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Solutions for integration

of HVAC systems
Ready-to-use solutions for integration of HVAC
systems
A range of intercommunicating and integrated controllers and accessories for the
efficient management of climate control and air-conditioning systems.

CAREL offers a complete solution for the control of HVAC


systems.
The goal is to ensure maximum personal comfort
while optimising energy consumption and reducing
environmental impact.

CAREL proposes a new ready-to-


use solution for managing all of the up to

20 %
components in a water-source air-
conditioning system. Efficient and
distributed control of all the parts of the
system: heating production, cooling energy
production, fluid distribution circuits,
domestic hot water, solar thermal and
savings
the air-conditioning and ventilation
units.

Just like in a perfect team game, the


systems share information with each
other, so as to exploit their potential
in synergy and increase overall system
energy efficiency, without sacrificing System and room
comfort. terminals

Flexibility Simple commissioning Integration


A range of completely configurable Faster design and commissioning time Open system that uses the most
products, able to adapt to numerous using selection and configuration tools. common standard building automation
system layouts, from the simplest to the protocols - BACnet™, Modbu®s, Konnex -
most complex. both over TCP/IP and RS485.
Air handling unit
control

Probes and sensors

Measurement of
temperature, humidity,
pressure for air and water

Local supervision

Control of heating-cooling
and hydronic distribution
systems

Cloud remote monitoring

CAREL provides a cloud platform for • improve maintenance by reducing


simple and direct access to the sites the costs of service through alarm
where k.water and k.air are installed, notifications, reports and real-time
without requiring the installation of monitoring of operation;
additional software. • optimise operation by analysing the
consumption and operating data
This makes it possible to: history, even across multiple sites.
• control the system, switch it on, switch
it off and set time schedules from a PC
or tablet, wherever you are;
Complete architecture for energy efficiency

A standard solution, from field devices to remote supervision.

+
Completeness Efficiency
A ready-to-use and The control logic Advanced schedulers, automatic set
complete solution for HVAC implements the most point adjustments based on indoor and
systems, starting from advanced automation outside conditions, are optimal tools for
field devices up to local and remote features, offering the possibility to adapting energy consumption to actual
supervision. A reliable solution, with obtain the highest energy savings, as building/system needs.
tested and validated architecture, defined by standards on energy efficient
backed by complete documentation, buildings.
and ready for rapid implementation by
the designer and installer.
MANAGEMENT

TCP/IP Network

Web server Mobile ready local supervision


A U T O M AT I O N

HEATING DISTRIBUTION K-AIR

User interface

I/O Controller
FIELD

chiller/heat pump boiler

Heating/cooling generation DHW and Solar panels Distribution circuits

PL ANT ROOM
Usability
Thanks to the built-in
webserver, a set of graphic
pages for complete system
management is available from the
moment it is switched on. A single touch
screen display can be used to manage
the various k.water and k.air controllers
connected to the same local network.

BMS Building Managment System


Remote
monitoring
Modbus®
BACnet™

MANAGEMENT

AUTOMATION
ENERGY

ROOM
H VAC

LI GH T

I/O Controller

up to 10 integrated units

AHU

A IR - CON DITION ING/VENTIL ATION


Integrated management of systems for commercial
or residential applications

Light commercial

HEATING DISTRIBUTION K-AIR

TCP/IP Network

k.water and k.air are the ideal


solution for the integrated
management of mixed air/
water systems, intended for
High residential

HEATING DISTRIBUTION K-AIR


TCP/IP Network

medium-small applications
in commercial or residential
environments, especially
retrofits of existing installations.
k.water
Programmed controller for central heating and cooling.

k.Water is the new solution for the • Safety • Energy consumption


integration and control of hydronic -- Legionella prevention cycle for DHW -- Integration of up to 3 mains analysers
systems for air-conditioning. circuits; for power consumption.
-- Frost protection function with double
It manages the heating, cooling, threshold;
domestic hot water and solar thermal -- Pump management with anti-seize,
functions by controlling the request backup and rotation functions.
send to the heating or cooling devices,
depending on demand from the
hydronic circuit or the room terminals.
MINI version LARGE version
The maximum configuration can Specifications
P+DW00FHD0LFK P+5W0SFC000LK
manage systems comprising:
• central heating system, with 2 boilers I/O
and/or 2 modulating or ON/OFF heat Digital outputs 6 18
pumps/chillers; Digital inputs 2 18
• distribution system, with 10 control Analogue outputs 2 6
circuits, configurable according to Universal inputs/outputs 10 10
various system layouts.
Connectivity
Integrated RS485 BMS - 1 (opto)
Main functions
Integrated RS485 FieldBus 1 2 (opto)
• Comfort
RS485 display port 1 1
-- Heating with delivery water
temperature control according to Optional RS485 BMS card No 1
climate curve and correction based Optional RS485 FieldBus - 1
on ambient temperature; Ethernet port 1 (10/100 Mbps) 2 (10/100 Mbps)
-- Cooling with control of delivery Integrated Ethernet switch - Yes
water temperature, compensation USB Host Yes Yes
based on outside temperature, room USB device Yes Yes
dew point control and activation of
Webserver Yes Yes
dehumidification;
-- Activation of heating/cooling devices Communication protocols Modbus® RTU and TCP/IP Modbus® RTU and TCP/IP
priority based on outside temperature. BACnet™ MS/TP and IP BACnet™ MS/TP and IP
• Programming Other
-- 10 weekly programs with 4 different Modules 4 DIN 18 DIN
daily profiles based on 10 time bands Power supply 24 Vac – 28/36 Vdc 24 Vac – 28/36 Vdc
and 3 operating modes (comfort, eco, Driver probe power supply +5 Vdc / +12 Vdc +5 Vdc / +12 Vdc
OFF). Operating range -40T70 °C -40T70 °C
-- Annual calendar with 10 special days Terminal block Connector kit included Connector kit included
and 3 holiday periods.
Accessories
I/O expansion module 10 universal inputs, 6 digital outputs
P+E0000000000
Selection and configuration tool
Create your own application scheme, upload the
configuration file via USB and k.water is ready to go.

Application examples

System with 3 mixed heating/cooling circuits

CONTROLLER
T
AMB

T T T

P+DW00FHDLFK

USER INTERFACE

PGB04000WECB0

System with 1 heat generator + 2 mixed circuits + boiler filling and DHW recirculation system + solar thermal
T
AMB

CONTROLLER
RS485 T T

T
T
P+DW00FHDLFK P+E0000000000 T

USER INTERFACE T

PGB04000WECB0

Hybrid system with reverse-cycle combustion and electrical heat generator + 2 mixed circuits + boiler filling and
DHW recirculation system + integrated solar thermal
T
AMB

T T
CONTROLLER
T
T

T
T

P+5W0SFC000LK T
T

USER INTERFACE

PGB04000WECB0
T
k.air
Controller programmed for air handling units.

k.air is the controller designed for the • Air quality and hygiene k.air also integrates with k.water, to
management of air-conditioning and -- Air quality control with CO2 sensor; create a complete system management
ventilation units. -- Integrated CAREL humidifier solution.
management via RS485 bus;
Thanks to its modular and flexible -- Unit maintenance program in line
concept, it can be used to manage with VDI 6022-1.
anything from small ventilation units up
to medium/large air handling units.
k.air allows compliance with regulatory
requirements in terms of energy
MINI version LARGE version
efficiency, implementing advanced Specifications
control and energy saving logic. P+DA00FHD0LFK P+5A0SFC000LK
The distinctive element of k.air is
integration, both at a unit and system I/O
level. Digital outputs 6 18
Digital inputs 2 18
Fans, CAREL humidifiers, direct
Analogue outputs 2 6
expansion units managed by uChiller
can be integrated via bus for control and Universal inputs/outputs 10 10
optimisation. Connectivity
Integrated RS485 BMS - 1 (opto)
Integrated RS485 FieldBus 1 2 (opto)
Main functions
RS485 display port 1 1
• Comfort
-- Temperature control with delivery, Optional RS485 BMS card No 1
return and room set point; Optional RS485 FieldBus - 1
-- Relative and specific humidity control. Ethernet port 1 (10/100 Mbps) 2 (10/100 Mbps)
• Energy saving Integrated Ethernet switch - Yes
-- Free cooling, free heating and heat USB Host Yes Yes
recovery management; USB device Yes Yes
-- Sequential control of heating and Webserver Yes Yes
cooling devices with up to 6 stages.
Communication protocols Modbus® RTU and TCP/IP Modbus® RTU and TCP/IP
• High efficiency
BACnet™ MS/TP and IP BACnet™ MS/TP and IP
-- Indirect evaporative cooling
management; Other
-- Active heat recovery management Modules 4 DIN 18 DIN
with BLDC compressor; Power supply 24Vac – 28/36Vdc 24Vac – 28/36Vdc
-- Integration of direct expansion units Driver probe power supply +5Vdc / +12Vdc +5Vdc / +12Vdc
with uChiller. Operating range -40T70°C -40T70°C
Terminal block Connector kit included Connector kit included
Accessories
I/O expansion module 10 universal inputs, 6 digital outputs
P+E0000000000
Selection and configuration tool
Create your own application scheme, upload the
configuration file via USB and k.air is ready to go.

Application examples
All outside air unit, 2 processes and humidity control
CONTROLLER

T
T
H
P+DA00FHD0LFK

USER INTERFACE

PGB04000WECB0

Unit with mixing chamber, 2 processes and humidity control


CONTROLLER
T H

T T
P+DA00FHD0LFK P+E0000000000 CO2
H H

USER INTERFACE

PGB04000WECB0

Unit with enthalpy wheel, 2 processes and humidity control


CONTROLLER
T
H

P+DA00FHD0LFK P+E0000000000
T T
USER INTERFACE H H

PGB04000WECB0

Unit with static heat recovery, 3 processes, humidity control and indirect evaporative cooling
CONTROLLER
T
CO2
H

P+5A0SFC000LK

T
T
USER INTERFACE T
H
H

PGB04000WECB0
System and room terminals

pGDx 4.3”
The new 4.3” touch screen designed Available with different types of
to maximise the user’s system faceplates and, in the version with built-
management experience. System in temperature and humidity probe,
usability is enhanced by the web server represents an excellent room terminal
pages shown on the display relating to solution.
each individual controller connected to
the network, allowing users to monitor
the situation across the entire system
from just one single location. Ethernet Benefits
connectivity makes installation even
more practical, without any constraints
in terms of location relative to the
monitored system. Ethernet access built-in
connectivity point temperature/
humidity probe

Part number Description


pGDX
PGB04000WERB0 pGDX 4.3” Browser wall without frame
PGB04000WECB0 pGDX 4.3” Browser wall with T/H sensor and without frame
PGB04000TERB0 pGDX 4.3” Browser front panel - IP65 - without frame
Accessories
PGTA00SM40 Surface mounting case for pGDX 4.3”
PGTA00RM40 Flush mounting case for pGDX 4.3”
PGTA00TRX0 Power supply module for pGDX 110-230 Vac IN - 24 Vdc OUT
PGTA00FB10 Neutral black frame for pGDX 4.3” - panel mounting
PGTA00FT00 Standard CAREL white transparent frame with T/H probe holes for pGDX 4.3” - wall mounting
PGTA00FT10 Neutral white transparent frame with T/H probe holes for pGDX 4.3” - wall mounting
PGTA00FH00 Standard black transparent frame with T/H probe holes for pGDX 4.3” - wall mounting
PGTA00FH10 Neutral black transparent frame with T/H probe holes for pGDX 4.3” - wall mounting

pGDN
Simple backlit LCD display with buttons
on the side for easy control of settings
in the field when setting up and
commissioning the system.

Part number Description


PGNE000F00 pGDN1 132x64, white backlighting, panel mounting
PGNE000W00 pGDNE 132x64, white backlighting, wall mounting
S90CONN000 Telephone connection cable
S90CONN0S0 Connection cable for k.water and k.air mini
Supervision

boss
System for supervision, management Accessories
and optimisation of small-medium sites. BMESTPWA00: 230 Vac power supply.
Total compatibility with mobile devices
and integrated WiFi make it a centralised Benefits
system for the different functions
controlled inside the building. Plug-ins
are available for advanced control and
optimisation functions. system secure customisable
optimisation data and interface
navigation

Specifications BMEST00LE0 BMEST00RE0 BMEST00RS0


Version advanced basic basic
Number of devices/variables logged 50/500 50/500 30/300
Dimensions 202x95x53 mm
Power supply 24 Vdc (optional 230 Vac power supply)
Hardware
Built-in Wi-Fi connectivity to mobile devices YES NO NO
Video output YES: micro HDMI NO NO
Double Ethernet port (separation of LAN/Internet connections) YES
Built-in backup memory expansion YES with SD card
Embedded RS485 ports 1 opto-isolated 1 not opto-isolated
Built-in digital outputs 3 outputs powered at +24Vdc
USB host ports 1
Status LED 2 front (ON/OFF, alarm)
Possibility to connect an external UMTS modem to send SMS YES
Software
Web connection with encrypted protocol (HTTPS) YES
Third-party device integration YES (using device creator tool)
Minimum variable sampling time 30 sec
Other specifications Modbus RTU master protocol; Modbus TCP/IP master protocol; sending
emails, send instant messages (Telegram), send SMS; manual and/or
automatic reports in CSV and PDF format; scheduled activity management

tERA
tERA is the cloud platform that creates a • Analysis of operating history;
centralised remote management system • Increase your business with services!
for all HVAC applications. tERA ensures
immediate access to all the system tDisplay
information and optimises the work of Application designed for the user and
the site’s technical and service team.. site manager with:
Services are available at different levels. • Alarm monitoring;
• Monitoring of operating conditions.
tService
Application designed for maintenance tTrace
personnel: Application designed for data analysts
• Detailed view of the system with and energy managers:
dashboard and pGD emulator; • Graphs with system performance;
• Real alarm monitoring and notification • Dashboard and reports for analysis.
based on user profile;
• Setting of operating time schedules;
Field devices

Sensors, protection devices and energy meters


Wide range of field devices for the
acquisition of information and status of
all controlled systems.
Temperature and humidity sensors,
pressure transducers, air quality and
energy consumption meters, which can
be integrated into k.water and k.air via
I/O interface or RS485 bus.

Cable
Description Operating conditions
length (m)
Active sensors - temperature and humidity
DPDC112000 Duct sensor -10T60°C (0-10 Vdc out); 10-90% RH -
T
AMB (0-10 Vdc out)
DPDC110000 Duct sensor -10T60 °C (0-1 Vdc, 4-20 mA out); 10-
H 90% RH (0-10 Vdc, 4-20 mA out)
AMB DPWC112000 Wall sensor -10T60°C (0-10 Vdc out); 10-90% RH -
(0-10 Vdc out)
DPWC110000 Wall sensor -10T60 °C ( NTC res. out); 10-90% RH -
(0-10 Vdc, 4-20 mA out)
DPUC110000 Outdoor sensor -35T70 °C (NTC or 4-20 mA out); 10-
90% RH (4-20 mA out)

Water temperature sensors


NTC015WH03 NTC WH probe -50 to 105 °C 1.5
T
H2O NTC030WH03 NTC WH probe -50 to 105 °C 3
NTC060WH03 NTC WH probe -50 to 105 °C 6
NTC030HF03 NTC HF probe (strap-on) -50 to 90 °C 3
NTC060HF03 NTC HF probe (strap-on) -50 to 90 °C 6

TSN1300000 AISI316 direct immersion probe -40T120 separately


TSC1500030 Nickel-plated brass direct immersion probe -40T90 separately
Accessories for water probes
1413306AXX Nickel-plated brass socket for NTC*WH* - -
1413309AXX AISI316 socket for NTC*WH* - -
1309589AXX Compression fitting for NTC*WH* -
TSOPZRV000 M14 3/8” GAS screw fitting for TSC1500030 - -

TSOPZRS000 M14 weld fitting for TSC1500030 - -

TSOPZPT000 Screw-on socket for TSN1300000 - -


TSOPZPT000 Weld fitting for TSN1300000 - -
TSPZCW030 Connector cable L=3 m for TSN1300000 -
Ratiometric water pressure sensors
P
SPKT0053P0 0 to 5 V ratiometric -1 to 4.2 bars -
SH SPKT0051C0 0 to 5 V ratiometric, hermetic -1 to 4.2 bars -
SPKT0021C0 4-20 mA piezoresistive -0.5 to 7 bars -
Cable
Description Operating conditions
length (m)
Air temperature sensors
T
NTC015HP00 NTC HP probe IP67 -50T105 1.5
AIR NTC025HP00 NTC HP probe IP67 -50T105 2.5
NTC030HP00 NTC HP probe IP67 -50T105 3.0
NTC035HP00 NTC HP probe IP67 -50T105 3.5
NTC015WF00 NTC WF probe IP67 FAST -50T105 1.5
NTC030WF00 NTC WF probe IP67 FAST -50T105 3.0
NTC060WF00 NTC WF probe IP67 FAST -50T105 6.0
Differential air pressure sensor
P
SPKD00C5N0 4 -20 mA differential pressure sensor 50 to 100 PA -
AIR SPKD00U5N0 Differential air pressure sensor with 4-20 mA OUT 1000-5000 PA -

Pressure switches, flow switches, air thermostats


DCPD000100 Differential pressure switch 0.5 to 5 mbars -
DCPD001100 Differential pressure switch 0.2 to 2 mbars -
DCFL000100 Flow switch 1 to 9 m/s -
DCTF000320 Frost thermostat 3M CAPILLAR CONTACT 24-230 V -15 to 55°C -
Air quality sensor
T
DPDQ402000 Duct CO2 air quality sensor (0-10 Vdc OUT) 0 to 2000 ppm / 0 to 5000 ppm -
CO2

DPWQ402000 Wall CO2 air quality sensor (0-10 Vdc OUT) 0 to 2000 ppm / 0 to 5000 ppm -

RS485 serial probes


T
DPDT014000 Duct TEMP. sensor (opto-isolated RS485 serial -10T60 °C -
AIR output)
DPDC114000 Duct TEMP./HUMID. sensor (opto-isolated RS485 -10T60°C, 10-90% RH -
H serial output)
AIR
DPWC114000 Wall TEMP./HUMID. sensor (opto-isolated RS485 -10T60°C, 10-90% RH -
serial output)
Energy meters
MT300W3200 Three-phase energy meter without user interface, - -
for panel or DIN rail mounting. Requires three
external current transformers.
Options for energy meters
kWh MTOPZD0000 Removable user terminal (no batteries required) - -
for MT300W1100 three-phase energy meter.
MTOPZT* Current transformer: *= 1000: 100 A per wire/bar; - -
2000: 200 A per wire/bar.
MTOPZA* Openable current transformer: *= 1000: 100 A per - -
wire/bar; 2000: 200 A per wire/bar; 4000: 400 A
per wire/bar.
Headquarters ITALY

+3000164EN - 2.0 - 09.09.2019


CAREL INDUSTRIES HQs
Via dell’Industria, 11
35020 Brugine - Padova (Italy)
Tel. (+39) 0499 716611
Fax (+39) 0499 716600
[email protected]

For more information


CAREL Poland CAREL India
ALFACO POLSKA www.carel.in
www.carel.pl
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www.carel.hk
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www.carel.com.au
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www.carel.com
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www.carel.cz CAREL Russia
www.carelrussia.com
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www.carel.de CAREL South Africa
www.carelcontrols.co.za
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www.carel-china.com CAREL Sud America
www.carel.com.br
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www.carelfrance.fr CAREL Thailand
www.carel.co.th
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www.carel.kr CAREL Turkey
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CAREL Ibérica www.carel.com.tr
www.carel.es
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CAREL Ireland www.careluk.com
FarrahVale Controls & Electronics Ltd.
www.carel.ie CAREL U.S.A.
www.carelusa.com
CAREL Italy
www.carel.it

To the best of CAREL INDUSTRIES S.p.A. knowledge and belief, the information contained herein is accurate and reliable as of the date of publication. However,
CAREL INDUSTRIES S.p.A. does not assume any liability whatsoever for the accuracy and completeness of the information presented without guarantee or
responsibility of any kind and makes no representation or warranty, either expressed or implied. A number of factors may affect the performance of any products
used in conjunction with user’s materials all of which must be taken into account by the user in producing or using the products. The user should not assume
that all necessary data for the proper evaluation of these products are contained herein and is responsible for the appropriate, safe and legal use, processing
and handling of CAREL’s products. The Information provided herein does not relieve the user from the responsibility of carrying out its own tests, and the user
assumes all risks and liabilities related to the use of the products and/or information contained herein. © 2018 CAREL INDUSTRIES S.p.A. All rights reserved.

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