AB700 P800a1

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BULLETIN

INSTRUCTIONS I 700
TYPE P l AC RELAYS, TIME-DELAY AND LATCH UNITS
NOTE: Save this sheet for future use.
Single-Deck Relay -,
Cover of Single-Deck Relay is Relocated on Two-Deck
and Three-Deck Relays as Indicated
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I I
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r - S e c o n d Deck Kit -I I
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Red Cross Bar and

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----_-____ I
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Black Cross Bar k Kit
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for Second Deck Captive Deck Mounting II
Screws C for Three-Deck Relay I
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FIGURE 1 I
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T
GENERAL Black Cross Bar Third Deck Red Cross Bar
Captive Screw for
The Bulletin 700, Type P, 600 volt AC Relay line, featuring the “DIRECT for Third Deck Contact Block Three-Deck Relay
DRIVE” construction 0, includes a single-deck magnetic relay (first deck
with provision for up to 4 poles) and a family of accessory kits. q See
Table 1
Table 1.
Type P relays can be manually operated by pressing on the red operator Accessory Kit Cat. No.
at the center of the cover. This red operator also gives visual indication of Standard contact cartridge for all devices 700-CP1
relay operation. It is flush when the relay is de-energized and recessed Overlap contact cartridge 700-CP11Z
when the relay is energized. Logic reed contact cartridge 700-CPR q
A manual check-out tool is available for 4, 8, and 12 pole relays (See Master contact cartridge 700-CPM q
Table 1) that simplifies the checking of control circuits without power on 35 Amp Jumper Kit 700-CPH
the coil. To use check-out tool, align bar knob with the cover screws, 700-PB00
Second deck without contact cartridges
depress, and turn knob clockwise 30 degrees. The tool should be
removed immediately after check-out. Second deck with 2 contact cartridges 700-PB20
Second deck with 4 contact cartridges 700-PB40
The terminals for each pole are identified by raised symbols to indicate 700-PC00
Third deck without contact cartridges
deck (first character), pole location (second character), and terminal
Third deck with 2 contact cartridges 700-PC20
location (X-upper, Y-lower). See Table 2.
Third deck with 4 contact cartridges 700-PC40
Note: Terminals feature self-lifting pressure clamps which will accom- 700-PLL El
Mechanical latch unit only
modate up to two No. 12 AWG solid or stranded wires. If ring or
rectangular tongue terminals are used for terminal connections, a Pneumatic time-delay unit only 700-PT
long-tongue terminal for No. 6 stud (AMP No. 33173, or equiva- Solid state time-delay unit only 700-PS q q
lent) is required. Maximum -two terminals per connection. Mounting strip for 4 relays 700-MP4
All contact cartridges have “SWINGAROUND” terminals for ease in con- Mounting strip for 8 relays 700-MP8
verting contacts from N.O. to N.C. Mounting strip for 12 relays 700-MP12
Mounting strip for 16 relays 700-MP16
Mounting strip for 32 relays 700-MP32
Jumper for middle pole to outer pole q 700-N3
CAUTION Jumper for middle poles H 700-N4
Surge suppressor (Terminal mounted) q 700-N24
1. Always disconnect power before servicing relay to avoid elec-
trical shock or unintended operation of equipment. Surge suppressor 700-N5 (Series C)
Check-out tool q 700-N23
2. If screws are loosened, retighten securely to torque values
NEMA Type 1 enclosure for 4-12 pole
specified in text or table on page 4.
relay, timer, latch 700-N31
3. After any servicing or modification, check for proper reassem-
bly. The red operator on the relay or the central drive screw on q The “DIRECT DRIVE” construction is designed to provide nonoverlap operation
the latch and time-delay units must: under normal conditions. In addition:
1. If a normally open (N.O.) contact has welded, this construction guards against
A. Be flush with the cover when the relay is de-energized. any normally closed (N.C.) contact closing upon de-energizing the relay.
2. If a N.C. contact located in an inner pole position (Pole 2 or 3) has welded, all
B. Move freely through a 3/16" stroke when the relay is manually N.O. contacts on the same side of the relay, in any deck are guarded against
operated. closing upon energizing the relay. (For example, N.C. at Pole 2; N.O. at Poles 1
4. Protect contacts and magnet pole faces from dust, dirt, lint, oil and/or 2 in any deck.)
mists or other contaminants by using an enclosure suitable for Therefore, N.C. contacts used for checking relay operation should be located in an
inner pole position on the same side of the relay with the N.O. contacts being
the particular environment. checked.
5. Do not apply oil, grease, rust inhibitors, or any spray to the mag- H Addition will not void U.L. listing.
net pole faces. Resulting films or residues could impair magnet R The catalog number is not complete. Add voltage identification number.
opening. q This part or kit is supplied with its own instruction sheet.
H The catalog number is not complete. Add Delay Mode/Timing Range identifica-
6. When nonoverlap is required see Footnote q , this page. tion number.
“DIRECT DRIVE” and “SWINGAROUND” are trademarks of Allen-Bradley Company.

Publication 700-5.3 - January, 1988


Supersedes Publication 700-5.3 Dated May, 1987
Table 2 Single-Deck Relay (Figure 1):
Terminal Markings, Left to Right 2.1 Loosen cover screws A. Remove cover.
A1X A2X A3X A4X 2.2 Loosen cross bar screw B. Remove cross bar.
Single-deck A2Y A3Y A4Y
A1Y 2.3 Add or convert contact. See Steps 1.1 - 1.2.
B1X B2X B3X B4X 2.4 Key the red cross bar into its mating part and tighten the cross
Second deck B2Y B3Y B4Y
B1Y bar screw securely (14-20 in.-lbs. torque). Reassemble the
C1X C2X C3X C4X cover and tighten its screws securely (8-12 in.-lbs. torque).
Third deck C4Y
C1Y C2Y C3Y Note: For devices having additional decks, the following proce-
dures avoid needless disassembly while gaining access to
Latch unit D1X D2X individual decks.
(Poles 5 and 6) D1Y D2Y
Time-delay unit D1X C2X
(Timing contacts) D1Y D2Y
Coil terminals K2 (Right)
J1 (Left)
(Single-deck relay)
Unlatch coil terminals K4 (Lower)
K3 (Upper) Deck Assembly

Contact Ratings (Std. & Overlap Cartridges) 0


N E M A A 6 0 0 1 M a k e 1B r e a k 1N E M A P600 1 M a k e / B r e a k
120-600VAC 7200VA 720VA 300-600VDC 120VA
72-l 20VAC 60A 720VA 2;-;z;;;c 138VA
12-72VAC 60A 10A - 5A
q For Logic Reed and Master contact cartridge ratings, refer to their own instruction
sheet Contact Block

Contact Cartridge Identification


FIGURE 4

Two-Deck Relay -
To Service the First Deck (Rear Deck):
3.1 Back out the two captive deck mounting screws C, Figure 4,
from thread engagement with the single-deck relay.
3.2 Grasp the second deck contact block and loosen cross bar
screw B, Figure 4, while pulling the deck assembly outward
until it is separated from the single-deck relay.
ADDING or CONVERTING CONTACT CARTRIDGES
HAVING “SWINGAROUND” TERMINALS 3.3 Add or convert contact. See Steps 1 .1 - 1.2.
3.4 Reposition the second deck block on the single-deck relay.
General Instructions (Specific cases below.) Contact blocks are keyed for proper orientation. Tighten deck
mounting screws C securely (8-12 in.-lbs. torque).
1.1 Adding a contact cartridge:
3.5 Tighten the cross bar screw securely (14-20 in.-lbs. torque) un-
As received, accessory cartridges are in the normally open less second deck is to be serviced (see Steps 4.1 - 4.4).
mode with terminal screws adjacent to N.O. symbols. If nor-
mally closed mode is desired, convert contact as indicated in
Step 1.2 below. When cartridges are inserted, the terminal
screws must face the front. The clear cover may face either Two-Deck Relay -
side. Do not install more than 8 NC. contacts per relay. When To Service the Second Deck (Front Deck):
installing one cartridge, locate it at an inner pole position.
When installing 2 cartridges, locate both in inner or outer 4.1 Loosen cover screws A, Figure 4. Remove cover.
(balanced) positions. 4.2 Grasp red cross bar and back out cross bar screw B, Figure 4,
until cross bar can be pulled outward about 1-1/8".
1.2 Converting a contact to its alter- 4.3 Add or convert contact. See Steps 1.1 - 1.2.
nate mode (N.O. z NC.):
4.4 Reassemble cross bar and cover. See Step 2.4.
Withdraw an assembled cartridge
for replacement or conversion by
inserting the blade of a suitably-
sized screwdriver under a ter- Three-Deck Relay -
minal screw pressure plate. Slide To Service the First Deck (Rear Deck) and Second Deck:
cartridge out. See Figure 2. Back 5.1 Disassemble relay as in Steps 3.1 - 3.2. Note that second and
the terminal screws out of the third decks remain together as a unit.
cylindrical nuts a sufficient 5.2 Add or convert contact on first deck, if desired. See Steps
amount (approximately 2 turns 1.1-1.2
for a fully-tightened screw) to per- .
Direction
mit rotation of each screw and 5.3 Service second deck (middle deck) as follows:
Withdrawal Separate the second and third decks to the extent that the cap-
nut assembly to its alternate
position. See Figure 3. tive screws will allow, about l-118”. (To do this it may be neces-
Contact Block sary to align and insert the black cross bar into the second
deck. See Figure 4.) Add or convert contact. See Steps 1 .1 - 1.2.
FIGURE 2 Reunite the two contact blocks.
5.4 Nest black cross bar within the second deck and hold it in
place while repositioning blocks on the single-deck relay. Con-
tact blocks are keyed for proper orientation. Tighten deck
mounting screws C securely (8-12 in.-lbs. torque).
5.5 Tighten the cross bar screw securely (14-20 in.-lbs. torque) un-
less third deck is to be serviced (see Steps 4.1 - 4.4).

Three-Deck Relay -
To Service the Third Deck (Front Deck):
FIGURE 3 2 6.1 Proceed as in Steps 4.1 -- 4.4.
ADDING DECKS

Separate kits for second and third decks are supplied with the prop-
er contact block, black and red cross bars, cartridges (2 or 4), and
captive screws in an assembly. Mount on a relay as indicated.

Adding a Second Deck to a Single-Deck Relay:


7.1 Loosen cover screws A, Figure 1. Remove cover.
7.2 Remove and discard red cross bar and cross bar screw B from
relay. See Figure 1.
7.3 Position the second deck block on the single-deck relay. Con-
tact blocks are keyed for proper orientation. Tighten deck
mounting screws C, Figure 4, securely (8-12 in.-lbs. torque).
7.4 To add or convert contact, grasp red cross bar and back out
cross bar screw B further until cross bar can be pulled outward
about l-118”. See Steps 1.1 - 1.2.
7.5 Reassemble cross bar and cover. See Step 2.4. TIME DELAY UNIT

Note: Reset time - 75 milliseconds minimum.

Adding a Third Deck to a Two-Deck Relay: A time delay unit may be added to a single deck relay only.
8.1 Loosen cover screws A, Figure 4. Remove cover.
8.2 Completely remove the two deck mounting screws C, Figure 4, To Add a Time-Delay Unit to Single-Deck Relay:
from the second deck subassembly and discard these screws. 10.1 On the relay, remove and discard screw B, Figure 5, from the
If relay is wired, completely remove the red cross bar and its center of the red operator. Do not remove red operator or cover.
captive screw B, Figure 4, from the relay assembly with the 10.2 Orient time-delay unit as in Figure 5.
second deck block held in position by the wiring. Be sure the
black cross bar remains in place within the second deck block. 10.3 Engage central drive screw E in hole of red operator, and
See Figure 4. If the second deck is not wired, grasp the block thread this screw carefully through the red operator and into
and loosen cross bar screw while pulling outward until the drive yoke within the relay while guiding the time-delay unit
block is separated from the single-deck relay. While holding into keyed position. Tighten screw E until firmly seated (14-20
the black cross bar in place, remove and discard the red cross in-lbs. torque).
bar and its captive screw from the second deck subassembly. 10.4 Tighten the two mounting screws F securely (8-12 in.-lbs. torque).
Continue to hold the black cross bar in place. 10.5 Establish desired delay mode. Convert mode, if needed, as
8.3 Orient the second and third deck blocks by means of the ter- described in following section. Mode is shown at lower mid-
minal markings on each block. Thread the screws of the third point of timing assembly, Figure 6.
deck kit through the second deck block and its black cross bar.
Contact Cover
8.4 Nest black cross bar within the second deck and hold it in
place while positioning blocks on the single-deck relay. Con- Captive Mo
L tact blocks are keved for proper orientation. Tighten deck Screw
I mounting screws C securely (8-12 in.-lbs. torque).
8.5 To add or convert contact, grasp red cross bar and back out Cover Screw H - _____
cross bar screw B further until cross bar can be pulled outward
about l-118”. See Steps 1.1 - 1.2.
8.6 Reassemble cross bar and cover. See Step 2.4.

Adding Second and Third Decks to Single-Deck Relay:


The procedure involved is similar to that in the section above ex-
cept that the second and third deck kits are combined into one unit Capt;Efv:;;nting /
before being mounted on the relay. FIGURE 6
9.1 Remove cover and red cross bar from the single-deck relay as
in Steps 7.1 - 7.2. To Convert Delay Mode (On-Delay h Off-Delay):
9.2 Unthread the three captive screws from the parts of the second 11.1 Loosen the two captive slotted head screws G, Figure 6, identi-
deck kit while holding the black cross bar in place. Discard fied by the symbol A , which secure the timing assembly.
these screws and red cross bar. To add or convert contact on
second deck, see Steps 1.1 - 1.2. Be sure black cross bar re- 11.2 Remove and invert timing assembly.
mains in place. 11.3 Reposition timing assembly and tighten screws G securely
9.3 Complete assembly as in Steps 8.3 - 8.6. (8-12 in.-lbs. torque).
11.4 Verify delay mode marking.

To Convert Time-Delay Contacts (N.O. z NC.):


12.1 Remove the contact cover by loosening the two captive screws
COIL REPLACEMENT H, Figure 6.
12.2 Rotate actuator arm 90” clockwise.
Remove the contact block assembly from the base assembly by
loosening the four captive block mounting screws D, Figure 1. 12.3 Convert contact as in Step 1.2.
Remove the coil from the base assembly. Replace coil. Check that 12.4 Return actuator arm to original position.
the return springs in the base are both in their free position along- 12.5 Reassemble contact cover and tighten screws H securely (8-12
side the coil. Reassemble contact block assembly and tighten in.-lbs. torque).
screws securely (8-12 in.-lbs. torque).
To Set Time Delay (Timer must be mounted on relay):
13.1 Adjust to time setting desired using calibration of approximate
scale. Full traverse of the red time-setting indicator, Figure 6,
requires about 6 revolutions of the knob. Do not turn knob to
move red indicator beyond end limits of scale.
13.2 Verify actual timing.
On-Delay: Push in and hold central drive screw E.
Off-Delay: Push in and release central drive screw E.
3 Adjust if necessary.
LATCH UNIT INSTALLATION
CAUTION
Type P relays are designed for two-point mounting on a vertical panel
For proper operation, never connect a N.C. contact in series
with coil terminals upward. Mounting strips which simplify panel layout
with its own latching coil.
are available as accessory kits. These indexed strips are designed to
Since the latch coil and unlatch coil are continuous duty, it is accommodate 4, 8, 12 or 16 relays. They can easily be cut to inter-
unnecessary to use internal coil clearing contacts. However, mediate lengths. Mount each strip horizontally using No. 8 or No. 10
if circuit conditions do indicate, a N.O. contact may be used screws as specified below. h a
in series with its own unlatch coil. When installing relays, tighten the captive mounting screws securely
(14-20 in.-lbs. torque). Unused mounting screws (in vacant mounting
positions) should be tightened to 8-12 in.-lbs. torque to resist subse-
Note: If both latch and unlatch coil are simultaneously energized quent loosening and falling out due to vibration. If mounting strips are
the relay will remain in the energized (latched) position. not used, tapped holes for No. 8 or No. 10 pan head machine screws
should be located on a 3-1/8: (79.5) vertical spacing and a 2-1/4"
A latch unit may be added to a single deck relay only. (57.1) minimum horizontal spacing.
To Add a Latch Unit to a Single-Deck Relay: Note: Two (2) No. 8-32 x 1/2 screws are included in the carton with AC
relays. Use these screws for mounting the relays or strips if required.
14.1 On the relay, remove and discard screw B, Figure 5, from the
red operator. Do not remove red operator or cover. Note: Dimensions shown in parentheses are in millimeters.
14.2 Orient latch unit to relay in a manner similar to that indicated
in Figure 5.
14.3 Engage central drive screw E, Figure 7, in hole of red operator,
and thread this screw carefully through the red operator and l-3/8"
into drive yoke within the basic relay. Tighten screw E until
firmly seated (14-20 in.-lbs. torque). (34.9) t-
14.4 Push unlatch actuator to assure unlatched condition. Guide
the latch unit into keyed position. Tighten the two mounting
screws F securely (8-12 in.-lbs. torque).
14.5 No adjustment is necessary. Test by manually latching and un-
latching device.

Coil Terminal
C aptlve M o u n t
1/2" 1-1/8" 2-1/4" 2-1/4"
Screw F (12.7) (28.6) (57.1) (57.1)
nlatch Coil and
Cover
Screws H Mounting Strip For Relays
Central Drive
Screw E q The relay mounting strip should be mounted horizontally with two No. 8 or No.
USH TO LATCH 10 screws at each end oosition and with screws in alternating upper and lower
horizontal pattern with 41/2" (114) maximum spacing. If No. 10 screws are used,
Contact
Unlatch Actuator spacing may be increased to 63/4" (171) maximum.
Cover PUSH TO UNLATCH
COIL BURDEN
nlatch Coil
Captive Terminal
Mounting Scr 60 Hertz 50 Hertz
Type
Sealed VA 1Inrush VA Sealed VA 1Inrush VA
FIGURE 7 Relay
2 to 12 20 138 23 124
To Add or Convert Contacts (N.O. s N.C.): Poles
15.1 Proceed as in Steps 12.1 - 12.5. Unit must be unlatched.
Mechanical
To Replace Unlatch Coil and Magnet Assembly: Latch 5.5 15.6 5.4 15
16.1 Loosen the 2 captive screws G, Figure 7. Attachment
16.2 Replace unlatch coil and magnet assembly.
16.3 Tighten screws G securely (8-12 in.-lbs. torque).
SCREW TORQUES
ADDING OR CONVERTING CONTACTS ON A RELAY
HAVING A TIME-DELAY UNIT OR A LATCH UNIT In all cases screws should be tightened until firmly seated. Torque
ranges are typical for the screw size used.

17.1 Back out the two captive mounting screws F, Figure 5, from Description Screw Torque
thread engagement with the single-deck relay. (Screw Letter) I Size I (in.-obs.) I
17.2 Back out central drive screw E, Figure 6 or Figure 7, until Relay Installation Screws (J),
accessory unit separates from the single-deck relay.
Central Drive Screws (E), 1 #8-32 1 14-20 /
17.3 Add or convert contact on single-deck relay. See Steps 1.1 - 1.2. All Crossbar Screws (B)
17.4 Reassemble a time-delay unit as indicated in Steps 10.2 - 10.4. 1 All Others (A, C, D, F, G, H) j #6-32 1 8-12 I
Reassemble a latch unit as indicated in Steps 14.2 - 14.5.

Q3
w
5 ALLEN-BRADLEY
A ROCKWELL INTERNATIONAL COMPANY

Industrial Control Group


Milwaukee, Wisconsin 53204

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