ULTRASONIC

WELDING MACHINES
PRODUCT BROCHURE
RINCO ultrasonic welding machines

ULTRASONIC WELDING –
THE ECONOMICAL WAY
TO JOIN PLASTICS

Thanks to the short cycle times it requires, ultrasonic welding

is the most efficient way to join two thermoplastic materials
without additives and is therefore a particularly economical
joining method. Injection-moulded parts, films or synthetic
textiles can be welded using ultrasound in milliseconds
and without leaving marks. The high-frequency mechanical
oscillations also allow metal parts to be embedded into a
plastic component.

We have designed a number of different ultrasonic welding

machines to reflect the different materials used in applications
and the different demands that the final welding results have
to meet.

RINCO manufactures ultrasonic welding machines in three

product series:

ELECTRICAL MOTION SERIES

STANDARD SERIES and
EASY SERIES

These machines meet every single requirement – from

welding the very smallest through to large components.

Our ABW blister welding machine is the perfect

solution for blister and film packaging.

Would you like a tailor-made solution for your specific

requirements? Contact us and we will be happy to advise you.
COME AND DISCOVER THE
OUTSTANDING QUALITY OF RINCO
PRODUCTS FOR YOURSELF

We are proud that our efforts to achieve perfection have been

recognised by official bodies. The ISO certifications awarded to
us prove that Swiss values such as reliability and precision are
important roots from which our corporate culture has grown.
We will always offer consistently high quality and the very best
service.

CE
All RINCO machines are CE-compliant and therefore meet high European
standards.

RELIABILITY
RINCO machines operate very reliably, are practically maintenance-free and
have a long service life.

AFTER-SALES SERVICE
We help our customers out with technical support even
after they have made a purchase.

ACCURATE ALIGNMENT
Base plates can be made level on the pedestal using jack screws, so the mount
attached to the base plate will line up precisely with the horn.

QUALITY RIGHT FROM THE START

Our machines boast a robust and rigid construction, offer stability, provide
great performance and guarantee optimum functionality and perfect welding
results.
ELECTRICAL MOTION SERIES – Powerful and precise

The Electrical Motion series is the perfect partner for

complex ultrasonic welding operations that demand
maximum precision and great flexibility.
Thanks to the electric drive and the fact that the welding
force, speed and amplitude can be regulated exactly, you
can achieve outstanding welding results. The trigger and
braking point parameters can be regulated independently

1030 mm
1372 mm

of one another.

Events and changes are logged in the audit trail, which

cannot be deleted, meaning that traceability and
process reliability are guaranteed.

Ultrasonic welding machines from the Electrical Motion

series are ideal for welding and punching thermoplastics,
m m
5 m 3 m non-wovens and textiles.
572 mm 75 380 mm 55

Electrical Motion 20 Electrical Motion 35

Electrical Motion 20 Electrical Motion 35

Operating frequency: 20 kHz 35 kHz

Maximum force: 3000 N 750 N

Drive: Electric (230 V AC) Electric (230 V AC)

Maximum stroke: 100 mm 100 mm

Weight: 135 kg 53 kg

Height adjustment: 0–280 mm 0–180 mm

 COMPATIBLE GENERATORS FIELDS OF APPLICATION

Electrical Motion 20 Electrical Motion 35

AUTOMOTIVE
Compatible generator: XDG20 with SCU20 XDG35 with SCU35
HIGH-TECH
Output power: 2000 W, 3000 W 900 W

PACKAGING
XDG ULTRASONIC GENERATOR AND
SCU SERVO CONTROL UNIT
You can find more information about FOOD
performance and features in the
“Ultrasonic generators”
product brochure.
NON-WOVEN & TEXTILE

MEDICAL

HOUSEHOLD
FEATURES
COSMETICS

e-DRIVE
The electric drive makes the ultrasonic welding machines in the
Electrical Motion series economical and highly precise.

WELDING
CALIBRATION PUNCHING
The force and amplitude can be calibrated. This makes the RIVETING
welding results reproducible and upholds the quality of your EMBOSSING
FLANGING
products.
EMBEDDING
INSERTING
SEALING
12" TOUCH COLOUR DISPLAY
The touch colour display makes it easier to enter parameters
and operate the machines. It can swivel and is ergonomic.
What’s more, it displays a graphic or table showing the most
recent welding operations.

ELECTRICAL MOTION SERIES

ELECTRICAL MOTION SERIES – Powerful and precise
SUITABLE FOR CLEANROOMS
The Electrical Motion series is suitable for cleanrooms and
certified to ISO 14644-1 ISO class 6. As such, it meets the high
requirements placed on devices used in the medical sector.

78%
PERFORMANCE LEVEL ■ PL e
Our machines deliver optimum safety for operators and maintenance personnel.

START POSITION CAN BE SELECTED AT WILL

The position of the actuator can be selected at will, reducing the cycle time.
saving
MAXIMUM REPEATABILITY on energy
The database for the ultrasonic welding machines can store
as many parameter data sets as required. Welding data can
costs *
also be saved on the internal hard drive or on an external
storage medium. * Compared to a pneumatic
ultrasonic welding machine

FREELY PROGRAMMABLE STROKE MOVEMENT

Optimise your welding process by adjusting the stroke movement of
the application accordingly.
0–1 Actuator moves from start position to brake position

1–2 Braking point from actuator speed to touchdown speed

0
2–3 Force builds up until trigger is reached 6

3–4 Welding process (up to 10 steps)

4–5 Firming up and cooling-down phase

5–6 Actuator moves back

Stroke

2 3
4 5

Time
 ROBUST DESIGN
FORCE
UP TO
3000 N

STATUS INDICATOR
The status light on
the actuator changes
from green to red in
the event of an error.

WORK LIGHT
Work light mounted on the side,
e-DRIVE can be swivelled
ACTUATOR

STROKE
100 mm

WORK LIGHT
12" TOUCH
RINCO
COLOUR
SOFTWARE
DISPLAY TWO-HAND RELEASE
Ergonomic safeballs (button
option also available)

BASE PLATE
Plate with jack
screws for
attaching and
precisely aligning
the mount.

SAFETY
SERVO
EMERGENCY
CONTROL ULTRASONIC 3-YEAR WARRANTY
STOP
UNIT GENERATOR Excluding converter, booster and
SCU XDG tools
TWO-HAND RELEASE

ELECTRICAL MOTION SERIES

ELECTRICAL MOTION SERIES – Powerful and precise
FUNCTIONS

ADJUSTABLE AMPLITUDE
You can change the value for the internal or external amplitude to between
40 and 100% in 1% increments so as to achieve the best possible welding
result.

8 WELDING MODES TO CHOOSE FROM

Thanks to the multitude of welding modes, you can find the right setting
for every application, guaranteeing perfect welding. The following welding
modes can be selected on the Electrical Motion series:

Welding time

Welding energy

Welding time AND/OR welding energy SOUNDPROOF CABIN

Reliable noise protection solution
Welding travel (absolute or differential)

Contact cut-off

Melting rate

MELTING RATE
This mode precisely controls the speed of the melting
process.

ABSOLUTE QUALITY CONTROL

A bar code reader can be used to scan a welded component's bar code/
QR code and assign it to a specific welding result.

BAR CODE READER

Available as a hand unit or
permanently mounted
 TOOL CHANGE
MELTING PROCESS
The melting process can be split into 10 steps, meaning that it can be QUICK AND EASY
controlled precisely, and the parameters can also be set individually for each Thanks to the quick-change
step. These features ultimately lead to an optimum welding result. system, tools can be replaced
within just a few minutes. This
minimises the risk of errors. The
FORCE AND SPEED PROFILE removable carriers are indexed.
To optimise the welding process, a linear force build-up can be programmed.

AFTER-PULSE
To prevent lightweight workpieces from potentially getting stuck on the horn,
an after-pulse can be activated.

TRIGGER (ULTRASONIC TRIGGER POINT)

The welding operation can be initiated using a trigger. You
can choose from the following triggers: CHANGE THE MOUNT
• Time Quickly and easily
• Travel
• Force
• Off
• External signal
• Travel absolute and force

DATA EXPORT
A data string can be exported via RS232, Ethernet/a
company network or a storage medium like a USB stick in
order to log welding data.

REMOTE ACCESS SERVICE

Remote maintenance can be set up for our RINCO
after-sales service to carry out quick and efficient
troubleshooting.
CHANGE THE OSCILLATOR UNIT
In just a few steps

You can find other features as well as options and accessories for the ultrasonic
welding machines from the Electrical Motion series at the end of this brochure.

ELECTRICAL MOTION SERIES

Lots of parameters need to be coordinated with one another if
you are to achieve a perfect weld.
RINCO ultrasonic generators are designed to control ultrasonic
welding machines. These generators provide options for you to
set the precise parameters you need for your ultrasonic welding
process. You can enter a range of values to specify when the
ultrasound will be triggered.

The ultrasonic trigger point, also

known simply as the trigger, can
be linked to a number of different
conditions.

These conditions, for example the type of material used to make the
component, the configuration of the weld seam and the component size,
are all taken into consideration and the appropriate trigger is used to define
the exact parameters and, therefore, the perfect ultrasonic trigger point for the
application in question. Your welding results will be top quality. What's more,
these conditions can also help to protect tools.
 Choosing the right welding mode
is one way of achieving a perfect
end result. This mode can be
customised for each application.

One welding mode can ensure that the end mass of

the product being welded is always exactly the same
once the welding process is complete, for example,
whereas another welding mode will always perform
the exact same welding steps on all components, but
the end mass may vary. Wear to the welding tool, as
experienced in cutting and punching applications, for
example, can also be reduced by choosing the right
mode. Whatever your desired result: together we will
find the perfect, reliable solution.

You can count on our knowledge and commitment

right from the start. And even after projects are
complete, we are always ready to answer your
questions. Our devices have been designed such that
we can perform remote diagnostics at any time, so any
errors can be rectified efficiently.
COMPARISON TABLE
Electrical Motion 20 Electrical Motion 35 Standard 3000 Standard 745 Standard 50 Easy 3000 Easy 745 ABW35

Compatible generator XDG20/SCU20 XDG35/SCU35 ADG20 ADG35 ADG70 SDG20 SDG35 SDG35

Frequency 20 kHz 35 kHz 20 kHz 35 kHz 70 kHz 20 kHz 35 kHz 35 kHz

Force 3000 N 750 N 3000 N 745 N 50 N 3000 N 745 N 745 N

Output power (W) 3000, 2000 900 3000, 2000, 1500, 1000 900, 600, 400 100 2000, 1500, 1000 750, 400 750, 400

Dimensions W x L x H (mm) 572 x 755 x 1372 380 x 553 x 1030 400 x 760 x 1345 316 x 520 x 1066 320 x 460 x 505 400 x 727 x 1345 316 x 529 x 1066 120 x 156 x 489

Weight 135 kg 53 kg 115 kg 41 kg 13.2 kg 120 kg 41 kg 11.2 kg

Stroke 100 mm 100 mm 100 mm 100 mm 25 mm 100 mm 100 mm 6 mm

Warranty: 2 years 3 years 3 years ✓ ✓ ✓ ✓ ✓ ✓

40–100%, 1% increments/ 40–100%, 1% increments/ 40–100%, 1% increments/ 40–100%, 1% increments/ 40–100%, 1% increments/ 15–100%, 1% increments/ 15–100%, 1% increments/ 15–100%, 1% increments/
Amplitude adjustment
external external external external external external external external

Audit trail ✓ ✓
Calibration ✓ ✓
Cleanroom, ISO class 6 ✓ ✓ ✓
Welding time ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
Welding energy ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
Welding travel ✓ ✓ ✓ ✓ ✓
Contact cut-off (mode) ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
Continuous mode ✓ ✓
Melting rate (mode) ✓ ✓
Time, Time,
Time, travel, pressure, off, Time, travel, pressure, off, Time, travel, pressure, off,
Trigger point travel, force, off, external signal, travel, force, off, external signal, On, off, time, start On, off, time, start On, off, time, start
external signal external signal external signal
travel absolute & force travel absolute & force

Data transmission ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
Database ✓ ✓ ✓ ✓ ✓
Associated software ✓ ✓
Digital technology ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
Electric drive ✓ ✓
Pneumatic drive ✓ ✓ ✓ ✓ ✓ ✓
Height adjustment ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
Multilingual ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
Protection against power overload ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
Protection against overheating ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
Part counter ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
Remote access Internal, external

Softstart, softstop ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
Touch display ✓ ✓
User administration ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
Quick tool change system ✓ ✓ ✓ ✓ ✓ ✓ ✓

ULTRASONIC WELDING MACHINES

OPTIONS AND ACCESSORIES

Electrical Motion 20 Electrical Motion 35 Standard 3000 Standard 745 Standard 50 Easy 3000 Easy 745 ABW35

Workstation ✓ ✓ ✓ ✓
SSK soundproof cabin ✓ ✓ ✓ ✓
35 kHz tool case ✓ ✓ ✓ ✓
20 kHz tool case ✓ ✓ ✓
Footswitch with emergency stop ✓
Footswitch ✓
Film transport ✓ ✓ ✓ ✓ ✓ ✓
ADG device switch box ✓ ✓ ✓
Device switch box for hand units ✓ ✓ ✓
DUO TOUCH two-hand control device ✓ ✓ ✓ ✓
Compound table ✓
Column extension 300 mm/200 mm 100 mm 300 mm/200 mm 100 mm 300 mm/200 mm 100 mm

Workstation SSK sound enclosure cabin 35 kHz tool case 20 kHz tool case Footswitch with emergency Footswitch
stop button

Available with automatic drawer or Reduces the noise level by up to Tool for setting up service work. Tool for setting up service work. To trigger the welding cycle To trigger the welding cycle using
rotative table for ergonomic working. 20 dB. using your foot, complete with your foot.
Equipped with soundproofing. emergency stop button.

DUO TOUCH Column extension

Film transport ADG device switch box Compound table
two-hand control device

Ultrasonic welding machines GB V1.6

To protect the application from Designed for small multi-head For increased ergonomic Precise compound table for fine-tuning. Extension for large components.
marks. systems if no higher-level control requirements, compatible with Mounted using clamps.
is required or if PLC is to be kept cleanrooms.
to a minimum. This enables small
special systems to be built from only
standard components.

ULTRASONIC WELDING MACHINES

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Ultrasonic welding machines GB V1.6

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