ProcessPower

High pressure pump units


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Table of contents

Our philosophy 4|5

Applications 6|7
Design options 8|9
EP 601 10
EP 602 10
P3-10 11
P4-20 12
Px-45 12
Px-70 13
Px-80 13
Px-96 14
P5-98 14
KD600 15
KD700 16 | 17
KD800 18
MPx 19
Our product range 20

Customer satisfaction due to highest availability

and a maximum range of applications
Whether as a high pressure pump for descaling, as a process pump for
CO2 extraction, the residual oil recovery or as a pump for high-pressure
cleaning: URACA pump units fulfill their duties tirelessly and reliably.
Whether operated continuously or intermittently. The design of our
products meets their intended uses - also in terms of materials and
product choice. Based on our customised solutions URACA pump units
achieve highest customer satisfaction at a maximum availability.
 URACA • ProcessPower

Top performance
requires a strong heart

Quality
Industry standard URACA high pressure plunger
URACA plunger pumps pumps are manufactured
are designed for in-house considering the highest
uninterrupted heavy quality standards.
duty operation 24 hours
a day – for decades.

Know-how
Since more than 120 years,
URACA is manufacturing
Variety
high pressure pumps.
The optimum pump of
URACA’s product family
Performance
for each unit.
Maximum pressure level
and maximum flow rate.
Not only on paper.

Energy efficiency
URACA products achieve
highest efficiency. Cost-effective
– year in and year out.

Quality without compromises

The daily, professional use is a tough challenge
for a pump unit. Most important for top
performance, endurance and highest economic
efficiency of the ProcessPower range is the
strong heart: The URACA high pressure plunger
pump.
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Our philosophy:
the most reliable units in the market.

Developed for the future

As a leading manufacturer in the field of high
pressure technology URACA offers with the
ProcessPower series electrically operated
pump units with a wide range perfectly
matched solutions for professional
applications in industry and services.
We do not invent superlatives on paper,
but develop workhorses for practice.
ProcessPower units are designed for
maximum performance, efficient handling,
durability and flexibility.

Proven under the toughest ProcessPower units are

­conditions used in the toughest
system operation –
Electrically operated pump units of the series here we are at home.
ProcessPower are in operation worldwide
under the toughest conditions. ProcessPower
units easily withstand dirt and dust, extremely
high and low temperatures and especially
heavy duty conditions that such machines are
subject to. Countless testimonials from
enthusiastic users confirm the durability of
URACA units. You also can work with the best
power units available.
 URACA • ProcessPower

Indestructible pumps with

high-quality components allow
efficient running costs for the
units.

Built for professionals Our philosophy

Design intelligence, the best plunger pumps • Over 120 years of experience
as a basis, vertical integration up to crank • Production “Made in Germany”
shafts completely manufactured in-house, • Highest vertical integration
precise machining and careful assembling by • Comprehensive engineering know-how
qualified employees as well as extensive test • In-house testing operation
procedures ensure the reliable functioning • Customised solutions
of our products. This offers the best possible • Excellent price-performance ratio
economic efficiency and lasting value. • Highest energy efficiency
Every day. For many years.
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The optimum ProcessPower

high pressure pump unit for each application

Process technology Water jet applications

Concrete refurbishment

Oleochemicals,
bio-energy,
pharmaceuticals
and cosmetics

Chemical process technology Geothermal

CO2-extraction

Coal liquefaction
Surface processing

Oil and gas extraction

Water jet cutting
UREA production

CO2-extraction

Hydro cracking Petrochemistry Casting core removal

 URACA • ProcessPower

Industrial technology High pressure cleaning

Descaling Drinking water supply Tank and vessel cleaning

Hydrostatic bearing lubrication

Cement mixer cleaning Parts cleaning

Industrial cleaning

Press drives

Spray tower feeding Spunlacing

Reverse osmosis Pressure testing

Sewer cleaning Tank wagon cleaning

Heat exchanger cleaning

Pipe cleaning
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Powerful Our features Your benefit

__
For URACA plunger pumps

pump units Sophisticated

pump design
__
Less energy consumption due to
high mechanical efficiency

for professional __
Low-wear operation

Inclined splitted 1) Easy maintenance options

use ____
power end casing
1)
Integrated gear box Compact design

__
Small footprint
The varied range of electrically driven pump units Tailor made liquid end Optimum volumetric efficiencies

__
from URACA provides the optimum solution for for almost all liquid fluids

your application. URACA pump units are robust Individually selected Highest resistance

and powerful. Different power levels open up a

materials
__ of all wetted parts
Low wear and high availability
wide application spectrum ranging from pressure
__
For URACA pump units
testing to high-pressure cleaning and to continu-

__
Compact design Small footprint
ous operation in the industry. For all liquids from
Modular construction Individual configuration options
water, hot water, solvents, to chemical and
__
of the unit
abrasive liquids. Customer-specific design of the
Customised unit design Compliance with individual,
URACA pump units facilitates maximum efficiency national and international
standards and norms
as well as the reliability you are used to.
1)
only for certain model ranges

URACA high pressure pump units

Drive power from 1.5 up to 3,500 kW
Operating pressures up to 3,000 bar

Ultra-high pressure pump unit

KD719 with suction valve release for
fast and precise load changes

High-pressure pump unit KD724

for the oil and gas industry with
pulsation damper, discharge sided
ball resonator and lube oil system
 URACA • ProcessPower

Design options –
maximum efficiency
due to customised construction

Drive configuration Design options Pump configurations

__Drive arrangement __stationary/mobile and types
__Pump arrangement __with/without noise protection __Liquid end designs,
__Gear box/converter/belt/direct __open/in container/in frame
__ATEX conform design __Material selection
valve designs

__Accessories
__Pulsation damping
Horizontal
pump
Vertical
pump
Design:
right
Design:
left
Mobile Stationary Noise
protection
Container
installation
__Injection units
G LW

With Without Ex- Suction

gear box gear box control valve release

High-pressure pump unit KD823

for liquid NH3 with partly heated
pulsation damper and ball resonator
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ProcessPower EP601
Test unit EP601 in
protection and transport frame.
Stationary and mobile.

EP601 W/100 EP601 D/200

Drive power pump unit 1.5 kW 3 kW
Pressure max. 100 bar 200 bar
Flow rate max. 5 l/min at 5 bar 5 l/min at 5 bar
5 l/min at 100 bar 5 l/min at 200 bar
Weight 37 kg 44 kg
Dimensions 775 x 400 x 350 mm 775 x 400 x 350 mm

ProcessPower EP602 The new series of electrically-powered test

pump units offers a wide range of applications.
The pump units are used for hydrostatic
pressure testing of all types of components,
pipes, pipelines, vessels, cylinders and
pressurized installations. Universal use in the
plumbing, heating, solar and sprinkler
installation, compressed air systems, steam
and cooling systems, oil installations, as well
as hydraulic systems for boilers, pressure
vessels and fittings as well as on construction
sites. Functional and ergonomic handling are
outstanding features of these compact and
Mobile pressure reliable pump units.
test unit EP602

EP602 D/200 EP602 D/350 EP602 D/500

Drive power pump unit 11 kW 11 kW 11 kW
Pressure max. 200 bar 350 bar 500 bar
Flow rate max. 30 l/min at 20 bar 15 l/min at 20 bar 10 l/min at 20 bar
30 l/min at 200 bar 15 l/min at 350 bar 10 l/min at 500 bar
Weight 114 kg 114 kg 119 kg
Dimensions 1,265 x 565 x 1,000 mm 1,265 x 565 x 1,000 mm 1,265 x 565 x 1,000 mm

Design may be subject to modification. Weights, dimensions, illustrations and technical data are non-binding examples which may be subject to considerable
deviations depending on the construction and type of pump. 1 bar = 14,5038 psi; 1 l/min = 0,26417 USGPM = 0,22 IPGPM; 1 kW = 1,3410 HP; 1 mm = 0,03937 inch
 URACA • ProcessPower

ProcessPower P3-10
High-pressure pump units suitable for industrial use and
all cleaning and pressure testing jobs. The heart is our
“small but powerful“ pump P3-10. Models for explosion-
proof, mobile and stationary types, with and without
noise insulation covers are available.

P3-10
Drive power pump 38 kW
Pressure max. 2,000 bar
Flow rate max. 163 l/min at 125 bar
7.5 l/min at 2,000 bar
Weight 500 kg
Dimensions 1,200 x 800 x 1,000 mm

High-pressure cleaning unit P3-10 liquid

end in stainless steel and ATEX design

High pressure pump unit P3-10 designed

for the extraction with CO2

Stationary pressure testing unit P3-10

with speed regulation and feed tank
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ProcessPower P4-20
The ideal pump unit, for example, for the supply of
drinking water in pumping stations. The high
hydraulic and mechanical efficiency of the pump
ensures ­energy-efficient operation of the plant.

P4-20
Drive power pump 75 kW
Pressure max. 100 bar
Flow rate max. 652 l/min at 60 bar
398 l/min at 100 bar
Weight 1,500 kg
Dimensions 2,500 x 1,000 x 1,000 mm

High-pressure pump unit

P4-20 for drinking water
supply in the pumping
station

ProcessPower Px-45
The pump units for high flow rates. Proven for
industrial cleaning tasks, for example in malting
plants or power stations.

P3-45 P4-45
Drive power pump 135 kW 180 kW
Pressure max. 250 bar 250 bar
Flow rate max. 483 l/min at 150 bar 645 l/min at 150 bar
292 l/min at 250 bar 389 l/min at 250 bar
Weight 1,500 kg 2,000 kg
Dimensions 2,500 x 1,300 x 1,600 mm 2,600 x 1,300 x 1,600 mm

High-pressure pump unit P3-45

for cleaning tasks with high flow
rates.

Design may be subject to modification. Weights, dimensions, illustrations and technical data are non-binding examples which may be subject to considerable
deviations depending on the construction and type of pump. 1 bar = 14,5038 psi; 1 l/min = 0,26417 USGPM = 0,22 IPGPM; 1 kW = 1,3410 HP; 1 mm = 0,03937 inch
 URACA • ProcessPower

ProcessPower Px-70

High-pressure pump unit P5-70

with suction and discharge sided P3-70 P4-70 P5-70
resonators and lube oil system
Drive power pump 330 kW 440 kW 550 kW
Pressure max. 2,800 bar 2,800 bar 2,800 bar
Flow rate max. 910 l/min at 195 bar 975 l/min at 250 bar 1,220 l/min at 250 bar
The highly reliable pump units of 42 l/min at 2,800 bar 56 l/min at 2,800 bar 70 l/min at 2,800 bar
the Px-70 and Px-80 series have Weight 5,000 kg 5,500 kg 6,000 kg

been developed in line with latest Dimensions 2,700 x 1,800 x 1,200 mm 2,700 x 1,800 x 1,200 mm 3,000 x 1,800 x 1,200 mm

design features. Particularly

ProcessPower Px-80
suitable for industrial use, especially
in continuous operation.

P3-80 P5-80 High-pressure pump

unit P3-80 with
Drive power pump 680 kW 1,150 kW
integrated suction
Pressure max. 1,600 bar 1,600 bar
sided pulsation
Flow rate max. 3,800 l/min at 100 bar 6,300 l/min at 100 bar dampers and
220 l/min at 1,600 bar 340 l/min at 1,600 bar
discharge sided ball
Weight 11,000 kg 18,000 kg resonator
Dimensions 3,300 x 2,500 x 1,500 mm 4,000 x 2,500 x 1,500 mm
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ProcessPower Px-96 / P5-98

High-pressure pump
unit P3-96 with
additional injection
pump and lube oil
system

P3-96 P5-96 P5-98

Drive power pump 2,100 kW 2,600 kW Drive power pump 3,500 kW
Pressure max. 480 bar 360 bar Pressure max. 480 bar
Flow rate max. 6,600 l/min at 170 bar 10,970 l/min at 130 bar Flow rate max. 11,100 l/min at 170 bar
2,400 l/min at 480 bar 3,900 l/min at 360 bar 3,900 l/min at 480 bar
Weight 35,000 kg 90,000 kg Weight 90,000 kg
Dimensions 8,500 x 6,600 x 6,500 mm 9,700 x 6,600 x 6,500 mm Dimensions 9,700 x 6,600 x 6,500 mm

Extremely powerful industrial pump units for

maximum load requirements for special
applications. For handling of low viscosity to
pasty, neutral or aggressive, abrasive, very hot
or toxic media in continuous operation with
high availability. Examples: coal slurry,
residual oils, ammonia and carbamate.

High-pressure
pump units
P5-96 and
P3-96 for coal
slurry

Design may be subject to modification. Weights, dimensions, illustrations and technical data are non-binding examples which may be subject to considerable
deviations depending on the construction and type of pump. 1 bar = 14,5038 psi; 1 l/min = 0,26417 USGPM = 0,22 IPGPM; 1 kW = 1,3410 HP; 1 mm = 0,03937 inch
 URACA • ProcessPower

ProcessPower KD600
Powerful industrial pump units for standard
applications such as descaling or spunlacing as
well as in customised design for almost all process
applications.

KD626 KD629
Drive power pump 300 kW 570 kW
Pressure max. 800 bar 1,160 bar
Flow rate max. 1,019 l/min at 165 bar 2,005 l/min at 160 bar
180 l/min at 800 bar 266 l/min at 1,160 bar
High-pressure pump unit KD626 Weight 7,000 kg 10,000 kg
on base frame Dimensions 3,000 x 2,000 x 1,500 mm 3,300 x 2,500 x 1,500 mm

High-pressure pump unit KD629 with resonator on discharge

side and integrated pulsation dampers for spunlacing

High-pressure pump unit KD629

with lube oil system
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ProcessPower KD700
High-pressure pump units with the optimum
power range for a whole variety of applications of
high pressure cleaning up to oleochemicals,
hydrostatic bearing lubrication and injection.
Most suitable for continuous operation and
industrial use under extreme loads.
High-pressure pump unit KD724
on base frame with suction and
discharge sided pulsation dampers

KD708 KD719 KD724 KD725

Drive power pump 75 kW 110 kW 170 kW 270 kW
Pressure max. 1,200 bar 2,800 bar 3,000 bar 2,800 bar
Flow rate max. 295 l/min at 135 bar 432 l/min at 125 bar 615 l/min at 130 bar 715 l/min at 200 bar
30 l/min at 1,200 bar 14.7 l/min at 2,800 bar 20 l/min at 3,000 bar 34 l/min at 2,800 bar
Weight 1,200 kg 1,300 kg 3,000 kg 3,500 kg
Dimensions 1,900 x 1,300 x 900 mm 1,900 x 1,300 x 900 mm 2,500 x 1,700 x 1,200 mm 2.700 x 1.800 x 1,200 mm

High-pressure pump unit KD724 with

suction valve release for fast and accurate
load changes as well as sensors for
operating data logging

High-pressure pump unit

KD719 with belt-drive

Design may be subject to modification. Weights, dimensions, illustrations and technical data are non-binding examples which may be subject to considerable
deviations depending on the construction and type of pump. 1 bar = 14,5038 psi; 1 l/min = 0,26417 USGPM = 0,22 IPGPM; 1 kW = 1,3410 HP; 1 mm = 0,03937 inch
 URACA • ProcessPower

High-pressure pump unit KD719

on base frame according to ATEX

High-pressure pump unit KD708

according to ATEX with hose reel

High-pressure pump unit

KD724 with booster pump
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ProcessPower KD800
The indestructible, highly
reliable pump units of the
KD800 series are characterised
by their robust construction.
The slowly running pumps are
particularly suitable for
continuous heavy duty
operation.
High-pressure pump unit KD821
for fatty acid with catalyst and
additional injection pump

High-pressure pump unit KD823 for

liquid NH3 with partly heated pulsation
damper, discharge ball resonator and
lube oil system

KD821 KD822 KD823 KD825 KD827

Drive power pump 260 kW 450 kW 650 kW 1,200 kW 2,000 kW
Pressure max. 820 bar 820 bar 820 bar 675 bar 650 bar
Flow rate max. 1,160 l/min at 110 bar 2,080 l/min at 110 bar 3,248 l/min at 100 bar 4,550 l/min at 130 bar 4,988 l/min at 130 bar
155 l/min at 820 bar 260 l/min at 820 bar 392 l/min at 820 bar 840 l/min at 675 bar 1,470 l/min at 650 bar
Weight 4,000 kg 4,500 kg 8,500 kg 15,000 kg 24,000 kg
Dimensions 4,500 x 3,000 x 2,000 mm 5,200 x 3,500 x 2,000 mm 5,500 x 3,800 x 2,000 mm 6,000 x 4,000 x 2,200 mm 6,500 x 4,500 x 2,300 mm

High-pressure pump unit

KD823 for residue oil with
injection pump, sealing oil
supply and lube oil system
 URACA • ProcessPower

ProcessPower MPx
Diaphragm pump units are a contribution to
the safe handling of hazardous fluids and the
reliability of the production line. Hermetic
displacement pumps are preferably used for
toxic, explosive, corrosive, foul-smelling,
environmentally hazardous or abrasive fluids.
Diaphragm pumps offer the benefits of almost
wear free piston seals and leak free operation.
Hermetic high-pressure The liquid-end in a T-configuration provides a
pump unit MP626 for
uniquely favourable size ratio, which is barely
toxic media
larger than that of a classical triplex plunger
pump.

MP708 MP719 MP724 MP626 MP629

Drive power pump 12.5 kW 25 kW 50 kW 100 kW 250 kW
Pressure max. 350 bar 350 bar 350 bar 350 bar 350 bar
Flow rate max. 40 l/min at 130 bar 95 l/min at 115 bar 220 l/min at 115 bar 385 l/min at 130 bar 850 l/min at 120 bar
13 l/min at 350 bar 30 l/min at 350 bar 68 l/min at 350 bar 120 l/min at 350 bar 250 l/min at 350 bar
Weight 1,100 kg 1,500 kg 3,000 kg 4,600 kg 10,500 kg
Dimensions 2,100 x 1,300 x 1,100 mm 1,900 x 1,600 x 1,400 mm 2,500 x 1,900 x 1,200 mm 2,900 x 2,300 x 1,500 mm 5,300 x 2,700 x 1,800 mm

High-pressure diaphragm pump

unit MP626 in T-configuration for
leak free operation

Diaphragm pump unit

MP719 with vertical motor

Design may be subject to modification. Weights, dimensions, illustrations and technical data are non-binding examples which may be subject to considerable
deviations depending on the construction and type of pump. 1 bar = 14,5038 psi; 1 l/min = 0,26417 USGPM = 0,22 IPGPM; 1 kW = 1,3410 HP; 1 mm = 0,03937 inch
URACA – professional high pressure
system supplier

Product range
Products and services

——   Pumps
The core of the URACA technology:
Superior quality, powerful high pressure
positive displacement pumps, also for
high-demanding continuous use. URACA
pumps are designed acc. to API 674 on
demand.
• Process and industrial pumps –
reciprocating plunger pump or
——  Pump units diaphragm design
Unit assembly and drives at your
• Test pumps
• High pressure water jetting pumps ——  High pressure water jetting systems
convenience in stationary or mobile • Sewer cleaning pumps URACA gathered a lot of experience
design. Whether in container, on and engineering competence in the
skid or on trailer. field of water jetting. URACA designs
• Electrically driven units and manufactures complete systems,
• Engine driven units from simple cleaning head positioning
• Hydraulically driven units devices up to semi-automatic and
• Tailor made pump control systems automatic operated systems for
• Reactor and vessel cleaning
• Pipe and tube cleaning
• Surface conditioning
• And others – just give us
your request!

——  
Tools ——  
Accessories and components ——  Service
URACA manufactures a wide range URACA’s pump range is completed with a After sales service is URACA’s top priority. The
of cleaning tools for any application. wide range of high pressure accessories qualified and specially trained personnel and
• Spray guns and components, like technicians are prepared to support you at any
• Tank cleaning heads • Nozzles time, whether for
• Sewer cleaning nozzles • Remote controls • Spare parts
• Rotating nozzles • Hoses • Revamps
• Floor cleaners • High pressure valves • Upgrades in case of changed process conditions
• 90 degree rotary joint • Training
• Multi-consumer systems • Supervising
• Resonators and pulsation dampers • Or answers to any questions you may have in
terms of URACA equipment
Please do not hesitate to contact us!
ProcessPower.e 09.16

URACA GmbH & Co. KG • Sirchinger Straße 15 • 72574 Bad Urach • Germany
Phone +49 (0) 7125 133-0 • Fax +49 (0) 7125 133-202 • [email protected] • www.uraca.com