Department of Mechanical Engineering

University Institute of Technology-RGPV Bhopal

Course content with Course Outcomes
ME-801, Automobile Engineering

Course Outcomes:

On completion of this course students will be able to

1. Identify the various components of Automobiles

2. Adopt various automobile safety & comfort aspects.
3. Learn various automotive electrical systems policies connected to steam power
generation
4. Compare various power Transmission system of vehicles
5. Apply various emission control techniques in vehicles.

Unit-I: Chassis & Body Engg: Types, Technical details of commercial vehicles, types of chassis,
lay out, types of frames, testing of frames for bending & torsion on unutilized body frame,
vehicle body and their construction, driver’s visibility and methods for improvement, safety
aspects of vehicles, vehicle aerodynamics, optimization of body shape, driver’s cab design, body
materials, location of engine, front wheel and rear wheel drive, four wheel drive.

Unit-II: Steering System: front axle beam, stub axle, front wheel assembly, principles of types
of wheel alignment, front wheel geometry viz. camber, Kingpin inclination, castor, toe-in and
toe-out, condition for true rolling motion, centre point steering, directional stability of vehicles,
steering gear, power steering, slip angle, cornering power, over steer & under steer, gyroscopic
effect on steering gears.

Unit-III: Transmission System: Function and types of clutches, single plate, multi-plate clutch,
roller & spring clutch, clutch lining and bonding, double declutching, types of gear Boxes,
synchroniser, gear materials, determination of gear ratio for vehicles, gear box performance at
different vehicle speed, automatic transmission, torque converters, fluid coupling, principle of
hydrostatic drive, propeller shaft, constant velocity universal joints, differential gear box, rear
axle construction.

Unit-IV: Suspension system : Basic suspension movements, Independent front & rear
suspension, shock absorber, type of springs: leaf spring, coil spring, air spring, torsion bar,
location of shackles, power calculations, resistance to vehicle motion during acceleration and
breaking, power & torque curve, torque & mechanical efficiency at different vehicle speeds,
weight transfer, braking systems, disc theory, mechanical, hydraulic & pneumatic power brake

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systems, performance, self-energisation, airbleeding of hydraulic brakes, types of wheels and
tyres, tyre specifications, construction and material properties of tyres & tubes.

Unit-V: Electrical and Control Systems: storage battery, construction and operation of lead acid
battery, testing of battery, principle of operation of starting mechanism, different drive systems,
starter relay switch, regulator electric fuel gauge, fuel pump, horn, wiper, Lighting system, head
light dazzling, signaling devices, battery operated vehicles, choppers. importance of
maintenance, scheduled and unscheduled maintenance, wheel alignment, trouble Shooting
probable causes & remedies of various systems, microprocessor based control system for
automobile, intelligent automobile control systems.

Unit-VI: Emission standards and pollution control: Indian standards for automotive vehicles-
Bharat I and II, Euro-I and Euro-II norms, fuel quality standards, environmental management
systems for automotive vehicles, catalytic converters, fuel additives, and modern trends in
automotive engine efficiency and emission control.

References:

1. Crouse , Automotive Mechanics TMH.

2. Srinivasan S; Automotive engines; TMH

3. Gupta HN; Internal Combustion Engines; PHI;

4. Joseph Heitner, Automotive Mechanics, Principles and Practices, CBS Pub.

5. Kripal Singh, Automotive Engineering Khanna Pub.

6. Newton &Steeds , Automotive Engineering

7. Emission standards from BIS and Euro –I and Euro-III

List of experiments :

Study of chassis, suspension, steering mechanisms, transmission, gear-box, differential systems,

and electrical systems of various light and heavy automotive vehicles;

Academic Session 2021-22

 Department of Mechanical Engineering
University Institute of Technology-RGPV Bhopal
Course content with Course Outcomes
ME-803A, Machine Design

Course Outcomes :

On completion of this course students will be able to

1-Design all the components of I.C. Engine

2- Analysis of gear tooth.

3- Design of gears on the basis of theories of failures and fatigue loading.

4- Select and design of power transmission systems.

Note: PSG Design data book and/ or Mahadevan and Reddy’s Mechanical design data book are to
be provided/ permitted in exam hall (duly verified by authority)

Unit I Design of Belt, Rope and Chain Drives: Methods of power transmission, selection and design of
flat belt and pulley; Selection of V-belts and sheave design; Design of chain drives, roller chain and its
selection; Rope drives, design of rope drives, hoist ropes.

Unit II Spur and Helical Gears: Force analysis of gear tooth, modes of failure, beam strength, Lewis
equation, form factor, formative gear and virtual number of teeth; Gear materials; Surface strength and
wear of teeth; strength against wear; Design of straight tooth spur and Helical Gears.Bevel Gears:
Application of bevel, formative gear and virtual number of teeth; Force analysis; Lewis equation for bevel
gears; Strength against wear; Design of bevel gear.

Unit III Design of I.C. Engine Components: General design considerations in I C engines; design of
cylinder; design of piston and piston-rings; design of connecting rod; design of crankshaft.

Unit IV :Cams Forces in rigid system, Mathematical models, analytical methods, position error, jump,
shock, unbalance, spring, surge and winding, Synthesis of cams, High speed cam design, kloomoek and
Muffley analytical function of cycloid, harmonic and eigntu power polynomial. Analytical ram design,
Disc cam with radial flat faced follower, disc cam with radial roller follower and oscillating roller
follower, Linkages .

Unit V Design of Miscellaneous Components &optimization : (a) design of Flanged coupling; Design
of Pressure vessels subjects to internal pressure, external pressure, (b) Optimization: Basic concept of
optimization, classification of optimization, optimization techniques, engineering applications of
optimization. Classical optimization techniques:

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References:

1. Shigley J.E.; Machine Design; TMH

2. BhandariVB; Design of Machine Elments; TMH

3. Sharma CS and Purohit K; Design of Machine Elements; PHI Learning.

4. Hall and Somani; Machine Design; Schaum Series; TMH

5. Wentzell TH; Machine Design; Cegage Learning

6. Sharma & Agrawal; Machine Design; Katson

7. Kulkarni SG; Machine Design; TMH

8. Abdul Mubeen; Machine Design; Khanna Publishers

9. Juvinall RC, Marshek KM; Fundamentals of Machine Component Design; Wiley

10. Norton R; Design Of Machinery; TMH

List of Experiment :

Designing and sketching of components contained in the syllabus

Academic Session 2021-22

 Department of Mechanical Engineering
University Institute of Technology-RGPV Bhopal
Course content with Course Outcomes
ME-803 B, Cryogenics

Course outcomes :

On completion of the course students will be able to

1 Understanding basic concept of cryogenics

2 Understanding Gas Liquification, Separation, Purification systems.

3 Understanding storage & transportation of cryogenic fluids.

4 understanding industrial applications of cryogenics

Unit 1 Introduction to Cryogenic: History and development, cryogenic temperature scale. Low
temperature properties of engineering materials- Mechanical properties Thermal properties, electric and
magnetic properties.

Unit 2 GasLiquification Systems: Introduction- production of low temperature , Liquefaction systems for
freoen, hydrogen , helium and other gases Cryocoolers: Sterling, G-M and pluse tube cryocoolers.
Cryogenic heat exchangers – recuperative and regenerative; Cryogenic compressors, Pumps, expanders;
Turbo alternators.

Unit 3 :5 Gas Separation And Purification Systems:The Thermodynamically ideal separation systems-
properties of mixtures , principles of gas separation – Linde single column and double column system of
air separation

Unit 4 Measurement Systems For Low Temperatures: Measurement and importance of vacuum in
cryogenics. Measurement of strain, pressure, flow, liquid level and Temperature in cryogenic
environment; Cryostats.

Unit 5 Cryogenic Fluid Storage And Transfer Systems Storage of cryogenic liquids; Design
considerations of storage vessel; Dewar vessels; Industrial storage vessels; Storage of cryogenic fluids in
space; Transfer systems and Lines for cryogenic liquids; Cryogenic valves in transfer lines; Two phase
flow in Transfer system; Cool-down of storage and transfer systems. Application Of Cryogenic
Systems:Super conductive devices, cryogenic space technology- cryogenics in biology and medicine.
Cryopumping; Cryogenic Engineering applications in energy, aeronautics, space, industry, biology,
preservation , Application of Cryogenic Engineering in Transport

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Reference Books:

1 .Cryogenics systems – Randall Barron – McGraw Hill Book Co

2 .Cryogenic Engineering – R.B.Scott – Van Nosfrand Co.
3 .Cryogenic Engineering –J.H.Bell – Prentice Hall
4 Cryogenic Engineering – R.W.Vance – John Welley.
5 Cryocoolers - Walkers – Prentice Hill Publication

Academic Session 2021-22

 Department of Mechanical Engineering
University Institute of Technology-RGPV Bhopal
Course content with Course Outcomes
ME-803 C, Tool Design & Machine Tools

Course outcomes:

On completion of the course students will be able to

1 Understand Basic Features and Kinematics of Machine Tools

2 Design of Gear boxes of machine tools
3 Design of Jigs & fixtures
4 Design of metal working tools
5 Design of Gauges and Inspection Features

Unit I Basic Features and Kinematics of Machine Tools: Features of basic machine tools;
construction and operation, types of machine tools, machine tools motions, transmission-rotation
in to rotation, rotation in to translation, kinematic-structures of machine tools: elementary,
complex and compound structure, kinematic-features of gear shapers and gear hobbing machine.
Unit II Regulation of Speed: Design of gear boxes- need for variation of speed, selection of
speed range, laws of stepped regulation, standardization of speeds, speed diagram, analysis of
productivity loss, kinematic advantage of GP, structural diagrams, ray diagram and speed chart.
Gear Drives: Belt and cone pulley, slip gear type, north gear drive, draw key gear drive, clutch
type, mechanical step less drives, electrical drives; hydraulic drive.
Unit III Design of Metal working Tools: Design of press working tools, shearing, piercing,
blanking, dies,compound die design principles for forging dies, bending, forming drawing dies,
tooling for forging design principles for forging dies, drop forging, upset forging, design
principles and practice for rolling,roll press design.
Unit IV Design of Jigs and Fixtures: Principles of location, locating method and devices,
principles of clamping, clamping devices, drilling jigs, types, drill bushes, fixture and economics,
types of fixture, milling, grinding, broaching, assembly fixtures indexing jig and fixtures,
indexing devices.
Unit V Design of Gauges and Inspection Features: Design of gauges for tolerance for
dimensions and form inspection; dies and mould design for Ppastics& rubber parts:
Compression molding, transfer molding, blow molding.
References:
1. Mehta N.K.; Machine Tool Design and Numerical Control; TMH

Academic Session 2021-22

2. Sen G.C, Bhattacharya A; Principles of Machine Tools; New Central Book Agency.
3. Donaldson; Tool Design T.M.H.
4. Jain KC and Chitale AK; Text Book Of Production Engineering; PHI Learning
5. Juneja, Sekhon and Seth; Fundamentals of Metal Cutting and Machine Tools; New Age.
6. Krar SF, Gill AR, Smid P; Technology of Machine Tools;TMH
7. Sharma P.C; Production Engineering; Chand S
8. Wilson; Fundamentals of Tool Design; ASTME
9. Paqwin J.R; Die Design Handbook; The Industrial Press-NY
10. ASTME; Die Design Hand Book; McGraw Hill
11. Archinov; Metal Cutting & Cutting Tool Design; MIR Publishers Moscow
12. Kempster M.H.A; Introduction to Jig and Tool Design; FLBS

Academic Session 2021-22

 Department of Mechanical Engineering
University Institute of Technology-RGPV Bhopal
Course content with Course Outcomes
ME-804 A Energy Audit & Management
Course outcomes :

On completion of the course students will be able to

1 Understand the concept & need of energy management

2 Apply the procedure of conducting energy audit to given system

3 Understand the Material energy balance

4 Apply thermal Energy management to industrial problems

UNIT-I Energy Management: Concept of energy management, energy demand and supply, economic
analysis; Duties and responsibilities of energy managers.
Energy Conservation: Basic concept, energy conservation in Household, Transportation,
Agricultural,service and Industrial sectors, Lighting, HAVC.
UNIT-II Energy Audit: Definition, need and types of energy audit; Energy management (Audit)
approach: Understanding energy cost, bench marking, energy performance, matching energy use to
requirement, maximizing system efficiencies, optimizing the input energy requirement; Fuel & energy
substitution; Energy audit instruments; Energy conservation Act; Duties and responsibilities of energy
manager and auditors.
UNIT-III Material energy balance: Facility as an energy system; Method for preparing process
flow;material and energy balance diagrams.Energy Action Planning: Key elements, force field analysis;
Energy policy purpose, perspective,content, formulation, rectification
UNIT-IV Monitoring and Targeting: Definition monitoring & targeting; Data and information
analysis.Electrical Energy Management: energy conservation in motors, pumps and fan systems; energy
efficient motors.
UNIT-IV Thermal energy management: Energy conservation in boilers, steam turbine and industrial
heating system; Application of FBC; Cogeneration and waste heat recovery; Thermal insulation; Heat
exchangers and heat pump; Building Energy Management.
References:
1. Murphy &Mckay, Energy Management, BSP Books Pvt. Ltd.
2. Smith CB; Energy Management Principle, Pergamon Press, New York.
3. Rajan GG, Optimising Energy Efficiency in Industry, TMH.
4. Callaghan P O, Energy Management, McGraw-Hill Book Company.
5. Amit Kumar Tyagi, Handbook on Energy Audit and Management, Tata Energy Research Institute.
6. Bureau of Energy Efficiency, Study material for energy Managers and Auditors: Paper I to V.
7. Hamies; Energy Auditing and Conservation: Method, Measurement…, Hemisphere, Washington.
8. Witty, Larry C, Industrial Enegy Management Utilisation, Hemisphere Publishers, Washington
9.Kreith&Goswami, Energy Management and Conservation Handbook, CRC Press.

Academic Session 2021-22

 Department of Mechanical Engineering
University Institute of Technology-RGPV Bhopal
Course content with Course Outcomes
ME-804 B, Advance Machining Processes

Course outcomes :

On completion of the course students will be able to

 Understand the fundamentals and technologies used in different advance machining

processes.
 Compare different advance machining processes.
 Identify the process parameters affecting the product quality in various advanced
machining processes
 Develop& Combine & novel hybrid techniques from the state of art techniques available.

Unit 1: Mechanical processes; Process selection, mechanics of cutting, metal removal rate,
cutting tool system design, ultrasonic machining, abrasive jet machining, water jet machining,
effect of parameters and variables, applications and limitations, recent developments in
mechanical processes.
Unit 2: Electrochemical and chemical metal removal processes; Electrochemical
machining[ECM], elements of ECM, power source and control system, electrolytes, tool work
system, chemistry of the process, tool design and metal removal rate, process faults, material
removal and surface finish, electrochemical grinding, electrochemical deburring, electrochemical
honing, chemical machining,

Unit 3: Thermal metal removal processes; Electric discharge machining[EDM], spark erosion,
mechanism of metal removal, spark erosion generator, electrod feed control, vibrating electrode
system, dielectric fluid, flushing, accuracy, plasma arc machining[PAM], non thermal generation
of plasma, mechanisms and parameters, equipments, electron beam machining[EBM],generation
and control of electron beam, theory and process capabilities, neutral particle etching, laser beam
machining, hot machining, methods of local heating,tool lie and production rate.

Unit 4: Rapid prototyping fabrication methods; Fundamentals, technologies, applications,

principles and working of 3D printing, subtractive v/s additive manufacturing process, VAT
photo polymerization, material and binder jetting, continuous liquid inter phase production,
direct metal laser sintering.

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 Unit 5: Technologies of micro fabrication; Types of micro system devices, indusrial
applications, micro fabrication processes, LIGA process .Technologies of nano fabrication,
importance of size, scanning probe microscope, carbon Buckyballs and nano tubes, nano
fabrication processes.

References:
1. Mikell P. Groover, Fundamentals of Modern Manufacturing, Wiley India, ISBN 978 81 265
2301 6
2. Pandey P.C, Shan H.S., Modern Machining Processes, Tata McGraw Hill,ISBN 0 07 096518 8
3. LalG.K,Gupta V, Reddy N.V., Narosa Publishing House,ISBN 81 7319 709 1
4. CMTI Handbook
5. Jain V.K. Introduction to Micro Machining Process Narosa Publication
6. Jain V.K. ,Micromanufacturing Processes , Crc Press. Evaluation

Academic Session 2021-22

 Department of Mechanical Engineering
University Institute of Technology-RGPV Bhopal
Course content with Course Outcomes
ME-804 C, Finite Element Method
Course outcomes:

On completion of the course students will be able to

1. Understand the concepts behind formulation methods in FEM.

2. Identify the application and characteristics of FEA elements
3 Apply commercial software packages of FEM for real life problems

Unit-I Introduction Structural analysis, objectives, static, Dynamic and kinematics analyses,
Skeletal and continuum structures, Modeling of infinite d.o.f. system into finite d.o.f. system,
Basic steps in finite element problem formulation, General applicability of the method.

Unit-II Element Types and Characteristics Discretization of the domain, Basic element shapes,
Aspect ratio, Shape functions, Generalized co-ordinates and nodal shape functions. ID spar and
beam elements, 2D rectangular and triangular elements, Axisymmetirc elements.

Unit-III Assembly of Elements and Matrices Concept of element assembly, Global and local co-
ordinate systems, Band width and its effects, Banded and skyline assembly, Boundary
conditions, Solution of simultaneous equations, Gaussian elimination and Choleksy
decomposition methods, Numerical integration, One and 2D applications.

Unit-IV Higher Order and Isoparametric Elements One dimensional quadratic and cubic
elements, Use of natural co-ordinate system, Area co-ordinate system continuity and
convergence requirements, 2D rectangular and triangular requirement.

Unit-V Static & Dynamic Analysis Analysis of trusses and frames, Analysis of machine
subassemblies, Use commercial software packages, Advantages and limitations Hamilton's
principle, Derivation of equilibrium, Consistent and lumped mass matrices, Derivation of mass
matrices for ID elements, Determination of natural frequencies and mode shapes, Use of
commercial software packages.

References:

 Rao, S.S., The Finite Element Method in Engineering, 2nd ed.., Peragamon Press, Oxford.

Academic Session 2021-22

 Robert, D. Cook., David, S. Malkins, and Michael E. Plesha, Concepts and Application of
Finite Element Analysis 3rd ed., John Wiley.

Chandrupatla, T.R. anBelegundu, A.D., Introduction to Finite Elements in Engineering,

Prentice Hall of India Pvt. Ltd.

Zienkiewicz O C, The Finite Element Method, 3rd ed, Tata McGraw Hill.

Academic Session 2021-22

 Department of Mechanical Engineering
University Institute of Technology-RGPV Bhopal
Course content with Course Outcomes
ME-806, CIM Lab
Course outcomes:

On completion of the course students will be able to

1 Learn Programming a CNC machine for desired task.

2 Apply CAM packages to cut desired jobs on virtual CNC machine simulator.
3 Learn industrial applications & concepts of FMS & Robotics.

Part-A
 Manual CNC part programming for 2 turning and 2 milling parts.
 Selection and assignment of tools, correction of syntax and logical errors, and verification of tool
path.
 CNC part programming using CAM packages. Simulation of Turning, Drilling, Milling operations.
3 typical simulations to be carried out using simulation packages like: Cadem CAM Lab-Pro,
Master- CAM. Program generation using software. Optimize spindle power, torque utilization,
and cycle time.
 Generation and printing of shop documents like process and cycle time sheets, tool list, and tool
layouts. Enter program, take tool offsets, cut part in single block and auto mode, measure the
virtual part on screen in the virtual CNC machine simulator, for standard CNC control systems
FANUC, FAGOR, HAAS and SINUMERIK.

Part B

(Only for Demo/Viva voce) FMS (Flexible Manufacturing System):

 Programming of Automatic storage and Retrieval system (ASRS) and linear shuttle conveyor
Interfacing CNC lathe, milling with loading unloading arm and ASRS to be carried out on simple
components.

Academic Session 2021-22

 Department of Mechanical Engineering
University Institute of Technology-RGPV Bhopal
Course content with Course Outcomes
ME-805, Major Project II

Course outcomes
On completion of this course, students will be able to

1 Apply the knowledge gained so far by studying various courses.

2 Develop an inquiring aptitude and build confidence among students by working on solutions
of small industrial problems.
3 Develop creativity and to assimilate real life work situation in institution.
4 Learn and handle independently new situations.
5 develop Communication skill and presentation abilities
COURSE GUIDELINES:

The objectives of the course ‘Major Project -II’ are

 To provide students with a comprehensive experience for applying the knowledge gained so far
by studying various courses.

 To develop an inquiring aptitude and build confidence among students by working on solutions
of small industrial problems.

 To give students an opportunity to do something creative and to assimilate real life work
situation in institution.

 To adapt students for latest developments and to handle independently new situations.

 To develop good expressions power and presentation abilities in students.

The focus of the Major Project-II is on preparing a working system or some design or
understanding of a complex system using system analysis tools and submit it the same in the
form of a write-up i.e. detail project report. The student should select some real life problems for
their project and maintain proper documentation of different stages of project such as need
analysis, market analysis, concept evaluation, requirement specification, objectives, work plan,
analysis, design, implementation and test .Student may carry his /her topic of major project –I for
major project –II provided that supervisor of the student is agree for the same on the basis of
feasibility and scope of work of the selected topic. Each student is required to prepare a project

Academic Session 2021-22

report and present the same at the time of final examination with a demonstration of the working
system (if any).

The faculty and student should work according to following schedule:

i) Each student undertakes substantial and individual project in an approved area of the
subject and supervised by a member of staff.
ii) The student must submit outline and action plan for the project execution (time
schedule) and the same be approved by the concerned faculty.
iii) At all the steps of the project, students must submit a written report of the same.

Evaluation:
Evaluation will be continuous an integral part of the project work done by student on
regular basis by the supervisor followed by the final external viva/voce examination.

Academic Session 2021-22