-5500 125.0
5⁷⁄₁₆ ZBR-5507 14 7¹⁄₄ 8 1⁷⁄₃₂ 17 1³⁄₈ 3⁷⁄₃₂ 2 7¹⁄₄ 13.000 8³⁄₁₆ 4²⁵⁄₃₂ 6 ⁷⁄₈ 184.0
5¹⁵⁄₁₆ ZBR-5515 15 8¹⁄₄ 8¹⁄₈ 1⁵⁄₃₂ 19 1 3¹⁄₁₆ 1³⁄₈ 8¹⁄₄ 14.000 8¹¹⁄₁₆ 5¹⁄₁₆ 6 ⁷⁄₈ 214.0
6 ZBR-5600 213.0
6⁷⁄₁₆ ZBR-5607 246.0
6¹⁵⁄₁₆ ZBR-5615 16 8¹⁄₂ 8³⁄₄ 1⁹⁄₃₂ 19 1 3³⁄₈ 1¹⁄₂ 8¹⁄₂ 15.000 9³⁄₄ 5³⁄₈ 6 1 241.0
7 ZBR-5700 239.0
Bore Size = Normal Shaft Size +.001 -.000
Seals - To specify K or M seal, replace “Z” in model number with “K” or “M” - See Pages D-58 and D-59.
G Outside Diameter Tolerance: Size Codes 4-13 = +.000,-.002 and Size Codes 14-16 = +.000,-.005
D-26
CARTRIDGE BLOCKS
GENERAL INFORMATION
Unlike naked bearings, Rex cartridge blocks come completely fac- Points to consider when using cartridge
tory assembled, adjusted, lubricated, and sealed against contami- blocks:
nation. They provide a simple method for securing the bearing to 1. A means must be provided for locking the cartridge in the mount-
the shaft. ing structure to prevent lateral movement. Dog point set screws
The cartridge block presents a real opportunity to the imaginative that protrude into the counterbored holes in the housing are good
designer as it can be mounted in any type of equipment that has a means of locking.
thick wall support member. For example, it can be used where spe-
2. Provision for relubrication must be made. Often, locking and
cial, costly housings would normally be necessary. This means not
relubrication can be combined with a common fitting. A special
only important initial savings, but also savings over the expensive
locking pin which allows this is provided with the ZCS series.
replacement of special housings.
3. Cartridge blocks are in the strongest position when the force is
Cartridge blocks may be adapted to particular needs by the use of a perpendicular to the shaft and stationary relative to the cartridge
fabricated base which is cut to the desired contour and then simply outside diameter.
bored - with the cartridge then added to this assembly.
ZMC Thick Wall Cast Type

✔ 9000 series, see page D-30
ZCS Thin Wall Steel Type

Housing Material - Cast iron for ZMC, Steel for ZCS. Other Floating Unit Design - Cartridge blocks may be installed as
materials available on special order. floating or expansion units. See page D-47 for available movement.
Grease fittings ¹⁄₈" NPT tapped holes with grease fittings thru
size code 11, ¹⁄₄" NPT above.
D-27
ZCS CARTRIDGE BLOCKS
NORMAL DUTY
2000 Series
Single Set Collar
HEAVY DUTY
5000 Series
Double Set Collar
MAY BE USED AS FIXED OR FLOATING* DESIGN


Dimensions in Inches Complete Block
Complete Block No.
Shaft C Net Wt., Lbs.
Size Size S
Inches 2000 5000 Code 2000 5000 G J K L +.000 W 2000 5000
Series Series Series Series -.002 Series Series
1⁷⁄₁₆ ZCS-2107 ZCS-5107 4 2⁷⁄₈ 3⁹⁄₁₆ 2.203 .460 .535 .760 3.124 2⁵⁄₁₆ 2.9 3.3
1¹⁄₂ ZCS-2108 … 2.8 …
1¹⁄₂ … ZCS-5108 5 3¹⁄₈ 3¹³⁄₁₆ 2.453 .460 .535 .760 3.636 2⁵⁄₈ … 5.7
1¹¹⁄₁₆ ZCS-2111 ZCS-5111 4.5 5.1
1³⁄₄ ZCS-2112 … 4.4 …
1¹⁵⁄₁₆ ZCS-2115 ZCS-5115 6 3¹⁄₈ 3¹³⁄₁₆ 2.453 .460 .535 .760 3.833 2¹⁵⁄₁₆ 5.0 5.3
2 ZCS-2200 … 4.8 …
2 … ZCS-5200 … 8.1
2³⁄₁₆ ZCS-2203 ZCS-5203 7 3⁵⁄₁₆ 4¹⁄₈ 2.578 .460 .535 .760 4.227 3¹⁄₄ 6.4 7.5
2¹⁄₄ ZCS-2204 … 6.3 …
2³⁄₈ ZCS-2206 … 7.6 …
2⁷⁄₁₆ ZCS-2207 ZCS-5207 8 3¹⁄₂ 4³⁄₈ 2.640 .460 .535 .760 4.621 3⁹⁄₁₆ 7.5 8.7
2¹⁄₂ ZCS-2208 … 7.3 …
2¹⁄₂ … ZCS-5208 … 15.1
2¹¹⁄₁₆ ZCS-2211 ZCS-5211 12.3 14.1
2³⁄₄ ZCS-2212 … 9 4 4⁷⁄₈ 3.140 .460 .535 .760 5.407 4¹⁄₁₆ 11.9 …
2¹⁵⁄₁₆ ZCS-2215 ZCS-5215 10.8 12.1
3 ZCS-2300 … 10.5 …
3³⁄₁₆ ZCS-2303 ZCS-5303 17.9 19.8
3⁷⁄₁₆ ZCS-2307 ZCS-5307 10 4³⁄₈ 5⁵⁄₁₆ 3.453 .600 .675 .930 6.194 4¹⁵⁄₁₆ 16.4 17.9
3¹⁄₂ ZCS-2308 … 15.9 …
3¹¹⁄₁₆ ZCS-2311 ZCS-5311 31.1 33.6
3¹⁵⁄₁₆ ZCS-2315 ZCS-5315 11 5³⁄₁₆ 6¹⁄₄ 4.000 .600 .675 .930 7.375 5⁵⁄₈ 28.8 32.6
4 ZCS-2400 ZCS-5400 28.1 31.6
Bore Size = Nominal Shaft Size +.001 -.000 Metric Bore Sizes Available - See Page D-44
Auxiliary Caps - Not available in ZCS Series
* Expansion slot allows 3/8" float
G A locking pin and grease fitting is supplied with each unit as a means to lubricate and secure the bearing.
Recommended engagement of the locking pin into the cartridge slot is .125" +/-.015"
Note: Dimensions subject to change.

Certified dimensions of ordered material furnished on request.
D-28
ZMC CARTRIDGE BLOCKS
NORMAL DUTY
2000 Series Single Set Collar
HEAVY DUTY
5000 Series
Double Set Collar
NORMAL DUTY 2000 Series HEAVY DUTY 5000 Series
Specifications . . . Radial load ratings are shown on page D-56 — For available float see page D-47
Complete Block No. Block
Shaft C X Slot Dimensions Net Wt., Lbs.
Size Size
Inches 2000 5000 Code 2000 5000 G G1 SG Length Width Depth W Y 2000 5000
Series Series Series Series +.041
-.000 Series Series
³⁄₄ ZMC-2012 … 3.1 …
¹⁵⁄₁₆ ZMC-2015 … 2 2⁹⁄₁₆ … 2 … 3.000 … … … 1³⁄₄ … 2.9 …
1 ZMC-2100 … 2.9 …
1¹⁄₈ ZMC-2102 … 3.5 …
1³⁄₁₆ ZMC-2103 … 3 2¹¹⁄₁₆ … 2¹⁄₈ … 3.219 … … … 2 … 3.4 …
1¹⁄₄ ZMC-2104 … 3.3 …
1⁷⁄₁₆ ZMC-2107 ZMC-5107 4 2⁷⁄₈ 3⁹⁄₁₆ 2³⁄₁₆ … 3.437 ²⁹⁄₃₂ .531 ³⁄₁₆ 2⁵⁄₁₆ 3.9 4.3
1¹⁄₂ ZMC-2108 … … 3.8 …
1¹⁄₂ … ZMC-5108 … 6.5
1¹¹⁄₁₆ ZMC-2111 ZMC-5111 5 3¹⁄₈ 3¹³⁄₁₆ 2⁷⁄₁₆ … 3.937 ²⁹⁄₃₂ .531 ³⁄₁₆ 2⁵⁄₈ … 5.6 5.9
1³⁄₄ ZMC-2112 … 5.4 …
1¹⁵⁄₁₆ ZMC-2115 ZMC-5115 6 3¹⁄₈ 3¹³⁄₁₆ 2⁷⁄₁₆ … 4.125 ²⁹⁄₃₂ .531 ³⁄₁₆ 2¹⁵⁄₁₆ … 5.8 6.5
2 ZMC-2200 … 5.6 …
2 … ZMC-5200 … 9.5
2³⁄₁₆ ZMC-2203 ZMC-5203 7 3⁵⁄₁₆ 4¹⁄₈ 2⁹⁄₁₆ … 4.531 ²⁹⁄₃₂ .531 ³⁄₁₆ 3¹⁄₄ … 7.5 8.8
2¹⁄₄ ZMC-2204 … 7.3 …
2³⁄₈ ZMC-2206 … 9.5 …
2⁷⁄₁₆ ZMC-2207 ZMC-5207 8 3¹⁄₂ 4³⁄₈ 2⁵⁄₈ … 5.000 ²⁹⁄₃₂ .531 ³⁄₁₆ 3⁹⁄₁₆ … 9.4 10.6
2¹⁄₂ ZMC-2208 … 9.2 …
2¹⁄₂ … ZMC-5208 … 18.7
2¹¹⁄₁₆ ZMC-2211 ZMC-5211 15.9 17.7
2³⁄₄ ZMC-2212 … 9 4 4⁷⁄₈ 3¹⁄₈ … 5.875 1¹⁄₃₂ .594 ¹⁄₄ 4¹⁄₁₆ … 15.5 …
2¹⁵⁄₁₆ ZMC-2215 ZMC-5215 14.4 15.7
3 ZMC-2300 … 14.1 …
3³⁄₁₆ ZMC-2303 ZMC-5303 22.5 24.7
3⁷⁄₁₆ ZMC-2307 ZMC-5307 10 4³⁄₈ 5⁵⁄₁₆ 3⁷⁄₁₆ … 6.750 1¹⁄₁₆ .594 ⁹⁄₃₂ 4¹⁵⁄₁₆ … 20.5 22.8
3¹⁄₂ ZMC-2308 … 20.0 …
3¹¹⁄₁₆ ZMC-2311 ZMC-5311 38.5 44.0
3¹⁵⁄₁₆ ZMC-2315 ZMC-5315 11 5³⁄₁₆ 6¹⁄₄ 4¹⁄₈ … 8.125 1⁹⁄₃₂ .781 ⁵⁄₁₆ 5⁵⁄₈ … 36.5 41.5
4 ZMC-2400 ZMC-5400 35.8 41.0
4³⁄₁₆ … ZMC-5403Y … 50.0
4⁷⁄₁₆ … ZMC-5407Y 12 … 6¹⁄₄ 4¹⁄₄ … 8.750 1¹⁄₂ .781 ⁵⁄₁₆ 6³⁄₁₆ … … 47.0
4¹⁄₂ … ZMC-5408Y … 46.0
4¹⁵⁄₁₆ … ZMC-5415 13 … 7⁷⁄₈ 5⁹⁄₁₆ 6 10.437 1¹⁄₂ .781 ⁵⁄₁₆ 7¹⁄₁₆ 7²⁵⁄₃₂ … 95.0
5 … ZMC-5500 … 92.0
5⁷⁄₁₆ … ZMC-5507 14 … 8 5⁹⁄₁₆ 5⁷⁄₈ 11.500 1¹⁄₂ .781 ⁷⁄₃₂ 8³⁄₁₆ 9⁹⁄₁₆ … 114.0
5¹⁵⁄₁₆ … ZMC-5515 15 … 8¹⁄₈ 5⁷⁄₈ 6¹⁄₈ 12.250 1¹⁄₂ .781 ⁷⁄₃₂ 8²¹⁄₃₂ 10³⁄₈ … 134.0
6 … ZMC-5600 … 133.0
6⁷⁄₁₆ … ZMC-5607 … 180.0
6¹⁵⁄₁₆ … ZMC-5615 16 … 8³⁄₄ 6³⁄₁₆ 6¹⁄₂ 13.563 1¹⁄₂ .781 ⁷⁄₃₂ 9²³⁄₃₂ 11³⁄₈ … 167.0
7 … ZMC-5700 … 166.0
Auxiliary Caps - Not available in ZMC Series
G Outside Diameter Tolerance: Size Code 2-11 = +.000, -.002 and Size Code 12-16 = +.000, -.003
D-29
ZMC CARTRIDGE BLOCKS
ADAPTER
9000 Series
Specifications . . . Radial load ratings are shown on page D-56 — For available float see page D-47
Shaft Complete Complete
Size X Slot Dimensions Block
Size Block
Inches No. Code C G G1 SG Width W Y Net Wt.
Length +.041 Depth Lbs.
-.000
1¹⁵⁄₁₆ ZMC-9115 7 3⁵⁄₃₂ 2⁹⁄₁₆ … 4.531 ²⁹⁄₃₂ .531 ³⁄₁₆ 2³¹⁄₃₂ … 7.6
2 ZMC-9200 7.4
2³⁄₁₆ ZMC-9203 8 3¹¹⁄₃₂ 2⁵⁄₈ … 5.000 ²⁹⁄₃₂ .531 ³⁄₁₆ 3³⁄₈ … 9.6
2⁷⁄₁₆ ZMC-9207 9 3²⁷⁄₃₂ 3¹⁄₈ … 5.875 1¹⁄₃₂ .594 ¹⁄₄ 3⁵⁄₈ … 15.6
2¹⁄₂ ZMC-9208 15.2
2¹¹⁄₁₆ ZMC-9211 23.8
2¹⁵⁄₁₆ ZMC-9215 10 4¹⁄₄ 3⁷⁄₁₆ … 6.750 1¹⁄₁₆ .594 ⁹⁄₃₂ 4¹³⁄₃₂ … 22.5
3 ZMC-9300 22.1
3³⁄₁₆ ZMC-9303 41.0
3⁷⁄₁₆ ZMC-9307 11 5³⁄₃₂ 4¹⁄₈ … 8.125 1⁹⁄₃₂ .781 ⁵⁄₁₆ 5³⁄₁₆ … 39.4
3¹¹⁄₁₆ ZMC-9311Y 48.5
3¹⁵⁄₁₆ ZMC-9315Y 12 5¹³⁄₃₂ 4¹⁄₄ … 8.750 1¹⁄₂ .781 ⁵⁄₁₆ 5²³⁄₃₂ … 46.2
4 ZMC-9400Y 45.7
4³⁄₁₆ ZMC-9403 13 6¹³⁄₁₆ 5⁹⁄₁₆ 6 10.437 1¹⁄₂ .781 ⁵⁄₁₆ 6¹⁄₈ 7²⁵⁄₃₂ 92.0
4⁷⁄₁₆ ZMC-9407 90.0
4¹⁵⁄₁₆ ZMC-9415 14 7³⁄₁₆ 5⁹⁄₁₆ 5⁷⁄₈ 11.500 1¹⁄₂ .781 ⁷⁄₃₂ 7³⁄₃₂ 9⁹⁄₁₆ 115.0
5 ZMC-9500 108.0
5⁷⁄₁₆ ZMC-9507 15 7⁷⁄₁₆ 5⁷⁄₈ 6¹⁄₈ 12.250 1¹⁄₂ .781 ⁷⁄₃₂ 8¹⁄₁₆ 10³⁄₈ 130.0
5¹⁵⁄₁₆ ZMC-9515 178.0
6 ZMC-9600 16 7³⁄₄ 6³⁄₁₆ 6¹⁄₂ 13.563 1¹⁄₂ .781 ⁷⁄₃₂ 9¹⁄₁₆ 11³⁄₈ 177.0
6⁷⁄₁₆ ZMC-9607 170.0
Auxiliary Caps - Not available in ZMC Series
G Outside Diameter Tolerance: Size Code 2-11 = +.000, -.002 and Size Code 12-16 = +.000, -.003
D-30
ZD DUPLEX UNITS
GENERAL INFORMATION
These units consist of bearing assemblies with mounting covers, Points to consider in the use of duplex units:
seals and adjustment shims. They also include a simple method for 1. Provision must be made for lubrication.
securing the bearing to the shaft.
2. Duplex units require a close tolerance mounting bore and mount-
Though similar to cartridge blocks, the bearing O.D. of duplex units
ing wall dimensions.
determines the size of the mounting hole bore dimension, therefore
requiring less space. Cover plates secure the bearing in the mounting. 3. Duplex units are in the strongest position when the force is per-
pendicular to the shaft.
ZD Duplex Unit
Normal Duty Heavy Duty

Housing Material - Cast iron unless otherwise noted. Other Lubrication - Bearings supplied with protective coating, see
materials available on special order. INSTRUCTION TAG, which is packaged with each unit.
Grease fittings - Customer devises lubrication method and fittings. Shims - Furnished with each unit.
Bolt Holes - Drilled ¹|₃₂" larger than cap screw diameters listed in Packaging - Units are usually stocked and shipped in separate
Specification tables. cartons. Therefore a ZD2107 unit may be shipped as a 2107U
bearing replacement kit and a ZD-4 kit.
D-31
ZD DUPLEX UNITS
NORMAL DUTY
2000 Series
Single Set Collar
HEAVY DUTY
5000 Series
Double Set Collar
Complete Unit Dimensions in Inches

No. Complete
S Recom. Unit
Shaft Size C +.000 Net Wt.,
Size Housing
Lbs.
Inches 2000 5000 Code -.001 Bolt Bore
Series Series B E G G1 H L N R Outer Size W
Series Race Diam. Series
Diam. +.002 Z
2000 5000 -.000 ± .010 2000 5000
1⁷⁄₁₆ ZD-2107 ZD-5107 4 2⁹⁄₁₆ 2⁷⁄₈ 3⁹⁄₁₆ ⁵⁄₈ 3⁵⁄₁₆ 3³⁄₄ ⁵⁄₁₆ 1³⁄₄ ⁷⁄₃₂ 1¹³⁄₁₆ 2.8375 ³⁄₈ 2⁵⁄₁₆ 2.8360 1.725 3.0 3.4
1¹⁄₂ ZD-2108 … 2.9 …
1¹⁄₂ … ZD-5108 … 5.4
1¹¹⁄₁₆ ZD-2111 ZD-5111 5 2⁷⁄₈ 3¹⁄₈ 3¹³⁄₁₆ ⁵⁄₈ 3³⁄₄ 4¹⁄₄ ⁵⁄₁₆ 2¹⁄₃₂ ³⁄₁₆ 2¹⁄₃₂ 3.3495 ³⁄₈ 2⁵⁄₈ 3.3480 1.930 4.2 4.8
1³⁄₄ ZD-2112 … 4.0 …
1¹⁵⁄₁₆ ZD-2115 ZD-5115 6 3 3¹⁄₈ 3¹³⁄₁₆ ²¹⁄₃₂ 4 4¹⁄₂ ⁵⁄₁₆ 2⁵⁄₁₆ ³⁄₁₆ 2¹⁄₈ 3.5465 ³⁄₈ 2¹⁵⁄₁₆ 3.5450 1.875 4.6 5.2
2 ZD-2200 … 4.5 …
2 … ZD-5200 … 7.9
2³⁄₁₆ ZD-2203 ZD-5203 7 3¹³⁄₃₂ 3⁵⁄₁₆ 4¹⁄₈ ¹¹⁄₁₆ 4⁹⁄₁₆ 5¹⁄₈ ⁵⁄₁₆ 2⁵⁄₈ ¹⁄₈ 2¹³⁄₃₂ 3.9400 ⁷⁄₁₆ 3¹⁄₄ 3.9385 1.880 6.2 7.3
2¹⁄₄ ZD-2204 … 6.1 …
2³⁄₈ ZD-2206 … 7.8 …
2⁷⁄₁₆ ZD-2207 ZD-5207 8 3²³⁄₃₂ 3¹⁄₂ 4³⁄₈ ³⁄₄ 4¹⁵⁄₁₆ 5¹⁄₂ ⁵⁄₁₆ 2²⁹⁄₃₂ ¹⁄₄ 2⁵⁄₈ 4.3337 ¹⁄₂ 3⁹⁄₁₆ 4.3322 2.225 7.7 8.8
2¹⁄₂ ZD-2208 … 7.5 …
2¹⁄₂ … ZD-5208 … 16.6
2¹¹⁄₁₆ ZD-2211 ZD-5211 13.3 15.3
2³⁄₄ ZD-2212 … 9 4²¹⁄₆₄ 4 4⁷⁄₈ ³⁄₄ 6 6¹⁄₂ ³⁄₈ 3³⁄₈ ¹⁄₄ 3¹⁄₁₆ 5.1202 ¹⁄₂ 4¹⁄₁₆ 5.1187 2.600 13.1 …
2¹⁵⁄₁₆ ZD-2215 ZD-5215 12.1 13.2
3 ZD-2300 … 11.6 …
3³⁄₁₆ ZD-2303 ZD-5303 18.7 21.2
3⁷⁄₁₆ ZD-2307 ZD-5307 10 4⁶¹⁄₆₄ 4³⁄₈ 5⁵⁄₁₆ ⁷⁄₈ 6¹³⁄₁₆ 7³⁄₈ ⁷⁄₁₆ 3³¹⁄₃₂ ³⁄₁₆ 3¹⁄₂ 5.9075 ⁵⁄₈ 4¹⁵⁄₁₆ 5.9060 2.664 17.2 19.4
3¹⁄₂ ZD-2308 … 16.8 …
3¹¹⁄₁₆ ZD-2311 ZD-5311 35.5 38.0
3¹⁵⁄₁₆ ZD-2315 ZD-5315 11 6³⁄₁₆ 5³⁄₁₆ 6¹⁄₄ 1 8⁵⁄₈ 9¹⁄₈ ¹⁷⁄₃₂ 4⁹⁄₁₆ ¹⁵⁄₆₄ 4³⁄₈ 7.0890 ⁵⁄₈ 5⁵⁄₈ 7.0875 3.190 31.2 35.0
4 ZD-2400 ZD-5400 30.5 34.0
Auxiliary Caps - Not available in ZD Series
D-32
ZT TAKE-UP BLOCKS
GENERAL INFORMATION
Rex ZT takeup blocks are designed for applications requiring a Points to consider in using takeup blocks:
change in center distance between two shafts. The housings are 1. Take-up blocks can be installed in any position.
mounted between two parallel guide rails. They are normally ad-
justed by use of a threaded rod that is held in the eye of the block 2. Expansion units are not usually required due to clearances be-
with a pinned square or hex nut. All ZT blocks offer the same Rex tween guide bars and slots.
features as other mounted units, including seal interchangeability
and high quality, self-aligning, double row, roller bearings. These
blocks can also be applied when the engineer wishes to design his
own frame. ZT blocks fit into frames which are simple in both de-
sign, fabrication, and use. The blocks may also be purchased in
ZHT, ZFT, ZAT, ZST, or ZGT frames.
ZT - Center Pull Take-up Blocks - Normal Duty

Normal Duty Heavy Duty

Housing Material - Cast iron unless otherwise noted. Other Guide Bar Spacing - Should be ¹⁄₃₂" to ¹⁄₁₆" greater than “K"
materials available on special order. dimension shown on Specification Pages.
Grease fittings - ¹⁄₈ NPT tapped holes with grease fittings thru Threaded Rod Hole - Cored larger than “J" dimension shown
size code 11, ¹⁄₄ NPT above. on Specification Pages.
Slot Width - Milled with sufficient clearance to operate on hot Auxiliary Caps - All blocks can be furnished with caps.
rolled guide bars.
D-33
ZT TAKE-UP BLOCKS
Single Set Collar Double Set Collar
Take-up Blocks Listed on this Page may be used with any
ZHT, ZST, ZFT, ZAT or ZGT Frame Assembly shown on Pages
D-36, D-37 and D-39 that use the Same Size Code.
NORMAL DUTY — 2000 Series HEAVY DUTY — 5000 Series
Complete Block No. Dimension in Inches Complete Block

Allow- Weight, Lbs.
Shaft able
Size Working Size C K T With With
Inches 2000 5000 Load* Code A D E F H J +.005 K1 L O P +.005 W 2000 5000
Series Series lbs. Series Series
2000 5000 -.015 -.015
Series Series Bearing Bearing
³⁄₄ ZT2-2012 … 4.0 …
¹⁵⁄₁₆ ZT2-2015 … 4,400 2 2⁹⁄₁₆ 2⁹⁄₁₆ … 2 ⁹⁄₁₆ 4¹⁄₁₆ 1¹⁄₄ ³⁄₄ 3 3⁵⁄₈ 1⁵⁄₁₆ ⁵⁄₈ 3 ¹⁷⁄₃₂ 1³⁄₄ 4.0 …
1 ZT2-2100 … 3.9 …
1¹⁄₈ ZT3-2102 … 5.5 …
1³⁄₁₆ ZT3-2103 … 5,700 3 2⁷⁄₈ 2¹¹⁄₁₆ … 2⁵⁄₁₆ ⁹⁄₁₆ 4⁹⁄₁₆ 1⁷⁄₁₆ ⁷⁄₈ 3¹⁄₂ 4¹⁄₈ 1¹⁷⁄₃₂ ⁵⁄₈ 3³⁄₈ ¹⁷⁄₃₂ 2 5.4 …
1¹⁄₄ ZT3-2104 … 5.3 …
1⁷⁄₁₆ ZT4-2107 ZT4-5107 7,600 4 3¹⁄₄ 2⁷⁄₈ 3⁹⁄₁₆ 2⁷⁄₁₆ ¹¹⁄₁₆ 5¹⁄₁₆ 1⁷⁄₁₆ ⁷⁄₈ 3¹⁄₂ 4¹⁄₈ 1³⁄₄ ⁵⁄₈ 3³⁄₄ ¹⁷⁄₃₂ 2⁵⁄₁₆ 6.4 6.8
1¹⁄₂ ZT4-2108 … 6.3 …
1¹⁄₂ … ZT5-5108 … 10.9
1³⁄₄ ZT5-2112 … 12,300 5 3¹³⁄₁₆ 3¹⁄₈ 3¹³⁄₁₆ 3⁵⁄₁₆ ¹¹⁄₁₆ 5¹⁵⁄₁₆ 1¹⁵⁄₁₆ 1¹⁄₈ 4 4³⁄₄ 2¹⁄₃₂ ³⁄₄ 4¹⁄₄ ¹¹⁄₁₆ 2⁵⁄₈ 9.8 10.2
1¹¹⁄₁₆ ZT5-2111 ZT5-5111 9.7 …
1¹⁵⁄₁₆ ZT6-2115 ZT6-5115 12,300 6 3¹⁵⁄₁₆ 3¹⁄₈ 3¹³⁄₁₆ 3⁵⁄₁₆ ¹¹⁄₁₆ 6³⁄₁₆ 1¹⁵⁄₁₆ 1¹⁄₈ 4 4¹⁄₂ 2⁵⁄₁₆ ³⁄₄ 4¹⁄₂ ¹¹⁄₁₆ 2¹⁵⁄₁₆ 10.1 10.8
2 ZT6-2200 … 9.9 …
2 … ZT7-5200 … 15.2
2³⁄₁₆ ZT7-2203 ZT7-5203 13,500 7 4⁵⁄₈ 3⁵⁄₁₆ 4¹⁄₈ 3⁷⁄₈ ¹³⁄₁₆ 7¹⁄₈ 2¹⁄₄ 1³⁄₈ 4¹⁄₂ 5¹⁄₄ 2⁵⁄₈ 1¹⁄₄ 5 ¹³⁄₁₆ 3¹⁄₄ 13.6 14.5
2¹⁄₄ ZT7-2204 … 13.4 …
2³⁄₈ ZT8-2206 … 18.3 …
2⁷⁄₁₆ ZT8-2207 ZT8-5207 20,900 8 5¹⁄₁₆ 3¹⁄₂ 4³⁄₈ 4¹⁄₄ ⁷⁄₈ 7¹³⁄₁₆ 2¹⁄₄ 1³⁄₈ 5¹⁄₈ 5⁷⁄₈ 2²⁹⁄₃₂ 1¹⁄₄ 5¹⁄₂ 1¹⁄₁₆ 3⁹⁄₁₆ 18.2 19.4
2¹⁄₂ ZT8-2208 … 17.9 …
2¹⁄₂ … ZT9-5208 … 31.5
2¹¹⁄₁₆ ZT9-2211 ZT9-5211 28.8 30.1
2³⁄₄ ZT9-2212 … 26,800 9 5¹⁵⁄₁₆ 4 4⁷⁄₈ 4⁷⁄₈ ⁷⁄₈ 9¹⁄₈ 2³⁄₄ 1⁵⁄₈ 5¹⁵⁄₁₆ 6¹¹⁄₁₆ 3³⁄₈ 1¹⁄₂ 6⁷⁄₁₆ 1¹³⁄₁₆ 4¹⁄₁₆ 28.4 …
2¹⁵⁄₁₆ ZT9-2215 ZT9-5215 27.6 28.8
3 ZT9-2300 … 27.0 …
3³⁄₁₆ ZT10-2303 ZT10-5303 42.5 44.0
3⁷⁄₁₆ ZT10-2307 ZT10-5307 27,300 10 6⁵⁄₁₆ 4³⁄₈ 5⁵⁄₁₆ 5³⁄₈ ¹⁵⁄₁₆ 10 2⁷⁄₈ 1⁷⁄₈ 6¹³⁄₁₆ 7¹³⁄₁₆ 3³¹⁄₃₂ 1⁵⁄₈ 7³⁄₈ 1¹³⁄₁₆ 4¹⁵⁄₁₆ 40.5 42.0
3¹⁄₂ ZT10-2308 … 40.0 …
3¹¹⁄₁₆ ZT11-2311 ZT11-5311 71.0 75.0
3¹⁵⁄₁₆ ZT11-2315 ZT11-5315 45,400 11 7¹¹⁄₁₆ 5³⁄₁₆ 6¹⁄₄ 5³⁄₈ 1¹⁄₁₆ 12¹⁄₈ 3³⁄₈ 2¹⁄₈ 8⁵⁄₈ 9⁷⁄₁₆ 4⁹⁄₁₆ 2¹⁄₈ 8⁷⁄₈ 2¹⁄₁₆ 5⁵⁄₈ 68.0 72.0
4 ZT11-2400 ZT11-5400 67.0 71.0
4³⁄₁₆ … ZT12-5403Y 94.0
4⁷⁄₁₆ … ZT12-5407Y 53,700 12 8¹¹⁄₁₆ … 6¹⁄₄ 6³⁄₈ 1 13⁷⁄₁₆ 3³⁄₈ 2¹⁄₈ 9¹⁄₂ 10³⁄₈ 5¹⁄₃₂ 2¹⁄₈ 9¹³⁄₁₆ 2¹⁄₁₆ 6³⁄₁₆ … 91.0
4¹⁄₂ … ZT12-5408Y 90.0
4¹⁵⁄₁₆ … ZT13-5415 … 130
5 … ZT13-5500 68,000 13 9⁷⁄₁₆ … 7⁷⁄₈ 6¹⁄₄ 1⁵⁄₃₂ 14⁷⁄₈ 3³⁄₄ 2³⁄₈ 10¹⁄₄ 11¹⁄₄ 5³⁄₄ 2¹⁄₂ 10⁷⁄₈ 2¹⁄₁₆ 7¹⁄₁₆ … 127
5⁷⁄₁₆ … ZT14-5507 140,900 14 12⁷⁄₁₆ … 8 8 1¹⁄₃₂ 20⁵⁄₈ 5 3¹⁄₈ 14¹⁄₈ 16 6¹⁄₂ 3¹⁄₂ 15³⁄₈ 2⁹⁄₁₆ 8³⁄₁₆ … 417
5¹⁵⁄₁₆ … ZT15-5515 140,900 15 12¹⁵⁄₁₆ … 8¹⁄₈ 8 1⁵⁄₃₂ 20⁵⁄₈ 5 3¹⁄₈ 14¹⁄₈ 16 7⁷⁄₃₂ 3¹⁄₂ 15³⁄₈ 2⁹⁄₁₆ 8¹¹⁄₁₆ … 426
6 … ZT15-5600 … 424
6⁷⁄₁₆ … ZT16-5607 … 433
6¹⁵⁄₁₆ … ZT16-5615 165,300 16 12¹⁵⁄₁₆ … 8³⁄₄ 8 1⁹⁄₃₂ 20⁵⁄₈ 5 3¹⁄₈ 14¹⁄₈ 16 8¹⁄₁₆ 3¹⁄₂ 15³⁄₈ 2⁹⁄₁₆ 9³⁄₄ … 428
7 … ZT16-5700 … 426
Auxiliary Caps - Not available in Size Code 2 & 3
*Allowable Working load is 2/3 yield strength
D-34
TAKE-UP FRAME ASSEMBLIES
ZHT Center Pull Type

Heavy Duty - 5000 Series
For shaft sizes 1¹⁵⁄₁₆” through 7", 12" through 42" travel. Dimensions, page D-36.
Channel frame center pull construction floats the housing between the guide bars to
eliminate binding. Capstan nut on the screw assures ease of movement in either direction
under load. Can also be used with ZT-2000 or ZT-3000 Series Take-Up Blocks.
ZST Spring Loaded Take Up

For shaft sizes 1¹⁵⁄₁₆” to 5", with 18" of travel. Dimensions, page D-37.
Utilizes the ZHT frame with dual rate springs which are designed to absorb shock
and to preload the system. This reduces maintenance and extends system life
(chain, belt, sprockets, drives, motor, etc. . . .).
ZNT Protected Screw Type

Normal Duty - 2000 Series or 3000 Series Twist Lock
For shaft sizes 1¹⁵⁄₁₆” through 4", 12" through 36" travel. Dimensions, page D-38.
Top angle member can be easily removed from channel base. Can be used with 3000 or
5000 Series bearings in ZN blocks.
ZAT - Center Pull - Side Mounted

Normal Duty - 2000 Series or 3000 Series Twist Lock
For shaft sizes 1⁷⁄₁₆” through 2¹⁵⁄₁₆”.
Dimensions, page D-39.
Designed for light duty service in take-up applications. The frame has been designed to
be readily adaptable for horizontal or vertical movement, and for easy mounting on
fabricated structures. Designed for 2000 or 3000 Series only. Auxiliary caps fit outboard
side only.
ZFT Elevator Boot - Heavy Duty - 5000 Series

For shaft sizes 1¹⁵⁄₁₆” through 2¹⁵⁄₁₆”.
For 9" through 12" travel.
Dimensions, page D-39.
Felt-faced sliding back plate makes elevator casing dust tight. Can also be used with
ZT-2000 or ZT-3000 Series Take-Up Blocks.
ZGT Elevator Head

For shaft sizes 1¹⁵⁄₁₆” through 7". For 6" through 10" travel. Dimensions, page D-39.
Assembled by removing top frame member and sliding block in place. Designed for
downward loads only. Can also be used with ZT-2000 or ZT-3000 Series Take-Up Blocks.
D-35
ZHT TAKE-UP ASSEMBLIES
CENTER PULL TYPE

HEAVY DUTY
5000 Series — Double Set Collar
Specifications . . . Radial load ratings of Bearings— see pages D-56
Allow- Com-
Bolts
5000 Series able Dimensions in Inches plete
Shaft Req’d
Frame Work- Size Take-up
Size Only ing Code Net
Inches Complete Take-up T Y
Take-up Block Load† A B C F G H I K O X Wt.
Assembly Only* Lbs. Travel Thread No. Size Lbs.
-12 -12 27¹⁄₂ 29¹⁄₂ 15 19¹⁄₂ 59
1¹⁄₂ ZHT5-5108 -18 ZT5-5108 -18 33¹⁄₂ 35¹⁄₂ 21 25¹⁄₂ 69
1¹¹⁄₁₆ ZHT5-5111 -24 ZT5-5111 -24 12,300 . . . 3¹⁵⁄₁₆ 39¹⁄₂ 3¹³⁄₁₆ 41¹⁄₂ 4 ⁷⁄₈ … 8⁷⁄₁₆ 27 6⁹⁄₁₆ 31¹⁄₂ 1 2 ⁵⁄₈ 77
1¹⁵⁄₁₆ ZHT6-5115 -30 ZT6-5115 ZHT6 -30 45¹⁄₂ 47¹⁄₂ 33 37¹⁄₂ 8NC 86
-36 -36 51¹⁄₂ 53¹⁄₂ 39 43¹⁄₂ 95
-12 -12 27¹⁄₂ 29¹⁄₂ 15 20 70
2 ZHT7-5200 -18 ZT7-5200 -18 33¹⁄₂ 35¹⁄₂ 21 26 1¹⁄₄ 81
2³⁄₁₆ ZHT7-5203 -24 ZT7-5203 ZHT7 -24 13,000 7 4⁷⁄₁₆ 39¹⁄₂ 4¹⁄₈ 41¹⁄₂ 4 1³⁄₁₆ … 9 27 6¹³⁄₁₆ 32 7NC 2 ⁵⁄₈ 90
-30 -30 45¹⁄₂ 47¹⁄₂ 33 38 98
-36 -36 51¹⁄₂ 53¹⁄₂ 39 44 108
-12 -12 28¹⁄₂ 30¹⁄₂ 15 20 77
-18 -18 34¹⁄₂ 36¹⁄₂ 21 26 1¹⁄₄ 86
2⁷⁄₁₆ ZHT8-5207 -24 ZT8-5207 ZHT8 -24 16,300 8 4³⁄₈ 40¹⁄₂ 4³⁄₈ 42¹⁄₂ 4 ³⁄₄ … 9³⁄₁₆ 27 7¹⁄₂ 32 7NC 2 ³⁄₄ 96
-30 -30 46¹⁄₂ 48¹⁄₂ 33 38 107
-36 -36 52¹⁄₂ 54¹⁄₂ 39 44 119
-12 -12 30¹⁄₂ 32¹⁄₂ 16 21³⁄₄ 128
2¹⁄₂ ZHT9-5208 -18 ZT9-5208 -18 36¹⁄₂ 38¹⁄₂ 22 27³⁄₄ 1¹⁄₂ 142
2¹¹⁄₁₆ ZHT9-5211 -24 ZT9-5211 ZHT9 -24 26,800 9 5¹⁄₈ 42¹⁄₂ 4⁷⁄₈ 44¹⁄₂ 5 ⁷⁄₈ 2 10³⁄₄ 28 8¹⁄₈ 33³⁄₄ 4 ⁵⁄₈ 159
2¹⁵⁄₁₆ ZHT9-5215 -30 ZT9-5215 -30 48¹⁄₂ 50¹⁄₂ 34 39³⁄₄ 6NC 174
-36 -36 54¹⁄₂ 56¹⁄₂ 40 45³⁄₄ 191
-12 -12 32 34¹⁄₄ 16¹⁄₄ 22 152
3³⁄₁₆ ZHT10-5303 -18 ZT10-5303 -18 38 40¹⁄₄ 22¹⁄₄ 28 1³⁄₄ 177
-24 ZHT10 -24 27,300 10 5⁵⁄₈ 44 5⁵⁄₁₆ 46¹⁄₄ 5 ⁷⁄₈ 2 11¹³⁄₁₆ 28¹⁄₄ 8³⁄₄ 34 4 ³⁄₄ 186
3⁷⁄₁₆ ZHT10-5307 -30 ZT10-5307 -30 50 52¹⁄₄ 34¹⁄₄ 40 5NC 205
-36 -36 56 58¹⁄₄ 40¹⁄₄ 46 224
-12 -12 36 38¹⁄₂ 17¹⁄₂ 26 241
3¹¹⁄₁₆ ZHT11-5311 -18 ZT11-5311 -18 42 44¹⁄₂ 23¹⁄₂ 32 2 270
3¹⁵⁄₁₆ ZHT11-5315 -24 ZT11-5315 ZHT11 -24 38,400 11 7 48 6¹⁄₄ 50¹⁄₂ 6 ⁷⁄₈ 2¹⁄₂ 14³⁄₁₆ 29¹⁄₂ 10⁵⁄₈ 38 4¹⁄₂NC 4 ³⁄₄ 290
4 ZHT11-5400 -30 ZT11-5400 -30 54 56¹⁄₂ 35¹⁄₂ 44 311
-36 -36 60 62¹⁄₂ 41¹⁄₂ 50 337
-12 -12 40³⁄₄ 45³⁄₄ 19 26 331
-18 -18 46³⁄₄ 51³⁄₄ 25 32 362
4³⁄₁₆ ZHT12-5403Y -24 ZT12-5403Y ZHT12 -24 53,300 12 7¹⁄₂ 52³⁄₄ 6¹⁄₄ 57³⁄₄ 31 38 2 391
4⁷⁄₁₆ ZHT12-5407Y -30 ZT12-5407Y -30 58³⁄₄ 63³⁄₄ 8⁷⁄₈ 1 5 15¹⁄₂ 37 12¹⁄₄ 44 4¹⁄₂NC 4 1¹⁄₈ 410
-36 -36 64³⁄₄ 69³⁄₄ 43 50 433
-42 -42 70³⁄₄ 75³⁄₄ 49 56 461
-12 -12 44¹⁄₂ 49¹⁄₂ 20¹⁄₄ 29 440
-18 -18 50¹⁄₂ 55¹⁄₂ 26¹⁄₄ 35 460
4¹⁵⁄₁₆ ZHT13-5415 -24 ZT13-5415 ZHT13 -24 68,000 13 8¹⁄₈ 56¹⁄₂ 7⁷⁄₈ 61¹⁄₂ 32¹⁄₄ 41 2¹⁄₄ 496
5 ZHT13-5500 -30 ZT13-5500 -30 62¹⁄₂ 67¹⁄₂ 9⁷⁄₈ 1 5¹⁄₂ 16³⁄₄ 38¹⁄₄ 13¹⁄₂ 47 4¹⁄₂NC 4 1¹⁄₈ 527
-36 -36 68¹⁄₂ 73¹⁄₂ 44¹⁄₄ 53 555
-42 -42 74¹⁄₂ 79¹⁄₂ 50¹⁄₄ 59 587
-18 -18 55 61 18 36 1293
5⁷⁄₁₆ ZHT14-5507 -30 ZT14-5507 ZHT14 -30 136,700 14 10⁹⁄₁₆ 67 8 73 12 1¹⁄₂ 7 22¹⁄₂ 30 23¹⁄₂ 48 3 4 1³⁄₄ 1420
-42 -42 79 85 42 60 4NC 1547
-18 -18 55 61 18 36 1300
5¹⁵⁄₁₆ ZHT15-5515 -30 ZT15-5515 ZHT15 -30 136,700 15 10⁹⁄₁₆ 67 8¹⁄₈ 73 12 1¹⁄₂ 7 22¹⁄₂ 30 23¹⁄₂ 48 3 4 1³⁄₄ 1427
6 ZHT15-5600 -42 ZT15-5600 -42 79 85 42 60 4NC 1554
6⁷⁄₁₆ ZHT16-5607 -18 ZT16-5607 -18 55 61 18 36 3 1304
6¹⁵⁄₁₆ ZHT16-5615 -30 ZT16-5615 ZHT16 -30 136,700 16 10⁹⁄₁₆ 67 8³⁄₄ 73 12 1¹⁄₂ 7 22¹⁄₂ 30 23¹⁄₂ 48 4NC 4 1³⁄₄ 1431
7 ZHT16-5700 -42 ZT16-5700 -42 79 85 42 60 1558
† Allowable Working load is 2/3 yield strength
D-36
ZST TAKE-UP ASSEMBLIES
CENTER PULL
HEAVY DUTY
SPRING LOADED
5000 Series
Double Set Collar
Utilizes ZHT Frame
Absorbs Shock
Reduces Maintenance
Extends System Life
Compact - Reliable
Specifications . . . Radial load ratings of Bearings are shown on page D-56 — Frame capacity listed in table below
Working Loads Lbs

Complete Frame & for Each Take-up Allow T Y Z Bolts
Shaft Size Spring Frame Spring
Size Code Inches of Spring Frame A B C F G H I K Travel O X Thread Max
Assembly Assembly Deflection Load
No. Size
1 3 5
1¹⁄₂ 5 ZST5-5108-18
1¹¹⁄₁₆ ZST5-5111-18 ZST6-18 870 1800 3400 12,300 3¹⁵|₁₆ 33¹|₂ 3¹³|₁₆ 35¹|₂ 4 ⁷|₈ … 8⁷|₁₆ 21 6⁹|₁₆ 43 1 39 2 ⁵⁄₈
1¹⁵⁄₁₆ 6 ZST6-5115-18 8NC
2 7 ZST7-5200-18 ZST7-18 870 1800 3400 13,000 4⁷|₁₆ 33¹|₂ 4¹|₈ 35¹|₂ 4 1³|₁₆ … 9 21 6¹³|₁₆ 43 1¹|₄ 39 2 ⁵⁄₈
2³⁄₁₆ ZST7-5203-18 7NC
2⁷⁄₁₆ 8 ZST8-5207-18 ZST8-18 870 1800 3400 16,300 4³⁄₈ 34¹⁄₂ 4³⁄₈ 36¹⁄₂ 4 ³⁄₄ … 9³⁄₁₆ 21 7¹⁄₂ 43 1¹⁄₄ 39 2 ³⁄₄
7NC
2¹⁄₂ ZST9-5208-18
2¹¹⁄₁₆ 9 ZST9-5211-18 ZST9-18 1300 3400 5250 26,800 5¹|₈ 36¹|₂ 4⁷|₈ 38¹|₂ 5 ⁷|₈ 2 10³|₄ 22 8¹|₈ 45 1¹|₂ 40¹⁄₄ 4 ⁵⁄₈
2¹⁵⁄₁₆ ZST9-5215-18 6NC
3³⁄₁₆ 10 ZST10-5303-18 ZST10-18 1800 3700 6800 27,300 5⁵|₈ 38 5⁵|₁₆ 40¹|₄ 5 ⁷|₈ 2 11¹³|₁₆ 22¹|₄ 8³|₄ 45 1³|₄ 40¹⁄₄ 4 ³|₄
3⁷⁄₁₆ ZST10-5307-18 5NC
3¹¹⁄₁₆ ZST11-5311-18
3¹⁵⁄₁₆ 11 ZST11-5315-18 ZST11-18 2600 5200 9400 38,400 7 42 6¹|₄ 44¹|₂ 6 ⁷|₈ 2¹|₂ 14³|₁₆ 23¹|₂ 10⁵|₈ 48¹|₂ 2 41 4 ³|₄
4 ZST11-5400-18 4¹⁄₂NC
4³⁄₁₆ 12 ZST12-5403Y-18 ZST12-18 2600 5200 9400 53,300 7¹|₂ 46³|₄ 6¹|₄ 51³|₄ 8⁷⁄₈ 1 5 15¹|₂ 25 12¹|₄ 48¹|₂ 2 41 4 1¹|₈
4⁷⁄₁₆ ZST12-5407Y-18 4¹⁄₂NC
4¹⁵⁄₁₆ 13 ZST13-5415-18 ZST13-18 4475 11200 18000 68,000 8¹|₈ 50¹|₂ 7⁷|₈ 55¹|₂ 9⁷⁄₈ 1 5¹|₂ 16³|₄ 26¹|₄ 13¹|₂ 52 2¹|₄ 45¹⁄₂ 4 1¹|₈
5 ZST13-5500-18 4¹⁄₂NC
Metric Bore Sizes Available - See page D-44
* Allowable Frame load is 2/3 yield strength.
D-37
ZNT TAKE-UP ASSEMBLIES
PROTECTED SCREW TYPE

NORMAL DUTY
2000 Series — Single Set Collar
U.S. Patent No. 4,867,580
G = Frame Width
G1 = Housing Width
I = Bolt Spacing
Z = Channel Width
Specifications . . . Radial load ratings of Bearings are shown on page D-56 — Frame capacity listed in table below
Com-
Allowable Dimensions in Inches Bolts plete
Shaft Complete Take-up Block Frame Working Size Req’d Take-
Size Assembly No. Blocks Wt. Assemblies Load* Code up
Inches Only Only Lbs. Wt.
T
A B C F G G1 H I K Travel O Q X Y Z No. Size Lbs.
-12 -12 26¹⁄₂ 28¹⁄₂ 12 25³⁄₈ 45

1¹⁵⁄₁₆ ZNT6-2115 -18 ZN6-2115 13.0 -18 32¹⁄₂ 34¹⁄₂ 18 31³⁄₈ ³⁄₄ 50
2 ZNT6-2200 -24 ZNT6 -24 3,000 6 3¹⁵⁄₁₆ 38¹⁄₂ 3¹⁄₈ 40¹⁄₂ 3¹⁄₂ 3¹³⁄₁₆ 1³⁄₄ … 8¹⁄₄ 24 7¹⁄₄ 1⁷⁄₃₂ 37³⁄₈ 3 2 ⁵⁄₈ 56
-30 ZN6-2200 12.8 -30 44¹⁄₂ 46¹⁄₂ 30 43³⁄₈ 10 NC 63
-36 -36 50¹⁄₂ 52¹⁄₂ 36 49³⁄₈ 70
-12 -12 27¹⁄₂ 29¹⁄₂ 12 26³⁄₈ 49
-18 ZN7-2203 -18 33¹⁄₂ 35¹⁄₂ 18 32³⁄₈ 54
2³⁄₁₆
2¹⁄₄
ZNT7-2203
ZNT7-2204 -24 ZN7-2204 17.3
17.1 ZNT7 -24 3,600 7 4³⁄₁₆ 39¹⁄₂ 3⁵⁄₁₆ 41¹⁄₂ 3¹⁄₂ 3¹³⁄₁₆ 1³⁄₄ … 8¹¹⁄₁₆ 24 7³⁄₄ 1⁹⁄₃₂ 38³⁄₈ 10³⁄₄ NC 3 2 ⁵⁄₈ 66
-30 -30 45¹⁄₂ 47¹⁄₂ 30 44³⁄₈ 73
-36 -36 51¹⁄₂ 53¹⁄₂ 36 50³⁄₈ 78
-12 -12 28¹⁄₂ 30¹⁄₂ 12 27³⁄₄ 59
2³⁄₈ ZNT8-2206 -18 ZN8-2206 21.5 -18 34¹⁄₂ 36¹⁄₂ 18 33³⁄₄ ⁷⁄₈ 63
2⁷⁄₁₆ ZNT8-2207 -24 ZN8-2207 21.4 ZNT8 -24 4,400 8 4³⁄₈ 40¹⁄₂ 3¹⁄₂ 42¹⁄₂ 3¹⁄₂ 3¹⁵⁄₁₆ 1³⁄₄ … 9¹⁄₈ 24 8¹⁄₄ 1⁵⁄₁₆ 39³⁄₄ 9 NC 3 2 ³⁄₄ 74
2¹⁄₂ ZNT8-2208 -30 ZN8-2208 21.1 -30 46¹⁄₂ 48¹⁄₂ 30 45³⁄₄ 79
-36 -36 52¹⁄₂ 54¹⁄₂ 36 51³⁄₄ 85
-12 -12 30¹⁄₂ 32¹⁄₂ 12 30 85
2¹¹⁄₁₆ ZNT9-2211 -18 ZN9-2211 31.0 -18 36¹⁄₂ 38¹⁄₂ 18 36 1 93
2¹⁵⁄₁₆ ZNT9-2215 -24 ZN9-2215 29.8 ZNT9 -24 6,800 9 5¹⁄₈ 42¹⁄₂ 4 44¹⁄₂ 4¹⁄₂ 5¹⁄₁₆ 2 2 10⁵⁄₈ 24 9¹⁄₄ 1⁹⁄₁₆ 42 8 NC 4 4 ³⁄₄ 113
3 ZNT9-2300 -30 ZN9-2300 29.2 -30 48¹⁄₂ 50¹⁄₂ 30 48 120
-36 -36 54¹⁄₂ 56¹⁄₂ 36 54 128
-12 -12 32 34¹⁄₄ 12 32 118
3³⁄₁₆ ZNT10-2303 -18 ZN10-2303 46.0 -18 38 40¹⁄₄ 18 38 1¹⁄₈ 127
3⁷⁄₁₆ ZNT10-2307 -24 ZN10-2307 44.0 ZNT10 -24 8,400 10 5⁵⁄₈ 44 4³⁄₈ 46¹⁄₄ 4¹⁄₂ 5³⁄₁₆ 2 2 11³⁄₄ 24 10 1²³⁄₃₂ 44 4 4 ³⁄₄ 145
3¹⁄₂ ZNT10-2308 -30 ZN10-2308 43.5 -30 50 52¹⁄₄ 30 50 7 NC 154
-36 -36 56 58¹⁄₄ 36 56 166
-12 -12 36 38¹⁄₂ 12 36⁵⁄₁₆ 209
3¹¹⁄₁₆ ZNT11-2311 -18 ZN11-2311 85.0 -18 42 44¹⁄₂ 18 42⁵⁄₁₆ 1¹⁄₄ 217
3¹⁵⁄₁₆ ZNT11-2315 -24 ZN11-2315 83.0 ZNT11 -24 15,600 11 7 48 5³⁄₁₆ 50¹⁄₂ 5¹⁄₂ 6³⁄₈ 2¹⁄₄ 2¹⁄₂ 14¹⁄₂ 24 12 2¹⁄₁₆ 48⁵⁄₁₆ 5 4 ³⁄₄ 249
4 ZNT11-2400 -30 ZN11-2400 82.0 -30 54 56¹⁄₂ 30 54⁵⁄₁₆ 7 NC 269
-36 -36 60 62¹⁄₂ 36 60⁵⁄₁₆ 279
*Allowable Working load is 2/3 yield strength

D-38
ZAT, ZFT, ZGT TAKE-UP ASSEMBLIES
ZAT TAKE-UP ASSEMBLIES - NORMAL DUTY

2000 & 3000 Series — Single Set Collar Only
Take- Dimensions in Inches Com-

Shaft Complete Up Frame plete
Size Assembly Blocks Assemblies Size Bolts Take-
Inches No. Only Only Code T Y Req’d. up
A D E F G H I K Travel N O S X Thread Wt.
* No. Size Lbs.
1⁷⁄₁₆ ZAT4-2107-9 ZT4-2107 5³⁄₁₆ ³⁄₁₆ 3⁹⁄₁₆ 3⁵⁄₈ 13¹⁄₈ ³⁄₄-10NC 6 ¹⁄₂
ZAT4-3107-9 ZT4-3107 ZAT4-9 4 1⁷⁄₈ 6⁷⁄₁₆ 1¹⁄₂ 15⁷⁄₈ 9 3 3⁷⁄₈ 15 18.4
ZAT5-2111-9 ZT5-2111
1¹¹⁄₁₆ ZAT5-3111-9 ZT5-3111 ZAT6-9 26.8
ZAT6-2115-9 ZT6-2115 … 2 7 1¹⁄₂ 17 5¹³⁄₁₆ ¹⁄₄ 4¹⁄₁₆ 3⁷⁄₈ 9 3¹⁄₄ 4³⁄₄ 16 13¹⁄₂ ⁷⁄₈-9NC 6 ¹⁄₂
1¹⁵⁄₁₆ ZAT6-3115-9 ZT6-3115 ZAT6-9 27.1
ZAT7-2203-9 ZT7-2203
2³⁄₁₆ ZAT7-3203-9 ZT7-3203 ZAT7-9 7 2 7¹⁄₂ 1¹⁄₂ 18 6⁹⁄₁₆ ¹⁄₄ 4¹³⁄₁₆ 4 9 3⁹⁄₁₆ 5⁷⁄₁₆ 16¹⁵⁄₁₆ 14⁵⁄₁₆ 1-8NC 6 ¹⁄₂ 33.7
2⁷⁄₁₆ ZAT8-2207-12 ZT8-2207 2¹⁄₄ 6¹⁄₁₆ 1³⁄₄ 21¹¹⁄₁₆ 7⁵⁄₁₆ ⁵⁄₁₆ 5¹⁄₁₆ 4⁷⁄₁₆ ¹⁄₂
ZAT8-3207-12 ZT8-3207 ZAT8-12 8 12 3¹³⁄₁₆ 5⁷⁄₈ 20³⁄₄ 18 1¹⁄₈-7NC 8 51.0
ZAT9-2215-12 ZT9-2215
2¹⁵⁄₁₆ ZAT9-3215-12 ZT9-3215 ZAT9-12 9 2⁷⁄₁₆ 6¹⁄₂ 1³⁄₄ 23 8¹⁄₈ ⁵⁄₁₆ 5³¹⁄₃₂ 4⁷⁄₈ 12 4¹⁄₄ 6³⁄₄ 21³⁄₄ 18¹⁄₂ 1¹⁄₄-7NC 8 ¹⁄₂ 75.0
Metric Bore Sizes Available - See page D-44
Seals - To specify K or M seal, replace "Z'' in model number with "K'' or "M'' - See Pages D-58 and D-59. Auxiliary Caps - Available on outboard side only.
ZFT BOOT END — HEAVY DUTY

5000 Series — Double Set Collar Only
Shaft Complete Take-Up Frame Dimensions in Inches Complete

Size Assembly Blocks Assemblies Size Bolt Take-Up
Inches No. Only Onl;y Code T Y Size Wt.
A F G I I1 K Travel O S V X Thread Lbs.
*
1¹⁵⁄₁₆ ZFT6-5115-9 ZT6-5115 ZFT6-9 6 3¹¹⁄₁₆ 7³⁄₁₆ 5⁵⁄₈ 5¹⁄₂ 6 23¹⁄₂ 9 10⁵⁄₈ 21³⁄₄ 11 19¹⁄₂ ⁷⁄₈-9NC ¹⁄₂ 63
2⁷⁄₁₆ ZFT8-5207-12 ZT8-5207 ZFT8-12 8 3¹⁵⁄₁₆ 8⁵⁄₁₆ 6¹⁄₈ 7⁵⁄₁₆ 7¹⁄₂ 28⁵⁄₈ 12 12⁷⁄₁₆ 27 14 24¹⁄₄ 1¹⁄₈-7NC ¹⁄₂ 88
2¹⁄₂ ZFT9-5208-12 ZT9-5208 117
2¹¹⁄₁₆ ZFT9-5211-12 ZT9-5211 ZFT9-12 9 4³⁄₈ 8⁵⁄₈ 6¹³⁄₁₆ 8³⁄₄ 7¹⁄₂ 30³⁄₈ 12 13⁷⁄₈ 28⁵⁄₈ 14 25³⁄₈ 1¹⁄₄-7NC ¹⁄₂ 115
2¹⁵⁄₁₆ ZFT9-5215-12 ZT9-5215 114
Bore Size = Nominal Shaft Size +.001 -.000 Metric Bore Sizes Available - See page D-44
ZGT HEAD END — HEAVY DUTY

5000 Series — Double Set Collar
Shaft Complete Take-Up Frame Allowable Dimensions in Inches Complete

Size Assembly Blocks Assemblies Working Size Bolt Take-Up
Inches No. Only Onl;y Load Code T Y Size Wt.
* Lbs.† A B C E F G H I KTravel S X Thread Lbs.
1¹⁵⁄₁₆ ZGT6-5115-6 ZT6-5115 ZGT6-6 12,300 6 3⁵⁄₁₆ 10 3¹³⁄₁₆ 4¹⁵⁄₁₆ 12 3¹⁄₂ ¹⁄₂ 1³⁄₄ 16¹⁄₂ 6 15⁷⁄₈ 13⁵⁄₈ 1-8NC ¹⁄₂ 50
2⁷⁄₁₆ ZGT8-5207-7 ZT8-5207 ZGT8-7 20,900 8 4¹⁄₈ 11 4³⁄₈ 4¹⁵⁄₁₆ 13¹⁄₂ 4 ³⁄₄ 2 19⁷⁄₁₆ 7 18³⁄₄ 13⁵⁄₈ 1¹⁄₄-7NC ⁵⁄₈ 74
2¹⁄₂ ZGT9-5208-7 ZT9-5208 103
2¹¹⁄₁₆ ZGT9-5211-7 ZT9-5211 ZGT9-7 26,800 9 4⁵⁄₈ 12 4⁷⁄₈ 5¹⁄₄ 14¹⁄₂ 5 ³⁄₄ 2¹⁄₂ 20⁷⁄₈ 7 17⁷⁄₈ 15¹⁄₂ 1¹⁄₂-6NC ⁵⁄₈ 101
2¹⁵⁄₁₆ ZGT9-5215-7 ZT9-5215 100
3³⁄₁₆ ZGT10-5303-10 ZT10-5303 ZGT10-10 27,300 10 5¹⁄₈ 13 5⁵⁄₁₆ 6 16 5 ³⁄₄ 3 25¹⁄₁₆ 10 23³⁄₁₆ 19¹⁄₂ 1³⁄₄-5NC ³⁄₄ 140
3⁷⁄₁₆ ZGT10-5307-10 ZT10-5307 138
3¹¹⁄₁₆ ZGT11-5311-10 ZT11-5311 214
3¹⁵⁄₁₆ ZGT11-5315-10 ZT11-5315 ZGT11-10 45,400 11 5¹³⁄₁₆ 14 6¹⁄₄ 8¹⁄₄ 17 5 ³⁄₄ 3 27³⁄₄ 10 26⁷⁄₁₆ 22 2-4¹⁄₂NC ³⁄₄ 211
4 ZGT11-5400-10 ZT11-5400 210
4⁷⁄₁₆ ZGT12-5407Y-10 ZT12-5407Y ZGT12-10 53,700 12 6¹³⁄₁₆ 17 6¹⁄₄ 9¹⁄₄ 20 6 ³⁄₄ 3¹⁄₂ 32¹⁄₄ 10¹⁄₂ 29¹⁄₂ 24¹⁄₂ 2-4¹⁄₂NC ⁷⁄₈ 260
4¹⁵⁄₁₆ ZGT13-5415-10 ZT13-5415 ZGT13-10 68,000 13 7³⁄₁₆ 18 7⁷⁄₈ 9⁷⁄₁₆ 21 6 ³⁄₄ 3¹⁄₂ 34⁵⁄₈ 10¹⁄₂ 31³⁄₄ 26⁵⁄₁₆ 2¹⁄₄-4¹⁄₂NC ⁷⁄₈ 329
5 ZGT13-5500-10 ZT13-5500 326
5⁷ ⁄₁₆ ZGT14-5507-10 ZT14-5507
5¹⁵⁄₁₆ ZGT15-5515-10 ZT15-5515
6 ZGT15-5600-10 ZT15-5600
6⁷⁄₁₆ ZGT16-5607-10 ZT16-5607 ZGT16-10 125,000 … 9¹¹⁄₁₆ 23 8³⁄₄ 10¹⁄₂ 31 10 1 7 44⁷⁄₈ 10¹⁄₂ 42¹⁄₄ 35 3-4NC 1¹⁄₈ 1200
6¹⁵⁄₁₆ ZGT16-5615-10 ZT16-5615
7 ZGT16-5700-10 ZT16-5700
Bore Size = Nominal Shaft Size +.001 -.000 Metric Bore Sizes Available - See page D-44
† Allowable Working load is 2/3 yield strength
* See page D-34 for take-up block dimensions
D-39
BEARING ONLY DIMENSIONS
Normal Duty — 2000 Series Medium Duty — 3000 Series Heavy Duty — 5000 Series Adapter — 9000 Series
Dimensions — Inches
Bearing Number B C E H W
Size A* 2000† D F G 2000
Code 2000 3000 5000 9000 2000
3000 9000 2000 3000 5000 9000 5000 3000 9000 2000 3000 9000 3000 9000
5000 5000 5000
2012 … … … .7500 … … … … … … … … …
2 2015 … … … 2.3780 .9375 … 2.57 … … … .98 … … 1.31 1.12 1.93 1.57 … … 1.74 …
2100 … … … 1.0000 … … … … … … … … …
2102 … … … 1.1250 … … … … … … … … …
3 2103 … … … 2.6280 1.1875 … 2.69 … … … .97 … … 1.53 1.31 2.18 1.62 … … 1.96 …
2104 … … … 1.2500 … … … … … … … … …
4 2107 3107 5107 … 2.8375 1.4375 … 2.92 3.56 … … … …

2108 … … … 1.5000 … 2.88 … … 1.12 1.17 … 1.75 1.31 2.38 1.78 1.83 … 2.30 …
… … 5108 … 1.5000 … … … 3.81 … … … … …
5 2111 3111 5111 … 3.3495 1.6875 … 3.13 3.18 3.81 … 1.12 1.17 … 2.02 1.58 2.78 1.91 1.95 … 2.58 …
2112 … … … 1.7500 … 3.13 … … … … … … …
6 2115 3115 5115 … 3.5465 1.9375 … 3.13 3.28 3.81 … 2.31 1.53 3.04 1.91 2.06 … 2.89 …
2200 … … … 2.0000 … … … … … 1.14 1.29 … … … …
… … … 9115 … 1.94 … … … 3.14 … … 1.89 … 2.97
7 … … 5200 9200 3.9400 2.0000 2.00 … … 4.13 3.14 1.42 2.06 … 1.89 3.25 2.97
2203 3203 5203 … 2.1875 … 3.32 3.50 4.13 … 1.24 1.06 2.62 1.66 3.38 2.06 2.24 … 3.25 …
2204 … … … 2.2500 … 3.32 … … … 2.06 … … 3.25 …
… … … 9203 … 2.19 … … … 3.34 … … 2.03 … 3.38
8 2206 … … … 4.3337 2.3750 … 3.51 … … … 1.45 2.19 … … 3.56 …
2207 3207 5207 … 2.4375 … 3.51 3.65 4.37 … 1.31 1.45 1.15 2.90 1.75 3.76 2.19 2.33 … 3.56 …
2208 3208 … … 2.5000 … 3.51 3.65 … … 1.01 2.19 … … 3.56 …
… … 9207 … 2.44 … … … 3.74 … … 2.18 … 3.63
… 5208 9208 2.5000 2.50 … … 4.87 3.74 2.44 … 2.18 4.05 3.63
9 2211 3211 5211 … 5.1202 2.6875 … 4.00 4.20 4.87 … 2.44 2.63 … 4.05 …
2212 … … 2.7500 … 4.00 … … … 1.37 1.57 1.11 3.37 2.13 4.45 2.44 … … 4.05 …
2215 3215 5215 … 2.9375 … 4.00 4.20 4.87 … 2.44 2.63 … 4.05 …
2300 … … 3.0000 … 4.00 … … … 2.44 … … 4.05 …
… … … 9211 … 2.69 … … … 4.25 … … 2.53 … 4.41
… … … 9215 … 2.94 … … … 4.25 … … 2.53 … 4.41
10 2303 … 5303 9300 5.9075 3.1875 … 4.39 … 5.32 … 1.50 1.68 1.37 3.97 2.31 5.11 2.66 … … 4.91 4.41
2307 3307 5307 … 3.4375 … 4.39 4.57 5.32 … 2.66 2.84 … 4.91 …
2308 3308 … … 3.5000 … 4.39 4.57 … … 2.66 2.84 … 4.91 …
… … … 9303 … 3.19 … … … 5.07 … … 3.01 … 5.19
… … … 9307 … 3.44 … … … 5.07 … … 3.01 … 5.19
11 2311 … 5311 … 7.0890 3.6875 … 5.20 … 6.25 … 1.75 1.75 1.63 4.56 2.75 6.16 3.13 … … 5.63 …
2315 3315 5315 … 3.9375 … 5.20 5.19 6.25 … 3.13 3.13 … 5.63 …
2400 … 5400 … 4.0000 … 5.20 … 6.25 … 3.13 … … 5.63 …
… … … 9311Y … 3.69 … … … 5.41 … … 3.16 … 5.72
… … … 9315Y … 3.94 … … … 5.41 … … 3.16 … 5.72
12 … … … 9400Y 7.6820 … 4.00 … … … 5.41 1.78 … … 3.16 … 5.72
… … 5403Y … 4.1875 … … … 6.25 … 1.82 5.03 2.68 6.80 3.12 … … 6.19 …
… … 5407Y … 4.4375 … … … 6.25 … 3.12 … … 6.19 …
… … 5408Y … 4.5000 … … … 6.25 … 3.12 … … 6.19 …
… … … 9403 … 4.19 … … … 6.76 … … 3.85 … 6.13
13 … … … 9407 9.0579 … 4.44 … … … 6.76 2.10 … … 3.85 … 6.13
… … 5415 … 4.9375 … … … 7.88 … 2.07 5.75 3.56 7.87 3.94 … … 7.05 …
… … 5500 … 5.0000 … … … 7.88 … 3.94 … … 7.05 …
… … … 9415 … 4.94 … … … 7.19 … … 4.13 … 7.09
14 … … … 9500 10.6329 … 5.00 … … … 7.19 2.00 2.13 6.50 4.00 9.18 … … 4.13 … 7.09
… … 5507 … 5.4375 … … … 8.00 … 4.00 … … 8.18 …
… … … 9503 … 5.19 … … … 7.57 … … 4.38 … 8.06
15 … … … 9507 11.4203 … 5.44 … … … 7.57 2.06 … … 4.38 … 8.06
… … 5515 … 5.9375 … … … 8.13 … 2.38 7.20 4.00 9.86 4.07 … … 8.64 …
… … 5600 … 6.0000 … … … 8.13 … 4.07 … … 8.64 …
… … … 9515 … 5.94 … … … 7.75 … … 4.50 … 9.06
… … … 9600 … 6.00 … … … 7.75 … … 4.50 … 9.06
16 … … 5607 9607 12.6014 6.4375 6.44 … … 8.75 7.75 2.25 2.37 8.05 4.25 10.88 4.38 … 4.50 9.72 9.06
… … 5615 … 6.9375 … … … 8.75 … 4.38 … … 9.72
… … 5700 … 7.0000 … … … 8.75 … … 4.38 … … 9.72 …
*Outside Diameter Tolerance: Series Size Code 2-13 = +.0000/ -.0010 And Size Code 14-16 = +.0000/ -.0015
†Bore Tolerance: +.0010/ -.0000
D-40
REX BEARING
LINE INTERCHANGEABILITY
The standard units listed in this catalog will normally be the most Rex Bearing Assembly Interchange
readily available and the most balanced design. However, alternate 2000 Series 3000 Series 5000 Series 9000 Series
shaft mounting designs can be supplied with any housing style to Normal Duty Medium Duty Heavy Duty Adapter
suit application needs. Single Set Increased Shaft Double Set Approx.
Collar Holding Capacity Collar Sleeve
Size Outer
The following mounting designs are available in sizes indicated in Code Race
Shaft Shaft Shaft Shaft Dia.
the interchange table: Size
Bearing
Size
Bearing
Size
Bearing
Size
Bearing
Number Number Number Number
Inches Inches Inches Inches
… 2000 Series - normal duty - single set collar provides most
economical design. ³⁄₄ 2012 … … … …
¹⁵⁄₁₆ 2015 … … … … 2 2.37
… 3000 Series - medium duty - additional shaft holding capacity. 1 2100 … … … …
… 5000 Series - heavy duty - double set collar provides greater 1¹⁄₈ 2102 … … … …
1³⁄₁₆ 2103 … … … … 3 2.63
stability and shaft contact area. 1¹⁄₄ 2104 … … … …
… 9000 Series - tapered adapter sleeve provides greatest capacity, 1⁷⁄₁₆ 2107 1⁷⁄₁₆ 3107 1⁷⁄₁₆ 5107 … … 4 2.83
stability and concentricity 1¹⁄₂ 2108 … … … … … …
1¹¹⁄₁₆ 2111 1¹¹⁄₁₆ 3111 1¹⁄₂ 5108 … … 5 3.34
The interchange table at the right lists all standard 1³⁄₄ 2112 … … 1¹¹⁄₁₆ 5111 … …
bearing inserts. (See Page 40) Those bearings with 1¹⁵⁄₁₆ 2115 1¹⁵⁄₁₆ 3115 1¹⁵⁄₁₆ 5115 … … 6 3.54
the same size code have identical housing fitup 2 2200 … … … … … …
dimensions and can be substituted interchangeably. 2³⁄₁₆ 2203 … … 2 5200 1¹⁵⁄₁₆ 9115 7 3.94
2¹⁄₄ 2204 2³⁄₁₆ 3203 2³⁄₁₆ 5203 2 9200
ZA2203 pillow block contains 2203 bearing insert (single set collar,
2³⁄₈ 2206 … … … … 2³⁄₁₆ 9203
2³⁄₁₆” shaft). The interchange table shows the 2203 bearing in size 2⁷⁄₁₆ 2207 2⁷⁄₁₆ 3207 2⁷⁄₁₆ 5207 … … 8 4.32
code 7. 2¹⁄₂ 2208 2¹⁄₂ 3208 … … … …
2204, 5200, 5203, 9115 and 9200 bearings also are size code 7 2¹¹⁄₁₆ 2211 … … 2¹⁄₂ 5208 2⁷⁄₁₆ 9207
units and can be substituted in the same housing. 2³⁄₄ 2212 2¹¹⁄₁₆ 3211 2¹¹⁄₁₆ 5211 2¹⁄₂ 9208
2¹⁵⁄₁₆ 2215 2¹⁵⁄₁₆ 3215 2¹⁵⁄₁₆ 5215 … … 9 5.12
Example 1 - Can ZA2203 pillow block be supplied with two set 3 2300 … … … … … …
collars? 3³⁄₁₆ 2303 … … 3³⁄₁₆ 5303 2¹¹⁄₁₆ 9211
3⁷⁄₁₆ 2307 3⁷⁄₁₆ 3307 3⁷⁄₁₆ 5307 2¹⁵⁄₁₆ 9215 10 5.90
Yes - 5203 bearing insert (double set collar, 2³⁄₁₆” shaft 3¹⁄₂ 2308 3¹⁄₂ 3308 … … 3 9300
size) is the same size code (7) as the 2203 bearing. 3¹¹⁄₁₆ 2311 … … 3¹¹⁄₁₆ 5311 3³⁄₁₆ 9303
Model number becomes ZA5203. 3¹⁵⁄₁₆ 2315 3¹⁵⁄₁₆ 3315 3¹⁵⁄₁₆ 5315 3⁷⁄₁₆ 9307 11 7.09
4 2400 … … 4 5400 … …
Example 2 - Can ZA2203 pillow block be supplied with tapered
… … … … 4³⁄₁₆ 5403Y 3¹¹⁄₁₆ 9311Y
adapter sleeve mounting? … … … … 4⁷⁄₁₆ 5407Y 3¹⁵⁄₁₆ 9315Y 12 7.68
Only the 9115 (1¹⁵⁄₁₆” shaft size) and 9200 (2" shaft … … … … 4¹⁄₂ 5408Y 4 9400Y
size) tapered adapter sleeve bearings use the size code … … … … 4¹⁵⁄₁₆ 5415 4³⁄₁₆ 9403
… … … … 5 5500 4⁷⁄₁₆ 9407 13 9.05
7 housing. Either could be substituted resulting in model
number ZA9115 or ZA9200. (Note that the shaft size … … … … 5⁷⁄₁₆ 5507 4¹⁵⁄₁₆ 9415
… … … … … … 5 9500 14 10.63
becomes smaller than the original 2³⁄₁₆” in this example.)
… … … … 5¹⁵⁄₁₆ 5515 5³⁄₁₆ 9503
The 9203 insert (2³⁄₁₆” shaft size) is a size code 8 unit and would … … … … 6 5600 5⁷⁄₁₆ 9507 15 11.42
interchange with similar size code inserts (2206, 2207, 2208). Model … … … … 6⁷⁄₁₆ 5607 5¹⁵⁄₁₆ 9515
number ZA9203 would use the size code 8 housing shown on Page … … … … 6¹⁵⁄₁₆ 5615 6 9600 16 12.60
D-12 (ZA-2207 housing dimensions). … … … … 7 5700 6⁷⁄₁₆ 9607
REX BEARING LINE INTERCHANGEABILITY

STARTS USES REPLACED RESULTS
WITH BY IN
STANDARD 2203 5203 5000 SERIES BEARING

ZA HOUSING BEARING BEARING WITH NORMAL DUTY
(NORMAL DUTY) HOUSING
STANDARD 5203 2203 2000 SERIES BEARING

ZP HOUSING BEARING BEARING WITH HEAVY DUTY
(HEAVY DUTY) HOUSING
D-41
BEARING REPLACEMENT KITS
2000 Series 3000 Series 5000 Series 9000 Series
Kit contains: One in-

ner race and roller
assembly, two outer
Kit contains: One inner race Kit contains: One inner race Kit contains: One inner race races, one adapter
and roller assembly, two outer and roller assembly, two outer and roller assembly, two outer sleeve, one nut, one
races, one set collar. races, one set collar. races, two set collars. lock washer.
Shaft Bearing Bearing Shaft Bearing Shaft Bearing

Size Size, Replacement Kit Replacement Kit Size, Replacement Kit Size, Replacement Kit
Code Inches Inches Inches
No. Wt., Lbs. No. Wt., Lbs. No. Wt., Lbs. No. Wt., Lbs.
³⁄₄ 2012U 1.3 … … … … … … … …
2 ¹⁵⁄₁₆ 2015U 1.2 … … … … … … … …
1 2100U 1.2 … … … … … … … …
1¹⁄₈ 2102U 1.6 … … … … … … … …
3 1³⁄₁₆ 2103U 1.6 … … … … … … … …
1¹⁄₄ 2104U 1.5 … … … … … … … …
4 1⁷⁄₁₆ 2107U 1.7 3107U 1.9 1⁷⁄₁₆ 5107U 2.2 … … …

1¹⁄₂ 2108U 1.6 … … … … … … … …
5 1¹¹⁄₁₆ 2111U 2.7 3111U 2.9 1¹⁄₂ 5108U 3.7 … … …

1³⁄₄ 2112U 2.6 … … 1¹¹⁄₁₆ 5111U 3.3 … … …
6 1¹⁵⁄₁₆ 2115U 3.1 3115U 3.3 1¹⁵⁄₁₆ 5115U 3.7 … … …

2 2200U 2.9 … … … … … … … …
7 2³⁄₁₆ 2203U 4.0 3203U 4.3 2 5200U 5.7 1¹⁵⁄₁₆ 9115U 4.2
2¹⁄₄ 2204U 3.9 … … 2³⁄₁₆ 5203U 5.1 2 9200U 4.1
2³⁄₈ 2206U 5.0 … … … … … 2³⁄₁₆ 9203U 5.3
8 2⁷⁄₁₆ 2207U 5.0 3207U 5.2 2⁷⁄₁₆ 5207U 6.0 … … …
2¹⁄₂ 2208U 4.9 3208U 5.1 … … … … … …
2¹¹⁄₁₆ 2211U 8.7 3211U 8.9 2¹⁄₂ 5208U 11.4 2⁷⁄₁₆ 9207U 8.0
9 2³⁄₄ 2212U 8.5 … … 2¹¹⁄₁₆ 5211U 10.4 2¹⁄₂ 9208U 7.6
2¹⁵⁄₁₆ 2215U 7.5 3215U 7.9 2¹⁵⁄₁₆ 5215U 9.9 … … …
3 2300U 7.2 … … … … … … … …
3³⁄₁₆ 2303U 12.9 … … 3³⁄₁₆ 5303U 15.5 2¹¹⁄₁₆ 9211U 14.1
10 3⁷⁄₁₆ 2307U 11.4 3307U 12 3⁷⁄₁₆ 5307U 13.6 2¹⁵⁄₁₆ 9215U 12.9
3¹⁄₂ 2308U 10.9 3308U 11.1 … … … 3 9300U 12.2
3¹¹⁄₁₆ 2311U 23.0 … … 3¹¹⁄₁₆ 5311U 25.5 3³⁄₁₆ 9303U 26.0
11 3¹⁵⁄₁₆ 2315U 20.7 3315U 20.7 3¹⁵⁄₁₆ 5315U 24.5 3⁷⁄₁₆ 9307U 24.0
4 2400U 20.0` … … 4 5400U 23.5 … … …
… … … … … 4³⁄₁₆ 5403YU 29.6 3¹¹⁄₁₆ 9311YU 26.8
12 … … … … … 4⁷⁄₁₆ 5407YU 26.6 3¹⁵⁄₁₆ 9315YU 24.5
… … … … … 4¹⁄₂ 5408YU 25.8 4 9400YU 24.0
13 … … … … … 4¹⁵⁄₁₆ 5415U 58.0 4³⁄₁₆ 9403U 58.0

… … … … … 5 5500U 57.0 4⁷⁄₁₆ 9407U 56.0
14 … … … … … 5⁷⁄₁₆ 5507U 75.0 4¹⁵⁄₁₆ 9415U 69.0

… … … … … … … … 5 9500U 68.0
15 … … … … … 5¹⁵⁄₁₆ 5515U 88.0 5³⁄₁₆ 9503U 87.0
… … … … … 6 5600U 86.0 5⁷⁄₁₆ 9507U 83.0
… … … … … 6⁷⁄₁₆ 5607U 111 5¹⁵⁄₁₆ 9515U 106
16 … … … … … 6¹⁵⁄₁₆ 5615U 106 6 9600U 105
… … … … … 7 5700U 104 6⁷⁄₁₆ 9607U 98.0
Adapter sleeve is not A.F.B.M.A. standard and must be purchased as a kit.
D-42
REPLACEMENT KITS
Seal Kits (2 Seals per kit) Threaded Cover Kit
(Z) Seal Kit

Contains 2
Seal Assemblies
Threaded Cover Kit Set Collar Kit
(K) Seal Kit (M) Seal Kit

Contains 2 Contains 2
Seal Assemblies Seal Assemblies
Adapter Sleeve Kit
Seal Kits Threaded

(2 Seals Per Kit) Cover Kit Set Collar Microlock Adapter
(Threaded Assembly Sleeve
Cover and Kit Kit Kit
Z K M Microlock)
ZS-2 KS-2 MS-2 TC-2 SC-2 ML-2 …
ZS-3 KS-3 MS-3 TC-3 SC-3 ML-2 …
ZS-4 KS-4 MS-4 TC-4 SC-4R ML-2 …
AK7-115
ZS-7 KS-7 MS-7 TC-7 SC-7R ML-2 AK7-200

AK9-208
AK10-211
ZS-10 KS-10 MS-10 TC-10* SC-10R ML-4* AK10-215
AK10-300
AK11-303
AK12-311Y
ZS-12Y … MS-12Y TC-12Y SC-12Y ML-4 AK12-315Y
AK12-400Y
ZS-13 … MS-13 TC-13 SC-13 ML-4 AK13-403

AK13-407
ZS-14 … MS-14 TC-14 SC-14 ML-4 AK14-415

AK14-500
ZS-15 … MS-15 TC-15 SC-15 ML-4 AK15-503

AK15-507
AK16-515
ZS-16 … MS-16 TC-16 SC-16 ML-4 AK16-600
AK16-607
* Floating units require ML-3

R NOTE: Twist Lock 3000 series set collar kits can be ordered by using SC and the series and shaft size designation, i.e. SC3207.
D-43
METRIC SIZES
The first digit of the metric bearing number indicates mounting type Rex Bearing Assembly Interchange
(2000 Series Normal duty single set collar, or 5000 Series heavy duty 2000 Series 5000 Series 9000 Series
double set collar - the last 3 digits indicate shaft size in millimeters). Normal Duity Heavy Duty Adapter
Single Set Double Set
Standard metric bearings are single set collar 2000 series. Collar Collar Sleeve Size
Code
Shaft Bearing Shaft Bearing Shaft Bearing
Size Size Size
mm Number mm Number mm Number
Any unit with the same size code can be supplied with a metric bore. 25 2025MM* … … … … 2
Substitute metric bearing number for standard 4 digit bearing num- 30 2030MM* … … … … 3
ber. 35 2035MM 35 5035MM … … 4
. . . . ZA2107 with 35 millimeter bore becomes ZA2035MM 40 2040MM 40 5040MM* … … 5
45 2045MM* … … … …
. . . . ZP5307F with 90 millimeter bore becomes ZP5090MMF
45 5045MM … …
50 2050MM* 50 5050MM* … … 6
55 2055MM 55 5055MM* 50 9050MM 7
60 2060MM 60 5060MM 55 9055MM 8
65 2065MM* 65 5065MM* … …
70 2070MM* 70 5070MM* 60 9060MM 9
75 2075MM* 75 5075MM* 65 9065MM
80 2080MM 80 5080MM 70 9070MM
85 2085MM* 85 5085MM* 75 9075MM 10
90 2090MM* 90 5090MM* … …
100 2100MM* 100 5100MM* 80 9080MM
… … … … 85 9085MM 11
… … … … 90 9090MM
… … 110 5110MM* … …
… … 115 5115MM* 100 9100MM 12
… … 125 5125MM 110 9110MM 13
… … 130 5130MM* … …
… … 135 5135MM 125 9125MM 14
… … 140 5140MM* 130 9130MM
… … 150 5150MM 135 9135MM 15
… … 160 5160MM* 140 9140MM
… … 170 5170MM 150 9150MM 16
… … 180 5180MM* 160 9160MM
*Most Readily Available Sizes
Example 1 - Flange cartridge bearing with Z seals and 60 millimeter shaft size - Model Number ZBR2060MM.
From interchange table above, 60MM shaft size is a size code 8 unit and will fit in any size code 8 housing. Dimensions for
flange cartridges are found on Page D-24. The 2060MM bearing will fit in the size code 8 housing and the dimensions for the
ZBR2206, ZBR2207 and ZBR2208 can be used.
Example 2 - ZA pillow block with 80 millimeter shaft size - Model Number ZA2080MM.
From interchange table above 80MM shaft size is size code 10. ZA dimensions are found on Page D-12. Use size code 10
dimensions (ZA2303 etc.)
Example 3 - What metric bore sizes can be supplied with ZEP2215F pillow block?
From Page D-10 the ZEP 2215F unit has a 9 size code. In the table above it is seen that a 70 or 75 millimeter size bearing could
be used in this pillow block. The model number would become ZEP2070MMF or ZEP2075MMF.
D-44
ENGINEERING
The following information is to assist the designer to obtain the full applica- Where vibration of either high or low cycles are imposed on a bearing oper-
tion potential offered by the Rex Bearing line. ating at a reduced temperature, the resultant effect could be brinnelling of
The load ratings and life expectancy in the Load Rating Table are derived the race surfaces. To reduce the magnitude of impact between the rolling
from empirical formula and are obtainable only under ideal operating condi- member and the race surfaces, it is recommended that reduction of the
tions. The actual life may not correspond to the theoretical life due to the internal operating clearance of the bearing be considered. See "Adjust-
actual application conditions. To bring the designed life as close to the theo- ment Procedure.''
retical life as possible, the specific application conditions should be evalu- In addition to changes in internal operating clearance, a vibration resistant
ated as they effect the bearing, housing, seals and mounting. locking feature for the threaded cover is recommended. This involves the
use of set screws that are inserted into the face of the bearing, between the
Application conditions which affect the bearing are high speed, high or low
threaded cover threads and the housing threads. This prevents the threaded
ambient temperature, vibration, and runout. Housings are affected by shock
cover from loosening when exposed to extreme vibration. To specify the
loads, shaft expansion or deflection (floating), and mounting structure. For-
face locking feature, a -G suffix is added to any of the model numbers listed
eign materials, high speed, vibration, liquids, and ambient temperature must
in the catalog.
all be considered when selecting the correct seal. And when determining
the mounting method, the ease of installation, holding power, running accu- ADJUSTMENT PROCEDURE
racy, and shaft requirements must be considered. Each of these possible
In some anti-friction bearings internal clearances are measured radially
application conditions is discussed in detail below.
while others are measured axially. The internal clearance of Rex Industrial
Bearings is measured axially (see Adjustment Table) and produces a 3 or 4
BEARINGS to one ratio to radial clearance.
INTERNAL BEARING ADJUSTMENT The internal clearance adjustment is accomplished by turning the threaded
Internal adjustment is critical to the performance of anti-friction bearings cover clockwise until the bearing inner race resists misalignment and rota-
because of the friction of inter-acting parts developing low, normal, or high tion. This removes all axial clearance. The threaded cover is then turned
temperature. Catalog bearings are furnished with standard adjustment to counter-clockwise one quarter turn until one of the slots in the cover is
cover the majority of applications. This adjustment is based on operating aligned with the nearest counterbored hole in the housing. The Micro-lock
housing temperatures of approximately 160°F. The factory adjustment per- key assembly is then secured. Next, rap the end face of the inner race on
mits bearing components to change their dimensions and achieve the proper the side opposite the threaded cover until the bearing rotates and misaligns
internal operating clearance under this temperature range without seizing. freely. This will produce the standard clearance shown in the Adjustment
Table below.
HIGH SPEED OR HIGH LOAD
High speed, particularly when coupled with high load, produces an elevated SPECIAL TOLERANCE BEARINGS
temperature. This temperature may cause rapid expansion of internal bear- Rex Bearings are manufactured to close tolerances and incorporate selec-
ing components which may result in bearing seizure and premature failure. tive assembly procedures to produce a high quality product. In certain ap-
To prevent the occurrence of this condition, the initial internal clearance plications, tighter tolerances than standard are necessary. Tighter tolerances
should be increased. (See Adjustment Procedure.) Also consider high tem- may be required to control radial runout, to handle extreme loads, to oper-
perature grease or more frequent relubes. ate under severe vibration, or to provide a more controlled range of press fit
TEMPERATURE CONDITIONS to the shaft. For these applications, special tolerance bearings or "Preci-
sion'' bearings will improve the bearing's performance.
High ambient temperatures will limit dissipation of heat to the level of the
ambient temperature. It may then be necessary to increase the initial clear- Precision bearings provide reduced tolerances for the inner race bore di-
ance to compensate for internal conditions as discussed under, "High Speed.'' ameter, bore roundness, and bore-to-race concentricity. A precision bear-
Also, consider special lubrication and more frequent relubes. ing can be specified by adding a -PL suffix to any of the Rex 2000, 3000 and
5000 model numbers listed in the catalog. Consult the Rex Engineering
Under very low temperatures special bearing adjustments and special lu- Department for additional information on Precision Bearings.
bricants may be necessary. For conditions involving start up and operating
conditions below 0°F consult Rexnord Engineers.
HOUSINGS
VIBRATION The housing types and styles in this catalog have been designed to cover
Vibration by itself does not necessarily require the increase or decrease of the majority of application requirements. The catalog is arranged by groups
internal operating clearances. When the cycles of shock loads (vibration) of housing types. Preceding each type of housing style is a general infor-
are increased within a bearing operating at low speed and normal tempera- mation page describing the strongest mounting position and other impor-
tures, they can result in an increase in operating temperature. If the tem- tant points for each style. Often the selection of the proper type or style of
perature rise becomes significant, it may be necessary to increase the in- housing is more important than selection of the housing material itself. The
ternal operating clearance as described under "High Speed.'' type and magnitude of forces as well as their direction and other circum-
stances may dictate the proper housing to meet the requirements.
Adjustment Table
Factory Clearance
Shaft Size, Adjustment Recommended
Adjustment Adjustment
Inches (Average Inches Per
Speeds) high Speeds
Size ¹⁄₁₂ Turn
Code Normal Medium Heavy Standard Standard
Adapter Axial Radial
Duty Duty Duty 9000 Axial Radial Speeds Clearance, Clearance, Axial Radial
2000 3000 5000 Series Clearance Clearance Over Inches Inches
Series Series Series Inches Inches
2 ³⁄₄ 1⁷⁄₁₆ 1⁷⁄₁₆ … .007-.012 .0022-.0037 2000 .012-.017 .0037-.0053 0.005 0.0016
thru 4 thru 1¹⁄₂ RPM
5 1¹¹⁄₁₆ 1¹¹⁄₁₆ 1¹⁄₂ … .007-.012 .0020-.0034 1500 .012-.017 .0034-.0049 0.005 0.0014
thru 6 thru 2 thru 1¹⁵⁄₁₆ thru 1¹⁵⁄₁₆ RPM
7 2³⁄₁₆ 2³⁄₁₆ 2 1¹⁵⁄₁₆ .010-.017 .0026-.0044 1250 .017-.024 .0044-.0062 0.007 0.0018
thru 9 thru 3 thru 2¹⁵⁄₁₆ thru 2¹⁵⁄₁₆ thru 2¹⁄₂ RPM
10 3³⁄₁₆ 3⁷⁄₁₆ 3³⁄₁₆ 2¹¹⁄₁₆ .010-.017 .0025-.0043 1000 .017-.024 .0043-.0060 0.007 0.0018
and 11 thru 4 thru 3¹⁵⁄₁₆ thru 4 thru 3⁷⁄₁₆ RPM
12 … … 4³⁄₁₆ 3¹¹⁄₁₆ .010-.020 .0022-.0043 750 .020-.030 .0043-.0065 .010 0.0022
and 13 thru 5 thru 4⁷⁄₁₆ RPM
14 … … 5⁷⁄₁₆ 4¹⁵⁄₁₆ .015-.025 .0032-.0054 500 .025-.035 .0054-.0076 .010 0.0022
thru 16 thru 7 thru 6⁷⁄₁₆ RPM
D-45
ENGINEERING
SHOCK LOAD TEMPERATURE

To withstand severe shock, consider alternate housing materials, e.g. The materials used in a given seal may limit its exposure to tem-
malleable iron or cast steel. Consideration should be given to the hous- perature whether it be ambient temperature or generated frictional
ing configuration in case the shock loading is through the support struc- heat. Temperature limits are imposed on seals containing rubber
ture rather than the shaft. Then two bolt versus four bolt mounting should elements. Consequently the all metal Z seal is normally preferred in
be evaluated. Often it is advantageous to consider a close fit-up be- higher temperature applications.
tween the housing and its support member utilizing the flange cartridge NOTE: In applications where multiple environmental conditions ex-
or cartridge unit rather than depending strictly on bolts for security and ist, seal selection must be made to combat the most severe
mounting as in the case of pillow blocks. condition.
FLOATING
Floating units are designed to accommodate relative changes in axial
location. They are required due to certain temperature changes, fixing MOUNTING
location of thrust loads, and/or certain mounting and installation tech- The choice of mounting method utilized to secure the bearing inner
niques. In the case of an adapter mounted unit the inherent inability to ring to the shaft can be important both from an economic and per-
determine final location of the bearing in relation to the mounting struc- formance standpoint. The various mounting methods available in
ture, make it necessary to utilize a floating unit on all shafts equipped conjunction with the Rex bearing line provide flexibility in areas such
with 9000 Series units. However, the need for floating in set collar as ease of installation, holding power requirements, running accu-
mounted units relates directly to application conditions. See Shaft Float- racy, and the complexity of equipment or shaft conditions neces-
ing and Shafting Considerations on Page D-47. sary to install the bearing and are all considerations in selection of a
basic mounting type.
MOUNTING STRUCTURE
A very important area of housing consideration is that of the bearing SET COLLAR
housing in relation to the support or mounting structure. Factors The set collar method of mounting offers a very simple and quick
such as ease of access, overall appearance, structural modification installation method. The basic principle of holding relates to set
for support and others should be reviewed to determine the best screws “springing” the collar such that three point contact is estab-
housing style for a given application. See descriptive page preced- lished. This contact, however, does relate directly to the two prime
ing each housing style listing. limitations of the set collar mount - that is, limited holding power and
a built-in eccentricity. The Rex single set collar design (2000 Series)
offers the greatest economy in terms of installation time, but with
SEALS limited holding power. The Rex 3000 Series “Twist Lock™” bearing
has an eccentric locking collar that offers additional shaft holding
(See Pages D-58, D-59)
power. The double set collar design (5000 Series) increases the
The Radial Load Rating Table (page D-56) rates a given bearing for holding power by offering two pairs of set screws and a complete
load, speed and life under ideal conditions. When the complete mounted line contact on the inner race opposite the set screws for added
block is subjected to specific environmental conditions the life may be stability and shaft contact area.
reduced drastically depending upon the foreign material exclusion ca-
pability of the seals. The designer should determine the severity and ADAPTER
characteristics of the operational and environmental conditions when
selecting a seal best suited for a specific application. The Seal Selec- The adapter mounting method offers the advantage of a full contact
tion Guide, Page D-58, relates various application conditions against with shaft through a tapered sleeve clamping action, even with a vari-
the individual Rex seal performance. This aids in the choice of the seal ety of shaft tolerance sizes. This additional contact area does increase
type best suited to particular application conditions. the holding power and also controls the concentricity between bearing
bore and shaft much more closely; however, this unit does require some
additional time to install and is somewhat more expensive.
FOREIGN MATERIAL
Exclusion of foreign material from the bearing is quite often the major
purpose in seal selection. The size and type of foreign material will give PRESS FIT
an indication as to the type of seal required. Extremely fine material The ultimate in holding power, concentricity and positioning is ob-
may not be excluded by a clearance type seal such as the Z seal. tained through the use of a press fit mounting between the inner
Contact seals such as the M or K provide better protection. The caking race bore and shaft. Rex catalog bearings can be press fit onto the
of foreign material may damage the sealing lip of a contact seal in shaft even though a hub extension is present. However, this style of
which case a radial floating seal such as a K seal offers an advantage. mounting does require closely controlled shaft tolerances (see Shaft-
ing Considerations Page D-47), carefully controlled installation pro-
SPEED cedure and perhaps special equipment. The expense involved in
both shaft and installation should be considered when evaluating
Certain seal construction, particularly contact seals made of rubber this style of mounting versus other types.
compounds, are limited in their ability to withstand temperature; thus
speed limitations are imposed. See Page D-58.
SHAFT - BEARING FIT-UP
VIBRATION It is desirable to have a snug fit between shaft and inner ring bore to
improve performance and running accuracy. (See Page D-47 for
Certain seal constructions are adversely affected by vibration. Other con-
shaft tolerances and shafting considerations.) It is recommended
structions lend themselves readily to this type of environment. Under vibra-
that a precision bore bearing be utilized, with a shaft having close
tory conditions the K seal is normally preferred over the Z seal. For specific
tolerance control, such that a snug fit will be obtained.
advantages and limitations of the seals refer to Page D-58.
In situations where shaft damage or ease of bearing removal are of
extreme importance, consideration should be given to prevention of
LIQUIDS
fretting corrosion between the shaft and inner ring bore. This may
Exposure to moisture or liquids provides a severe test for any seal. be accomplished through the use of a Rexlon lined inner ring bore
Positive pressure at the sealing lip is necessary and consequently or other anti-fretting devices (-82 suffix).
the M seal is normally recommended.
D-46
ENGINEERING
THRUST LOADING or cold materials, or where the material of supporting members is

something other than iron or steel, shaft floating should be consid-
On heavy thrust loads it is desirable to include a shaft shoulder, ered. Where a separate mounting structure is involved, the same
snap ring or thrust collar to allow transfer of thrust loads from the considerations should be made. Shaft floating should also be con-
shaft directly to the inner ring rather than relying on an adapter sleeve sidered where bearings are spaced on long shaft centers.
or set collar mount to withstand the axial loading. (See Installation
on Page D-62.) Differential of temperature should be considered since
steel expands or contracts .000076" per foot for every
1°F difference in temperature.
SHAFT CONDITION
When calculating shaft elongation or growth, consider the tempera-
The condition of the shafting utilized should be straight and provide
ture differential to which shaft versus mounting is exposed. Also,
a good mounting surface free of burrs, scale, etc., to achieve maxi-
consider what portion of shaft is exposed to full temperature differ-
mum holding power and best bearing performance.
ential and any modifying effects which might be present.
In most applications with similar materials in support structure and
SHAFT SIZE TOLERANCE
shafting being exposed to the same temperatures, the resulting dif-
A snug fit-up between shaft and bearing inner race is required for ferential in floating is almost negligible. Small amounts (a few thou-
proper bearing performance. In fact, a press fit is necessary to ob- sandths) of shaft floating between bearings can be accommodated
tain full basic dynamic capacity as is explained on Page D-55 under by available axial clearance in the bearing without adversely affect-
Introduction to Load Ratings. As application conditions and require- ing its performance under normal load-speed conditions. Thus, most
ments vary, fit-up and mounting requirements change as well. shafts of moderate length, exposed to normal temperature varia-
If a special toleranced shaft is to be used, consideration should be tions are easily handled with two non-floating units. Proper installa-
given to the use of a precision tolerance bearing, particularly in the tion techniques are important to the axial freedom and satisfactory
case of severe loading or high speed applications to obtain opti- operation of the bearing.
mum bearing performance. Precision bore tolerance should always Not all housing styles are available with floating units. In some in-
be used in conjunction with press fit or direct shaft mountings. stances, such as take-up units, the play between housing slots of
take-up blocks and take-up frame is sufficient for normal shaft float-
The table below lists shaft size tolerance information for various
ing.
types of mounting and application conditions.
In other styles, such as flange cartridge and duplex, alternate hous-
ing styles or special units must be given consideration, if floating is
Shaft Tolerance Table - Inches
actually required during operation. In some rare instances, special
Recommended Shaft Tolerances mountings can be designed such that floating takes place through
Nominal Commercial Shaft the bore of the bearing rather than within the housing. Selection of
Shaft Tolerance*
Size (Cold Finished
Set Collar Mounting Press the correct housing style and/or mounting method can be the key to
Adapter Fit satisfactory performance.
Steel, Low Severe Loading Mounting
over incl. Carbon) or MountingG
High Speed
- 1¹⁄₂ +.000 -.002 +.000 -.001 - - +.0005 +.0015
FLOATING UNIT DESIGN
1¹⁄₂ 2 +.000 -.003 +.000 -.001 +.000 -.003 +.0005 +.0015 A floating unit is a housing design in which the bearing (which is
2 2¹⁄₂ +.000 -.003 +.000 -.001 +.000 -.003 +.0010 +.0020
2¹⁄₂ 3 +.000 -.004 +.000 -.001 +.000 -.004 +.0010 +.0020 fixed to the shaft) is free to move axially within the outer housing
3 4 +.000 -.004 +.000 -.001 +.000 -.004 +.0015 +.0025 which is fixed to the support structure. This is normally accomplished
4 5 +.000 -.005 +.000 -.0015 +.000 -.005 +.0020 +.0030 through the use of a "cartridge,'' which contains the basic bearing,
5 6 +.000 -.005 +.000 -.0015 +.000 -.005 +.0025 +.0035
6 7 +.000 -.006 +.000 -.0015 +.000 -.006 +.0030 +.0040 with a pin projecting into a milled slot to limit axial movement within
specified limits. One fixed unit must be used on each shaft to pro-
* Commercial shafting tolerances are normally satisfactory for loads up to
20% of C Rating and in slow to moderate speed applications. vide axial location, the remaining units however, should be of the
G Consult Rexnord for special instructions. floating type.
Since factors such as economy and ease of installation may affect
SHAFTS FOR THRUST LOADS final selection, careful evaluation of the need for floating units is
Thrust loads often require modified shafting. When shaft shoulders are advisable. Floating may be required because of:
utilized, inside corner radius must clear chamber on inner race bore. 1. Mounting inaccuracies.
Shoulder height or other retaining devices should not extend above 2. Shaft expansion.
inner race hub diameter. Snap rings may also be used to accept thrust; 3. Positioning thrust loads on a particular unit.
however, snap ring grooves do increase shaft stress levels. While the adapter mounting arrangement provides positive holding
In the case of light thrust loads, or requirement for positive shaft power and fine running accuracy, the 9000 Series blocks must be
location, a spot drill under the set screw points is helpful. In some added with one fixed block, and the remaining floating blocks on a
instances, milling of a flat on the shaft is also beneficial to provide shaft. This is done because the final location of the bearing race
additional seating area for the set screw. and adapter sleeve cannot be controlled during tightening of the nut
on the sleeve. In these cases, floating does not actually take place,
but the axial freedom must be available to compensate for varia-
SHAFT EXPANSION
tions between final position of bearing centers on the shaft in rela-
The term shaft expansion refers to the fact that all materials, includ- tion to the center distance of the installed housing, as determined
ing steel shafting, change size to some degree when exposed to by the mounting holes in the support structure.
temperature variations. Although this growth occurs in all directions,
it is most noticeable in the length of the shafting, and if the resulting
ZMC Allowable Float
change in size is significant, accommodations must be included in
the unit selection or supporting structure to accept this variation. Shaft Size — Inches Total
Size Float
Where shaft and framework are exposed to the same conditions, Heavy Duty Adapter Code
5000 Series 9000 Series Inches
and the machine or framework is made of iron and steel, the expan-
sion of shaft and machine or framework will be practically the same. 1⁷⁄₁₆ Thru 2⁷⁄₁₆ 1¹⁵⁄₁₆ Thru 2³⁄₁₆ 4 Thru 8 ³⁄₈
The 2000 Series, 3000 Series and 5000 Series set collar mounted
units are designed to operate under these conditions. 2¹⁄₂ Thru 4 2⁷⁄₁₆ Thru 3⁷⁄₁₆ 9 Thru 11 ¹⁄₂
However, when a shaft is subjected to a temperature different from 4³⁄₁₆ Thru 7 3¹¹⁄₁₆ Thru 6⁷⁄₁₆ 12 Thru 16 ³⁄₄
that of its supporting members, such as in applications handling hot
D-47
BEARING SELECTION
Optimum bearing performance is the result of selecting the bearing and the shaft to suit the particular application. Bearing size is often
controlled by a shaft size selection, based on shaft bending and torsional stresses. In other applications, bearing load capacity is the determin-
ing design factor. In either case, the selection procedure outlined below is used to determine the bearing capacity required to meet the
application requirements.
Bearing Selection Procedure Radial Loads

This procedure involves conversion of all forces and conditions into
one resultant equivalent radial load on each bearing and utilization
of the bearing load rating table.
STEP 1. Determine all forces acting on the bearings. The following
types of loading must be considered.
A. Static loads - weight of shaft assembly and other equipment sup-
ported by the bearings. (When these are small in relation to ap-
plied loads they are often disregarded).
B. Applied loads - forces applied on shaft during normal function of
equipment and are determined prior to bearing selection.
C. Drive loads - forces transmitted from power source to the shaft
through belts, chains, gears, etc. (see Drive Load).
D. Eccentric loads - centripetal force due to a designed unbalanced
load rotating with shaft (see Eccentric Loads).
Drive Loads
STEP 2. Resolve the radial forces acting on the shaft into radial
loads on each bearing (see Translation of Shaft Forces into Bearing To determine the radial force on a shaft from a belt or chain drive
Loads Page D-49). where the horsepower being transmitted is known, the following for-
mula should be used:
STEP 3. Combine the radial forces vectorially to obtain a result-
ant radial load (Pr) at each bearing (see combining radial loads HP x 126,000 u K
F =
Page D-49). PD x RPM Formula (1)
STEP 4. Add or subtract all thrust forces (if any) to determine the Where:
total thrust load (Pt) acting on the shaft. Assume this thrust load is F - Radial Force on Shaft
acting at the bearing with the greatest radial load (Pr). HP - Horsepower transmitted
STEP 5. Calculate the equivalent radial load (Pe) using the appli- PD - Pulley diameter or pitch diameter of sprocket or sheave
cable thrust formula (see page D-50). If no thrust is present, then in inches.
P e = Pr. RPM - Revolutions per minute
K - See Drive Tension Factors (below)
STEP 6. Apply the modification factors (M) and obtain a re- 126,000 - A constant for conversion of horsepower, speed and
quired radial capacity (P) to reflect actual application condi- pulley diameter to radial pounds of force.
tions (see Page D-51).
P = Pe u M Drive Tension Factors - K:
STEP 7. Select a bearing size from the load rating table on Page While subject to considerable variations due to different installation
D-56. Use the largest calculated Required Radial Capacity value and maintenance practice, the following Drive Tension Factors "K''
(P) and the application speed and life requirements in making the are recommended for normal applications:
optimum selection.
“K” Factors
Usually, a 2000 Series bearing provides an adequate, economic
selection. However, in applications involving shock and vibration, 4 or more V-belts,
Normal
increased rigidity, or when shaft locking or housing strength is Type of Drive Tension Tight Belts, Short
desired, a 5000 or 9000 Series unit should be specified. (See Centers, High Ratios
Page D-45, D-46). Chain 1.0 1.0
NOTE: If bearing selection has been made without consideration V-belts (1 to 3 belts) 1.5 2.0
of shaft strength, shaft size (as indicated by bearing bore) Flat Belts 2 3
should be checked.
Applied Loads Eccentric Loads

Each shaft performs a basic work function in a system, regardless An unbalanced shaft generates a centripetal force which acts radi-
of the type or style of equipment. The forces relating to this work ally on the shaft per the following formula:
function normally represent the primary load on the shaft and are
most accurately determined by those responsible for total equip- C.F. = .000028 x r x W x (RPM)2 Formula (2)
ment design. When this load information is supplied, these loads C.F. = Centripetal Force (Lbs.)
are combined with other loadings to determine a bearing selection. r = Radius of rotation of unbalanced load in inches
W = Weight of unbalanced load in lbs.
RPM = Revolutions per minute
Since the centripetal force varies in direction it should be added to
the maximum combined load from other sources. A modification fac-
tor (see page D-51) must also be included on this type loading.
D-48
BEARING SELECTION
Combining Radial Loads

Typical applications involve both an applied load and a drive load.
Normal Engineering Procedure would be to treat each load source
separately, but to ultimately combine these loads as shown below:
Translation of Shaft Forces into Bearing Loads

Any radial force (F) can be resolved into individual loads on each bear-
ing. The amount of load supported by each bearing is determined from
the summation of moments using the following formulas.
When the load (F) is between supports, it produces bearing loads
(Fa, Fb) in same direction on both bearings (A & B), and equal to the
applied load. (F = Fa + Fb).
An overhung load produces a bearing load (Fa) in the opposite di-
rection of the far bearing (A); and since a lever arm is involved, the
magnitude of load (Fb) on nearest bearing (B) will be greater than
the overhung load (F), by the amount of load (Fa) on far bearing (A).
(F = Fb - Fa)
Fue
Fa =
c Formula (3)
Fud In applications where all loads are in the same plane, the forces can
Fb = be added or subtracted. However, in most applications, all radial
c Formula (4) forces are not in the same direction. Where two or more radial forces
are not in the same plane, these forces should be changed to verti-
Note Direction of Forces Fa, Fb cal and horizontal components as shown by the following formulae:
F - Force on shaft required to transmit power and/or other radial Fv = Force F u Sine ∠ Formula (5)
forces acting on shaft from one point
Fh = Force F u Cos ∠ Formula (6)
Fa - Radial force on bearing "A”
Fb - Radial force on bearing "B” Where:
c - Distance between bearing centerlines in inches Fv = Vertical component in lbs.
d - Distance between centerline of bearing "A'' and force "F” in Fh = Horizontal component in lbs.
inches Sine ∠ = Sine of angle between force "F'' and horizontal
e - Distance between centerline of bearing "B'' and force "F” in Cos ∠ = Cos of angle between force "F'' and horizontal
inches These horizontal and vertical components are combined to obtain a
net horizontal force (Prh) and a net vertical force (Prv).
The resultant radial force on a bearing is determined as follows:
Pr = EDDDDDDD
Prv2 + Prh2 Formula (7)
Where:
Pr = Resultant radial load
Prv = Total vertical radial load
Prh = Total horizontal radial load
Resultant radial loads (Pr) can also be determined graphically, us-
ing vectors representing both size and direction of imposed loads.
D-49
BEARING SELECTION
Pure Thrust Loads Combined Radial and Thrust Loads
Centrifugal pumps, propellers, drilling equipment, vertical shafts and

screw conveyors represent types of equipment where one of the bear- In many applications such as, helical, bevel or spiral-bevel gears
ings supporting the shaft may be required to take primarily thrust loads. the bearings are required to carry combined radial and thrust loads.
Rex units are capable of taking thrust loads in either direction. Rex Bearings are in effect two single-row angular contact bearings
having a common inner race with a spherical surface. They are,
Thrust load ratings for units may be obtained as follows: therefore, capable of carrying both radial and thrust loads in either
Catalog Radial Load Rating direction.
Formula (8) Thrust Rating =
Maximum Thrust Factor For purposes of selection, it is always advisable to assume that, if
(from Thrust Table below.) any thrust loading is present, it is carried by the bearing with the
heaviest radial load. (In most applications it is almost impossible to
The “Thrust Rating“ is the maximum thrust load a bearing can
split a thrust load between two or more bearings. Also, unless float-
withstand at the selected RPM and L10 Life.
ing units are used, it is difficult to mount bearings so that only one
NOTE: Assume thrust load is supported by one bearing only. High specific bearing carries all the thrust load imposed on a shaft.)
thrust loads require special shaft and mounting consider- When both thrust and radial loads are involved, the formulas in the
ations. See page D-46. Installation must also be consid- Thrust Table are used. The formulae combine both loads into an
ered to assure maximum performance. See page D-62. equivalent radial load for which a bearing may be selected from the
Load Rating Table. The correct formula is selected based upon size
of the unit and percentage of thrust to radial load involved.
Equivalent Radial Load

When selecting a bearing for an application involving thrust loading, and its shaft size or style is outside the range of the original formula,
a shaft size range must be determined or estimated and bearing the selection is not valid and the equivalent radial load (Pe) must be
series decided to obtain a formula from the Thrust Table below. When recalculated using the new formula related to that shaft size and
a specific bearing has been selected from the Radial Load Rating bearing series.
Table as a result of the use of this formula from the Thrust Table,
Thrust Table
Shaft Size Maximum
Size Thrust Combined Radial and Thrust Rating Formula
Normal Duty Medium Duty Heavy Duty Adapter Code Number
2000 Series 3000 Series 5000 Series 9000 Series Factor
Thrust Load less than 46% of Radial Load. Formula
Equivalent Radial Load
³⁄₄" 1⁷⁄₁₆" 1⁷⁄₁₆" 2 Pe = Pr + 1.47 Pt (9)
thru thru thru None thru 2.2
1³⁄₄" 1¹¹⁄₁₆" 1¹¹⁄₁₆" 5 Thrust Load more that 46% of Radial Load.
Equivalent Radial Load Formula
Pe = 0.67 Pr + 2.2 Pt (10)

Equivalent Radial Load (11)
1¹⁵⁄₁₆" 1¹⁵⁄₁₆" 1¹⁵⁄₁₆" 1¹⁵⁄₁₆" 6 Pe = Pr + 1.75 Pt
thru thru thru thru thru 2.6
4" 3¹⁵⁄₁₆" 4" 3⁷⁄₁₆" 11 Thrust Load 39% - 60% of Radial Load. Formula
Pe = 0.67 Pr + 2.60 Pt
4³⁄₁₆" 3¹¹⁄₁₆" 12 Pe = Pr + 2.00 Pt
None None thru thru thru Consult
7" 6⁷⁄₁₆" 16 Rexnord Thrust Load 33% - 50% of Radial Load.
Equivalent Radial Load Formula
Pe = 0.67 Pr + 3.00 Pt (14)
D-50
ENGINEERING
LOAD MODIFICATION FACTORS

Normal calculations of bearing loads do not take into consideration RESULTANT LOAD
special load conditions such as oscillatory, shock, or variable loads.
To take such conditions into account, load modification factors are The Resultant Radial Load Pr or Equivalent Radial Load Pe multi-
applied to the calculated load. These factors, whether termed load plied by selected Modifying Factors will give the Required Radial
modification factors, application factors, or service factors, are all Capacity P in terms of catalog load rating tables.
intended to allow extra bearing capacity to offset inordinate loading For Radial Load Only:
conditions. P = Pr u M Formula (15)
Since factor selection is always a matter of judgement, even per- For combined Radial and Thrust Loads as well as Thrust Loads:
sonnel experienced in bearing selection and application vary in their P = Pe u M Formula (16)
assessment of factors for individual application conditions.
If safety factors or other allowances have been included in the initial
The factors listed below are intended only as a general guide and bearing loads to reflect application conditions, then do not duplicate
may be adjusted for particular situations. those factors from the following table to avoid exaggerating bearing
loads.
OSCILLATORY LOADS In case two or more factors are involved, the values should be mul-
Some bearing applications involve shaft oscillation instead of com- tiplied together to obtain the combined "M'' Factor.
plete rotation. The table below lists the M factors corresponding to
the maximum included angle of oscillation. The applied load is mul- VARIABLE LOADS
tiplied by this M factor to determine the equivalent radial load. When
In many cases, a bearing is subjected to varying loads and speeds.
using the load rating tables, the vertical column headings represent
The following formula calculates the equivalent load on the bearing
cycles per minute instead of RPM.
when this occurs.
Basic failure mode changes at oscillation angles below 30° - consult
Rexnord.
3.33 P13.33n1t1 + P23.33n2t2 + ...Pn3.33nntn Formula (17)
Oscillation Factors Pe = E N
ϕ 30 60 90 120 150 180 where P1, P2, Pn are the loads (in lbf) acting at speeds
M .58 .72 .81 .89 .95 1.00 n1, n2, nn (in rpm)
ϕ = Included oscillation angle - degrees t1, t2, tn are the durations (in decimal percentage) of each
M = Modifying factor. load and speed
N = t1n1 + t2n2 + ...tnnn
SHOCK LOADS
For cases where the load is variable but the speed is constant, the
Shock is an actual dynamic load on the bearing. Consequently ca- following simplified formula is used.
pacity must be allocated to handle shock loading in addition to the
basic dynamic loading normally calculated or analyzed in an appli- Pe = 3.33
EDDDDDDDDDDDDD
P13.33t1 + P23.33t2 + ...Pn3.33tn Formula (18)
cation.
When the load varies from a minumum to a maximum load and is a
Shock Factors continuous and gradual change, the equivalent load is calculated
using the following formula.
FREQUENCY OVERLOAD
Operating Pmin + 2Pmax Formula (19)
Condition Occasional Frequent Continuous Pe =
33% 67% 100% 3
No Shock 1.00 1.00 1.00 For calculations of more complex loading conditions, consult the
Light Shock 1.14 1.24 1.33 Rex Engineering Department.
Moderate Shock 1.32 1.52 1.67
Heavy Shock
or 1.52 1.80 2.00
Extreme Vibration
D-51
ENGINEERING
APPLICATION EXAMPLE
Radial Load
Thrust Load
Determine the Flange Block Requirements for the Mixing Tub as shown:
Operating Data Symbol Value
Wt. of mixing tub and load ....................................................................................... W 2400 lbs.
Horsepower ............................................................................................................ HP 10
Speed .................................................................................................................... RPM 200
"K" Factor (table page D-50) .................................................................................... K 2
Sheave Pitch Dia. ................................................................................................... PD 14"
Bearing "A'' to "B'' .................................................................................................... c 24"
Bearing "A" to Sheave ........................................................................................... d 32"
Bearing "B" to Sheave ............................................................................................. e 8"
L-10 Life required .................................................................................................... - 15,000 Hrs.
Radial force on shaft from V-Belt drive (F) is calculated by using load by selecting the proper formula in the Thrust Table on page D-
formula (1), page D-50. 45. In this case Formula (12) is used where:
HP u 126,000 u K 10 u 126,000 x 2 Pe = .67 Pr + 2.60 Pt = .67 (1200) + 2.60 (2400)
F = = = 900 lbs.
= 804 + 6240 = 7044
PD u RPM 14 u 200
F1 load from drive, will produce radial loads on bearings "A'' and Referring to the Radial Load Rating Table on page D-56, a size code
"B.'' These radial loads are determined by using formulae (3) and 9 bearing has a rating of 8555 lbs. at 200 rpm and 15,000 hours life.
(4) page D-49. Using the derating factor at the bottom of the table, a Normal Duty
2211 bearing has a rating of (1-.15) x 8555 = 7272 lbs. This exceeds
the 7044 lbs. of equivalent radial load that was calculated so the
Bearing "A'' 2211 is satisfactory. Therefore, a ZB2211 Normal Duty Flange Block
would be selected.
Fue 900 u 8 Using the formula and C Rating on Page D-56, the bearings L10 life
Fa = = = 300 lbs. would be:
c 24
1 u 106 40,600 u .85 10/3
Fud 900 u 32
L10 =
60 u 200 [ 7044 ] = 16,643 hours
Fb = = = 1200 lbs.
c 24
A bearing selection is made based upon bearing "B'' because it car-
ries the greater radial load. The total thrust load, 2400 lbs. from the
weight of the mixing tub and load should also be considered as act-
ing on that bearing.
The thrust and radial loads are combined to an equivalent radial
2000
Size Series 3000 5000 9000 C Co Life
RADIAL LOAD RATING TABLE (LBS.)
Series Series Series SPEED (rpm)
Code Bearings Bearings Bearings Bearings Rating Rating (hrs)
50 100 200 300 400 500 750 1000 1250 1500 1750 2000 2500 3000 3500
2211 3211
5208 9207 5000 * * * 9661 9036 8001 7339 6864 6499
2212
9 5211 9208 40,600 55,700 15000 * * 8555 7575 6949 6499 5754 5278 4937 4674 4463
2215 3215
5215 80000 7847 6374 5177 4584 4205 3933 3482 3194 2987 2828 2701 2594
2300
*Load exceeds 25% of C rating, consult Rexnord.
Values in the table represent the 9000 series bearing or press fit mounting of the 2000, 3000 and 5000 series bearings. When commercial shafting and clearance
mounting are used, the table value should be reduced up to 5% for the 5000 series, 10% reduction for 3000 and reduced up to 15% for the 2000 series.
D-52
ENGINEERING
APPLICATION EXAMPLE
Determine the pillow block requirements for the application shown
below:
Load from drive ........................................................ F1 1200 lbs.
Dead load on shaft ................................................... F2 1000 lbs.
Speed ..................................................................... RPM 1000
L-10 Life required ..................................................... - 15,000 Hrs.
Bearing "A" to "B" ..................................................... c 90"
Bearing "A" to sprocket ............................................. d 100"
Bearing "B" to sprocket ............................................. e 10"
Sin 45° .................................................................... .707
Cos 45° ................................................................... .707
Radial load on bearings consist of two parts: from the dead load
and from the drive. Because these loads act in different directions, Bearing "B''
they will have to be combined by using formulae 5, 6 and 7.
Load from weight in center of shaft:
1000
Bearing "A'' F2b = = 500 lbs. downward
2
Load from weight in center of shaft:
Load from drive:
500 lbs. because weight is centered
F2a =
1000
= between both bearings. F1 u d 1200 u 100
2 F1b = = = 1333 lbs. at 45°upward
Load is downward. c 90
Load from drive: Now break up the 1333 lb. load into horizontal and vertical loads:
F1 u e 1200 u 10 133 lbs. Fv = F1b u sin 45°= 1333 u .707 = 944 lbs. vertical upward
F1a = = =
c 90 at 45°downward Fh = F1b u cos 45°= 1333 u .707 = 944 lbs. horizontal
To combine the loads, the 133 lb. load must be broken up into verti-
cal and horizontal loads.
Fv = F1a u sin 45° = 133 u .707 = 94 lb. vertical downward
Total vertical load = 444# upward
Fh = F1a u cos 45° = 133 u .707 = 94 lb. horizontal
Total downward 594#

Now combining the total upward load and horizontal load
Pr = EDDDDDDD
(444)2 + (944)2 = 1042 lbs. radial load on "B"
Bearing selection will be based on Bearing "B'' because it has the

Now combine the total downward load and horizontal load. highest load of the two bearings. Referring to the Radial Load Rat-
ing Table on page D-56, a size code 3 bearing has a rating of 1614
Pr = EDDDDDD
(94)2 + (594)2 = 602 lbs. radial load on "A" lbs. at 1000 rpm and 15,000 hours life. Using the derating factor at
the bottom of the table, a Normal Duty 2102 bearing has a rating of
(1-.15) u 1614 = 1372 lbs. This exceeds the 1042 lbs. of equivalent
radial load that was calculated for Bearing "B" so the 2102 is satis-
Combined factory. Therefore, a ZA2102 Normal Duty Pillow Block would be
Radial Loads selected.
Using the formula and the C Rating on Page D-56, the bearings L10
life would be:
1 u 106 12,400 u .85
L10 =
60 u 1000 [ 1042 ] 10/3 = 37,304 hours
2000
50 100 200 300 400 500 750 1000 1250 1500 1750 2000 2500 3000 3500
2102 5000 * * * * 2954 2763 2446 2244 2099 1987 1897 1823 1705 1614
3 2103 12,400 14,200 15000 * * 2616 2316 2125 1987 1759 1614 1509 1429 1364 1311 1226 1161 1108
2104 80000 2399 1949 1583 1402 1286 1202 1065 976 913 865 825 793 742 702 670

D-53
ENGINEERING
APPLICATION EXAMPLE
Chain and Belt Drives
Determine the pillow block requirements for the jack shaft driven by
a chain sprocket and power take-off through a 4-V Belt Sheave as
shown:
Bearing "A"
Load from chain pull
Fchain u echain 1890 u 10
Fa = = = 945 lbs.
c 20
(NOTE: Fa from chain pull is upward)
Load from V-Belt pull
Fv-belt u ev-belt 2520 u 10
Fa = = = 1260 lbs.
c 20
(NOTE: Fa from V-Belt is upward)
Combining both Fa's and because both loads are upward add both
loads to get total:
Total load on "A" = 945 lbs. + 1260 lbs. = 2205 lbs.
..........................................................
Horsepower HP 30
..................................................................
Speed RPM 200
L-10 Life required
..................................................
- 80,000 Hrs. Bearing "B"
............................................
"K" Factor, page D-45 Kv-belt 2 Load from chain pull
............................................
"K" Factor, page D-45 Kchain 1
...............................................
Sprocket Pitch Dia. PDchain 10" Fb = Fchain u dchain = 1890 u 30 = 2835 lbs.
.................................................
Sheave Pitch Dia. PDv-belt 15" c 20
..................................................
Bearing "A" to "B" c 20"
...........................................
Bearing "A" to sheave dv-belt 10" (NOTE: Fb from chain pull is downward)
..........................................
Bearing "A" to sprocket dchain 30"
........................................... Load from V-Belt pull
Bearing "B" to sheave ev-belt 10"
..........................................
Bearing "B" to sprocket echain 10" Fb = Fv-belt u dv-belt = 2520 u 10 = 1260 lbs.
Radial force on shaft from chain drive (fchain) is calculated by using c 20
Formula (1) page D-48. (NOTE: Fb from V-Belt is upward)
HP u 126,000 u K 30 u 126,000 u 1 Combining both Fb's and because one load is upward and one is
Fchain = = = 1890 lbs.
PD u RPM 10 u 200 downward, subtract to get total:
(NOTE: Chain pull in this case is downward) Total load on "B" = 2835 lbs. - 1260 lbs. = 1575 lbs.
Radial force on shaft from V-Belt power take-off (Fv-belt) is calculated Bearing selection will be based on Bearing "A" because it has the high-
by using Formula (1), page D-48. est load of the two bearings. Referring to the Radial Load Rating Table
on page D-56, a size code 7 bearing has a rating of 3009 lbs. at 200
HP u 126,000 u K 30 u 126,000 u 2 rpm and 80,000 hours life. Using the derating factor at the bottom of
Fv-belt = = = 2520 lbs.
PD u RPM 15 u 200 the table, a Normal Duty 2203 bearing has a rating of (1-.15) u 3009 =
(NOTE: V-belt pull in this case is upward) 2558 lbs. This exceeds the 2205 lbs. of equivalent radial load that was
calculated for Bearing "A'' so the 2203 is satisfactory. Therefore, a
Radial load on bearings is now determined by combining resulting ZA2203 Normal Duty Pillow Block would be selected.
loads from both chain pull and V-Belt pull using Formula (3) and (4)
page D-49. Using the formula and the C Rating on Page D-56, the bearings L10
life would be:
L10 = 1 u 106 23,600 u .85
60 x 200 [ 2205 ] 10/3 = 130,986 hours
2000
50 100 200 300 400 500 750 1000 1250 1500 1750 2000 2500 3000 3500
2203 5200 9115 5000 * * * * 5616 5253 4651 4266 3990 3778 3607
7 2204 3203 5203 9200 23,600 31,800 15000 * * 4973 4403 4039 3778 3345 3068 2870 2717 2594 2492
80000 4562 3705 3009 2665 2444 2286 2024 1857 1736 1644 1570 1508 1410

D-54
INTRODUCTION TO LOAD RATINGS
The values shown in the following RADIAL LOAD RATING TABLE Co RATING
are used to select the most economical bearing capable of sustain-
ing the required speed and load for the desired life. Do not depend The Basic Static Capacity (Co) is that amount of radial or equivalent
entirely on the rated capacity to judge how well the complete mounted radial load that can be imposed on a non-rotating bearing without
unit will perform. Environmental and maintenance conditions can producing excessive brinelling. This rating applies to the performance
detract from this performance. of the internal parts of the roller bearing. For the vast majority of
applications, a bearing can be run normally after sustaining a static
The realistic approach to mounted bearing application is to con- load of Co. First fracture of primary race components does not oc-
sider "theoretical'' rated capacity of the base bearing plus the hous- cur until well above the Co Rating. Co does not necessarily repre-
ing design, seals, method of securing to shaft, lubrication, etc., as sent static strength of the housing or structure in which the bearing
they effect the desired life expectancy and the economics of overall is mounted.
equipment design.
BASIS OF LOAD RATINGS - The Anti-Friction Bearing CONDITIONS AFFECTING RATED LIFE
Manufacturer's Association (AFBMA), recommends the use of a stan-
When the bearings are mounted in commercial housings and
dard formula for determining the basic rating of anti-friction bear-
offered as a "package'' to the user it should then be under-
ings. The use of the formula determines the rating for any given
stood that the values shown in the catalog Load Rating Tables
bearing and is based upon failure from surface contact fatigue of
apply only to the base bearing under laboratory conditions.
the roller or race material.
Common application factors which have an adverse effect on
The AFBMA Basic Load Rating definition may be thought of as hav- rated life are:
ing two basic principles involved; one being of a physical nature
relating to a load carrying ability (Basic Load Rating) and the other 1 - Improper mounting (alignments, fit up to shaft)
taking into consideration failure level or probability of bearing sur- 2 - Contamination by abrasive or corrosive material
vival (Rating Life). 3 - Non-uniform load or vibration
The definitions of these principles are:
4 - Inadequate or improper lubrication
1. The "Basic Load Rating" of a bearing is that consistent station- 5 - Excessive temperature or temperature change
ary equivalent radial load which a group of apparently identical
roller bearings with stationary outer ring can endure for one mil- 6 - Excessive speed
lion revolutions of the inner ring. The base bearing when mounted in a commercial housing fre-
2. The "Rating Life" of a group of apparently identical bearings is quently fails from other causes before it reaches the theoreti-
defined as "the number of revolutions that 90% of a group of cal basis for the rated life. Thus, selection of housing style,
bearings will complete or exceed before first evidence of fatigue seal type, mounting method, specific lubricant, etc., must also
develops." This is often referred to as L-10 or B-10 Life. be considered to optimize life on the actual application.
C RATING ADJUSTED RATING LIFE

The common industry term "C" Rating inter-relates these two rating While actual results or “usable” bearing life is the primary interest of
conditions. The "C'' Rating is defined as "the equivalent radial load both those who design and those who utilize bearings, a great many
which may be imposed on the bearings to give an L-10 (B-10) life of factors impact the translation of “theoretical” rated capacity into ac-
one million revolutions'' (500 hours at 33¹⁄₃ rpm). The "C" Rating is tual performance. Once the theoretical bearing L10 life has been
calculated from an empirical formula based on size and geometry. calculated, it can be adjusted for higher reliability, special bearing
material properties, and/or operating condition effects on lubrica-
The empirical relationship is based on assumptions in several im- tion. Detailed information can be obtained from the Rex Engineer-
portant areas; i.e., press fit mounting to shaft, adequate mineral oil ing Department.
lubrication, no misalignment, uniform loading, moderate speed and
temperature, absolute cleanliness, etc.
While it would appear logical that all bearings of identical geometry, RADIAL LOAD RATING TABLE
dimensions and material should produce identical results under iden- The following Radial Load Rating Table is for the 2000 Series Nor-
tical conditions, in reality, due to variations within specified toler- mal Duty, 3000 Series Medium Duty, 5000 Series Heavy Duty, and
ances of material and manufacturing, failures will occur at random 9000 Series Adapter Sleeve Bearings. The Radial Load Rating Table
periods of life. Ideally these failures should still result from metal contains rated load capacities for various combinations of bearing
fatigue rather than physical wear of the components. L10 life and speed. These capacities are derived from the L10 life
The "C" Rating can be expanded into combinations of load and speed formula and C Rating.
to life hours by utilizing specified load-life relationships. These may For the 2000, 3000 and 5000 Series only, the values in the Radial
then be referred to as the capacity ratings for any speed and life Load Rating Table must be derated to reflect their slide fit to the
hours with the implied "L-10" survival probability consideration. This shaft. If a 2000 Series bearing has a slide fit to the shaft, the radial
load rating for a given life condition is often termed CAPACITY RAT- loads in the table should be reduced by up to 15%. If a 3000 Series
ING OR RATED CAPACITY and are shown in the Load Rating Table. bearing has a slide fit to the shaft, the radial loads in the table
should be reduced by up to 10%. If a 5000 Series bearing has a
slide fit to the shaft, the radial loads in the table should be re-
duced by up to 5%. However, if these bearings are press fit to the
shaft, then the full rated loads in the table may be used.
The 9000 Series Adapter Sleeve Bearing load capacities are as given
in the Radial Load Rating Table because it has full contact to the
shaft.
D-55
ENGINEERING
2000 3000 5000

Size Series Series Series Series
9000
C Co Life
SPEED (rpm)
50 100 200 300 400 500 750 1000 1250 1500 1750 2000 2500 3000 3500
2012 5000 * * * * 2039 1907 1688 1548 1448 1371 1309 1258 1176 1114 1063
2 2015 8,600 9,100 15000 * * 1805 1598 1466 1371 1214 1114 1041 986 941 904 846 801 765
2100 80000 1656 1345 1092 967 887 830 735 674 630 597 570 547 512 484 463
2102 5000 * * * * 2954 2763 2446 2244 2099 1987 1897 1823 1705 1614
3 2103 12,400 14,200 15000 * * 2616 2316 2125 1987 1759 1614 1509 1429 1364 1311 1226 1161 1108
2104 80000 2399 1949 1583 1402 1286 1202 1065 976 913 865 825 793 742 702 670
2107 3107 5107 5000 * * * * 3272 3060 2709 2485 2324 2201 2101 2019 1888
4 2108 13,800 16,000 15000 * * 2897 2565 2353 2201 1949 1787 1672 1583 1511 1452 1358 1285
80000 2658 2158 1753 1552 1424 1332 1179 1082 1011 958 914 878 821 778 743
5108 5000 * * * * 4172 3902 3455 3169 2964 2806 2679 2574
5 2111 3111 5111 17,500 21,300 15000 * * 3694 3271 3001 2806 2485 2279 2132 2018 1927 1851 1731
2112 80000 3389 2752 2236 1980 1816 1698 1504 1379 1290 1221 1166 1120 1048 992
2115 3115 5115 5000 * * * * 4822 4510 3993 3663 3426 3243 3097 2975
6 2200 20,300 26,200 15000 * * 4270 3781 3468 3243 2872 2634 2464 2333 2227 2140 2001
80000 3917 3181 2584 2288 2099 1963 1738 1594 1491 1411 1348 1295 1211 1146
5200 9115 5000 * * * * 5616 5253 4651 4266 3990 3778 3607
7 2203 3203 5203 9200 23,600 31,800 15000 * * 4973 4403 4039 3778 3345 3068 2870 2717 2594 2492
2204 80000 4562 3705 3009 2665 2444 2286 2024 1857 1736 1644 1570 1508 1410
2206 9203 5000 * * * * 6671 6239 5525 5068 4740 4487
8 2207 3207 5207 28,100 37,500 15000 * * 5907 5231 4798 4487 3973 3645 3409 3227 3081
2208 3208 80000 5419 4401 3575 3165 2904 2716 2405 2206 2063 1953 1865 1791
2211 3211 5208 9207
9 2212 5211 9208 40,600 55,700 5000 * * * * 9661 9036 8001 7339 6864 6499
2215 3215 5215 15000 * * 8555 7575 6949 6499 5754 5278 4937 4674 4463
2300 80000 7847 6374 5177 4584 4205 3933 3482 3194 2987 2828 2701 2594
2303 5303 9211 5000 * * * * 12141 11355 10054 9223 8626
10 2307 3307 5307 9215 51,100 75,200 15000 * * 10750 9519 8732 8166 7231 6633 6204 5873
2308 3308 9300 80000 9861 8010 6506 5761 5284 4942 4376 4014 3754 3554 3394
2311 5311 9303 5000 * * * * 21301 19921 17640 16181
11 2315 3315 5315 9307 89,600 127,500 15000 * * 18861 16701 15320 14328 12687 11638 10884
2400 5400 80000 17301 14053 11415 10107 9271 8671 7678 7043 6587 6236
5403Y 9311Y 5000 * * * * 24081 22522 19943
12 5407Y 9315Y 101,300 144,800 15000 * * 21323 18881 17320 16198 14343 13157
5408Y 9400Y 80000 19560 15888 12905 11427 10482 9803 8680 7962 7447
5415 9403 5000 * * * * 31802 29743
13 5500 9407 133,800 221,700 15000 * * 28160 24935 22873 21392 18942
80000 25831 20981 17042 15090 13842 12946 11463 10515
5507 9415 5000 * * * * 40785 38144
14 9500 171,500 282,400 15000 * * 36114 31978 29334 27434 24292
80000 33128 26908 21856 19353 17753 16603 14701 13486
5515 9503 5000 * * * * 43888 41046
15 5600 9507 184,500 310,600 15000 * * 38861 34410 31565 29521 26140
80000 35648 28955 23519 20825 19103 17866 15820 14512
5607 9515 5000 * * * * 50144
16 5615 9600 210,800 361,500 15000 * * 44400 39315 36064 33729
5700 9607 80000 40729 33082 26871 23793 21826 20413 18075
Ratings in bold type may require additional axial clearance and/or high speed temperature lubricant due to higher operating temperatures. Also, check seal speed
limit table on page D-58.
THEORETICAL BEARING L10 LIFE CALCULATION
While bearings are usually selected on the basis of capacity, there The basic dynamic load ratings, C, in this catalog have been in-
are occasions when they are selected based on calculated L10 life. creased significantly compared to previous values. Improved sur-
The L10 life is defined as the number of revolutions (or hours) that face characteristics have been produced primarily by improving
90% of a group of bearings will meet or exceed before evidence of manufacturing and measuring techniques for the race surfaces. Along
raceway spalling fatigue occurs. The L10 life can be calculated using with the capability to rotate under higher loads, the static load rat-
the following empirical formula: ings, Co, have also been increased.
1 u 106
L10 =
60 u RPM [ ]
C
Pe
10/3
= life in hours
With the larger load ratings it may be possible to use smaller bear-
ings (size code) for a given application. Caution is advised in such
cases to consider the strength of the shaft and housing-especially
where C = C Rating when the applied load is not aimed directly into the machined mount-
Pe = Equivalent Radial Load or Req'd Radial Capacity ing surface.
D-56
VIBRATION ANALYSIS AND
DEFECT FREQUENCY INFORMATION
Vibration analysis equipment is used to chart the amplitude and fre- 1) Determine the size code of the bearing in question. The size
quency of vibration on key areas of a machine. The theory behind code may be found on Page D-40.
predictive maintenance programs is to predict failures in order to 2) Refer to the table below. Locate the correct size code (2-16) in
reduce downtime costs. This way parts can be ordered and replaced the first column. Look horizontally across the table to determine
on scheduled downtime without interrupting production. the defect frequency constant (Cdf) for each component.
Instructions: To determine the defect frequency for the inner race,
3) Substitute the defect frequency constant into Equation 1, found
outer race, roller, or retainer of any Rex industrial roller bearing fol-
below, to determine the defect frequency in Hertz.
low these steps:
Defect Frequency Constant (Cdf)

SIZE CODE OUTER RACE INNER RACE ROLLER RETAINER
2 0.0865 0.1135 0.1150 0.0072

3 0.0940 0.1226 0.1185 0.0072
4 0.0945 0.1222 0.1233 0.0073
5 0.1024 0.1309 0.1290 0.0073

6 0.1182 0.1484 0.1402 0.0074
7 0.1192 0.1475 0.1499 0.0074
8 0.1186 0.1480 0.1442 0.0074

9 0.1183 0.1483 0.1412 0.0074
10 0.1345 0.1655 0.1543 0.0075
11 0.1167 0.1499 0.1278 0.0073

12 0.1238 0.1595 0.1269 0.0073
13 0.1158 0.1509 0.1212 0.0072
14 0.1080 0.1420 0.1171 0.0072

15 0.1158 0.1509 0.1213 0.0072
16 0.1162 0.1505 0.1248 0.0073
Equation 1: Df = Cdf X (RPM)

Df = Defect frequency measured in Hertz
Cdf = Defect frequency constant found in table
RPM = Operating speed of the bearing in revolutions per minute
NOTE: Vibration analysis is only effective as a trend analysis tool. It must be part of a thoroughly planned program that establishes “norms” for
each individual piece of equipment. Significant variations from these norms may then point to a problem. The problems must then be sized
accordingly; does something need to be replaced, does it just need to be greased or adjusted? The “norms” must be well established in order
to recognize an abnormal condition.
D-57
SEAL SELECTION GUIDE
The choice of the seal for a mounted bearing is often the key to Seal Rating Guide
successful bearing operation and long service life. This SEAL SE- Seals Rating
LECTION GUIDE incorporates years of Rex experience against the Clear- Light Heavy
wide variety of conditions encountered on actual applications. Fol- Application Conditions
ance Contact Contact
lowing the simple selection procedure outlined can translate the Z K M
benefits of that broad experience to individual applications through
the choice of the most effective seal. SHAFT POSITION
Horizontal Shaft 4 4 4
Vertical Shaft 1 3 4
How to Use the Selection Guide OPERATING TEMPERATURE
Below -40°F 4 1 1
a. The appropriate seal for a given application may be selected by -40°to 0°F 4 3 3
0°to +250°F 4 4 4
comparing the job application conditions against those listed in +250°to +300°F. 4 2 2
the SEAL RATING GUIDE on this page. Over 300°F. 4 0 0
b. When more than one application condition is present, the most SPEED
appropriate seal may be selected based on prime sealing for the Equal to / Less than limit below 4 4 4
More than limit below 4 2 1
most detrimental condition, and secondary consideration given
to the other application conditions. VIBRATION/SHOCK
Occasional - Mild 3 4 4
c. If further evaluation of the seals must be made, then refer to the Occasional- Severe 2 4 4
Continuous - Mild 1 4 3
GENERAL DESIGN AND CHARACTERISTIC GUIDE on Page Continuous - Severe 0 4 3
D-59. The details of design, principle of operation, benefits and
ABRASIVE MATERIAL
limitations, as well as shaft size range are described as a further Coarse - Over #10 Mesh 4 4 3
aid to final selection. Small - #10 to #50 Mesh 3 4 4
Fine - #50 to #200 Mesh 1 3 4
d. Addition of auxiliary caps will enhance the primary seal perfor- Very fine - Under #200 Mesh 0 3 4
mance shown in the chart. "Caking or buildup'' (cement, etc.) 2 4 3
MOISTURE
Splash 2 3 4
Considerations in Addition to Seal Selection Rain 2 3 4
Saturated Atmosphere 1 3 4
Under certain adverse conditions, other changes should be consid- Flooding 0 1 3
ered to achieve maximum bearing life: Pressure Wash 0 1 4
FIBROUS MATERIAL
a. High temperature lubricants where housing or ambient tempera- Short Fibers (lint, etc.) 1 3 4
tures exceed +200°F. Long Fibers (grass, etc.) 1 3 2
b. Special greases for additional bearing protection where exces- CHEMICAL
Acid Fumes and Liquids 1 1 1
sive water, solvents or chemicals are present. Alkaline Fumes and Liquids 1 1 1
c. EP (extreme pressure) greases where high load, high shock load, Application experiences indicate that special consideration should be given to
or continuous vibration is present. the addition of Auxiliary Cap Seals in the shaded areas on the chart.
d. Changes in amount of lubricant and cycles for relubrication peri-

ods. Consult “Lubrication Table” on Page D-64. Rating Code
4 -
Excellent - Best seal for conditions listed.
e. Readjustment of internal operating clearance of bearing where
3 -
Good - Sealability is above average.
extreme high or low temperature conditions exist.
2 -
Fair - Seal performs under intermittent conditions.
1 -
Limited - Actual conditions must be known to evaluate sealability.
Check “General Characteristic Guide” page D-59 for construction as
well as benefits and limitations for further evaluation.
0 - Not acceptable - Will not effectively perform seal functions. Contact
Rexnord for special assistance in the realm of materials and designs.
Seal Speed Limit Table

Size 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Code
2012 2102 2206 2211 2303 2311

2000 2015 2103 2107 2111 2115 2203 2207 2212 2307 2315
2108 2112 2200 2204 2215
2100 2104 2208 2300 2308 2400
3107 3111 3115 3203 3207 3211 3307 3315

Bearing 3000 3208 3215 3308
Number
5108 5200 5208 5303 5311 5403Y 5415 5515 5607
5000 5107 5111 5115 5203 5207 5211 5307 5315 5407Y 5500 5507 5600 5615
5215 5400 5700
9115 9207 9211 9303 9311Y 9403 9415 9503 9515

9000 9200 9203 9208 9215 9307 9315Y 9407 9500 9507 9600
9300 9400Y 9607
Z 4500 4000 3600 3100 2800 2500 2300 1900 1700 1400 1300 1100 1000 900 800
(RPM) K 4500 4000 3600 3100 2800 2500 2300 1900 1700 1400
M 4400 3700 3300 2800 2500 2200 2000 1700 1400 1200 1100 1000 900 800 700
Size 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Code
Refer to Seal Rating Guide shown above for speeds in excess of those listed in this table.
D-58
SEAL SELECTION GUIDE
GENERAL DESIGN AND CHARACTERISTIC GUIDE

“Z” SEAL “M” SEAL
Clearance Type - Single Labyrinth Heavy Contact Type - Spring Loaded Lip
Furnished as standard, is all metal and accommodates misalign- Available as alternate, can be field installed in any style housing.
ment up to 3° included angle. Seal composed of retaining ring, seal Accommodates misalignment up to 3° included angle. Seal com-
centering ring, seal element and spring washer. posed of nitrile rubber with compression spring on O.D. for retention
Size Range: All sizes. in housing groove, and tension spring on lip for positive sealing.
Size Range: All sizes.
Prefix “Z” in model number denotes this seal.
Prefix “M” in model number denotes this seal.
Design Advantages
Design Advantages
Continual compensating self-alignment.
No seal drag. Continual compensating self-alignment.
No speed limitations within range of bearing. Continual spring pressure contact.
No temperature limitations within range of bearing. Seals against liquids.
Seals against fine material.
Seals on vertical shafts.
Design Limitations
Design Limitations
Clearance type - fine materials; liquids can pass.
Temperature limit -40° to 250°F continuous, 300°F intermittent.
Long fibrous materials can catch in seal clearance area causing
Constant seal lip pressure on inner race hub results in higher oper-
seal element to rotate, resulting in possible seal failure.
ating temperature of complete unit than with “Z” seal.
May be affected by chemicals.
Speed limit = 1500 SFM.
Vibration may cause parts to wear.
Some chemicals can affect nitrile rubber.
“K” SEAL
CLOSED END SHIELD
Light Contact Type - Cantilevered Lip
Available as alternate, can be field installed in any style housing. Steel stamping mounts in seal groove and completely encloses all
Accommodates misalignment up to 3° included angle. Seal com- rotating parts.
posed of nitrile rubber and steel in one piece assembly. Size Range: For use on non-collar end of the 2000 or 3000 Series
Size Range: 2000, 3000, 5000 Series through 4" shaft size, 9000 or the non-nut end of the 9000 Series thru size code 11.
Series through 3⁷⁄₁₆" shaft size. Suffix “C” after model number denotes closed end shield.
Prefix “K” in model number denotes seal.
Size B C
Code
Design Advantages
4 1³⁄₁₆ 1³⁄₈
Continual compensating self-alignment.
No speed limitations within range of bearing. 5 1⁵⁄₁₆ 1¹⁄₂
Contact lip seal. 6 1⁵⁄₁₆ 1⁷⁄₁₆
Seals against contaminants.
7 1⁵⁄₁₆ 1¹⁄₂
8 1⁷⁄₁₆ 1⁵⁄₈
Design Limitations
9 1⁵⁄₈ 1⁷⁄₈
Temperature limit -40° to +250°F continuous, 300°F intermittent.
Seal lip pressure on inner race hub results in higher operating tem- 10 1¹³⁄₁₆ 2
perature of complete unit than with “Z” seal. 11 2¹⁄₈ 2⁵⁄₁₆
Some chemicals can affect nitrile rubber.
D-59
AUXILIARY CAP SEALS
Rex auxiliary cap seals are designed for optimum protection of the bear-
ing against harsh environments. The heavy cast iron cap shields the
bearing components and primary seal from flying debris. The V-ring
face seal, labyrinth and grease cavity provide added sealing capability
against all types of contamination. The caps also enclose all rotating
parts of the bearing in a rugged protective case for safer operation.
Open style caps are utilized most often because they allow for the shaft
to pass through the cap. Closed style caps should be used whenever
Open End Cap Seal the shaft ends at the bearing. The closed cap completely seals off one
side of the bearing.
Closed End Cap Seal
The Rex auxiliary cap 5-point Things to know About Auxiliary Caps
protection plan. • All caps are made from cast iron and are securely bolted to the hous-
ing.
• The cap shields the primary seal from falling debris and high pres-
sure washdowns.
• The set screws in the set collar can be accessed through the grease
fitting hole in the cap for mounting in tight spaces.
• The caps are self cleaning. As clean grease is purged from the bear-
ing to the cap old grease is cleared away from the primary seal lip.
The old grease is then purged from the cap when fresh grease is
pumped into the cap fitting.
• Rex caps allow for dynamic misalignment up to 2° included angle.
• Mounting of the auxiliary caps requires that the housings be drilled
and tapped.
• The V-ring seals are available in Viton material for high temperature
and harsh chemical environments.
Rex auxiliary caps increase the life of critical bearings and reduce • Auxiliary caps are available on all Rex bearings unless specially foot-
costly downtime by sealing out harmful contaminants. Auxiliary caps noted on the bearing dimension page.
provide five independent barriers to exclude all types of contamina- • Auxiliary caps may be purchased in kits separate from the bearings.
tion. (See below)
Seal 1. A Nitrile rubber V-ring seal is press fit onto the shaft against
the machined face of the auxiliary cap. The V-ring seal rotates with Auxiliary Cap Kits
the shaft to act as a slinger as well as a contact seal.
Auxiliary caps can be purchased in kits to replace existing caps or mount
Seal 2. The machined multi-groove labyrinth provides a second bar- to any pre-drilled and tapped housing. Each closed cap kit includes:
rier without damaging expensive shafts. one closed cap, one neoprene gasket, one pipe plug in the grease
Seal 3. The large cavity can be left empty to trap dry contaminants fitting hole, and the mounting cap screws. Each open cap kit replaces
or filled with grease to repel moisture. the pipe plug with a grease fitting and adds a V-ring seal.
Seal 4. A pliable neoprene gasket provides a positive static seal
between the cap and the housing. Kit Nomenclature
Seal 5. The primary bearing seal is left in position to provide a final A S 9 — 2 1 5
barrier. The Z, K, or M seal may be chosen to best fit the application.
CAP A OPEN CAP

STYLE B CLOSED CAP
HOUSING S FLOATING TYPE

TYPE * LEAVE BLANK FOR FIXED TYPE
SIZE 4-16 BEARING SIZE CODE

CODE FROM DIMENSION PAGE
SHAFT 215 2¹⁵⁄₁₆" LAST TWO DIGITS IN 16TH OF AN INCH

DIAMETER * NOT REQUIRED FOR CLOSED STYLE CAPS
D-60
AUXILIARY CAP SEALS
“A” Prefix “B” Prefix

(Two Open Caps) (1 Open & 1 Closed Cap) Gasket
Example: AMA5207G Example: BMA5207G Thickness
“A” Suffix “B” Suffix V-Ring Seal Detail

(One Open Cap) (One Closed Cap)
Example: MA5207AG Example: MA5207BG
DIMENSIONS
Cast Iron Auxiliary Cap
Bearing Number Size Floating (Expansion)
Code Fixed Bearings Only Bearings Only V-Ring Seal Gasket
2000 3000 5000 9000 A B C D* A B C D* E F G

2107 3107 5107 4 5⁵⁄₁₆ 2⁵⁄₁₆ 2¹¹⁄₁₆ 1⁹⁄₁₆ 5¹⁄₂ 2³⁄₈ 2³⁄₄ 1¹⁷⁄₃₂ ⁵⁄₁₆ ³⁄₁₆
2108
2111 3111 5108 5 5¹⁄₂ 2⁷⁄₁₆ 2³⁄₄ 1¹⁷⁄₃₂ 5³⁄₄ 2¹⁄₂ 2⁷⁄₈ 1¹⁵⁄₃₂
2112 5111
2115 3115 5115 6 5⁹⁄₁₆ 2⁷⁄₁₆ 2¹³⁄₁₆ 1⁹⁄₁₆ 5³⁄₄ 2¹⁄₂ 2⁷⁄₈ 1¹⁷⁄₃₂
2200
2203 3203 5200 9115 ³⁄₈ ³⁄₁₆
7 5³⁄₄ 2¹⁄₂ 2⁷⁄₈ 1¹⁹⁄₃₂ 6¹⁄₁₆ 2⁵⁄₈ 3¹⁄₁₆ 1²¹⁄₃₂
2204 5203 9200
2206 9203
2207 3207 5207 8 6¹⁄₁₆ 2³⁄₄ 3¹⁄₁₆ 1²³⁄₃₂ 6⁵⁄₁₆ 2³⁄₄ 3³⁄₁₆ 1²³⁄₃₂
2208 3208
9207
5208 9208
2211 3211 5211 9 7 3¹⁄₈ 3¹⁄₂ 1¹⁵⁄₁₆ 6¹⁵⁄₁₆ 3¹⁄₁₆ 3¹⁄₂ 1²⁵⁄₃₂
2212
2215 3215 5215
2300
2303 5303 9211 ⁷⁄₁₆ ¹⁄₄ ³⁄₁₆
2307 3307 5307 9215 10 6¹⁵⁄₁₆ 3¹⁄₁₆ 3¹⁄₂ 1¹³⁄₁₆ 7³⁄₈ 3⁵⁄₁₆ 3¹¹⁄₁₆ 1²⁹⁄₃₂
2308 3308 9300
2311 5311 9303
2315 3315 5315 9307 11 8⁵⁄₁₆ 3⁵⁄₈ 4³⁄₁₆ 2⁵⁄₃₂ 8⁹⁄₁₆ 3³⁄₄ 4⁵⁄₁₆ 2⁵⁄₃₂
2400 5400
9311Y
9315Y
9400Y 12 8¹⁄₂ 3³⁄₄ 4¹⁄₄ 2³⁄₁₆ 9³⁄₈ 4⁵⁄₁₆ 4¹¹⁄₁₆ 2¹⁄₂
5403Y
5407Y
5408Y
5415 9403 ⁹⁄₁₆ ⁵⁄₁₆
5500 9407 13 10¹⁄₈ 4¹⁄₂ 5¹⁄₁₆ 2⁹⁄₃₂ 10⁹⁄₁₆ 4³⁄₄ 5⁵⁄₁₆ 2⁹⁄₃₂
9415 14 10¹⁄₈ 4¹⁄₂ 5¹⁄₁₆ 2⁹⁄₃₂ 11¹⁄₁₆ 5 5⁹⁄₁₆ 2⁵⁄₈
5507 9500
5515 9503
5600 9507 15 11¹⁄₁₆ 4¹⁵⁄₁₆ 5⁹⁄₁₆ 2⁵⁄₈ 11¹⁄₂ 4¹⁵⁄₁₆ 5³⁄₄ 2³⁄₄
9515
9600
5607 9607 16 11³⁄₁₆ 5 5⁵⁄₈ 2¹⁄₂ 11⁵⁄₈ 5¹⁄₄ 5¹³⁄₁₆ 2⁵⁄₈ ⁵⁄₈ ³⁄₈
5615
5700
Note: Dimensions subject to change. Certified dimensions of ordered material furnished on

request.
*D Dimension includes cap height and gasket thickness less ¹⁄₁₆" for gasket compression.
GSee Page D-4 for complete nomenclature information.
D-61
INTRODUCTION
TO INSTALLATION
To assure the satisfactory performance of units carefully selected B. Slide and position all bearings on shaft with FIXED bearing clos-
for particular job requirements, a few simple installation and mainte- est to drive (or most important to axial location of shaft).
nance practices should be followed. STEP 2. Position and loosely bolt housing to mounting base.
A prerequisite to proper installation is a straight, clean shaft, free of
STEP 3. Secure fixed bearing to shaft by tightening lock nut until
burrs, and within specified tolerances at the bearing journal areas.
sleeve grips shaft, then give ¹⁄₂-³⁄₄ more turn and bend one of the
Also, since units are prelubricated at the factory, no additional lubri- tongs of the lock washer into one of the slots on the O.D. of lock nut.
cant needs to be added at time of installation. STEP 4. Center cartridge in FLOATING housing. However, if maxi-
mum floating provision is required to allow for elongation of shaft
Set Collar Bearings - Fixed Units Only due to wide temperature differential, place cartridge in extreme po-
STEP 1. Slide and position all bearings on the shaft applying all sition of outer housing to permit full movement of cartridge in direc-
driving pressure to the FACE of the inner race. tion of floating. Secure bearing to shaft as in STEP 3.
STEP 5. Align each bearing housing as accurately as possible, to
STEP 2. Align each bearing housing as accurately as possible to its
its mounting base or frame, by measuring from the face of the inner
mounting base or frame, by measuring from the face of the inner
race to the face of the threaded cover.
race to the face of the threaded cover.
Where shimming is required - use full shims across housing base - STEP 6. Bolt housing securely to mounting base.
not just at bolt holes. Where shimming is required - use full shims across housing base -
STEP 3. Bolt housing securely to mounting base. not just at bolt holes.
STEP 7. Operate bearing under full load for several days to permit
STEP 4. Tighten the set collar set screws of bearing closest to drive
seating of bearing and sleeve on the shaft then shutdown the sys-
(or most important to axial location of shaft.) The remaining bear-
tem. Re-tighten lock nuts on all bearings.
ings should not be secured to the shaft at this time.
Proper tightening torque can be found in the Set Screw Torque Table.
This will distort the set collars and spring load the set screws to
Other Installation Comments
prevent their loosening during operation. Alternate torquing of the In some applications, additional installation considerations should
screws to prevent unequal loading of the set screws. If an Allen be made to obtain maximum benefit from basic selection.
wrench is used as torque wrench - place length of pipe over long Units should be mounted such that grease fittings are readily ac-
end and pull until wrench begins to twist. cessible.
Step 4a. Twist Lock Only. Slide collar over the shaft until it nests
When used, the thrust collar or shoulder should contact the inner
over the cam on the inner ring. Do this on the bearing closest to the
ring hub extension, not the set collar or adapter lock nut. If extremely
drive (or the most important to axial location of the shaft). Now ro-
large thrust loads are encountered, it is often best to arrange the
tate the collar in the direction of normal shaft rotation until snug.
housing such that the thrust load is transferred into the housing to-
Utilizing a hammer and punch, rotate the collar until tight.
ward the shoulder side opposite the threaded cover - this is particu-
STEP 5. Rotate shaft under power to permit the remaining bearings larly important if there is a variation in the magnitude of the thrust
to seek their natural running position on the shaft. loading.
STEP 6. Shut off the power and torque down all set screws in re- Frequently, when mounting a set screw type holding device, it is
maining bearings using procedure in STEP 4. best to seat the set screw, tap it tightly, and then retighten, since this
additional effort will improve “seating” of the set screw against the
Floating Units Only shaft surface.
Also, spot drilling or milling of flats on the shaft may be used to
STEP 1. Center cartridge in outer housing. However, if maximum
increase holding power.
floating provision is required to allow for elongation of shaft due to
wide temperature differential, place cartridge in extreme position of Many special arrangements can aid in holding set screws in posi-
outer housing to permit full movement of cartridge in direction of tion such as locking wire, upsetting of threads in collar after seating,
floating unit. etc., if application conditions are severe enough to cause set screws
STEP 2. The remainder of the installation procedure is the same as to loosen.
fixed units, follow STEPS 2, 3, and 4 above. Also, when set screws are used in conjunction with an eccentric
load condition, the set screws should be positioned directly oppo-
Set Screw Torque Table site from eccentric weight to assure placing maximum load against
Shaft Size - inner race bore - not set screw points.
Inches Size Set Screw Tightening
Torque
Size — When mounted on an inclined plane, lateral bolts or welded “stops”
Code Inches Inch are often added to aid in positioning blocks and to prevent shifting.
Normal Duty Medium Duty Heavy Duty Pounds
Series 2000 Series 3000 Series 5000
³⁄₄-1¹⁄₄ … … 2 thru 3 ⁵⁄₁₆ 125 Duplex Units
1⁷⁄₁₆-2 1⁷⁄₁₆ thru 1¹⁵⁄₁₆ 1⁷⁄₁₆-1¹⁵⁄₁₆ 4 thru 6 ³⁄₈ 225
When mounting Duplex Units, place end plate (bolted cover with
2³⁄₁₆-2¹⁄₄ 2³⁄₁₆ 2-2³⁄₁₆ 7 ⁷⁄₁₆ 325
pilot) into bore of housing; press first outer race until it seats against
2³⁄₈-3¹⁄₂ 2⁷⁄₁₆ thru 3¹⁄₂ 2⁷⁄₁₆-3⁷⁄₁₆ 8 thru 10 ¹⁄₂ 475 this pilot; insert inner race assembly and turn to free rollers; press in
3¹¹⁄₁₆-4 3¹⁵⁄₁₆ 3¹¹⁄₁₆-5⁷⁄₁₆ 11 thru 14 ⁵⁄₈ 1150 second outer race; turn inner race assembly so rollers are free, then
… … 5¹⁵⁄₁₆-7 15 and 16 ³⁄₄ 1600 seat second outer race.
Using shims as a feeler, determine exact amount required to fill space
Adapter Bearings between housing face and bolted cover, adding .010-inch shims for
STEP 1. bearing adjustment on units through 3¹⁄₂" shaft size and .015-inch shims
on larger units. After unit is bolted together, free the bearing by press-
A. Free tapered split sleeve in bore of bearing by backing off lock ing or striking inner race on the side opposite the shim adjustment.
nut and rapping face of lock nut. Coat o.d. of sleeve and shaft with
anti-fretting compound (recommended to aid removal from shaft.)
D-62
LUBRICATION
GENERAL INFORMATION AND SELECTION Any grease used for relubrication must be compatible with a lithium
The information given here will aid proper lubrication for the great complex thickener.
majority of Rexnord applications. For special service conditions not When equipment will be idle for sometime, addition of fresh grease
covered, consult the Rex Engineering Department. before shutting down will assure maximum protection to the bearing
It is very important that a properly selected bearing for a given applica- races. This is particularly important for equipment exposed to weather.
tion also be properly lubricated. The lubricant in a bearing must reduce Mounted units are provided with hydraulic grease fittings to allow
friction, protect against corrosion, and seal out contamination. periodic relubrication as required. Units for size codes 2-11 are
The four basic factors which govern the choice of a grease are: tapped for ¹⁄₈-inch pipe tap and units above size code 11 are tapped
speed, load, ambient temperature, and operating conditions such for ¹⁄₄-inch pipe tap.
as acids, water, fumes, etc. To insure accurate measurement of the grease required for re-lubri-
cation, a metering grease gun can be used. If a booster type is avail-
STANDARD GREASE able determine the number of strokes per ounce of grease by pump-
All standard Rex factory units except Duplex Units are prelubricated ing grease onto a sensitive scale. The given number of strokes will
with Mobilith AW2, Grade 2, Lithium complex grease. Under normal give you the required amount of grease.
operating conditions, a grease of NLGI No. 2 consistency, having a General guidelines for relubrication procedures i.e., frequency and
drop point of 150°F above the bearing unit housing temperature, is amount shown in the Lubrication Tables are based upon the aver-
generally satisfactory. age application conditions with standard clearances, moderate loads,
etc., which yield housing temperatures of 150°F or less. Lubrication
STANDARD GREASE FILL practices indicate that the relubrication frequency should be doubled
Rex Bearings to be applied under average operating conditions for every 20°F increase above that level. Individual experience plus
should be filled with the amount of grease by weight as shown in the specific application conditions i.e., ambient temperature, operating
LUBRICATION TABLE using either a grease gun or hand packing temperature, exposure to fluids, fumes, etc., should be used to de-
operation which will be approximately 1/3 housing capacity. velop particular relubrication programs.
CAUTION CONCERNING MIXING OF GREASES

SPECIAL GREASE APPLICATIONS The components within any one good grease (oil, soap, additives)
For unusual conditions where bearings experience extremes of loads, are mutually compatible. However, this does not mean that any two
speeds and/or temperature, special lubricants may be necessary. greases, even if apparently of the same type, can be mixed without
Various combinations of load-speed-temperature produce widely some physical or performance change. The mixing of any two spe-
different effects, but "normal'' operation can be expected to result in cific greases should be checked with the lubricant manufacturer.
a housing temperature 30°-60°above ambient. Unusual conditions
may increase this temperature differential. It is recommended that before changing to a grease with a different
base, the original grease should be completely removed with a sol-
Stated as “Rules of Thumb”, the following are guides to the defini- vent before re-lubricating.
tion of "unusual'' conditions:
HEAVY LOAD - Greater than .25 x C Rating SOLVENTS
HIGH SPEED - Bold Type Ratings in Capacity Table When cleaning bearings, the heavier petroleum solvents, such as
HIGH TEMPERATURE - Housing temperature 200°F + kerosene, should be used with caution because they do not evapo-
LOW TEMPERATURE - Housing temperature below 0°F rate readily. Any small amount left in the bearing cavity will dissolve
Choice of a specific type of lubrication, like any selection, should be a the new lubricant and change its properties.
joint selection determined by handling most severe requirement first,
then accommodating as many other desired results as is possible within OIL LUBRICATION
the confines of the original selection. Consult the Rex Engineering Rex housing designs do not include oil sumps, thus are not readily
Department for assistance involving the conditions above. used with static oil lubrication. However, recirculating oil systems
can be adapted, providing adequate drain size is present and oil
RELUBRICATION tight seals incorporated.
Bearings should be re-lubricated at regular intervals. The frequency Oils used for adjacent gears are generally suitable for bearings, but
and amount of lubrication will be determined by the RPM, load, op- the oil should flow freely at all operating temperatures to provide
erating temperature, contamination level, and the type of service. good lubrication. Where necessary, channels or flingers should be
provided to insure a continuous supply of oil to the bearings.
LUBRICATION TABLE (Based on 40-hour week)
Shaft Size — Inches Lube Amount Recommended Number of Months Between Relubrication
Size To RPM
Normal Medium Heavy Adapter Code Lubricate To
Duty Duty Duty Series 9000 Rebuilt Relubricate
Series 2000 Series 3000 Series 5000 Units Units 100 300 500 1000 1750 3000
³⁄₄-1 … … … 2 0.4 0.1

1¹⁄₈-1¹⁄₄ … … … thru 0.5 0.1 12 8 5 2 1 ¹⁄₂
1⁷⁄₁₆-1¹⁄₂ 1⁷⁄₁₆ - 1¹⁄₂ 1⁷⁄₁₆ … 4 0.6 0.1
1¹¹⁄₁₆-1³⁄₄ 1¹¹⁄₁₆ - 1³⁄₄ 1¹⁄₂-1¹¹⁄₁₆ … 0.8 0.2
1¹⁵⁄₁₆-2 1¹⁵⁄₁₆ - 2 1¹⁵⁄₁₆ … 5 0.9 0.2
2³⁄₁₆-2¹⁄₄ 2³⁄₁₆ - 2¹⁄₄ 2-2³⁄₁₆ 1¹⁵⁄₁₆-2 thru 1.1 0.2 8 5 3 1 ¹⁄₂ …
2³⁄₈-2¹⁄₂ 2³⁄₈ - 2¹⁄₂ 2⁷⁄₁₆ 2³⁄₁₆ 9 1.5 0.3
2¹¹⁄₁₆-3 2¹¹⁄₁₆ - 3 2¹⁄₂-2¹⁵⁄₁₆ 2⁷⁄₁₆-2¹⁄₂ 2.8 0.5
3³⁄₁₆-3¹⁄₂ 3³⁄₁₆ - 3¹⁄₂ 3³⁄₁₆-3⁷⁄₁₆ 2¹¹⁄₁₆-3 10 3.7 0.6
3¹¹⁄₁₆-4 3¹¹⁄₁₆ - 4 3¹¹⁄₁₆-4 3³⁄₁₆-3⁷⁄₁₆ thru 6.9 1.1 6 4 2 1 ¹⁄₂ …
… … 4³⁄₁₆-4⁷⁄₁₆ 3¹¹⁄₁₆-4 12 8.4 1.5
… … 4¹⁵⁄₁₆-5 4³⁄₁₆-4⁷⁄₁₆ 13 14.3 2.5
… … 5⁷⁄₁₆ 4¹⁵⁄₁₆-5 thru 22.1 4.0 4 2 1 ¹⁄₂ … …
… … 5¹⁵⁄₁₆-6 5³⁄₁₆-5⁷⁄₁₆ 16 25.3 4.5
… … 6¹⁵⁄₁₆-7 5¹⁵⁄₁₆-6⁷⁄₁₆ 33.0 6.0
Note: Greases degrade more rapidly at higher operating temperatures. Relubricate more frequently if bearing operating temperature is high. or if severe
contamination is present.
D-63
INDEX
A Load Calculations .................................................... D48-D51

Adapter Units Load Rating, Definition ................................................... D55
ZP Specifications, Pillow Blocks ................................. D15 Load Rating Table .......................................................... D56
ZF Specifications, Flange Blocks ............................... D22 Lubrication ..................................................................... D63
ZMC Specifications, Cartridge Block .......................... D30 Lubrication Fitting ........................................................... D63
Adjustment-Internal Bearing Clearance ......................... D45 M
Alignment ................................................................. D6, D62 “M” Seal ................................................... D8, D43, D58, D59
Application Examples-Bearing Selection ................ D52-D54 Maintenance ........................................................... D62, D63
Application, Highspeed ................................. D45, D56, D63 Metric Bearings .............................................................. D44
Auxiliary Caps ........................................................ D60, D61 Misalignment .................................................................... D6
Axial Clearance .............................................................. D45 Model Number Identification ...................................... D4, D5
B Mounting Procedures ..................................................... D62
Bearing Dimensions ....................................................... D40 Mounting Types ........................................................ D7, D46
Bearing/Housing Interchangeability ............................... D41 N
Bearing Replacement Parts ........................................... D42 Nomenclature ............................................................. D4, D5
Bearing Retention to Shaft ..................................... D46, D47
Bearing Selection ................................................... D50, D51 O
Bearings - Special Tolerance ......................................... D45 Oil Lubrication ................................................................ D63
Obsolete Nomenclature ................................................... D5
C P
Calculation-Bearing Loads ..................................... D48, D51
Cap Seals, Auxiliary ........................................ D8, D60, D61 Parts Kit .................................................................. D42, D43
Capacity, Load Rating Table .......................................... D56 Pillow Blocks ............................................................. D9-D16
Cartridge Blocks ...................................................... D27-D30 Piloted Flange ............................................... D18, D21, D22
Clearance-Internal Bearing ............................................ D45 Precision Bearings ......................................................... D45
Closed End Shields .................................................. D8, D59 Prefix/Suffix-Identification ................................................. D4
Press Fitting Bearings to Shaft .............................. D46, D47
D
Dimensions (2000, 3000, 5000, 9000) Series Bearings D40 R
Duplex Units ........................................................... D31, D32 Rating Definitions ........................................................... D55
Design Features ............................................................... D1 Rating Tables ................................................................. D56
Relubrication .................................................................. D63
E Replacement Parts ................................................. D42, D43
Eccentric Loads ............................................................. D48 Retention to Shaft .................................................. D46, D47
Elevator Take-Ups .......................................................... D39 Run-Out-Radial .............................................................. D45
End Shields .............................................................. D8, D59
Engineering General Information ............................ D45-D47
S
Examples of Bearing Selection ............................... D52-D54 Seals ................................................................ D8, D58-D61
Expansion Considerations ............................................. D47 Auxiliary and Closed End Shield ................. D8, D60, D61
Replacement Kits (Z, K, M) ........................................ D43
F Selection Chart ........................................................... D58
Factors Selection Procedure
Drive Belt/Chain Tension ............................................ D48 Bearings ..................................................................... D48
Eccentric Loads .......................................................... D48 Seals .................................................................... D58-D61
Life Expectancy .......................................................... D55 Set Collar Considerations ............................. D46, D47, D62
Modification ................................................................ D51 Set Screw Torque Tables ............................................... D62
Operation (Shock) ...................................................... D51 Shaft Expansion ............................................................. D47
Seal Speed ................................................................. D58 Shaft Locking Devices ............................................. D7, D47
Thrust ......................................................................... D50 Shaft Tolerance .............................................................. D47
Fit-Up (Bearing to Shaft) ......................................... D45-D47 Shields, End ................................................................... D59
Flange Blocks ......................................................... D17-D22 Shock Considerations ............................................ D45, D46
Flange Cartridge Blocks .......................................... D23-D26 Small Parts Kits ...................................................... D42, D43
Floating Housings .......................................................... D47 Special Bearings ............................................................ D45
G Steel Pillow Blocks ......................................................... D16
Grease Fitting ................................................................. D63 Suffix/Prefix-Identification ................................................. D4
Grease-Lubrication ........................................................ D63 T
H Taconite Seal (Auxiliary Caps) ........................ D8, D60, D61
High Speed Applications ............................... D45, D56, D63 Take-Up Units .......................................................... D33-D39
High Temperature Consideration ........................... D45, D63 Temperature Considerations
Housing Styles ........................................................... D2, D3 Bearings ..................................................................... D45
Lubrication .................................................................. D63
I Seals ................................................................... D58, D59
Identification, Prefix/Suffix ................................................ D4
Shaft Expansions ....................................................... D47
Installation ...................................................................... D62
Thrust Considerations .................................................... D50
Internal Bearing Adjustment ........................................... D45 Tolerance, Shafting ........................................................ D47
Interchangeability-Bearing/Housings ............................. D41 Torque Table (Set Screw) ............................................... D62
K Trouble Shooting ................................... D45-D47, D62, D63
“K” Seal ................................................... D8, D42, D58, D59 V
Kits-Replacement ................................................... D42, D43
Vibration Considerations ............................... D45, D46, D51
L Z
Life Expectancy .............................................................. D55 “Z” Seal ................................................... D8, D43, D58, D59
Liquid Sealing ........................................................ D58, D59
D-64

Self-Aligning Roller Bearings

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THE REX® DESIGN

EASY BEARING REPLACEABLE BEARING SHAFT READY

FULLY SELF-ALIGNING RUGGED HOUSING INTERCHANGEABLE SEALS

FLANGE CARTRIDGE BLOCKS

Page Page Page

Page Page Page

A Pillow block, normal duty

2 2000 Series, normal duty, single set collar

Shaft 207 2⁷⁄₁₆ — last two digits in 16th of an inch

STANDARD PREFIX AND SUFFIX IDENTIFICATION

N Block for protected screw frame

Take-up 11 Size code

2 2000 Series, normal duty, single set collar

Shaft 315 3¹⁵⁄₁₆" — last two digits in 16th of an inch

Obsolete Model # Current Model # Description

which forms a segment of a sphere; rollers shaped

BASES NOT LEVEL

BASES NOT PARALLEL

BEARINGS HAVE HORIZONTAL

BOLTS ON LEFT BEARING ARE

2000 SERIES 3000 SERIES TWIST LOCK™

Normal Duty Medium Duty

5000 SERIES 9000 SERIES

Heavy Duty Extra Heavy Duty

AUXILIARY CAP SEALS

ZEP Pillow Blocks - Normal Duty -␣ Fixed

ZA/ZAS Pillow Blocks - Normal Duty -␣ Fixed &

ZP/ZPS Pillow Blocks -␣ Heavy Duty - Fixed &

NORMAL DUTY HEAVY DUTY

Specifications . . . Radial load ratings are shown on pages D-56

OTHER SHAFT MOUNTING STYLES AVAILABLE. REFER TO PAGE D-9.

OTHER SHAFT MOUNTING STYLES AVAILABLE. REFER TO PAGE D-9.

OTHER SHAFT MOUNTING STYLES AVAILABLE. REFER TO PAGE D-9.

Dimensions in Inches Bolts Complete

OTHER SHAFT MOUNTING STYLES AVAILABLE. REFER TO PAGE D-9.

Dimensions in Inches Bolts Complete

1¹⁵⁄₁₆ ZP-9115 ZPS-9115 3¹⁄₈ 1⁵⁄₈ … 5¹⁄₄ 2 ⁵⁄₈ 16.0 20.5

OTHER SHAFT MOUNTING STYLES AVAILABLE. REFER TO PAGE D-9.

Fixed Block Floating Block

Dimensions in Inches Complete

OTHER SHAFT MOUNTING STYLES AVAILABLE. REFER TO PAGE D-9.

ZB Flange Blocks - Normal Duty - Fixed

ZEF Flange Blocks - Normal Duty - Fixed

ZF/ZFS Flange Blocks - Heavy Duty

Specifications . . . Radial load ratings are shown on pages D-56

Dimensions in Inches Bolts Req’d. Complete

³⁄₄ ZB-2012 4.3

1¹⁵⁄₁₆ ZB-2115 9.8

2³⁄₈ ZB-2206 16.7

2¹¹⁄₁₆ ZB-2211 26.5

3³⁄₁₆ ZB-2303 37.0

OTHER SHAFT MOUNTING STYLES AVAILABLE. REFER TO PAGE D-17.

Specifications . . . Radial load ratings are shown on pages D-56

Dimensions in Inches Bolts Req’d.

X Pilot - Use suffix S

OTHER SHAFT MOUNTING STYLES AVAILABLE. REFER TO PAGE D-17.

Specifications . . . Radial load ratings are shown on pages D-56

Shaft Complete Dimensions in Inches Bolts Req’d. Complete

OTHER SHAFT MOUNTING STYLES AVAILABLE. REFER TO PAGE D-17.