PT.

Tapian Nadenggan
BUMIHARJO BULKING STATION

MAXIMUM DEMAND

Demand (kW) Additional Load

Load Rated Power (kW)
No Descriptions of Machinery Q'ty
Factor (KW) For Future

OUTGOINGS FOR PUMP HOUSE AND

I 382 kW
UNLOADING SHEED
I.1 Oil Unloading Shed & Pump House 725.3 A
1 CPO Transfer Pump No.1,2 2 0.8 30.0 48.0
2 PKO Transfer Pump No.1,2 2 0.8 30.0 48
3 CPO Shipping Pump No.1,2 2 0.8 55.0 88.0
4 PKO Shipping Pump No.1,2 2 0.8 55.0 88
5 Mixer for CPO Storage Tank 2 0.75 5.5 8.3
6 Mixer for PKO Storage Tank 2 0.75 5.5 8.3
7 Spare for Future 1 0.8 26.0 20.8
8 Toilet 1 0.8 0.5 0.4
9 Socket Outlet 1 0.5 34.0 17.0

I.2 Boiler & Power House

1 Treated Water Pump 1 0.75 2.2 1.7
2 Booster Pump 1 0.75 1.5 1.1
3 Fuel Transfer Pump 2 0.75 2.0 3.0
4 Chemical Dosing Pump 3 0.75 0.25 0.6
5 Agitator 3 0.75 1.00 2.3
6 Feed Water Pump 1 0.75 5.5 4.1
7 Fuel Oil Pumping & Oil Ring Main System 1 0.75 0.75 0.6
8 Force Draught Fan 1 0.75 18.5 13.9
9 Deep Well Pump 1 0.75 18.5 13.9
10 Spare for Future 1 0.8 7.5 6.0
11 Socket Outlet 1 0.5 16.0 8.0

II OUTGOING FOR LIGHTING AND

ANCILLARY BUILDING
II.1 Ancillary Building
1 Workshop 1 0.8 20.0 16.0 38.2 kW
2 ME.Store & PKM 1 0.6 4.0 2.4 72.6 A
3 Weighbridge 1 0.7 0.5 0.4
4 Guard house & Motorized Gate 1 0.8 2.5 2.0
5 Office/lab 1 0.6 9.6 5.8

II.2 Bulking Lighting

1 Internal & External 1 0.6 9.0 5.4
2 Compound 1 0.9 7.0 6.3

Total Demand (kW) 248.9 171.1

Total Maximum Demand (kW) 419.9 kW

797.9 A
PT. Tapian Nadenggan
BUMIHARJO BULKING STATION

ESSENTIAL POWER
( For Sizing of Big Diesel Generator Set & Small Diesel Generator Set )

Maximum Demand Maximum Demand

Load Rated Power (kW) (kW)
No Descriptions of Machinery Qty
Factor (KW) For Big Genset For Small Genset

1.0 Oil Loading Shed

1.1 Mixer for CPO Storage Tank 2 0.75 5.5 8.3 8.3

2.0 Boiler & Power House

2.1 Treated Water Pump 1 0.75 2.2 1.7
2.2 Booster Pump 1 0.75 1.5 1.1
2.3 Fuel Transfer Pump 1 0.75 2.0 1.5
2.4 Chemical Dosing Pump 3 0.75 0.25 0.6
2.5 Feed Water Pump 1 0.75 5.5 4.1
2.6 Fuel Oil Pumping & Oil Ring Main System 1 0.75 0.75 0.6
2.7 Force Draught Fan 1 0.75 18.5 13.9
2.8 Deep Well Pump 1 0.75 18.5 13.9 13.9

3.0 Ancillary Building

3.1 Workshop 1 0.6 1.0 0.6 0.6
3.2 Store 1 0.6 2.0 1.2 1.2
3.3 Weighbridge 1 0.7 0.5 0.4 0.4
3.4 Guard house & Motorized Gate 1 0.8 2.5 2.0 2.0
3.5 Toilet 1 0.6 0.15 0.1 0.1
3.6 Office/lab 1 0.6 9.6 5.8 5.8

4.0 Bulking Lighting

4.1 Internal & External 1 0.6 9.0 5.4 5.4
4.2 Compound 1 0.9 7.0 6.3 6.3

Total Maximum Demand (kW) 67.2 43.8

PT. TAPIAN NADENGGAN
BUMIHARJO BULKING STATION

BUMIHARJO BULKING STATION

SIZING OF BIG DIESEL GENERATOR SET

ACCUMULATED POWER +
MOTOR NORMAL FULL LOAD RUNNING ACCUMULATED POWER (ESSENTIAL POWER +
TYPES OF MACHINERY STARTING POWER STARTING POWER OF INCOMING
SPECIFICATIONS POWER NORMAL FULL LOAD RUNNING POWER)
MOTOR

1 2 3 4 5 6 7 = 9+3 8 = 4+10 9 = 9+5 10 = 10 +6

HP VOLT KVA KW KVA KW KVA KW KVA KW

1.0 Essential Power 84.0 67.2

2.0 CPO Transfer Pump No.1 40.0 380.0 115.7 57.8 41.4 33.2 199.7 125.1 125.5 100.4
3.0 CPO Transfer Pump No.2 40.0 380.0 115.7 57.8 41.4 33.2 241.2 158.2 166.9 133.5
4.0 Air Compressor 60.0 380.0 173.5 86.8 62.2 49.7 340.4 220.3 229.1 183.3
5.0 CPO Shipping Pump No.1 75.0 380.0 216.9 108.5 77.7 62.2 446.0 291.7 306.8 245.4
6.0 Welding Machine 16.0 380.0 46.3 23.1 16.6 13.3 353.1 268.6 323.4 258.7

Assumptions Criteria for Sizing and Selection

1.0 Autotransformer 1st Tapping at 85% of rated output voltage of alternator
P=VxV/R Selected diesel generating set must have the capacity to meet:
Therefore, Voltage Factor Kv = 0.85 x 0.85 = 0.723 a) Accumulated Starting Power
2.0 Efficiency of Motor = 0.9 = 446.0 Kva ( Same as Standby Power )
3.0 Power Factor of Motor = 0.8 b) Accumulated Steady State Power
4.0 PET BOW's Method for Calculating Starting Power = Rated HP x Ks (Kva) = 306.8 Kva ( Same as Maximum Continuous Power )
Where Ks = Starter Factor
a) DOL Starter = 7
b) Star-Delta Starter = 2.5 Power Equivalence
c) Auto-transformer Starter = 4 a) Prime Power = Standby Power / 1.1
d) Rotor Resistance Starter = 2 b) Maximum Continuous Power = Prime Power x 0.8
5.0 Starting Power (Kva) = Rated HP x Ks x Kv ( Combining Methods By Loren J. Mages and PET BOW )
6.0 Starting Power (KW) = Starting Power (KVA) x 0.5 ( By Loren J. Mages) Recommendation
> Prime Power = Standby Power / 1,1
Notes: 1) Loren J. Mages is author for "Electric Genearting System" = 405.4 Kva
2) PET BOW is a manufacturer for generating sets > Size available in Market
= 405 kVA (Prime Power)
> Maximum Continuous Rating = Prime Power x 0.8
= 324 Kva ( Greater than 323,4 Kva ; Acceptable )
= 259 Kw
PT. TAPIAN NADENGGAN
BUMIHARJO BULKING STATION

BUMIHARJO BULKING STATION

SIZING OF SMALL DIESEL GENERATOR SET

ACCUMULATED POWER +
MOTOR NORMAL FULL LOAD RUNNING ACCUMULATED POWER (ESSENTIAL POWER +
TYPES OF MACHINERY STARTING POWER STARTING POWER OF INCOMING
SPECIFICATIONS POWER NORMAL FULL LOAD RUNNING POWER)
MOTOR

1 2 3 4 5 6 7 = 9+3 8 = 4+10 9 = 9+5 10 = 10 +6

HP VOLT KVA KW KVA KW KVA KW KVA KW

1.0 Essential Power 54.8 43.8

2.0 CPO Transfer Pump No.1 40.0 380.0 115.7 57.8 41.4 33.2 170.5 101.7 96.2 77.0
3.0 CPO Transfer Pump No.2 40.0 380.0 115.7 57.8 41.4 33.2 211.9 134.8 137.7 110.1
4.0 Welding Machine 16.0 380.0 46.3 23.1 16.6 13.3 183.9 133.3 154.2 123.4

Assumptions Criteria for Sizing and Selection

1.0 Autotransformer 1st Tapping at 85% of rated output voltage of alternator
P=VxV/R Selected diesel generating set must have the capacity to meet:
Therefore, Voltage Factor Kv = 0.85 x 0.85 = 0.723 a) Accumulated Starting Power
2.0 Efficiency of Motor = 0.9 = 211.9 Kva ( Same as Standby Power )
3.0 Power Factor of Motor = 0.8 b) Accumulated Steady State Power
4.0 PET BOW's Method for Calculating Starting Power = Rated HP x Ks (Kva) = 137.7 Kva ( Same as Maximum Continuous Power )
Where Ks = Starter Factor
a) DOL Starter = 7
b) Star-Delta Starter = 2.5 Power Equivalence
c) Auto-transformer Starter = 4 a) Prime Power = Standby Power / 1.1
d) Rotor Resistance Starter = 2 b) Maximum Continuous Power = Prime Power x 0.8
5.0 Starting Power (Kva) = Rated HP x Ks x Kv ( Combining Methods By Loren J. Mages and PET BOW )
6.0 Starting Power (KW) = Starting Power (KVA) x 0.5 ( By Loren J. Mages) Recommendation
> Prime Power = Standby Power / 1,1
Notes: 1) Loren J. Mages is author for "Electric Genearting System" = 192.6 kVA
2) PET BOW is a manufacturer for generating sets > Size available in Market
= 200 kVA (Prime Power)
> Maximum Continuous Rating = Prime Power x 0.8
= 160 kVA ( Greater than 154,2 Kva ; Acceptable )
= 128 kW