2 - Diesel Engine Training
2 - Diesel Engine Training
2 - Diesel Engine Training
TRAINING DEPARTMENT
2016 Ihsan Yavuz ERMIS
DIESEL ENGINE TRAINING
Engine Terms :
1. Intake Stroke
2. Compression Stroke
3. POWER STROKE
4. EXHAUST STROKE
By the time the piston is forced most of
the way down the cylinder, nearly all of
the usable energy created from the
burning fuel has been used. At this
point, the exhaust valve begins to open
and as the crankshaft rotation
continues, the rising piston forces the
spent gases out of the cylinder and into
the exhaust system. Just prior to the
piston reaching TDC, the exhaust valve
closes and shortly thereafter, the intake
valve reopens to start the process over.
DIESEL ENGINE TRAINING
Cylinder Block :
Cylinder block supports the
cylinder liners and the cylinder
head or heads..
DIESEL ENGINE TRAINING
Flywhell :
Crank Shaft :
Crank case serves as the housing for the crankshaft; may be
an integral part of the cylinder block with an oil pan, sump, or
base to complete the housing, or it may be a separate section
bolted to the block.
DIESEL ENGINE TRAINING
Camshaft :
Camshaft has eccentric projections called cams.
Controls the operation of valves..
Piston :
Piston Rings :
Connection Roads :
Injector :
• Diesel engines use direct fuel injection. The diesel fuel
is injected directly into the cylinder by injector.
• Fuel injection atomizes the fuel by forcibly pumping it
through a small nozzle under high pressure.
DIESEL ENGINE TRAINING
Radiator :
Radiator is base part of engine
cooling system.
Coming hot water from
cylinder block sends again
engine after cooling.
It adjusts requested rating the
cooling water
DIESEL ENGINE TRAINING
Mechanical Governor :
Electronics Governor :
• Calculating engine speed,
adjusting requested engine speed by
opening and closing the quantity of
fuel.
• It has got 3 parts: electronic unit,
magnetic pick-up (MPU) and
actuator.
DIESEL ENGINE TRAINING
According to coming
signals from electronic
control unit; opening or
closing the quantity of
fuel.
DIESEL ENGINE TRAINING
Diagnostic LEDs
Overspeed
Low Oil Pressure
High Engine Temp
Shutdown
Warning
DIESEL ENGINE TRAINING
Starter :
Charging Alternator :
Fuel Pump :
Thermostat :
• Thermostat is used in diesel engine to regulate the flow of coolant. When
the thermostat is open, coolant passes through the cylinder head where it
gets hot. It is then led from the engine into the radiator where it loses the
heat to the air flowing through it. A “water pump” driven from the engine
propels the coolant around the system. When the thermostat is closed the
flow is prevented and so the engine is allowed to heat up to its optimum
operating temperature.
• The operating temperature is fixed, typically in the range of 76,5 to 82 °C.
But, for cold places it can be range of 88ºC.
DIESEL ENGINE TRAINING
Oil Pan :
Oil Pump :
Oil Filter :
Fuel System :
It contains fuel that is required for runing engine and
cleans fuel. It increases fuel’s pressure and sends fuel to
cylinders as depending on ignition time and returning.
DIESEL ENGINE TRAINING
Fuel System :
Lubrication System :
Lubrication System :
Parts of lubrication
system:
• Oil pump
• Filter
• Indicator
• Level bar
• Oil canal
• Oil pan
DIESEL ENGINE TRAINING
Cooling System :
Cooling System :
Parts of cooling
system:
Cooling System :
1. Water inlet to pump
2. Water inlet to engine
3. Water transition
around the oil
coolant.
4. Water flowing to
cylinder jacket.
5. Water flowing
around the cylinders.
6. Water flowing from
cylinder head.
7. Water flowing from
water manifold to
thermostat body.
8. Water return from
turbocharge.
9. Water way to
turbocharge.
DIESEL ENGINE TRAINING
Turbocharged System :
Air Intake
Exhaust Gas
DIESEL ENGINE TRAINING
Turbocharged System :
Turbocharged System :
Turbocharged-Aftercooled Charge Air-Cooled
DIESEL ENGINE TRAINING
Turbocharged System :
DIESEL ENGINE TRAINING
Turbocharged System :
Heat Exchanger Cooled
Heat exchanger cooling systems flow
engine coolant in a closed circuit system
and provides a passage for raw water
through the heat exchanger tubes to
remove heat from that closed circuit. The
system requires a cool water supply to
remove heat as it passes through the
heat exchanger, then dumped as waste
water. The raw water can come from city
water supply, sea water, a well, or any
unlimited freshwater supply.
Check engine data sheets for Raw Water
Flow, System Restriction, and Heat
Rejection Value requirements and
maximum limits.
DIESEL ENGINE TRAINING
Exhaust System :
Exhaust system throws exhaust gas from
engine cylinder to atmosphere with minimum
resistivty.
Exhaust system
functions :
• Reducing noise of exhaust
gas.
• Absorbing sparks in
exhaust.
DIESEL ENGINE TRAINING
• Fuel economy.
• Diesel fuel is cheaper than the others.
• More efficiency (~% 37).
• Less exhaust gas impressiveness (CO2 in diesel
engine, CO in gasoline engine).
• Less fire dangerous (ignition point at 65°C).
DIESEL ENGINE TRAINING
% 100
%2
% 32
% 20
% 37
Fuel Recommendation :
Fuel Storage :
Viscosity :
• Viscosity is a measure of the resistance of a fluid to deform
under shear stress. It is commonly perceived as
"thickness", or resistance to pouring.
SAE Viscosity :
• Engine oil is decided according to viscosity of “Society Of
Automotive Engineers”.
Adhesion and Cohesion :
• Adhesion is the molecular attraction exerted between
bodies in contact. Cohesion or cohesive attraction or
cohesive force is the intermolecular attraction between like-
molecules. Cohesion explains phenomena such as surface
tension. Adhesion and cohesion is decided viscosity of oil.
DIESEL ENGINE TRAINING
If over temperature :
If low temperature :
Coolant Water :
• Corrosion (Rusting)
• Cavitation
DIESEL ENGINE TRAINING
Cavitation :
Cylinder Cylinder
Block Block
Cylinder Bubbles
and Piston
DIESEL ENGINE TRAINING
0 – (-15) °C % 30
(-15) – (-25) °C % 40
(-25) – (-40) °C % 50
DIESEL ENGINE TRAINING
0
0 10 20 30 40 50 60 70 80 90 100
-10
-20
Freezing Point °C
-30
-40 Boiling
DonmaPoint
Noktası
-50
-60
-70
-80
% Anti-freeze Rate
DIESEL ENGINE TRAINING
Exhaust Noise
Causing diffusion of exhaust gases by vibration.
Mechanical Noise
Causing parts of engine, alternator and cabin.
Radiator Noise
Causing air cooling flow via radiator fins by fan.
Cunstructional Noise
Vibration, flabby assembly.
DIESEL ENGINE TRAINING
Therefore ;
Using silencer for exhaust.
Using silencer for radiator and mechanical parts.
Using anti-vibration dowel to reduce constructional
noise.
DIESEL ENGINE TRAINING
Entanglement in rotation
driveline can couse serious
injury or death. Keep master
shields and driveline shields in
place at all times. Make sure
rotation shields turn freely.
DIESEL ENGINE TRAINING
V < 11.6 0
Battery must
11.6 < V < 11.9 0 - 25 be charged.
11.9 < V < 12.2 25 - 50
12.2 < V < 12.4 50 - 75
Battery charge
12.4 < V < 12.7 75 - 100 is enough.
Warning:
V > 12.8 100 Battery is
unbalanced
or damaged.
DIESEL ENGINE TRAINING
• No fuel in tank
• Shut off valve closed
• No fuel to injectors
• Fuel connections loose on
suction side of fuel pump
• Fuel filter plugged or suction
line restricted
• No fuel in pump
• Intake or exhaust system
restricted
DIESEL ENGINE TRAINING
THANKS
QUESTIONS
ANSWERS