SY500C2I3KH - Hyd Excavator Part Catalog (SY500) PDF

Download as pdf or txt
Download as pdf or txt
You are on page 1of 515

8-15 8-15 8-15

02 2-0 02 2-0 02 2-0


o2 o2 o2
aci aci aci

Parts Book
8-15 8-15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH
Hydraulic Excavator

5
-1Equipment 5 15
0 8 No. 8-1
SY048DCC33988
0 8-
02 2- 2 -
02 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci
8-15 8-15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci
8-15 8- 15 8- 15
2-0 2-0 2-0
i o 202 o2
02
o2
02
ac Overview aci aci
This book provides illustrations and parts listings required to properly identify and order replaceable parts on your
Sany machine.

If this book becomes damaged, lost or illegible, request a replacement copy from your Sany distributor.

In case you sell this machine, be sure to give this parts book to the new owner.

Improvements in the design may lead to changes in detail which may not be indicated in this book. Always consult
your Sany distributor for the latest available information on your equipment or if you have questions regarding
information in this book.

Storing this
5 parts book
0 8 -1 0 8 -15 0 8 -15
0 2 2-
This publication applies only to this specific machine 2
0 2 - should not be used with any other machines.
and
0 2 2-
o 2 keep this book available for reference.cio 2 o2
aci aci
Always
a

Contact Details
Sany Industrial Park, Economic and Technology Development Zone, Kunshan,Jiangsu,China 215300

Service Hotline: 4008 28 2318


E-mail: [email protected]

Website: http://www.sanyglobal.com

Sany Group
5 Service Information System5
8-1 8- 1 8- 15
- 0 2-0 2-0
022 02 02
http://sis.sanygroup.com
2 o2 o2
acio aci aci

8-15 8- 15 8- 15
02 2-0 02 2-0 022-0
o2 o2 o2
aci aci aci

SY500C2I3KH Preface 1
A810201021318 Switch Valve Assembly

8- 15 8- 15 8-15
022-0 02 2-0 022-0
o2 o2 o2
aci aci aci
Page header with parts code, and parts description

8- 15 8- 15 8-15
022-0 02 2-0 022-0
o2 o2 o2
aci aci aci

Line-art illustration with


callout numbers

8- 15 8- 15 8-15
022-0 02 2-0 022-0
o2 o2 o2
aci aci aci

Page footer with page number, chapter title, machine model and product name

8- 15 8- 15 8-15
022-0 02 2-0 022-0
o2 o2 o2
aci
3-4 Hydraulic System aci aci
SDCY90K7H1C Empty Container Handler

1 Preface SY500C2I3KH
A810201021318 Switch Valve Assembly

8 -15 8 -15 8- 15
02 2-0 2-0
02Page header with parts code, and parts20description
2 2-0
o2 o2 o
aci aci ac i
INDEX: that matches
callout numbers on previous SEE PAGE: for page information
illustration page of the part or assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 B220401000459 Valve Assembly, Solenoid 1


2 A820103010415 Change Valve Block, Cooling Oil Motor 1
3 B220400000083 Relief Valve 1

8- 15 8- 15 8- 15
02 2-0 2-0 2-0
o2 o 202 o 202
aci PART NO.: to be used along i
ac DESCRIPTION: to be used c i
QTY: it aindicates the
with DESCRIPTION to identify along with PART NO. to number of each part
the part or assembly indentify the part or assembly used in this assembly

8- 15 8- 15 8- 15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

Page footer with page number, chapter title, machine model and product name
8- 15 8- 15 8- 15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci 3-5 Hydraulic System aci aci
SDCY90K7H1C Empty Container Handler

SY500C2I3KH Preface 2
8-15 8-15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

3 Preface SY500C2I3KH
8- 15 8- 15 8- 15
2-0 2-0 2-0
aci
o2
02 Tableacioof
202 Contents
aci
o2
02

Group 1 SY500C2I3KH hydraulic excavator body .................................................1-1


SSY100000014 SY500C2I3KH hydraulic excavator body.........................................................1-2

Group 2 Power System .........................................................................................................2-1


SSY006809933 Power System ......................................................................................................2-2
13289665 damping and transmission system ..............................................................................2-4
60239999 Engine..............................................................................................................................2-6
60320158 Wiring Harness and Fuse .............................................................................................2-8
60320159 Harness Fixing Parts .................................................................................................. 2-10
60320130
0 8 -15Cylinder Head Cover ..................................................................................................
0 8 -15 0 8 -15 2-12
2 2-
60320131
0 2 2- 2 2-
Cylinder Head ..............................................................................................................
0 0 2-14
2 2 2
o60320132 Cylinder Block..............................................................................................................
io o
aci 60320133 Oil Pan and Level Gauge aci
2-18
ac........................................................................................... 2-20
60320134 Camshaft and Valve.................................................................................................... 2-22
60320135 Crankshaft,Piston and Flywheel ............................................................................... 2-26
60320136 Timing Gear Case and Flywheel Housing ............................................................... 2-28
60320137 Inlet Manifold ............................................................................................................... 2-32
60320138 Exhaust Manifold......................................................................................................... 2-34
60320139 Ventilation System ...................................................................................................... 2-36
60320141 Thermostat and Housing............................................................................................ 2-38
60320142 Engine Water Pipe ...................................................................................................... 2-40
60320143 Fan and Fan Belt......................................................................................................... 2-44
60320144 Turbocharger System ................................................................................................. 2-46
60320147
0 8 -15Fuel injection system ..................................................................................................
0 8 -15 0 8 -15 2-48
2 2-
60320148
0 2 2- 2 2-
Fuel Filter and Bracket ...............................................................................................
0 0 2-56
2 2
o60320115 Fuel Filter Assembly ...................................................................................................
o o 2
aci 60320114 Fuel Filter Assembly ...................................................................................................
aci aci
2-60
2-62
60320100 Filter asm;sub fuel....................................................................................................... 2-64
60320149 Fuel Pump and Pipe ................................................................................................... 2-66
60320150 Oil Cooler and Oil Filter .............................................................................................. 2-68
60320151 Oil Pump and Oil Strainer .......................................................................................... 2-70
60320152 Engine Oil and Vacuum Line ..................................................................................... 2-72
60320153 Emission Piping........................................................................................................... 2-76
60320154 Engine Electrical Control Parts ................................................................................. 2-78
60320155 Battery and Engine Electrical Parts.......................................................................... 2-84
60320156 Fuel Injection Pump Connector................................................................................. 2-86
60320157 Radiator ........................................................................................................................ 2-88
13304907 0 8 -15gas system ...................................................................................................................
0 8 -15 0 8 -15 2-90
2 2-
60250310
0 2 2- 2 2-
Muffler ...........................................................................................................................
0 0 2-92
2 2 2
acio13294025 Intake System ..............................................................................................................
cio
a a cio 2-94

SY500C2I3KH Table of Contents 1


13294027 Cooling system ............................................................................................................ 2-98
60250328 Radiator
0 8 -15 ......................................................................................................................
0 8 -15 0 8 -15
2-100
2
SSY006786927
0 2- 2 2-
fuel system.......................................................................................................
0 0 2 2-2-102
2 2 2
a cio
SSY004733869 cio cio
Fuel tank............................................................................................................2-110
a a
60018583 Fuel pump ...................................................................................................................2-112
60249071 Filter, diesel oil ............................................................................................................2-114

Group 3 Attached accessories .........................................................................................3-1


SSY004660893 Attached accessories ..........................................................................................3-2
10567878 Accompanying tools ......................................................................................................3-6
A290000000155 Toolbox, portable ............................................................................................ 3-10

Group 4 Boom Harness Assembly .................................................................................4-1


14124558 Boom Harness Assembly .............................................................................................4-2

0 8 -15 0 8 -15 0 8 -15


- 2-
Group 52Coating........................................................................................................................5-1
2 2 2 2-
0 0 0
o2
14423445 Coating
o2 o2
............................................................................................................................5-2
aci aci aci
Group 6 Coating........................................................................................................................6-1
13811963 Coating.............................................................................................................................6-2

Group 7 Assembly panels ...................................................................................................7-1


13312148 Assembly panels ............................................................................................................7-2
13901998 Rigt Door .........................................................................................................................7-4
13306271 Back board of engine compartment ............................................................................7-6
13420880 clapboard assembly.......................................................................................................7-8
13305931 bottom cover plate assembly..................................................................................... 7-10
13867257 Cabin for radiator ....................................................................................................... 7-12
8
13306843 Assembly
0 -15 of Bumper Block........................................................................................
0 8 -15 0 8 -15
7-14
13902449 2 - filter room................................................................................................................
2Air 2 2- 2 2- 7-16
0 0
2 Assembly of Bumper Block........................................................................................
2 2 0
a cio
13306843
a cio a cio 7-18
13306257 front board of engine compartment .......................................................................... 7-20
13420879 clapboard assembly.................................................................................................... 7-22
SSY006710341 Cover plate for fueling tank.............................................................................. 7-24
SSY006710338 Cover Plate for Fueling Tank........................................................................... 7-26
SSY006710407 Hydraulic Oil Tank Cover Plate Assembly..................................................... 7-28
13902174 Main pump cabin ......................................................................................................... 7-30
13901362 Left Front Door Assembly .......................................................................................... 7-32
13306198 Bonnet Assembly ........................................................................................................ 7-32
13306105 Implementation Assembly ......................................................................................... 7-34
13306189 Engine cover ................................................................................................................ 7-36
13306069 radiator hood assembly.............................................................................................. 7-38
SSY006710940 0 8 -15Air Filter Plate Assembly..................................................................................
0 8 -15 0 8 -15
7-40
2 - Box ........................................................................................................................
2Tool 2 2- 2 2- 7-42
139158260 0
2 Battery Protective Assembly .....................................................................................
2 2 0
acio
13312151 cio a cio
a 7-44

2 Table of Contents SY500C2I3KH


14094233 Armrest Assembly....................................................................................................... 7-46
5 5 5
8-1Bracket for Rear Mirror...............................................................................................
13556376
0 8-1 0 8-1 7-48 0
0 2 2- 0 2 2- 0 2 2-
o 2 o 2 o 2
aci Group 8 Work device Tube..................................................................................................8-1
aci aci
14092808 Work device Tube ..........................................................................................................8-2
14092781 Left derrick oil cylinder assembly.................................................................................8-4
60248644 Boom Cylinder ................................................................................................................8-6
14092790 Right moveable boom oil cylinder assembly..............................................................8-8
60248644 Boom Cylinder ............................................................................................................. 8-10
13304037 arm cylinder assembly................................................................................................ 8-12
60248643 Arm Cylinder ................................................................................................................ 8-14
14092797 Bucket cylinder assembly .......................................................................................... 8-16
60291387 Bucket Cylinder ........................................................................................................... 8-18

5
Group 91Superstructure 15 15
assembly .................................................................................9-1
- 08-
SSY004593458
2 - 08-
Superstructure assembly....................................................................................9-2
2 2 - 08-
i o 202
SSY007325116
i o
2
i o 202
Plate Hydraulic System20.......................................................................................9-4
ac SSY007121670 Hydraulic oil tank...............................................................................................
ac ac 9-12
60251436 Oil Suction Filter .......................................................................................................... 9-14
12353451 Oil Drainage Filter Core Assembly ........................................................................... 9-16
13308021 pump room pipeline .................................................................................................... 9-18
60355586 Plunger Pump .............................................................................................................. 9-26
150101070009A Open Plunger Pump........................................................................................ 9-34
13308041 main pipeline of platform ............................................................................................ 9-38
13308050 pipeline of return.......................................................................................................... 9-40
13503268 Main Valve Frame ....................................................................................................... 9-46
13301167 Radiator Installation .................................................................................................... 9-48
60248398 Cooling Motor .............................................................................................................. 9-56
6012970215Air Cleaner ...................................................................................................................
-15 -15 9-60
9-58
0 8 - Multi-way Valve............................................................................................................
0 8 0 8
0 2-
60242783
2 0 2 2- 0 2 2-
i 2
60191651
o60201949
Slewing Reducer
i o 2 i o 2
Assembly....................................................................................... 9-70
a c a c a c
Motor ............................................................................................................................. 9-72
60201948 Reduction Gear ........................................................................................................... 9-74
SSY004898754 Pilot System....................................................................................................... 9-76
13309359 Pipeline of Main Valve Frame and Electromagnetic Valve.................................... 9-78
60321021 Electromagnetic Reversing Valve............................................................................. 9-92
13309991 Pilot pipeline of Main Pump ....................................................................................... 9-94
151501000071A High-Pressure Filter ........................................................................................ 9-96
SSY004898688 PPC Pipeline ..................................................................................................... 9-98
60283709 Pilot Valve................................................................................................................... 9-104
60210245 Pilot-control Valve ......................................................................................................9-110
SSY004898632 Left handle assembly ......................................................................................9-112
SSY004898664
0 8 -15 0 8 -15
Right handle assembly....................................................................................9-116
0 8 -15
0 2 2-
SSY004809410
0 2 2-
Air conditioning system ..................................................................................
0 2 2- 9-120
i 2
60238742
o141501000099A035 Evaporator Assembly
i o 2 i o 2
............................................................................................... 9-124
a c a c a c
Evaporator ............................................................................................... 9-126

SY500C2I3KH Table of Contents 3


141501000099A038 Core Assembly, Evaporator .................................................................. 9-128
5 Fan Assembly..........................................................................................
5 5
8-1
141501000099A031
0 8-1 0 8-1
9-130
0
0 2 2- 0 2 2- 0 2 2-
o 2 o 2 o 2
aci 10 Undercarriages assembly...........................................................................
Group aci aci 10-1
SSY005667732 Undercarriages assembly................................................................................ 10-2
11163607 Seal Module.................................................................................................................. 10-6
60246966 Tensioning Equipment................................................................................................ 10-8
13301522 Undercarriage hydraulic system ............................................................................. 10-10
13301120 Rotary Joint Installation ............................................................................................ 10-12
60249405 Swing Joint................................................................................................................. 10-14
13294690 Swing Mechanism..................................................................................................... 10-16
13946509 Slewing Ring .............................................................................................................. 10-18

Group 11 Track Guard Plate Installing....................................................................... 11-1


15Guard Plate Installing .......................................................................................11-2
14125658 Track
8- 15 8- 15 8-
2 2 -0 2 2 -0 2 2 -0
0 0 0
o 2 12 Crawler Assembly ...........................................................................................
Group
i o2 i o2 12-1
i
ac
14125208 ac ac
Crawler Assembly ....................................................................................................... 12-2

Group 13 Bucket Assembly............................................................................................. 13-1


13654197 Bucket Assembly......................................................................................................... 13-2
13654020 Bucket body(3.1) ......................................................................................................... 13-4

Group 14 Work device ........................................................................................................ 14-1


14124350 Work device ................................................................................................................. 14-2
14088993 Lubricate assem .......................................................................................................... 14-6
SSY004674654 Boom(6.5m) subassembly assembly............................................................. 14-8
SSY004674657 ARM(2.5m) subassembly assembly ............................................................ 14-10
5 5 5
8-1 Link(0.74m) subassembly assembly............................................................
SSY004674796
0 8-1 0 0 8-1
14-12
0 2 2- 0 2 2- 0 2 2-
o 2 o 2 o 2
aci 15 Cab Assembly ...................................................................................................
Group aci aci 15-1
SSY006822986 Cab Assembly ................................................................................................... 15-2
14486511 Bottom board rack of cab ........................................................................................... 15-4
14540667 Seat and controlbox ................................................................................................... 15-6
13558289 Bracket for Rear Mirror............................................................................................... 15-8
130901000365B Cab assembly C11 ........................................................................................ 15-10
SSY005947938 Cab interior system......................................................................................... 15-12
SSY005945308 Air duct assembly............................................................................................ 15-14
SSY005936708 front control box assembly............................................................................. 15-16
SSY005938146 Side Winning Interior Assembly Assembly ................................................. 15-18
SSY005942975 Ceiling assembly............................................................................................. 15-20
SSY005944683 5Door Accessory Assembly ............................................................................
5 15-225
- 1 - 1
8 Interior accessory assembly..........................................................................
8 8-1
SSY005943773 - 0 - 0 0
15-24
-
2 022
SSY005941159 022 022 15-26
Rear interior assembly ...................................................................................
2 2
o cio ...........................................................................
o
aci
SSY005974480 accessory assembly of acab aci 15-28

4 Table of Contents SY500C2I3KH


SSY005974035 door accessory assembly .............................................................................. 15-30
SSY005971395
0 8 -15 0 8 -15 0 8
skylight system assembly ..............................................................................-1515-32
2 2-
SSY005967612
0 2 2-
Small side door system 0assembly 2 2-
................................................................
0 15-34
2
oSSY005969093 armrest assembly of 2 2
ciocab................................................................................
o
aci SSY005973557 interior accessoryaassembly..........................................................................
aci
15-36
15-38
SSY005973650 mounting bracket assembly .......................................................................... 15-40
SSY005974195 seal assembly.................................................................................................. 15-42
SSY006032475 Movable window assembly............................................................................ 15-44
SSY006032399 Movable window assembly............................................................................ 15-46
SSY006076225 Electric assembly ............................................................................................ 15-48
SSY005957085 Windshield Wiper Assembly.......................................................................... 15-50
SSY005966944 Electrical accessory assembly...................................................................... 15-52
SSY005981712 Exterior trim assembly.................................................................................... 15-54
SSY005981711 Guard mesh assembly ................................................................................... 15-56
SSY005969117 Glass assembly ............................................................................................... 15-58
SSY005967613
0 8 -15 8 -15
Cab lampshade assembly .............................................................................
0 0 8 -1515-60
- - -
022
SSY006780206 022 022
Running Control Mechanism......................................................................... 15-62
o2 o2 o2
aci aci aci
Group 16 Electrical system.............................................................................................. 16-1
SSY004593725 Electrical system ............................................................................................... 16-2
SSY004817668 Vehicle Body Electrical assembly................................................................... 16-4
SSY004600152 Cab harness assembly .................................................................................... 16-8
SSY006493763 TOOlbox assembly ......................................................................................... 16-10
SSY007015772 Switch box........................................................................................................ 16-14
13304263 Electric cabinet assembly ....................................................................................... 16-16
13304260 Pump room Harness................................................................................................. 16-18

8- 15 8- 15 8- 15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8- 15 8- 15 8- 15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Table of Contents 5


8-15 8-15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

6 Table of Contents SY500C2I3KH


1SY500C2I3KH hydraulic excavator body

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

Group 1
8-15 8-15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci SY500C2I3KH hydraulic excavator
aci aci

body

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH SY500C2I3KH hydraulic excavator body 1-1


SSY100000014 SY500C2I3KH hydraulic excavator body

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8 -1915 8-15


022-0 022- 0 18
02 2-0
acio 2 ac io 2 aci
o2

17

16 15 14 4 13 12 11 10

9 8 7 6

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

5 4 3 2 1

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

1-2 SY500C2I3KH hydraulic excavator body SY500C2I3KH


SSY100000014 SY500C2I3KH hydraulic excavator body

INDEX PART NO. DESCRIPTION QTY SEE PAGE

8 -15 -15 08-


15 2-2
-08
1 SSY006809933 Power System 1
0
0
3 22-SSY004660893 0
Attached accessories2 2
202
1 2 - 3-2

acio 24 140704000360A i o 2Screen


Display Control
c
a Assembly aci
o 1
5 14124558 Boom Harness 1 4-2
6 14423445 Coating 1 5-2
6 13811963 Coating 1 6-2
7 13312148 Assembly panels 1 7-2
9 14092808 Work device Tube 1 8-2
10 SSY006836087 Counterweight assembly 1
11 SSY004593458 Superstructure assembly 1 9-2
12 SSY005667732 Undercarriages assembly 1 10-2
13 14125658 Track Guard Plate Installing 4 11-2
14 14125208 Crawler Assembly 2 12-2
15 13654197 Bucket Assembly 1 13-2
16
8 -15
14124350
0
Work device
0 8-1
5 1
0
5
8-1 14-2
17 22-SSY006822986 Cab Assembly
2 2- 12-
2 15-2
20 SSY004593725
io 19 o 2 0
o 2 0
aci aci
Electrical system 1 16-2
ac

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH SY500C2I3KH hydraulic excavator body 1-3


SSY100000014 SY500C2I3KH hydraulic excavator body

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

1-4 SY500C2I3KH hydraulic excavator body SY500C2I3KH


1Power System

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

Group 2
8-15 8-15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci Power System
aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-1


SSY006809933 Power System

8- 15 8-15 8-15
02 2-0 02 2-0 6
02 2-0
acio 2 acio 2 aci
o2

8- 15 8-15 8-15
022-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8- 15 8-15 8-15
022-0 022-0 02 2-0
o2 o2 o2
aci aci aci

0 8 -315 8-15 8-15


2- 2
2-0 2-0
202 202 02
4

o o o2
aci aci aci

2-2 Power System SY500C2I3KH


SSY006809933 Power System

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
13289665
0 0 8 15
damping and transmission-system 1
08-
15 2-4
0
2 22-60239999 Engine
0 2 2-
202
1 2 - 2-6

acio 23 13304907 gas system io 2


ac aci
o 1 2-90
4 13294025 Intake System 1 2-94
5 13294027 Cooling system 1 2-98
6 SSY006786927 fuel system 1 2-102

8-15 8-15 8-15


02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-3


13289665 damping and transmission system

8- 15 8- 15 8- 15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

12

19

8- 15 8- 15 8- 15
12
022-0 02 2-0 6 15
02 2-0
o2 o2 o2
aci 2 aci aci
9 15 16 8
11

19 20
8
6
6 4
20 7
11
16
18 4 14
1 13
-15 -15 15
10
8 8 8-
022-0 02 2-0 3 02 2-0
6o 2 o2 o2
aci aci 3 aci 4

7 10 4
14 5

13 5
17

17

8- 15 8- 15 8- 15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

2-4 Power System SY500C2I3KH


13289665 damping and transmission system

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
11749352
0
Engine Rear Support Leg -1
0 8
5 2
08-
15
0
2 22-A210204000354 Screw
0 2 2-
202
8 2 -
acio 23 12833149 Engine Frontio
a
2
c Outrigger aci
o 2
4 60008208 Cushion 4
5 11686108 Guard 2
6 60008209 Cushion 4
7 11686109 Guard 2
8 A210444000004 Washer 2
9 A210444000003 Washer 2
10 A210444000001 Washer 8
11 A210491000118 Washer 8
12 A210110000246 Bolt 2
13 13289490 Lock Nut 2
14 A210111000209 Bolt 8
5 5 15
15
8-1
A210110000456
0
Bolt
8-1 2
08-
02 2-A210111000243 02 2-0 82-
202
16 Bolt

acio 217 13297295 Lock Nut


aci
o2
aci
o 2
18 61005649 Flanging coupling 1
19 SSY006398972 Pressure Plate 2
20 SSY006398975 Pressure Plate 2

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-5


60239999 Engine

8- 15 8-15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci 29 aci
5

28 4 7

8- 15 8-15 8-15
2-0 2-0 2-0
i o 202 o2
02
o2
02
ac 11 aci 13
aci 15
20
22 21

9
1

14

8- 15 8-15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci
23 16 24 10 17 18

12

19
27
2

8- 15 3
8-15 8-15
022-0 02 2-0 02 2-0
o2 o2 26 6 25
o2
aci aci aci

2-6 Power System SY500C2I3KH


60239999 Engine

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60320158
0
Wiring Harness and Fuse -1
0 8
5 1
08-
15 2-8
0 2 22-60320159 Harness Fixing Parts
0 2 2-
202
1 2 - 2-10

acio 23 60320130 Cylinder Head


a c
2
io Cover aci
o 1 2-12
4 60320131 Cylinder Head 1 2-14
5 60320132 Cylinder Block 1 2-18
6 60320133 Oil Pan and Level Gauge 1 2-20
7 60320134 Camshaft and Valve 1 2-22
8 60320135 Crankshaft,Piston and Flywheel 1 2-26
9 60320136 Timing Gear Case and Flywheel Housing 1 2-28
10 60320137 Inlet Manifold 1 2-32
11 60320138 Exhaust Manifold 1 2-34
12 60320139 Ventilation System 1 2-36
13 60320141 Thermostat and Housing 1 2-38
14 60320142 Engine Water Pipe 1 2-40
5 5 5
15
8-1
60320143
0
-60320144
Fan and Fan Belt
0 8-1 1
08-1 2-44
16
2 2 Turbocharger System
2 2- 12-
2 2-46
o 20 2 0 2 0
aci cio aci
o
17 60320147 Fuel injection system 1 2-48
18 60320148 Fuel Filteraand Bracket 1 2-56
19 60320149 Fuel Pump and Pipe 1 2-66
20 60320150 Oil Cooler and Oil Filter 1 2-68
21 60320151 Oil Pump and Oil Strainer 1 2-70
22 60320152 Engine Oil and Vacuum Line 1 2-72
23 60320153 Emission Piping 1 2-76
24 60320154 Engine Electrical Control Parts 1 2-78
25 60320155 Battery and Engine Electrical Parts 1 2-84
26 60320156 Fuel Injection Pump Connector 1 2-86
27 60320157 Radiator 1 2-88
28 60320195 Gasket Set 1
29
8-15
60320196
8- 15
Gasket Set(Above the Cylinder Block) 1
8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-7


60320158 Wiring Harness and Fuse

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


022-0 022-0 1
02 2-0
acio 2 acio 2 aci
o2

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

2-8 Power System SY500C2I3KH


60320158 Wiring Harness and Fuse

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60320116
0
Engine Harness
8-15 1 8-15
0 22- 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-9


60320159 Harness Fixing Parts

8- 15 8- 15 8-15
02 2-0 C
02 G 2-0 022-0
acio 2 A acio 2 C
aci
o2
B N
M
H
A F

K
H

L N
D

8- 15 8- 15
K
8-15
2-0 2-0 2-0
I 17
02 202 202
o2 Jio o
aci ac i
ac 6

2 2 2 6
A B C D
3
1 4 5

8- 15 8- 15 6 8-15
2-0 2-0 2-0
6
02 F G
02 H I
02
io 2 io 2 o2
2
aci
10
ac ac8 11

2
12 14 6
J K L M 16
15

8- 15 8- 15 8-15
022-0 02 2-0 022-0
o2 o2 o2
aci aci aci
13

2-10 Power System SY500C2I3KH


60320159 Harness Fixing Parts

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60319967
0
Wire Clip 109700-0120
8 -15 3
08-
15
22-B229900004850 02 2-0 2 -
0 202
2 Bolt 10

acio 23 60319970
aci
o2
Wire Clip 109700-8590
aci
o 1
4 60320416 Rubber Hose Clip 2
5 60320379 Vent Pipe Clip 1
6 B229900004851 Bolt 7
7 60320059 Wire Clip 894176-8071 2
8 B229900004886 Bolt 1
9 60320064 Wire Clip 894443-0211 1
10 60115377 Eng Harness Clip 2
11 60319973 Wire Clip 109700-9951 1
12 60320049 Harness Bracket 1
13 B229900004885 Bolt 1
14 60320048 Harness Bracket 2
5 5 15
15
8-1
60319972
0
Wire Clip 109700-9940
-08-1 1
08-
02 2-60319971 2 2 2 -
202
16 Wire Clip 109700-8610 1
0
o2 o2 o
aci i aci
17 60319969 Wire Clip 109700-8480 3
a c

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-11


60320130 Cylinder Head Cover

8- 15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 3 o2 o2
aci ac4i aci
8
11
9
5

9
2
8 -15 8-15 8-15
02 2-0 02 2-0 10
02 2-0
o2 o2 o2
aci aci aci

12

8- 15 8- 15 8-15
02 2-01 02 2-0 02 2-0
o2 o2 o2
aci aci aci
14

13

8- 15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

2-12 Power System SY500C2I3KH


60320130 Cylinder Head Cover

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60320197
0
Cylinder Head Cover
8 -15 1
08-
15
22-60320198 02 2-0 2 -
0 202
2 Middle Case 1

acio 23 B229900005123
aci
o2
Cover Of Engine Oil
aci
o 1
4 B229900005124 Cover Pad Engine Oil 1
5 60320199 Oil Filler Cap Washer(B) 1
6 B229900004853 Bolt 8
7 60003567 Bolt 7
8 B229900004859 Bolt M8×80 Flange 12
9 60320200 Rubber Pad 20
10 60320201 Cylinder Head Guard 1
11 60320202 Oil Filling Port 1
12 60320203 Seal Ring 1
13 60320204 Seal Ring 1
14 B229900004538 Shim 6
5 5 15
8-1 8-1 8-
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-13


60320131 Cylinder Head (1/2)

8- 15 8- 15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci
4

6 5
20 26
23 27
23 27
B 1
34 41
34 42
35
31 35
17

15 15 15
37 18

2 - 08- 44 0 8
2- 16
-
2-0
8-
202 202 02
19

o o o2
aci aci aci
33
17
25
3
37 32
38 24
43 36

44 32
FRONT 24 2

8- 15 8- 15 8-15
2-0 2-0 2-0
40
02 02 02
o2 o2 o2
aci aci aci
B-B
1
39
FRONT

22
32
24
22 21

8- 15 8- 15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

2-14 Power System SY500C2I3KH


60320131 Cylinder Head (1/2)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60320205
0
Cylinder Head Assembly -1
0 8
5 1
08-
15
0
2 22-60320206 Cylinder Head Gasket
0 2 2-
202
1 2 -
acio 23 60320207 Cylinder Head
a c
2 M10
io Bolt aci
o 2
4 60320208 Cylinder Head Bolt M12 1
5 60320209 Cylinder Head Bolt M18 6
6 60320210 Cylinder Head Bolt M18 20
16 60320215 Intake Manifold Stud 12
17 B229900003476 Preheater Plug 6
18 60320216 Glow Plug Connector 1
19 60311927 Lug 1
20 60320217 Hanger(B) 2
21 60320218 Exhaust Manifold Stud 3
22 60320219 Exhaust Manifold Stud 15
23 60320220 CAM Shaft Seat Nut 14
5 5 15
24
8-1
60320221
0
Cylinder Head Plug
8-1 3
08-
02 2-60320222 02 2-0 2 -
202
25 Eyebolt(A) 2

acio 226 60320223


aci
Eyebolt(B) o2
aci
o 4
27 60320224 Cylinder Head Bolt Gasket 26
31 60320228 Guide; Bridge 12
32 B229900004536 Gasket 3
33 60320229 Cylinder Head to Gear Case Sealing Gasket 1
34 60320230 CAM Shaft Seat Dowel Pin 28
35 60320231 CAM Shaft Seat Stud 14
36 B229900004653 Plug 1
37 60320237 Cylinder Head Dowel Pin 2
38 B229900004530 Gasket 1
39 60320238 Bushing;Idle Gear 1
40 60320232 Idle Gear 1
41 -15
60320233
0 8
CAM Shaft Seat(A)
8- 15 1
8- 15
2-60320234 CAM Shaft Seat(B) 2-0 62-0
202 202 202
42

i o i o o
aci
43 60320235 Head Gear Case 1
ac 44 60320236
c
Gear BoxaBolt 7

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-15


60320131 Cylinder Head (2/2)

8- 15 8- 15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

30 13 10
12
29

28

8- 15 8- 15 8-15
022-0 02 2-0 13
02 2-0
o2 o2 o2
aci 12 aci aci
10 A 15

A-A
FRONT 11
UP 8

15 9
15 15
2 - 08- 2-0
8-
2-0
8-
202 02 02
15
io 2 o2
12
o
aci ac 12
aci
14
15 15

8- 15 8- 15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

2-16 Power System SY500C2I3KH


60320131 Cylinder Head (2/2)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60320205
0
Cylinder Head Assembly -1
0 8
5 1
08-
15
0
7 22-60320211 Guide Valve
0 2 2-
202
242 -
acio 28 60320212
aci
Air Inlet Valve 2 Seat
oInsert
aci
o 12
9 60320213 Exhaust Valve Insert Seat 12
10 60003701 Cup 2
11 B229900004651 Roh Plug 2
12 B229900004652 Plug 10
13 60320214 Water Jacket Plug(D) 18
14 B229900004655 Plug 6
15 60003702 Cup 12
28 60320225 Nozzle Holder Sleeve 6
29 60320226 Washer 6
30 60320227 Washer 6

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-17


60320132 Cylinder Block

8- 15 8-15 8- 15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

2 3

4 5

等级:1X 等级:3X
5 5 15
8-1 8-1 Grade:3X 8-
2-0 2-0 2-0
Grade:1X
02 02 02
o2 o2 o2
aci aci aci
17

1 6
8 10
9 11
11
30
27 4
19
13
12 25
32
26

8- 15 8-15 -15
18 -08
02
11 2-0 02 2-0 13
02 2
acio 26 ac io 2 ac io 2
26
10 20

16
6 23
31 15

28 29
-15 15 15
22 21
8 8- 24 8-
2-0 2-0 14 2-0
o 202 o 202 o2
02
aci aci aci

2-18 Power System SY500C2I3KH


60320132 Cylinder Block

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60320239
0
Cylinder Head Assembly -1
0 8
5 1
08-
15
0
2 22-60320240 2 2-
Cylinder Liner Assembly
0 202
6 2 -
acio 23 60320241 Cylinder Liner
a c
2
ioAssembly aci
o 6
4 60320242 Cylinder Liner 6
5 60320243 Cylinder Liner 6
6 B229900005065 Shaft 4
7 60320244 High Pressure Oil Pump Seat Dowel Pin 2
8 60320245 Oil Relief Valve 1
9 60320246 Relief Valve Washer 1
10 60320247 Plug 4
11 B229900004652 Plug 5
12 60320248 Plug 13
13 60320214 Water Jacket Plug(D) 2
14 B229900004653 Plug 1
5 5 15
15
8-1
60320249
0
Bolt
8-1 6
08-
2-60320250 2-0 62-
202 02 202
16 Piston Cooling Nozzle

i o o2 o
aci aci
17 B229900004651 Roh Plug 1
ac 18 60320221 Cylinder Head Plug 2
19 60320251 Flywheel Pin 2
20 60115607 Engine Oil Pressure Sensor 1
21 60320252 Crankcase Bolt 28
22 60320253 Crankcase Bolt 14
23 60320254 Crankcase Pin 2
24 B229900004530 Gasket 2
25 60320255 Washer 1
26 B229900004536 Gasket 2
27 60320256 Washer 1
28 60320257 Crankshaft Thrust Pin(A) 2
29 -15
60115350
0 8
Pin, Idle Gear
8 -15 2
8- 15
30 2-60320259 Cylinder Block Plug 2-0 12-0
202 B229900004422
io 31 i o2
0 2
o 202
aci
Sleeve 1
ac 32 60320258
c
a Plug
Cylinder Block 1

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-19


60320133 Oil Pan and Level Gauge

8-15 8- 15 8-15
022-0 022-0 2 022-0
o2 o2 o2
aci aci aci

10
18

9
5 5 15
8-1 8-1 8-
2-0 2-0 2-0
202 202 02
8 7
o o o2
aci aci aci
8

13
16

11

20

8-15 8- 15 19
8-15
022-0 022-0 022-0
o2 o2 o2
aci aci aci

15
14
12 4
17
6
1 3

8-15 5
8- 1521 8-15
022-0 022-0 022-0
o2 o2 o2
aci aci aci

2-20 Power System SY500C2I3KH


60320133 Oil Pan and Level Gauge

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60320260
0
Oil Pan Assembly
8 -15 1
08-
15
22-60320261 02 2-0 2 -
202
Oil Level Gauge
0
2 1

acio 23 B229900004520 Gasket


aci
o2
aci
o 1
4 60115391 Gasket, Drain Plug 1
5 B229900003258 Plug 1
6 60320262 Oil Drain Plug 1
7 60320263 Oil Level Gauge Tube 1
8 60311945 Plate 2
9 B229900004886 Bolt 2
10 60320264 Oil Level Gauge Tube Bracket 1
11 60320265 Oil Pan Gasket 1
12 60003589 Blot 34
13 60320266 Plug 1
14 60320267 Oil Pan Cover 1
5 5 15
15
8-1
60320268
0
Washer
8-1 1
08-
2-60320269 2-0 2 -
202 02 202
16 Sealing Gasket 1

i o o2 o
aci aci
17 B229900004847 Bolt 3
ac 18 B229900004860 Bolt 1
19 60320207 Cylinder Head Bolt M10 28
20 B229900004890 Bolt 4
21 60320270 Drainer, Oil 1

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-21


60320134 Camshaft and Valve (1/2)

8- 15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci
8

19

25
23

20
24
20 22 20
19 21

8- 15 8 -15 8-15
02 2-0 02
0
2- 7 02 2-0
o2 o2 o2
9
aci aci 6 aci
5 1
4

11
26
27
12 11
26
27
10 12

0 8 -15 8- 15 8-15
2- 13 2-0 2-0
20132
10 02 02
i o o2 o2
ac 16
aci aci
16 14 13
13
14 16
16
18 18 15
17 17 15
3
18 18
3
17 17

排气侧 2 2

-15 -15 15
Exhaust side
8 -08 8-
02 2-0 进气侧2 2 02 2-0
o2 20 side
o intake o2
aci i aci
Air
a c

2-22 Power System SY500C2I3KH


60320134 Camshaft and Valve (1/2)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

8 -15 -15 08-


15
-08
1 60016650 Camshaft 1
0
0
2 22-60320271 0 2
Air Inlet and Exhaust 2Valve
202
122 -
acio 23 60320272
a c o 2 Valve
Air Inlet and iExhaust
aci
o 12
4 B229900004959 Bolt 1
5 B229900004632 Washer 1
6 60320273 Gear 1
7 B229900004340 Key 1
8 60320274 Rocker Arm Shaft 1
9 60320275 Front Rocker Shaft Seat 1
10 60320276 Valve Bridge Adjustment Screw 12
11 60320277 Valve Bridge Regulator Nut 12
12 60320278 Bridge 12
13 60320279 Valve Collar 48
14 60016640 Air Valve Spring 12
5 5 15
15
8-1
60320280
0
Air Valve Spring
8-1 12
08-
02
16 2-60320281 Up Spring Seat
022-0 2
242 -
io 2 o2 o 2024
aci aci
17 60320282 Down Spring Seat
ac 18 60320283 Valve Seal 24
19 60320284 Bracket Bolt M12 7
20 60320285 Rocker Arm 12
21 60016642 Valve Bridge Regulator Screw 12
22 60154087 Nut 12
23 60320286 Inter Rocker Shaft Bracket 5
24 60320287 Rocker Shaft Spring 6
25 60320288 Rear Rocker Shaft Bracket 1
26 60320301 Valve Bridge Cap Plate 12
27 60320300 Valve Bridge Cover Cap 12

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-23


60320134 Camshaft and Valve (2/2)

8- 15 8- 15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

30
5 15 15
8-1 8- 8-
022-0 02 2-0 02 2-0
o2 o2 o2
aci 40 aci aci
35

31 37

29
34

8- 15 -15 8-15
2-0 08
-33 2-0
02 28 38 2
02 02
acio 2 ac io 2 aci
o2
39

32 36

8- 15 8- 15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

2-24 Power System SY500C2I3KH


60320134 Camshaft and Valve (2/2)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

28 8 -15
60320252
0 Crankcase Bolt 8-15 3
08-
15
29 22-60320290
02 2-0 2 -
20 60320291 202
Shaft Dowel Pin 1
io 30 o2 o
aci aci
Idle Gear Guard(A)112531-0931
ac
1
31 60320292 Idle Gear Guard(B)112531-0762 1
32 60320293 Idle Gear Guard(C)112531-0922 1
33 60320294 Thrust Plate 1
34 60320295 Thrust Plate 1
35 60320296 Idle Gear 1
36 60320297 Idle Gear 1
37 60320298 Idle Gear Bushing 1
38 60320299 Idle Gear Bushing 1
39 60320289 Thrust Collar Bolt 6
40 B229900004888 Bolt 3

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-25


60320135 Crankshaft,Piston and Flywheel

8- 15 8- 15 8-15
022-0 2
017 2-0 02 2-0
o2 o2 o2
aci aci aci
16 24
19
21

22

24
20

18
13
12

8- 15 8- 15 8-15
022-0 23
02 2-0 02 2-0
o2 o2 o2
aci aci aci

1 10

9 11
25

3
15 5 5 15
8-1 8-1 8-
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci
7

2
14

14 8

8- 15 8-41
5
8-15
02 2-0 6
02 2-0 02 2-0
acio 2 aci
13 o2
aci
o2

2-26 Power System SY500C2I3KH


60320135 Crankshaft,Piston and Flywheel

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60320302
0 Crankshaft 8 -15 1
08-
15
22-60320303 022-0 2 -
202
Crankshaft Bearing
0
2 1

acio 23 60320304 Flywheel


aci
o2
aci
o 1
4 60320305 Alternator Pulley 1
5 60320306 Damper 1
6 60320307 Pulley Plate 8
7 60320308 Damper Bolt 8
8 60016588 Crankshaft Gear 1
9 B229900005067 Pin Shaft 1
10 B229900005064 Pin 1
11 60320309 Ring Gear 1
12 60320310 Flywheel Washer 1
13 60320311 Flywheel Bolt 18
14 60320312 Thrust Washer 2
5 5 15
15
8-1
60320323
0
Pin
8-1 1
08-
02 2-60320313 022-0 62-
202
16 Piston

acio 217 60320314 Piston Ring


aci
o2
aci
o 6
18 60320315 Linkage 6
19 60320316 Piston Pin 6
20 60320317 Linkage Assembly 6
21 60320318 Linkage Bush 6
22 60320319 Linkage Bolt 12
23 60320320 Linkage Nut 12
24 60320321 Piston Pin Snap Ring 12
25 60320322 Plug 6

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-27


60320136 Timing Gear Case and Flywheel Housing (1/2)

8- 15 8- 15 8-15
022-0 11 02 2-0 02 2-0
o2 o2 o2
aci aci aci
6
1

11
7 4

8
5
9

8 -15 8- 15 8-15
022-0 12
02 2-0 02 2-0
o2 11
o2 o2
aci 6
11 10
aci11 11 13 aci
4 6 25

6
26 11
6

23
2
23 22
21
26

8 -15 8- 15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci 19
aci
19

17
15 14
16
3
15 15 20
15
2 - 08- 18
2- 08- 2-0
8-
o 202 o
0 2
2 24 o2
02
aci aci aci

2-28 Power System SY500C2I3KH


60320136 Timing Gear Case and Flywheel Housing (1/2)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60320324
0
Timing Gear Case
08-15 1
08-
15
0
2 22-60320357 Power Steering Pump
0 2 2 -Double-head Stud
202
2 2 -
acio 23 60320326 Oil Seal
aci
o 2
aci
o 1
4 60320327 Gear Box Bolt 2
5 60320328 Gear Box Bolt 1
6 60320329 Gear Box Bolt 9
7 60320330 Gear Box Bolt 1
8 B229900004887 Bolt 4
9 60320207 Cylinder Head Bolt M10 1
10 60320331 Gear Box Bolt 1
11 60320332 Sealing Gasket 29
12 60320237 Cylinder Head Dowel Pin 1
13 60320333 Double-head Bolt 1
14 60016658 Washer of Timing Gears Chamber Cover 1
5 5 15
15
8-1
60311993
0
Stud
8-1 4
08-
02 2-B229900004889 022-0 12-
202
16 Bolt

acio 217 60320334 Bolt


aci
o2
aci
o 19
18 60320335 Bolt 3
19 60320336 Bolt 3
20 60320337 Gear Case Cover 1
21 60320338 Cover;P/S 1
22 60320339 Pump Cover Washer 1
23 B229900004800 Nut 2
24 60320340 Gear Box Cover washer Bolt 3
25 60320358 Cover 1
26 60320341 Power Steering Pump Gasket 2

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-29


60320136 Timing Gear Case and Flywheel Housing (2/2)

8- 15 8-15 8- 15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

29

42
34
8- 15 8-15 8- 15
2-0 2-0 2-0
41

i o 202 i o
2
2046 28
o2
02
37 ac 11 ac 43 aci

46
43 30
27 45 32 32
11 11 11

33
44
15 15 -15
39 47
08- 8-
40
8
2 - 2-0 0
2- 11
o 202 o2
02
o2
02
aci 35
aci aci
31 33

38

11 11
36

8- 15 8-15 8- 15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

2-30 Power System SY500C2I3KH


60320136 Timing Gear Case and Flywheel Housing (2/2)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

11 8 -15
60320332
0
Sealing Gasket
8 -15 29
08-
15
27 22-B229900004799
02 2-0 2 -
20 60320342 202
Nut 2
io 28 o2 o
ac aci aci
Oil Seal 1
29 60320343 Sensor Bolt 1
30 60320344 Flywheel Housing Bar Stay(A) 1
31 60320345 Flywheel Housing Bar Stay(B) 1
32 60320346 Bar Stay to Shell Bolt 2
33 60320347 Bar Stay to Air Cylinder Bolt 4
34 60115527 Crankcase Position Sensor 1
35 B229900004854 Bolt 8
36 60320348 Flywheel Housing Bolt 2
37 60320349 Flywheel Housing Bolt 10
38 60320350 Flywheel Housing Bolt 1
39 60320351 Flywheel Housing Pointer 1
5 5 15
40
8-1
60320352
0
Pointer Cover
8-1 1
08-
02 2-B229900005007 02 2-0 2 -
202
41 Threaded Stud 3

acio 242 60311980


aci
Angle Sensor o2
aci
o 1
43 60320353 Washer 2
44 60320354 Pointer Cover Double-head Stud 2
45 60320355 Washer 1
46 60320356 Sensor Hole Plug 2
47 60320325 Flywheel Housing 1

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-31


60320137 Inlet Manifold

8- 15 8- 15 8- 15
02 2-0 022-0 022-0
o2 o2 o2
aci aci aci

8- 15 8- 15 8- 15
02 2-0 2-0 2-0
o2 o 202 2
o2
02
aci i aci
1
ac 2
2
2
2 14
2

9 6
5 15 15
0 8-1 08- 08-
2 2- 2 - 2 -
202 202
15
2 0
o o o
aci aci 5
aci 7

16 8 10
11 7
4
3

13
11
12

8- 15 8- 15 8- 15
02 2-0 022-0 022-0
o2 o2 o2
aci aci aci

2-32 Power System SY500C2I3KH


60320137 Inlet Manifold

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60320359
0 8
Air Inlet and Exhaust Manifold
0 -15 Pipe 1
08-
15
0
2 22-60320360 0
Intake Manifold Washer2 2-
202
6 2 -
acio 23 B229900004800 Nut
a c io 2 aci
o 12
4 60320361 Intake Manifold Spring 12
5 60320362 Air Inlet Pipe 1
6 B229900004847 Bolt 2
7 60320363 Rubber Hose Clip 2
8 60250930 Inlet Air Temperature Sensor 1
9 60320364 Washer 1
10 60320365 Rubber 1
11 B230199000038 Seal Pad Of Fuel Oil-Return Tube 2
12 B229900004739 Bolt 1
13 60320366 Pipe;Boost Sensor 1
14 60311998 Bolt 6
5 5 15
15
8-1
60320367
0
Bolt M5
8-1 1
08-
02 2-60320368 02 2-0 12-
202
16 Dowel Pin

acio 2 aci
o2
aci
o

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-33


60320138 Exhaust Manifold

8- 15 8- 15 8- 15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8- 15 8- 15 8- 15
2-0 2-0 2-0
1
02 02 02
o2 o2 o2
aci aci 1 aci

1 10 5
4

8 10
5
2 4
1
9
1
9 10 5
8
8- 15 8- 15 4 8- 15
2-0 2-0 2-0
1
02 02 02
o2 o2 7
o2
aci aci aci
6
5
10 4

8- 15 8- 15 8- 15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

2-34 Power System SY500C2I3KH


60320138 Exhaust Manifold

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60320369
0 Exhaust Manifold Washer
0 8 -15 6
08-
15
0
2 22-60320370 Air Inlet and Exhaust
0 2 -
2Manifold Pipe
202
1 2 -
acio 23 60016628
aci
o
Exhaust Manifold 2
aci
o 1
4 60311219 Nut 18
5 B229900004313 Joint Bushing 15
6 60320371 Air Inlet and Exhaust Manifold Pipe 1
7 60320372 Double-head Stud 4
8 60320373 Stud Heat Protector 2
9 60320374 Exhaust Manifold Pipe Seal Ring(A) 2
10 60320375 Exhaust Manifold Pipe Seal Ring(B) 4

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-35


60320139 Ventilation System

8-15 8-15 8- 15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

9
3

4 1
6 2

8-15 8-15 8- 15
02 2-0 022-0 6 02 2-0
acio 2 acio 2 aci
o2
6
10
6

8-15 8-15 8- 15
2-0 11 2-0 2-0
i o 202 o2
02
o2
02
ac 12 aci aci
6
7

8-15 8-15 8- 15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

2-36 Power System SY500C2I3KH


60320139 Ventilation System

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60320376
0 Air Breather 8-15 1
08-
15
22-60311169 02 2-0 2 -
0 202
2 Washer 1

acio 23 60311170 Clamp


aci
o2
aci
o 1
4 60320377 Air Pipe 1
5 60320378 Air Pipe 1
6 60320379 Vent Pipe Clip 4
7 B229900004851 Bolt 4
8 60320380 Air Pipe Clip 1
9 B229900004886 Bolt 2
10 60320381 Oil Separetor Bracket 1
11 60320382 Bolt 1
12 60320383 Bolt M14 2

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-37


60320141 Thermostat and Housing

8- 15 8-15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci 3 11
aci aci
4
1

12

13

14
2
9

8- 15 7 8-15 23 8-15
2-0 2-0 10
2-0
202 02 202
8

o o2 o
aci aci 23
i
ac 23
23
5
24
6 18

8 22
15
20
19
20 7

14

8- 15 8-15 8-15
2-0 2-0 2-0
14
02 02 02
o2 o2 o2
aci aci aci
21 3

16

17

8- 15 8-15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

2-38 Power System SY500C2I3KH


60320141 Thermostat and Housing

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60320398
0 Thermostat 8 -15 1
08-
15
22-60320399 02 2-0 2 -
202
Thermostat Housing
0
2 1

acio 23 B229900004887 Bolt


aci
o2
aci
o 7
4 60320400 Sealing Ring 2
5 60320289 Thrust Collar Bolt 2
6 60320401 Bolt M10 4
7 60320356 Sensor Hole Plug 1
8 B229900004534 Spacer 1
9 60320402 Gasket 1
10 60320403 Gasket 1
11 60320404 Gasket 1
12 60320405 Gasket 1
13 B229900004670 Screw Plug 1
14 B229900004300 Pipe 3
5 5 15
15
8-1
B241200001054
0
Overheat Warning Switch
-08-1 1
08-
2-60320386 Water Pump Repair 2 2 -
202 2 202
16 Kit 1

i o Water Pump o
i 20 o
aci
17 60320397 Gear 1
ac 18 B210199000025 Bolt a c 1
19 60320384 Coolant Pump Assembly 1
20 B229900004892 Bolt 3
21 60320327 Gear Box Bolt 1
22 60320064 Wire Clip 894443-0211 1
23 B229900004536 Gasket 5
24 B229900002620 Fuel Pipe 1

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-39


60320142 Engine Water Pipe (1/2)

8-15 8- 15 8-15
022-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8 9
1

9 11
10

8-15 8- 15 8-15
2-0 2-0 2-0
2
02 02 3 02
o2 o2 o2
aci aci aci

13 17 13
12
12 18 18
18 4
18 B

18
A 16

8-15 8- 15 8-15
022-0 022-C0 02 2-0
o2 o2 o2
aci 6
aci 4 C aci
22
21 4 6
6 19
6

15 15 6
20
6 4
14 14
5

8-15 8- 15 8-15
2-0 2-0 7 2-0
o 202 o 202 7
24
o2
02
aci aci aci

2-40 Power System SY500C2I3KH


60320142 Engine Water Pipe (1/2)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60320406
0
Water Inlet Pipe
08 -15 1
08-
15
0
2 22-60320407 Water Pipe Bracket22-
0 202
1 2 -
acio 23 60320408 i o2
Water Pipe Bracket
a c aci
o 1
4 B229900004850 Bolt 9
5 60320424 EGR Cooler Water Pipe(B) 1
6 60320409 Rubber Hose Clip 10
7 60320410 Rubber Hose Clip 6
8 60320411 Gasket 1
9 60311998 Bolt 2
10 60320412 Bolt M14 1
11 60320413 Water Outlet Pipe 1
12 60115402 Plug 1
13 60311208 Bolt 2
14 60320416 Rubber Hose Clip 4
5 5 15
15
8-1
60115375
0
Clip;Eng Harness
8-1 2
08-
2-60320417 Water Pipe Bracket 2-0 2 -
202 202 202
16 1

i o i o o
aci
17 60320418 Air Pipe 1
ac 18 B230101001237 Gasket a
c 5
19 60311194 Rubber Hose 2
20 60115602 Rubber Hose 1
21 60320419 Hose 1
22 60320425 EGR Cooler Water Pipe(C) 1
24 60320422 Hose 2

8-15 8-15 8-15


02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-41


60320142 Engine Water Pipe (2/2)

8- 15 8- 15 8-15
022-0 02 2-0 022-0
o2 o2 o2
aci aci aci

6
15 15 15
08- 8- 8-
19
2 - 2-0 2-0
o 202 14 o2
02
o2
02
aci 4
6 aci aci
6 A
29
A 4
C
25

6 14 27
7
24
7 28
27 5
8- 15 8-126 8-15
022-0 02 2-0 022-0
o2 o2 o2
aci aci aci
23 30

7 7

8- 15 8- 15 8-15
022-0 02 2-0 022-0
o2 o2 o2
aci aci aci

2-42 Power System SY500C2I3KH


60320142 Engine Water Pipe (2/2)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

4 8 -15
B229900004850
0 Bolt 8-15 9
08-
15
22-60320409 02 2-0 2 -
202
Rubber Hose Clip
0
6 10

acio 27 60320410
aci
o2
Rubber Hose Clip
aci
o 6
14 60320416 Rubber Hose Clip 4
19 60311194 Rubber Hose 2
23 60320421 Hose 1
24 60320422 Hose 2
25 60320420 Hose 1
26 60320415 Rubber Hose Clip 1
27 60320414 Rubber Hose Clip 2
28 60320426 EGR Cooler Water Pipe(D) 1
29 60320423 EGR Cooler Water Pipe(A) 1
30 B229900004885 Bolt 1

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-43


60320143 Fan and Fan Belt

8- 15 8- 15 8-15
02 2-0 13 02 2-0 02 2-0
o2 15 cio
2 o2
aci 18 17 a aci
12

14

22
26

19
11
16 21
10
25
2
20

8- 15 23
8- 15 1
8-15
2-0 2-0 2-0
24
02 02 02
o2 o2 o2
23
8
aci 9 aci aci
29
28
2
28
6

27

8- 15 8- 145 8-15
02 2-0 2-0
02 Center 02 2-0
o2 o2 o2
aci aci 风扇中心 aci

发电机
Generator

8- 15 8 -15 8-15
02 2-0 2
0
2-皮带轮 02 2-0
o2 o 20Pulley; o2
aci i aci
CR/SHF
ac

2-44 Power System SY500C2I3KH


60320143 Fan and Fan Belt

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
B249900001066
0 Fan 8 -15 1
08-
15
22-B229900004800 022-0 2 -
0 202
2 Nut 8

acio 23 B229900004325
aci
Shield Guard o2
aci
o 1
4 B229900004326 Shield Guard 1
5 B229900004861 Bolt 3
6 B229900004901 Bolt 3
7 60320427 Cooling Fan Belt 1
8 60320428 Snap Ring 1
9 60320429 Bolt M10 1
10 B229900004886 Bolt 1
11 60320430 Bolt M10 1
12 60320431 Adjustment Plate 1
13 B229900004786 Screw 1
14 B229900004801 Nut 1
5 5 15
15
8-1
B229900004598
0
Sealing Washer
8-1 1
08-
02 2-60320432 022-0 2 -
202
16 Spacer 1

acio 217 B229900004925 Bolt


aci
o2
aci
o 1
18 60320433 Washer 1
19 60311993 Stud 4
20 60320434 Cooling Fan Gear 1
21 60320435 Cooling Fan Center Body 1
22 60320441 Fan Center Assembly 1
23 60320436 Cooling Fan Gear Bearing(A) 2
24 60320437 Cooling Fan Gear Bearing(B) 1
25 60320438 Cooling Fan Cover(A) 1
26 60320439 Cooling Fan Cover(B) 1
27 60320440 Cooling Fan Cover(C) 1
28 B230102000040 Rubber Pad 6
29 -15
60311215
0 8 Tube Sleeve
8 -15 3
8-15
0 2 2- 022-0 02 2-0
acio 2 aci
o2
aci
o2

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-45


60320144 Turbocharger System

8-15 8- 15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

5
4
7
6

8-15 8- 15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci
8

10

9
9

11

8-15 8- 15 8-15
022-0 12
02 2-0 02 2-0
o2 o2 o2
aci aci aci

3
2
1

8-15 8- 15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

2-46 Power System SY500C2I3KH


60320144 Turbocharger System

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60250935
0 Exhaus Nut 8-15 8
08-
15
22-60250934 022-0 2 -
0 202
2 Exhaust Washer 8

acio 23 60320444
aci
o2
Double-head Stud
aci
o 4
4 60320446 Exhaust Pipe Bracket 1
5 60320447 Bolt M10 2
6 60269011 Washer 2
7 60311218 Gasket 1
8 60320442 Turbocharger Assembly 1
9 B229900004807 Nut 8
10 60320445 Clamp 1
11 60320443 Exhaust Pipe 1
12 60250933 Casket Exh Duct 2

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-47


60320147 Fuel injection system (1/4)

8-15 8- 15 8-15
02 2-0 022-0 022-0
o2 o2 o2
aci aci aci
a

6 1
7
2 8
8

1
2 3 3
25 5
15 15 15
4
8- 8- 8-
2-0 2-0 2-0
26
02 02 02
o2 27
o2 o2
aci 28 aci aci
28

24
23

23

8-15 11 16
8 -15 22
8-15
02 2-0 02
0
2- 17 022-0
o2 o2 18
o2
aci aci 18 21
aci
10

15 19
a
19
14 20
12

8-15 8- 15 8-15
02 2-0 13
022-0 022-0
o2 o2 o2
aci aci aci

2-48 Power System SY500C2I3KH


60320147 Fuel injection system (1/4)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60320237
0
Cylinder Head Dowel Pin -1
0 8
5 2
08-
15
0
2 22-60320289 Thrust Collar Bolt 22-
0 202
2 2 -
acio 23 B229900004889 Bolt
a c i o2
aci
o 6
4 B229900004850 Bolt 2
5 60320089 Injection Pipe Bracket 1
6 60320075 Common Rail Bracket 1
7 60320073 Bolt with Hole 1
8 60311819 Gasket 2
9 60320074 Common Rail Assembly 2
10 60320018 Fuel Injection Pump Connection Assembly 1
11 60319939 Fuel Injection Pump Bolt 4
12 60320038 Fuel Injection Pump Bracket 1
13 60319945 Fuel Injection Pump Support Bolt 2
14 60319946 Fuel Injection Pump Support Bolt 2
5 5 15
15
8-1
60319980
0
Fuel Injection Pump Pin
8-1 2
08-
2-60320083 Oil Pipe Connector 2-0 2 -
202 02with Hole 202
16 1

i o i o 2Bolt o
aci
17 60320017 Oil Feed Pump 2
ac 18 60311818 ac
Seal Gasket 8
19 60320013 Relief Valve Gasket 4
20 60320010 Fuel Injection Pump Bleeder Valve 2
21 60320076 Fuel Injection Pump Assembly 2
22 60320006 Oil Feed Pipe Assembly 1
23 B229900004536 Gasket 2
24 B210199000025 Bolt 1
25 60320334 Bolt 2
26 B229900004890 Bolt 2
27 60319979 Socket Sleeve 1
28 60320094 Coupling Assembly 1

8-15 8 -15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8- 15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-49


60320147 Fuel injection system (2/4)

8- 15 8- 15 8-15
02 2-0 022-0 33
02 2-0
acio 2 ac io 2 34 aci
o2
32
35
36
31 56

30 57

37
38
39

40

8- 15 41 5
- 1 8-15
42 -08
2-0 2 2-0
202 43202 02
B
o co o2
aci 44 a i aci
45

D B
9

46 B 3

8- 15 8- 15 48
8-15
022-0 022-0 02 2-0
o2 o2 o2
aci 3
aci 47 aci

D
B C

49 51 51 54
52

49

50 53 50
55

8-15 8-15 8-15


022-0 022-0 02 2-0
o2 o2 o 251
aci aci ac i

2-50 Power System SY500C2I3KH


60320147 Fuel injection system (2/4)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

3 8 -15
B229900004889
0 Bolt 8 -15 6
08-
15
22-60320074 02 2-0 2 -
202
Common Rail Assembly
20
9 2
io 30 o2 o
ac aci aci
60311247 Gasket 6
31 B229900004932 Bolt 6
32 60320081 Oil Outlet Pipe Assembly 1
33 60311857 Bolt 1
34 60320098 Spacer 1
35 60320008 Drainage Connector 1
36 60320097 Spacer 1
37 60320117 Injection Nozzle Assembly 6
38 60311816 Gasket 6
39 60320065 Fuel Injection Pump Nozzle Gasket 6
40 60320003 Fuel Injection Pipe No.6 1
41 60320002 Fuel Injection Pipe No.5 1
5 5 15
42
8-1
60320001
0
Fuel Injection Pipe No.4
-0 8-1 1
08-
2-60320000 2 2 -
202 2 202
43 Fuel Injection Pipe No.3 1

i o i 20 No.2
Fuel InjectionoPipe o
aci
44 60319999 1
ac 45 60319998
c
a Pipe No.1
Fuel Injection 1
46 60320080 Injection Pipe Bracket 1
47 60319996 Oil Feed Pipe 1
48 60319997 Oil Feed Pipe 1
49 60320068 Clip 13
50 60320069 Clip 13
51 60319938 Bolt 15
52 60319978 Clip 2
53 60320062 Clip 2
54 B229900004847 Bolt 1
55 60320036 Injection Pipe Bracket 1
56 -15
60319954
8
Fuel Injection Seat Bolt -15 6
8- 15
0
57 2-60319995 -08 Holder Flange
Fuel Injection Pump2Nozzle 62-0
02 0 2 202
acio 2 a c i o2
aci
o

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-51


60320147 Fuel injection system (3/4)

8- 15 8- 15 8-15
022-0 022-0 022-0
o2 io 2 o2
aci aci
18
ac 64
64
65
18

18
18

17
18
18

63 21
62

15 15 15
19

2 -08- 2-0
8-
2-0
8-
o 202 o2
02 19
o2
02
aci aci 20 aci

58 60
60
61
58
59

8- 15 8- 15 8-15
022-0 022-0 022-0
o2 o2 o2
aci aci aci

75

67
66 78
77

76

71
68 72
15 15 15
69
8- 8- 8-
67

02
70
2-0 67 022-0 74
022-0
io 2 io 2 o2
73
aci
69
ac ac

2-52 Power System SY500C2I3KH


60320147 Fuel injection system (3/4)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

17 8 -15
60320017
0 8
Oil Feed Pump Bolt with Hole
0 -15 2
08-
15
18 22-60311818 2 2- 2 -
20 60320013 0 202
Seal Gasket 8
io 19 o2
Relief Valve iGasket o
ac c aci
4
20 60320010
a
Fuel Injection Pump Bleeder Valve 2
21 60320076 Fuel Injection Pump Assembly 2
58 60320016 Gasket 2
59 60320129 Bolt, Oil Inlet 1
60 60320015 Oiler Bolt with Hole Gasket 2
61 60320011 Oiler Bolt with Hole 1
62 60320014 Plug Gasket 1
63 60320012 Fuel Injection Pump Plug 1
64 60311825 Bolt 2
65 60320066 Fuel Temperature Sensor 1
66 60320063 Air Compressor Bolt 2
67
8 -15
60320332
0
Sealing Gasket
8-1
5 3
08-
15
68 2-B229900004892 2-0 12-
202 60319942 02 202
Bolt

io 69 o2 o
aci aci
Fixed Bolt 1
ac 70 60319937 Bolt 1
71 60319984 Fuel Injection Pump Gear 1
72 60319953 Gear Shaft Bolt 5
73 60320128 Air Compressor Gear Pin 1
74 60319960 Air Compressor Gasket 1
75 60320127 Fuel Injection Pump Connector Key 1
76 60319950 Air Compressor Nut 1
77 60319981 Air Compressor Pointer 1
78 B229900004885 Bolt 2

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-53


60320147 Fuel injection system (4/4)

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

79

29

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

2-54 Power System SY500C2I3KH


60320147 Fuel injection system (4/4)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

29 8 -15
60320060
0
Pipe Cap
8-15 1
08-
15
79 22-60320108
02 2-0 2 -
202
Clamp
0 1

acio 2 aci
o2
aci
o

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-55


60320148 Fuel Filter and Bracket (1/2)

8- 15 8- 15 8-15
02 2-0 12
02 2-0 02 2-0
acio 2 aci
o2
aci
o2
11
1 10

9
7
8 6
1

2 5

8-15 A
8-15 8-15
2-0 2-0 4 2-0
o 202 o 202 o2
02
aci aci aci
4

8- 15 8- 15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
14 14
aci aci aci
13

16 17
15
15

8- 15 8- 15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

2-56 Power System SY500C2I3KH


60320148 Fuel Filter and Bracket (1/2)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
B229900004901
0 Bolt 8-15 4
08-
15
22-60320092 02 2-0 2 -
0 202
2 Fuel Filter Bracket 1

acio 23 B229900004886 Bolt


aci
o2
aci
o 4
4 60003574 Blot 4
5 60311186 Bolt 2
6 60320067 Sensor 2
7 60311197 Plug 1
8 60319965 Gasket 2
9 B229900004536 Gasket 11
10 60320221 Cylinder Head Plug 2
11 60320102 Fuel Filter Bracket 1
12 60319941 Bolt 2
13 60115532 Plug of Fuel 1
14 60311839 Valve 8
5 5 15
15
8-1
60320126
0
Element, Fuel Filter
8-1 2
08-
2-60320115 Fuel Filter Assembly2-0 2 -
02 202 202
16 1 2-60

acio 217 60320114


ac i o
Fuel Filter Assembly
aci
o 1 2-62

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-57


60320148 Fuel Filter and Bracket (2/2)

8- 15 8- 15 8- 15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci
22

9 26

9 9

24

15 15 15
25
9

2 -08- 2 -08- 27
2-0
8-
o 202 o 202 o2
02
aci aci aci
6 28
8

A 14

29
23

8- 15 9
8- 15 8- 15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

30
4
31

32

20
33
21
19 34
18 35
5-15 -15 15
0 8 8 8-
022 -
02 2-0 02 2-0
io 2 o2 o2
36
ac aci aci

2-58 Power System SY500C2I3KH


60320148 Fuel Filter and Bracket (2/2)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

4 8 -15
60003574
0 Blot 8-15 4
08-
15
22-60311186 02 2-0 2 -
0 202
5 Bolt 2

acio 26 60320067 Sensor


aci
o2
aci
o 2
8 60319965 Gasket 2
9 B229900004536 Gasket 11
14 60311839 Valve 8
18 60320105 Fuel Filter Connector 2
19 B229900004572 Spacer 2
20 60319956 Filter Plug 2
21 60320104 Valve Assembly 1
22 60320106 Fuel Pipe 1
23 60319985 Bleeder Valve 1
24 B229900002620 Fuel Pipe 1
25 60320109 Valve 1
5 5 15
26
8-1
60320110
0
Cap Nut
8-1 1
08-
2-60273596 Fuel Pipe Connector2-0 2 -
202 202 202
27 4

i o i o o
aci
28 60320101 Fuel Filter Seat 2
ac 29 60078245 Plug ac 2
30 60078242 Buoy 2
31 60078246 Gasket 2
32 60320099 Fuel Filter Core 2
33 60180565 Water Cup 2
34 60078247 Gasket 2
35 60078244 Plug 2
36 60320100 Filter asm;sub fuel 2 2-64

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-59


60320115 Fuel Filter Assembly

8- 15 8- 15 8-15
02 2-0 02 2-0 2-0
o2 o2 o 2022
aci aci ac i

8- 15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

1
8-15 8-15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8- 15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

2-60 Power System SY500C2I3KH


60320115 Fuel Filter Assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60250941
0 Fuel Filter Element 8-15 1
08-
15
22-60311839 02 2-0 2 -
0 202
2 Valve 1

acio 23 60115532
aci
Plug of Fuel o2
aci
o 1

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-61


60320114 Fuel Filter Assembly

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

1
8-15 8-15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

2-62 Power System SY500C2I3KH


60320114 Fuel Filter Assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60250941
0 Fuel Filter Element 8-15 1
08-
15
22-60311839 02 2-0 2 -
0 202
2 Valve 1

acio 2 aci
o2
aci
o

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-63


60320100 Filter asm;sub fuel

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

2-0
8-15
2-0
8-15
2-0
1
15
8-
02 02 02
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

2-64 Power System SY500C2I3KH


60320100 Filter asm;sub fuel

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60151839
0
Fuel Water Separator
8-15 1 8-15
0 22- 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-65


60320149 Fuel Pump and Pipe

8- 15 8- 15 8-15
02 2-0 022-0 1
02 2-0
acio 2 ac io 2 aci
o2
1 16

I 2
1 15
3 F
15
G 2
A
4 2 H 14
E
5
8
6
10
5 5 15
8-1 E
8-1 8-
02 2-0 022-0 12
02 2-0
acio 2 ac io 2 11
aci
o2
8
8
D A
B C
9
E E
7 8
10
8
8

8- 15D 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
B 3
aci aci 2 aci
2
2
C
3
21
2
2 2
2 2
F 21 2
E
17
17

18 20

8 -15 8- 15 8-15
2-0 19 2-0 2-0
13
02 02 02
o2 o2 o2
aci aci aci

2-66 Power System SY500C2I3KH


60320149 Fuel Pump and Pipe

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60250939
0 Double Hole Bolt 8 -15 1
08-
15
22-B229900004534 022-0 2 -
202
Spacer
0
2 24

acio 23 60064766 Bolt


aci
o2
aci
o 4
4 60320004 Fuel Feed Pump to Fuel Filter Pipe 1
5 60320005 Fuel Pipe 1
6 60320103 Fuel Pipe Bracket 1
7 60320088 Fuel Pipe 1
8 B229900004536 Gasket 6
9 60320009 Fuel Filter Bolt 1
10 60320095 Blot 2
11 B229900004886 Bolt 2
12 60319994 Fuel Pipe Bracket 1
13 60319975 Oil Pipe Clip 1
14 60320118 Fuel Pipe 1
5 5 15
15
8-1
B230199000038
0 8-1
Seal Pad Of Fuel Oil-Return Tube 2
08-
02 2-B229900004931 022-0 12-
202
16 Bolt

acio 217 60311245 Bolt


aci
o2
aci
o 5
18 60260163 Oil Pipe Up Clamp 4
19 60260164 Oil Pipe Down Clamp 4
20 60319974 Oil Pipe Clip 1
21 60320007 Pipe, Fuel 4

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-67


60320150 Oil Cooler and Oil Filter

8- 15 8- 15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci
19

1
20 38

21
20
37
21
36

8- 15 8 -15 29
8-15
2-0 0 2-0
30
02 02 2- 22 02
o2 o2 o2
23 33
aci aci 21 29
30
aci
24
33
27 34 34

31
25
34
32
35
26
33
3

415 15 15
2
8- 8- 8-
022-0 02 2-0 02 2-0
o2 o2 o2
5
aci 6
aci aci
7

39

6 9
8

7 12
13
14 15
10
16 18

8 -15 8- 15 8-15
2-0 2-0 2-0
17 28
02 11
02 02
acio 2 aci
o2
aci
o2

2-68 Power System SY500C2I3KH


60320150 Oil Cooler and Oil Filter

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60320084
0 Radiator 8-15 1
08-
15
22-60320111 022-0 2 -
0 202
2 Screw 10

acio 23 B229900004850 Bolt


aci
o2
aci
o 4
4 60320086 Water Guide Washer 10
5 60320041 Thermostat Seat 1
6 60320079 Washer 2
7 60320078 Washer 2
8 60320044 Oil Cooler Plate Sealing Bracket 1
9 60320085 Cooler Core 1
10 60320040 Cooler Body 1
11 B229900004800 Nut 4
12 60320047 Thermostat Valve Sealing Bracket 1
13 60320043 Thermostat Support 1
14 60320045 Thermostat Support 1
5 5 15
15
8-1
60320046
0
Thermostat;Oil Cooler
0 8-1 1
08-
2-60319958 Thermostat Washer 2- 12-
202 2 202
16
0 121726-0532
i o i o2 o
aci
17 60320042 Thermostat Connector 1
ac 18 60319948
c
a Connecting Bolt
Thermostat 2
19 60016614 Engine Oil Cooler Seal 1
20 60319961 Sealing Gasket 2
21 60319962 Gasket 4
22 60319964 Oil Drain Gasket 1
23 60319966 Connector 1
24 60319993 Water Drain Pipe 1
25 60320058 Clip 1
26 60007945 Hose 1
27 B229900004886 Bolt 1
28 23991450 Filter Core 2
29 -15
B229900004536
0 8 Gasket
8-15 2
8- 15
30 2-60311937 Plug 2-0 22-0
202 60319990
io 31 o2
02
o 202
aci aci
Oil Port Cover 1
ac 32 60319986 Relief Valve 1
33 60319955 Oil Drain Plug 3
34 60319957 Gasket 3
35 B229900004891 Bolt 4
36 60319940 Oil Cooler Bolt 1
37 60320061 Oil Cooler Bolt 8
38 60311998 Bolt 17
39 60250932 Filter 1

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-69


60320151 Oil Pump and Oil Strainer

8-15 8-15 8-15


022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 515


8-
022-0 02 2-0 02 2-0
o2 o2 o2
aci 4 4 aci aci 5

2
7
3
5

8-15 8-15 8-15


022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

2-70 Power System SY500C2I3KH


60320151 Oil Pump and Oil Strainer

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60320119
0
Engine Oil Pump Assembly
0 8 -15 1
08-
15
0
2 22-60320289 Thrust Collar Bolt 22-
0 202
2 2 -
acio 23 60320401 Bolt M10 io 2
a c aci
o 2
4 60319963 Gasket 2
5 B229900004886 Bolt 6
6 60319988 Strainer Filter and Oil Pipe Assembly 1
7 60319991 Oil Filter Bracket 1

8-15 8-15 8-15


02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-71


60320152 Engine Oil and Vacuum Line (1/2)

8-15 8- 15 8- 15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

10
11
10

9 8 12

8-15 8- 15 8- 15
02 2-0 1
02 2-0 02 2-0
acio 2 aci
o2
aci
o2
8
1
1 3

3
3
4 6
1
2 7
5

8-15 8- 15 8- 15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

13

14

8-15 14
8- 15 8- 15
022-0 02 2-0 02 2-0
o2 o2 5 o2
aci aci aci

2-72 Power System SY500C2I3KH


60320152 Engine Oil and Vacuum Line (1/2)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
B229900004529
0
Spacer Plate
8 -15 4
08-
15
22-60319987 02 2-0 2 -
202
Oil Pipe Assembly
0
2 1

acio 23 60320072 Bolt


aci
o2
aci
o 3
4 60320091 Oil Pipe Bracket 1
5 B229900004850 Bolt 4
6 60319968 Oil Pipe Clip 1
7 B229900004849 Bolt 1
8 B229900004530 Gasket 2
9 60320090 Oil Feed Pipe 1
10 B229900004536 Gasket 2
11 60319989 Fuel Injection Pump Oil Pipe 1
12 B210199000025 Bolt 1
13 60319983 Oil Filler 1
14 60311848 Gasket 1
5 5 15
8-1 8-1 8-
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-73


60320152 Engine Oil and Vacuum Line (2/2)

8-15 8-15 8-15


022-0 02 2-0 23 022-0
o2 o2 o2
aci aci aci
24
15

24
22
16

17

8-15 8-15 8-15


02 2-0 022-0 21 022-0
acio 2 ac
20 io 2 aci
o2
18
18
19

8-15 8-15 8-15


022-0 02 2-0 022-0
o2 o2 o2
aci aci aci
25

26

28

8-15 8-15 27
8-15
022-0 02 2-0 022-0
o2 o2 26 o2
aci aci aci

2-74 Power System SY500C2I3KH


60320152 Engine Oil and Vacuum Line (2/2)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

15 8 -15
60319943
0
Support Bolt
8 -15 1
08-
15
16 22-60319977
02 2-0 2 -
202
Oil Pipe Clip
20 60319992
1
io 17 o2 o
aci aci
Turbocharger Oil Pipe Clip Support
ac
1
18 60320256 Washer 2
19 60311857 Bolt 1
20 60319976 Oil Pipe Clip 1
21 60311245 Bolt 1
22 60320087 Turbocharger Oil Feed Pipe 1
23 60311856 Bolt 1
24 B230101001237 Gasket 2
25 B229900004607 Washer 1
26 60115519 Front Left Lug Blot 4
27 60320082 Turbocharger Oil Return Pipe 1
28 60319959 Oil Pipe Gasket 1
5 5 15
8-1 8-1 8-
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-75


60320153 Emission Piping

8- 15 8- 15 8- 15
02 2-0 10 2
010 2-0 022-0
acio 2 10
aci
o2
aci
o2
34 20
A

16
20
33

21
24 32
23 30
20
19 25

8- 15 22
8- 15 8- 15
2-0 2-0 2-0
202 202 202
25
o o o
aci aci ac i 31

30

26
28
27 29
2
1
B

10
3 17
7

8- 15 4
8- 15 18 8- 15
2-0 5 2-0 2-0
o 202 B
o2
02 12 9
o2
02
aci aciA aci
6
14 10
7
15
11
8

1
13 13
14
9

10

11 12
5 15 15
8-1 8- 8-
022-0 02 2-0 022-0
o2 o2 o2
aci aci aci

2-76 Power System SY500C2I3KH


60320153 Emission Piping

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60003572
0 Blot 8 -15 4
08-
15
22-60003567 022-0 2 -
0 202
2 Bolt 2

acio 23 60320112 EGR Valve


aci
o2
aci
o 1
4 60320071 EGR Valve Gasket 1
5 60320124 EGR Valve Duct 1
6 60320401 Bolt M10 3
7 60154083 Washer 6
8 60320093 Bracket,Duct 1
9 60320032 EGR Pipe Gasket 2
10 60311998 Bolt 18
11 60320121 EGR Valve Duct 2
12 60320035 Reed Valve Gasket 2
13 60319949 Bolt 4
14 60320120 Valve 2
5 5 15
15
8-1
60154082
0
Washer
8-1 2
08-
02 2-60320033 022-0 12-
202
16 EGR Valve Gasket

acio 217 60320070


aci
o2
EGR Valve Gasket
aci
o 1
18 60320123 EGR Valve Duct 1
19 60320122 EGR Valve Duct 1
20 60320077 Cooler Gasket 3
21 60320028 EGR Cooler 1
22 60320223 Eyebolt(B) 2
23 60320029 EGR Cooler Bracket 1
24 60320027 EGR Cooler 1
25 60320289 Thrust Collar Bolt 3
26 60320031 EGR Pipe Gasket 1
27 60320030 Pipeline Bracket 1
28 60269011 Washer 4
29 -15
60320447
0 8 Bolt M10
8 -15 4
8- 15
30 2-B229900004590 2-0 42-0
202 60320096 02 202
Washer

io 31 o2 o
aci aci
Blot 3
ac 32 B229900004313 Joint Bushing 1
33 60320034 EGR Pipe 1
34 B229900004892 Bolt 1

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-77


60320154 Engine Electrical Control Parts (1/3)

8-15 8- 15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 4
02 2-0
acio 2 acio 2
9
aci
o2

8
5
9

11
10
7
6

8-15 8-15 8-15


2-0 21-0 13 2-0
o 202 o 202 o2
02
aci aci aci

12

14

8-15 8- 15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

2-78 Power System SY500C2I3KH


60320154 Engine Electrical Control Parts (1/3)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60320125
0
Gengine Control Unit
8 -15 1
08-
15
22-60311884 02 2-0 2 -
202
Relay
0
2 1

acio 23 60250936
aci
Glow Relay o2
aci
o 1
4 60065525 Temperature Sensor 1
5 60250930 Inlet Air Temperature Sensor 1
6 B229900004794 Nut 3
7 60319951 Starter Washer 3
8 60320056 Starter Earth Cable 1
9 60320052 Starter Assembly 1
10 60319944 Generator Support Bolt 2
11 60319947 Generator Support Bolt 2
12 60320050 Sensor 1
13 60097276 Relay 2
14 60320107 Sensor, Water Temp 1
5 5 15
8-1 8-1 8-
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-79


60320154 Engine Electrical Control Parts (2/3)

8- 15 8- 15 8-15
022-0 022-0 02 2-0
o2 o2 o2
aci aci aci
15

15
16
15 15 15
2 - 08- 2 - 08- 2-0
8-
15
o 202 o 202 o2
02
aci aci aci

17

20

18

19
5 5 15
8-1 8-1 8-
022-0 022-0 02 2-0
o2 o2 o2
aci aci aci

21
22

8- 15 8- 15 8-15
022-0 022-0 02 2-0
o2 o2 o2
aci aci aci

2-80 Power System SY500C2I3KH


60320154 Engine Electrical Control Parts (2/3)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

15 8 -15
B229900004857
0 Bolt 8-15 7
08-
15
16 22-60320055
022-0 2 -
202
Injector Harness
20 60319982
1
io 17 o2 o
ac aci aci
Harness Brace 5
18 60311890 Gasket 2
19 60311888 Connector 2
20 B229900004849 Bolt 4
21 B230103007487 Rubber Tube 1
22 60320380 Air Pipe Clip 2

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-81


60320154 Engine Electrical Control Parts (3/3)

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci 26
aci

11

8-15 8-15 8-15


02 2-0 24 02 2-0 02 2-0
o2 o2 o2
aci aci aci
23
25

10

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

2-82 Power System SY500C2I3KH


60320154 Engine Electrical Control Parts (3/3)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

8 -15 -15 08-


15
-08
10 60319944 Generator Support Bolt 2
0
11 22-60319947 2
Generator Support2Bolt 2 -
20 60319952 0 202
2
io 23 i o2 o
ac c aci
Generator Bolt 1
24 B229900004582 Washer
a 1
25 60320037 Gengine Bracket 1
26 60320054 Generator Assembly 1

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-83


60320155 Battery and Engine Electrical Parts

8- 15 8- 15 8- 15
022-0 022-0 022-0
o2 o2 o2
aci aci aci

8- 15 8- 15 8- 15
022-0 022-0 022-0
o2 o2 o2
aci aci aci

15 15 1
15
2 - 08- 2 - 08- 2 - 08-
o 202 o 202 o 202
aci aci aci

8- 15 8- 15 8- 15
022-0 022-0 022-0
o2 o2 o2
aci aci aci

2-84 Power System SY500C2I3KH


60320155 Battery and Engine Electrical Parts

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60016664
0
Battery Relay
8-15 1 8-15
0 22- 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-85


60320156 Fuel Injection Pump Connector

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


022-0 3 02 2-0 02 2-0
io 2 o2 o2
4
ac aci aci

2
7

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci 5 aci aci 8

1
6

8-15 8-15 8-15


02 2-0 2
02 2-0 02 2-0
o2 o2 o2
aci aci aci

2-86 Power System SY500C2I3KH


60320156 Fuel Injection Pump Connector

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60320023
0 Bolt 8 -15 4
08-
15
22-60320021 02 2-0 2 -
0 202
2 Connector Plate 2

acio 23 60320026
aci
o2
Fuel Injection Pump Connector Bolt
aci
o 2
4 60320020 Fuel Injection Pump Drive Connector 1
5 60320022 Fuel Injection Pump Connecting Plate Bolt 2
6 60320019 Fuel Injection Pump Connector 1
7 60320025 Fuel Injection Pump Connecting Plate Nut 2
8 60320024 Fuel Injection Pump Connector Fixing Bolt 1

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-87


60320157 Radiator

8- 15 8- 15 8-15
022-0 022-0 2-0
o2 o2 2 o 202
aci aci aci

3
1
2

5
8 -15 8 -15 8-15
022-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8- 15 8- 15 1 8-15
022-0 022-0 02 2-0
o2 o2 o2
aci aci aci
2 3

15 15 2 15
2 - 08- 2 - 08- 2-0
8-
o 202 o 202 o2
02
aci aci aci

2-88 Power System SY500C2I3KH


60320157 Radiator

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
B229900004583
0 Washer 8-15 3
08-
15
22-B229900004900 02 2-0 2 -
0 202
2 Bolt 8

acio 23 B229900004462 Column


aci
o2
aci
o 3
4 B229900005094 Bracket 1
5 60320039 Bracket 1
6 B229900004800 Nut 2

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-89


13304907 gas system

8- 15 8-15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8- 15 8-15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci
9

10 15
6
1
5 2
15 15
8-1
4 3
8- 8-
11 5
2-0 2-0 2-0
202
12
02 02
o o2 o2
aci
13
aci aci
5
7 6
3 4
14

15
20
19

16 17 16 17

8- 15 8-15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci
18

2-90 Power System SY500C2I3KH


13304907 gas system

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
13300963
0
Waterproof Assembly
8 -15 1
08-
15
22-13294815 02 2-0 2 -
202
Exhaust Pipe
0
2 1

acio 23 A210491000121 Washer


aci
o2
aci
o 11
4 A210111000204 Bolt 7
5 60250933 Casket Exh Duct 2
6 60250934 Exhaust Washer 8
7 60250935 Exhaus Nut 4
8 60250310 Muffler 1 2-92
9 13632605 Silencer Bracket 2
10 A210855000003 Hose Clamp 1
11 10250095 Drain Pipe 1
12 A210110000437 Bolt 4
13 12215066 Rubber Gasket 1
14 13285648 Bracket 1
5 5 15
15
8-1
A210307000031
0
Nut
8-1 12
08-
02 2-A210444000001 02 2-0 82-
202
16 Washer

acio 217 A210111000205 Bolt


aci
o2
aci
o 4
18 11450892 Connecting Plate III 2
19 60060550 Washer 4
20 A210111000208 Bolt 4

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-91


60250310 Muffler

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

2-92 Power System SY500C2I3KH


60250310 Muffler

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60310022
0
Pipe
8-15 1
08-
15
22-60310023 022-0 2 -
0 202
2 Fit 1

acio 23 60310024 Body


aci
o2
aci
o 1

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-93


13294025 Intake System (1/2)

8- 15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8- 15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci
9 42 6
8 45
8
42 32 44

7
52 11
4
3 25 41
40 5
27 12
26
30 35 53 50
29
24 43
37
2
5 5 15
8-1 34
8-1 8-
02 2-0 02 2-0 31
02 2-0
o2 o2 o2
28 8

aci aci aci


1

39
51
40
41
10 3336

8- 15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

2-94 Power System SY500C2I3KH


13294025 Intake System (1/2)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
13282172
0 Fixed Mount of Air Cleaner
0 8 -15 1
08-
15
0
2 22-13282164 0 2 2-
Air Intake Rubber Hose
202
1 2 -
acio 23 14542896 Bracket
aci
o2
aci
o 1
4 160601000020A Pre air filter 1
5 13282184 Pipe 1
6 14552134 Air Intake Rubber Tube 1
7 14542897 Bend Board 1
8 A210491000121 Washer 18
9 A210110000009 Bolt 4
10 10131920 Clamp 2
11 13282175 Air Inlet Tube Combination 1
12 13282165 Outlet Tube of Air Cleaner 1
24 13421240 Oil Bath Support 1
25 60060548 Washer 8
5 5 15
26
8-1
A210444000001
0
Washer
8-1 4
08-
02 2-A210111000209 02 2-0 2 -
202
27 Bolt 4

acio 228 13422096


aci
o2
Adjusting Spacer
aci
o 1
29 60060550 Washer 3
30 21005240 Bolt 3
31 A210111000202 Bolt 8
32 A210111000101 Bolt 10
33 A210491000120 Washer 19
34 14363145 Thickening Washer 4
35 A210111000204 Bolt 6
36 A210111000111 Bolt 2
37 A210111000054 Bolt 4
39 60065525 Temperature Sensor 1
40 24000630 Washer 3
41 -15
A210204000115
0 8 Screw
8 -15 3
8- 15
42 2-60247180 T-type Spring Ear 2-0 52-0
202 A210855000071
io 43 o2
T-type Anchor Ear02
o 202
aci aci
2
ac 44 13547902 Air Intake Rubber Tube 1
45 60275328 T-type Spring Ear 1
50 60148482 Air Cleaner Sensor 1
51 60241870 Air Cleaner Asm 1
52 14520525 Oil Bath Bracket Assembly 1
53 60250930 Inlet Air Temperature Sensor 1

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-95


13294025 Intake System (2/2)

8-15 8- 15 8- 15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

49

33

48

8-15 8- 15 8- 15
02 2-0 02 2-0 47
02 2-0
o2 o2 o2
aci aci 38
19 aci
13
33

23

46 47
47
15 22
31
8 47 38
32
33
25
14 55 21

8-15 56
8-
47
15 8- 15
02 2-0 2-0 2-0
o2 o 23802 o2
02
aci ac i aci
21 18
33
47

47
20
17
54

25
31
47
16

8-15 8- 15 8- 15
02 2-0 02 2-0 02 2-0
o2 o2 o2
47

aci aci aci

2-96 Power System SY500C2I3KH


13294025 Intake System (2/2)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

8 8 -15
A210491000121
0 Washer 8 -15 18
08-
15
13 22-13282167
02 2-0 2 -
20 13836012 202
Hose 1
io 14 o2 o
aci aci
Connecting Rubber Hose I
ac
1
15 13282168 Air Inlet Tube(Intercooler) 1
16 13282161 Connecting Rubber Hose Ii 2
17 13282169 Inter-cooler Outlet PipeⅠ 1
18 13282162 Inter-cooler Outlet Pipe Ⅱ 1
19 13282163 Hose 1
20 11453375 Cushion 2
21 12832053 Fixing Plate 2
22 13282170 Rubber Sleeve 1
23 13282158 Fixing Plate 1
25 60060548 Washer 8
31 A210111000202 Bolt 8
5 5 15
32
8-1
A210111000101
0
Bolt
8-1 10
08-
02
33 2-A210491000120 Washer
02 2-0 192-
2
io 2 o2 o 2012
aci aci
38 A210111000024 Bolt
ac 46 60227325 T-type Spring Ear 1
47 60205838 T-type Spring Clamp 18
48 13394552 Cover Plate 1
49 A210111000012 Bolt 5
54 12832004 Fixing Plate Combination 1
55 13282196 Fixing Plate Combination 1
56 13282186 Fixing Plate Combination 1

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-97


13294027 Cooling system

8- 15 8- 15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

9
34
17 12 1

8- 15 8- 15 8-15
2-0 2-0 2-0
17

i o 202 o2
02 11
o2
02
ac 34 34 aci aci
23
29
17 5
19
15
3 26
37
28
38
33 32
22 18
20 10 14 31
36

8- 15 8- 15 8-15
2-0 20 24
2-0 2-0
202 02 02
16 7
o o2 2
o2
aci aci aci
8

6 13
21

4 35

8- 15 8- 15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

2-98 Power System SY500C2I3KH


13294027 Cooling system

INDEX PART NO. DESCRIPTION QTY SEE PAGE

8 -15 -15 08-


152-100
-08
1 60250328 Radiator 1
0
0
2 22-13282143 Water Outlet Tube 2
0 of2Radiator
202
1 2 -
acio 23 13282138
c i o 2 of Radiator
Water Inlet Tube
a Tube aci
o 1
4 13394551 Recharging 1
5 13282140 Expansion Water Pipe 2
6 SSY006027146 Hose 1
7 12832059 Rubber Sleeve 1
8 12832060 Plate 1
9 13282153 Up Clapboard 1
10 60083322 Power Supply Harness 3
11 13282148 Bar Stay 2
12 13282154 Cramp 2
13 A210491000120 Washer 5
14 13282150 Rigid Bracket 1
5 5 15
15
8-1
A210444000001
0
Washer
8-1 2
08-
02 2-60060550 022-0 22-
202
16 Washer

acio 217 A210111000342 Bolt


aci
o2
aci
o 9
18 60060548 Washer 4
19 A210491000121 Washer 6
20 A210111000205 Bolt 4
21 A210111000024 Bolt 4
22 A210110000323 Bolt 6
23 60202896 Hose Clamp 4
24 13297996 Adjusting spacer 2
26 SSY005411541 clamp 1
28 A210111000203 Bolt 1
29 60202895 Hose Clamp 1
31 A229900004513 Hoop 1
32 -15
A229900004514
0 8 Lock
8 -15 1
8- 15
33 2-60210577 Hose Clamp 2-0 22-0
202 24000633
io 34 o2
02
o 202
aci aci
Washer 9
ac 35 A230199000044 Rubber Cover 1
36 60227325 T-type Spring Ear 4
37 60205836 T-type Anchor Clamp 1
38 14543166 Φ42 rubber cushion 1

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-99


60250328 Radiator

8- 15 8-15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

4
15 15 15
2 - 08- 2-0
8-
2-0
8-
o 202 o2
02
o2
02
aci aci aci
1

8- 15 8-15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

NSS

8- 15 8-15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

2-100 Power System SY500C2I3KH


60250328 Radiator

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60305922
0 Coolant Radiator 8-15 1
08-
15
22-60305927 022-0 2 -
0 202
2 Intercooler 1

acio 23 60347798
aci
Radiator Cap o2
aci
o 1
4 60305924 Expansion Tank 1
5 60305934 Cooler 1

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-101


SSY006786927 fuel system (1/4)

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

16
15
14

11
12

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

9 13
10

2 7 1

15 15 15
3

8- 8-8
8-
2-0 2-0 2-0
4 6

02
5
02 02
ac io 2 aci
o2
aci
o2

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

2-102 Power System SY500C2I3KH


SSY006786927 fuel system (1/4)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
SSY004733869
0 Fuel tank 8 -15 1
08-
152-110
22-A210111000079 02 2-0 2 -
0 202
2 Bolt 4

acio 23 60238783 Washer


aci
o2
aci
o 6
4 A210855000008 Clamp 4
5 60248975 Pump 1
6 A210110000201 Bolt 6
7 11450168 Spacer Sleeve 6
8 A210111000195 Bolt 16
9 10442581 Primary Filter Connector I 3
10 A210111000026 Bolt 3
11 A210199004057 Bolt 3
12 60205949 Diesel Fuel Cleaner 1
13 A210434000009 Washer 6
14 13290936 Bracket Assembly 1
5 5 15
15
8-1
A210491000121
0
Washer
8-1 17
08-
02 2-A210111000203 02 2-0 42-
202
16 Bolt

acio 2 aci
o2
aci
o

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-103


SSY006786927 fuel system (2/4)

8- 15 8- 15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

38 35
36

8- 15 8- 15 37 8-15
022-0 02412-039
40
02 2-0
io 2 io 2 o2
42

ac 44 43
45
ac 34 aci
33
49
50 46
47
54
3132
52 51 48 30
55
56 53 27

20 24 29 28
21

23 25
19
22

1517 18
15 15
2 - 08- 2-0
8- 26
2-0
8-
o 202 o2
02
o2
02
aci aci aci

8- 15 8- 15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

2-104 Power System SY500C2I3KH


SSY006786927 fuel system (2/4)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

17 8 -15
13288172
0 0 8
Circulating Pump Oil Outlet
5
-1Pipe 1
08-
15
18 22-14159300 2 - Pipe
2Feed 2 -
202
Circulating Pump Oil
20 13288054 0 1

acio 19 io 2 Filter Oil Feed Pipe


Fuel Tank Primary
a c aci
o 1
20 60086357 Cable Clip 9
21 A210110000447 Bolt 2
22 A820606020470 Φ34 Rubber Cushion 2
23 13630332 Bracket 1
24 13285524 Jacket T30-T40 2
25 13285207 Oil Return Pipe 1
26 13285399 Jacket T05-T10 2
27 12020025 Clip 2
28 13284401 Oil Return Pipe 1
29 A210111000202 Bolt 8
30 60027557 Rubber Hose 1
5 5 15
31
8-1
A820205000945
0
G1-M30 Connector
8-1 4
08-
02 2-B230101000050 02 2-0 2 -
202
32 O-ring 4
o2 o2 o
aci aci aci
33 13287706 Oil Feed Pipe 1
34 13807111 Fuel Pipe 1
35 A210204000477 Screw 2
36 21008534 Screw 3
37 A210491000120 Washer 52
38 B230101000356 O-ring 2
39 13291588 Pipe Connector 2
40 13287950 Secondary Filter Oil Outlet Pipe 1
41 13285543 Jacket 1
42 13288031 Primary Filter Oil Outlet Pipe 1
43 A240600000260 Water Sensor 1
44 A230101000501 O-ring 4
45 -15
13291147
0 8 Connector
8- 15 1
8- 15
2-A229900001345 Clamp 2-0 32-0
202 202 202
46

i o Elbow Fitting
i o o
aci
47 B210780000028 2
ac 48 10949800 ac
Drain Pipe(Water) 3
49 13288038 Fuel Pipe 1
50 13288242 Oil Outlet Pipe 1
51 13860591 Oil intake tube 1
52 JGK005465335 Rubber Hose 1
53 13285390 Rubber Pad 1
54 13288197 Oil Outlet Pipe 1
55 13807104 Primary Filter Oil Feed Pipe II 1
56 11133736 Jacket 4

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-105


SSY006786927 fuel system (3/4)

8- 15 8-15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

61
62
63

8- 15 66
8-15 8-15
022-0 022-0 64
02 2-0
ac io 2 ac io 2 65
aci
o2

67

68
60
69 59

70

58

8- 15 8-15 8-15
022-0 57
02 2-0 02 2-0
ac io 2 aci
o2
aci
o2

8- 15 8-15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

2-106 Power System SY500C2I3KH


SSY006786927 fuel system (3/4)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

8 -15 -15 08-


15
-08
57 60134354 Hose Clamp 11
0
58 22-13546318 2 2 -
20 150405010095B
Oil-out Tube of Pump
0 2 202
1
io 59 i o2 o
aci
Ball Value Assembly
ac c 2
60 60018583 Fuel pump a 1 2-112
61 A210111000323 Bolt 4
62 24000633 Washer 4
63 13243209 Ball Valve Fixing Plate 2
64 13807108 Primary Filter Oil Feed Pipe IV 1
65 SSY005847231 Bracket Assembly 1
66 A210111000082 Bolt 2
67 13807107 Primary Filter Oil Feed Pipe III 1
68 13807156 T-connector 2
69 60149605 Cable Clip 10
70 60208141 Cable Clip 1

8-15 8-1
5
8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8- 15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8- 15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-107


SSY006786927 fuel system (4/4)

8- 15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

79
80

78

83 77

8-15 8 -15 8-15


02 2-0 022-0 02 2-0
o2 o2 76
o2
aci 84
aci aci
81

82 72

73

8- 15 8- 15 8-15
02 2-0 2-0
02 74 02 2-0
o2 o2 o2
aci 71 aci 75
aci

8- 15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

2-108 Power System SY500C2I3KH


SSY006786927 fuel system (4/4)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

71 8 -15
60249071
0
Filter, diesel oil 8 -15 1
08-
152-114
72 22-60250939
022-0 2 -
20 21005186 202
Double Hole Bolt 4
io 73 o2 o
ac aci aci
Bolt 8
74 A210111000295 Bolt 4
75 13291554 Bracket of Fuel Filter I 1
76 B229900004534 Spacer 20
77 60250938 Pipe 4
78 60202896 Hose Clamp 14
79 14135986 Support 1
80 A210111000197 Bolt 7
81 60060546 Washer 4
82 A210111000024 Bolt 4
83 13291518 Bracket of Fuel Filter 1
84 A210111000101 Bolt 5
5 5 15
8-1 8-1 8-
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-109


SSY004733869 Fuel tank

8- 15 8- 15 8-15
022-0 022-0 022-0
o2 o2 o2
aci aci aci

11

15 15 10
15
2 - 08- 2 - 08- 2-0
8-
o 202 o 202 o2
02
aci aci aci
7
7
7
7

10 1

8 -15 8 -15 8-15


022-0 022-0 022-0
o2 o2 o2
aci aci 2
aci

8- 15 8- 15 8-15
022-0 022-0 022-0
o2 o2 o2
aci aci aci

2-110 Power System SY500C2I3KH


SSY004733869 Fuel tank

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
SSY004732134
0 Fuel tank 8-15 1
08-
15
22-A210609000307 02 2-0 2 -
202
O-ring
0
2 1

acio 23 13548775
aci
o2
Bottom Cover Plate
aci
o 1
4 24000639 Washer 8
5 A210111000101 Bolt 8
6 60117826 Fuel Tank Filter Screen 1
7 A210434000009 Washer 4
8 SSY005626740 Connector 1
9 SSY005629854 Connector 1
10 A210199004057 Bolt 2
11 60234834 Cover of Fuel Tank 1

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-111


60018583 Fuel pump

8-15 8- 15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

3
2
1

8-15 8- 15 8-15
022-0 02 2-0 02 2-0
o2 5
o2 o2
aci aci aci
3
4

8-15 8- 15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

2-112 Power System SY500C2I3KH


60018583 Fuel pump

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60311898
0 Washer 8-15 2
08-
15
22-60311899 02 2-0 2 -
0 202
2 Collar 2

acio 23 60311900 Washer


aci
o2
aci
o 1
4 60311901 Repair Kit 1
5 60333882 Filter Core 1

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-113


60249071 Filter, diesel oil

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci 1 aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci
3

NSS
8-15 8 -15 8-15
022-0 02 2 - 0
02 2-0
ac io 2 acio 2 aci
o2
6

8-15 8- 15 8-15
022-0 5 022-0 02 2-0
ac io 2 aci
o2
aci
o2

2-114 Power System SY500C2I3KH


60249071 Filter, diesel oil

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60310025
0 Hand 8-15 1
08-
15
22-60310026 022-0 2 -
202
Cylinder
0
2 1

acio 23 60310027 Seat


aci
o2
aci
o 2
4 60310028 Water Cup 1
5 60310029 Drainage Device 1
6 60249072 Filter Core, Fuel Water Separator 1

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Power System 2-115


60249071 Filter, diesel oil

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

2-116 Power System SY500C2I3KH


1Attached accessories

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

Group 3
8-15 8-15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci Attached accessories
aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Attached accessories 3-1


SSY004660893 Attached accessories

8- 15 8- 15 8-15
2-0 27 2-0 2-0
o 202 28
o2
02
o2
02
aci aci29 aci
30
39 31
33
40
32
41
34
49 35
7
11 36
8 37
12
9 13
22
10 25

-15 -15 15
23
8-
14
8 8 26
2-0 24 2-0 2-0
202 02 02
15
io 2 o2
38
o
aci aci
1
43 ac 16
2
18
3 44
20
46 21
4

6
47
45

48

19 42 17

8-15 8 -15 8-15


022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8- 15 8- 15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

3-2 Attached accessories SY500C2I3KH


SSY004660893 Attached accessories

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
11826337
0
Sany Excavator Maintenance
0 8 -15and Guarantee(English) 1
08-
15
0
2 22-13806785 Model Part Book for
0 2 -
2Hydraulic Excavators
202
1 2 -
acio 23 13806786 Operation ando 2
aci Catalog
Maintenance Handbook
aci
o 1
4 SSY007400180 Engine Parts 1
6 59000039 Manufacturer Certificate 1
7 60151839 Fuel Water Separator 2
8 60186788 Hydraulic Tank Breather Filter 1
9 60249072 Filter Core, Fuel Water Separator 1
10 60282117 Fuel Filter Element 2
11 61009509 Fuse 25
12 61009510 Fuse 15
13 61009511 Fuse 15
14 B222100000494 Oil Filter Element 2
15 B222100000641 Air Filter Main Core 1
5 5 15
16
8-1
A210804000002
0
Fitting, Grease
-08-1 20
08-
2-A810502019122 2 2 -
202 2 202
17 Cylinder Protection Sleeve 4

i o i 20Filter
o Oil o
aci
18 A222100000119 Pilot Hydraulic 1
ac 19 10567878
c
a tools
Accompanying 1 3-6
20 60193541 Oil Return Filter 1
21 60016775 Oil Drainer ASM 1
22 60210416 Oil Return Filter 1
23 60250800 Fuel Filter Core 1
24 60251436 Oil Suction Filter 1
25 61009512 Split Pin 5
26 A241300000031 Fuse 5
27 B230101000047 O-ring 10
28 B230101000049 O-ring 10
29 B230101000090 O-ring 5
30 -15
B230101000244
0 8
O-ring
8-15 2
8- 15
31 2-B230101000331 O-ring 2-0 22-0
202 B230101000356
io 32 O-ring
o2
02
o 202
aci aci
5
ac 33 B230101000366 O-ring 2
34 B230101000456 O-ring 10
35 B230101000465 O-ring 10
36 B230101000580 O-ring 5
37 B230101000996 O-ring 10
38 21019916 Fuse 15
39 60044257 Dust Ring 2
40 60044258 Mcs Dust Ring 8
41 60044259 Dust Ring 4

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Attached accessories 3-3


SSY004660893 Attached accessories

8- 15 8- 15 8-15
2-0 27 2-0 2-0
o 202 28
o2
02
o2
02
aci aci29 aci
30
39 31
33
40
32
41
34
49 35
7
11 36
8 37
12
9 13
22
10 25

-15 -15 15
23
8-
14
8 8 26
2-0 24 2-0 2-0
202 02 02
15
io 2 o2
38
o
aci aci
1
43 ac 16
2
18
3 44
20
46 21
4

6
47
45

48

19 42 17

8-15 8 -15 8-15


022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8- 15 8- 15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

3-4 Attached accessories SY500C2I3KH


SSY004660893 Attached accessories

INDEX PART NO. DESCRIPTION QTY SEE PAGE

8 -15 -15 08-


15
-08
42 60331349 Packing Wooden Box 1
0
43 22-B222100000640 2 2 -
20 B229900000686
Air Filter Safety Core
0 2 202
1
io 44 i o2 o
aci
Oil Cup
ac c 10
45 B230106000058 V-belt
a 1
46 59001852 Steel Hammer 1
47 A241100000596 Portable Working Light 24V 1
48 60008167 Socket(Ⅱ) 1
49 B230101000215 O-ring 5

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Attached accessories 3-5


10567878 Accompanying tools

8- 15 8-15 8-15
2-01 2 3
2-0 4 5 2-0
o 202 o 202 o2
02
aci aci aci
6 7 8 9 10

11 12 13 14
15

8-
16 15 17
8-15 8-15
2-0 2-0 2-0
18 19
02 02 02
o2 o2 o2
20

aci aci aci


21 22 23 24 25

26 27 28 29 30

31 32 33 34
35

8- 15 8-15 8-15
022-0 02 2-0 022-0
o2 o2 o2
aci 36 37 aci 38
aci
39 40

41
43 44 45
42

47
46

8- 15 8-15 8-15
022-0 02 2-0 022-0
o2 o2 o2
aci aci aci

3-6 Attached accessories SY500C2I3KH


10567878 Accompanying tools

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
A260401010023
0 Socket 8 -15 1
08-
15
22-A260401010063 02 2-0 2 -
0 202
2 Socket 1

acio 23 A260401010024 Socket


aci
o2
aci
o 1
4 A260401010095 Socket 1
5 A260401010025 Socket 1
6 A260401010077 Socket 1
7 60001295 Socket 1
8 A260401010081 Socket 1
9 A260401010027 Socket 1
10 A260401010078 Manual Sleeve Spanner Sleeve 22 (Square) 1
11 A260401010051 Sleeve 1
12 A260401010031 Socket 1
13 A260401010037 Manual Sleeve Wrench 50 1
14 A260401010055 Socket 1
5 5 15
15
8-1
A260401010057
0
Socket
0 8-1 1
08-
2-A229900007607 Universal Connector2- 12-
202 2 202
16
Extension io 2
0
i o o
aci
17 A260401010065 1
ac 18 60001293
c
a Handle
Sliding Head 1
19 A260401090010 Wrench Ratchet 1
20 A260401020014 Allen Wrench 1
21 A260401020015 Allen Wrench 1
22 A260401020008 Allen Wrench 1
23 A260401020009 Wrench, Allen 1
24 A260401020010 Wrench, Allen 1
25 A260401020011 Wrench, Allen 1
26 A260401020004 Wrench, Allen 1
27 B260401020048 Wrench,Allen 1
28 B260401020049 Wrench,Allen 1
29 -15
A260401030002
8
Spanner, Double-ended -15 1
8- 15
0
30 2-A260401030001 Spanner, Double-ended 2 -08 12-0
202 A260401030027
io 31 o2
0 2
Spanner, Double-ended
i o 202
aci
1
ac 32 A260401030005 Spanner, a c
Double-ended 1
33 A260401030029 Spanner, Double-ended 1
34 A260401030007 Spanner, Double-ended 1
35 A260401030008 Spanner, Double-ended 1
36 A260401030100 Wrench, Box End 1
37 A260402010022 Slotted Screw Rotator 1
38 A260402020026 Cross Slotted Screw Rotator 1
39 A260404000002 Pliers 1
40 60001296 Wrench,Chain 1

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Attached accessories 3-7


10567878 Accompanying tools

8- 15 8-15 8-15
2-01 2 3
2-0 4 5 2-0
o 202 o 202 o2
02
aci aci aci
6 7 8 9 10

11 12 13 14
15

8-
16 15 17
8-15 8-15
2-0 2-0 2-0
18 19
02 02 02
o2 o2 o2
20

aci aci aci


21 22 23 24 25

26 27 28 29 30

31 32 33 34
35

8- 15 8-15 8-15
022-0 02 2-0 022-0
o2 o2 o2
aci 36 37 aci 38
aci
39 40

41
43 44 45
42

47
46

8- 15 8-15 8-15
022-0 02 2-0 022-0
o2 o2 o2
aci aci aci

3-8 Attached accessories SY500C2I3KH


10567878 Accompanying tools

INDEX PART NO. DESCRIPTION QTY SEE PAGE

41 8 -15
B260409000015
0
High-strength Manual Grease
0 8 -15 Gun 1
08-
15
42 22-A260401040004 2 2- 2 -
202
Adjustable Spanner
20 A260401010021 0 1

acio 43 io 2
Extension,Socket
a c aci
o 1
44 60001294 Sliding Head Handle 1
45 A290000000155 Toolbox, portable 1 3-10
46 A260401040005 Monkey Wrench 1
47 A260402010013 Slotted Screw Rotator 1

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Attached accessories 3-9


A290000000155 Toolbox, portable

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

1 2

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

3 4

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

6 7
5

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

3-10 Attached accessories SY500C2I3KH


A290000000155 Toolbox, portable

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60153777
0
Upper Cover
8-15 1
08-
15
22-60153697 022-0 2 -
0 202
2 Handle 1

acio 23 60153713 Footing


aci
o2
aci
o 1
4 60153693 Latch 2
5 60153827 Tray 1
6 60153665 Support, Left 1
7 60153654 Support, Right 1

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Attached accessories 3-11


A290000000155 Toolbox, portable

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

3-12 Attached accessories SY500C2I3KH


1Boom Harness Assembly

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

Group 4
8-15 8-15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci Boom Harness Assembly
aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Boom Harness Assembly 4-1


14124558 Boom Harness Assembly

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

4
2 3

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
1
aci aci aci

8 7 6

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

4-2 Boom Harness Assembly SY500C2I3KH


14124558 Boom Harness Assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
141604000169A
0
Working Light
8 -15 2
08-
15
22-A210111000195 022-0 2 -
0 202
2 Bolt 19

acio 23 A210491000120 Washer


aci
o2
aci
o 19
4 60041902 90-degree Fixed Metal Accessories 3
5 60083322 Power Supply Harness 16
6 A210111000212 Bolt 2
7 A210491000118 Washer 2
8 13584605 Lamp Frame 2
9 14124551 Boom Harness 1

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Boom Harness Assembly 4-3


14124558 Boom Harness Assembly

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

4-4 Boom Harness Assembly SY500C2I3KH


1Coating

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

Group 5
8-15 8-15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci Coating
aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Coating 5-1


14423445 Coating

8- 15 8-15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

11
5 15 15
8-1 8- 8-
2-0 2-0 54 2-0
202 202 02
6 44 10
o o 15
o2
aci aci aci
5
19
32 23
42
31 35
4
29 41
30 34
21 51 53
28
40 52
3 27 16 50
39 25 18
22 49
15 15 15
12

2 - 08- 38
48
2-0
8-
2-0
8-
202 02 02
26 14
o o2 o2
aci aci aci
2 13
24 37
9 17

1 36
33 45

7 20
8

8- 15 8-15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

5-2 Coating SY500C2I3KH


14423445 Coating

INDEX PART NO. DESCRIPTION QTY SEE PAGE

8 -15 -15 08-


15
-08
1 A820601990969 Decal,Emergency Exit 1
0
0
2 22-13430582 2 2
Left Marking of Counterweight(Up)
0 202
1 2 -
acio 23 13430595
c of2Counterweight(Down)
Leftt Markingio
a of Counterweight(Up) aci
o 1
4 13430602 Right Marking 1
5 13430619 Right Marking of Counterweight(Down) 1
6 13801510 Decal(Boom Left) 1
7 12842974 Decal(Sany) 1
8 13762506 Decal(Cab) 1
9 12033801 Decal,Center of Gravity 2
10 13808985 Decal(Fuselage Left) 1
11 A820699001016 Warning Decal, Counterweight 2
12 A820101990552 Indication Sign, Lifting Hook Point 4
13 A820601990968 Decal, Warning, Tensioner 2
14 A820601990934 Decal,Tie-down,Shipping 4
5 5 15
15
8-1
13801524
0
Decal(Boom Right)
8-1
-0Instruction)
1
08-
02 2-13166512 2 2 2 -
202
16 Decal(Seat Adjustment 1
0
o2 o 2Right) II o
aci i aci
17 13806889 Decal(Fuselage 1
18 13808980
c
a Right) I
Decal(Fuselage 1
19 13336869 Battery Disconnect Switch 1
20 13809214 Decal(Toolbox) 1
21 13722409 Nameplate Coating 1
22 12409907 Warning Decal(Swing Bearing) 1
23 SSY006685328 Decal(Cab Warning) 1
24 SSY006577763 Rotary Reduction Gear caution board 1
25 13834943 Noise Decal 1
26 SSY005356077 QR Code 1
27 13433243 Lubricating Graphic Chart 1
28 14117911 Warning Decal(Belt Safety) 1
29 -15
14117910
0 8
Warning Decal(Splash)
0 8 -15 1
8- 15
2-14117909 Warning Decal(Fall) 2- 22-0
202 2 202
30

i o o 20Operation
Decal Instruction
i o
aci
31 A820601990961 1
ac 32 12357871 ac Start)
Decal(Winter 1
33 13811460 Oil Level Label 1
34 14117903 Warning Decal(Anti-burn) 1
35 10765072 Warning Decal(Lifting) 1
36 A820601990973 Warning Decal(Engine Hood) 1
37 14117902 Warning Decal(Fan) 1
38 14117901 Warning Decal(Arm) 2
39 13309285 Warning Decal(No-sitting) 1
40 13272748 Decal(Hydraulic Tank) 1

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Coating 5-3


14423445 Coating

8- 15 8-15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

11
5 15 15
8-1 8- 8-
2-0 2-0 54 2-0
202 202 02
6 44 10
o o 15
o2
aci aci aci
5
19
32 23
42
31 35
4
29 41
30 34
21 51 53
28
40 52
3 27 16 50
39 25 18
22 49
15 15 15
12

2 - 08- 38
48
2-0
8-
2-0
8-
202 02 02
26 14
o o2 o2
aci aci aci
2 13
24 37
9 17

1 36
33 45

7 20
8

8- 15 8-15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

5-4 Coating SY500C2I3KH


14423445 Coating

INDEX PART NO. DESCRIPTION QTY SEE PAGE

8 -15 -15 08-


15
-08
41 A820699001109 Decal,Power Socket 1
0
42 22-A820699001018 2 2 -
20 A820601990927 0 2
Forward Direction Indication
202
2
io 44 i o 2 Sign) o
aci
Decal(Unlocking
ac c 1
45 A820601990929
a Fuel Tank
Decal, Drain, 1
48 A820601990962 Decal, Drain, Water Separator 1
49 13317180 Decal(Fuel Tank) 1
50 A820699001284 Decal, Instruction Refrigerant Change 1
51 A820699000369 Tape, Anti-skid, Long 4
52 14136701 Operation 1
53 13993508 Decal(Ball Valve Operation) 1
54 13156487 Decal(Fixed Loading Spot Layout Diagram) 1

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Coating 5-5


14423445 Coating

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

5-6 Coating SY500C2I3KH


1Coating

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

Group 6
8-15 8-15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci Coating
aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Coating 6-1


13811963 Coating (1/2)

8- 15 8-15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
1 N
aci U aci aci
2     4
5 25
 

3
K

注意CAUTION
1.每1000小时保养一次,加注润滑脂直到看到润滑脂从回转

100
This maintenance is performed every 0 service hours,

2.加注润滑脂前需将黄油嘴附近区域清理干净。
Cleaning the area around grease nipple, before

减速机"溢出接头"口溢出为止,不可过度加注并做好保养记

connector.
add grease until grease is seen from the overflow

you add grease.

录。

Never add extra grease and keep records in detail.

注意CAUTION
56

23 24

8- 15 8-15 8-15
2-0 2-0 2-0
202 202 02
6 7 8 9 10
o o o2
aci aci aci

    WARNING

.
,
.
To release pressure,loosen
only one turn.If the valve is
loosened too much, grease
under high pressure may
squirt out.

16

8- 15 8- 15 13
14 12 11
8-15
022-0 02 2-0 02 2-0
o2 o2 o2
K
aci 17
aci 15 aci

105dB
LWA N
HYDRAULIC CRAWLER EXCAVATOR
SANY HEAVY MACHINERY LIMITED.
Authorized Representative: SANY Germany GmbH
MODEL/TYPE:
Address: Sany Allee 1
OPERATING MASS (kg):
50181 Bedburg
Germany ENGINE POWER (kW):

Web: www.sany-germany.de SERIAL NUMBER:


Email: [email protected] MANUFACTURING YEAR:
SANY INDUSTRIAL PARK, ECONOMIC AND TECHNOLOGICAL DEVELOPMENT ZONE, KUNSHAN, JIANGSU, 215300,P.R. CHINA

    WARNING

.
,
.
To release pressure,loosen
only one turn.If the valve is
loosened too much, grease
under high pressure may
squirt out.

8- 15 8-15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
18 19 20 21 22
aci aci aci

6-2 Coating SY500C2I3KH


13811963 Coating (1/2)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

8 -15 -15 08-


15
-08
1 A820601990969 Decal,Emergency Exit 1
0
0
2 22-13430582 2 2
Left Marking of Counterweight(Up)
0 202
1 2 -
acio 23 13430595
c of2Counterweight(Down)
Leftt Markingio
a of Counterweight(Up) aci
o 1
4 13430602 Right Marking 1
5 13430619 Right Marking of Counterweight(Down) 1
6 13801510 Decal(Boom Left) 1
7 12842974 Decal(Sany) 1
8 13762506 Decal(Cab) 1
9 12033801 Decal,Center of Gravity 2
10 13808985 Decal(Fuselage Left) 1
11 A820699001016 Warning Decal, Counterweight 2
12 A820101990552 Indication Sign, Lifting Hook Point 4
13 A820601990968 Decal, Warning, Tensioner 2
14 A820601990934 Decal,Tie-down,Shipping 4
5 5 15
15
8-1
13801524
0
Decal(Boom Right)
8-1 1
08-
2-A820601990963 Decal, Warning, Arm2-0 2 -
02 02 202
16 2
o2 Noise Decal io 2 o
aci aci
17 13834943 1
18 13806889 ac Right) II
Decal(Fuselage 1
19 13808980 Decal(Fuselage Right) I 1
20 13809214 Decal(Toolbox) 1
21 13834946 Name Plate 1
22 13834945 Name Plate Coating 1
23 12409907 Warning Decal(Swing Bearing) 1
24 13737423 Warning Decal(Swing Reducer) 1
25 A820699001019 Warning Decal(Front Window Lock Caution Board) 1
56 13156487 Decal(Fixed Loading Spot Layout Diagram) 1

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Coating 6-3


13811963 Coating (2/2)

8- 15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci Ⅲ aci aci
E A-A
注意 CAUTION
当环境温度低于0℃时,启动开关旋至ON档预热指示灯亮起,表明发动机
正在预热。请在预热指示灯熄灭后启动发动机。若发动机需要多次启动,
请先将启动开关旋至OFF档,30秒后再重复上述操作。
When ambient tempreture drops below 0℃,the indicator lamp lights and
the engine is preheating as the key is turned to the ON position.The engine
can be started when the indicator lamp goes off.If the engine needs to
start for several times,please ensure the key is turned to the OFF position,
then repeat former operation after 30S.

Ⅲ 8h 7 6 5
润滑图表LUBRICATING CHART
4 3
05-01
B
7.0m kg
6.0m kg
5.0m kg
A 3.0m
SY500 EXCAVATOR WEIGHTLIFTING CAPACITY PARAMETER
4.0m 5.0m 6.0m 7.0m 8.0m

*8955 *8955
*9648 *9648 *9190 *9190 *9012 *9012
*16647 *16647 *13302 *13302 *11472 *11472 *10338 *10338 *9605 *9605 *9170 *9170
9.0m

47
(作业间隔) 4.0m kg *15348 *15348 *12712 *12712 *11137 *11137 *10121 *10121 *9462 *9462
(INTERVALS) 润滑表LUBRICATING TABLE
注意 CAUTION
序号NO. 润滑部位LUBRICATING PARTS 数量NUMBER使用油料USING OIL 3.0m kg *17263 *17263 *13931 *13931 *11951 *11951 *10667 *10667 *9804 8408
当环境温度低于0℃时,启动开关旋至ON档预热指示灯亮起,表明发动机
1 铲斗销子 BUCKET PIN 2
正在预热。请在预热指示灯熄灭后启动发动机。若发动机需要多次启动,
2 连接装置销子LINKAGE PIN 2
请先将启动开关旋至OFF档,30秒后再重复上述操作。
When ambient tempreture drops below 0℃,the indicator lamp lights and
the engine is preheating as the key is turned to the ON position.The engine
can be started when the indicator lamp goes off.If the engine needs to 3 铲斗油缸销子BUCKET CYLINDER PIN 1 2.0m kg *18649 *18649 *14959 13783 *12685 11685 *11179 9680 *10137 8276
start for several times,please ensure the key is turned to the OFF position,
then repeat former operation after 30S.
4 斗杆销子 ARM PIN 1
SY500 EXCAVATOR WEIGHTLIFTING CAPACITY PARAMETER
(作业间隔) 5 斗杆油缸销子ARM CYLINDER PIN 2 通用黄油 1.0m kg *19386 *19386 *15687 13842 *13260 11470 *11597 9559 *10408 8167
05-01
B
A 3.0m 4.0m 5.0m 6.0m 7.0m 8.0m 9.0m

(INTERVALS) 6 动臂油缸销子BOOM CLINDER PIN 4 Check the amount of hydraulic oil, excavator pose.
ground kg
7.0m kg

GREASE
*8955 *8955

润滑图表LUBRICATING CHART
6.0m kg
5.0m kg
*9648 *9648 *9190 *9190 *9012 *9012
*16647 *16647 *13302 *13302 *11472 *11472 *10338 *10338 *9605 *9605 *9170 *9170
7 动臂销子 BOOM PIN 2 *19604 *19604 *16083 13875 *13625 11279 *11871 9444 *10559 8095
8h
8h 7 6 5 4 3
( 作业间隔)
(INTERVALS) 润滑表LUBRICATING TABLE
序号NO. 润滑部位LUBRICATING PARTS 数量NUMBER使用油料USING OIL
1 铲斗销子 BUCKET PIN
2 连接装置销子LINKAGE PIN
2
2
4.0m kg
3.0m kg
2.0m kg
*15348 *15348 *12712 *12712 *11137 *11137 *10121 *10121 *9462 *9462
*17263 *17263 *13931 *13931 *11951 *11951 *10667 *10667 *9804 8408
1 2 8 回转支承 BEARING 2
10h 14 13
*18649 *18649 *14959 13783 *12685 11685 *11179 9680 *10137 8276

10 9
3 铲斗油缸销子BUCKET CYLINDER PIN 1

9 燃油箱 1 液压油HYDRAULIC OIL


4 斗杆销子 ARM PIN 1
1.0m kg

FUEL TANK
*19386 *19386 *15687 13842 *13260 11470 *11597 9559 *10408 8167

-1.0m kg
( 作业间隔) 5 斗杆油缸销子ARM CYLINDER PIN 2 通用黄油

*17295 *17295 *19434 *19434 *16153 13854 *13745 11202 *11947 9387 *10510 8075
(INTERVALS) 6 动臂油缸销子BOOM CLINDER PIN 4
7 动臂销子 BOOM PIN 2 GREASE ground kg *19604 *19604 *16083 13875 *13625 11279 *11871 9444 *10559 8095
8h 1 2 8 回转支承 BEARING 2
10h 14 13 10 9 9 燃油箱 FUEL TANK 1 液压油HYDRAULIC OIL -1.0m kg *17295 *17295 *19434 *19434 *16153 13854 *13745 11202 *11947 9387 *10510 8075

10 液压油箱 HYDRAULIC OIL TANK 1 柴油 DIESEL OIL


50h 13 10 液压油箱 HYDRAULIC OIL TANK 1 柴油 DIESEL OIL

50h
100h 11 回转减速机 ROTARY REDUCTION GEAR1
250h 8 12 行走减速机 RUNNING REDUCER 2 齿轮油GEAR OIL -2.0m kg *17022 *17022 *22804 *22804 *18918 *18918 *15891 *15891 *13577 11201 *11751 9397

13
500h 13 12 11 13 发动机机油 ENGINE OIL 1 发动机油ENGINE OIL
1000h
2000h 12 10
11 14 散热器水箱 RADIATOR WATER TANK 1 软水 SOFT WATER -3.0m kg *24988 *24988 *21513 *21513 *18013 *18013 *15248 *15248 *13033 *13033 *11107 9497

A
1. To calculate the lifting capacity with a bucket, you only need to
100h 11 回转减速机 ROTARY REDUCTION GEAR1
-2.0m kg *17022 *17022 *22804 *22804 *18918 *18918 *15891 *15891 *13577 11201 *11751 9397
1. 上下横线表明进行各项保养,填充及更换时累进的作业间隔.
deduct the actual weight of direct-mounting bucket or quick-mounting

齿轮油GEAR OIL
Upper and bottom line indicate the intervals of the maintenance and replacement.
buccket from the top value.

250h
2. ○保养 ; ◎更换 ; △新机首次例行保养时更换 .
○ maintenance; ◎ replacement; △ The initial maintenance and replacement of the new machine.
3. 所使用润滑油请查看保养维修说明书.
The Lubricant used as per the "Maintenance Manual".
2. Rated load shall not exceed 87% of the hydraulic lifting capacity or
75% of the dumping load.
3. Rated load with yellow background is mainly restricted by the 8 12 行走减速机 RUNNING REDUCER 2
B

hydraulic capacity rather than the dumping load .


4. The load marked with an asterisk (
hydraulic capacity rather than the tipping load.
*) is mainly restricted by the
500h 13 12 11 13 发动机机油 ENGINE OIL 1 发动机油ENGINE OIL
● 1000h
2000h 12 10
11 14 散热器水箱 RADIATOR WATER TANK 1 软水 SOFT WATER -3.0m kg *24988 *24988 *21513 *21513 *18013 *18013 *15248 *15248 *13033 *13033 *11107 9497

A
1. To calculate the lifting capacity with a bucket, you only need to
1. 上下横线表明进行各项保养,填充及更换时累进的作业间隔.
Upper and bottom line indicate the intervals of the maintenance and replacement. deduct the actual weight of direct-mounting bucket or quick-mounting
2. ○保养 ; ◎更换 ; △新机首次例行保养时更换 . buccket from the top value.
○ maintenance; ◎ replacement; △ The initial maintenance and replacement of the new machine. 2. Rated load shall not exceed 87% of the hydraulic lifting capacity or
3. 所使用润滑油请查看保养维修说明书. 75% of the dumping load.
3. Rated load with yellow background is mainly restricted by the

B
The Lubricant used as per the "Maintenance Manual". C

E
hydraulic capacity rather than the dumping load .
4. The load marked with an asterisk ( *) is mainly restricted by the
hydraulic capacity rather than the tipping load.

46
开启位置
ADJUST POSITION

闭锁位置
LOCK POSITION

26
27 28 29 30 31 32 33 34

C
40
8- 15 36 37 38 39 35
8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci
41 POTS

aci 48 aci
再垂直起吊,否则将引起发动机进气管损坏.
engine.
will damage to the air intake tube of
vertically. Incorrect lifting method
move backward to 60mm,then lifting it
first you should raise it slowly and

起吊配重时先缓慢脱离并后移动60 mm,
When lifting the balance weight,at

注意 CAUTION

注意 CAUTION

42 A Ⅵ
H 液压油箱 (Hydraulic oil tank)

箱油柴

Ⅴ A
45

8 -15 Ⅵ 8 -15 8-15
2-0 2-0 2-0

02 02 02
o2 43 44
o2 o2
液压油箱 (Hydraulic oil tank)

aci aci aci


49

H 压缩机 油水分离器 机油滤清器 电源总开关


Compresser Separator Oil Fliter Power switch
注意 CAUTION 注意 CAUTION
1.滤芯更换后按下开关启动电磁泵,按动一次开关电磁泵
持续运行15分钟,再次按动开关,电磁泵停止。
2.打开发动机燃油转换器处进油/回油排气螺栓, 球阀开启:阀门与阀体平行
待燃油喷射有力无气泡关闭排气螺栓。 Open: The switch is parallel to the valve body.
3.打开燃油截止阀后再启动发动机。
4.如发生高压油泵进气,发动机无法启动,
打开高压排气螺栓排气。
5.以上具体操作步骤请详见操作保养手册。

1.Open the pump after changing the filter.Press the switch pump
running for 15 minutes once,press the switch again, stop pump .
2.Screwing the air leak-off bolts in both oil-inlet and oil-return path.
球阀关闭:阀门与阀体垂直
3.Open the oil shut up valve befor you start the engine. Close: The switch is perpendicular to the valve body.
4.Screwing theair leak-off bolton the PCV if the engine cannot be
started.
5 Read the operation handbook firstly 注意 CAUTION
为放水方向;
This is the direction to release the water.
为拧紧方向。
This is the direction to close the
drain.
适当拧紧,不得用力过大,否则将引起油水分离器损坏。 危险 DANGER 危险 DANGER
OFF
Tighten with proper force to prevent
damage to the water separator. ON
更换系统部件时,必须补充冷冻
油.
Refrigerant must be refilled when
replacing air-conditioning system
components.

8- 1555 54 53 52 8- 1551 50 8-15


02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

6-4 Coating SY500C2I3KH


13811963 Coating (2/2)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

26 8 -15
A820601990967
0 8 -15
Decal Instruction Seat Adjustment
0 1
08-
15
27 22-13433243 2 -
2Chart 2 -
202
Lubricating Graphic
20 11464425 0 1

acio 28 io 2 Manual)
Warning Decal(Read
a c aci
o 1
29 11464432 Warning Decal(High Voltage) 1
30 11464441 Warning Decal(Power off) 1
31 A820601990961 Decal Instruction Operation 1
32 12357871 Decal(Winter Start) 1
33 13618657 Warning Decal(Work Equipment) 1
34 13834944 Load Chart 1
35 A820699001023 Warning Decal(No-sitting) 1
36 A820601990973 Warning Decal(Engine Hood) 1
37 A820699001017 Warning Decal(Belt Safety) 1
38 A820101050793 Warning Decal(Fan Danger Alert) 1
39 A820699000948 Warning Decal(Splash) 1
40
8 -15
A820601990926
0
Decal, Warning, Fall
8-1
5 2
08-
15
41 22-10765072 2 2 -0 2 -
202
Warning Decal(Lifting) 1
20 A820699000369
io 42 i
0
o 2Long o
aci
Tape, Anti-skid, 4
ac 43 A820601990929
c
a Fuel Tank
Decal, Drain, 1
44 13548698 Instruction of Hydraulic Oil Tank 1
45 13317180 Decal(Fuel Tank) 1
46 A820601990927 Decal(Unlocking Sign) 1
47 13811460 Oil Level Label 1
48 A820699001018 Forward Direction Indication 2
49 A820699001109 Decal,Power Socket 1
50 13336869 Battery Disconnect Switch 1
51 A820101050798 Hot Surface Caution Decal 1
52 A820601990962 Decal, Drain, Water Separator 1
53 A820699001284 Decal, Instruction Refrigerant Change 1
54 -15
13993508
0 8 8-
Decal(Ball Valve Operation) 15 1
8- 15
2-14136701 Operation 2-0 12-0
202 02 202
55

o o2 o
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Coating 6-5


13811963 Coating (2/2)

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

6-6 Coating SY500C2I3KH


1Assembly panels

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

Group 7
8-15 8-15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci Assembly panels
aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Assembly panels 7-1


13312148 Assembly panels

8- 15 8- 15 8-15
022-0 272-0 2-0
o2 202 o2
02
19acio
28
aci 29 aci
23

30
26 21

25 24 22

9
17 1
8-15 10
8 -15 8-15
022-0 11
02 2-0 02 2-0
o2 o2 o2
2
aci aci 18 aci
12
10

16
8
32

14

8- 15 8- 15 8-15
2-0 7 2-0 2-0
o 202 o2
02 3
o2
02
aci aci 15
33
aci

7
13
20
31

5
4
6

8- 15 8- 15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

7-2 Assembly panels SY500C2I3KH


13312148 Assembly panels

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
13901998
0
Rigt Door -15
08 Pump Assembly 1
08-
15 7-4
02 22-SSY006710562 2
Upper Cover Plate2for -Main
20 compartment 202
1 2 -
acio 23 13306271
c i
Back board of oengine
a plate assembly aci
o 1 7-6
4 13305931 bottom cover 1 7-10
5 13867257 Cabin for radiator 1 7-12
6 13866881 Left Rear Door Assembly 1
7 13902449 Air filter room 1 7-16
8 13306257 front board of engine compartment 1 7-20
9 SSY006710341 Cover plate for fueling tank 1 7-24
10 SSY006710407 Hydraulic Oil Tank Cover Plate Assembly 1 7-28
11 13902174 Main pump cabin 1 7-30
12 11678878 Rubber Plug 20
13 13901362 Left Front Door Assembly 1 7-32
14 13306198 Bonnet Assembly 1 7-32
5 5 5
15
8-1
SSY006710940
0
-A210111000203
Air Filter Plate Assembly
0 8-1 1
0 8-1 7-40
16
2 2 Bolt
2 2- 73
2 2-
20
o 17 o 2 0
o 2 0
aci aci aci
A210110000014 Bolt 4
18 SSY006711042 Central Upper Cover Plate 1
19 60310566 Gas Spring 1
20 A210111000202 Bolt 22
21 A210111000204 Bolt 15
22 13300896 Thickening Washer 117
23 13305337 Footplate 1
24 13938955 Ornament Box 1
25 13915826 Tool Box 1 7-42
26 13312151 Battery Protective Assembly 1 7-44
27 14094233 Armrest Assembly 1 7-46
28 13556376 Bracket for Rear Mirror 1 7-48
29 -15
130907000157A
0 8
Rearview Mirror Assembly
08 -15 1
08 -15
30 2-13939203
202 A210111000118
Oil Tank Guard Plate
20 22- 2 0
12-
2
acio 31 Bolt
aci
Sealing Strip
o
aci
o 4
32 SSY005173833 1
33 13305267 Sealing Strip 1

8-15 8- 15 8- 15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Assembly panels 7-3


13901998 Rigt Door

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci 2

4 5

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

7-4 Assembly panels SY500C2I3KH


13901998 Rigt Door

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
11817247
0 Fix Board 8-15 4
08-
15
22-A222200000012 02 2-0 2 -
0 202
2 Door Lock 1

acio 23 13901961
aci
o2
Right Door Plate Assembly
aci
o 1
4 13285742 Wind Hook 1
5 A210491000014 Pin 1
6 A210307000015 Nut 4

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Assembly panels 7-5


13306271 Back board of engine compartment

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci
6

3
2
5

1
4

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

7-6 Assembly panels SY500C2I3KH


13306271 Back board of engine compartment

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
13420880
0
clapboard assembly
8-15 1
08-
15 7-8
22-A210111000202 02 2-0 2 -
0 202
2 Bolt 12

acio 23 13300896
aci
o2
Thickening Washer
aci
o 12
4 13545796 Corner Plate 1
5 13306278 Right Upright Column 1
6 13306273 Back Cross Rail 1
7 13306276 Left Upright Column 1

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Assembly panels 7-7


13420880 clapboard assembly

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci
1

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

7-8 Assembly panels SY500C2I3KH


13420880 clapboard assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
13306280
0
Clapboard
8-15 1
08-
15
22-13282154 02 2-0 2 -
202
Cramp
0
2 12

acio 2 aci
o2
aci
o

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Assembly panels 7-9


13305931 bottom cover plate assembly

8-15 8- 15 8-15
02 2-0 02 2-0 022-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 022-0
o2 3
o2 o2
aci aci aci

4 16

13

15
5
12
14
6

8-15 7
8- 15 11
8-15
02 2-0 02 2-0 022-0
o2 o2 o2
aci aci aci
9 10

8-15 8- 15 8-15
02 2-0 02 2-0 022-0
o2 o2 o2
aci aci aci

7-10 Assembly panels SY500C2I3KH


13305931 bottom cover plate assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
13305934
0 8
Front Bottom Capping of Cab
0 -15 1
08-
15
0
2 22-13305938 Back Bottom Capping
0 2 2-of Cab
202
1 2 -
acio 23 13305940 Oil Radiationio
a
2
c Bottom Cover aci
o 1
4 13383602 Radiator Bottom Cover II 1
5 13305942 Radiator Bottom Cover 1
6 A820101117947 Cover Plate 1
7 13305944 Central Seat Cover Ⅱ 1
8 A210111000202 Bolt 4
9 13300896 Thickening Washer 4
10 13305948 Pump Room Bottom Cover Ⅰ 1
11 13305950 Pump Room Bottom Cover Ⅱ 1
12 13305952 Hydraulic Tank Bottom Cover 1
13 13305936 Fuel Tank Bottom Cover Plate 1
14 A210111000203 Bolt 66
5 5 15
15
8-1
14110783
0
Thickening Washer
0 8-1 66
08-
02 2-13305946 Central Seat Cover Ⅰ2-
2 12-
202
16
0
o2 o2 o
aci a c i aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Assembly panels 7-11


13867257 Cabin for radiator

8- 15 8-15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

12

8- 15 8-15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

10

-
3 811
15 8-15 8-15
2-0 2-0 2-0
5 4 6 7 8

02 02 02
o2 o2 o2
aci aci aci

14 13 9 2

8- 15 8-15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

7-12 Assembly panels SY500C2I3KH


13867257 Cabin for radiator

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
13867139
0 8 -15
Cabin Framework for Radiator
0 1
08-
15
0
2 22-13306922 Spacing Plate
0 2 2-
202
1 2 -
acio 23 13306843
a c o 2 Block
Assembly ofiBumper
aci
o 2 7-14
4 13300896 Thickening Washer 14
5 A210111000203 Bolt 4
6 13306818 Door-shaft Seal 1
7 A210491000120 Washer 2
8 A210111000024 Bolt 2
9 A210111000101 Bolt 10
10 A810502019056 Location Screw 2
11 A210307000036 Nut 2
12 13513247 Denoising Sponge 1
13 13513248 Denoising Sponge 1
14 13547053 Sealing Sponge 2
5 5 15
8-1 8-1 8-
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Assembly panels 7-13


13306843 Assembly of Bumper Block

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


2-0 2-0 2-0
3
02 02 02
o2 o2 o2
aci 4 aci aci
5

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

7-14 Assembly panels SY500C2I3KH


13306843 Assembly of Bumper Block

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
13489421
0
Mounting Plate
8-15 1
08-
15
22-13306841 022-0 2 -
202
Adjusting Spacer
0
2 3

acio 23 13306840
aci
Fixed Block o2
aci
o 1
4 13306839 Pressure Plate 1
5 A210405000001 Washer 2
6 24003401 Bolt 2

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Assembly panels 7-15


13902449 Air filter room

8-15 8-15 8-15


02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci
4

8-15 8-15 8-15


02 2-09 022-0 02 2-0
o2 o2 o2
aci aci 5 aci
11
7
2, 10

1
6

8-15 8-15 8-15


02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

7-16 Assembly panels SY500C2I3KH


13902449 Air filter room

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
A210307000036
0 Nut 8-15 3
08-
15
22-A210111000203 02 2-0 2 -
0 202
2 Bolt 2

acio 23 13512320 Guard


aci
o2
aci
o 1
4 13422177 Clapboard 1
5 A210111000202 Bolt 26
6 A810502019056 Location Screw 3
7 13306843 Assembly of Bumper Block 1 7-14
8 13422184 Air Cleaner Clapboard 1
9 13902229 Framework of Air Filter Room 1
10 13300896 Thickening Washer 28
11 13306885 Spacing Plate 1

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Assembly panels 7-17


13306843 Assembly of Bumper Block

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


2-0 2-0 2-0
3
02 02 02
o2 o2 o2
aci 4 aci aci
5

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

7-18 Assembly panels SY500C2I3KH


13306843 Assembly of Bumper Block

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
13489421
0
Mounting Plate
8-15 1
08-
15
22-13306841 022-0 2 -
202
Adjusting Spacer
0
2 3

acio 23 13306840
aci
Fixed Block o2
aci
o 1
4 13306839 Pressure Plate 1
5 A210405000001 Washer 2
6 24003401 Bolt 2

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Assembly panels 7-19


13306257 front board of engine compartment

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

2
3

8-15 8-15 7
8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci
4

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
5
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

7-20 Assembly panels SY500C2I3KH


13306257 front board of engine compartment

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
13420879
0
clapboard assembly
8-15 1
08-
157-22
22-A210111000202 022-0 2 -
0 202
2 Bolt 18

acio 23 13300896
aci
o2
Thickening Washer
aci
o 18
4 13420583 Footplate Assembly 1
5 13306266 Left Upright Column 1
6 13306264 Right Upright Column 1
7 13306260 Front Cross Rail 1

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Assembly panels 7-21


13420879 clapboard assembly

8- 15 8-15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8- 15 8-15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8- 15 8-15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

7-22 Assembly panels SY500C2I3KH


13420879 clapboard assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
13306268
0
Clapboard
8-15 1
08-
15
22-13282154 02 2-0 2 -
202
Cramp
0
2 16

acio 2 aci
o2
aci
o

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Assembly panels 7-23


SSY006710341 Cover plate for fueling tank

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

7-24 Assembly panels SY500C2I3KH


SSY006710341 Cover plate for fueling tank

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
SSY006710338
0 8
Cover Plate for Fueling Tank
0 -15 1 8-157-26
0 22- 0 2 2- 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Assembly panels 7-25


SSY006710338 Cover Plate for Fueling Tank

8-15 8-15 8-15


02 2-0 022-0 1
02 2-0
acio 2 acio 2 aci
o2

8-15 8-15 8-15


022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


022-0 02 2-0 02 2-0
o2 o2 o2
2

aci aci aci

7-26 Assembly panels SY500C2I3KH


SSY006710338 Cover Plate for Fueling Tank

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
SSY006710287
0 8
Cover Plate for Fueling Tank
0 -15 1
08-
15
0
2 22-SSY006710329 Reinforced Rib
0 2 2-
202
2 2 -
acio 23 SSY006710330
cio
Reinforced Rib
a
2
aci
o 3
4 13304896 Reinforced Rib 2
5 13304899 Reinforced Rib 2

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Assembly panels 7-27


SSY006710407 Hydraulic Oil Tank Cover Plate Assembly

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

7-28 Assembly panels SY500C2I3KH


SSY006710407 Hydraulic Oil Tank Cover Plate Assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
SSY006710394
0 8 -15
Hydraulic Oil Tank Cover Plate
0 1
08-
15
0
2 22-13304918 0 2-
Cover for Breather2Valve
202
1 2 -
acio 23 A210405000007 Washer
a cio
2
aci
o 4
4 A210111000348 Bolt 4

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Assembly panels 7-29


13902174 Main pump cabin

8- 15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

7 12
14

15 10

8- 15 8- 15 8-15
02 2 6 2-0 02 2-0 2-0
0211
o2 o2 o2
aci aci aci

13
9
17
16

4 18

1
8

8- 15 8- 15 5
8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8- 15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

7-30 Assembly panels SY500C2I3KH


13902174 Main pump cabin

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
A810502019056
0 Location Screw 8 -15 2
08-
15
22-A210491000120 022-0 2 -
0 202
2 Washer 2

acio 23 A210307000036 Nut


aci
o2
aci
o 2
4 A210111000203 Bolt 4
5 A210111000202 Bolt 27
6 A210111000024 Bolt 2
7 14057213 Cross Beam 1
8 14055836 Main Pump Cabin Framework 1
9 14020466 Main Pump Lower Partition Plate 1
10 14020464 Main Pump Lower Partition Plate 1
11 14020461 Main Pump Right Partition Plate 1
12 14020458 Main Pump Left Partition Plate 1
13 13506808 Door-shaft Seal 1
14 13386797 Main Pump Upper Partition Plate 1
5 5 15
15
8-1
13385522
0
Corner Spacing Plate
8-1
-0
1
08-
2-13306849 2 2 -
202 2 202
16 Corner Spacing Plate 1
0
i o i o 2 Block o
aci
17 13306843 Assembly of Bumper 2
ac 18 13300896 Thickening
c
a Washer 31

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Assembly panels 7-31


13306198 Bonnet Assembly

8-15 8- 15 8- 15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

4 5

8-15 8- 15 8- 15
2-0 2-0 2-0
6 7
02 02 02
o2 o2 o2
aci aci aci

2
8

3
13
12
11

8-15 8- 15 -15
2-0 2-0 9 2 -808
io 202 o 202 1
io 2
02
10 ac aci ac

8-15 8- 15 8- 15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

7-32 Assembly panels SY500C2I3KH


13306198 Bonnet Assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
13306105
0
Implementation Assembly-1
0 8
5 1
08-
157-34
0
2 22-A210111000343 Bolt
0 2 2-
202
162 -
acio 23 A222200000065 Hood Lock io 2
ac aci
o 4
4 13306189 Engine cover 1 7-36
5 A210111000203 Bolt 18
6 13300896 Thickening Washer 18
7 13306069 radiator hood assembly 1 7-38
8 A210404000005 Washer 8
9 A210405000007 Washer 8
10 13305974 Cover for Silencer 1
11 A210404000004 Washer 2
12 A210491000007 Pin 2
13 10817654 Bar Stay II 1

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Assembly panels 7-33


13306105 Implementation Assembly

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

7-34 Assembly panels SY500C2I3KH


13306105 Implementation Assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
13306113
0 Installation Frame 8-15 1
08-
15
22-13305174 02 2-0 2 -
0 202
2 Buffer Block 6

acio 23 A210405000005 Washer


aci
o2
aci
o 12
4 A210307000015 Nut 12

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Assembly panels 7-35


13306189 Engine cover

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8 7
1

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

5
9

2
6

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

7-36 Assembly panels SY500C2I3KH


13306189 Engine cover

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
A210111000202
0 Bolt 8-15 12
08-
15
22-13282154 02 2-0 2 -
202
Cramp
0
2 34

acio 23 A210307000055 Nut


aci
o2
aci
o 4
4 13300896 Thickening Washer 12
5 13306190 Installation Beam 1
6 A210111000342 Bolt 2
7 A210405000007 Washer 10
8 A210111000343 Bolt 4
9 A210404000005 Washer 4

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Assembly panels 7-37


13306069 radiator hood assembly

8-15 8- 15 8-15
02 2-0 2-0 2-0
o2 o 2023 o2
02
aci ac i 4 8 6
aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

1 7

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

7-38 Assembly panels SY500C2I3KH


13306069 radiator hood assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
13306071
0
Radiator Hood Assembly -1
0 8
5 1
08-
15
0
2 22-A810502079012 Hinge
0 2 2-
202
1 2 -
acio 23 A810502050133 Water Fillingio
a c
2 Cover
Orifice
aci
o 1
4 A222200000122 Engineering Door Lock 1
5 A210491000120 Washer 4
6 A210111000197 Bolt 2
7 A210307000036 Nut 4
8 A210111000024 Bolt 2

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Assembly panels 7-39


SSY006710940 Air Filter Plate Assembly

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

7-40 Assembly panels SY500C2I3KH


SSY006710940 Air Filter Plate Assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
SSY006710934
0 Air Filter Cover Plate 8-15 1
08-
15
22-13418418 02 2-0 2 -
0 202
2 Grid Plate 1

acio 23 A210491000121 Washer


aci
o2
aci
o 4
4 A210111000101 Bolt 4

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Assembly panels 7-41


13915826 Tool Box

8- 15 8-15 8-15
022-0 022-0 02 2-0
o2 o2 o2
aci aci aci

19

18

8-15 8-15 8-15


022-0 022-0 02 2-0
o2 o2 o2
aci aci aci
17

11
10 8
15 9 7
14 6
12
13 5

16
1

8- 15 8-15 8-15
2-0 2-0 2-0
2 22
02 02 02
21

acio 2 aci
o2
aci
o2
23

20

8- 15 8-15 8-15
022-0 022-0 02 2-0
o2 o2 o2
aci aci aci

7-42 Assembly panels SY500C2I3KH


13915826 Tool Box

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
13915819
0 Tool Box Weldment 8 -15 1
08-
15
22-A222200000065 02 2-0 2 -
0 202
2 Hood Lock 2

acio 23 13915825
aci
o2
Mounting Bracket of Tool Box
aci
o 2
4 13915822 Tool Box Assembly 1
5 13305266 Spacer 6
6 A210307000031 Nut 2
7 A210491000121 Washer 14
8 13305172 Block 2
9 13305267 Sealing Strip 2
10 A210491000120 Washer 4
11 A210111000197 Bolt 4
12 A210111000101 Bolt 12
13 13305174 Buffer Block 4
14 24000630 Washer 8
5 5 15
15
8-1
A210307000015
0
Nut
8-1 8
08-
02 2-13305268 02 2-0 22-
202
16 Jacket

acio 217 13305526


aci
o2
Tool Box Cover Assembly
aci
o 1
18 13304818 Rubber Gasket 4
19 13305264 Ribband 1
20 24000633 Washer 4
21 A210111000342 Bolt 4
22 60060565 Washer 4
23 A210111000343 Bolt 4

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Assembly panels 7-43


13312151 Battery Protective Assembly

8- 15 8-15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8- 15 8-15 8-15
022-0 02 2-0 02 2-0
o2 4
o2 o2
aci 2 aci aci
2

4
2
2 2
2
4
3
1
2
2
5 4 6
3

8- 15 8-15 8-15
022-0 02 2-0 02 2-0
7

o2 o2 o2
aci aci aci
7

8- 15 8-15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

7-44 Assembly panels SY500C2I3KH


13312151 Battery Protective Assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
A210307000036
0 Nut 8 -15 4
08-
15
22-60060546 02 2-0 2 -
0 202
2 Washer 8

acio 23 13312150
aci
o2
Battery Protective Cover
aci
o 1
4 13312149 Battery Keep Plate 1
5 13314008 Rubber Cushion 2
6 13419142 Fixed Link 2
7 13314007 Rubber Plate 1

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Assembly panels 7-45


14094233 Armrest Assembly

8- 15 8- 15 8-15
022-0 02 2-0 022-0
o2 o2 o2
aci aci aci

8- 15 8- 15 8-15
022-0 02 2-0 022-0
o2 o2 o2
aci aci aci
8
5
7
4
3

8-15 9 10 11
8- 1512 6
8-15
1 2-0 2-0 2-0
o 202 o2
02
o2
02
aci aci aci

8- 15 8- 15 8-15
022-0 02 2-0 022-0
o2 o2 o2
aci aci aci

7-46 Assembly panels SY500C2I3KH


14094233 Armrest Assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
13488848
0
Hand Rail Body
8-15 1
08-
15
22-14296207 022-0 2 -
0 202
2 Installation Plate 1

acio 23 A210491000121 Washer


aci
o2
aci
o 9
4 A210111000118 Bolt 4
5 A210111000203 Bolt 4
6 13488842 Rubber Sleeve 3
7 11443480 Connecting Plate II 1
8 A210307000031 Nut 1
9 11443479 Connecting Plate I 1
10 A210111000119 Bolt 1
11 14296233 Bar Stay 1
12 13488841 Fixed Clamp 3

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Assembly panels 7-47


13556376 Bracket for Rear Mirror

8- 15 8- 15 8-15
02 2-0 02 2-0 022-0
o2 o2 o2
aci aci aci

8- 15 8- 15 8-15
02 2-0 02 2-0 022-0
o2 o2 o2
aci aci aci
1

2
4

8-15 8 -15 8-15


02 2-0 02 2-0 022-0
o2 o2 o2
aci aci aci

8- 15 8- 15 8-15
02 2-0 02 2-0 022-0
o2 o2 o2
aci aci aci

7-48 Assembly panels SY500C2I3KH


13556376 Bracket for Rear Mirror

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
13556268
0 Bracket 8-15 1
08-
15
22-13556375 02 2-0 2 -
202
Bending Pipe Welding Assembly
0
2 1

acio 23 24000633 Washer


aci
o2
aci
o 2
4 A210204000341 Screw 2

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Assembly panels 7-49


13556376 Bracket for Rear Mirror

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

7-50 Assembly panels SY500C2I3KH


1Work device Tube

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

Group 8
8-15 8-15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci Work device Tube
aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Work device Tube 8-1


14092808 Work device Tube

8- 15 8- 15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci 20
aci aci
17 3 4 5

21
22
13
14 13
6

8- 15 8- 15 7
8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci 11
aci aci
11

12 10 9 19 18

15

8- 15 8- 15 8-15
02 2-016
02 2-0 2
02 2-0
acio 2 acio 2 aci
o2

16
16
22
22 15 14 15

13 14 13

8 -15 8-15 8-15


022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-2 Work device Tube SY500C2I3KH


14092808 Work device Tube

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
14092781
0 8 -15
Left derrick oil cylinder assembly
0 1
08-
15 8-4
0
2 22-14092790 Right moveable boom
0 2 2-oil cylinder assembly
202
1 2 - 8-8

acio 23 13304037
a c o2
arm cylinderiassembly
aci
o 1 8-12
4 14092797 Bucket cylinder assembly 1 8-16
5 60349032 Hose Assembly 1
6 60349031 Hose Assembly 1
7 SSY005345808 Bucket Tube Ⅳ 1
8 SSY005344229 Bucket Tube Ⅲ 1
9 SSY005343900 Bucket Tube Ⅱ 1
10 SSY005343127 Bucket Tube Ⅰ 1
11 60255033 Rubber Hose 2
12 SSY005344055 Arm Tube 2
13 13433373 Single Clip 28
14 11168201 Gasket 24
5 5 15
15
8-1
13433374
0
Double Clip
8-1 10
08-
02 2-A210111000106 02 2-0 302-
2022
16 Bolt

acio 217 B230101000578 O-ring


aci
o2
aci
o
18 A210204000353 Screw 40
19 B210780000693 Split Flange 16
20 A210110000272 Bolt 8
21 A210307000028 Nut 16
22 A210491000118 Washer 38

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Work device Tube 8-3


14092781 Left derrick oil cylinder assembly

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci
7

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci 1
aci aci
6

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-4 Work device Tube SY500C2I3KH


14092781 Left derrick oil cylinder assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
SSY005145470
0
Small Cavity Tube Assembly
0 8 -15 1
08-
15
0
2 22-A210204000359 Screw
0 2 2-
202
8 2 -
acio 23 B230101000456 O-ring
a c io 2 aci
o 2
4 60248644 Boom Cylinder 1 8-6
5 14092630 Left Clip Assembly 1
6 SSY005145480 Large Cavity Tube Assembly 1
7 A820606020470 Φ34 Rubber Cushion 2

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Work device Tube 8-5


60248644 Boom Cylinder

8-15 8-15 8-15


02 2-0 17
02 2-0 02 2-0
acio 2 aci
o2
aci
o2

11 13 10 13 11

6
5
9 5 15 15
8-1 8- 8-
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci
15

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 7 o2
aci aci aci

8
10

2
16

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 12 14 12 o2 o2
aci aci aci

8-6 Work device Tube SY500C2I3KH


60248644 Boom Cylinder

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60348496
0 Rod 8 -15 1
08-
15
22-60348497 02 2-0 2 -
0 202
2 End Closure 1

acio 23 60348498
aci
Cylinder Body o2
aci
o 1
4 60348499 Piston 1
5 60154029 Nut 1
6 60153996 Washer 1
7 60153994 Snap Ring 1
8 60348500 Hexagon Screw 14
9 60348502 Screw 1
10 60305756 Oil Cup 2
11 60306257 Wiper Scraper Seal 2
12 60306258 Wiper Scraper Seal 2
13 60348503 Shaft Sleeve 2
14 60306256 Steel Jacket 1
5 5 15
15
8-1
60345776
0
O-ring
8-1 1
08-
02 2-61009952 02 2-0 12-
202
16 Bush

acio 217 60287017


aci
Bumper Sleeve o2
aci
o 1

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Work device Tube 8-7


14092790 Right moveable boom oil cylinder assembly

8- 15 8-15 8-15
022-0 02 2-0 7
02 2-0
acio 2 acio 2 aci
o2

5
3

1
8- 15 8-15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8- 15 8-15 8-15
02 2-0 022-0 6 02 2-0
o2 o2 o2
aci aci aci

8- 15 8-15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-8 Work device Tube SY500C2I3KH


14092790 Right moveable boom oil cylinder assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
SSY005145464
0
Large Cavity Tube Assembly
0 8 -15 1
08-
15
0
2 22-A210204000359 Screw
0 2 2-
202
8 2 -
acio 23 B230101000456 O-ring
a c io 2 aci
o 2
4 60248644 Boom Cylinder 1 8-6
5 14092632 Right Clip Assembly 1
6 SSY005145466 Small Cavity Tube Assembly 1
7 A820606020470 Φ34 Rubber Cushion 2

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Work device Tube 8-9


60248644 Boom Cylinder

8-15 8-15 8-15


02 2-0 17
02 2-0 02 2-0
acio 2 aci
o2
aci
o2

11 13 10 13 11

6
5
9 5 15 15
8-1 8- 8-
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci
15

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 7 o2
aci aci aci

8
10

2
16

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 12 14 12 o2 o2
aci aci aci

8-10 Work device Tube SY500C2I3KH


60248644 Boom Cylinder

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60348496
0 Rod 8 -15 1
08-
15
22-60348497 02 2-0 2 -
0 202
2 End Closure 1

acio 23 60348498
aci
Cylinder Body o2
aci
o 1
4 60348499 Piston 1
5 60154029 Nut 1
6 60153996 Washer 1
7 60153994 Snap Ring 1
8 60348500 Hexagon Screw 14
9 60348502 Screw 1
10 60305756 Oil Cup 2
11 60306257 Wiper Scraper Seal 2
12 60306258 Wiper Scraper Seal 2
13 60348503 Shaft Sleeve 2
14 60306256 Steel Jacket 1
5 5 15
15
8-1
60345776
0
O-ring
8-1 1
08-
02 2-61009952 02 2-0 12-
202
16 Bush

acio 217 60287017


aci
Bumper Sleeve o2
aci
o 1

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Work device Tube 8-11


13304037 arm cylinder assembly

8- 15 8-15 8-15
022-0 022-0 02 2-0
o2 o2 o2
aci aci aci

10

8- 15 8-15 8-15
2-0 2-0 9
2-0
o 202 o 202 11
o2
02
aci aci 12
aci

3 5

8- 15 8-15 8-15
2-0 2-0 2-0
7
02 4 02 02
o2 o2 o2
aci aci aci
8
6

8- 15 8-15 8-15
022-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-12 Work device Tube SY500C2I3KH


13304037 arm cylinder assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

8 -15 -15 08-


15
-08
1 13422592 Clip Combination 2
0
0
2 22-SSY005146519 Bucket Rod Cylinder
0 2 2Tube
202
1 2 -
acio 23 60248643 Arm Cylinderio 2
a c aci
o 1 8-14
4 A210444000001 Washer 4
5 21050781 Screw 4
6 B230101000578 O-ring 2
7 23000431 Screw 4
8 13303436 Transitional Block 1
9 A210111000119 Bolt 8
10 A210491000121 Washer 8
11 A210111000243 Bolt 4
12 A210491000118 Washer 4

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Work device Tube 8-13


60248643 Arm Cylinder

8-15 8- 15 8-15
2-0 9 102-0 2-0
202 202 02
10 9
o o o2
aci aci aci
8

7
6
5
4
3

8-15 8- 15 8-15
022-0 022-0 11
02 2-0
o2 o2 o2
aci aci aci

1 23

8-15 8- 15 8-15
022-0 022-0 02 2-0
o2 o2 o2
aci aci aci
12
13
14
15

22 21 20 19

0 8 -15 8- 15 8-15
02 2- 9 10 10 9
022-018
16
02 2-0
acio 2 aci
o2 17
aci
o2

8-14 Work device Tube SY500C2I3KH


60248643 Arm Cylinder

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60348506
0
Cylinder Body
8 -15 1
08-
15
22-150902030089B001 022-0 2 -
0 202
2 End Cover 1

acio 23 A210204000476 Screw


aci
o2
aci
o 8
4 60197846 O-seal Ring 1
5 150902030089B005 Snap Ring for O-ring 1
6 60169585 Snap Ring 1
7 60325549 Sliding Shaft Sleeve 1
8 60169581 Dust Snap Ring 1
9 150902030089B007 Dust Ring 4
10 150902030089B008 C-shaft Sleeve 4
11 60348504 Main Oil Cylinder Piston Rod 1
12 150902030089B002 Bumper Sleeve 1
13 60169617 Buffering Ring 1
14 150902030089B003 Piston 1
5 5 15
15
8-1
60325553
0 8-1
Socket-head Flush End Set Screw 1
08-
2-60287024 2-0 2 -
202 02 202
16 Bumper Dowel 1

i o o2 o
aci aci
17 60325552 Cylindrical Pin 1
ac 18 60305774 Steel Ball 11
19 60325547 Screw Block 1
20 60197851 O-seal Ring 1
21 60325546 Spring 1
22 60325545 Valve 1
23 60217496 Arm Maintenance Package 1

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Work device Tube 8-15


14092797 Bucket cylinder assembly

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci
5

3
8-15 8-15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 c2io
2
aci aci a

4
1

2 15 15 15
8- 8- 8-
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci 3 aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-16 Work device Tube SY500C2I3KH


14092797 Bucket cylinder assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60291387
0
Bucket Cylinder
8-15 1
08-
158-18
22-21050781 022-0 2 -
0 202
2 Screw 8

acio 23 B230101000578 O-ring


aci
o2
aci
o 2
4 SSY005148392 Small Cavity Tube Assembly 1
5 13422086 Clip Combination 4
6 SSY005146517 Steel Tube 1

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Work device Tube 8-17


60291387 Bucket Cylinder

8- 15 15 15
2-0 8 2 - 08- 9 8 2-0
8-
o 202 o 202 o2
02
aci 7 aci aci

6
5

3
15 15 15
2 - 08- 2-0
8-
2-0
8-
o 202 o2
02
o2
02
aci 2 aci 10
aci

1
19

8- 15 8- 15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

11
15 16

12

13
14

8- 15 8- 15 8-15
2-0
02 17 02 2-0 02 2-0
o2 18 17 o2 o2
aci aci aci

8-18 Work device Tube SY500C2I3KH


60291387 Bucket Cylinder

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
61023437
0
Oil Cylinder Body
8-15 1
08-
15
22-60305756 02 2-0 2 -
202
Oil Cup
0
2 1

acio 23 60325537 End Cover


aci
o2
aci
o 1
4 60224239 Screw 12
5 60169585 Snap Ring 1
6 60193823 Sliding Shaft Sleeve 1
7 60169581 Dust Snap Ring 1
8 60046231 Dust Ring 2
9 60065359 Bucket Cylinder Shaft Sleeve 1 1
10 61023438 Main Oil Cylinder Piston Rod 1
11 60169560 Bumper Sleeve 1
12 60169590 Piston 1
13 60169576 Spacer 1
14 60169601 Nut 1
5 5 15
15
8-1
60305757
0
Steel Ball
8-1
-0Set Screw
1
08-
2-60322611 2 12-
202 2 202
16 Socket-head Flush End
Dust Ring o 2
0
i o i o
aci
17 60044360 2
ac 18 60065360
c
a Shaft Sleeve 2
Bucket Cylinder 1
19 60149564 Sealed Package of Movable Bucket Oil Cylinder 1

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Work device Tube 8-19


60291387 Bucket Cylinder

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-20 Work device Tube SY500C2I3KH


1Superstructure assembly

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

Group 9
8-15 8-15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci Superstructure assembly
aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-1


SSY004593458 Superstructure assembly

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
022-0 022-0 5
02 2-0
io 2 io 2 io 2
2
ac ac ac 6

10
9
8
5 -415 15
8-1 8-
7
8
02 2-0 02 2- 0
02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

9-2 Superstructure assembly SY500C2I3KH


SSY004593458 Superstructure assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

8 -15 -15 08-


15
-08
1 13311442 Revolving Frame 1
0
0
2 22-SSY007325116 2 2
Plate Hydraulic System
0 202
1 2 - 9-4

acio 23 SSY004898754 Pilot Systemio 2


c
a system aci
o 1 9-76
4 SSY004809410 Air conditioning 1 9-120
5 13354544 Cover 8
6 21021304 Bolt 8
7 A820606030364 Gasket 1
8 A820101117871 Cover 1
9 24000639 Washer 2
10 A210111000101 Bolt 2

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-3


SSY007325116 Plate Hydraulic System (1/4)

8- 15 8-15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

11

8-15 8-15 8-15


2-0 2-0 2-0
202 02 02
10 2

io 2 o2
9
o
aci aci
1
ac
4

8- 15 8-15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8- 15 8-15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

9-4 Superstructure assembly SY500C2I3KH


SSY007325116 Plate Hydraulic System (1/4)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

8 -15 -15 08-


159-12
-08
1 SSY007121670 Hydraulic oil tank 1
0
0
2 22-13308021 pump room pipeline
0 2 2
202
1 2 - 9-18

acio 23 13308041 main pipelineioof2platform


c aci
o 1 9-38
4 13308050 pipeline ofareturn 1 9-40
6 13301167 Radiator Installation 1 9-48
9 60129702 Breathing Valve 1 9-58
10 24000632 Washer 4
11 60249819 Screw 4

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-5


SSY007325116 Plate Hydraulic System (2/4)

8- 15 8-15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

12

25

8- 15 8-15 8
8-15
022-0 02 2-0 2-0
02 7
o2 o2 o2
aci aci aci

17

16
15
37 24

36 31

5 5 30
15
8-1 35 8-1 8-
022-0 02 2-0 02 2-0
o2 o2 o2
23

aci aci aci


29
28
27

34
26

8- 15 8-15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

9-6 Superstructure assembly SY500C2I3KH


SSY007325116 Plate Hydraulic System (2/4)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

5 8 -15
13503268
0 Main Valve Frame 8 -15 1
08-
159-46
22-A210491000132 022-0 2 -
0 202
7 Washer 8

acio 28 A210111000061 Bolt


aci
o2
aci
o 8
12 60242783 Multi-way Valve 1 9-60
15 A820205002644 Plug,G1 1
16 B230101000050 O-ring 1
17 60191651 Slewing Reducer Assembly 1 9-70
23 13306471 Fitting Strip 4
24 11206238 Φ26 Rubber Cushion 2
25 10192981 Drain Hose 1
26 B229900000686 Oil Cup 1
27 60083322 Power Supply Harness 4
28 A210491000121 Washer 4
29 A210111000199 Bolt 4
5 5 15
30
8-1
A210491000120
0
Washer
8-1 4
08-
02 2-A210111000024 022-0 42-
202
31 Bolt

acio 234 21025907


aci
Rubber Hose o2
aci
o 1
35 23000080 Pin 1
36 A210491000122 Washer 18
37 A210111000321 Bolt 18

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-7


SSY007325116 Plate Hydraulic System (3/4)

8- 15 8-15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8- 15 8-15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci
17

22
21
18 20
19

8- 15 8-15 32
8-15
2-0 2-0 2-0
33

02 02 02
o2 o2 o2
aci aci aci

34

8- 15 8-15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

9-8 Superstructure assembly SY500C2I3KH


SSY007325116 Plate Hydraulic System (3/4)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

17 8 -15
60191651
0 8
Slewing Reducer Assembly
0 -15 1
08-
159-70
18 22-A820205002283 Pipe Connector 22- 2 -
20 60202193 0 202
1
io 19 i o2 o
aci
Pipe Connector
ac c 1
20 B210780000829
a
Adapter Fitting 1
21 B220401000916 Drain Valve 1
22 A229900001347 Clamp, Hose 1
32 A820205002483 Transition Connector 1
33 A229900010160 Pipe Connector 1
34 21025907 Rubber Hose 1

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-9


SSY007325116 Plate Hydraulic System (4/4)

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

13
39

38 14

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

9-10 Superstructure assembly SY500C2I3KH


SSY007325116 Plate Hydraulic System (4/4)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

13 8 -15
11450168
0
Spacer Sleeve
8-15 6
08-
15
14 22-A210110000201
022-0 2 -
20 10077549 202
Bolt 6
io 38 o2 o
ac aci aci
Connector 1
39 140511010034A Temperature Sensor 1

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-11


SSY007121670 Hydraulic oil tank

8- 15 8- 15 8- 15
02 2-0 6 2-0 2-0
o2 o 202 o2
02
aci aci aci
6
5
5

4 14

2 7

11

8- 15 8-15 8- 15
2-0 2-0 2-0
10
02 02 02
o2 o2 o2
aci aci aci

8- 15 8-15 8- 15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci
16
17 5

15

1
12

13
5 9 5 15
8-1 8-15
8-
02 2-0 02 2-0 15
02 2-0
o2 o2 o2
8
aci aci aci

9-12 Superstructure assembly SY500C2I3KH


SSY007121670 Hydraulic oil tank

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
SSY007121607
0
Hydraulic Oil Tank Body
8 -15 1
08-
15
22-A210609000112 022-0 2 -
202
O-ring
0
2 1

acio 23 60251436
aci
o2
Oil Suction Filter
aci
o 1 9-14
4 13302886 Suction Cover 1
5 A210491000121 Washer 14
6 A210111000101 Bolt 12
7 A210609000219 O-ring 1
8 10514225 Plug 1
9 B230101000356 O-ring 1
10 60193541 Oil Return Filter 1
11 A250100000044 Fuel Level Indicator 1
12 12353451 Oil Drainage Filter Core Assembly 1 9-16
13 A210204000338 Screw 4
14 10695860 Cover Plate 1
5 5 15
15
8-1
A210111000202
0
Bolt
8-1 2
08-
2-B230101000366 2-0 2 -
202 02 202
16 O-ring 1

i o o2 o
aci aci
17 24000513 Washer 4
ac

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-13


60251436 Oil Suction Filter

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci
1

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

9-14 Superstructure assembly SY500C2I3KH


60251436 Oil Suction Filter

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60210026
0 Filter Core 8-15 1 8-15
0 22- 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-15


12353451 Oil Drainage Filter Core Assembly

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci
6

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci
1

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

9-16 Superstructure assembly SY500C2I3KH


12353451 Oil Drainage Filter Core Assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
12355690
0
Oil Draining Barrel
8-15 1
08-
15
22-12355610 022-0 2 -
0 202
2 Plate 1

acio 23 A210608000023 O-ring


aci
o2
aci
o 1
4 12355472 End Cover 1
5 A210111000202 Bolt 6
6 60210416 Oil Return Filter 1

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-17


13308021 pump room pipeline (1/4)

8- 15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

9, 10

8-15 8- 15 8-15
2-0 2-0 2-0
21

02 4
02 02
o2 o2 o2
aci 11 aci aci
3

1
13, 14

29, 30

- 15 8- 15 8-15
-08
225 2-0 2-0
02 02 02
o2 o2 o2
aci aci aci 23
15
7
16, 17

19
22

8, 20 6

8- 15 24, 26
8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

9-18 Superstructure assembly SY500C2I3KH


13308021 pump room pipeline (1/4)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

8 -15 -15 08-


159-26
-08
1 60355586 Plunger Pump 1
0
0
2 22-150101070009A Open Plunger Pump
0 2 2
202
1 2 - 9-34

acio 23 13306242 Bracket


a c i o2
aci
o 1
4 13306360 Bracket 1
5 13948034 Bracket 1
6 13631392 Support 1
7 13822638 Oil Tank End Oil Suction Tube 1
8 13822868 Pump End Oil Suction Tube 1
9 13306238 Clamp Plate 1
10 13308536 Φ48 Rubber Cushion 2
11 13304016 Transitional Block 1
13 13306237 Fitting Strip 4
14 A820606020470 Φ34 Rubber Cushion 2
15 13631388 Plate 1
5 5 15
16
8-1
13631387
0
Clip
-08-1 8
08-
2-11206203 2 2 -
202 2 202
17 Φ40 Rubber Cushion 4
Suction Hoseo 2
0
i o i o
aci
19 13306236 1
ac 20 A210609000083 O-ring a
c 1
21 A210609000125 O-RING 1
22 A229900002735 T-type Spring Ear 4
23 A210204000232 Screw 8
24 A210491000121 Washer 39
25 A210204000338 Screw 12
26 A210111000202 Bolt 19
29 A210491000120 Washer 4
30 A210111000012 Bolt 4

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-19


13308021 pump room pipeline (2/4)

8- 15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8- 15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci
27

32

28

8- 15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

40

37

12

8-15 841-15 8-15


2-0 2-0 2-0
31

02 02 02
o2 o2 o2
aci aci aci

9-20 Superstructure assembly SY500C2I3KH


13308021 pump room pipeline (2/4)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

12 8 -15
13304020
0 Transitional Block 8-15 1
08-
15
27 22-A210111000103
02 2-0 2 -
20 A210111000203 202
Bolt 4
io 28 o2 o
ac aci aci
Bolt 8
31 A210204000357 Screw 2
32 A210111000205 Bolt 3
37 A820205002473 Fitting,Adapter 1
40 B210780000029 Elbow Fitting 1
41 60217140 Pressure Sensor 3

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-21


13308021 pump room pipeline (3/4)

8- 15 8- 15 8-15
022-0 022-0 02 2-0
o2 o2 o2
aci aci aci

52, 53

8- 15 8- 15 8-15
2-0 2-0 2-0
58
02 02 59
02
acio 2 acio 2 aci
o2

64

49

0 8 -1545 8- 15 8-15
2- 2-0 2-0
44,

202 202 02
55

o2
47, 48
o o
aci aci aci
54
57
56

66

62

8- 15 8- 15 8-15
2-0 2-0 2-0
42, 43

02 02 02
o2 o2 o2
aci aci aci

9-22 Superstructure assembly SY500C2I3KH


13308021 pump room pipeline (3/4)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

42 8 -15
B210780001181
0
Adapter Fitting
8 -15 1
08-
15
43 22-B210780000030
022-0 2 -
202
Elbow Fitting
20 21002928
1
io 44 o2 o
aci aci
End Straight Connector
ac
2
45 B230101000404 O-ring 2
47 A820205000961 Joint, G3/8-M18 1
48 B230101000049 O-ring 1
49 24004879 End Straight Connector 1
52 B210780000693 Split Flange 8
53 A210204000454 Screw 16
54 B210780000644 Split Flange 2
55 B210780000696 Split Flange 2
56 A210204000354 Screw 8
57 B230103001771 Hose 2
58 151009260053A Hose Assembly 1
5 5 15
59
8-1
151009260054A
0
Hose Assembly
8-1 1
08-
02 2-B230103001940 022-0 2 -
202
62 Hose Assembly 1

acio 264 B230103002698


aci
Rubber Hose o2
aci
o 1
66 60208243 Plug 2

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-23


13308021 pump room pipeline (4/4)

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci 61
aci
36
35
60
67

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
68

aci aci aci


39
38

63

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

9-24 Superstructure assembly SY500C2I3KH


13308021 pump room pipeline (4/4)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

35 8 -15
A820205002468
0
O-ring
8-15 1
08-
15
36 22-B230101000050
022-0 2 -
202
O-ring
20 A820205000942
2
io 38 o2 o
ac aci aci
Connector 2
39 B230101000356 O-ring 3
60 B230103000277 Hose 1
61 60009711 Rubber Hose 1
63 B230103002543 Rubber Hose 1
67 B210780000629 Fitting, Adapter 1
68 11454532 G3/4-M18 Connector 1

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-25


60355586 Plunger Pump (1/4)

8- 15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

1
50
51

8- 15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 io 2 o2
aci 52, 54 ac aci
11, 13

20 45 42 44 43 9

8- 15 8- 15 8-15
02 2-0 2-0 2-0
o2 o 202 o2
02
aci i
ac 40 39 37 23 8 25 aci

8- 15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

9-26 Superstructure assembly SY500C2I3KH


60355586 Plunger Pump (1/4)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60319594
0
Housing-pump
8 -15 1
08-
15
22-60008878 02 2-0 2 -
0 202
8 Pin 4

acio 29 60319626 Pin


aci
o2
aci
o 4
11 60319609 Cover Servo 2
13 60075423 Snap Ring 2
20 61006876 Transmission Shaft 1
23 60319569 Bearing Roller 1
25 60319614 Packing Seat 2
37 60319621 Ring Snap 1
39 61006882 Brake Ring 2
40 61006879 Driving Gear 1
42 60319620 Ring Snap 1
43 61006881 Oil Seal 1
44 61006880 Front Cover 1
5 5 15
45
8-1
61006878
0
Front Housing
8-1 1
08-
02 2-60319592 02 2-0 12-
202
50 Cover Pto

acio 251 60319604 Screw


aci
o2
aci
o 8
52 60319637 Adjuste for Main Pump 2
54 60125194 Propertional Reducer ⁣Valve Shells 2

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-27


60355586 Plunger Pump (2/4)

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

5
10
7

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci
18

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci
24 41 16 19 38 36

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

9-28 Superstructure assembly SY500C2I3KH


60355586 Plunger Pump (2/4)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

5 8 -15
60319625
0 Pin 8-15 2
08-
15
22-60075455 022-0 2 -
202
Servo Plunger
20
7 2
io 10 o2 o
aci aci
Stopper(L)
ac
60319607 2
16 60319619 Ring Snap 2
18 60319567 Shaft Driven 1
19 60319570 Bearing Roller 1
24 60319617 Ring Snap 2
36 60008737 Pin 1
38 60319622 Ring Snap 1
41 60319586 Gear Driven 1

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-29


60355586 Plunger Pump (3/4)

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

47

8-15 6
8- 15 8-15
02 2-0 2-0 2-0
23402 02
22

acio 2 ac i o
aci
o2
30

27 28

26

12 49

8-15 8- 15 8-15
02 2-0 3
33
02 2-0 02 2-0
io 2 io 2 o2
17
ac 21ac
31
aci
32

29 35 48 46

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

9-30 Superstructure assembly SY500C2I3KH


60355586 Plunger Pump (3/4)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

3 8 -15
60319633
0
Plate Assembly, Swash
8 -15 2
08-
15
22-60319588 022-0 2 -
20 202
6 Swash Plate 1
io 12 o2 o
aci aci
Snap Ring
ac
60075424 2
17 60319583 Return Spring 18
21 60319631 Cylinder Block Assembly 1
22 60319632 Cylinder Block Assembly 1
26 60319608 Stopper(S) 2
27 60319573 Ring Inner 1
28 60319571 Bearing Needle 1
29 60319595 Cover Valve 1
30 60075461 Pin 2
31 60319572 Bearing Needle 1
32 60319580 Booster 1
33 60319630 Piston Assembly 2
5 5 15
34
8-1
60319634
0
Check Valve Assembly
8-1 2
08-
02 2-60319636 022-0 2 -
202
35 Gear Pump 1

acio 246 60319603 Screw


aci
o2
aci
o 1
47 60319627 Bolt Eye 2
48 60319591 Cover Plate 1
49 60319623 Snap Ring 1

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-31


60355586 Plunger Pump (4/4)

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

53

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

2 4 15 14

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

9-32 Superstructure assembly SY500C2I3KH


60355586 Plunger Pump (4/4)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

2 8 -15
60319589
0 Swash Plate 8-15 1
08-
15
22-60319587 022-0 2 -
20 202
4 Plate Shoe 2
io 14 o2 o
aci aci
Bush Spherical
ac
60319582 2
15 60319581 Plate Set 2
53 60319638 Main Pump Repair Kit 1

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-33


150101070009A Open Plunger Pump (1/2)

8- 15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

24
5 5 12
15
8-1 8-1 8-
2-0 2-0 2-0
28 13
02 02 02
o2 o2 o2
aci 27
aci aci
17 9
18
26
19

25

8- 15 2
8- 15 8-15
2-0 2-0 10
2-0
202 202 02
11

o o o2
aci 3
aci 7
8
aci
4
1 21

20

23
22

8- 15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

9-34 Superstructure assembly SY500C2I3KH


150101070009A Open Plunger Pump (1/2)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
150101040023B005
0
Elastic Retainer Ring For C
0 8
5
-1Holes 1
08-
15
0
2 22-150101040023B028 Housing
0 2 2-
202
1 2 -
acio 23 150101040023B003
a c io 2
Main Axle Component
aci
o 1
4 150101040023B006 Seal Assembly, Oil 1
5 150101040023B009 Servo Piston Spring 1
6 150101040023B022 Lockpin 1
7 150101040023B008 Swashplate 1
8 150101040023B027 Swash Plate 1
9 150101040023B004 Rotary Component 1
10 150101040023B034 O-ring 1
11 150101040023B018 Bearing 1
12 61012345 Flexibility Cylinderical Pin 3
13 150101040023B026 Cover,Rear 1
17 150101040023B025 Screw Plug 1
18
8 -15
150201010020B018
0
O-ring
8-1
5 1
08-
15
19 2-150101040023B021 2-0 12-
202 61012339 02 202
Servo Piston

io 20 o2 o
aci aci
Label Rivet 4
ac 21 150101040021B019 Pump Nameplate(Sany) 1
22 60307899 Oil-Return Screw Plug 2
23 150101040021B026 O-ring 2
24 150101040023B029 O-ring 1
25 150101040023B030 Control Valve Assembly 1
26 150101040023B031 Allen Bolt 2
27 150101040023B032 Allen Bolt 2
28 150101040023B023 Ring Screw 1

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-35


150101070009A Open Plunger Pump (2/2)

8- 15 8-15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

29

8- 15 8-15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

30

8- 15 8-15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci
16

14
15

8- 15 8-15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

9-36 Superstructure assembly SY500C2I3KH


150101070009A Open Plunger Pump (2/2)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

14 8 -15
150101040023B033
0 Screw 8 -15 4
08-
15
15 22-61012325
02 2-0 2 -
202
Plug
20 150101040023B011
2
io 16 o2 o
aci aci
O-ring
ac
2
29 61020174 Plug 1
30 150101070013A001 Plunger Pump Repair Kit 1

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-37


13308041 main pipeline of platform

8- 15 8- 15 8- 15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

23 24

21 22
23 24 21 22
23 24
21 22

8-15 8-15 08-


15
02 2-0 18 02 2-0 02 2 -12
acio 2 io 2 io 2 11
23 27 21 22ac ac
13

13
23 27
14

15 16 17
10 25 26 28

9
8

19 20 8- 15 7 8- 15 8- 15
022-0 02 2-0 02 2-0
o2 o2 o2
23 24
aci2 aci aci
1 19 20 9 10
1

3 4 5 6
2 21 22

8- 15 8- 15 8- 15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

9-38 Superstructure assembly SY500C2I3KH


13308041 main pipeline of platform

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60312024
0 Rubber Hose 8 -15 2
08-
15
22-60312023 02 2-0 2 -
0 202
2 Rubber Hose 2

acio 23 13304029
aci
o2
Transitional Block
aci
o 1
4 13304432 Transitional Block 1
5 A210204000360 Screw 7
6 60217140 Pressure Sensor 1
7 60253567 Rubber Hose 1
8 60253566 Rubber Hose 1
9 60253569 Rubber Hose 2
10 60253568 Rubber Hose 2
11 B230103007826 Rubber Hose 1
12 60278257 Rubber Hose 1
13 60253572 Rubber Hose 2
14 60171480 Rubber Hose 1
5 5 15
15
8-1
13306238
0
Clamp Plate
-08-1 1
08-
2-13308536 2 22-
202 2 202
16 Φ48 Rubber Cushion
0
i o i o2 o
aci
17 A210111000103 Bolt 4
ac 18 151009210046 a c
Rubber Hose 1
19 B210780000244 Split Flange 16
20 A210204000354 Screw 32
21 B210780000004 Split Flange 24
22 A210204000338 Screw 48
23 B210780000693 Split Flange 24
24 A210204000454 Screw 32
25 13307237 Clip 2
26 11206203 Φ40 Rubber Cushion 4
27 A210204000353 Screw 16
28 21027533 Screw 8

8-15 8 -15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8- 15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-39


13308050 pipeline of return (1/2)

8- 15 8- 15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

66 67

50 65

8- 15 8 -15 15 52 57 8 -15
022-0 0
22- 17 18 21 2
0
2-62 63
o2 o 20 60 061
o2
aci aci aci 19
20
17 18
2 14 15 16

1
58
678 9
15 15 15
2 - 08- 2 - 08- 3 242-50
8-
o 202 o 202 o 20
aci aci aci
59

8- 15 8- 15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

9-40 Superstructure assembly SY500C2I3KH


13308050 pipeline of return (1/2)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60253563
0 Rubber Hose 8 -15 1
08-
15
22-60253564 022-0 2 -
0 202
2 Rubber Hose 1

acio 23 13303904
aci
o2
Oil Return Tube
aci
o 1
4 A210204000464 Screw 12
5 B230101000366 O-ring 4
6 13307360 Tube Bracket 1
7 10106005 U-bolt 2
8 A210307000031 Nut 8
9 A210111000101 Bolt 3
14 A820205002389 G3/8-M18 Connector 1
15 B230101000049 O-ring 3
16 B210780000024 Elbow Fitting 1
17 A820205000942 Connector 7
18 B230101000356 O-ring 9
5 5 15
19
8-1
60253577
0
Rubber Hose
8-1 1
08-
02 2-B230103008148 022-0 12-
202
20 Rubber Tube

acio 221 B210780000028


aci
Elbow Fitting o2
aci
o 1
50 B210780000741 Split Flange 12
52 60273210 Check Valve 1
57 A820205000947 Plug 2
58 13422858 Rubber Jacket 2
59 13747141 G3/4-M30-S Connector 1
60 13815985 Installation Plate 1
61 13422861 Transitional Installation Plate 1
62 21050781 Screw 4
63 A210608000098 O-ring 2
65 A210204000466 Screw 4
66 B210780000890 Split Flange 4
67 -15
A210204000206
0 8 Screw
8 -15 8
8-15
0 2 2- 022-0 02 2-0
acio 2 aci
o2
aci
o2

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-41


13308050 pipeline of return (2/2)

8-15 8- 15 8-15
022-0 022-0 02 2-0
o2 o2 o2
aci aci aci

35 36 17 18

72 73 25
34
8-15 8- 15 38 8-15
022-0 45 47 64
022-0 02 2-0
o2 o2 o2
50 51 aci 33 aci aci
46 53
23
48 49 22 4 5 10 11 12 13
41 42 15 55 54 56 57
24 18 26
43
44 27 28

8-15 31
8- 15 8-15
2-0 30 66 67 2-0 2-0
o 202 o2
02
o2
02
aci aci aci
7 8 68 69 70 71

50 51

32 40 36 37 39

8-15 8- 15 8-15
022-0 022-0 02 2-0
o2 o2 o2
aci aci aci

9-42 Superstructure assembly SY500C2I3KH


13308050 pipeline of return (2/2)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

4 8 -15
A210204000464
0 Screw 8 -15 12
08-
15
22-B230101000366 022-0 2 -
202
O-ring
0
5 4

acio 27 10106005 U-bolt


aci
o2
aci
o 2
8 A210307000031 Nut 8
10 13359718 Tube 1
11 13359605 Tube 1
12 150407020006A Check Valve 1
13 A210204000462 Screw 8
15 B230101000049 O-ring 3
17 A820205000942 Connector 7
18 B230101000356 O-ring 9
22 60253565 Hose Assembly 1
23 B230103006786 Rubber Hose 1
24 10165802 G3/4-M26-L45 Connector 1
5 5 15
25
8-1
A210111000343
0
Bolt
8-1 4
08-
2-B210780001310 2-0 2 -
202 02 202
26 Elbow Fitting 1

i o o2 o
aci aci
27 13544737 Main Oil Return Tube 1
ac 28 A210110000197 Bolt 4
30 60008254 Hose Assembly 1
31 B230103004613 Rubber Hose 1
32 60163481 Hose Assembly 1
33 B230103006430 Rubber Hose 1
34 B230103004203 Hose 1
35 13307372 Clip 2
36 11206238 Φ26 Rubber Cushion 3
37 A210111000012 Bolt 2
38 B230103000304 Hose Assembly 1
39 13306471 Fitting Strip 2
40 -15
13307564
0 8 Rubber Sheath
8 -15 1
8- 15
41 2-13307246 2-0
7/8UN-M30(L90) Connector 12-0
202 A230101000501
io 42 O-ring
i o 202 o 202
aci
1
ac 43 B210780000235 ac Connector
End Straight 1
44 B210780000898 Adapter Fitting 1
45 13422859 G11/4-M36 Extension Connector 1
46 B230101000050 O-ring 1
47 B210780000838 Elbow Fitting 1
48 A820205002280 Connector 1
49 B230101000090 O-ring 1
50 B210780000741 Split Flange 12
51 A210204000454 Screw 20

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-43


13308050 pipeline of return (2/2)

8-15 8- 15 8-15
022-0 022-0 02 2-0
o2 o2 o2
aci aci aci

35 36 17 18

72 73 25
34
8-15 8- 15 38 8-15
022-0 45 47 64
022-0 02 2-0
o2 o2 o2
50 51 aci 33 aci aci
46 53
23
48 49 22 4 5 10 11 12 13
41 42 15 55 54 56 57
24 18 26
43
44 27 28

8-15 31
8- 15 8-15
2-0 30 66 67 2-0 2-0
o 202 o2
02
o2
02
aci aci aci
7 8 68 69 70 71

50 51

32 40 36 37 39

8-15 8- 15 8-15
022-0 022-0 02 2-0
o2 o2 o2
aci aci aci

9-44 Superstructure assembly SY500C2I3KH


13308050 pipeline of return (2/2)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

53 8 -15
A820205002468
0
O-ring
8 -15 1
08-
15
54 22-13307276
02 2-0 2 -
20 B230101000578 202
Bulkhead 1
io 55 o2 o
aci aci
O-ring
ac
1
56 A210204000215 Screw 4
57 A820205000947 Plug 2
64 B230101000404 O-ring 1
66 B210780000890 Split Flange 4
67 A210204000206 Screw 8
68 13631396 Support 1
69 A210111000212 Bolt 2
70 A210491000118 Washer 2
71 A210491000121 Washer 4
72 A210307000055 Nut 4
73 24000633 Washer 4
5 5 15
8-1 8-1 8-
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-45


13503268 Main Valve Frame

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


1
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

4
2
3

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

9-46 Superstructure assembly SY500C2I3KH


13503268 Main Valve Frame

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
13503265
0
Main Valve Frame Body -15
8 1
08-
15
22-13503267 2 2 -0Bracket 2 -
202
Electromagnetic Valve
0
2
0 1

acio 23 A210111000101 Bolt


c i o2
a Washer aci
o 3
4 13300896 Thickening 3

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-47


13301167 Radiator Installation (1/4)

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

3 1 14

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

20
21

7 5, 6

19

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

16
8, 9

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

9-48 Superstructure assembly SY500C2I3KH


13301167 Radiator Installation (1/4)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
61002524
0 Radiator 8 -15 1
08-
15
22-60248398 022-0 2 -
202
Cooling Motor
0
2 1 9-56

acio 23 14014497 Fixed Seat


acio 2 aci
o 2
4 14014513 Fixed Seat 2
5 A210110000323 Bolt 2
6 A210307000031 Nut 4
7 14015401 Bar Stay 2
8 A210111000442 Bolt 6
9 13411987 Thickening Washer 2
14 13510884 Top Sponge 1
16 13300979 Left Lower Sponge 1
19 A210111000208 Bolt 2
20 60249010 Fan 1
21 A210111000209 Bolt 2
5 5 15
8-1 8-1 8-
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-49


13301167 Radiator Installation (2/4)

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

1015 15 15
0 8 - 8- 8-
02 2- 11 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

9-50 Superstructure assembly SY500C2I3KH


13301167 Radiator Installation (2/4)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

10 8 -15
A210111000120
0 Bolt 8-15 1
08-
15
11 22-13300919
02 2-0 2 -
0 202
Sleeve 1

acio 2 aci
o2
aci
o

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-51


13301167 Radiator Installation (3/4)

8-15 8-15 8-15


02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

17, 18

13

12

8-15 8-15 8-15


02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

9-52 Superstructure assembly SY500C2I3KH


13301167 Radiator Installation (3/4)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

12 8 -15
13300940
0
Bottom Sponge
8-15 2
08-
15
13 22-13300945 2 2 -0Outrigger 2 -
202
Bottom Sponge Under
20 A210491000118 0 3
io 17 i o2 o
ac c aci
Washer 6
18 A210111000243 Bolt
a 6

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-53


13301167 Radiator Installation (4/4)

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

15

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

9-54 Superstructure assembly SY500C2I3KH


13301167 Radiator Installation (4/4)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

15 8 -15
13300978
0
Right Lower Sponge
8-15 1 8-15
0 2 2- 02 2-0 02 2-0
acio 2 aci
o2
aci
o2

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-55


60248398 Cooling Motor

8- 15 8-15 8-15
022-0 02 2-0 02 2-0
o2 10
o2 o2
aci aci aci
1

17
16

15 15 15
15
8- 8- 8-
2-0 11
2-0 2-0
o 202 o2
02
o2
02
aci aci aci
14

12

13

8- 15 8-15 4
8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci
5

7
6

8
5 5 15
8-1 8-1 8-
022-0 02 2-0 02 2-0
o2 o2 o2
9

aci aci aci

9-56 Superstructure assembly SY500C2I3KH


60248398 Cooling Motor

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60318022
0
Motor Repair Kit
8 -15 1
08-
15
22-60318015 022-0 2 -
0 202
2 Plate Swash 1

acio 23 60318016 Pin


aci
o2
aci
o 1
4 60318012 Shaft 1
5 60318013 Bearing Ball 1
6 60192683 Pin 2
7 60318014 Seal Oil 1
8 60318020 Ring Snap 1
9 60318021 Key 1
10 60318019 Bolt 3
11 60318018 Bearing Ball 1
12 60086804 Pin 1
13 60318017 Plate Valve 1
14 60318023 Kit Cylinder Block 1
5 5 15
15
8-1
60086711
0
Valve Check
8-1 1
08-
2-60086761 2-0 2 -
202 02 202
16 Spring 1

i o o2 o
aci aci
17 60082652 Plug 1
ac

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-57


60129702 Air Cleaner

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

9-58 Superstructure assembly SY500C2I3KH


60129702 Air Cleaner

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60186788
0 8 -15
Hydraulic Tank Breather Filter
0 1 8-15
0 22- 0 2 2- 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-59


60242783 Multi-way Valve (1/5)

8- 15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

272 271 271

153
153
169
202
169
5 15 341 168 15
8-1
205

2-0 203 2 - 08- 203 2-0


8-
o 202 io 202 o2
02
aci 262 ac261 aci
263 263

333
331 277
324 215
267 605
323 551
334 602 102
331 561

310

8- 15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8- 15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

9-60 Superstructure assembly SY500C2I3KH


60242783 Multi-way Valve (1/5)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

102 8 -15
60292565
0
Housing B
8 -15 1
08-
15
15322-60008713
022-0 2 -
202
Roh Plug
20
10

cio168 60221658 o2 o
aci aci
O-ring 3
a 169 60312651 O-ring 10
202 60100506 Spring Cover 2
203 60075556 Valve Bonnet 9
205 60292568 Cover 1
215 60075552 Valve Cover 1
261 60319529 O-ring 11
262 60100514 O-ring 2
263 60319530 O-ring 9
267 60319532 O-ring 1
271 60319533 Socket-head Screw 40
272 60008721 Socket-head Screw 4
5 5 15
277
8-1
60100512
0
Socket Head Cap Screws
8-1 4
08-
02 2-60292581 022-0 2 -
202
310 Bypass-Cut Spool 2

ac io 2
323 60237025 Spring
aci
o2
aci
o 2
324 60292582 Spring 2
331 60008823 Seat 4
333 60008819 Stud 2
334 60008818 Retaining Ring 2
341 60292586 Plug 1
551 60075542 Plug 17
561 60312647 O-ring 19
602 60075578 Bypass Overflow Valve 6
605 60335072 Port Relief Valve 2

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-61


60242783 Multi-way Valve (2/5)

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci
101

169 264
216
153 511 512
512
521 522 522
169 562
562
561 552
552
153 561 511

15 15 15
551 521
8- 251
8- 8-
02 2-0 022-0 551
02 2-0
io 2 io 2 o2
214

ac ac aci

9-62 Superstructure assembly SY500C2I3KH


60242783 Multi-way Valve (2/5)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

101 8 -15
60292564
0
Housing A
8 -15 1
08-
15
15322-60008713
02 2-0 2 -
202
Roh Plug
20
10

cio169 60312651 o2 o
aci aci
O-ring 10
a 214 60311472 BP Control Valve 1
216 60292570 Flange 1
251 60311473 Bp Cone Valve 1
264 60319531 O-ring 3
511 60075548 One-Way Valve 10
512 60292590 Poppet 2
521 60075591 Spring 12
522 60008817 Spring 2
551 60075542 Plug 17
552 60008715 Plug 2
561 60312647 O-ring 19
5 5 15
562
8-1
60335071 O-ring
8-1 2
8-
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-63


60242783 Multi-way Valve (3/5)

8-15 8- 15 8- 15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

152 153 152

151 169 264 213 254 255


168
167 168
351 351

8-15 351
8- 15 8- 15
02 2-0 02 2-0 02 2-0
o2 o2 o2
167
aci aci aci
541 151 275
543 275 556
166
554

511 253 255


521
151 561
167
513 551
523
561

553
5 5 15
8-1 8-1 8-
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8- 15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

9-64 Superstructure assembly SY500C2I3KH


60242783 Multi-way Valve (3/5)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

151 8 -15
60100467
0
Plug
8 -15 6
08-
15
15222-60008711
02 2-0 2 -
202
Roh Plug
20
2

cio153 60008713 o2 o
aci aci
Roh Plug 10
a 166 60314925 O-ring 1
167 60221657 O-ring 6
168 60221658 O-ring 3
169 60312651 O-ring 10
213 60075554 Valve Cover 2
253 60311474 Arm Logic Valve 1
254 60311471 Swing Logic Valve 1
255 60205667 Logic Control Valve 2
264 60319531 O-ring 3
275 60319535 Socket-head Screw 12
351 60292587 Orifice 3
5 5 15
511
8-1
60075548
0
One-Way Valve
8-1 10
08-
02 2-60075549 02 2-0 2 -
202
513 One-Way Valve 2

ac io 2
521 60075591 Spring
aci
o2
aci
o 12
523 60075589 Spring 2
541 60075545 Ball 1
543 60075592 Spring 1
551 60075542 Plug 17
553 60075540 Plug 2
554 60008714 Roh Plug 1
556 60242320 Throttle Connector 1
561 60312647 O-ring 19

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-65


60242783 Multi-way Valve (4/5)

8- 15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8- 15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci
601 991
992
513
523
561 602
553

602
561
605
252 551
257 602
151
252

8- 15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci 515 aci 515 aci
521 521
561 561
551 551 561
162
551
163 162

273
169
153

151 167

8- 15 561
8- 15 8-15
2-0 2-0 2-0
561

02 02 02
o2 o2 o2
551 551
aci aci aci

9-66 Superstructure assembly SY500C2I3KH


60242783 Multi-way Valve (4/5)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

151 8 -15
60100467
0
Plug
8 -15 6
08-
15
15322-60008713
022-0 2 -
202
Roh Plug
20
10

cio162 60319525 o2 o
aci aci
O-ring 2
a 163 60100517 O-ring 1
167 60221657 O-ring 6
169 60312651 O-ring 10
252 60292571 Lock Valve 2
257 60271306 Cutoff Spool of Arm Regeneration 1
273 60319534 Socket-head Screw 4
513 60075549 One-Way Valve 2
515 60292591 Throttle Valve 2
521 60075591 Spring 12
523 60075589 Spring 2
551 60075542 Plug 17
5 5 15
553
8-1
60075540
0
Plug
8-1 2
08-
02 2-60312647 022-0 192-
2021
561 O-ring

ac io 2
601 60292593
aci
o2
Main relief Valve
aci
o
602 60075578 Bypass Overflow Valve 6
605 60335072 Port Relief Valve 2
991 60100511 Nameplate 1
992 60038620 Pin 2

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-67


60242783 Multi-way Valve (5/5)

8- 15 8- 15 8-15
022-0 022-0 022-0
o2 o2 o2
aci aci aci

271
555 153
169
563
342

8- 15 204
8- 15 8-15
2-0 202 2-0 201 2-0
201
o 202 201
o 202 o2
02
aci aci 261
aci
261 262

336 333 336


331 332
332
324 371
371 375 371
372 371
337 323
337
334
332 332
331

3028-1
5 -15 15
301
8 8-
2-0 0 2-0
308
02 309 022-310
o2 o2 o 202
aci aci i
307
305 306
304
ac 301
303

8- 15 999
8- 15 8-15
022-0 022-0 022-0
o2 o2 o2
aci aci aci

9-68 Superstructure assembly SY500C2I3KH


60242783 Multi-way Valve (5/5)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

153 8 -15
60008713
0
Roh Plug
8 -15 10
08-
15
16922-60312651
02 2-0 2 -
202
O-ring
20
10

cio201 60075555 o2 o
aci aci
Valve Cover 9
a 202 60100506 Spring Cover 2
204 60292567 Cover 1
261 60319529 O-ring 11
262 60100514 O-ring 2
271 60319533 Socket-head Screw 40
301 60319536 Spool Travel 2
302 60335068 Arm 1 Spool 1
303 60292574 Boom 1 Spool 1
304 60335069 Bucket Spool 1
305 60292576 Swing Spool 1
306 60292577 Arm 2 Spool 1
5 5 15
307
8-1
60335070
0
Boom 2 Spool
8-1 1
08-
2-60292579 Straight Travel Spool2-0 2 -
202 02 202
308 1
o Option Spoolo 2 o
ac i 309 60292580
i
acSpool aci
1
310 60292581 Bypass-Cut 2
323 60237025 Spring 2
324 60292582 Spring 2
331 60008823 Seat 4
332 60292583 Spring 20
333 60008819 Stud 2
334 60008818 Retaining Ring 2
336 60292584 Bolt 10
337 60292585 Stopper 10
342 60271305 Bucket Spool Valve 1
371 60292588 Spring 8
372 -15
60075586
0 8
Spring
8 -15 1
8- 15
375 2-60292589 Spring 2-0 12-0

i o 202 60039401 Drain Plug


o2
02
o 202
aci aci
555 1
ac 563 60100516 O-ring 1
999 60210758 Main Valve Repair kit 1

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-69


60191651 Slewing Reducer Assembly

8- 15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8- 15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8- 15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

3
8-15 8-15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

9-70 Superstructure assembly SY500C2I3KH


60191651 Slewing Reducer Assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60201949
0 Motor 8-15 1
08-
159-72
22-60201948 022-0 2 -
0 202
2 Reduction Gear 1 9-74

acio 23 60210761 io 2
Gearmotor Maintenance Package
ac aci
o 1

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-71


60201949 Motor

8-15 8-15 8-15


02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

20 48

8-15 8-15 8-15


02 2-0 5 022-0 02 2-0
acio 2 aci
o2
aci
o2
35 38 13 25 16 39
28
17
6
22 46

43
40

8-15 8-15 2
12 3 1110 9
8-15
02 2-0 1523 34 24 022-0 02 2-0
o2 o2 o2
aci aci 14 1 aci
7 8 21

8-15 8-15 8-15


02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

9-72 Superstructure assembly SY500C2I3KH


60201949 Motor

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60221635
0 Piston Elements 8 -15 1
08-
15
22-60221636 02 2-0 2 -
0 202
2 Piston 9

acio 23 60221637
aci
Support Foot o2
aci
o 9
4 60221639 Valve Cover 1
5 60221640 Pin 2
6 60221641 Driving Shaft 1
7 60221642 Backup Plate 1
8 60221643 Oil Cylinder 1
9 60221644 Spring Plate 1
10 60221645 Pressed Plate 1
11 60221646 Bottom Board 1
12 60221647 Valve Chassis 1
13 60221648 Guard Board 1
14 60221649 Front Cover Plate 1
5 5 15
15
8-1
60039351
0
Plunger H2
8-1 2
08-
02 2-60081437 02 2-0 2 -
202
16 Spring H 2

acio 2 17 60221650
aci
o2
Inner Hexagon Bolt
aci
o 5
18 60221630 Support Ring 1
19 60221651 Thimble 1
20 60221652 Lock Sleeve 1
21 60221653 Rolling Bearing 1
22 60221654 Rolling Bearing 1
23 60039401 Drain Plug 2
24 60210759 Motor Oil Seal 1
25 60221659 Brake Piston 1
26 60039405 Spring Brake 20
27 60221662 Friction Disc 3
28 60221663 Spacing Plate 4
29 -15
B220401000688
0 8
Swing Motor Delay Valve
8- 15 1
8- 15
2-60221666 2-0 22-0
202 02 202
30 Relief Valve

o o2 o
aci
Valve, Anit-rebound
aci aci
31 60008753 2

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-73


60201948 Reduction Gear

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

1 33 25 22 30

8-15 8- 15 8-15
2-0 2-0 2-0
18 19
02 02 02
o2 o2 o2
aci aci aci
3 31 21
26
35 34 29

32 20

14 5 11
17 16
10 15 8
24

8-15 8 -415 2 8-15


02 2-0 02 2- 0
02 2-0
o2 o2 o2
aci 6 27 aci aci
13 12
28
13 7 23
9

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

9-74 Superstructure assembly SY500C2I3KH


60201948 Reduction Gear

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60221607
0 Cover 8-15 1
08-
15
22-60221608 02 2-0 2 -
0 202
2 Rear Cover Plate 1

acio 23 60221609
aci
Driving Shaft o2
aci
o 1
4 60221610 Ring Gear 1
5 60221611 Planet Gear 4
6 60221612 Central Gear 1
7 60221613 Planet Gear 3
8 60221614 Central Gear 1
9 60221615 Carrier Support 1
10 60221616 Carrier Support 4
11 60221617 Pin 3
12 60221618 Pin 6
13 60221619 Sliding Block 4
14 60221620 Gasket 1
5 5 15
15
8-1
60221621
0
Sliding Boot Plate
8-1 1
08-
2-60084222 Engine Oil Dipstick 2-0 2 -
02 02 202
16 1
o2 Outside Tubeoof2Oil Dipstick o
aci i aci
17 60081472 1
18 60008615 Oil Pipe a
c 1
19 B229900002437 Breathing Tube Cover 1
20 60221622 Nameplate 1
21 60221623 Bearing 1
22 60221624 Bearing 1
23 60221625 Pointer Gauge 3
24 60221627 Inner Hexagon Bolt 20
25 60210760 Gearbox Oil Seal 1
26 B230101002175 O-ring 1
27 60221628 Spring Pin 3
28 60221629 Spring Pin 4
29 -15
60221630
0 8
Support Ring
8-15 1
8- 15
30 2-60221631 Support Ring 2-0 12-0
202 60221632
io 31 o2
02
Bearing Seal Element
o 202
aci aci
1
ac 32 60008609 Fitting 1
33 60008610 Nipple 1
34 60221633 Slewing Reducer Plugs 1
35 60221634 Bolt Head 2

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-75


SSY004898754 Pilot System

8-15 8-15 8-15


02 2-0 02 2-0 022-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 022-0
o2 o2 o2
aci aci aci
1

8-15 8-15 8-15


02 2-0 02 2-0 022-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 022-0
o2 o2 o2
aci aci aci

9-76 Superstructure assembly SY500C2I3KH


SSY004898754 Pilot System

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
13309359
0
Pipeline of Main Valve Frame
0 8 -15and Electromagnetic Valve 1
0 8 -159-78
0
2 22-13309991 2
Pilot pipeline of Main
0
-
2Pump 0 12-
2 9-94

acio 23 SSY004898688 PPC Pipelineio 2


ac aci
2
o 1 9-98

8-15 8- 15 8- 15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8- 15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8- 15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-77


13309359 Pipeline of Main Valve Frame and Electromagnetic Valve (1/7)

8-15 8-15 8- 15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8- 15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci
7, 8

5, 6

4
1

8-15 8-15 8- 15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8- 15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

9-78 Superstructure assembly SY500C2I3KH


13309359 Pipeline of Main Valve Frame and Electromagnetic Valve (1/7)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60321021
0
Electromagnetic Reversing
0 8
5
-1Valve 1
08-
159-92
0
2 22-60265303 2
Diaphragm Accumulator
0 2-
202
1 2 -
acio 23 13304217
aci
o2
Transitional Block
aci
o 2
4 13304227 Transitional Block 2
5 24000511 Washer 10
6 23000063 Screw 8
7 A820205002445 G1/4-M16 Connector 20
8 B230101000047 O-ring 23

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-79


13309359 Pipeline of Main Valve Frame and Electromagnetic Valve (2/7)

8- 15 8-15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

29
20, 21, 22, 23 24 26 28

27 25
13, 1412 17, 18

8- 15 8-15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci 10 aci aci
16

11
9
15

34

8- 15 8-15 8-15
2-0 2-0 2-0
30, 31, 32, 33
02 02 02
o2 o2 o2
aci aci
19 aci
35

8- 15 8-15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

9-80 Superstructure assembly SY500C2I3KH


13309359 Pipeline of Main Valve Frame and Electromagnetic Valve (2/7)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

9 8 -15
13306875
0
Right Bracket
8 -15 1
08-
15
10 22-13306870
02 2-0 2 -
20 13306939 202
Left Bracket 1
io 11 o2 o
aci aci
Clip of Three Rubber Hose
ac
1
12 13306942 Pipe Clip 1
13 24000633 Washer 16
14 A210111000343 Bolt 8
15 13306938 Right Pipe Clip 1
16 13306943 Clip of Double Rubber Hose 2
17 A210491000132 Washer 3
18 24003229 Bolt 3
19 A210204000345 Screw 2
20 A220401000593 One-way Throttle 6
21 11287446 G3/8-M16 Connector 47
22 B230101000049 O-ring 61
5 5 15
23
8-1
B210780000636
0
Elbow Fitting
8-1 22
08-
02 2-B210780000015 02 2-0 2 -
2027
24 Tee Joint 21

acio 225 A820205000947 Plug


aci
o2
aci
o
26 B210780001658 Pipe Connector 10
27 B210780000631 Tee Joint 1
28 B210780001404 Adapter Fitting 3
29 B220401000316 Shuttle Valve 3
30 A820205000961 Joint, G3/8-M18 2
31 B210780000019 Tee Joint 1
32 B210780000683 Reducer Union 1
33 B210780000024 Elbow Fitting 3
34 12395992 G3/8-M18 Filter Connector 1
35 60217141 Pressure Sensor 9

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-81


13309359 Pipeline of Main Valve Frame and Electromagnetic Valve (3/7)

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci 37
aci aci
36

71

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

38 39

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

9-82 Superstructure assembly SY500C2I3KH


13309359 Pipeline of Main Valve Frame and Electromagnetic Valve (3/7)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

36 8 -15
11816259
0 8 -15
Pipe Connector GELR3/8-LM16SY16C1K4W.1.2.7
0 2
08-
15
37 22-A820205001771 2 2- 2 -
202
Plug
20 SSY007416749 0 3
io 38 Rubber hoseio 2 o
ac ac aci
1
39 B230103000855 Hose 2
71 B230103004654 Rubber Hose 1

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-83


13309359 Pipeline of Main Valve Frame and Electromagnetic Valve (4/7)

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

43 44 41 40

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

45

42

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

47 46

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

9-84 Superstructure assembly SY500C2I3KH


13309359 Pipeline of Main Valve Frame and Electromagnetic Valve (4/7)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

40 8 -15
B230103003611
0
Hose, Rubber 8-15 4
08-
15
41 22-B230103000610
02 2-0 2 -
20 B230103001233 202
Hose 2
io 42 o2 o
ac aci aci
Hose 2
43 B230103001216 Hose 2
44 B230103000189 Hose 1
45 B230103001215 Hose 3
46 B230103001213 Hose Assembly 2
47 21020624 Hose Assembly 1

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-85


13309359 Pipeline of Main Valve Frame and Electromagnetic Valve (5/7)

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 50 49
02 2-0 02 2-0
acio 2 aci
o2
aci
o2

52

48

8-15 8-15 8-15


02 2-0 2-0 2-0
o2 o 202 o2
02
aci i
ac 51 53
54 aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

9-86 Superstructure assembly SY500C2I3KH


13309359 Pipeline of Main Valve Frame and Electromagnetic Valve (5/7)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

48 8 -15
B230103002376
0 Hose 8-15 1
08-
15
49 22-B230103001889
02 2-0 2 -
20 B230103001214 202
Rubber Hose 1
io 50 o2 o
aci aci
Hose Assembly
ac
1
51 B230103004127 Rubber hose 1
52 B230103001524 Hose 1
53 B230103001885 Hose Assembly 1
54 B230103003137 Hose 1

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-87


13309359 Pipeline of Main Valve Frame and Electromagnetic Valve (6/7)

8- 15 8- 15 8-15
022-0 022-0 02 2-0
o2 o2 o2
aci aci aci

64 69 56 55

8- 15 8- 15 8-15
022-0 022-0 02 2-0
o2 o2 o2
aci aci aci
62

61

63
68
67

65
66

8- 15 8- 15 8-15
022-0 2-0 2-0
o2 o 202 o2
02
aci ac i aci
58 57 60

59

8- 15 8- 15 8-15
022-0 022-0 02 2-0
o2 o2 o2
aci aci aci

9-88 Superstructure assembly SY500C2I3KH


13309359 Pipeline of Main Valve Frame and Electromagnetic Valve (6/7)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

8 -15 -15 08-


15
-08
55 A831313035000 Rubber hose 2
0
56 22-B230103003819 2 2 -
20 B230103000979 0 2
Rubber Hose 1Sn8-Dkol-320
202
1
io 57 i o2 o
aci
Hose Assembly
ac c 1
58 B230103003138 Hose
a 1
59 60183223 Hose 1
60 B230103006298 Rubber Hose 1
61 13306940 Rubber Pad of Three Rubber Hose 1
62 13306941 Right Rubber Jacket 1
63 13306937 Left Rubber Jacket 1
64 13306944 Rubber Pad of Double Rubber Hose 2
65 B230103003145 Hose 1
66 60211155 Rubber Hose 1
67 B230103003815 Hose Assembly 1
68 A831311025000 Hose Assembly 1
5 5 15
69
8-1
B230103002372 Rubber hose
8-1 1
8-
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-89


13309359 Pipeline of Main Valve Frame and Electromagnetic Valve (7/7)

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

70

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

9-90 Superstructure assembly SY500C2I3KH


13309359 Pipeline of Main Valve Frame and Electromagnetic Valve (7/7)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

70 8 -15
B230103001234
0
Hose assembly
8-15 1 8-15
0 2 2- 022-0 02 2-0
acio 2 aci
o2
aci
o2

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-91


60321021 Electromagnetic Reversing Valve

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

1 8-15 2 2 8-15 8-15


2-0 2-0 2-0
3 3 4
02 02 02
o2 o2 o2
aci aci aci

8-15 8-15 8-15


2-0
02A6 02 2-0 02 2-0
o2 o2 o2
aci aci aci
A5 A4 A3 A2 A1

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

9-92 Superstructure assembly SY500C2I3KH


60321021 Electromagnetic Reversing Valve

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
61002284
0 8 -15 Valve
Proportional Pressure Reducing
0 1
08-
15
0
2 22-61002282 2 2- Valve
Electromagnetic Reversing
0 202
2 2 -
acio 23 61002281 Electromagnetic
a
2
cio Reversing Valve aci
o 2
4 60245189 Pressure Relief Valve 1

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-93


13309991 Pilot pipeline of Main Pump

8-15 8- 15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci
17

19
2

14 3 12 13

9
10
18
5 5 15
8-1 8-1 6
8-
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

16

4 11 15 1 8 7

8-15 8- 15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

9-94 Superstructure assembly SY500C2I3KH


13309991 Pilot pipeline of Main Pump

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
B230103001258
0 Hose 8 -15 1
08-
15
22-JGK006984826 02 2-0 2 -
202
hose assembly
0
2 1

acio 23 JGK006392900
aci
Hose Assembly o2
aci
o 1
4 B230103001649 Rubber hose 1
5 B230103001428 Hose 1
6 151501000071A High-Pressure Filter 1 9-96
7 A210204000341 Screw 4
8 24000633 Washer 4
9 B210780000827 Butt Type Reducer Fitting 1
10 B210780000016 Tee Joint 2
11 A820205000941 Connector 1
12 B230101000090 O-ring 1
13 B210780000024 Elbow Fitting 3
14 60020078 Filter Joint 2
5 5 15
15
8-1
B230101000047
0
O-ring
8-1 2
08-
02 2-B210780000170 02 2-0 12-
202
16 Tee Joint

acio 217 B230103003320 Hose


aci
o2
aci
o 1
18 B210780000683 Reducer Union 1
19 60086356 Cable Clip 1

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-95


151501000071A High-Pressure Filter

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 1
02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

9-96 Superstructure assembly SY500C2I3KH


151501000071A High-Pressure Filter

INDEX PART NO. DESCRIPTION QTY SEE PAGE

8 -15 -15 08-


15
-08
1 151403021228A Fluororubber O-ring 1
0
0
2 22-151599000053A002 2 2
Hydraulic Filter Element
0 202
2 2 -
acio 23 151599000053A003 Pipe
c i o2
a Oil Filter aci
o 1
4 A222100000119 Pilot Hydraulic 1
5 151599000053A001 Filter Head Gasket 1

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-97


SSY004898688 PPC Pipeline (1/2)

8- 15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci
16

38
51

15 15 15
11

08-
2-23 2 -08- 2-0
8-
2 0 2 202 02
o o o2
aci aci aci
34
25
33
20

36 10

28 32 45
44

27
53
43
31 46 3
5
130 14
15 15
8- 8- 8-
2-0 2-0 2-0
54

202 202 02
24

o 21
o o2
aci aci aci
7 35
26, 29
1 5
37
52 18
17
6 2
39 8 19
4
13
12
9

15

8- 15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

9-98 Superstructure assembly SY500C2I3KH


SSY004898688 PPC Pipeline (1/2)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60283709
0 Pilot Valve 8 -15 1
08-
159-104
22-A820101117104 02 2-0 2 -
202
Clip
0
2 2

acio 23 A820101117116 Clip


aci
o2
aci
o 2
4 24000633 Washer 8
5 A820199000360 Pt Block 2
6 A210491000120 Washer 12
7 A210111000197 Bolt 4
8 A210204000355 Screw 4
9 A210111000342 Bolt 8
10 13305841 Jacket 3
11 13305833 Jacket 1
12 13106800 G1/4-M16 Extension Connector 2
13 A820205002445 G1/4-M16 Connector 5
14 B210780000148 Adapter Fitting 6
5 5 15
15
8-1
B210780000636
0
Elbow Fitting
8-1 4
08-
02 2-A820205000961 02 2-0 2 -
202
16 Joint, G3/8-M18 2

acio 217 A820205000894 Fitting


aci
o2
aci
o 2
18 A230101000247 O-ring 8
19 B210780000024 Elbow Fitting 1
20 60210245 Pilot-control Valve 2 9-110
21 11571909 Block 2
23 SSY004898664 Right handle assembly 1 9-116
24 A820601990304 Flange 2
25 A820601990336 Bellows 2
26 12003641 Left Backup Plate of Pedal 1
27 12009972 Right Backup Plate of Pedal 1
28 12010268 Right Backup Sleeve of Pedal 1
29 12009258 Butterfly Sleeve of Foot Backup Plate 1
30 -15
A210204000334
0 8 Screw
8 -15 4
8- 15
31 2-23000066 2-0 42-0
202 60173491 02 202
Screw

io 32 o2 o
aci aci
Filter Connector 3
ac 33 24000632 Washer 16
34 24002251 Screw 8
35 A210111000079 Bolt 8
36 11287446 G3/8-M16 Connector 10
37 A210111000012 Bolt 4
38 B230101000049 O-ring 12
39 B230101000047 O-ring 10
43 B230103002238 Hose 2
44 60307232 rubber hose 2

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-99


SSY004898688 PPC Pipeline (1/2)

8- 15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci
16

38
51

15 15 15
11

08-
2-23 2 -08- 2-0
8-
2 0 2 202 02
o o o2
aci aci aci
34
25
33
20

36 10

28 32 45
44

27
53
43
31 46 3
5
130 14
15 15
8- 8- 8-
2-0 2-0 2-0
54

202 202 02
24

o 21
o o2
aci aci aci
7 35
26, 29
1 5
37
52 18
17
6 2
39 8 19
4
13
12
9

15

8- 15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

9-100 Superstructure assembly SY500C2I3KH


SSY004898688 PPC Pipeline (1/2)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

45 8 -15
B230103003138
0 Hose 8-15 1
08-
15
46 22-B230103004127
022-0 2 -
20 B230103008477 202
Rubber hose 1
io 51 o2 o
aci aci
Hose assembly
ac
1
52 B230103007716 Rubber Hose 1
53 A239900000065 Nylon belting 12
54 21027563 Hose Assembly 1

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-101


SSY004898688 PPC Pipeline (2/2)

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci
48

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci
47

45
22

8-15 8- 15 8-15
02 2-0 02 2-0 40
02 2-0
o2 o2 o2
50

aci 46
aci 49
aci

41
42

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

9-102 Superstructure assembly SY500C2I3KH


SSY004898688 PPC Pipeline (2/2)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

22 8 -15
SSY004898632
0
Left handle assembly
8-15 1
08-
159-112
40 22-B230103002946
022-0 2 -
20 23001051 202
Hose 4
io 41 o2 o
aci aci
Hose assembly
ac
1
42 B230103004288 Hose Assembly 2
45 B230103003138 Hose 1
46 B230103004127 Rubber hose 1
47 B230103004207 Rubber hose 2
48 B230103006195 Hose assembly 1
49 B230103003246 Hose Assembly 1
50 B230103005103 Hose Assembly 2

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-103


60283709 Pilot Valve (1/3)

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

9-104 Superstructure assembly SY500C2I3KH


60283709 Pilot Valve (1/3)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60340389
0 0 8
Foot-operated Valve Repair
5
-1Kit 1 8-15
0 22- 0 2 2- 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-105


60283709 Pilot Valve (2/3)

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

9-106 Superstructure assembly SY500C2I3KH


60283709 Pilot Valve (2/3)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60340389
0 0 8
Foot-operated Valve Repair
5
-1Kit 1 8-15
0 22- 0 2 2- 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-107


60283709 Pilot Valve (3/3)

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

9-108 Superstructure assembly SY500C2I3KH


60283709 Pilot Valve (3/3)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60340389
0 0 8
Foot-operated Valve Repair
5
-1Kit 1 8-15
0 22- 0 2 2- 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-109


60210245 Pilot-control Valve

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

9-110 Superstructure assembly SY500C2I3KH


60210245 Pilot-control Valve

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60340388
0
Pilot Valve Repair Kit
8-15 1 8-15
0 22- 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-111


SSY004898632 Left handle assembly (1/2)

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci
7

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

9-112 Superstructure assembly SY500C2I3KH


SSY004898632 Left handle assembly (1/2)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

4 8 -15
B229900001613
0 Left Handle 8 -15 1
08-
15
22-A229900006446 02 2-0 2 -
202
Joystick,Rubber Cover
0
7 1

acio 28 SSY004833839
aci
o2
Operating Handle Jacket
aci
o 1

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-113


SSY004898632 Left handle assembly (2/2)

8-15 8-15 8-15


02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

10

8-15 8-15 8-15


02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci
5

8-15 8-15 8-15


022-0 02 2-0 2
02 2-0
ac io 2 acio 2 aci
o2

8-15 8-15 8-15


02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

9-114 Superstructure assembly SY500C2I3KH


SSY004898632 Left handle assembly (2/2)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
11050165
0 Handle 8 -15 1
08-
15
22-A210307000002 022-0 2 -
0 202
2 Nut 1

acio 23 A210308000006 Nut


aci
o2
aci
o 1
5 A229900006438 Insertion Piece 1
6 60046659 Button Switch 1
9 SSY004830753 Handle Guard Card Plate 1
10 A210264000022 Screw, Drive 1

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-115


SSY004898664 Right handle assembly (1/2)

8- 15 8-15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

15 4
15 15
2 - 08- 2-0
8-
2-0
8-
o 202 o2
02
o2
02
aci aci aci
7

8- 15 8-15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8- 15 8-15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

9-116 Superstructure assembly SY500C2I3KH


SSY004898664 Right handle assembly (1/2)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

8 -15 -15 08-


15
-08
4 B229900001614 Right Handle 1
0
0
7 22-A229900006446 2
Joystick,Rubber Cover
0 2
202
1 2 -
acio 28 SSY004833839 i o 2 Jacket
Operating Handle
a c aci
o 1

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-117


SSY004898664 Right handle assembly (2/2)

8-15 8-15 8-15


02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


2-0 2-0 5
2-0
o 202 o 202 o2
02
aci aci aci
3

8-15 8-15 8-15


02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci
10

8-15 8-15 8-15


02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

9-118 Superstructure assembly SY500C2I3KH


SSY004898664 Right handle assembly (2/2)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
11050165
0 Handle 8 -15 1
08-
15
22-A210307000002 022-0 2 -
0 202
2 Nut 1

acio 23 A210308000006 Nut


aci
o2
aci
o 1
5 A229900006438 Insertion Piece 1
6 60046659 Button Switch 1
9 A210264000022 Screw, Drive 1
10 SSY004830753 Handle Guard Card Plate 1

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-119


SSY004809410 Air conditioning system

8- 15 8- 15 8- 15
022-0 022-0 02 2-0
o2 o2 o2
aci aci aci

15 15 30
15
2 - 08- 2 -08- 18
2-0
8-
o 202 o 202 14
o2
02
aci aci 37
11
4
aci 1
44 15
50
51
3 52
53 6
36 10
48 7
5 19
27
28 2
43 32
42
34
24 33
128-15 15 15
16
-0 31 49 41 8- 8-
2-0 2-0
8
20 0 2 2 17
02 02
o2 o2 o2
38 35 39 9
a c i 47
aci aci
25 54 29 26 45
46 21 22
23
13
40

8- 15 8- 15 8- 15
022-0 022-0 02 2-0
o2 o2 o2
aci aci aci

9-120 Superstructure assembly SY500C2I3KH


SSY004809410 Air conditioning system

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60238742
0
Evaporator Assembly
8 -15 1
08-
159-124
22-60166393 022-0 2 -
202
Clamp
0
2 4

acio 23 13377479
aci
Rubber Hose o2
aci
o 1
4 60213359 Water Drain Pipe 1
5 24002251 Screw 1
6 24000632 Washer 7
7 60250668 Pressure Plate 1
8 A210111000293 Bolt 4
9 60060565 Washer 10
10 24000509 Washer 4
11 60220103 Screw 4
12 13251493 Square Washer 1
13 A210111000347 Bolt 1
14 60250669 Outer Air Filter 1
5 5 15
15
8-1
11648716
0
Jacket
8-1 1
08-
02
16 2-A210111000195 Bolt
022-0 122-
2
io 2 o2 o 2015
aci aci
17 24000637 Washer
ac 18 60119587 Cable Clip 9
19 60086357 Cable Clip 10
20 11169935 Rubber Jacket 2
21 A210307000028 Nut 1
22 SSY006898154 Compressor Fixed Bracket 1
23 A210111000208 Bolt 5
24 A210444000001 Washer 5
25 A210111000323 Bolt 6
26 13277347 Fixed Bracket I 1
27 A210111000101 Bolt 5
28 A210491000121 Washer 5
29 -15
10143993
0 8
Adjusting Plate
8 -15 1
8- 15
30 2-60250667 Liquid Rubber Hose2-0 12-0
202 60149605
io 31 Cable Clip
i o2
0 2
o 202
aci
3
ac 32 A820606030056 Grommeta
c 1
33 B229900005141 Reservoir 1
34 A229900008784 Reservoir Bracket 1
35 A210111000343 Bolt 4
36 24000633 Washer 8
37 A210111000081 Bolt 4
38 A210111000082 Bolt 2
39 60086355 Cable Clip 3
40 13277351 Fixed Bracket Ⅲ 1

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-121


SSY004809410 Air conditioning system

8- 15 8- 15 8- 15
022-0 022-0 02 2-0
o2 o2 o2
aci aci aci

15 15 30
15
2 - 08- 2 -08- 18
2-0
8-
o 202 o 202 14
o2
02
aci aci 37
11
4
aci 1
44 15
50
51
3 52
53 6
36 10
48 7
5 19
27
28 2
43 32
42
34
24 33
128-15 15 15
16
-0 31 49 41 8- 8-
2-0 2-0
8
20 0 2 2 17
02 02
o2 o2 o2
38 35 39 9
a c i 47
aci aci
25 54 29 26 45
46 21 22
23
13
40

8- 15 8- 15 8- 15
022-0 022-0 02 2-0
o2 o2 o2
aci aci aci

9-122 Superstructure assembly SY500C2I3KH


SSY004809410 Air conditioning system

INDEX PART NO. DESCRIPTION QTY SEE PAGE

41 8 -15
SSY005411539
0 Fixed bracketⅡ 8 -15 1
08-
15
42 22-B230106000058
02 2-0 2 -
20 60250665 202
V-belt 1
io 43 o2 o
ac aci aci
Exhaust Hose 1
44 60250664 Suction Rubber Tube 1
45 A210108000097 Bolt 4
46 B220203000007 Compressor 1
47 A210111000197 Bolt 3
48 60250666 Liquid Rubber Hose 1
49 A220700000028 Condenser 1
50 11133754 Jacket 1
51 60239244 Air Conditioner Controller 1
52 A240600000249 Temperature Sensor 1
53 B240600000334 Sunlight Sensor 1
54 SSY006898155 Conpressor Cover Plate 1

8-15 8-1
5
8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8- 15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8- 15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-123


60238742 Evaporator Assembly

8- 15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

12
11
3 2

8- 15 6
8- 15 8-15
2-0 2-0 2-0
4
02 02 02
o2 o2 o2
aci aci aci
10

9
13

8- 15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci
1 8

8- 15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

9-124 Superstructure assembly SY500C2I3KH


60238742 Evaporator Assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
141501000099A035
0
Evaporator
8-15 1
08-
159-126
22-141501000099A031 022-0 2 -
202
Fan Assembly
0
2 1 9-130

acio 23 60049950 io 2
Tapping Screw with Washer
ac aci
o 2
4 141501000099A030 Air Conditioning Wiring Harness 1
5 60278857 Inner Gas Screen 1
6 141501000099A002 Relay 1
7 141501000099A008 Sponge Strip 1
8 141501000099A003 Sponge Strip 1
9 141501000099A006 Sponge Strip 1
10 141501000099A007 Sponge Strip 1
11 141501000099A004 Sponge Strip 1
12 141501000099A005 Sponge Strip 1
13 141501000099A001 Sponge Strip 1

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-125


141501000099A035 Evaporator

8- 15 8-15 8-15
2-0 2-0 3 2-0
o 202 o 202 16 202
o
aci17 aci aci 17
4

7
17

8- 15 8-15 6 8-15
022-0 022-0 022-0
o2 o2 o2
aci 8 aci 14
aci
A 11
10 11 13
2
B A B 13
11
9
C
12

115 15 15
8- 8- 15 -08-
2-0 2-0
D
02 02 022
o2 o2 o2
aci aci 16 aci 17

17

C
9
9 D

8- 15 8-15 8-15
022-0 022-0 022-0
o2 o2 o2
aci aci aci

9-126 Superstructure assembly SY500C2I3KH


141501000099A035 Evaporator

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
141501000099A009
0 8 -15 Side)
Evaporator Housing (Connection
0 1
08-
15
0
2 22-141501000099A040 Evaporator Housing
0 2 -
2(Connection Side)
202
1 2 -
acio 23 141501000099A033
aci
o 2
Evaporator Housing (Cover)
aci
o 1
4 141501000099A010 Cover Plate 1
5 141501000099A038 Core Assembly, Evaporator 1 9-128
6 60278859 Heater Core 1
7 141501000099A021 Anti-frost Sensor 1
8 60088095 Clamp 1
9 141501000099A025 Damper 3
10 141501000099A024 Damper 1
11 141501000099A022 Connecting Rod 3
12 141501000099A026 Connecting Rod 1
13 141501000099A019 Connecting Rod 2
14 141501000099A027 Continuous Film 1
5 5 15
15
8-1
141501000099A029
0
Continuous Film
8-1 1
08-
02 2-141501000099A041 022-0 22-
202
16 Servo Motor

acio 217 60049965


aci
Tapping screwo2
aci
o 26

8-15 8-15 8-15


02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-127


141501000099A038 Core Assembly, Evaporator

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci
4 5

9
6

2
8

15 15 15
3

2 - 08- 2 -08- 2-0


8-
o 202 o 202 o2
02
aci aci aci
1

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

9-128 Superstructure assembly SY500C2I3KH


141501000099A038 Core Assembly, Evaporator

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
141501000099A037
0
Evaporator Core
8-15 1
08-
15
22-60153192 022-0 2 -
202
O-ring
0
2 2

acio 23 60153193 O-ring


aci
o2
aci
o 2
4 141501000099A034 Expansion Valve 1
5 141501000099A036 Gasket 1
6 141501000099A039 Evaporator Line 1
7 60153215 Bolt 4
8 141501000099A032 Gasket 1
9 141501000099A020 Cap-expansion Valve 1

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-129


141501000099A031 Fan Assembly

8- 15 8-15 8-15
022-0 13 14 02 2-0 02 2-0
ac io 2 aci
o2
aci
o2
11 13

12 6
A
13 7
13 8
8 -15 8-15 A 8-15
022-0 5
02 2-0 02 2-0
o2 o2 o2
aci aci aci
9

13 2

15

8- 15 8-15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci 1 aci

8- 15 8-15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
10
aci aci aci

9-130 Superstructure assembly SY500C2I3KH


141501000099A031 Fan Assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

8 -15 -15 08-


15
-08
1 141501000099A028 Fan Housing (Up) 1
0
0
2 22-141501000099A023 2 2
Fan Housing (Middle)
20 202
1 2 -
acio 23 141501000099A018 Fan Housingio
a c (Down)
aci
o 1
4 60278858 Fan Motor 1
5 141501000099A017 Speed Regulating Module 1
6 141501000099A016 Internal External Air Servo Motor 1
7 141501000099A015 Metal Connecting Rod 1
8 141501000099A011 Connecting Rod 1
9 141501000099A012 Choke 1
10 60049950 Tapping Screw with Washer 3
11 141501000099A042 Inner Air Sensor 1
12 141501000099A013 Inner Air Sensor Bracket 1
13 60049965 Tapping screw 15
14 141501000099A002 Relay 1
15
0 8 -15
141501000099A014 Gasket
8-1
5 1
8-15
0 2 2- 022-0 02 2-0
acio 2 aci
o2
aci
o2

8-15 8-15 8-15


02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Superstructure assembly 9-131


141501000099A031 Fan Assembly

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

9-132 Superstructure assembly SY500C2I3KH


1Undercarriages assembly

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

Group 10
8-15 8-15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci Undercarriages assembly
aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Undercarriages assembly 10-1


SSY005667732 Undercarriages assembly (1/2)

8- 15 8-15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

15

8- 15 8-15 8-15
02 2-0 022-0 02 2-0
o2 o2 1 o2
aci aci aci
6 7
8
9 5
11 2
12 3
4
13

8- 15 8-15 8-15
02 2-0 022-0 8 02 2-0
o2 o2 7 o2
aci 14 aci aci

8- 15 8-15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

10-2 Undercarriages assembly SY500C2I3KH


SSY005667732 Undercarriages assembly (1/2)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
11163607
0 Seal Module 8 -15 1
08-
1510-6
22-13305995 02 2-0 2 -
0 202
2 Cover Plate 2

acio 23 13587109
aci
o2
Thickening Washer
aci
o 8
4 A210111000212 Bolt 20
5 13947764 Running Carrier 1
6 60247185 Track Idler 2
7 A210491000122 Washer 110
8 A210110000427 Bolt 62
9 60246966 Tensioning Equipment 2 10-8
11 A210110000272 Bolt 16
12 A210491000118 Washer 16
13 13227207 Carrier Roller Assembly 4
14 13301522 Undercarriage hydraulic system 1 10-10
15 13294690 Swing Mechanism 1 10-16
5 5 5
0 8-1 0 8-1 0 8-1
0 2 2- 0 2 2- 0 2 2-
o 2 o 2 o 2
aci aci aci

8- 15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8- 15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Undercarriages assembly 10-3


SSY005667732 Undercarriages assembly (2/2)

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

4
10
16
17
8-15 8-15 8-15
2-0 2-0 2-0
18
02 02 02
o2 19
o2 o2
aci 21 20 aci 25
aci
24

23
7
22

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

10-4 Undercarriages assembly SY500C2I3KH


SSY005667732 Undercarriages assembly (2/2)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

4 8 -15
A210111000212
0 Bolt 8 -15 20
08-
15
22-A210491000122 02 2-0 2 -
20 202
7 Washer 110
io 10 o2 o
ac aci aci
A210401000004 Washer 12
16 13465919 Track Roller Assembly 18
17 A210444000002 Washer 72
18 A210110000434 Bolt 72
19 13474999 Pedal Plate 4
20 A210491000132 Washer 16
21 A210111000289 Bolt 16
22 A210111000321 Bolt 48
23 14023005 Driving Wheel 2
24 13291120 Left Motor Cover Plate 1
25 13291121 Right Motor Cover Plate 1

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Undercarriages assembly 10-5


11163607 Seal Module

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


2-0 2-0 2-0
3
7
02 02 02
o2 o2 o2
6

aci aci 4
aci
5
1

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

10-6 Undercarriages assembly SY500C2I3KH


11163607 Seal Module

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
11163609
0
Protective Ring
8-15 1
08-
15
22-11163606 022-0 2 -
202
Lower Seal Ring
0
2 1

acio 23 A820606020168
aci
o2
Upper Seal Ring
aci
o 1
4 A820606020170 Rubber Mat 1
5 A820101210192 Seal Plate 1
6 A210405000011 Washer 2
7 A210307000017 Nut 2

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Undercarriages assembly 10-7


60246966 Tensioning Equipment

8-15 8-15 8- 15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

3
1
4

8-15 8-15 8- 15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci
5

8-15 8-15 8- 15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8- 15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

10-8 Undercarriages assembly SY500C2I3KH


60246966 Tensioning Equipment

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
A210111000101
0 Bolt 8 -15 1
08-
15
22-24000639 02 2-0 2 -
0 202
2 Washer 1

acio 23 A820101010372
aci
Support Plateo2
aci
o 1
4 B229900000862 Grease Valve 1
5 61030713 Tension Device Seal Repair Kit 1

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Undercarriages assembly 10-9


13301522 Undercarriage hydraulic system

8- 15 8- 15 8- 15
022-0 02 2-0 022-0
o2 o2 o2
aci aci aci

9 16

21
20 1

8-15 08 -15 20 21
8- 15
2-0 -10 2-0
2 6 2
202 2 02
4 11
0
o o 2 19 o2
aci i aci
5 14
a c 19
7
18 19
19
3 17 18

3
5 14 17
12 13
6 4
8 15

12 13

8- 15 5 14 8-1
5
8- 15
022-0 022
8 15
- 0
022-0
o2 o2 o2
aci aci aci

8- 15 8- 15 8- 15
022-0 02 2-0 022-0
o2 o2 o2
aci aci aci

10-10 Undercarriages assembly SY500C2I3KH


13301522 Undercarriage hydraulic system

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
13301120
0 08
Rotary Joint Installation -15 1
08-
1510-12
0
2 22-130101010262A Reducer Assembly22-
0 202
2 2 -
acio 23 A820606030424 Jacket
a c i o2
aci
o 2
4 13299342 Rubber Jacket 2
5 A820205002385 G1/2-M26 Connector 3
6 B210780001310 Elbow Fitting 2
7 B210780001363 Tee Joint 1
8 A820205000844 G1/4-M14 Connector 2
9 13131456 G3/8-M14 Connector 1
10 B210780000418 Elbow Fitting 1
11 B210780000172 Tee Joint 1
12 A820205001334 End Straight Connector GEOSG1-SM42 4
13 B230101000050 O-ring 4
14 B230101000090 O-ring 3
5 5 15
15
8-1
A210608000022
0
O-ring
8-1 2
08-
02 2-B230101000049 02 2-0 2 -
202
16 O-ring 1

acio 217 B230103002035


aci
Hose Assembly o2
aci
o 2
18 B230103004698 Hose Assembly 2
19 60253580 Rubber Hose 4
20 B210780000244 Split Flange 8
21 A210204000354 Screw 16

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Undercarriages assembly 10-11


13301120 Rotary Joint Installation

8- 15 8-15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8- 15 8-15 8-15
2-0 2-0 2-0
4
02 02 02
o2 o2 o2
aci 10 aci 3 aci
9
5
2

1
8

8- 15 8-15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8- 15 8-15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

10-12 Undercarriages assembly SY500C2I3KH


13301120 Rotary Joint Installation

INDEX PART NO. DESCRIPTION QTY SEE PAGE

8 -15 -15 08-


1510-14
-08
1 60249405 Swing Joint 1
0
0
2 22-13282913 2
Rubber Cushion Assembly
20
2
202
1 2 -
acio 23 60258935 T-type Spring
a c i oEar
aci
o 1
4 13299433 Shift Fork 1
5 13299434 Pressure Plate 1
6 A210444000001 Washer 3
7 A210111000442 Bolt 3
8 24003889 Bolt 6
9 13300896 Thickening Washer 14
10 A210111000204 Bolt 8

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Undercarriages assembly 10-13


60249405 Swing Joint

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

10-14 Undercarriages assembly SY500C2I3KH


60249405 Swing Joint

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60306104
0 Service kit 8-15 1 8-15
0 22- 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Undercarriages assembly 10-15


13294690 Swing Mechanism

8- 15 8-15 8-15
022-0 02 2-0 022-0
o2 o2 o2
aci aci aci

14

8 9
1

0 8 -161515 8-15 8-15


022- 17 02 2-0 022-0
o2 o2 o2
aci aci aci
18

13
7 11

14
12 10

8- 15 5 4
8-15 8-15
2-0 2-0 2-0
3
6 2

o 202 o2
02
o2
02
aci aci aci

8- 15 8-15 8-15
022-0 02 2-0 022-0
o2 o2 o2
aci aci aci

10-16 Undercarriages assembly SY500C2I3KH


13294690 Swing Mechanism

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
13946509
0
Slewing Ring
8 -15 1
08-
1510-18
22-B210780000191 022-0 2 -
0 202
2 Nut 2

acio 23 B229900001092
aci
o2
Special Cutting Sleeve
aci
o 2
4 A820205002483 Transition Connector 2
5 13302540 Square Connector 2
6 B229900000686 Oil Cup 3
7 A820102010428 Seal Gasket 2
8 A210434000007 Washer 2
9 A229900006985 Pipe Connector 2
10 24000200 Bolt 60
11 13280572 Compression Set 60
12 A210110000260 Bolt 35
13 A210491000122 Washer 35
14 13109570 Pipe 2
5 5 15
15
8-1
13005406
0
Clip
8-1 2
08-
02 2-24000637 022-0 22-
202
16 Washer

acio 217 A210111000195 Bolt


aci
o2
aci
o 2
18 A820301012418 Pin 2

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Undercarriages assembly 10-17


13946509 Slewing Ring

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


2-0 2-0 2-0
1
02 02 02
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

10-18 Undercarriages assembly SY500C2I3KH


13946509 Slewing Ring

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60199495
0
Seal Strip
8-15 2 8-15
0 22- 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Undercarriages assembly 10-19


13946509 Slewing Ring

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

10-20 Undercarriages assembly SY500C2I3KH


1Track Guard Plate Installing

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

Group 11
8-15 8-15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci Track Guard Plate Installing
aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Track Guard Plate Installing 11-1


14125658 Track Guard Plate Installing

8- 15 8-15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8- 15 8-15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8- 15 8-15 8-15
02 2-0 2
02 2-0 02 2-0
acio 2 aci
o2
aci
o2

8- 15 8-15 8-15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

11-2 Track Guard Plate Installing SY500C2I3KH


14125658 Track Guard Plate Installing

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
13443606
0 Track Guard Plate 8-15 4
08-
15
22-A210444000003 02 2-0 2 -
0 202
2 Washer 16

acio 23 A210111000114 Bolt


aci
o2
aci
o 16

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Track Guard Plate Installing 11-3


14125658 Track Guard Plate Installing

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

11-4 Track Guard Plate Installing SY500C2I3KH


1Crawler Assembly

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

Group 12
8-15 8-15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci Crawler Assembly
aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Crawler Assembly 12-1


14125208 Crawler Assembly

8- 15 8-15 8- 15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci
11
3

10

8- 154 8-15 8- 15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci 1
5

11

9 10

8- 15 8-15 8- 15
02 2-0 022-0 02 2-0
o2 o2 o2
aci 7
aci aci

8- 15 8-15 8- 15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

12-2 Crawler Assembly SY500C2I3KH


14125208 Crawler Assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
13221933
0 Track Chain 8-15 1
08-
15
22-13184488 02 2-0 2 -
0 202
2 Master Pin 1

acio 23 13184487
aci
Main Pin Bush o2
aci
o 1
4 13184485 Pin Bush 49
5 13184486 Pin Roll 49
6 13489957 Track Combinition 1
7 13443650 Track Shoe 50
8 60122364 Blot 200
9 60123031 Nut 200
10 13221928 Sealing Ring 98
11 60342976 Main Spacer 2

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Crawler Assembly 12-3


14125208 Crawler Assembly

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

12-4 Crawler Assembly SY500C2I3KH


1Bucket Assembly

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

Group 13
8-15 8-15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci Bucket Assembly
aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Bucket Assembly 13-1


13654197 Bucket Assembly

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 4
8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci
3

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci
5
7
8

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

13-2 Bucket Assembly SY500C2I3KH


13654197 Bucket Assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
13654020
0
Bucket body(3.1)
8-15 1
08-
1513-4
22-60265885 02 2-0 2 -
202
Tooth Top
0
2 5

acio 23 60266484 Pin


aci
o2
aci
o 5
4 60266485 Washer 5
5 12827269 Lateral Tooth 2
6 A210110000424 Bolt 10
7 60013102 Washer 10
8 A210307000078 Nut 10

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Bucket Assembly 13-3


13654020 Bucket body(3.1)

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 1 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

13-4 Bucket Assembly SY500C2I3KH


13654020 Bucket body(3.1)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60250198
0 Base of Tooth 8-15 5 8-15
0 22- 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Bucket Assembly 13-5


13654020 Bucket body(3.1)

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

13-6 Bucket Assembly SY500C2I3KH


1Work device

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

Group 14
8-15 8-15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci Work device
aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Work device 14-1


14124350 Work device (1/2)

8- 15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

28
17 31 31
30
1

25 29
24

8- 15 8- 15 8-15
02 2-0 2-0
0219 02 2-0
o2 o2 o2
24

aci aci aci


2 25 31
37
36 14

31
13 17
30
15

32
33
21

8- 15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci
23
16

18
37
36 16
23

8- 15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

14-2 Work device SY500C2I3KH


14124350 Work device (1/2)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
14088993
0 Lubricate assem 8 -15 1
08-
1514-6
22-SSY004674654 022-0 2 -
202
Boom(6.5m) subassembly assembly
20
2 1 14-8

acio 13 11347590 Pin Roll


acio 2 aci
o 1
14 13264722 Pin Shaft 1
15 14047812 Boom Root Axial Pin 1
16 11347581 Pin Roll 2
17 13304058 Fixed Sleeve 2
18 13619666 Cover Plate 4
19 13702857 Cover Plate 3
21 14179296 Pressure Plate 1
23 A820102010676 Spacer 30
24 10254335 Gasket 4
25 A820102010678 Shim 10
28 13286691 Spacer 4
5 5 15
29
8-1
13286692
0
Spacer
8-1 2
08-
02 2-A210110000108 02 2-0 22-
202
30 Bolt

acio 231 A210307000007 Nut


aci
o2
aci
o 4
32 A210111000289 Bolt 4
33 A210491000132 Washer 10
36 A210111000212 Bolt 14
37 A210491000118 Washer 14

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Work device 14-3


14124350 Work device (2/2)

8- 15 8- 15 8-15
02 2-0 022-0 022-0
o2 o2
23
27
o2
aci aci 19
37 aci
36

11

26
19, 36, 37
12
35 20
33
7 35 32

34 22
10
534 5 15
8-1 8-1 8-
2-0 2-0 2-0
45
02 33
02 3
02
io 2 io 2 o2
41

ac 35
35
42
44
ac aci
43
40

39

38
39 6
4 9

38 23
23
5 15 15
8-1 8- 8-
8

02 2-0 022-0 022-0


o2 o2 o2
aci aci aci 5

18, 36, 37

18
37
36

15 15 15
46

2 - 08- 2 -08- 2-0


8-
o 202 o 202 o2
02
aci aci aci

14-4 Work device SY500C2I3KH


14124350 Work device (2/2)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

3 8 -15
SSY004674657
0 0 8 15
ARM(2.5m) subassembly -assembly 1
08-
1514-10
0
4 22-SSY004674796 2 2- assembly
Link(0.74m) subassembly
0 202
1 2 - 14-12

acio 25 13264777 Bucket Pin io 2


c aci
o 1
6 13654037 Left JiggleaBar 1
7 13654057 Right Jiggle Bar 1
8 13264776 Rocker Linkage Pin Shaft 1
9 13264775 Bucket Rod Rocker Pin Shaft 1
10 14116803 Pin Roll 1
11 11347592 Pin Roll 1
12 13781624 Arm Front Fork Pin 1
18 13619666 Cover Plate 4
19 13702857 Cover Plate 3
20 13781276 Pressure Plate 1
22 10135677 Shim 18
5 5 15
23
8-1
A820102010676
0
Spacer
8-1 30
08-
02 2-10254241 022-0 22-
202
26 Gasket

acio 227 10254242 Gasket


aci
o2
aci
o 2
32 A210111000289 Bolt 4
33 A210491000132 Washer 10
34 A210110000347 Bolt 2
35 A210307000029 Nut 4
36 A210111000212 Bolt 14
37 A210491000118 Washer 14
38 A210804000002 Fitting, Grease 9
39 60285827 O-ring 2
40 13268513 Compression Set 1
41 13268514 Pressure Plate 1
42 13268515 Shaft Bolt 1
43 -15
13268510
0 8
Adjusting Spacer 1
8 -15 16
8- 15
44 2-13268511 Adjusting Spacer 2 2-0 42-0
202 A210111000063
io 45 i o2
0 2
o 202
aci
Bolt 6
ac 46 13264778
c
a Pin Shaft
Bucket Linkage 1

8-15 8-15 8-15


02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Work device 14-5


14088993 Lubricate assem

8- 15 - 15 8-15
2-0 262-08 2-0
02 202 02
o2 o o2
aci aci aci
27

22
25
19 23
7
8-18-19-24
20

21

8- 15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

17

16

4 5
3
17 16
17

8- 15 8- 15 8-15
02 2-0 022-0 16
02 2-0
o2 o2 o2
aci aci aci

14
13
15

11 12
10
9

1 8

8-15 8-15 2
3 45 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
6 1
aci aci aci

14-6 Work device SY500C2I3KH


14088993 Lubricate assem

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
A229900006985
0
Pipe Connector
8 -15 4
08-
15
22-14088934 022-0 2 -
202
Pipe
0
2 1

acio 23 A820101211947 Clip


aci
o2
aci
o 6
4 A210491000120 Washer 12
5 A210111000195 Bolt 12
6 14088933 Pipe 1
7 13741037 Clip 2
8 A210434000007 Washer 11
9 A210804000002 Fitting, Grease 9
10 14088935 Pipe 1
11 14088936 Pipe 1
12 14088937 Pipe 1
13 A820101211948 Clip 3
14 24000633 Washer 12
5 5 15
15
8-1
A210111000348
0
Bolt
8-1 12
08-
02 2-23905413 022-0 32-
202
16 Rubber Hose

acio 217 A820205000858


aci
Pipe Connectoro2
aci
o 3
18 B229900001092 Special Cutting Sleeve 14
19 B210780000191 Nut 14
20 SSY004586765 Pipe 1
21 SSY004586767 Pipe 1
22 SSY004586768 Pipe 1
23 SSY004586766 Pipe 1
24 A820205001235 Connector 15
25 A831213083000 Hose Assembly 1
26 11156457 Pressure Plate 1
27 A831213050000 Hose As 1

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Work device 14-7


SSY004674654 Boom(6.5m) subassembly assembly

8- 15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8- 15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8- 15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

3
2

8- 15 8 -125 8-15
02 2-0 02 23-0
02 2-0
o2 o2 o2
aci aci aci

14-8 Work device SY500C2I3KH


SSY004674654 Boom(6.5m) subassembly assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
14184689
0
Boom Service Assembly
8 -15 1
08-
15
22-11172131 022-0 2 -
0 202
2 Shaft Sleeve 2

acio 23 14265156
aci
Butter Ring o2
aci
o 2

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Work device 14-9


SSY004674657 ARM(2.5m) subassembly assembly

8- 15 8-15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci 1 aci

8- 15 8-15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

10 11

11 10

9
5 5 15
8-1 8-1 8 8-
02 2-0 02 2-0 02 2-0
o2 8 o2 o2
aci 9 aci aci
6 5
5 6

4 7
3
2
4 3 2
7 5 15 15
8-1 8- 8-
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

14-10 Work device SY500C2I3KH


SSY004674657 ARM(2.5m) subassembly assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

8 -15 -15 08-


15
-08 Shaft Sleeve
1 14184941 Arm Service Assembly 1
0
0
2 22-13264725 2 2
Bucket Rod Front Supporting
0 202
2 2 -
acio 23 13268512 i
Abrasion Proof
a c o 2Ring
aci
o 2
4 13124496 Locating Pin 4
5 A210204000206 Screw 8
6 24000513 Washer 8
7 60044258 Mcs Dust Ring 2
8 A820208000360 Shaft Sleeve 2
9 14265154 Butter Ring 2
10 13277858 Bucket Rod Rear Support Shaft Sleeve 2
11 14265156 Butter Ring 2

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Work device 14-11


SSY004674796 Link(0.74m) subassembly assembly

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci
3
2

2 8-15 8-15 8-15


02 2-0 02 2-0 2-0
02 3
3 o2 o2 o2
aci aci aci

8-15 3 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci
2

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

14-12 Work device SY500C2I3KH


SSY004674796 Link(0.74m) subassembly assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
14184943
0 8 -15
Connecting rod service assem
0 1
08-
15
0
2 22-13264726 Bush
0 2 2-
202
4 2 -
acio 23 60044258
aci
o2
Mcs Dust Ring
aci
o 6

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Work device 14-13


SSY004674796 Link(0.74m) subassembly assembly

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

14-14 Work device SY500C2I3KH


1Cab Assembly

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

Group 15
8-15 8-15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci Cab Assembly
aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Cab Assembly 15-1


SSY006822986 Cab Assembly

8-15 8- 15 8-15
02 2-0 12 022-0 02 2-0
o2 o2 o2
aci aci aci

15

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci
8

7
9
10
2
14

8-15 8- 15 8-15
02 2-0 11
022-0 02 2-0
acio 2 aci
o2
aci
o2
6
16

13
8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
1
aci aci aci

15-2 Cab Assembly SY500C2I3KH


SSY006822986 Cab Assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1
0 8 -15
14486511 Bottom board rack of cab8-1
0
5 1
08-
1515-4
0
2 22-14486190 Bar Stay
0 2 2-
202
2 2 -
acio 23 SSY005755559 Vertical Plateio 2
ac aci
o 1
4 14487358 Gas Cover Plate 1
6 14540667 Seat and controlbox 1 15-6
7 13558289 Bracket for Rear Mirror 1 15-8
8 130907000157A Rearview Mirror Assembly 1
9 24000633 Washer 10
10 A210111000343 Bolt 10
11 130907000123A Air Vent for Feet 1
12 130901000365B Cab assembly C11 1 15-10
13 SSY006780206 Running Control Mechanism 1 15-62
14 SSY006383441 Air Vent for Feet Guard Plate 1
15 61003850 Kettle 1
5 5 15
16
8-1
SSY007107843
8-1
Inner Air Filter Cover Plate Bolt 1
8-
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Cab Assembly 15-3


14486511 Bottom board rack of cab

8-15 8- 15 8-15
02 2-0 02 2-0 022-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 022-0
o2 o2 o2
aci aci aci
1

19

21 22
2
3 23
4 20
5
6
7 24
8
9 27

10 26
17 18 25

8-15 8- 15 15 16
8-15
02 2-0 02 2-0 022-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 022-0
o2 o2 o2
aci aci aci

15-4 Cab Assembly SY500C2I3KH


14486511 Bottom board rack of cab

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
SSY005579573
0 Floor Cushion 8-15 1
08-
15
22-14545837 022-0 2 -
202
Bottom Board Front Sponge
0
2 1

acio 23 14545839
aci
o2
Bottom Board Right Sponge
aci
o 1
4 A210111000204 Bolt 5
5 13300896 Thickening Washer 5
6 SSY005579571 Base Plate 1
7 A210307000028 Nut 4
8 11546613 Cushion Board 4
9 A210111000026 Bolt 24
10 130999000026A Cab Damper 2
15 12827984 Rubber Gasket 2
16 11459077 Back Sponge III 1
17 14486986 Air Conditioner Sealing Sponge 1
18 14486987 Air Conditioner Sealing Sponge 1
5 5 15
19
8-1
14545838
0 8-1
Bottom Board Left Sponge
-0
1
08-
02 2-14545836 2 2 2 -
202
20 Bottom Board Rear Sponge 1
0
o2 o 2 Plate o
aci i aci
21 A820101025902 Pedal Valve Mounting 1
22 A210111000197 Bolt a c 4
23 24000637 Washer 8
24 14110777 Thickening Washer 4
25 130999000041A Rear Cab Damper 2
26 A210111000195 Bolt 4
27 A820606030056 Grommet 2

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Cab Assembly 15-5


14540667 Seat and controlbox

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci
1

15

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

14

13

8-15 12
8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci
11
3

4
5 16
10

7
6

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
8

aci aci aci

15-6 Cab Assembly SY500C2I3KH


14540667 Seat and controlbox

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
A210111000012
0 Bolt 8 -15 12
08-
15
22-130904000044B 02 2-0 2 -
0 202
2 Console 1

acio 23 A210491000120 Washer


aci
o2
aci
o 12
4 60313915 Left Rail Guide 1
5 A210204000340 Screw 4
6 60060565 Washer 4
7 A210111000342 Bolt 4
8 14486487 Seat Lower Base Frame 1
9 A210204000341 Screw 4
10 60313916 Right Rail Guide 1
11 14486545 Supporting Flat Plat 1
12 24000633 Washer 4
13 A210307000055 Nut 4
14 130904000043B Console 1
5 5 15
15
8-1
130903000042B
0
Operator Seat
8-1 1
08-
02 2-B229900000494 02 2-0 12-
202
16 Seat Lock Rod

acio 2 aci
o2
aci
o

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Cab Assembly 15-7


13558289 Bracket for Rear Mirror

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

2
5 15 15
8-1 8- 8-
02 2-0 02 2-0 02 2-0
o2 o2 o2
3
aci aci aci
3

1
4

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

15-8 Cab Assembly SY500C2I3KH


13558289 Bracket for Rear Mirror

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
13556421
0 Rearview Mirror Mount 8-15 1
08-
15
22-13558225 02 2-0 2 -
202
Welding Assembly of Bending Pipe
0
2 1

acio 23 13558257 Bushing


aci
o2
aci
o 2
4 24000511 Washer 2
5 60060581 Screw 2

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Cab Assembly 15-9


130901000365B Cab assembly C11

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
5

aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

15-10 Cab Assembly SY500C2I3KH


130901000365B Cab assembly C11

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
130902000044A
0
Driver's Cab Housing
08-15 1
08-
15
0
2 22-SSY005947938 Cab interior system22-
0 202
1 2 - 15-12

acio 23 SSY005974480
a c i o 2 of cab
accessory assembly
aci
o 1 15-28
4 SSY006076225 Electric assembly 1 15-48
5 SSY005981712 Exterior trim assembly 1 15-54

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Cab Assembly 15-11


SSY005947938 Cab interior system

8-15 8-15 8-15


022-0 022-0 02 2-0
o2 o2 o2
aci aci 6 aci

8-15 8-15 8-15


022-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


2-0 2-0 2-0
202 202 02
1
o o o2
aci aci aci

8-15 8-15 8-15


022-0 022-0 02 2-0
o2 o2 o2
aci aci aci

15-12 Cab Assembly SY500C2I3KH


SSY005947938 Cab interior system

INDEX PART NO. DESCRIPTION QTY SEE PAGE

8 -15 -15 08-


1515-14
-08
1 SSY005945308 Air duct assembly 1
0
0
2 22-SSY005936708 2 2
front control box assembly
20 Assembly Assembly 202
1 2 - 15-16

acio 23 SSY005938146 Side WinningioInterior


a c aci
o 1 15-18
4 SSY005942975 Ceiling assembly 1 15-20
5 SSY005944683 Door Accessory Assembly 1 15-22
6 SSY005943773 Interior accessory assembly 1 15-24
7 SSY005941159 Rear interior assembly 1 15-26

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Cab Assembly 15-13


SSY005945308 Air duct assembly

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 0210 2-0 202 2-0
o2 io 2 o2
aci 5 ac aci

1
4 8 3 9

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

15-14 Cab Assembly SY500C2I3KH


SSY005945308 Air duct assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
13115006
0
Storage Box Air Duct
8-15 1
08-
15
22-SSY005614131 022-0 2 -
0 202
2 Rear Draft 1

acio 23 SSY005617276
aci
o2
Rear Wall Bolwing Back to Connect Air Duct
aci
o 1
4 SSY005614132 Lower Right Air Duct 1
5 SSY005614134 Face Blowing Air Duct 1
6 SSY005614135 Defrpsting Duct 1
7 SSY005619213 Connecting Bellows 1 1
8 SSY005619212 Connecting Bellows 2 1
9 SSY005614137 Side Inlet Duct 1
10 13122395 Clock 8

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Cab Assembly 15-15


SSY005936708 front control box assembly

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

15-16 Cab Assembly SY500C2I3KH


SSY005936708 front control box assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
SSY005615433
0 8
Front Control Box Assembly
0 -15 1
08-
15
0
2 22-SSY005615550 2 2- Plate Assembly
Front Control Box Cover
0 202
1 2 -
acio 2 aci
o2
aci
o

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Cab Assembly 15-17


SSY005938146 Side Winning Interior Assembly Assembly

8- 15 8-15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-2 15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci 4 aci aci

8- 15 8-15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8- 15 8-15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

15-18 Cab Assembly SY500C2I3KH


SSY005938146 Side Winning Interior Assembly Assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
SSY005615555
0 8
Right Side Interior Asssembly
0 -15 1
08-
15
0
2 22-SSY005615661 2
Black Screw Plug Cover
0 2-
202
3 2 -
acio 23 SSY005615668
a c o 2 Cover
Gray Screw iPlug
aci
o 3
4 SSY005615690 Right Side Cover Plate Assembly 1
5 SSY005615702 Left Interior Assembly 1
6 120104990028A Screw 11

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Cab Assembly 15-19


SSY005942975 Ceiling assembly

8- 15 8-15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8- 15 8-15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci
6

8- 15 2 3
8-15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8- 15 8-15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

15-20 Cab Assembly SY500C2I3KH


SSY005942975 Ceiling assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
SSY005615784
0 Front Roof 8-15 1
08-
15
22-SSY005615796 022-0 2 -
0 202
2 Back Roof 1

acio 23 SSY005615805
aci
o2
left ceiling hook
aci
o 2
4 SSY005615820 right ceiling hook 2
5 SSY005620702 Top Front Denoising Sponge 1
6 SSY005620703 Top Rear Denoising Sponge 1
7 SSY005619201 Snap Button 11

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Cab Assembly 15-21


SSY005944683 Door Accessory Assembly

8- 15 8-15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8- 15 8-15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8- 15 8-15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

15-22 Cab Assembly SY500C2I3KH


SSY005944683 Door Accessory Assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
SSY005615828
0 8 -15
Front Threshold Pedal Assembly
0 1
08-
15
0
2 22-SSY005615825 0 2
Rear Threshold Pedal 2-
202
1 2 -
acio 23 SSY005615833 Left Side Lock
a
2
cioCover Plate aci
o 1
4 SSY005615832 Outer Lock Handle Cover Plate 1
5 14042061 Handle Assembly 2

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Cab Assembly 15-23


SSY005943773 Interior accessory assembly

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 3
8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

2
4

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci
1

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

15-24 Cab Assembly SY500C2I3KH


SSY005943773 Interior accessory assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

8 -15 -15 08-


15
-08
1 SSY005615841 Right Rear Buffer Block 1
0
0
2 22-SSY005615835 0 2
Left Rear Buffer Block2
202
1 2 -
acio 23 13114873 Pin Rail
a c i o2
aci
o 1
4 SSY005931206 Safety Hammer 1

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Cab Assembly 15-25


SSY005941159 Rear interior assembly

8- 15 8-15 8- 15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci
4

8-15 8-15 8- 15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8- 15 8-15 8- 15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8- 15 8-15 8- 15
022-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

15-26 Cab Assembly SY500C2I3KH


SSY005941159 Rear interior assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
SSY005615709
0 8 -15
Right C-column Interior Assembly
0 1
08-
15
0
2 22-SSY005615774 2 2-
Back Side Interior Assembly
0 202
1 2 -
acio 23 SSY005615733 Left C-column
a c
2 Assembly
ioInterior aci
o 1
4 SSY005615769 Horn Cover Interior Assembly 1
5 SSY005620683 REAR WALL RUBBER PAD 1
6 SSY005615668 Gray Screw Plug Cover 1

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Cab Assembly 15-27


SSY005974480 accessory assembly of cab

8- 15 8- 15 8-15
02 2-0 022-0 022-0
o2 o2 o2
aci aci aci
5

2
6

8- 15 8- 15 8-15
02 2-0 022-0 022-0
o2 o2 o2
aci aci aci

3
8

8- 15 8- 15 8-15
02 2-0 2-0 2-0
o2 o 202 o2
02
aci ac i 7
aci
1

8- 15 8- 15 8-15
02 2-0 022-0 022-0
o2 o2 o2
aci aci aci

15-28 Cab Assembly SY500C2I3KH


SSY005974480 accessory assembly of cab

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
SSY005974035
0
door accessory assembly -1
0 8
5 1
08-
1515-30
0
2 22-SSY005971395 2 2-
skylight system assembly
0 202
1 2 - 15-32

acio 23 SSY005967612
a c io 2system assembly
Small side door
aci
o 1 15-34
4 SSY005969093 armrest assembly of cab 1 15-36
5 SSY005973557 interior accessory assembly 1 15-38
6 SSY005973650 mounting bracket assembly 1 15-40
7 SSY005974195 seal assembly 1 15-42
8 SSY006032475 Movable window assembly 1 15-44

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Cab Assembly 15-29


SSY005974035 door accessory assembly

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci
1

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci
2

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

15-30 Cab Assembly SY500C2I3KH


SSY005974035 door accessory assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
SSY005973263
0
front latch system assembly
0 8 -15 1
08-
15
0
2 22-SSY005973398 2 2-
rear latch system assembly
0 202
1 2 -
acio 2 aci
o2
aci
o

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Cab Assembly 15-31


SSY005971395 skylight system assembly

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 3
02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci
2

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

15-32 Cab Assembly SY500C2I3KH


SSY005971395 skylight system assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
130906000017B
0
Roof Hatch Assembly
8-15 1
08-
15
22-130907000490A 022-0 2 -
202
Skylight Lock
0
2 1

acio 23 130907000488A
aci
Gas Spring o2
aci
o 2
4 SSY005620700 Skylight Lock Tongue 1
5 120104990028A Screw 6

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Cab Assembly 15-33


SSY005967612 Small side door system assembly

8- 15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

5
6

8- 15 8- 15 8-15
2-0 2-0 2-0
9
072 02 02
o2 o2 o2
aci aci aci

1
8

8- 15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8- 15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

15-34 Cab Assembly SY500C2I3KH


SSY005967612 Small side door system assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
SSY005620706
0 8 -15
Vent Side Door Welded Assembly
0 1
08-
15
0
2 22-SSY005620707 0 2
Side Door Mount Panel 2-
202
1 2 -
acio 23 SSY005620708
c io 2Plate
Side Door Lock
a aci
o 1
4 SSY005620710 Side Door Cushion Sponge Strip 1
5 130907000485A Small Door Lock Handle Assembly 1
6 120104990028A Screw 10
7 SSY005689083 Upper Fixing Frame of Side Door 1
8 SSY005689073 Lower Fixing Frame of Side Door 1
9 13110441 Cab Small Door Rubber Sleeve 1

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Cab Assembly 15-35


SSY005969093 armrest assembly of cab

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci
3

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

15-36 Cab Assembly SY500C2I3KH


SSY005969093 armrest assembly of cab

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
SSY005620736
0
Outer Handhold Assembly-1
0 8
5 1
08-
15
0
2 22-SSY005620737 2 2-
Inner Handhold Assembly
0 202
1 2 -
acio 23 120104990031A Screw
aci
o2
aci
o 2
4 120104990030A Screw 2

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Cab Assembly 15-37


SSY005973557 interior accessory assembly

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


022-0 022-0 2
02 2-0
ac io 2 acio 2 aci
o2

8-15 8-15 8-15


2-0 2-0 2-0
3
02 02 02
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

15-38 Cab Assembly SY500C2I3KH


SSY005973557 interior accessory assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
130907000487A
0 Sunshade 8-15 1
08-
15
22-120104990028A 02 2-0 2 -
0 202
2 Screw 4

acio 23 130907000031A
aci
o2
Fire Extingguisher Support
aci
o 1
4 130988000550A Fire Extinguisher 1

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Cab Assembly 15-39


SSY005973650 mounting bracket assembly

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

16
2

8-15 8-15 8-15


02 2-0 022-10 02 2-0
o2 o2 o2
12

aci aci aci


6 15

14
3

4 13 17
7
18
10

8-15 8- 15 8-15
2-0 2-0 2-0
9
02 02 02
o2 o2 o2
aci 11
aci8 aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

15-40 Cab Assembly SY500C2I3KH


SSY005973650 mounting bracket assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
SSY005620732
0
Top Bracket Assembly
8 -15 1
08-
15
22-SSY005620734 2 2 -0Port 2 -
0 0 SupportCover 202
2 Electrical Maintenance Plate 1

acio 23 SSY005620739 io
Left-hand Wall
acWall
2
Inner Assembly
aci
o 1
4 13345260 Right-hand Inner Support Assembly 1
5 SSY005620696 Monitor Bracket 1
6 SSY005620699 Monitor Install Base 1
7 SSY005620705 Door Switch Bracket 1
8 SSY005620730 Left Bracket Assembly 1
9 SSY005620731 Right Bracket Assembly 1
10 SSY005620669 Front Switch Bracket Assembly 1
11 120104990028A Screw 23
12 120104990030A Screw 4
13 120104990031A Screw 4
14 SSY005620698 Front Control Box Bracket 1
5 5 15
15
8-1
SSY005688965
0
Left Slide Block
8-1 1
08-
02 2-SSY005688710 02 2-0 2 -
202
16 Right Slide Block 1
o2 o2 o
aci aci aci
17 SSY005689040 Upper Fixing Plate of Side Door 1
18 SSY005689029 Lower Fixing Plate of Side Door 1

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Cab Assembly 15-41


SSY005974195 seal assembly

8-15 8-15 8-15


02 2-0 022-0 02 2-0
o2 o2 o2
aci aci3 aci

8-15 8-15 8-15


2-0 2-0 2-0
1

02 02 02
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

15-42 Cab Assembly SY500C2I3KH


SSY005974195 seal assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
SSY005620714
0
Door Strip
08-15 1
08-
15
0
2 22-SSY005620716 Front Window Strip22-
0 202
1 2 -
acio 23 SSY005620717 Skylight Stripio 2
a c aci
o 1
4 SSY005620718 Velvet Strip 2

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Cab Assembly 15-43


SSY006032475 Movable window assembly

8- 15 8- 15 8-15
022-0 022-0 02 2-0
o2 o2 o2
aci aci aci

6
12

15 15 11
15
2 - 08- 5
2 -08- 2-0
8-
202 202 02
7
o o o2
aci aci aci
1

9
2 4

8 -15 8- 15 8-15
022-0 022-0 02 2-0
o2 o2 o2
aci aci aci

10

8- 15 8- 15 8-15
022-0 022-0 02 2-0
o2 o2 o2
aci aci aci

15-44 Cab Assembly SY500C2I3KH


SSY006032475 Movable window assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
SSY006032399
0
Movable window assembly-1
0 8
5 1
08-
1515-46
0
2 22-SSY005620690 2 2- Plate Assembly
Upper Left Pulley Fixing
0 202
1 2 -
acio 23 SSY005620723 Roller
aci
o2
aci
o 4
4 120104990030A Screw 10
5 SSY005620691 Upper Left Pulley Fixing Plate Assembly 1
6 130907000489A Balancer Assembly 1
7 120104990028A Screw 8
8 SSY005620695 Front Window Left Locking Plate 2
9 SSY005620725 Tensioner 1
10 SSY005620728 Front and Lower Buffer Blocks 2
11 SSY005620721 Front Movable Window Left Latch 1
12 SSY005620722 Front Movable Window Left Latch 1

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Cab Assembly 15-45


SSY006032399 Movable window assembly

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

7
1
5 15 15
8-1 8- 8-
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci 10 aci aci
9

3
2 5

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci a6ci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

15-46 Cab Assembly SY500C2I3KH


SSY006032399 Movable window assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
130906000019B
0 8
Before The Activity Window
0 -15 1
08-
15
0
2 22-SSY005620688 FRONT SUN BLIND
0 2 - LEFT
2HOOK
202
2 2 -
acio 23 120104990028A Screw
aci
o2
aci
o 1
4 SSY005620689 FRONT SUN BLIND HOOK RIGHT 2
5 130907000491A Front Movable Window Left Lock 1
6 130907000492A Front Movable Window Right Lock 1
7 SSY005620727 Tight Piece 1
8 SSY005620693 Lower Left Pulley Finxing Plate Assembly 1
9 120104990030A Screw 6
10 SSY005620694 Lower Right Pulley Fixing Plate Assembly 1

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Cab Assembly 15-47


SSY006076225 Electric assembly

8-15 8-15 8-15


02 2-0 022-0 022-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


2-0 2-0 3
2-0
o 202 o 202 o2
02
aci aci a8ci

4
8-15 8-15 8-15
2-0 2-0 2-0
i o 2052 o2
02
o2
02
ac aci aci

8-15 8-15 8-15


02 2-0 022-0 022-0
o2 o2 o2
aci aci aci

15-48 Cab Assembly SY500C2I3KH


SSY006076225 Electric assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
SSY005957085
0
Windshield Wiper Assembly
0 8 -15 1
08-
1515-50
0
2 22-SSY005966944 Electrical accessory
0 2 -
2assembly
202
1 2 - 15-52

acio 23 61003856
c
Rubber Sleeve
a io 2 aci
o 2
4 60041901 Dk Metal Clip 4
5 60041902 90-degree Fixed Metal Accessories 1
6 60118244 Door Lamp Switch 2
7 14552372 Ceiling Harness 1
8 61001864 Lamp Cord Plug 2

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Cab Assembly 15-49


SSY005957085 Windshield Wiper Assembly

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci
4
1

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci
3

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

15-50 Cab Assembly SY500C2I3KH


SSY005957085 Windshield Wiper Assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
130907000472B
0
Wiper Control Unit
8-15 1
08-
15
22-130907000469A 02 2-0 2 -
202
Wiper Motor
0
2 1

acio 23 130907000499B
aci
o2
Wiper&Arm Assembly
aci
o 1
4 130907000473B Climbing Apparatus 1
5 130907000137A Nozzle Body 1
6 61003847 Water Pipe 1

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Cab Assembly 15-51


SSY005966944 Electrical accessory assembly

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 3
o2 o2
aci aci 1 aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
2

aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

15-52 Cab Assembly SY500C2I3KH


SSY005966944 Electrical accessory assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60358261
0
Speaker
8-15 1
08-
15
22-146399000009A 022-0 2 -
202
Power Amplifier
0
2 1

acio 23 240999010007A Antenna


aci
o2
aci
o 1

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Cab Assembly 15-53


SSY005981712 Exterior trim assembly

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

3 1
2

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

15-54 Cab Assembly SY500C2I3KH


SSY005981712 Exterior trim assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
SSY005981711
0
Guard mesh assembly
8-15 1
08-
1515-56
22-SSY005969117 02 2-0 2 -
202
Glass assembly
0
2 1 15-58

acio 23 SSY005967613
acio 2
Cab lampshade assembly
aci
o 1 15-60

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Cab Assembly 15-55


SSY005981711 Guard mesh assembly

8-15 8-15 8-15


02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

1
4 -5- 6

8-15 8-15 8-15


02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 022-0 02 2-0
o2 o2 o2
2

aci aci aci

8-15 8-15 8-15


02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

15-56 Cab Assembly SY500C2I3KH


SSY005981711 Guard mesh assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
SSY005682177
0 C11 Front Guard 8-15 1
08-
15
22-130901000267A001 02 2-0 2 -
202
Top Guard Screen Assembly
0
2 1

acio 23 61003893 Hex Bolt


aci
o2
aci
o 10
4 120107030001A Washer 4
5 120102020023A Nut 8
6 120101020324A Bolt 4

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Cab Assembly 15-57


SSY005969117 Glass assembly

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
022-0 2
02 2-0 02 2-0
ac io 2 aci
o2
aci
o2

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

15-58 Cab Assembly SY500C2I3KH


SSY005969117 Glass assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
130906000022B
0 Ynderdoor Glass 8-15 1
08-
15
22-130906000020B 02 2-0 2 -
202
The Door of Push-pull Window
0
2 1

acio 23 130906000015B
aci
Left Glass o2
aci
o 1
4 130906000016B Right Glass 1
5 130906000021B Rear Glass 1
6 130907000329A Rear-bent Glass Pad 12
7 130906000018B Before The Glass 1

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Cab Assembly 15-59


SSY005967613 Cab lampshade assembly

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

1
3

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

15-60 Cab Assembly SY500C2I3KH


SSY005967613 Cab lampshade assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
SSY005615840
0
Left Side Chimney
8-15 1
08-
15
22-SSY005614129 02 2-0 2 -
202
Rear Lamp Shade
0
2 1

acio 23 SSY005615839
aci
o2
Right Side Chimney
aci
o 1

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Cab Assembly 15-61


SSY006780206 Running Control Mechanism

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

3 12
11
11

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci 4
aci 1 aci
1

8-15 8- 15 8-15
2-0 2-0 2-0
6

02 02 02
o2 o2 o2
aci aci aci
10
7
9
8

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

15-62 Cab Assembly SY500C2I3KH


SSY006780206 Running Control Mechanism

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
13162846
0 Control Lever
08-15 2
08-
15
0
2 22-SSY006075219 Left Control Handle22-
20 202
1 2 -
acio 23 SSY006073399 Right ControlioHandle
a c aci
o 1
4 12002592 Pedal Sleeve 2
5 12004584 Pedal 2
6 A210204000340 Screw 4
7 24000511 Washer 4
8 A210111000197 Bolt 4
9 A210491000120 Washer 4
10 A210307000036 Nut 4
11 A210210000030 Screw 2
12 60060562 Washer 2

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Cab Assembly 15-63


SSY006780206 Running Control Mechanism

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

15-64 Cab Assembly SY500C2I3KH


1Electrical system

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

Group 16
8-15 8-15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci Electrical system
aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Electrical system 16-1


SSY004593725 Electrical system

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci 5
aci

3
8-15 8- 15 8-15
2-0 2-0 2-0
1
02 02 02
o2 o2 o2
aci aci aci

8-15 8- 15 4 8-15
2-0 2-0 2-0
2

02 02 02
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

16-2 Electrical system SY500C2I3KH


SSY004593725 Electrical system

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
SSY004817668
0 8 -15
Vehicle Body Electrical assembly
0 1
08-
1516-4
0
2 22-SSY004600152 Cab harness assembly
0 2 2-
202
1 2 - 16-8

acio 23 SSY006493763
a c io 2
TOOlbox assembly
aci
o 1 16-10
4 13304263 Electric cabinet assembly 1 16-16
5 13304260 Pump room Harness 1 16-18

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Electrical system 16-3


SSY004817668 Vehicle Body Electrical assembly

8- 15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

20

42

1125
26
27 6

8- 15 8- 15 8-15
02 2-0 02 2-0 33
02 2-0
io 2 io 2 o2
38

ac 21
4 ac40 32
16, 18 aci
5
2 39
24 22
41

14 13
1

10 19
31 9
35
23
17 15 3 28 8
30, 36
29, 34, 37 7 12

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8- 15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

16-4 Electrical system SY500C2I3KH


SSY004817668 Vehicle Body Electrical assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
SSY005878082
0 Harness 8 -15 1
08-
15
22-60242056 02 2-0 2 -
202
Power Supply Line
0
2 1

acio 23 11206203
aci
o2
Φ40 Rubber Cushion
aci
o 1
4 11206238 Φ26 Rubber Cushion 1
5 11844004 Rubber Jacket 1
6 12061200 Wire Clip of SWP 1
7 60149605 Cable Clip 12
8 24000633 Washer 4
9 60202066 Electric Horn 1
10 60202067 Electric Horn 1
11 60041902 90-degree Fixed Metal Accessories 4
12 60060548 Washer 1
13 60086355 Cable Clip 8
14 60119587 Cable Clip 1
5 5 15
15
8-1
A210111000195
0
Bolt
8-1 54
08-
02 2-A210111000323 02 2-0 42-
202
16 Bolt

acio 217 A210491000120 Washer


aci
o2
aci
o 62
18 A210491000121 Washer 19
19 60149607 Cable Clip 2
20 60083322 Power Supply Harness 26
21 11133736 Jacket 1
22 11166822 Tube 4
23 11169936 Rubber Jacket 2
24 11768685 Wire Clip Holder 2 4
25 12060843 Wire Clip Mitsubishi 1
26 12060897 Wire Clip Sumitomo 2
27 12061491 Wire Clip Yazaki 1
28 13300235 Plug-in Mounting Support 1
29 -15
24000512
0 8 Washer
8 -15 4
8- 15
30 2-24000630 2-0 12-0
202 60086354 02 202
Washer

acio 31 Cable Clip


Cable Clipac
io 2 aci
o 12
32 60086356 5
33 60086357 Cable Clip 12
34 60238783 Washer 1
35 A210111000012 Bolt 1
36 A210210000003 Screw 1
37 A210210000008 Screw 1
38 A239900000065 Nylon belting 35
39 A210111000295 Bolt 4
40 A210111000101 Bolt 20

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Electrical system 16-5


SSY004817668 Vehicle Body Electrical assembly

8- 15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

20

42

1125
26
27 6

8- 15 8- 15 8-15
02 2-0 02 2-0 33
02 2-0
io 2 io 2 o2
38

ac 21
4 ac40 32
16, 18 aci
5
2 39
24 22
41

14 13
1

10 19
31 9
35
23
17 15 3 28 8
30, 36
29, 34, 37 7 12

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8- 15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

16-6 Electrical system SY500C2I3KH


SSY004817668 Vehicle Body Electrical assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

41 8 -15
SSY006390607
0 0 8
Proportional Valve Harness
5 Frame Component
-1Fixed 1
08-
15
42 22-13514948 Harness Support 22- 2 -
0 0 202
1

acio 2 a c i o2
aci
o

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Electrical system 16-7


SSY004600152 Cab harness assembly

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

32

28

17

6 11 29
5 15 15
8-1 08- 8-
02 2-0 122-
02 2-0
o2 o 20 o2
aci aci aci
18
2 5 12 19
20
34
24
25

4 13
7

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci 23
aci
21
8, 10, 14

22 26

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

16-8 Electrical system SY500C2I3KH


SSY004600152 Cab harness assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
60225886
0 Screw 8 -15 2
08-
15
22-60228957 02 2-0 2 -
202
Headlight
0
2 2

acio 24 246302000003A Pickup


aci
o2
aci
o 1
5 142503020012A Knob Switch 1
6 142599000099A One Key Start Switch 1
7 SSY004693256 Installation Plate for Electrical Equipment 1
8 14051815 Mounting Plate 1
9 11133736 Jacket 4
10 12025701 Emergency Stop Button 1
11 130999000035A USB Power Socket 1
12 142505000006A Switch Panel 1
13 14486201 Rear Support 1
14 60041443 Switch Guard 1
17 60260292 Nylon Strap 10
5 5 15
18
8-1
SSY004693258
0
Left Controller Support
8-1
-0 Stand System Assembly
1
08-
02 2-SSY006661885 Kawasaki Controller2Right
2 2 -
202
19 1
0
o2 o2 o
aci i aci
20 SSY004693260 Steel 1
21 SSY005408429 a c
Sealing Rubber 10
22 SSY005878879 Sealingrubber 1
23 SSY005408581 Bracket 2
24 A239900000065 Nylon belting 30
25 60245361 Middle Relay 6
26 60228632 Band Clip Fixer Assembly 8
28 60242821 Contruction Machinery Multi Controller 1
29 SSY005753244 Cab Harness 1
32 240601020012A Plc 1
34 60041902 90-degree Fixed Metal Accessories 1

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Electrical system 16-9


SSY006493763 TOOlbox assembly (1/2)

8- 15 8-15 8-15
02 2-0 02 2-0 022-0
o2 o2 o2
aci aci aci
15
32

16 14
15
14
13

8- 15 8-15 8-15
02 2-0 02 2-0 022-0
o2 o2 o2
12

aci aci aci


7
40
6
40
4

8- 15 8-15 8-15
2-0 2-0 2-0
10, 27, 28

02 02 202
2

ac io 2 acio 2 i
ac 3
o
10, 27, 28

18
8
10,28,36
9 1
10
11

8- 15 10, 28, 39
8 -15 8-15
02 2-0 0 2 2- 0
10,28,38
022-0
o2 o 2 o2
aci aci aci

16-10 Electrical system SY500C2I3KH


SSY006493763 TOOlbox assembly (1/2)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
11133736
0 Jacket 8-15 3
08-
15
22-11169936 02 2-0 2 -
0 202
2 Rubber Jacket 1

acio 23 13300188
aci
Rubber Jacketo2
aci
o 1
4 13307242 Platform Lamp Support 1
5 24000513 Washer 2
6 A210491000121 Washer 2
7 A210111000202 Bolt 2
8 13423745 Lamp Cover 1
9 24000512 Washer 2
10 A210491000120 Washer 22
11 A210111000197 Bolt 4
12 141604000168A Working Light 1
13 60344191 Storage Battery 2
14 60013321 Battery Negative Terminal Group 2
5 5 15
15
8-1
60013322
0 -0 8-1
Battery Positive Terminal Group 2
08-
2-13632775 Battery Positive and2Negative 2 -
202 2 202
16 Connecting Wire 1
2 0
i o cio o
aci
18 SSY004711165 Haress 1
ac 27 60041902 90-degreea Fixed Metal Accessories 3
28 A210111000195 Bolt 18
32 60012793 Wiring Harness 1
36 60083322 Power Supply Harness 1
37 60086353 Cable Clip 3
38 60086354 Cable Clip 2
39 60149605 Cable Clip 3
40 A239900000065 Nylon belting 10
41 140504000044A Liquid Level Sensor 1

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Electrical system 16-11


SSY006493763 TOOlbox assembly (2/2)

8- 15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci
24 23

41

17
20, 21, 22

21, 31
29 10,11,35
30
19

20

8-15 21
8- 15 25
8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
25
aci aci aci
33
34

8- 15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8- 15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

16-12 Electrical system SY500C2I3KH


SSY006493763 TOOlbox assembly (2/2)

INDEX PART NO. DESCRIPTION QTY SEE PAGE

10 8 -15
A210491000120
0 Washer 8 -15 22
08-
15
11 22-A210111000197
02 2-0 2 -
20 SSY007015772 202
Bolt 4
io 17 o2 o
ac aci aci
Switch box 1 16-14
19 60235464 Battery Switch 1
20 24000511 Washer 4
21 24000633 Washer 6
22 A210204000341 Screw 4
23 24000630 Washer 4
24 A210210000030 Screw 4
25 142301000089A Fuse box-BX2022 1
29 24000632 Washer 2
30 A210210000008 Screw 2
31 A210204000340 Screw 2
33 60043436 Cable,Battery 1
5 5 15
34
8-1
60043438
0
Power Supply Harness
8-1 1
08-
02 2-60260292 02 2-0 2 -
202
35 Nylon Strap 2

acio 241 140504000044A


aci
o2
Liquid Level Sensor
aci
o 1

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Electrical system 16-13


SSY007015772 Switch box

8- 15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

2
3

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
7

aci aci aci


6

8- 15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8- 15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

16-14 Electrical system SY500C2I3KH


SSY007015772 Switch box

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
13418197
0 Cover Plate 8 -15 1
08-
15
22-SSY007015770 02 2-0 2 -
202
Mounting bottom board component
0
2 1

acio 23 SSY007015771
aci
o2
Front panel component
aci
o 1
4 24000633 Washer 2
5 A210204000340 Screw 2
6 24000632 Washer 6
7 60249819 Screw 6

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Electrical system 16-15


13304263 Electric cabinet assembly

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

11

8-15 8- 15 10
8-15
02 2-0 02 2-0 8
02 2-0
ac io 2 acio 2 7
aci
o2
6

8-15 8- 15 8-15
02 2-0 3
022-0 02 2-0
ac io 2 aci
o2
aci
o2
2

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

16-16 Electrical system SY500C2I3KH


13304263 Electric cabinet assembly

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
13271326
0 Electric Cabinet 8-15 1
08-
15
22-11166822 022-0 2 -
0 202
2 Tube 2

acio 23 142999000151A
aci
o2
Low presure integrated control box
aci
o 1
4 24000632 Washer 4
5 60086356 Cable Clip 2
6 A210111000197 Bolt 4
7 A210491000120 Washer 8
8 A210111000295 Bolt 2
10 A210210000008 Screw 4
11 A239900000065 Nylon belting 15

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 022-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Electrical system 16-17


13304260 Pump room Harness

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci
3-7-8

14
1

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci
5

3 -7

3 - 4 - 11 - 12 - 13

3 - 7 - 11

8-15 8-15 8-15


02 2-0 2-0 2-0
10 02 02
o2 o2 o2
6 -8-9
aci aci aci

16-18 Electrical system SY500C2I3KH


13304260 Pump room Harness

INDEX PART NO. DESCRIPTION QTY SEE PAGE

1 8 -15
14133567
0
Pump Room Harness
8 -15 1
08-
15
22-A239900000065 02 2-0 2 -
202
Nylon belting
0
2 22

acio 23 A210491000120 Washer


aci
o2
aci
o 8
4 24000512 Washer 1
5 13309252 Proportional Valve Harness Fixed Frame 1
6 A210111000342 Bolt 1
7 A210111000195 Bolt 6
8 60086353 Cable Clip 5
9 24000633 Washer 1
10 11169936 Rubber Jacket 1
11 11400099 Wire Clip of AMP 2
12 11166822 Tube 1
13 A210111000295 Bolt 1
14 60041902 90-degree Fixed Metal Accessories 1
5 5 15
8-1 8-1 8-
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8- 15 8-15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Electrical system 16-19


13304260 Pump room Harness

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

8-15 8-15 8-15


02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

16-20 Electrical system SY500C2I3KH


8- 15 8- 15 8- 15
02 2-0 Index
202
2-0 02 2-0
ac io 2 aci
o
aci
o2
10077549 Connector ........................................ 9-11 11816259 Pipe Connector GELR3/
10106005 U-bolt .......................................9-41, 9-43 8-LM16SY16C1K4W.1.2.7 ................................ 9-83
10131920 Clamp.............................................. 2-95 11817247 Fix Board ........................................... 7-5
10135677 Shim................................................ 14-5 11826337 Sany Excavator Maintenance and
10143993 Adjusting Plate ................................9-121 Guarantee(English) ............................................ 3-3
10165802 G3/4-M26-L45 Connector.................. 9-43 11844004 Rubber Jacket .................................. 16-5
10192981 Drain Hose......................................... 9-7 12002592 Pedal Sleeve...................................15-63
10250095 Drain Pipe ........................................ 2-91 12003641 Left Backup Plate of Pedal ................ 9-99
10254241 Gasket............................................. 14-5 12004584 Pedal..............................................15-63
10254242 Gasket............................................. 14-5 12009258 Butterfly Sleeve of Foot Backup
10254335 Gasket............................................. 14-3 Plate ............................................................... 9-99
10442581 Primary Filter Connector I.................2-103 12009972 Right Backup Plate of Pedal .............. 9-99
10514225 Plug................................................. 9-13 120101020324A Bolt .......................................15-57
- 1 5
10567878 Accompanying tools............................ 3-3
- 5
120102020023A
1 -15 9-99
Nut........................................15-57
10695860 0 8 Cover Plate ...................................... 9-130 8 12010268 Right Backup 0 8
Sleeve of Pedal............
2 2- Warning Decal(Lifting)................... 5-3,
10765072
0 0 2 2- 120104990028A Screw ......15-19, 15-33,
6-5
0 2 2-15-35, 15-39,
2
o10817654 o 2 7-33 15-41,
Bar Stay II ........................................ 15-45, 15-47
o2
aci 10949800 Drain Pipe(Water) ............................2-105
aci 120104990030A Screw ...... 15-37, aci 15-41, 15-45, 15-47
11050165 Handle .................................. 9-115, 9-119 120104990031A Screw ......................... 15-37, 15-41
11133736 Jacket ....................2-105, 16-5, 16-9, 16-11 120107030001A Washer .................................15-57
11133754 Jacket .............................................9-123 12020025 Clip.................................................2-105
11156457 Pressure Plate .................................. 14-7 12025701 Emergency Stop Button .................... 16-9
11163606 Lower Seal Ring................................ 10-7 12033801 Decal,Center of Gravity ................. 5-3, 6-3
11163607 Seal Module ..................................... 10-3 12060843 Wire Clip Mitsubishi .......................... 16-5
11163609 Protective Ring ................................. 10-7 12060897 Wire Clip Sumitomo .......................... 16-5
11166822 Tube ..............................16-5, 16-17, 16-19 12061200 Wire Clip of SWP .............................. 16-5
11168201 Gasket ............................................... 8-3 12061491 Wire Clip Yazaki ............................... 16-5
11169935 Rubber Jacket .................................9-121 12215066 Rubber Gasket ................................. 2-91
11169936 Rubber Jacket ................16-5, 16-11, 16-19 12353451 Oil Drainage Filter Core Assembly ..... 9-13
11172131 Shaft Sleeve ..................................... 14-9 12355472 End Cover........................................ 9-17
11206203 Φ40 Rubber Cushion .........9-19, 9-39, 16-5 12355610 Plate................................................ 9-17
15 5 5 6-5
11206238 Φ26 Rubber Cushion ...........9-7, 9-43, 16-5 12355690 Oil Draining Barrel ............................ 9-17
112874468-G3/8-M16 Connector..................9-81, 9-99 8-112357871 Decal(Winter Start) ....................... 8 -15-3,
11347581 0
2- Pin Roll ............................................014-3 0
2- 12395992 G3/8-M18 Filter Connector02................ 2- 0 9-81
2 0 2 2
o 2 14-5 12827269 Lateral Tooth ....................................
o2
11347590 Pin Roll ............................................ 14-3 12409907 Warning Decal(Swing Bearing) ...... 5-3, 6-3
c i o11347592 c i c i
a 11400099 Wire Clip of AMP .............................16-19 a
Pin Roll ............................................
a
12827984 Rubber Gasket ................................. 15-5
13-3

11443479 Connecting Plate I............................. 7-47 12832004 Fixing Plate Combination .................. 2-97
11443480 Connecting Plate II............................ 7-47 12832053 Fixing Plate ...................................... 2-97
11450168 Spacer Sleeve ......................... 2-103, 9-11 12832059 Rubber Sleeve ................................. 2-99
11450892 Connecting Plate III........................... 2-91 12832060 Plate................................................ 2-99
11453375 Cushion ........................................... 2-97 12833149 Engine Front Outrigger........................ 2-5
11454532 G3/4-M18 Connector......................... 9-25 12842974 Decal(Sany) ................................. 5-3, 6-3
11459077 Back Sponge III ................................ 15-5 13005406 Clip.................................................10-17
11464425 Warning Decal(Read Manual) .............. 6-5 130101010262A Reducer Assembly................. 10-11
11464432 Warning Decal(High Voltage) ............... 6-5 130901000267A001 Top Guard Screen
11464441 Warning Decal(Power off).................... 6-5 Assembly........................................................15-57
11546613 Cushion Board.................................. 15-5 130901000365B Cab assembly C11 .................. 15-3
11571909 Block ............................................... 9-99 130902000044A Driver's Cab Housing ............. 15-11
11648716 Jacket .............................................9-121 130903000042B Operator Seat ......................... 15-7
1
11678878 -Rubber 5 Plug ....................................... 7-3 -1130904000043B
5 -15 15-7
Console .................................
0 8 0 8 0 8
0 2 2- Guard
11686108
0 2 2- 130904000044B
................................................ 2-5
0 2 2-
Console ................................. 15-7
2
11686109
o11749352 o 2 2-5 130906000016B Right Glass............................15-59
Guard ................................................ 2-5
o2
130906000015B Left Glass..............................15-59
aci 11768685 Wire Clip Holder 2............................. aci 16-5 130906000017B Roof Hatch Assembly.............15-33 aci
Engine Rear Support Leg ...................

SY500C2I3KH Index 1
130906000018B Before The Glass ...................15-59 13268512 Abrasion Proof Ring......................... 14-11
130906000019B Before 5
-1 The Door of Push-pull 13268513
The Activity Window ....15-47
-15 Compression -15
Set .............................. 14-5
0 8 0 8 0 8
2- - 2- 14-5
130906000020B 13268514 Pressure Plate ................................. 14-5
0 2
Window ..........................................................15-59 0 2 213268515 0 2
Shaft Bolt .........................................
o2 o 2 13271326 Electric Cabinet ...............................16-17
o2
aci aci aci
130906000021B Rear Glass ............................15-59
130906000022B Ynderdoor Glass....................15-59 13272748 Decal(Hydraulic Tank)......................... 5-3
130907000031A Fire Extingguisher Support .....15-39 13277347 Fixed Bracket I ................................9-121
130907000123A Air Vent for Feet ...................... 15-3 13277351 Fixed Bracket Ⅲ ..............................9-121
130907000137A Nozzle Body ..........................15-51 13277858 Bucket Rod Rear Support Shaft
130907000157A Rearview Mirror Assembly ........ 7-3, Sleeve............................................................ 14-11
15-3 13280572 Compression Set .............................10-17
130907000329A Rear-bent Glass Pad..............15-59 13282138 Water Inlet Tube of Radiator .............. 2-99
130907000469A Wiper Motor...........................15-51 13282140 Expansion Water Pipe ...................... 2-99
130907000472B Wiper Control Unit..................15-51 13282143 Water Outlet Tube of Radiator ........... 2-99
130907000473B Climbing Apparatus................15-51 13282148 Bar Stay........................................... 2-99
130907000485A Small Door Lock Handle 13282150 Rigid Bracket.................................... 2-99
Assembly........................................................15-35 13282153 Up Clapboard .................................. 2-99
130907000487A Sunshade..............................15-39 13282154 Cramp ........................2-99, 7-9, 7-23, 7-37
130907000488A Gas Spring ............................15-33 13282158 Fixing Plate ...................................... 2-97
130907000489A Balancer
- 1 5 Assembly ................15-45 13282161
- 1 5 Connecting Rubber Hose Ii ............... 2-97 -15
130907000490A 0 8 Skylight Lock .........................15-33 0 8
13282162 Inter-cooler Outlet Pipe Ⅱ ..................08 2-97
130907000491A
0 2 2- Front Movable Window Left 2213282163
0
-
0 2 2- 2-97
Hose................................................
o2 2 13282164 Air Intake Rubber Hose .....................
cio 13282165 Outlet Tube of Air Cleanerac................
Lock ...............................................................15-47
io 2 2-95
aci
130907000492A Front Movable Window aRight 2-95
Lock ...............................................................15-47 13282167 Hose................................................ 2-97
130907000499B Wiper&Arm Assembly ............15-51 13282168 Air Inlet Tube(Intercooler) .................. 2-97
130988000550A Fire Extinguisher....................15-39 13282169 Inter-cooler Outlet PipeⅠ .................... 2-97
130999000026A Cab Damper ........................... 15-5 13282170 Rubber Sleeve ................................. 2-97
130999000035A USB Power Socket.................. 16-9 13282172 Fixed Mount of Air Cleaner ................ 2-95
130999000041A Rear Cab Damper................... 15-5 13282175 Air Inlet Tube Combination ................ 2-95
13106800 G1/4-M16 Extension Connector......... 9-99 13282184 Pipe................................................. 2-95
13109570 Pipe................................................10-17 13282186 Fixing Plate Combination .................. 2-97
13110441 Cab Small Door Rubber Sleeve ........15-35 13282196 Fixing Plate Combination .................. 2-97
13114873 Pin Rail ...........................................15-25 13282913 Rubber Cushion Assembly ...............10-13
13115006 Storage Box Air Duct........................15-15 13284401 Oil Return Pipe ................................2-105
13122395 Clock ..............................................15-15 13285207 Oil Return Pipe ................................2-105
13124496 Locating Pin ....................................14-11 13285390 Rubber Pad.....................................2-105

- 1 5(Fixed Loading Spot Layout 13285399


13131456 G3/8-M14 Connector .......................10-11
- 1 5 Jacket T05-T10 ...............................2-105
-15
13156487 Decal
0 8 0 8
13285524 Jacket T30-T40 ...............................2-105
0 8
0 2 2-
Diagram) ..................................................... 5-5, 6-3
0 2 -
213285543 0 2 2-
Jacket.............................................2-105
o 2 Decal(Seat Adjustment Instruction) ......ci5-3 o 2 13285742 Wind Hook .........................................o2
13162846 Control Lever ..................................15-63 13285648 Bracket ............................................ 2-91
a c i
13166512
a a c i 7-5
13184485 Pin Bush .......................................... 12-3 13286691 Spacer............................................. 14-3
13184486 Pin Roll ............................................ 12-3 13286692 Spacer............................................. 14-3
13184487 Main Pin Bush .................................. 12-3 13287706 Oil Feed Pipe ..................................2-105
13184488 Master Pin ....................................... 12-3 13287950 Secondary Filter Oil Outlet Pipe ........2-105
13221928 Sealing Ring..................................... 12-3 13288031 Primary Filter Oil Outlet Pipe ............2-105
13221933 Track Chain...................................... 12-3 13288038 Fuel Pipe ........................................2-105
13227207 Carrier Roller Assembly .................... 10-3 13288054 Fuel Tank Primary Filter Oil Feed
13243209 Ball Valve Fixing Plate......................2-107 Pipe ...............................................................2-105
13251493 Square Washer ...............................9-121 13288172 Circulating Pump Oil Outlet Pipe .......2-105
13264722 Pin Shaft .......................................... 14-3 13288197 Oil Outlet Pipe .................................2-105
13264725 Bucket Rod Front Supporting Shaft 13288242 Oil Outlet Pipe .................................2-105
Sleeve............................................................14-11 13289490 Lock Nut ............................................ 2-5
13264726 Bush...............................................14-13 13289665 damping and transmission system ....... 2-3
13264775 Bucket Rod Rocker Pin Shaft............. 14-5 13290936 Bracket Assembly............................2-103
13264776 Rocker - 1 5
Linkage Pin Shaft .................. 14-5 -15 Left Motor Cover Plate.......................0810-5
13291120 -15
0 8 0 8
13264777 Bucket
0 2 2- Pin ....................................... 14-5 213291121 - Right Motor Cover Plate ....................
Bucket Linkage Pin Shaft .................. 14-5 02 13291147 Connector .......................................2-105 0 2 2- 10-5
io 2 Adjusting Spacer 1............................ac14-5 io 2 13291518 Bracket of Fuel Filter ........................2-109
io 2
13264778
a c
13268510
13268511 Adjusting Spacer 2............................ 14-5 a c
13291554 Bracket of Fuel Filter I ......................2-109

2 Index SY500C2I3KH
13291588 Pipe Connector ...............................2-105 13305950 Pump Room Bottom Cover Ⅱ ............. 7-11
13294025 Intake 1 5
-CoolingSystem .................................... 2-3 5
-113305952 Hydraulic Tank Bottom Cover ............
-15 7-337-11
0 8 0 8 0 8
2- Swing Mechanism ............................010-3 2- 13305995 Cover Plate ...................................... 2-
13294027 system................................... 2-3 13305974 Cover for Silencer .............................
0 2
13294690
2 2
2 2-91 13306069 radiator hood assembly 2 0 2 10-3
i o13294815 i o
Exhaust Pipe.................................... i o ..................... 7-33
ac 13297295 Lock Nut ............................................
ac 2-5 ac
13306071 Radiator Hood Assembly................... 7-39
13297996 Adjusting spacer............................... 2-99 13306105 Implementation Assembly ................. 7-33
13299342 Rubber Jacket .................................10-11 13306113 Installation Frame ............................. 7-35
13299433 Shift Fork ........................................10-13 13306189 Engine cover .................................... 7-33
13299434 Pressure Plate.................................10-13 13306190 Installation Beam .............................. 7-37
13300188 Rubber Jacket .................................16-11 13306198 Bonnet Assembly ............................... 7-3
13300235 Plug-in Mounting Support .................. 16-5 13306236 Suction Hose.................................... 9-19
13300896 Thickening Washer .......7-3, 7-7, 7-11, 7-13, 13306237 Fitting Strip....................................... 9-19
7-17, 7-21, 7-31, 7-33, 7-37, 9-47, 10-13, 15-5 13306238 Clamp Plate ..............................9-19, 9-39
13300919 Sleeve ............................................. 9-51 13306242 Bracket ............................................ 9-19
13300940 Bottom Sponge ................................ 9-53 13306257 front board of engine compartment....... 7-3
13300945 Bottom Sponge Under Outrigger........ 9-53 13306260 Front Cross Rail ............................... 7-21
13300963 Waterproof Assembly........................ 2-91 13306264 Right Upright Column........................ 7-21
13300978 Right Lower Sponge ......................... 9-55 13306266 Left Upright Column .......................... 7-21
13300979 Left
- 1 5 Lower Sponge............................ 9-49
- 1 5
13306268 Clapboard ........................................
- 1 5 7-23
13301120
2 - 08 Radiator Installation ............................ 9-5
Rotary Joint Installation ....................10-11
2 - 08 13306273 Back Cross Rail..................................
13306271 Back board of engine 08
compartment......
2 -
7-3

2 02
13301167
2 2
010-3 2 02 7-7
o13301522 Undercarriage hydraulic system.........
o o
13306276 Left Upright Column ............................ 7-7
aci 13302540 Square Connector ...........................10-17
aci aci
13306278 Right Upright Column.......................... 7-7
13302886 Suction Cover .................................. 9-13 13306280 Clapboard .......................................... 7-9
13303436 Transitional Block ............................. 8-13 13306360 Bracket ............................................ 9-19
13303904 Oil Return Tube ................................ 9-41 13306471 Fitting Strip................................. 9-7, 9-43
13304016 Transitional Block ............................. 9-19 13306818 Door-shaft Seal ................................ 7-13
13304020 Transitional Block ............................. 9-21 13306839 Pressure Plate...........................7-15, 7-19
13304029 Transitional Block ............................. 9-39 13306840 Fixed Block ...............................7-15, 7-19
13304037 arm cylinder assembly ........................ 8-3 13306841 Adjusting Spacer .......................7-15, 7-19
13304058 Fixed Sleeve .................................... 14-3 13306843 Assembly of Bumper Block........7-13, 7-17,
13304217 Transitional Block ............................. 9-79 7-31
13304227 Transitional Block ............................. 9-79 13306849 Corner Spacing Plate........................ 7-31
13304260 Pump room Harness ......................... 16-3 13306870 Left Bracket...................................... 9-81
13304263 Electric cabinet assembly ................. 16-3 13306875 Right Bracket ................................... 9-81
13304432 Transitional Block ............................. 9-39 13306885 Spacing Plate ................................... 7-17

- 1 5
13304818 Rubber Gasket ................................. 7-43
- 5
13306922 Spacing Plate ................................... 7-13
1 -15 9-89
13304896
0 8 Reinforced Rib ................................. 7-27
0 8 13306937 Left Rubber Jacket............................
0 8
0 2 2- Reinforced Rib .................................07-27
13304899
2 2- 13306938 Right Pipe Clip ................................. 0 2 2- 9-81

i 2
13304907
o13304918
gas
i o 2 7-29 13306940 Rubber Pad of ThreeciRubber
system......................................... 2-3 13306939 Clip of Three Rubber
o 2 Hose ... 9-89
Hose ................ 9-81
c a c
a 13305172 Block ...............................................
Cover for Breather Valve ...................
a
7-43 13306941 Right Rubber Jacket ......................... 9-89
13305174 Buffer Block ..............................7-35, 7-43 13306942 Pipe Clip .......................................... 9-81
13305264 Ribband ........................................... 7-43 13306943 Clip of Double Rubber Hose .............. 9-81
13305266 Spacer............................................. 7-43 13306944 Rubber Pad of Double Rubber Hose
13305267 Sealing Strip............................... 7-3, 7-43 ....................................................................... 9-89
13305268 Jacket.............................................. 7-43 13307237 Clip.................................................. 9-39
13305337 Footplate ........................................... 7-3 13307242 Platform Lamp Support .................... 16-11
13305526 Tool Box Cover Assembly.................. 7-43 13307246 7/8UN-M30(L90) Connector .............. 9-43
13305833 Jacket.............................................. 9-99 13307276 Bulkhead ......................................... 9-45
13305841 Jacket.............................................. 9-99 13307360 Tube Bracket.................................... 9-41
13305931 bottom cover plate assembly ............... 7-3 13307372 Clip.................................................. 9-43
13305934 Front Bottom Capping of Cab ............ 7-11 13307564 Rubber Sheath ................................. 9-43
13305936 Fuel Tank Bottom Cover Plate ........... 7-11 13308021 pump room pipeline ............................ 9-5
13305938 Back Bottom Capping of Cab............. 7-11 13308041 main pipeline of platform ..................... 9-5
13305940 -Oil 1 5Radiation Bottom Cover ............... 7-11 -113308050 5 -15 9-5
pipeline of return.................................
0 8 0 8 0 8
0 2 2- Radiator
13305942 Bottom Cover...................... 7-11
Central Seat Cover Ⅱ ........................02
2- 13308536 Φ48 Rubber Cushion .................9-19,
13309252 Proportional Valve 0Harness 2 2- 9-39
2
13305944
o13305946 o 2 7-11 Frame ............................................................16-19
7-11
o2
Fixed
aci 13305948 Pump Room Bottom Cover Ⅰ .............. aci 7-11 13309285 Warning Decal(No-sitting) aci ................... 5-3
Central Seat Cover Ⅰ .........................

SY500C2I3KH Index 3
13309359 Pipeline of Main Valve Frame and 13503267 Electromagnetic Valve Bracket .......... 9-47
Electromagnetic Valve 5
-1 of Main Pump ............... 9-77 13503268
...................................... 9-77
-15 Main Valve Frame............................... 9-7
-15
0 8 0 8 0 8
2- - 2- 9-49
13309991 Pilot pipeline 13506808 Door-shaft Seal ................................ 7-31
13311442 0 2
Revolving Frame ................................ 9-3 02213510884 Top Sponge...................................... 0 2
o 2 Assembly panels ................................ci1-3 o 2 13512320 Guard ..............................................
o2
aci aci
13312148 7-17
13312149 Battery Keep Plate............................a 7-45 13513247 Denoising Sponge ............................ 7-13
13312150 Battery Protective Cover ................... 7-45 13513248 Denoising Sponge ............................ 7-13
13312151 Battery Protective Assembly................ 7-3 13514948 Harness Support .............................. 16-7
13314007 Rubber Plate .................................... 7-45 13544737 Main Oil Return Tube ........................ 9-43
13314008 Rubber Cushion ............................... 7-45 13545796 Corner Plate....................................... 7-7
13317180 Decal(Fuel Tank) .......................... 5-5, 6-5 13546318 Oil-out Tube of Pump .......................2-107
13336869 Battery Disconnect Switch............. 5-3, 6-5 13547053 Sealing Sponge ............................... 7-13
13345260 Right-hand Wall Inner Support 13547902 Air Intake Rubber Tube ..................... 2-95
Assembly........................................................15-41 13548698 Instruction of Hydraulic Oil Tank........... 6-5
13354544 Cover ................................................ 9-3 13548775 Bottom Cover Plate.......................... 2-111
13359605 Tube ................................................ 9-43 13556268 Bracket ............................................ 7-49
13359718 Tube ................................................ 9-43 13556375 Bending Pipe Welding Assembly ....... 7-49
13377479 Rubber Hose...................................9-121 13556376 Bracket for Rear Mirror........................ 7-3
13383602 Radiator Bottom Cover II ................... 7-11 13556421 Rearview Mirror Mount...................... 15-9
13385522 Corner Spacing
- 1 5 Plate........................ 7-31 13558225
- 1 5 Welding Assembly of Bending Pipe .... 15-9 -15
13386797 Main 0 8Pump Upper Partition Plate ...... 7-31 0 8
13558257 Bushing ...........................................08 15-9
0 2-
133945512Recharging
0
-
Tube .............................. 2-99 2213558289 Bracket for Rear Mirror......................
0 2 2- 15-3
o 2 Thickening
13394552 Cover Plate ...................................... 2-972 13584605 Lamp Frame.......................................
io 13587109 Thickening Washer ........................... o2 4-3
aci
13411987 Washer ...........................ac9-49 aci 10-3
13418197 Cover Plate .....................................16-15 13618657 Warning Decal(Work Equipment) ......... 6-5
13418418 Grid Plate......................................... 7-41 13619666 Cover Plate ...............................14-3, 14-5
13419142 Fixed Link ....................................... 7-45 13630332 Bracket ...........................................2-105
13420583 Footplate Assembly .......................... 7-21 13631387 Clip.................................................. 9-19
13420879 clapboard assembly.......................... 7-21 13631388 Plate................................................ 9-19
13420880 clapboard assembly............................ 7-7 13631392 Support............................................ 9-19
13421240 Oil Bath Support .............................. 2-95 13631396 Support............................................ 9-45
13422086 Clip Combination .............................. 8-17 13632605 Silencer Bracket ............................... 2-91
13422096 Adjusting Spacer .............................. 2-95 13632775 Battery Positive and Negative Connecting
13422177 Clapboard ........................................ 7-17 Wire ............................................................... 16-11
13422184 Air Cleaner Clapboard....................... 7-17 13654020 Bucket body(3.1) .............................. 13-3
13422592 Clip Combination .............................. 8-13 13654037 Left Jiggle Bar .................................. 14-5
13422858 Rubber Jacket .................................. 9-41 13654057 Right Jiggle Bar ................................ 14-5

- 1 5 Installation Plate ............. 9-41 13654197


13422859 G11/4-M36 Extension Connector ....... 9-43
- 1 5 Bucket Assembly ................................ 1-3
-15
0 8
13422861 Transitional
0 8
13702857 Cover Plate ...............................14-3, 8
0
14-5
13423745 Lamp
0 2 2- Cover ....................................16-11 02213722409 - Nameplate Coating .............................
0 2 2- 5-3
13430582 2 Left Marking of Counterweight(Up)......
o 2 13741037 Clip..................................................
5-3, 13737423 Warning Decal(Swing Reducer)
o2
........... 6-3
6-3 cio c i c i
a
13430595 Leftt Marking of Counterweight
a a
13747141 G3/4-M30-S Connector ..................... 9-41
14-7

(Down) ........................................................ 5-3, 6-3 13762506 Decal(Cab) .................................. 5-3, 6-3


13430602 Right Marking of Counterweight(Up) ... 5-3, 13781276 Pressure Plate.................................. 14-5
6-3 13781624 Arm Front Fork Pin ........................... 14-5
13430619 Right Marking of Counterweight 13801510 Decal(Boom Left) ......................... 5-3, 6-3
(Down) ........................................................ 5-3, 6-3 13801524 Decal(Boom Right) ....................... 5-3, 6-3
13433243 Lubricating Graphic Chart.............. 5-3, 6-5 13806785 Model Part Book for Hydraulic
13433373 Single Clip ......................................... 8-3 Excavators......................................................... 3-3
13433374 Double Clip ........................................ 8-3 13806786 Operation and Maintenance
13443606 Track Guard Plate............................. 11-3 Handbook.......................................................... 3-3
13443650 Track Shoe ...................................... 12-3 13806889 Decal(Fuselage Right) II................ 5-3, 6-3
13465919 Track Roller Assembly ...................... 10-5 13807104 Primary Filter Oil Feed Pipe II ...........2-105
13474999 Pedal Plate ...................................... 10-5 13807107 Primary Filter Oil Feed Pipe III ..........2-107
13488841 Fixed Clamp..................................... 7-47 13807108 Primary Filter Oil Feed Pipe IV..........2-107
13488842 Rubber - 1 5
Sleeve ................................. 7-47 -15 Fuel Pipe.........................................2-105
13807111 -15
0 8 0 8 0 8
13488848 Hand
0 2 2- Rail Body ................................ 7-47 213807156 - T-connector.....................................2-107
Mounting Plate ..........................7-15, 7-19 02 13808980 Decal(Fuselage Right) I ................ 0 2 -
25-3,
13489421
i o 2 Track Combinition............................. 12-3 i o 2 13808985 Decal(Fuselage Left) .................... i o 2 5-3, 6-3
ac c ac
13489957 6-3
13503265 Main Valve Frame Body ....................a 9-47 13809214 Decal(Toolbox) ............................. 5-3, 6-3

4 Index SY500C2I3KH
13811460 Oil Level Label.............................. 5-3, 6-5 14110783 Thickening Washer ........................... 7-11
13811963 Coating1 5
-Installation
.............................................. 1-3 5
-114116803 -15 14-5
Pin Roll ............................................
13815985 0 8
- Oil Tank End Oil Suction Tube ........... 9-19
Plate ............................... 9-41 0 8
- 14117902 Warning Decal(Fan) ............................
14117901 Warning - 0 8
Decal(Arm)............................ 5-3
2 2 2 2 2 2
20 209-19 14117903 Warning Decal(Anti-burn) 20.................... 5-3
13822638 5-3
i o13822868 Pump End Oil Suction Tube............... i o i o
ac 13834943 Noise Decal ................................. ac 5-3, 6-3 14117909 Warning Decal(Fall)ac............................ 5-3
13834944 Load Chart ......................................... 6-5 14117910 Warning Decal(Splash) ....................... 5-3
13834945 Name Plate Coating............................ 6-3 14117911 Warning Decal(Belt Safety) .................. 5-3
13834946 Name Plate ....................................... 6-3 14124350 Work device ....................................... 1-3
13836012 Connecting Rubber Hose I ................ 2-97 14124551 Boom Harness ................................... 4-3
13860591 Oil intake tube .................................2-105 14124558 Boom Harness Assembly .................... 1-3
13866881 Left Rear Door Assembly .................... 7-3 14125208 Crawler Assembly............................... 1-3
13867139 Cabin Framework for Radiator ........... 7-13 14125658 Track Guard Plate Installing................. 1-3
13867257 Cabin for radiator ............................... 7-3 14133567 Pump Room Harness.......................16-19
13901362 Left Front Door Assembly.................... 7-3 14135986 Support...........................................2-109
13901961 Right Door Plate Assembly.................. 7-5 14136701 Operation .................................... 5-5, 6-5
13901998 Rigt Door ........................................... 7-3 141501000099A001 Sponge Strip ....................9-125
13902174 Main pump cabin ................................ 7-3 141501000099A002 Relay..................... 9-125, 9-131
13902229 Framework of Air Filter Room ............ 7-17 141501000099A003 Sponge Strip ....................9-125
13902449 Air5filter room...................................... 7-3 5 -15
141501000099A004 Sponge Strip ....................9-125
8 - 1 8 - 1 8
13915819 0 Tool Box Weldment...........................
2- Tool Box Assembly ..........................07-43
7-43 0 141501000099A005 0
Sponge Strip ....................9-125
2- 141501000099A006 Sponge Strip ....................9-125 2-
2
13915822
2 0 2 0 2
o13915825 Mounting Bracket of Tool Box ............
o 2 7-43 2
cio ....................9-125
141501000099A007 Sponge Strip ....................9-125
aci 13915826 Tool Box.............................................
aci 7-3 141501000099A008 Sponge aStrip
13938955 Ornament Box .................................... 7-3 141501000099A009 Evaporator Housing
13939203 Oil Tank Guard Plate........................... 7-3 (Connection Side) ...........................................9-127
13946509 Slewing Ring ...................................10-17 141501000099A010 Cover Plate......................9-127
13947764 Running Carrier ................................ 10-3 141501000099A011 Connecting Rod................9-131
13948034 Bracket ........................................... 9-19 141501000099A012 Choke .............................9-131
13993508 Decal(Ball Valve Operation)........... 5-5, 6-5 141501000099A013 Inner Air Sensor Bracket ...9-131
14014497 Fixed Seat ....................................... 9-49 141501000099A014 Gasket.............................9-131
14014513 Fixed Seat ....................................... 9-49 141501000099A015 Metal Connecting Rod ......9-131
14015401 Bar Stay........................................... 9-49 141501000099A016 Internal External Air Servo
14020458 Main Pump Left Partition Plate .......... 7-31 Motor .............................................................9-131
14020461 Main Pump Right Partition Plate ........ 7-31 141501000099A017 Speed Regulating
14020464 Main Pump Lower Partition Plate ...... 7-31 Module ...........................................................9-131
14020466 Main Pump Lower Partition Plate ....... 7-31 141501000099A018 Fan Housing (Down).........9-131
5 Assembly ............................15-23 -1141501000099A019
14023005 Driving Wheel................................... 10-5
- 1 5 -15
Connecting Rod ...............9-127
14042061
0 8 Handle
0 8 141501000099A020 Cap-expansion Valve........9-129
0 8
0 2 2- Boom Root Axial Pin .........................014-3
14047812
2 2- 141501000099A021 Anti-frost Sensor 0 2 2-
..............9-127
o2 2 2
140504000044A Liquid Level Sensor...... 16-11, 16-13 141501000099A022 Connecting Rod ...............9-127
aci 140511010034A Temperature Sensor ................
a cio 9-11 141501000099A023 Fan Housing a cio (Middle) .......9-131
14051815 Mounting Plate ................................. 16-9 141501000099A024 Damper ...........................9-127
14055836 Main Pump Cabin Framework............ 7-31 141501000099A025 Damper ...........................9-127
14057213 Cross Beam ..................................... 7-31 141501000099A026 Connecting Rod ...............9-127
140704000360A Display Control Screen.............. 1-3 141501000099A027 Continuous Film ...............9-127
14088933 Pipe................................................. 14-7 141501000099A028 Fan Housing (Up) .............9-131
14088934 Pipe................................................. 14-7 141501000099A029 Continuous Film ...............9-127
14088935 Pipe................................................. 14-7 141501000099A030 Air Conditioning Wiring
14088936 Pipe................................................. 14-7 Harness..........................................................9-125
14088937 Pipe................................................. 14-7 141501000099A031 Fan Assembly ..................9-125
14088993 Lubricate assem ............................... 14-3 141501000099A032 Gasket.............................9-129
14092630 Left Clip Assembly .............................. 8-5 141501000099A033 Evaporator Housing
14092632 Right Clip Assembly............................ 8-9 (Cover) ...........................................................9-127
14092781 Left derrick oil cylinder assembly.......... 8-3 141501000099A034 Expansion Valve...............9-129
14092790 Right moveable boom oil cylinder 141501000099A035 Evaporator.......................9-125
- 1 5
assembly ........................................................... 8-3 1 5
- 141501000099A036 -15
Gasket.............................9-129
0 8 0 8 0 8
0 2 2- Bucket
14092797 cylinder assembly .................... 8-3
0 2 2- 141501000099A037 0 2 2- Evaporator
Evaporator Core ..............9-129
2
14092808
o14094233
Work device Tube...............................
o 2 7-3 ......................................................................9-127
1-3 141501000099A038 Core Assembly,
o2
aci 14110777 Thickening Washer ........................... aci 15-5 141501000099A039 Evaporator aci Line................9-129
Armrest Assembly ..............................

SY500C2I3KH Index 5
141501000099A040 Evaporator Housing 150101040023B029 O-ring ............................... 9-35
5
(Connection Side)1...........................................9-127
- Servo Motor .....................9-127 150101040023B030 -15 Control Valve Assembly ..... 9-35
-15
0 8 0 8 0 8
2- - 2- 9-35
141501000099A041 150101040023B031 Allen Bolt .......................... 9-35
0 2
141501000099A042 Inner Air Sensor ...............9-131 022150101040023B032 Allen Bolt .......................... 0 2
o 2 Circulating Pump Oil Feed Pipe ........2-105 o 2 150101040023B033 Screw ............................... o2
aci aci aci
14159300 9-37
141604000168A Working Light.........................16-11 150101040023B034 O-ring ............................... 9-35
141604000169A Working Light............................ 4-3 150101070009A Open Plunger Pump................ 9-19
14179296 Pressure Plate.................................. 14-3 150101070013A001 Plunger Pump Repair Kit.... 9-37
14184689 Boom Service Assembly ................... 14-9 150201010020B018 O-ring ............................... 9-35
14184941 Arm Service Assembly .....................14-11 150405010095B Ball Value Assembly...............2-107
14184943 Connecting rod service assem..........14-13 150407020006A Check Valve ........................... 9-43
142301000089A Fuse box-BX2022 ..................16-13 150902030089B001 End Cover ........................ 8-15
142503020012A Knob Switch ........................... 16-9 150902030089B002 Bumper Sleeve ................. 8-15
142505000006A Switch Panel........................... 16-9 150902030089B003 Piston ............................... 8-15
142599000099A One Key Start Switch .............. 16-9 150902030089B005 Snap Ring for O-ring .......... 8-15
14265154 Butter Ring......................................14-11 150902030089B007 Dust Ring.......................... 8-15
14265156 Butter Ring ............................. 14-9, 14-11 150902030089B008 C-shaft Sleeve .................. 8-15
14296207 Installation Plate ............................... 7-47 151009210046 Rubber Hose ............................ 9-39
14296233 Bar Stay........................................... 7-47 151009260053A Hose Assembly....................... 9-23
142999000151A Low
- 1 5 presure integrated control 5
151009260054A
- 1 Hose Assembly....................... 9-235
-1
0 8
box.................................................................16-17
- 0 8
151403021228A
-
Fluororubber O-ring.................08
-
9-97
2
143631452Thickening Washer ........................... 2-95 22151501000071A High-Pressure Filter ................
0 Coating.............................................. 022 9-95
2 1-320 151599000053A001 Filter Head Gasket............. 2
14423445
o Bar Stay........................................... c15-3 o 151599000053A002 Hydraulic Filter Element o ..... 9-97
aci
14486190 ai aci 9-97
14486201 Rear Support.................................... 16-9 151599000053A003 Pipe ................................. 9-97
14486487 Seat Lower Base Frame.................... 15-7 160601000020A Pre air filter ............................. 2-95
14486511 Bottom board rack of cab................... 15-3 21002928 End Straight Connector ..................... 9-23
14486545 Supporting Flat Plat .......................... 15-7 21005186 Bolt.................................................2-109
14486986 Air Conditioner Sealing Sponge ......... 15-5 21005240 Bolt.................................................. 2-95
14486987 Air Conditioner Sealing Sponge ......... 15-5 21008534 Screw .............................................2-105
14487358 Gas Cover Plate ............................... 15-3 21019916 Fuse .................................................. 3-3
14520525 Oil Bath Bracket Assembly ............... 2-95 21020624 Hose Assembly ................................ 9-85
14540667 Seat and controlbox ......................... 15-3 21021304 Bolt.................................................... 9-3
14542896 Bracket ............................................ 2-95 21025907 Rubber Hose................................ 9-7, 9-9
14542897 Bend Board ..................................... 2-95 21027533 Screw .............................................. 9-39
14543166 Φ42 rubber cushion .......................... 2-99 21027563 Hose Assembly ...............................9-101
14545836 Bottom Board Rear Sponge............... 15-5 21050781 Screw ............................... 8-13, 8-17, 9-41

- 1 5 Left Sponge ................ 15-5 23000063


14545837 Bottom Board Front Sponge .............. 15-5
- 1 5 Screw -15
.............................................. 9-79
14545838 Bottom
0 8 Board 8
23000066
0
Screw .............................................. 8
0
9-99
14545839 Bottom
0 2 2- Board Right Sponge .............. 15-5 02223000080 - 2- 9-7
Pin.....................................................
0 2
o 2 Ceiling Harness ...............................15-49 o 2 23001051 Hose assembly................................9-103
o2
14552134 Air Intake Rubber Tube ..................... 2-95 23000431 Screw .............................................. 8-13
a c i
14552372
a c i a c i
146399000009A Power Amplifier .....................15-53 23905413 Rubber Hose.................................... 14-7
150101040021B019 Pump Nameplate(Sany)..... 9-35 23991450 Filter Core ........................................ 2-69
150101040021B026 O-ring ............................... 9-35 24000200 Bolt.................................................10-17
150101040023B003 Main Axle Component........ 9-35 24000509 Washer ...........................................9-121
150101040023B004 Rotary Component ............ 9-35 24000511 Washer ..................9-79, 15-9, 15-63, 16-13
150101040023B005 Elastic Retainer Ring For C 24000512 Washer ..........................16-5, 16-11, 16-19
Holes .............................................................. 9-35 24000513 Washer ..........................9-13, 14-11, 16-11
150101040023B006 Seal Assembly, Oil............. 9-35 24000630 Washer ................... 2-95, 7-43, 16-5, 16-13
150101040023B008 Swashplate ....................... 9-35 24000632 Washer ......... 9-5, 9-99, 9-121, 16-13, 16-15,
150101040023B009 Servo Piston Spring .......... 9-35 16-17
150101040023B011 O-ring ............................... 9-37 24000633 Washer ... 2-99, 2-107, 7-43, 7-49, 9-45, 9-81,
150101040023B018 Bearing............................. 9-35 9-95, 9-99, 9-121, 14-7, 15-3, 15-7, 16-5, 16-13, 16-15,
150101040023B021 Servo Piston .................... 9-35 16-19
150101040023B022 Lockpin............................. 9-35 24000637 Washer ..........................9-121, 10-17, 15-5
150101040023B023 - 1 5 Ring Screw ....................... 9-35 -15 Washer ............................. 2-111, 9-3,0810-9
24000639 -15
0 8 0 8
150101040023B025
0 2 2- Screw Plug ....................... 9-35 -
224002251 Screw ..................................... 9-99,- 9-121
Cover,Rear ....................... 9-35 02 24003229 Bolt.................................................. 022 9-81
2
150101040023B026
o 2 2
io 24003401 Bolt...........................................7-15,
o
aci aci
150101040023B027 Swash Plate...................... c9-35 7-19
150101040023B028 Housing ............................a 9-35 24003889 Bolt.................................................10-13

6 Index SY500C2I3KH
24004879 End Straight Connector ..................... 9-23 60041902 90-degree Fixed Metal Accessories .... 4-3,
240601020012A 5
-1 Antenna ................................15-5308-160043436
Plc ......................................... 16-9 5 16-5, 16-9, 16-11, 16-19
15-49,
-15
0 8 0 8
2- 2- 60043438 Power Supply Harness.....................16-13 2-
240999010007A Cable,Battery ..................................16-13
0 2
246302000003A
2
Pickup....................................016-92 0 2
o59000039 o 2 3-3 60044257 Dust Ring...........................................
o2
aci 59001852 Steel Hammer .................................... aci aci 3-3, 14-11, 14-13
Manufacturer Certificate ...................... 3-3
3-5 60044258 Mcs Dust Ring .................
60001293 Sliding Head Handle ........................... 3-7 60044259 Dust Ring........................................... 3-3
60001294 Sliding Head Handle ........................... 3-9 60044360 Dust Ring......................................... 8-19
60001295 Socket ............................................... 3-7 60046231 Dust Ring......................................... 8-19
60001296 Wrench,Chain .................................... 3-7 60046659 Button Switch ........................ 9-115, 9-119
60003567 Bolt...........................................2-13, 2-77 60049950 Tapping Screw with Washer.... 9-125, 9-131
60003572 Blot.................................................. 2-77 60049965 Tapping screw ....................... 9-127, 9-131
60003574 Blot...........................................2-57, 2-59 60060546 Washer ................................... 2-109, 7-45
60003589 Blot.................................................. 2-21 60060548 Washer ..................... 2-95, 2-97, 2-99, 16-5
60003701 Cup ................................................. 2-17 60060550 Washer ............................. 2-91, 2-95, 2-99
60003702 Cup ................................................. 2-17 60060562 Washer ...........................................15-63
60007945 Hose................................................ 2-69 60060565 Washer ........................... 7-43, 9-121, 15-7
60008167 Socket(Ⅱ) ........................................... 3-5 60060581 Screw .............................................. 15-9
60008208 Cushion ............................................. 2-5 60064766 Bolt.................................................. 2-67
60008209 Cushion
- 1 5 ............................................. 2-5
- 1 5
60065359 Bucket Cylinder Shaft Sleeve 1..........
- 1 5 8-19
60008254
2 - 08 Fitting .............................................. 9-75
Hose Assembly ................................ 9-43
2 - 08 60065525 Temperature Sensor ..................2-79,
60065360 Bucket Cylinder Shaft Sleeve
2 08
2..........
-
8-19

2 02
60008609
2 2
09-75 2 02 2-95
o60008610
o
Nipple ..............................................
o
60075423 Snap Ring ........................................ 9-27
aci 60008615 Oil Pipe............................................
aci 9-75 60075424 Snap Ring ........................................
aci 9-31
60008711 Roh Plug .......................................... 9-65 60075455 Servo Plunger .................................. 9-29
60008713 Roh Plug........... 9-61, 9-63, 9-65, 9-67, 9-69 60075461 Pin................................................... 9-31
60008714 Roh Plug.......................................... 9-65 60075540 Plug..........................................9-65, 9-67
60008715 Plug................................................. 9-63 60075542 Plug.......................... 9-61, 9-63, 9-65, 9-67
60008721 Socket-head Screw........................... 9-61 60075545 Ball.................................................. 9-65
60008737 Pin................................................... 9-29 60075548 One-Way Valve .........................9-63, 9-65
60008753 Valve, Anit-rebound .......................... 9-73 60075549 One-Way Valve .........................9-65, 9-67
60008817 Spring.............................................. 9-63 60075552 Valve Cover...................................... 9-61
60008818 Retaining Ring...........................9-61, 9-69 60075554 Valve Cover...................................... 9-65
60008819 Stud .........................................9-61, 9-69 60075555 Valve Cover...................................... 9-69
60008823 Seat .........................................9-61, 9-69 60075556 Valve Bonnet .................................... 9-61
60008878 Pin................................................... 9-27 60075578 Bypass Overflow Valve ..............9-61, 9-67
60009711 Rubber Hose .................................... 9-25 60075586 Spring.............................................. 9-69
5 ............................................ 13-3 -160075589
60012793 Wiring Harness................................16-11
- 1 5 -15 9-67
Spring.......................................9-65, 9-67
60013102
0 8 Washer
0 8 60075591 Spring............................... 9-63,89-65,
0
0 2 2- Battery Negative Terminal Group ......16-11
60013321
0 2 2- 60075592 Spring..............................................
0 2 2- 9-65

i 2
60013322
o60016588
Battery Positive Terminal
o 2 2-27 60078244 Plug.................................................
Group........16-11
i
60078242
o2
Buoy................................................
i
2-59
c
a 60016614 Engine Oil Cooler Seal ...................... a c
Crankshaft Gear ...............................
a c 2-59
2-69 60078245 Plug................................................. 2-59
60016628 Exhaust Manifold .............................. 2-35 60078246 Gasket............................................. 2-59
60016640 Air Valve Spring ................................ 2-23 60078247 Gasket............................................. 2-59
60016642 Valve Bridge Regulator Screw ........... 2-23 60081437 Spring H .......................................... 9-73
60016650 Camshaft ......................................... 2-23 60081472 Outside Tube of Oil Dipstick .............. 9-75
60016658 Washer of Timing Gears Chamber 60082652 Plug................................................. 9-57
Cover .............................................................. 2-29 60083322 Power Supply Harness......... 2-99, 4-3, 9-7,
60016664 Battery Relay ................................... 2-85 16-5, 16-11
60016775 Oil Drainer ASM ................................. 3-3 60084222 Engine Oil Dipstick............................ 9-75
60018583 Fuel pump.......................................2-107 60086353 Cable Clip ............................. 16-11, 16-19
60020078 Filter Joint ........................................ 9-95 60086354 Cable Clip ............................... 16-5, 16-11
60027557 Rubber Hose...................................2-105 60086355 Cable Clip ............................... 9-121, 16-5
60038620 Pin................................................... 9-67 60086356 Cable Clip ....................... 9-95, 16-5, 16-17
60039351 Plunger H2....................................... 9-73 60086357 Cable Clip ......................2-105, 9-121, 16-5
60039401 -Drain 1 5 Plug .................................9-69, 9-73 -160086711 5 -15 9-57
Valve Check .....................................
0 8 0 8 0 8
0 2 2- Spring
60039405 Brake .................................... 9-73
Switch Guard ...................................016-9 2 2- 60086761 0 2 2-
Spring.............................................. 9-57

i o 2
60041443
i o 2 i o 2
60086804 Pin................................................... 9-57
ac ac ac
60041901 Dk Metal Clip...................................15-49 60088095 Clamp.............................................9-127
60097276 Relay............................................... 2-79

SY500C2I3KH Index 7
60100467 Plug..........................................9-65, 9-67 60191651 Slewing Reducer Assembly ........... 9-7, 9-9
60100506 Spring Cover 5
-1 ....................................... 9-67 60192683
.............................9-61, 9-69
-15 Pin................................................... -15
9-57
0 8 0 8 0 8
2- Head Cap Screws.................. 9-61 02260193823 - 2- 8-19
60100511 Nameplate 60193541 Oil Return Filter .......................... 3-3, 9-13
60100512 0 2
Socket 0
Sliding Shaft Sleeve..........................2
o 2 O-ring .......................................9-61, c9-69 io 2 60197846 o2
aci aci
60100514 O-seal Ring...................................... 8-15
60100516 O-ring ..............................................a 9-69 60197851 O-seal Ring...................................... 8-15
60100517 O-ring .............................................. 9-67 60199495 Seal Strip ........................................10-19
60115350 Pin, Idle Gear ................................... 2-19 60201948 Reduction Gear ................................ 9-71
60115375 Clip;Eng Harness.............................. 2-41 60201949 Motor............................................... 9-71
60115377 Eng Harness Clip.............................. 2-11 60202066 Electric Horn .................................... 16-5
60115391 Gasket, Drain Plug............................ 2-21 60202067 Electric Horn .................................... 16-5
60115402 Plug ................................................. 2-41 60202193 Pipe Connector .................................. 9-9
60115519 Front Left Lug Blot ............................ 2-75 60202895 Hose Clamp ..................................... 2-99
60115527 Crankcase Position Sensor................ 2-31 60202896 Hose Clamp ............................ 2-99, 2-109
60115532 Plug of Fuel ...............................2-57, 2-61 60205667 Logic Control Valve ........................... 9-65
60115602 Rubber Hose .................................... 2-41 60205836 T-type Anchor Clamp ........................ 2-99
60115607 Engine Oil Pressure Sensor............... 2-19 60205838 T-type Spring Clamp ......................... 2-97
60117826 Fuel Tank Filter Screen..................... 2-111 60205949 Diesel Fuel Cleaner .........................2-103
60118244 Door Lamp Switch............................15-49 60208141 Cable Clip .......................................2-107
60119587 Cable Clip
- 1 5 ............................... 9-121, 16-5 60208243
- 1 5 Plug................................................. 9-23
-15
0 8
60122364 Blot.................................................. 12-3 0 8
60210026 Filter Core ........................................089-15
601230312Nut
0 2- .................................................. 12-3 02260210245
-
0 2
Pilot-control Valve.............................2- 9-99
60125194
o 2 Breathing
Propertional Reducer ⁣Valve Shells.. 9-272 60210416 Oil Return Filter ..........................
o o 2 3-3, 9-17
aci
60129702 aci9-5 60210577 Hose Clamp .....................................
Valve .................................. aci 2-99
60134354 Hose Clamp ....................................2-107 60210758 Main Valve Repair kit ........................ 9-69
60148482 Air Cleaner Sensor ........................... 2-95 60210759 Motor Oil Seal .................................. 9-73
60149564 Sealed Package of Movable Bucket Oil 60210760 Gearbox Oil Seal .............................. 9-75
Cylinder........................................................... 8-19 60210761 Gearmotor Maintenance Package...... 9-71
60149605 Cable Clip ............ 2-107, 9-121, 16-5, 16-11 60211155 Rubber Hose .................................... 9-89
60149607 Cable Clip ........................................ 16-5 60213359 Water Drain Pipe .............................9-121
60151839 Fuel Water Separator.................. 2-65, 3-3 60217140 Pressure Sensor........................9-21, 9-39
60153192 O-ring ............................................9-129 60217141 Pressure Sensor............................... 9-81
60153193 O-ring ............................................9-129 60217496 Arm Maintenance Package ............... 8-15
60153215 Bolt.................................................9-129 60220103 Screw .............................................9-121
60153654 Support, Right .................................. 3-11 60221607 Cover .............................................. 9-75
60153665 Support, Left .................................... 3-11 60221608 Rear Cover Plate .............................. 9-75
60153693 Latch ............................................... 3-11 60221609 Driving Shaft .................................... 9-75
5
60153697 Handle............................................. 3-11
- 1 -15 Planet Gear ......................................089-75
60221610 Ring Gear ........................................ 9-75
-15
60153713 Footing
0 8 ............................................ 3-11
0 8
60221611
60153777 Upper
0 2 2- Cover..................................... 3-11 02260221612 - 2- 9-75
Central Gear ....................................
0 2
o 2 Snap Ring .................................. 8-7, c8-11 o 2 60221614 Central Gear ....................................
o2
60153827 Tray................................................. 3-11 60221613 Planet Gear...................................... 9-75
a c i
60153994
a i a c i 9-75
60153996 Washer ...................................... 8-7, 8-11 60221615 Carrier Support................................. 9-75
60154029 Nut ............................................ 8-7, 8-11 60221616 Carrier Support................................. 9-75
60154082 Washer ............................................ 2-77 60221617 Pin................................................... 9-75
60154083 Washer ............................................ 2-77 60221618 Pin................................................... 9-75
60154087 Nut .................................................. 2-23 60221619 Sliding Block .................................... 9-75
60163481 Hose Assembly ................................ 9-43 60221620 Gasket............................................. 9-75
60166393 Clamp.............................................9-121 60221621 Sliding Boot Plate ............................. 9-75
60169560 Bumper Sleeve................................. 8-19 60221622 Nameplate ....................................... 9-75
60169576 Spacer............................................. 8-19 60221623 Bearing ............................................ 9-75
60169581 Dust Snap Ring .........................8-15, 8-19 60221624 Bearing ............................................ 9-75
60169585 Snap Ring .................................8-15, 8-19 60221625 Pointer Gauge .................................. 9-75
60169590 Piston .............................................. 8-19 60221627 Inner Hexagon Bolt ........................... 9-75
60169601 Nut .................................................. 8-19 60221628 Spring Pin ........................................ 9-75
60169617 Buffering Ring .................................. 8-15 60221629 Spring Pin ........................................ 9-75
60171480 Rubber - 1 5
Hose.................................... 9-39 -15 Support Ring .............................9-73,089-75
60221630 -15
0 8 0 8
60173491 Filter
0 2 2- Connector................................ 9-99 260221631 -
Water Cup........................................ 2-59 02 60221632 Bearing Seal Element ....................... 0 2 2- 9-75
Support Ring ....................................
60180565
i o 2 Hose................................................ 9-89 i o 2 60221633 Slewing Reducer Plugs .....................
i o 2 9-75
ac c ac
60183223 9-75
60186788 Hydraulic Tank Breather Filter...... 3-3,a 9-59 60221634 Bolt Head......................................... 9-75

8 Index SY500C2I3KH
60221635 Piston Elements ............................... 9-73 60250664 Suction Rubber Tube .......................9-123
60221636 Piston 1 5
-Support .............................................. 9-73 5
-160250665 -15
Exhaust Hose..................................9-123
0 8 0 8 0 8
2- Valve Cover......................................09-73 2- 60250667 Liquid Rubber Hose .........................9-121
2-
60221637 Foot .................................... 9-73 60250666 Liquid Rubber Hose .........................9-123
0 2
60221639
2 2 0 2
o60221640 o 2 9-73 60250668 Pressure Plate.................................9-121
o2
aci 60221641 Driving Shaft .................................... aci 9-73 60250669 Outer Air Filter.................................9-121
aci
Pin...................................................

60221642 Backup Plate.................................... 9-73 60250800 Fuel Filter Core................................... 3-3


60221643 Oil Cylinder ...................................... 9-73 60250930 Inlet Air Temperature Sensor .....2-33, 2-79,
60221644 Spring Plate ..................................... 9-73 2-95
60221645 Pressed Plate................................... 9-73 60250932 Filter ................................................ 2-69
60221646 Bottom Board ................................... 9-73 60250933 Casket Exh Duct........................2-47, 2-91
60221647 Valve Chassis................................... 9-73 60250934 Exhaust Washer ........................2-47, 2-91
60221648 Guard Board .................................... 9-73 60250935 Exhaus Nut ...............................2-47, 2-91
60221649 Front Cover Plate ............................. 9-73 60250936 Glow Relay ...................................... 2-79
60221650 Inner Hexagon Bolt ........................... 9-73 60250938 Pipe................................................2-109
60221651 Thimble ........................................... 9-73 60250939 Double Hole Bolt ..................... 2-67, 2-109
60221652 Lock Sleeve ..................................... 9-73 60250941 Fuel Filter Element.....................2-61, 2-63
60221653 Rolling Bearing................................. 9-73 60251436 Oil Suction Filter ......................... 3-3, 9-13
60221654 Rolling Bearing................................. 9-73 60253563 Rubber Hose.................................... 9-41
60221657 O-ring
- 1 5 .......................................9-65, 9-67
- 1 5
60253564 Rubber Hose....................................
- 1 5 9-41
60221658
2 - 08 Brake Piston..................................... 9-73
O-ring .......................................9-61, 9-65
2 - 08 60253566 Rubber Hose....................................
60253565 Hose Assembly 08
................................
2 -
9-43

2 02
60221659
2 2
09-73 2 02 9-39
o60221662
o
Friction Disc .....................................
o
60253567 Rubber Hose.................................... 9-39
aci 60221663 Spacing Plate ................................... aci 9-73 60253568 Rubber Hose....................................
aci 9-39
60221666 Relief Valve ...................................... 9-73 60253569 Rubber Hose.................................... 9-39
60224239 Screw .............................................. 8-19 60253572 Rubber Hose.................................... 9-39
60225886 Screw .............................................. 16-9 60253577 Rubber Hose.................................... 9-41
60227325 T-type Spring Ear.......................2-97, 2-99 60253580 Rubber Hose................................... 10-11
60228632 Band Clip Fixer Assembly ................. 16-9 60255033 Rubber Hose...................................... 8-3
60228957 Headlight ......................................... 16-9 60258935 T-type Spring Ear.............................10-13
60234834 Cover of Fuel Tank........................... 2-111 60260163 Oil Pipe Up Clamp ............................ 2-67
60235464 Battery Switch .................................16-13 60260164 Oil Pipe Down Clamp ........................ 2-67
60237025 Spring.......................................9-61, 9-69 60260292 Nylon Strap ............................. 16-9, 16-13
60238742 Evaporator Assembly.......................9-121 60265303 Diaphragm Accumulator.................... 9-79
60238783 Washer ................................... 2-103, 16-5 60265885 Tooth Top ......................................... 13-3
60239244 Air Conditioner Controller .................9-123 60266484 Pin................................................... 13-3
60239999 Engine ............................................... 2-3 60266485 Washer ............................................ 13-3
5 Supply Line............................ 16-5 -160269011
60241870 Air Cleaner Asm ............................... 2-95
- 1 5 -15 9-69
Washer .....................................2-47, 2-77
60242056
0 8 Power
0 8 60271305 Bucket Spool Valve ...........................
0 8
0 2 2- Throttle Connector............................09-65
60242320
2 2- 60271306 Cutoff Spool of Arm Regeneration...... 0 2 2- 9-67
2
60242783
o60242821
Multi-way Valve 2
.................................. 9-7 60273210 Check Valve
o2
..................................... 9-41
c i Machinerycio Multi i
60273596 Fuel Pipe Connectorc.........................
a Controller.........................................................
Contruction
a 16-9
a
60275328 T-type Spring Ear.............................. 2-95
2-59

60245189 Pressure Relief Valve........................ 9-93 60278257 Rubber Hose.................................... 9-39


60245361 Middle Relay .................................... 16-9 60278857 Inner Gas Screen ............................9-125
60246966 Tensioning Equipment....................... 10-3 60278858 Fan Motor .......................................9-131
60247180 T-type Spring Ear.............................. 2-95 60278859 Heater Core ....................................9-127
60247185 Track Idler........................................ 10-3 60282117 Fuel Filter Element.............................. 3-3
60248398 Cooling Motor................................... 9-49 60283709 Pilot Valve ........................................ 9-99
60248643 Arm Cylinder .................................... 8-13 60285827 O-ring .............................................. 14-5
60248644 Boom Cylinder.............................. 8-5, 8-9 60287017 Bumper Sleeve........................... 8-7, 8-11
60248975 Pump..............................................2-103 60287024 Bumper Dowel.................................. 8-15
60249010 Fan.................................................. 9-49 60291387 Bucket Cylinder ................................ 8-17
60249071 Filter, diesel oil ................................2-109 60292564 Housing A ........................................ 9-63
60249072 Filter Core, Fuel Water Separator..... 2-115, 60292565 Housing B ........................................ 9-61
3-3 60292567 Cover .............................................. 9-69
60249405 -Swing 1 5 Joint .....................................10-13 -160292568 5 -15 9-61
Cover ..............................................
0 8 0 8 0 8
0 2 2- Screw
60249819 .......................................9-5, 16-15
Base of Tooth ...................................013-5 2 2- 60292570 0 2 2-
Flange ............................................. 9-63

i o 2
60250198
i o 2 2-91 60292574 Boom 1 Spool...................................
i o 2
60292571 Lock Valve ....................................... 9-67
ac 60250328 Radiator........................................... ac ac
60250310 Muffler ............................................. 9-69
2-99 60292576 Swing Spool ..................................... 9-69

SY500C2I3KH Index 9
60292577 Arm 2 Spool ..................................... 9-69 60311888 Connector ........................................ 2-81
60292579 Straight1Travel 5 Spool ........................ 9-69
-Spool .................................... 9-69 60311890 -15 Gasket -15
............................................. 2-81
0 8 0 8 0 8
2- - 2- 2-113
60292580 Option 60311898 Washer ........................................... 2-113
60292581 0 2
Bypass-Cut Spool......................9-61, 9-69 02260311899 Collar .............................................. 0 2
o 2 Spring.......................................9-61, c9-69 io 2 60311900 o2
aci aci
60292582 Washer ........................................... 2-113
60292583 Spring..............................................a 9-69 60311901 Repair Kit ........................................ 2-113
60292584 Bolt.................................................. 9-69 60311927 Lug .................................................. 2-15
60292585 Stopper............................................ 9-69 60311937 Plug ................................................. 2-69
60292586 Plug................................................. 9-61 60311945 Plate ................................................ 2-21
60292587 Orifice.............................................. 9-65 60311980 Angle Sensor.................................... 2-31
60292588 Spring.............................................. 9-69 60311993 Stud..........................................2-29, 2-45
60292589 Spring.............................................. 9-69 60311998 Bolt........................... 2-33, 2-41, 2-69, 2-77
60292590 Poppet............................................. 9-63 60312023 Rubber Hose.................................... 9-39
60292591 Throttle Valve ................................... 9-67 60312024 Rubber Hose.................................... 9-39
60292593 Main relief Valve ............................... 9-67 60312647 O-ring ....................... 9-61, 9-63, 9-65, 9-67
60305756 Oil Cup ...............................8-7, 8-11, 8-19 60312651 O-ring ............... 9-61, 9-63, 9-65, 9-67, 9-69
60305757 Steel Ball ......................................... 8-19 60313915 Left Rail Guide ................................. 15-7
60305774 Steel Ball ......................................... 8-15 60313916 Right Rail Guide ............................... 15-7
60305922 Coolant Radiator .............................2-101 60314925 O-ring .............................................. 9-65
60305924 Expansion
- 1 5 Tank ...............................2-101 60318012
- 1 5 Shaft................................................ 9-57
-15
0 8
60305927 Intercooler.......................................2-101 0 8
60318013 Bearing Ball .....................................08 9-57
0 2-
603059342Cooler.............................................2-101
0 2 -
260318014 0 2 2- 9-57
Seal Oil............................................
60306104
o 2 Service kit .......................................10-152 60318015 Plate Swash .....................................
o2
io 60318016 Pin................................................... 9-57
aci
60306256 Steel Jacket ............................... 8-7,ac8-11 aci 9-57
60306257 Wiper Scraper Seal..................... 8-7, 8-11 60318017 Plate Valve....................................... 9-57
60306258 Wiper Scraper Seal..................... 8-7, 8-11 60318018 Bearing Ball ..................................... 9-57
60307232 rubber hose...................................... 9-99 60318019 Bolt.................................................. 9-57
60307899 Oil-Return Screw Plug....................... 9-35 60318020 Ring Snap ........................................ 9-57
60310022 Pipe................................................. 2-93 60318021 Key.................................................. 9-57
60310023 Fit.................................................... 2-93 60318022 Motor Repair Kit ............................... 9-57
60310024 Body................................................ 2-93 60318023 Kit Cylinder Block ............................. 9-57
60310025 Hand ..............................................2-115 60319525 O-ring .............................................. 9-67
60310026 Cylinder ..........................................2-115 60319529 O-ring .......................................9-61, 9-69
60310027 Seat ...............................................2-115 60319530 O-ring .............................................. 9-61
60310028 Water Cup.......................................2-115 60319531 O-ring .......................................9-63, 9-65
60310029 Drainage Device..............................2-115 60319532 O-ring .............................................. 9-61
60310566 Gas Spring......................................... 7-3 60319533 Socket-head Screw....................9-61, 9-69
5
60311169 Washer ............................................ 2-37
- 1 -15 Socket-head Screw...........................089-65
60319534 Socket-head Screw........................... 9-67
-15
60311170 Clamp
0 8 .............................................. 2-37
0 8
60319535
60311186 Bolt
0 2 2- ...........................................2-57, 2-59 02260319536- 2- 9-69
Spool Travel.....................................
0 2
o 2 Plug ................................................. c2-57 o 2 60319569 Bearing Roller ..................................
o2
60311194 Rubber Hose .............................2-41, 2-43 60319567 Shaft Driven ..................................... 9-29
a c i
60311197
a i a c i 9-27
60311208 Bolt.................................................. 2-41 60319570 Bearing Roller .................................. 9-29
60311215 Tube Sleeve ..................................... 2-45 60319571 Bearing Needle ................................ 9-31
60311218 Gasket ............................................. 2-47 60319572 Bearing Needle ................................ 9-31
60311219 Nut .................................................. 2-35 60319573 Ring Inner ........................................ 9-31
60311245 Bolt...........................................2-67, 2-75 60319580 Booster ............................................ 9-31
60311247 Gasket ............................................. 2-51 60319581 Plate Set .......................................... 9-33
60311471 Swing Logic Valve............................. 9-65 60319582 Bush Spherical ................................. 9-33
60311472 BP Control Valve............................... 9-63 60319583 Return Spring ................................... 9-31
60311473 Bp Cone Valve.................................. 9-63 60319586 Gear Driven ..................................... 9-29
60311474 Arm Logic Valve................................ 9-65 60319587 Plate Shoe ....................................... 9-33
60311816 Gasket ............................................. 2-51 60319588 Swash Plate ..................................... 9-31
60311818 Seal Gasket...............................2-49, 2-53 60319589 Swash Plate ..................................... 9-33
60311819 Gasket ............................................. 2-49 60319591 Cover Plate ...................................... 9-31
60311825 Bolt.................................................. 2-53 60319592 Cover Pto......................................... 9-27
- 1 5
60311839 Valve ........................ 2-57, 2-59, 2-61, 2-63 -15 Housing-pump..................................089-27
60319594 -15
0 8 0 8
60311848 Gasket
0 2 2- ............................................. 2-73 260319595 -
Bolt.................................................. 2-75 02 60319603 Screw .............................................. 0 2 2- 9-31
Cover Valve......................................
60311856
i o 2 Bolt...........................................2-51, 2-75 i o 2 60319604 Screw ..............................................
i o 2 9-31
ac c ac
60311857 9-27
60311884 Relay ...............................................a 2-79 60319607 Stopper(L)........................................ 9-29

10 Index SY500C2I3KH
60319608 Stopper(S) ....................................... 9-31 60319978 Clip.................................................. 2-51
60319609 Cover 1 5
-Packing Servo ..................................... 9-27 5
-160319979 Socket Sleeve ..................................
-15 2-49
60319614 0 8
- Ring Snap ........................................ 9-29
Seat.................................... 9-27 0 8
- 60319981 Air Compressor Pointer .....................
60319980 Fuel Injection Pump Pin - 0 8
.................... 2-49
2 2 2 2 2 2
20 209-29 60319982 Harness Brace ................................. 20
60319617 2-53
i o60319619 i o
Ring Snap ........................................ i o 2-81
ac 60319620 Ring Snap ........................................ ac 9-27 ac
60319983 Oil Filler ........................................... 2-73
60319621 Ring Snap ........................................ 9-27 60319984 Fuel Injection Pump Gear.................. 2-53
60319622 Ring Snap ........................................ 9-29 60319985 Bleeder Valve ................................... 2-59
60319623 Snap Ring ........................................ 9-31 60319986 Relief Valve ...................................... 2-69
60319625 Pin................................................... 9-29 60319987 Oil Pipe Assembly ............................ 2-73
60319626 Pin................................................... 9-27 60319988 Strainer Filter and Oil Pipe
60319627 Bolt Eye ........................................... 9-31 Assembly......................................................... 2-71
60319630 Piston Assembly............................... 9-31 60319989 Fuel Injection Pump Oil Pipe.............. 2-73
60319631 Cylinder Block Assembly................... 9-31 60319990 Oil Port Cover................................... 2-69
60319632 Cylinder Block Assembly................... 9-31 60319991 Oil Filter Bracket ............................... 2-71
60319633 Plate Assembly, Swash ..................... 9-31 60319992 Turbocharger Oil Pipe Clip Support .... 2-75
60319634 Check Valve Assembly...................... 9-31 60319993 Water Drain Pipe .............................. 2-69
60319636 Gear Pump ...................................... 9-31 60319994 Fuel Pipe Bracket ............................. 2-67
60319637 Adjuste for Main Pump ...................... 9-27 60319995 Fuel Injection Pump Nozzle Holder
60319638 Main
- 1 5 Pump Repair Kit ....................... 9-33
- 1 5
Flange.............................................................
- 1 5 2-51
60319937
2 - 08 Bolt.................................................. 2-51
Bolt.................................................. 2-53
2 - 08 60319997 Oil Feed Pipe ...................................
60319996 Oil Feed Pipe 08
...................................
2 -
2-51

2 02
60319938
2 2
02-49 02
60319998 Fuel Injection Pipe No.1 2....................
2-51
o60319939 Fuel Injection Pump Bolt ...................
o cio .................... 2-51
2-51
aci 60319940 Oil Cooler Bolt .................................. aci 2-69 60319999 Fuel Injection PipeaNo.2
60319941 Bolt.................................................. 2-57 60320000 Fuel Injection Pipe No.3 .................... 2-51
60319942 Fixed Bolt......................................... 2-53 60320001 Fuel Injection Pipe No.4 .................... 2-51
60319943 Support Bolt ..................................... 2-75 60320002 Fuel Injection Pipe No.5 .................... 2-51
60319944 Generator Support Bolt ..............2-79, 2-83 60320003 Fuel Injection Pipe No.6 .................... 2-51
60319945 Fuel Injection Pump Support Bolt ....... 2-49 60320004 Fuel Feed Pump to Fuel Filter Pipe .... 2-67
60319946 Fuel Injection Pump Support Bolt ....... 2-49 60320005 Fuel Pipe ......................................... 2-67
60319947 Generator Support Bolt ..............2-79, 2-83 60320006 Oil Feed Pipe Assembly .................... 2-49
60319948 Thermostat Connecting Bolt .............. 2-69 60320007 Pipe, Fuel ........................................ 2-67
60319949 Bolt.................................................. 2-77 60320008 Drainage Connector.......................... 2-51
60319950 Air Compressor Nut .......................... 2-53 60320009 Fuel Filter Bolt .................................. 2-67
60319951 Starter Washer ................................. 2-79 60320010 Fuel Injection Pump Bleeder Valve.....2-49,
60319952 Generator Bolt.................................. 2-83 2-53
60319953 Gear Shaft Bolt................................. 2-53 60320011 Oiler Bolt with Hole............................ 2-53
5Drain Plug ................................... 2-69 -160320012
60319954 Fuel Injection Seat Bolt ..................... 2-51
- 1 5 Fuel Injection Pump Plug................... 2-53
-15 2-53
60319955
0 8 Oil
0 8 60320013 Relief Valve Gasket ...................2-49,
0 8
0 2 2- Filter Plug ........................................02-59
60319956
2 2- 60320014 Plug Gasket ..................................... 0 2 2- 2-53

i 2
60319957
o60319958 i o 2 2-69 60320016 Gasket.............................................
Gasket............................................. 2-69 60320015 Oiler Bolt with Hole
o2
Gasket
i
................ 2-53
c
a 60319959 Oil Pipe Gasket ................................ a
Thermostat Washer .......................... c a c 2-53
2-75 60320017 Oil Feed Pump Bolt with Hole .....2-49, 2-53
60319960 Air Compressor Gasket ..................... 2-53 60320018 Fuel Injection Pump Connection
60319961 Sealing Gasket................................. 2-69 Assembly......................................................... 2-49
60319962 Gasket............................................. 2-69 60320019 Fuel Injection Pump Connector .......... 2-87
60319963 Gasket............................................. 2-71 60320020 Fuel Injection Pump Drive
60319964 Oil Drain Gasket ............................... 2-69 Connector........................................................ 2-87
60319965 Gasket......................................2-57, 2-59 60320021 Connector Plate................................ 2-87
60319966 Connector ........................................ 2-69 60320022 Fuel Injection Pump Connecting Plate
60319967 Wire Clip 109700-0120 ..................... 2-11 Bolt ................................................................. 2-87
60319968 Oil Pipe Clip ..................................... 2-73 60320023 Bolt.................................................. 2-87
60319969 Wire Clip 109700-8480 ..................... 2-11 60320024 Fuel Injection Pump Connector Fixing
60319970 Wire Clip 109700-8590 ..................... 2-11 Bolt ................................................................. 2-87
60319971 Wire Clip 109700-8610 ..................... 2-11 60320025 Fuel Injection Pump Connecting Plate
60319972 Wire Clip 109700-9940 ..................... 2-11 Nut.................................................................. 2-87
60319973 -Wire 1 5 Clip 109700-9951 ..................... 2-11 -160320026 5 Fuel Injection Pump Connector Bolt -15... 2-87
0 8 0 8 0 8
0 2 2- Oil
60319974 Pipe Clip ..................................... 2-67
2
Oil Pipe Clip .....................................02-67
2- 60320027 0 2 2-
EGR Cooler ..................................... 2-77

i o 2
60319975
i o 2 2-75 60320029 EGR Cooler Bracket ......................... i o 2
60320028 EGR Cooler ..................................... 2-77
ac 60319977 Oil Pipe Clip ..................................... ac ac
60319976 Oil Pipe Clip ..................................... 2-77
2-75 60320030 Pipeline Bracket ............................... 2-77

SY500C2I3KH Index 11
60320031 EGR Pipe Gasket ............................. 2-77 60320095 Blot.................................................. 2-67
60320032 EGR Pipe 5
-1 Gasket............................ 2-77 60320096
Gasket ............................. 2-77
-15 Blot.................................................. -15
2-77
0 8 0 8 0 8
2- Pipe......................................... 2-77 02260320098
- 2- 2-51
60320033 EGR Valve 60320097 Spacer............................................. 2-51
60320034 0 2
EGR 0 2
Spacer.............................................
o 2 Reed Valve Gasket ........................... c2-77 io 2 60320099 o2
aci aci
60320035 Fuel Filter Core................................. 2-59
60320036 Injection Pipe Bracket .......................a 2-51 60320100 Filter asm;sub fuel ............................ 2-59
60320037 Gengine Bracket............................... 2-83 60320101 Fuel Filter Seat ................................. 2-59
60320038 Fuel Injection Pump Bracket .............. 2-49 60320102 Fuel Filter Bracket ............................ 2-57
60320039 Bracket ............................................ 2-89 60320103 Fuel Pipe Bracket ............................. 2-67
60320040 Cooler Body ..................................... 2-69 60320104 Valve Assembly ................................ 2-59
60320041 Thermostat Seat............................... 2-69 60320105 Fuel Filter Connector ........................ 2-59
60320042 Thermostat Connector 121726-0532.. 2-69 60320106 Fuel Pipe ......................................... 2-59
60320043 Thermostat Support .......................... 2-69 60320107 Sensor, Water Temp ......................... 2-79
60320044 Oil Cooler Plate Sealing Bracket ........ 2-69 60320108 Clamp.............................................. 2-55
60320045 Thermostat Support .......................... 2-69 60320109 Valve ............................................... 2-59
60320046 Thermostat;Oil Cooler....................... 2-69 60320110 Cap Nut ........................................... 2-59
60320047 Thermostat Valve Sealing Bracket ..... 2-69 60320111 Screw............................................... 2-69
60320048 Harness Bracket............................... 2-11 60320112 EGR Valve ....................................... 2-77
60320049 Harness Bracket............................... 2-11 60320114 Fuel Filter Assembly.......................... 2-57
- 1 5
60320050 Sensor............................................. 2-79 60320115
- 1 5 Fuel Filter Assembly.......................... 2-57 -15
60320052 Starter 0 8 Assembly .............................. 2-79 0 8
60320116 Engine Harness .................................. 0 82-9
0 2-
603200542Generator Assembly ......................... 2-83 2260320117
0
- Injection Nozzle Assembly .................
0 2 2- 2-51
o 2 Injector
60320055 Harness ............................... 2-812 60320118 Fuel Pipe..........................................
io 60320119 Engine Oil Pump Assembly o2 2-67
aci
60320056 Starter Earth Cable ...........................ac2-79 aci............... 2-71
60320058 Clip.................................................. 2-69 60320120 Valve ............................................... 2-77
60320059 Wire Clip 894176-8071 ..................... 2-11 60320121 EGR Valve Duct................................ 2-77
60320060 Pipe Cap.......................................... 2-55 60320122 EGR Valve Duct................................ 2-77
60320061 Oil Cooler Bolt .................................. 2-69 60320123 EGR Valve Duct................................ 2-77
60320062 Clip.................................................. 2-51 60320124 EGR Valve Duct................................ 2-77
60320063 Air Compressor Bolt.......................... 2-53 60320125 Gengine Control Unit ........................ 2-79
60320064 Wire Clip 894443-0211...............2-11, 2-39 60320126 Element, Fuel Filter........................... 2-57
60320065 Fuel Injection Pump Nozzle Gasket.... 2-51 60320127 Fuel Injection Pump Connector Key ... 2-53
60320066 Fuel Temperature Sensor .................. 2-53 60320128 Air Compressor Gear Pin .................. 2-53
60320067 Sensor......................................2-57, 2-59 60320129 Bolt, Oil Inlet..................................... 2-53
60320068 Clip.................................................. 2-51 60320130 Cylinder Head Cover........................... 2-7
60320069 Clip.................................................. 2-51 60320131 Cylinder Head .................................... 2-7
60320070 EGR Valve Gasket............................ 2-77 60320132 Cylinder Block .................................... 2-7
5
60320071 EGR Valve Gasket............................ 2-77
- 1 -15 Camshaft and Valve............................
60320133 Oil Pan and Level Gauge .................... 2-7
-15
0 8
60320072 Bolt.................................................. 2-73
0 8
60320134
0 82-7
60320073 Bolt
0 2 2- with Hole ................................... 2-49 02260320135
- Crankshaft,Piston and Flywheel...........
0 2 2- 2-7
60320074 2 Common Rail Assembly .............2-49,
io 2 Housing.............................................................
2-51 60320136 Timing Gear Case and 2 Flywheel
a cio Common Rail Bracket .......................ac2-49
60320075
a cio 2-7
60320076 Fuel Injection Pump Assembly....2-49, 2-53 60320137 Inlet Manifold...................................... 2-7
60320077 Cooler Gasket .................................. 2-77 60320138 Exhaust Manifold ................................ 2-7
60320078 Washer ............................................ 2-69 60320139 Ventilation System .............................. 2-7
60320079 Washer ............................................ 2-69 60320141 Thermostat and Housing ..................... 2-7
60320080 Injection Pipe Bracket ....................... 2-51 60320142 Engine Water Pipe.............................. 2-7
60320081 Oil Outlet Pipe Assembly................... 2-51 60320143 Fan and Fan Belt ................................ 2-7
60320082 Turbocharger Oil Return Pipe ............ 2-75 60320144 Turbocharger System ......................... 2-7
60320083 Oil Pipe Connector ........................... 2-49 60320147 Fuel injection system .......................... 2-7
60320084 Radiator .......................................... 2-69 60320148 Fuel Filter and Bracket ........................ 2-7
60320085 Cooler Core ..................................... 2-69 60320149 Fuel Pump and Pipe ........................... 2-7
60320086 Water Guide Washer......................... 2-69 60320150 Oil Cooler and Oil Filter ....................... 2-7
60320087 Turbocharger Oil Feed Pipe............... 2-75 60320151 Oil Pump and Oil Strainer .................... 2-7
60320088 Fuel Pipe ......................................... 2-67 60320152 Engine Oil and Vacuum Line................ 2-7
60320089 Injection Pipe Bracket ....................... 2-49 60320153 Emission Piping.................................. 2-7
60320090 Oil Feed - 1 5
Pipe .................................. 2-73 -15 Engine Electrical Control Parts ............
60320154 -15
2-7
0 8
60320091 Oil-Pipe Bracket................................ 2-73 - 0 8 0 8
0 2 2 260320155 Battery and Engine Electrical Parts ......
Fuel Filter Bracket ............................ 2-57 02 60320156 Fuel Injection Pump Connector ............ 0 2 2- 2-7
60320092
i o 2 Bracket,Duct .................................... 2-77 i o 2 60320157 Radiator.............................................
i o 2 2-7
ac c c
60320093 2-7
60320094 Coupling Assembly ...........................a 2-49 60320158 Wiring Harness and Fusea.................... 2-7

12 Index SY500C2I3KH
60320159 Harness Fixing Parts........................... 2-7 60320252 Crankcase Bolt..........................2-19, 2-25
60320195 Gasket 5
-1 Gasket Set (Above the Cylinder08-160320253
Set ......................................... 2-7 5 Crankcase Bolt.................................
-15 2-19
60320196 - 0 8 60320254 Crankcase - 0
- 60320255 Washer ............................................8
Pin.................................. 2-19
2 2 2 2 2 2
20 202-13 60320256 Washer .....................................2-19,
20
Block)................................................................ 2-7 2-19
i o60320197 Cylinder Head Cover......................... i o i o 2-75
ac 60320198 Middle Case ..................................... ac 2-13 60320257 Crankshaft Thrust Pin(A) ac ................... 2-19
60320199 Oil Filler Cap Washer(B).................... 2-13 60320258 Cylinder Block Plug........................... 2-19
60320200 Rubber Pad...................................... 2-13 60320259 Cylinder Block Plug........................... 2-19
60320201 Cylinder Head Guard ........................ 2-13 60320260 Oil Pan Assembly ............................. 2-21
60320202 Oil Filling Port................................... 2-13 60320261 Oil Level Gauge................................ 2-21
60320203 Seal Ring ......................................... 2-13 60320262 Oil Drain Plug ................................... 2-21
60320204 Seal Ring ......................................... 2-13 60320263 Oil Level Gauge Tube ....................... 2-21
60320205 Cylinder Head Assembly ............2-15, 2-17 60320264 Oil Level Gauge Tube Bracket ........... 2-21
60320206 Cylinder Head Gasket ....................... 2-15 60320265 Oil Pan Gasket ................................. 2-21
60320207 Cylinder Head Bolt M10 .....2-15, 2-21, 2-29 60320266 Plug................................................. 2-21
60320208 Cylinder Head Bolt M12 .................... 2-15 60320267 Oil Pan Cover................................... 2-21
60320209 Cylinder Head Bolt M18 .................... 2-15 60320268 Washer ............................................ 2-21
60320210 Cylinder Head Bolt M18 .................... 2-15 60320269 Sealing Gasket................................. 2-21
60320211 Guide Valve...................................... 2-17 60320270 Drainer, Oil....................................... 2-21
60320212 Air5Inlet Valve Insert Seat .................. 2-17 5
60320271 Air Inlet and Exhaust Valve ................ 5 2-23
- 1 - 1 - 1
60320213
2 - 08 Water Jacket Plug(D) .................2-17, 2-19
Exhaust Valve Insert Seat ................. 2-17
2 - 08 60320273 Gear ................................................
60320272 Air Inlet and Exhaust Valve 08
................
2 -
2-23

2 02
60320214
2 2
02-15 2 02 2-23
o60320215 Intake Manifold Stud .........................
o cio ................... 2-23
60320274 Rocker Arm Shaft ............................. 2-23
aci 60320216 Glow Plug Connector ........................ aci 2-15 60320275 Front Rocker ShaftaSeat
60320217 Hanger(B) ........................................ 2-15 60320276 Valve Bridge Adjustment Screw ......... 2-23
60320218 Exhaust Manifold Stud ...................... 2-15 60320277 Valve Bridge Regulator Nut ............... 2-23
60320219 Exhaust Manifold Stud ...................... 2-15 60320278 Bridge.............................................. 2-23
60320220 CAM Shaft Seat Nut.......................... 2-15 60320279 Valve Collar...................................... 2-23
60320221 Cylinder Head Plug............2-15, 2-19, 2-57 60320280 Air Valve Spring ................................ 2-23
60320222 Eyebolt(A)........................................ 2-15 60320281 Up Spring Seat ................................. 2-23
60320223 Eyebolt(B).................................2-15, 2-77 60320282 Down Spring Seat............................. 2-23
60320224 Cylinder Head Bolt Gasket ................ 2-15 60320283 Valve Seal........................................ 2-23
60320225 Nozzle Holder Sleeve ....................... 2-17 60320284 Bracket Bolt M12 .............................. 2-23
60320226 Washer ............................................ 2-17 60320285 Rocker Arm...................................... 2-23
60320227 Washer ............................................ 2-17 60320286 Inter Rocker Shaft Bracket................. 2-23
60320228 Guide; Bridge ................................... 2-15 60320287 Rocker Shaft Spring.......................... 2-23
60320229 Cylinder Head to Gear Case Sealing 60320288 Rear Rocker Shaft Bracket ................ 2-23
5 Shaft Seat Dowel Pin ................ 2-15 -160320289
Gasket ............................................................ 2-15
- 1 5 -15
Thrust Collar Bolt...... 2-25, 2-39, 2-49, 2-71,
60320230
0 8 CAM
0 8 2-77
0 8
0 2 2- CAM Shaft Seat Stud ........................02-15
60320231
2 2- 60320290 Shaft Dowel Pin................................
0 2 2- 2-25

i 2
60320232
o60320233
Idle
i o 2 2-15 60320292 Idle Gear Guard(B)112531-0762........
Gear.......................................... 2-15 60320291 Idle Gear
o2
Guard(A)112531-0931........
i
2-25
c
a 60320234 CAM Shaft Seat(B) ........................... a
CAM Shaft Seat(A) ........................... c a c 2-25
2-15 60320293 Idle Gear Guard(C)112531-0922........ 2-25
60320235 Head Gear Case............................... 2-15 60320294 Thrust Plate ..................................... 2-25
60320236 Gear Box Bolt................................... 2-15 60320295 Thrust Plate ..................................... 2-25
60320237 Cylinder Head Dowel Pin....2-15, 2-29, 2-49 60320296 Idle Gear.......................................... 2-25
60320238 Bushing;Idle Gear............................. 2-15 60320297 Idle Gear.......................................... 2-25
60320239 Cylinder Head Assembly ................... 2-19 60320298 Idle Gear Bushing ............................. 2-25
60320240 Cylinder Liner Assembly.................... 2-19 60320299 Idle Gear Bushing ............................. 2-25
60320241 Cylinder Liner Assembly.................... 2-19 60320300 Valve Bridge Cover Cap .................... 2-23
60320242 Cylinder Liner ................................... 2-19 60320301 Valve Bridge Cap Plate ..................... 2-23
60320243 Cylinder Liner ................................... 2-19 60320302 Crankshaft ....................................... 2-27
60320244 High Pressure Oil Pump Seat Dowel 60320303 Crankshaft Bearing ........................... 2-27
Pin .................................................................. 2-19 60320304 Flywheel .......................................... 2-27
60320245 Oil Relief Valve ................................. 2-19 60320305 Alternator Pulley ............................... 2-27
60320246 Relief Valve Washer ......................... 2-19 60320306 Damper ........................................... 2-27
1 5
60320247 -Plug................................................. 5
2-19 -160320307 -15 2-27
Pulley Plate......................................
0 8 0 8 0 8
0 2 2- Plug.................................................
60320248
2 2- 60320308
2-19
Bolt..................................................02-19 0 2 2-
Damper Bolt ..................................... 2-27

i o 2
60320249
i o 2 2-19 60320310 Flywheel Washer ..............................
i o 2
60320309 Ring Gear ........................................ 2-27
ac 60320251 Flywheel Pin..................................... ac ac
60320250 Piston Cooling Nozzle ....................... 2-27
2-19 60320311 Flywheel Bolt .................................... 2-27

SY500C2I3KH Index 13
60320312 Thrust Washer.................................. 2-27 60320372 Double-head Stud............................. 2-35
1 5
60320313 Piston ..............................................
-Ring 2-27
-15 Stud
60320373 Heat Protector .......................... 2-35
-15
0 8 0 8 0 8
2- - 2- 2-35
60320314 Piston ...................................... 2-27 60320374 Exhaust Manifold Pipe Seal Ring(A)... 2-35
60320315 0 2
Linkage............................................ 2-27 02260320375 Exhaust Manifold Pipe Seal Ring(B)... 0 2
o 2 Piston Pin ........................................ c2-27 io 2 60320376 o2
aci aci
60320316 Air Breather...................................... 2-37
60320317 Linkage Assembly ............................a 2-27 60320377 Air Pipe............................................ 2-37
60320318 Linkage Bush ................................... 2-27 60320378 Air Pipe............................................ 2-37
60320319 Linkage Bolt ..................................... 2-27 60320379 Vent Pipe Clip............................2-11, 2-37
60320320 Linkage Nut...................................... 2-27 60320380 Air Pipe Clip ..............................2-37, 2-81
60320321 Piston Pin Snap Ring ........................ 2-27 60320381 Oil Separetor Bracket........................ 2-37
60320322 Plug................................................. 2-27 60320382 Bolt.................................................. 2-37
60320323 Pin................................................... 2-27 60320383 Bolt M14 .......................................... 2-37
60320324 Timing Gear Case............................. 2-29 60320384 Coolant Pump Assembly ................... 2-39
60320325 Flywheel Housing ............................. 2-31 60320386 Water Pump Repair Kit...................... 2-39
60320326 Oil Seal............................................ 2-29 60320397 Water Pump Gear............................. 2-39
60320327 Gear Box Bolt............................2-29, 2-39 60320398 Thermostat ...................................... 2-39
60320328 Gear Box Bolt................................... 2-29 60320399 Thermostat Housing ......................... 2-39
60320329 Gear Box Bolt................................... 2-29 60320400 Sealing Ring..................................... 2-39
60320330 Gear Box Bolt................................... 2-29 60320401 Bolt M10 ........................... 2-39, 2-71, 2-77
60320331 Gear Box5 Bolt................................... 2-29 5 Gasket............................................. 2-39
-15
60320402
8 - 1 8 - 1 Gasket.............................................08
60320332 Sealing
2- 0
603203332Double-head
Gasket..................2-29, 2-31, 2-53
Bolt.............................. 2-29 2260320404- 0
60320403 2-39
2- 2-39
0 0 0 2
Gasket.............................................
60320334
o 2 Bolt...........................................2-29, 2-492 60320405 Gasket.............................................
io 60320406 Water Inlet Pipe ................................ o2 2-39
aci
60320335 Bolt..................................................ac2-29 aci 2-41
60320336 Bolt.................................................. 2-29 60320407 Water Pipe Bracket ........................... 2-41
60320337 Gear Case Cover.............................. 2-29 60320408 Water Pipe Bracket ........................... 2-41
60320338 Cover;P/S...................................... 2-29 60320409 Rubber Hose Clip ......................2-41, 2-43
60320339 Pump Cover Washer......................... 2-29 60320410 Rubber Hose Clip ......................2-41, 2-43
60320340 Gear Box Cover washer Bolt ............. 2-29 60320411 Gasket ............................................. 2-41
60320341 Power Steering Pump Gasket............ 2-29 60320412 Bolt M14 .......................................... 2-41
60320342 Oil Seal............................................ 2-31 60320413 Water Outlet Pipe ............................. 2-41
60320343 Sensor Bolt ...................................... 2-31 60320414 Rubber Hose Clip ............................. 2-43
60320344 Flywheel Housing Bar Stay(A) ........... 2-31 60320415 Rubber Hose Clip ............................. 2-43
60320345 Flywheel Housing Bar Stay(B) ........... 2-31 60320416 Rubber Hose Clip .............. 2-11, 2-41, 2-43
60320346 Bar Stay to Shell Bolt ........................ 2-31 60320417 Water Pipe Bracket ........................... 2-41
60320347 Bar Stay to Air Cylinder Bolt .............. 2-31 60320418 Air Pipe............................................ 2-41
60320348 Flywheel Housing Bolt....................... 2-31 60320419 Hose................................................ 2-41

- 1 5Housing Bolt....................... 2-31 60320420


60320349 Flywheel Housing Bolt....................... 2-31
- 1 5 Hose................................................ -15
2-43
60320350 Flywheel
0 8 0 8
60320421 Hose................................................
0 8
2-43

0 2 2-
60320351 Flywheel Housing Pointer.................. 2-31
0 2 -
260320422 2- 2-43
Hose.........................................2-41,
0 2
o 2 Washer ............................................ c2-31 o 2 60320424 EGR Cooler Water Pipe(B)c................ o2
60320352 Pointer Cover ................................... 2-31 60320423 EGR Cooler Water Pipe(A) ................ 2-43
a c i
60320353
a i a i 2-41
60320354 Pointer Cover Double-head Stud ....... 2-31 60320425 EGR Cooler Water Pipe(C)................ 2-41
60320355 Washer ............................................ 2-31 60320426 EGR Cooler Water Pipe(D)................ 2-43
60320356 Sensor Hole Plug.......................2-31, 2-39 60320427 Cooling Fan Belt ............................... 2-45
60320357 Power Steering Pump Double-head 60320428 Snap Ring ........................................ 2-45
Stud ................................................................ 2-29 60320429 Bolt M10 .......................................... 2-45
60320358 Cover .............................................. 2-29 60320430 Bolt M10 .......................................... 2-45
60320359 Air Inlet and Exhaust Manifold Pipe .... 2-33 60320431 Adjustment Plate .............................. 2-45
60320360 Intake Manifold Washer..................... 2-33 60320432 Spacer............................................. 2-45
60320361 Intake Manifold Spring ...................... 2-33 60320433 Washer ............................................ 2-45
60320362 Air Inlet Pipe..................................... 2-33 60320434 Cooling Fan Gear ............................. 2-45
60320363 Rubber Hose Clip ............................. 2-33 60320435 Cooling Fan Center Body .................. 2-45
60320364 Washer ............................................ 2-33 60320436 Cooling Fan Gear Bearing(A) ............ 2-45
60320365 Rubber ............................................ 2-33 60320437 Cooling Fan Gear Bearing(B) ............ 2-45
60320366 Pipe;Boost Sensor ......................... 2-33 60320438 Cooling Fan Cover(A) ....................... 2-45
60320367 Bolt M5 - 1 5
............................................ 2-33 -15 Cooling Fan Cover(B) .......................082-45
60320439 -15
0 8 0 8
60320368 Dowel
0 2 2- Pin ........................................ 2-33 260320440 - Cooling Fan Cover(C) .......................
Exhaust Manifold Washer.................. 2-35 02 60320441 Fan Center Assembly ....................... 0 2 2- 2-45
60320369
i o 2 Air Inlet and Exhaust Manifold Pipe .... 2-35 i o 2 60320442 Turbocharger Assembly .................... i o 2 2-45
ac c ac
60320370 2-47
60320371 Air Inlet and Exhaust Manifold Pipe ....a 2-35 60320443 Exhaust Pipe.................................... 2-47

14 Index SY500C2I3KH
60320444 Double-head Stud............................. 2-47 61009952 Bush.......................................... 8-7, 8-11
1 5
60320445 Clamp..............................................
-Exhaust 2-47 5
-161012325 -15 9-37
Plug.................................................
60320446 0 8
- Bolt M10 ...................................2-47, 2-77
Pipe Bracket........................ 2-47 0 8
- 61012345 Flexibility Cylinderical Pin ..................
61012339 Label - 0 8
Rivet....................................... 9-35
2 2 2 2 2 2
20 209-79 61020174 Plug.................................................
20
60320447 9-35
i o60321021 Electromagnetic Reversing Valve....... i o i o 9-37
ac 60322611 Socket-head Flush End Set Screw ac ..... 8-19 61023437 Oil Cylinder Body..............................
ac 8-19
60325537 End Cover........................................ 8-19 61023438 Main Oil Cylinder Piston Rod ............. 8-19
60325545 Valve ............................................... 8-15 61030713 Tension Device Seal Repair Kit .......... 10-9
60325546 Spring.............................................. 8-15 A210108000097 Bolt .......................................9-123
60325547 Screw Block ..................................... 8-15 A210110000009 Bolt ........................................ 2-95
60325549 Sliding Shaft Sleeve.......................... 8-15 A210110000014 Bolt .......................................... 7-3
60325552 Cylindrical Pin .................................. 8-15 A210110000108 Bolt ........................................ 14-3
60325553 Socket-head Flush End Set Screw ..... 8-15 A210110000197 Bolt ........................................ 9-43
60331349 Packing Wooden Box.......................... 3-5 A210110000201 Bolt ............................... 2-103, 9-11
60333882 Filter Core .......................................2-113 A210110000246 Bolt .......................................... 2-5
60335068 Arm 1 Spool ..................................... 9-69 A210110000260 Bolt .......................................10-17
60335069 Bucket Spool.................................... 9-69 A210110000272 Bolt .................................. 8-3, 10-3
60335070 Boom 2 Spool................................... 9-69 A210110000323 Bolt .................................2-99, 9-49
60335071 O-ring .............................................. 9-63 A210110000347 Bolt ........................................ 14-5
60335072 Port
- 1 5 Relief Valve ........................9-61, 9-67
- 1 5
A210110000424 5 13-3
Bolt ........................................
- 1
60340388
2 - 08 Foot-operated Valve Repair Kit ........ 9-105,
Pilot Valve Repair Kit........................ 9-111
2 - 08 A210110000434 Bolt ........................................
A210110000427 Bolt 08
........................................
2 -
10-3

2 02 9-109
60340389
2 02 2 02 10-5
o9-107,
o o
A210110000437 Bolt ....................................... 2-91
aci 60342976 Main Spacer..................................... aci 12-3 A210110000447 Bolt .......................................2-105
aci
60344191 Storage Battery ...............................16-11 A210110000456 Bolt .......................................... 2-5
60345776 O-ring ........................................ 8-7, 8-11 A210111000012 Bolt ........ 2-97, 9-19, 9-43, 9-99, 15-7,
60347798 Radiator Cap...................................2-101 16-5
60348496 Rod ........................................... 8-7, 8-11 A210111000024 Bolt .......2-97, 2-99, 2-109, 7-13, 7-31,
60348497 End Closure ............................... 8-7, 8-11 7-39, 9-7
60348498 Cylinder Body............................. 8-7, 8-11 A210111000026 Bolt ............................... 2-103, 15-5
60348499 Piston ........................................ 8-7, 8-11 A210111000054 Bolt ........................................ 2-95
60348500 Hexagon Screw .......................... 8-7, 8-11 A210111000061 Bolt .......................................... 9-7
60348502 Screw ........................................ 8-7, 8-11 A210111000063 Bolt ........................................ 14-5
60348503 Shaft Sleeve............................... 8-7, 8-11 A210111000079 Bolt ............................... 2-103, 9-99
60348504 Main Oil Cylinder Piston Rod ............. 8-15 A210111000081 Bolt .......................................9-121
60348506 Cylinder Body................................... 8-15 A210111000082 Bolt ............................. 2-107, 9-121
60349031 Hose Assembly .................................. 8-3 A210111000101 Bolt ..... 2-95, 2-97, 2-109, 2-111, 7-13,
5 Pump .................................. 9-19 -17-41,
60349032 Hose Assembly .................................. 8-3
- 1 5 7-43, 9-3, 9-13, 9-41, 9-47, 9-121, 10-9, 16-5
-15 9-39
60355586
0 8 Plunger
0 8 A210111000103 Bolt 8
.................................9-21,
0
0 2 2- Speaker ..........................................15-53
60358261
0 2 2- A210111000106 Bolt ..........................................
0 2 2- 8-3
o2 2 2
61001864 Lamp Cord Plug ..............................15-49 A210111000111 Bolt ......................................... 2-95
aci 61002281 Electromagnetic Reversing Valve.......
a cio 9-93 A210111000114 Bolt.........................................
a cio 11-3
61002282 Electromagnetic Reversing Valve....... 9-93 A210111000118 Bolt................................... 7-3, 7-47
61002284 Proportional Pressure Reducing A210111000119 Bolt..................................7-47, 8-13
Valve ............................................................... 9-93 A210111000120 Bolt ........................................ 9-51
61002524 Radiator .......................................... 9-49 A210111000195 Bolt ..... 2-103, 4-3, 9-121, 10-17, 14-7,
61003847 Water Pipe ......................................15-51 15-5, 16-5, 16-11, 16-19
61003850 Kettle............................................... 15-3 A210111000197 Bolt ..... 2-109, 7-39, 7-43, 9-99, 9-123,
61003856 Rubber Sleeve ................................15-49 15-5, 15-63, 16-11, 16-13, 16-17
61003893 Hex Bolt..........................................15-57 A210111000199 Bolt .......................................... 9-7
61005649 Flanging coupling ............................... 2-5 A210111000202 Bolt .. 2-95, 2-97, 2-105, 7-3, 7-7, 7-11,
61006876 Transmission Shaft ........................... 9-27 7-17, 7-21, 7-31, 7-37, 9-13, 9-17, 9-19, 16-11
61006878 Front Housing .................................. 9-27 A210111000203 Bolt .........2-99, 2-103, 7-3, 7-11, 7-13,
61006879 Driving Gear..................................... 9-27 7-17, 7-31, 7-33, 7-47, 9-21
61006880 Front Cover...................................... 9-27 A210111000204 Bolt ......... 2-91, 2-95, 7-3, 10-13, 15-5
61006881 Oil Seal............................................ 9-27 A210111000205 Bolt ......................... 2-91, 2-99, 9-21
61006882 -Brake 1 5 Ring ....................................... 9-27 -1A210111000208
5 Bolt ....................... 2-91, 9-49,-15 9-121
0 8 0 8 0 8
0 2 2- Fuse
61009509
0 2 2- A210111000209
.................................................. 3-3
0 2 2- 2-95, 9-49
Bolt ...........................2-5,
2
61009510
o61009511 o 2 3-3 A210111000243 Bolt ...........................2-5,
Fuse .................................................. 3-3 A210111000212 Bolt ... 4-3, 9-45, 10-3,
io 2
10-5, 14-3, 14-5
aci 61009512 Split Pin .............................................
aci c
Fuse .................................................. 8-13, 9-53
3-3 a
A210111000289 Bolt ......................... 10-5, 14-3, 14-5

SY500C2I3KH Index 15
A210111000293 Bolt .......................................9-121 A210444000002 Washer .................................. 10-5
A210111000295 Bolt 1 5
-Bolt ............ 2-109, 16-5, 16-17, 16-19
-15
A210444000003 Washer ............................ 2-5, 11-3
-15
0 8 0 8 0 8
2- Bolt ......................2-107, 9-121, 16-5 022A210491000007
- 2- 7-33
A210111000321 .................................. 9-7, 10-5 A210444000004 Washer .................................... 2-5
0
A2101110003232 0 2
Pin .........................................
o2 o 2 A210491000014 Pin ...........................................
o2
aci aci aci 8-3, 8-13, 9-45,
A210111000342 Bolt ........ 2-99, 7-37, 7-43, 9-99, 15-7, 7-5
16-19 A210491000118 Washer........ 2-5, 4-3,
A210111000343 Bolt ........ 7-33, 7-37, 7-43, 9-43, 9-81, 9-53, 10-3, 14-3, 14-5
9-121, 15-3 A210491000120 Washer .. 2-95, 2-97, 2-99, 2-105, 4-3,
A210111000347 Bolt .......................................9-121 7-13, 7-31, 7-39, 7-43, 9-7, 9-19, 9-99, 14-7, 15-7, 15-63,
A210111000348 Bolt .................................7-29, 14-7 16-5, 16-11, 16-13, 16-17, 16-19
A210111000442 Bolt ............................... 9-49, 10-13 A210491000121 Washer .......... 2-91, 2-95, 2-97, 2-99,
A210199004057 Bolt ............................. 2-103, 2-111 2-103, 7-41, 7-43, 7-47, 8-13, 9-7, 9-13, 9-19, 9-45,
A210204000115 Screw..................................... 2-95 9-121, 16-5, 16-11
A210204000206 Screw ................... 9-41, 9-45, 14-11 A210491000122 Washer ........... 9-7, 10-3, 10-5, 10-17
A210204000215 Screw .................................... 9-45 A210491000132 Washer ..... 9-7, 9-81, 10-5, 14-3, 14-5
A210204000232 Screw .................................... 9-19 A210608000022 O-ring ................................... 10-11
A210204000334 Screw .................................... 9-99 A210608000023 O-ring .................................... 9-17
A210204000338 Screw .....................9-13, 9-19, 9-39 A210608000098 O-ring .................................... 9-41
A210204000340 Screw ........ 15-7, 15-63, 16-13, 16-15 A210609000083 O-ring .................................... 9-19
A210204000341 Screw
- 1 5 ........... 7-49, 9-95, 15-7, 16-13
- 1 5
A210609000112 O-ring..................................... 9-135
-1
A210204000345
- 0 8 Screw .................................... 9-81 0 8
A210609000125
-
O-RING..................................08
-
9-19

2 022 Screw
A210204000353 .............................. 8-3, 9-39 22A210609000219 O-ring ....................................
Screw ............. 2-5, 9-23, 9-39, 10-1120 A210609000307 O-ring ................................... 2 022 2-111 9-13
o
A210204000354
io A210804000002 Fitting, Grease ...........3-3, o
aci
A210204000355 Screw ....................................ac9-99 aci 14-5, 14-7
A210204000357 Screw .................................... 9-21 A210855000003 Hose Clamp ........................... 2-91
A210204000359 Screw ................................ 8-5, 8-9 A210855000008 Clamp ...................................2-103
A210204000360 Screw .................................... 9-39 A210855000071 T-type Anchor Ear ................... 2-95
A210204000454 Screw .....................9-23, 9-39, 9-43 A220401000593 One-way Throttle .................... 9-81
A210204000462 Screw .................................... 9-43 A220700000028 Condenser ............................9-123
A210204000464 Screw .............................9-41, 9-43 A222100000119 Pilot Hydraulic Oil Filter...... 3-3, 9-97
A210204000466 Screw .................................... 9-41 A222200000012 Door Lock................................. 7-5
A210204000476 Screw .................................... 8-15 A222200000065 Hood Lock .......................7-33, 7-43
A210204000477 Screw ...................................2-105 A222200000122 Engineering Door Lock ............ 7-39
A210210000003 Screw .................................... 16-5 A229900001345 Clamp ...................................2-105
A210210000008 Screw ..................16-5, 16-13, 16-17 A229900001347 Clamp, Hose............................. 9-9
A210210000030 Screw ......................... 15-63, 16-13 A229900002735 T-type Spring Ear .................... 9-19
A210264000022 Screw, Drive ................ 9-115, 9-119 A229900004513 Hoop...................................... 2-99
5
A210307000002 Nut.............................. 9-115, 9-119
- 1 -15
A229900004514 Lock....................................... 2-99
-15
A210307000007
0 8 Nut......................................... 14-3 8
A229900006438
0
Insertion Piece............. 9-115, 9-119
0 8
A210307000015
0 2 2- Nut............................7-5, 7-35, 7-43 022A229900006446
- Joystick,Rubber Cover ..........
0 2 2-9-113,
2
A210307000017 Nut.........................................
io 2 A229900006985 Pipe Connector..............
10-7 9-117 2
a cio
A210307000028 Nut..........................8-3, 9-121, c15-5
a a cio 10-17, 14-7
A210307000029 Nut......................................... 14-5 A229900007607 Universal Connector.................. 3-7
A210307000031 Nut......... 2-91, 7-43, 7-47, 9-41, 9-43, A229900008784 Reservoir Bracket ..................9-121
9-49 A229900010160 Pipe Connector......................... 9-9
A210307000036 Nut......... 7-13, 7-17, 7-31, 7-39, 7-45, A230101000247 O-ring .................................... 9-99
15-63 A230101000501 O-ring ........................... 2-105, 9-43
A210307000055 Nut..........................7-37, 9-45, 15-7 A230199000044 Rubber Cover ......................... 2-99
A210307000078 Nut......................................... 13-3 A239900000065 Nylon belting......... 9-101, 16-5, 16-9,
A210308000006 Nut.............................. 9-115, 9-119 16-11, 16-17, 16-19
A210401000004 Washer .................................. 10-5 A240600000249 Temperature Sensor...............9-123
A210404000004 Washer .................................. 7-33 A240600000260 Water Sensor.........................2-105
A210404000005 Washer ...........................7-33, 7-37 A241100000596 Portable Working Light 24V........ 3-5
A210405000001 Washer ...........................7-15, 7-19 A241300000031 Fuse ........................................ 3-3
A210405000005 Washer .................................. 7-35 A250100000044 Fuel Level Indicator................. 9-13
A210405000007 Washer ...................7-29, 7-33, 7-37 A260401010021 Extension,Socket ...................... 3-9
1 5
A210405000011 -Washer................................... 10-7 -15
A260401010023 Socket ..................................... 3-7-15
0 8 0 8 0 8
A210434000007
0 2 2- Washer ......................... 10-17, 14-7 -
2A260401010024
Washer ....................... 2-103, 2-111 02 A260401010025 Socket ..................................... 0 2 2- 3-7
Socket .....................................

i o 2
A210434000009
i o 2 A260401010027 Socket .....................................
i o 2 3-7
ac 10-13 ac ac
A210444000001 Washer .... 2-5, 2-91, 2-95, 2-99, 8-13, 3-7
9-121, A260401010031 Socket ..................................... 3-7

16 Index SY500C2I3KH
A260401010037 Manual Sleeve Wrench 50 ......... 3-7 A820205000945 G1-M30 Connector ................2-105
A260401010051 5
-1 Socket ..................................... 3-708-1A820205000947
Sleeve ..................................... 3-7 5 -15 9-81
Plug ........................ 9-41, 9-45,
- 0
A2604010100558 - A820205001235 Connector ..............................
A820205000961 Joint, G3/8-M18 ....... - 0
9-23, 89-81, 9-99
2 2 2 2 2 2
20 20 3-7 A820205001334 End Straight 20
A260401010057 Socket ..................................... 3-7 14-7
i oA260401010063 i o
Socket ..................................... i o Connector
ac A260401010065 Extension ................................. ac 3-7 ac
GEOSG1-SM42 .............................................. 10-11
A260401010077 Socket ..................................... 3-7 A820205001771 Plug ....................................... 9-83
A260401010078 Manual Sleeve Spanner Sleeve 22 A820205002280 Connector .............................. 9-43
(Square) ............................................................ 3-7 A820205002283 Pipe Connector......................... 9-9
A260401010081 Socket ..................................... 3-7 A820205002385 G1/2-M26 Connector.............. 10-11
A260401010095 Socket ..................................... 3-7 A820205002389 G3/8-M18 Connector............... 9-41
A260401020004 Wrench, Allen ........................... 3-7 A820205002445 G1/4-M16 Connector........9-79, 9-99
A260401020008 Allen Wrench ............................ 3-7 A820205002468 O-ring .............................9-25, 9-45
A260401020009 Wrench, Allen ........................... 3-7 A820205002473 Fitting,Adapter ........................ 9-21
A260401020010 Wrench, Allen ........................... 3-7 A820205002483 Transition Connector ........9-9, 10-17
A260401020011 Wrench, Allen ........................... 3-7 A820205002644 Plug,G1.................................... 9-7
A260401020014 Allen Wrench ............................ 3-7 A820208000360 Shaft Sleeve .......................... 14-11
A260401020015 Allen Wrench ............................ 3-7 A820301012418 Pin ........................................10-17
A260401030001 Spanner, Double-ended ............ 3-7 A820601990304 Flange ................................... 9-99
A260401030002
- 1 5 Spanner, Double-ended ............ 3-7
- 1 5
A820601990336 Bellows ..................................
- 1 5 9-99
2 - 08
A260401030005 Spanner, Double-ended ............ 3-7
2 - 08 A820601990927 Decal(Unlocking Sign).........
A820601990926 Decal, Warning, Fall 08 5-5, 6-5
..................
2 -
2 02
A260401030007 Spanner, Double-ended
023-7 A820601990929 Decal, Drain, Fuel2Tank
............
2
3-7
02 ....... 5-5, 6-5
oA260401030008 Spanner, Double-ended ............
cio 3-7 A820601990934 Decal,Tie-down,Shipping..... o 6-5
aci A260401030027 Spanner, Double-endeda............ aci 5-3, 6-3
A260401030029 Spanner, Double-ended ............ 3-7 A820601990961 Decal Instruction Operation ...... 5-3,
A260401030100 Wrench, Box End ...................... 3-7 6-5
A260401040004 Adjustable Spanner................... 3-9 A820601990962 Decal, Drain, Water Separator .. 5-5,
A260401040005 Monkey Wrench........................ 3-9 6-5
A260401090010 Wrench Ratchet ........................ 3-7 A820601990963 Decal, Warning, Arm ................. 6-3
A260402010013 Slotted Screw Rotator ............... 3-9 A820601990967 Decal Instruction Seat
A260402010022 Slotted Screw Rotator ............... 3-7 Adjustment ........................................................ 6-5
A260402020026 Cross Slotted Screw Rotator ...... 3-7 A820601990968 Decal, Warning, Tensioner ... 5-3, 6-3
A260404000002 Pliers ....................................... 3-7 A820601990969 Decal,Emergency Exit ......... 5-3, 6-3
A290000000155 Toolbox, portable ...................... 3-9 A820601990973 Warning Decal(Engine Hood).... 5-3,
A810502019056 Location Screw ........7-13, 7-17, 7-31 6-5
A810502019122 Cylinder Protection Sleeve......... 3-3 A820606020168 Upper Seal Ring ..................... 10-7
A810502050133 Water Filling Orifice Cover ....... 7-39 A820606020170 Rubber Mat ............................ 10-7
5 Support Plate.......................... 10-9 -1A820606020470
A810502079012 Hinge ..................................... 7-39
- 1 5 9-19 Φ34 Rubber Cushion ......2-105, 8-5,
-15
A820101010372
0 8 0 8 8-9,
0 8
0 2 2-
A820101025902 Pedal Valve Mounting Plate ..... 15-5
0 2 2- A820606030056 Grommet....................... 0 2 2- 9-121, 15-5
i 2
A820101050793
oAlert)
Warning Decal (Fan
i o 2 6-5 A820606030424 Jacket ...................................
Danger A820606030364 Gasket
o2
.....................................
i
9-3
c
a A820101050798 Hot Surface Caution Decal c
a ........ 6-5 A820699000369 Tape, Anti-skid,
................................................................. c
a Long........... 5-5, 6-5 10-11

A820101117104 Clip ........................................ 9-99 A820699000948 Warning Decal(Splash).............. 6-5


A820101117116 Clip......................................... 9-99 A820699001016 Warning Decal,
A820101117871 Cover ....................................... 9-3 Counterweight ............................................. 5-3, 6-3
A820101117947 Cover Plate ............................. 7-11 A820699001017 Warning Decal(Belt Safety)........ 6-5
A820101210192 Seal Plate............................... 10-7 A820699001018 Forward Direction Indication ..... 5-5,
A820101211947 Clip ........................................ 14-7 6-5
A820101211948 Clip ........................................ 14-7 A820699001019 Warning Decal (Front Window Lock
A820101990552 Indication Sign, Lifting Hook Caution Board)................................................... 6-3
Point ........................................................... 5-3, 6-3 A820699001023 Warning Decal(No-sitting).......... 6-5
A820102010428 Seal Gasket...........................10-17 A820699001109 Decal,Power Socket ............ 5-5, 6-5
A820102010676 Spacer ............................14-3, 14-5 A820699001284 Decal, Instruction Refrigerant
A820102010678 Shim ...................................... 14-3 Change ....................................................... 5-5, 6-5
A820199000360 Pt Block.................................. 9-99 A831213050000 Hose As ................................. 14-7
A820205000844 - 1 5 G1/4-M14 Connector..............10-11 1 5
- A831213083000 Hose Assembly....................... -15 14-7
0 8 0 8 0 8
0 2 2-
A820205000858 Pipe Connector....................... 14-7
2
Fitting.....................................09-99
2- A831311025000 0 2 2-
Hose Assembly ....................... 9-89

i o 2
A820205000894
i o 2 9-95 B210199000025 Bolt ......................... i o 2 2-39, 2-49, 9-89
A831313035000 Rubber hose...........................
ac A820205000942 Connector ...............9-25, ac 9-41, 9-43 B210780000004 Split Flange a............................
c
A820205000941 Connector .............................. 2-73
9-39

SY500C2I3KH Index 17
B210780000015 Tee Joint ................................ 9-81 B229900004536 Gasket ... 2-15, 2-19, 2-39, 2-49, 2-57,
B210780000016 Tee 1
-Tee5 Joint ................................ 9-95
-15 2-69, 2-73
2-59, 2-67,
-15
0 8 0 8 0 8
2- Elbow Fitting.... 9-41, 9-81, 9-95, 9-99 022B229900004572 - 2- 2-59
B210780000019 Joint ................................ 9-81 B229900004538 Shim ...................................... 2-13
0
B2107800000242 0 2
Spacer ...................................
o2 io 2 B229900004582 o2
aci aci
B210780000028 Elbow Fitting.................. 2-105, 9-41 Washer .................................. 2-83
B210780000029 Elbow Fitting...........................ac9-21 B229900004583 Washer .................................. 2-89
B210780000030 Elbow Fitting........................... 9-23 B229900004590 Washer .................................. 2-77
B210780000148 Adapter Fitting ........................ 9-99 B229900004598 Sealing Washer ...................... 2-45
B210780000170 Tee Joint ................................ 9-95 B229900004607 Washer .................................. 2-75
B210780000172 Tee Joint ...............................10-11 B229900004632 Washer .................................. 2-23
B210780000191 Nut................................ 10-17, 14-7 B229900004651 Roh Plug .........................2-17, 2-19
B210780000235 End Straight Connector ........... 9-43 B229900004652 Plug ................................2-17, 2-19
B210780000244 Split Flange ................... 9-39, 10-11 B229900004653 Plug ................................2-15, 2-19
B210780000418 Elbow Fitting..........................10-11 B229900004655 Plug ....................................... 2-17
B210780000629 Fitting, Adapter ....................... 9-25 B229900004670 Screw Plug ............................. 2-39
B210780000631 Tee Joint ................................ 9-81 B229900004739 Bolt ........................................ 2-33
B210780000636 Elbow Fitting....................9-81, 9-99 B229900004786 Screw .................................... 2-45
B210780000644 Split Flange ............................ 9-23 B229900004794 Nut......................................... 2-79
B210780000683 Reducer Union.................9-81, 9-95 B229900004799 Nut......................................... 2-31
B210780000693 Split
- 1 5 Flange ...............8-3, 9-23, 9-39 5
B229900004800
- 1 Nut.......... 2-29, 2-33, 2-45, 2-69, 2-895
-1
B210780000696
- 0 8 Split Flange ............................ 9-23 0 8
B229900004801
-
Nut.........................................08
-
2-45
022 Split
B210780000741
2
Flange .....................9-41, 9-43 22B229900004807 Nut.........................................
Butt Type Reducer Fitting ........ 9-9520 B229900004847 Bolt ......................... 2-21, 2
2 2-47
022-33,
o
B210780000827
o o 2-51
aci
B210780000829 Adapter Fitting ..........................aci9-9 B229900004849 Bolt .................................2-73,
aci 2-81
B210780000838 Elbow Fitting........................... 9-43 B229900004850 Bolt .........2-11, 2-41, 2-43, 2-49, 2-69,
B210780000890 Split Flange .....................9-41, 9-45 2-73
B210780000898 Adapter Fitting ........................ 9-43 B229900004851 Bolt .................................2-11, 2-37
B210780001181 Adapter Fitting ........................ 9-23 B229900004853 Bolt ........................................ 2-13
B210780001310 Elbow Fitting.................. 9-43, 10-11 B229900004854 Bolt ........................................ 2-31
B210780001363 Tee Joint ...............................10-11 B229900004857 Bolt ........................................ 2-81
B210780001404 Adapter Fitting ........................ 9-81 B229900004859 Bolt M8×80 Flange.................. 2-13
B210780001658 Pipe Connector....................... 9-81 B229900004860 Bolt ........................................ 2-21
B220203000007 Compressor...........................9-123 B229900004861 Bolt ........................................ 2-45
B220401000316 Shuttle Valve .......................... 9-81 B229900004885 Bolt ......................... 2-11, 2-43, 2-53
B220401000688 Swing Motor Delay Valve ......... 9-73 B229900004886 Bolt .........2-11, 2-21, 2-37, 2-45, 2-57,
B220401000916 Drain Valve............................... 9-9 2-67, 2-69, 2-71
B222100000494 Oil Filter Element ...................... 3-3 B229900004887 Bolt .................................2-29, 2-39

- 1 5Filter Main Core ................... 3-3 B229900004888


B222100000640 Air Filter Safety Core ................. 3-5
- 1 5 -15
Bolt ........................................ 2-25
B222100000641
0 8 Air 8
B229900004889
0
Bolt ......................... 2-29, 2-49, 8
0
2-51
B229900000494
0 2 2- Seat Lock Rod ........................ 15-7 022B229900004890
- 2- 2-49
Bolt .................................2-21,
0 2
o2 o 2 B229900004892 Bolt .........................ci2-39,
o 2 2-53, 2-77
B229900000686 Oil Cup......................3-5, 9-7, 10-17 B229900004891 Bolt ........................................ 2-69
a c i
B229900000862 Grease Valve.......................... c10-9
a i a
B229900001092 Special Cutting Sleeve ... 10-17, 14-7 B229900004900 Bolt ........................................ 2-89
B229900001613 Left Handle............................9-113 B229900004901 Bolt .................................2-45, 2-57
B229900001614 Right Handle..........................9-117 B229900004925 Bolt ........................................ 2-45
B229900002437 Breathing Tube Cover ............. 9-75 B229900004931 Bolt ........................................ 2-67
B229900002620 Fuel Pipe.........................2-39, 2-59 B229900004932 Bolt ........................................ 2-51
B229900003258 Plug ....................................... 2-21 B229900004959 Bolt ........................................ 2-23
B229900003476 Preheater Plug........................ 2-15 B229900005007 Threaded Stud........................ 2-31
B229900004300 Pipe ....................................... 2-39 B229900005064 Pin ......................................... 2-27
B229900004313 Joint Bushing...................2-35, 2-77 B229900005065 Shaft ...................................... 2-19
B229900004325 Shield Guard .......................... 2-45 B229900005067 Pin Shaft ................................ 2-27
B229900004326 Shield Guard .......................... 2-45 B229900005094 Bracket .................................. 2-89
B229900004340 Key ........................................ 2-23 B229900005123 Cover Of Engine Oil ................ 2-13
B229900004422 Sleeve ................................... 2-19 B229900005124 Cover Pad Engine Oil .............. 2-13
B229900004462 Column .................................. 2-89 B229900005141 Reservoir ..............................9-121
B229900004520-Gasket 1 5 ................................... 2-21 B230101000047 -15 O-ring ...............3-3, 9-79, 9-95, 9-99 -15
0 8 0 8 0 8
B229900004529
0 2 2- Spacer Plate........................... 2-73 -
2B230101000049
Gasket ....................2-15, 2-19, 2-73 02 9-99, 10-11
O-ring ...... 3-3, 9-23, 9-41, 9-43,
0 2 2- 9-81,
o2 o 2 B230101000050 O-ring ....2-105, 9-7,c9-25, io 2 9-43, 10-11
B229900004530
aci aci
B229900004534 Spacer .................. 2-39, 2-67, 2-109
a
B230101000090 O-ring ............. 3-3, 9-43, 9-95, 10-11

18 Index SY500C2I3KH
B230101000215 O-ring ...................................... 3-5 B230103006786 Rubber Hose .......................... 9-43
B230101000244 5 O-ring ...................................... 3-3 5
-1 O-ring ...................................... 3-308-1B230103007487 Rubber Tube ..........................
-15 2-81
0 8 0 8
2- 2- B230103007826 Rubber Hose .......................... 2-
B230101000331 B230103007716 Rubber Hose .........................9-101
0 2
B230101000356
2
O-ring .... 2-105, 3-3, 9-13, 9-25,09-41,
2 2 2 0 2 9-39
i o9-43 i o i o
B230103008148 Rubber Tube .......................... 9-41
ac B230101000366 O-ring ...............3-3, 9-13, ac 9-41, 9-43 B230103008477 Hose assembly ac ......................9-101
B230101000404 O-ring .............................9-23, 9-45 B230106000058 V-belt ..............................3-5, 9-123
B230101000456 O-ring .......................... 3-3, 8-5, 8-9 B230199000038 Seal Pad Of Fuel Oil-Return
B230101000465 O-ring ...................................... 3-3 Tube ........................................................2-33, 2-67
B230101000578 O-ring ...............8-3, 8-13, 8-17, 9-45 B240600000334 Sunlight Sensor .....................9-123
B230101000580 O-ring ...................................... 3-3 B241200001054 Overheat Warning Switch ........ 2-39
B230101000996 O-ring ...................................... 3-3 B249900001066 Fan ........................................ 2-45
B230101001237 Gasket ............................2-41, 2-75 B260401020048 Wrench,Allen ............................ 3-7
B230101002175 O-ring .................................... 9-75 B260401020049 Wrench,Allen ............................ 3-7
B230102000040 Rubber Pad ............................ 2-45 B260409000015 High-strength Manual Grease
B230103000189 Hose ...................................... 9-85 Gun................................................................... 3-9
B230103000277 Hose ..................................... 9-25 JGK005465335 Rubber Hose ..........................2-105
B230103000304 Hose Assembly....................... 9-43 JGK006392900 Hose Assembly ........................ 9-95
B230103000610 Hose ..................................... 9-85 JGK006984826 hose assembly ......................... 9-95
B230103000855
- 1 5 Hose ...................................... 9-83
- 1 5
SSY004586765 Pipe ........................................
- 1 5 14-7
2 - 08
B230103000979 Hose Assembly....................... 9-89
2 - 08 SSY004586767 Pipe ........................................
SSY004586766 Pipe 08
........................................
2 -
14-7

2 02
B230103001213 Hose Assembly.......................
2 2
9-85
09-87 2 02 14-7
oB230103001214 Hose Assembly.......................
o o
SSY004586768 Pipe ........................................ 14-7
aci B230103001215 Hose .....................................
aci 9-85 SSY004593458 Superstructure aciassembly ............ 1-3
B230103001216 Hose ..................................... 9-85 SSY004593725 Electrical system ........................ 1-3
B230103001233 Hose ..................................... 9-85 SSY004600152 Cab harness assembly ............. 16-3
B230103001234 Hose assembly ....................... 9-91 SSY004660893 Attached accessories ................. 1-3
B230103001258 Hose ...................................... 9-95 SSY004674654 Boom (6.5m) subassembly
B230103001428 Hose ..................................... 9-95 assembly ......................................................... 14-3
B230103001524 Hose ..................................... 9-87 SSY004674657 ARM (2.5m) subassembly
B230103001649 Rubber hose........................... 9-95 assembly ......................................................... 14-5
B230103001771 Hose ...................................... 9-23 SSY004674796 Link (0.74m) subassembly
B230103001885 Hose Assembly....................... 9-87 assembly ......................................................... 14-5
B230103001889 Rubber Hose .......................... 9-87 SSY004693256 Installation Plate for Electrical
B230103001940 Hose Assembly....................... 9-23 Equipment ....................................................... 16-9
B230103002035 Hose Assembly......................10-11 SSY004693258 Left Controller Support ............. 16-9
B230103002238 Hose ..................................... 9-99 SSY004693260 Steel ....................................... 16-9
5 Hose ..................................... 9-87 -1SSY004711165
B230103002372 Rubber hose........................... 9-89
- 1 5 -15 2-111
Haress.................................... 16-11
B230103002376
0 8 0 8 SSY004732134 8
Fuel tank ................................
0
0 2 2-
B230103002543 Rubber Hose .......................... 9-25
0 2 2- SSY004733869 Fuel tank ................................2-103
0 2 2-
2
B230103002698
oB230103002946
Rubber Hose
o2
.......................... 9-23 SSY004809410 Air conditioning 2
system............... 9-3
c i c i Vehicle cioBody
a B230103003137 Hose ..................................... a
Hose ....................................9-103
9-87
SSY004817668
a Electrical
assembly ......................................................... 16-3
B230103003138 Hose ...................9-89, 9-101, 9-103 SSY004830753 Handle Guard Card Plate........ 9-115,
B230103003145 Hose ...................................... 9-89 9-119
B230103003246 Hose Assembly......................9-103 SSY004833839 Operating Handle Jacket ........ 9-113,
B230103003320 Hose ..................................... 9-95 9-117
B230103003611 Hose, Rubber ......................... 9-85 SSY004898632 Left handle assembly ..............9-103
B230103003815 Hose Assembly....................... 9-89 SSY004898664 Right handle assembly ............. 9-99
B230103003819 Rubber Hose 1Sn8-Dkol-320 ... 9-89 SSY004898688 PPC Pipeline ........................... 9-77
B230103004127 Rubber hose.........9-87, 9-101, 9-103 SSY004898754 Pilot System .............................. 9-3
B230103004203 Hose ..................................... 9-43 SSY005145464 Large Cavity Tube Assembly....... 8-9
B230103004207 Rubber hose..........................9-103 SSY005145466 Small Cavity Tube Assembly....... 8-9
B230103004288 Hose Assembly......................9-103 SSY005145470 Small Cavity Tube Assembly....... 8-5
B230103004613 Rubber Hose .......................... 9-43 SSY005145480 Large Cavity Tube Assembly....... 8-5
B230103004654 Rubber Hose .......................... 9-83 SSY005146517 Steel Tube ............................... 8-17
B230103004698 - 1 5 Hose Assembly......................10-11 1 5
- SSY005146519 Bucket Rod Cylinder Tube ........ -15 8-13
0 8 0 8 0 8
0 2 2-
B230103005103 Hose Assembly......................9-103
0 2 2- SSY005148392 Small Cavity Tube Assembly.....
0 2 2- 8-17

i o 2
B230103006195
i o 2 9-89 SSY005343127 Bucket Tube Ⅰ.............................
Hose assembly ......................9-103
i o 2
SSY005173833 Sealing Strip .............................. 7-3
ac B230103006430 Rubber Hose .......................... ac c
B230103006298 Rubber Hose .......................... 8-3
9-43 SSY005343900 Bucket Tube aⅡ............................ 8-3

SY500C2I3KH Index 19
SSY005344055 Arm Tube .................................. 8-3 SSY005620691 Upper Left Pulley Fixing Plate
SSY005344229 Bucket 5
-1 Tube Ⅳ .......................... 8-3 SSY005620693
Tube Ⅲ........................... 8-3
-15
Assembly........................................................15-45
-15
0 8 0 8 0 8
2- QR Code ................................... 5-3 022Assembly........................................................15-47
- 2-
SSY005345808 Bucket Lower Left Pulley Finxing Plate
0
SSY005356077 2 0 2
o2 io 2 SSY005620694 Lower Right PulleyioFixing 2
aci
SSY005408429 Sealing Rubber ........................ 16-9 Plate
SSY005408581 Bracket....................................ac16-9 ac
Assembly........................................................15-47
SSY005411539 Fixed bracketⅡ ........................9-123 SSY005620695 Front Window Left Locking
SSY005411541 clamp ...................................... 2-99 Plate ..............................................................15-45
SSY005579571 Base Plate............................... 15-5 SSY005620696 Monitor Bracket.......................15-41
SSY005579573 Floor Cushion .......................... 15-5 SSY005620698 Front Control Box Bracket........15-41
SSY005614129 Rear Lamp Shade ...................15-61 SSY005620699 Monitor Install Base.................15-41
SSY005614131 Rear Draft...............................15-15 SSY005620700 Skylight Lock Tongue ..............15-33
SSY005614132 Lower Right Air Duct................15-15 SSY005620702 Top Front Denoising Sponge....15-21
SSY005614134 Face Blowing Air Duct .............15-15 SSY005620703 Top Rear Denoising Sponge ....15-21
SSY005614135 Defrpsting Duct .......................15-15 SSY005620705 Door Switch Bracket................15-41
SSY005614137 Side Inlet Duct ........................15-15 SSY005620706 Vent Side Door Welded
SSY005615433 Front Control Box Assembly.....15-17 Assembly........................................................15-35
SSY005615550 Front Control Box Cover Plate SSY005620707 Side Door Mount Panel............15-35
Assembly........................................................15-17 SSY005620708 Side Door Lock Plate...............15-35
SSY005615555 Right
1 5 Side Interior Asssembly ..15-19 5
SSY005620710
1 Side Door Cushion Sponge5
SSY005615661
- 0 8 -
Black Screw Plug Cover ..........15-19 0
Strip
- 8 - 0 8-1
...............................................................15-35
-
SSY005615668
15-27 20
22 Gray Screw Plug Cover .......... 15-19,2022SSY005620714 022
Door Strip ...............................15-43
2
o cio SSY005620717 Skylight Strip ..........................15-43
SSY005620716 Front Window Strip..................15-43
o
aci
SSY005615690 Right Side Cover aPlate aci
Assembly........................................................15-19 SSY005620718 Velvet Strip .............................15-43
SSY005615702 Left Interior Assembly..............15-19 SSY005620721 Front Movable Window Left
SSY005615709 Right C-column Interior Latch..............................................................15-45
Assembly........................................................15-27 SSY005620722 Front Movable Window Left
SSY005615733 Left C-column Interior Latch..............................................................15-45
Assembly........................................................15-27 SSY005620723 Roller .....................................15-45
SSY005615769 Horn Cover Interior Assembly ..15-27 SSY005620725 Tensioner ...............................15-45
SSY005615774 Back Side Interior Assembly ....15-27 SSY005620727 Tight Piece .............................15-47
SSY005615784 Front Roof ..............................15-21 SSY005620728 Front and Lower Buffer
SSY005615796 Back Roof...............................15-21 Blocks ............................................................15-45
SSY005615805 left ceiling hook .......................15-21 SSY005620730 Left Bracket Assembly.............15-41
SSY005615820 right ceiling hook .....................15-21 SSY005620731 Right Bracket Assembly...........15-41
SSY005615825 Rear Threshold Pedal..............15-23 SSY005620732 Top Bracket Assembly .............15-41
SSY005615828
- 1 5 Front Threshold Pedal
15
SSY005620734 Electrical Maintenance Port Cover
-15
-..............................................................15-41
0 8
Assembly........................................................15-23 Plate
0 8 0 8
SSY005615832
0 2 2- Outer Lock Handle Cover
0 2 -
2SSY005620736 Outer Handhold Assembly .......15-37
0 2 2-
2
Plate ..............................................................15-23 2 SSY005620737 Inner Handhold
io 2 Support
Assembly........15-37
a cio
SSY005615833 Left Side Lock Cover Plate.......15-23
a cio SSY005620739 Left-hand Wall acInner
SSY005615835 Left Rear Buffer Block..............15-25 Assembly........................................................15-41
SSY005615839 Right Side Chimney.................15-61 SSY005626740 Connector .............................. 2-111
SSY005615840 Left Side Chimney...................15-61 SSY005629854 Connector .............................. 2-111
SSY005615841 Right Rear Buffer Block ...........15-25 SSY005667732 Undercarriages assembly ........... 1-3
SSY005617276 Rear Wall Bolwing Back to Connect SSY005682177 C11 Front Guard .....................15-57
Air Duct ..........................................................15-15 SSY005688710 Right Slide Block.....................15-41
SSY005619201 Snap Button............................15-21 SSY005688965 Left Slide Block .......................15-41
SSY005619212 Connecting Bellows 2 ..............15-15 SSY005689029 Lower Fixing Plate of Side
SSY005619213 Connecting Bellows 1 ..............15-15 Door...............................................................15-41
SSY005620669 Front Switch Bracket SSY005689040 Upper Fixing Plate of Side
Assembly........................................................15-41 Door...............................................................15-41
SSY005620683 REAR WALL RUBBER PAD.....15-27 SSY005689073 Lower Fixing Frame of Side
SSY005620688 FRONT SUN BLIND HOOK Door...............................................................15-35
LEFT ..............................................................15-47 SSY005689083 Upper Fixing Frame of Side
SSY005620689 -1FRONT 5 SUN BLIND HOOK -15
Door...............................................................15-35 -15
0 8 0 8 0 8
0 2 2- Upper Left Pulley Fixing Plate 022SSY005753244
RIGHT............................................................15-47 - Cab Harness ...........................
0 2 2- 16-9
i o 2
SSY005620690
i o 2 SSY005847231 Bracket Assembly ...................2-107
SSY005755559 Vertical Plate ...........................
i o 2 15-3
ac ac ac
Assembly........................................................15-45
SSY005878082 Harness .................................. 16-5

20 Index SY500C2I3KH
SSY005878879 Sealingrubber .......................... 16-9 SSY006398975 Pressure Plate ........................... 2-5
SSY005931206 5
-1 front control box assembly .......15-1308-1SSY006493763
Safety Hammer.......................15-25 5 TOOlbox assembly................... 5 16-3
-1caution
0 8 0 8
2- 2- board ................................................................
2-
SSY005936708 SSY006577763 Rotary Reduction Gear
0 2
SSY005938146
2
Side Winning Interior Assembly
2 0 2 0 2
2 Right Stand
5-3
i o i o
Assembly........................................................15-13 SSY006661885 Kawasaki Controller i o
ac SSY005941159 Rear interior assembly .............15-13 ac ac
System Assembly............................................. 16-9
SSY005942975 Ceiling assembly.....................15-13 SSY006685328 Decal(Cab Warning)................... 5-3
SSY005943773 Interior accessory assembly.....15-13 SSY006710287 Cover Plate for Fueling Tank ..... 7-27
SSY005944683 Door Accessory Assembly .......15-13 SSY006710329 Reinforced Rib ......................... 7-27
SSY005945308 Air duct assembly....................15-13 SSY006710330 Reinforced Rib ......................... 7-27
SSY005947938 Cab interior system .................15-11 SSY006710338 Cover Plate for Fueling Tank ..... 7-25
SSY005957085 Windshield Wiper Assembly.....15-49 SSY006710341 Cover plate for fueling tank ......... 7-3
SSY005966944 Electrical accessory SSY006710394 Hydraulic Oil Tank Cover Plate .. 7-29
assembly ........................................................15-49 SSY006710407 Hydraulic Oil Tank Cover Plate
SSY005967612 Small side door system Assembly........................................................... 7-3
assembly ........................................................15-29 SSY006710562 Upper Cover Plate for Main Pump
SSY005967613 Cab lampshade assembly........15-55 Assembly........................................................... 7-3
SSY005969093 armrest assembly of cab..........15-29 SSY006710934 Air Filter Cover Plate ................ 7-41
SSY005969117 Glass assembly.......................15-55 SSY006710940 Air Filter Plate Assembly............. 7-3
SSY005971395
- 1 5 skylight system assembly ........15-29
- 1 5
SSY006711042 Central Upper Cover Plate ..........
- 1 5 7-3
2 - 08
SSY005973263 front latch system assembly .....15-31
2 - 08 SSY006786927 fuel system ................................
SSY006780206 Running Control Mechanism
2 - 08 ..... 15-3

2 02
SSY005973398 rear latch system assembly......15-31
2 02 2 02 2-3
oSSY005973557 interior accessory assembly .....15-29
o io
SSY006809933 Power System ........................... 1-3
aci SSY005973650 mounting bracket assembly aci .....15-29 SSY006822986 Cab Assembly ac........................... 1-3
SSY005974035 door accessory assembly ........15-29 SSY006836087 Counterweight assembly ............ 1-3
SSY005974195 seal assembly.........................15-29 SSY006898154 Compressor Fixed Bracket.......9-121
SSY005974480 accessory assembly of cab ......15-11 SSY006898155 Conpressor Cover Plate ..........9-123
SSY005981711 Guard mesh assembly .............15-55 SSY007015770 Mounting bottom board
SSY005981712 Exterior trim assembly .............15-11 component......................................................16-15
SSY006027146 Hose ....................................... 2-99 SSY007015771 Front panel component............16-15
SSY006032399 Movable window assembly ......15-45 SSY007015772 Switch box..............................16-13
SSY006032475 Movable window assembly ......15-29 SSY007107843 Inner Air Filter Cover Plate
SSY006073399 Right Control Handle ...............15-63 Bolt ................................................................. 15-3
SSY006075219 Left Control Handle .................15-63 SSY007121607 Hydraulic Oil Tank Body............ 9-13
SSY006076225 Electric assembly ....................15-11 SSY007121670 Hydraulic oil tank........................ 9-5
SSY006383441 Air Vent for Feet Guard Plate .... 15-3 SSY007325116 Plate Hydraulic System............... 9-3
SSY006390607 Proportional Valve Harness Fixed SSY007400180 Engine Parts Catalog ................. 3-3
5 Pressure Plate ........................... 2-5 -1SSY007416749
Frame Component ........................................... 16-7
1 5 Rubber hose............................ 9-83
5
SSY006398972
0 8 - 08 0 8-1
0 2 2- 0 2 2- 0 2 2-
o 2 o 2 o 2
aci aci aci

8- 15 8- 15 8- 15
02 2-0 02 2-0 02 2-0
o2 o2 o2
aci aci aci

SY500C2I3KH Index 21

You might also like