Wishbond 2 Analysis

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Project*
First Saved Thursday, November 17, 2022
Last Saved Thursday, November 17, 2022
Product Version 2020 R1
Save Project Before Solution No
Save Project After Solution No

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Contents
l Units

l Model (B4)
¡ Geometry
n wishbone 2
¡ Materials
¡ Coordinate Systems
¡ Mesh
n Refinement
¡ Static Structural (B5)
n Analysis Settings
n Loads
n Solution (B6)
n Solution Information
n Results
n Stress Tool
n Safety Factor
n Stress Tool 2
n Safety Factor
n Stress Tool 3
n Safety Factor

l Material Data
¡ Structural Steel

Units
TABLE 1
Unit System Metric (mm, kg, N, s, mV, mA) Degrees rad/s Celsius
Angle Degrees
Rotational Velocity rad/s
Temperature Celsius

Model (B4)
Geometry
TABLE 2
Model (B4) > Geometry
Object Name Geometry
State Fully Defined
Definition
C:\Users\K DANUSH\AppData\Local\Temp\WB_LAPTOP-8CC908LB_K
Source
DANUSH_3588_4\unsaved_project_files\dp0\SYS\DM\SYS.agdb
Type DesignModeler
Length Unit Meters
Element Control Program Controlled
Display Style Body Color

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Bounding Box
Length X 240.56 mm
Length Y 332. mm
Length Z 24. mm
Properties
Volume 4.107e+005 mm³
Mass 3.224 kg
Scale Factor Value 1.
Statistics
Bodies 1
Active Bodies 1
Nodes 53590
Elements 25840
Mesh Metric None
Update Options
Assign Default Material No
Basic Geometry Options
Parameters Independent
Parameter Key
Attributes Yes
Attribute Key
Named Selections Yes
Named Selection Key
Material Properties Yes
Advanced Geometry Options
Use Associativity Yes
Coordinate Systems Yes
Coordinate System
Key
Reader Mode Saves
No
Updated File
Use Instances Yes
Smart CAD Update Yes
Compare Parts On
No
Update
Analysis Type 3-D
Clean Bodies On
No
Import
Stitch Surfaces On
None
Import
Decompose Disjoint
Yes
Geometry
Enclosure and
Yes
Symmetry Processing

TABLE 3
Model (B4) > Geometry > Parts
Object Name wishbone 2
State Meshed
Graphics Properties
Visible Yes
Definition
Suppressed No

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Stiffness Behavior Flexible


Coordinate System Default Coordinate System
Reference Temperature By Environment
Treatment None
Material
Assignment Structural Steel
Nonlinear Effects Yes
Thermal Strain Effects Yes
Bounding Box
Length X 240.56 mm
Length Y 332. mm
Length Z 24. mm
Properties
Volume 4.107e+005 mm³
Mass 3.224 kg
Centroid X 41.146 mm
Centroid Y 125.25 mm
Centroid Z 1.3546e-005 mm
Moment of Inertia Ip1 29810 kg·mm²
Moment of Inertia Ip2 10160 kg·mm²
Moment of Inertia Ip3 39833 kg·mm²
Statistics
Nodes 53590
Elements 25840
Mesh Metric None

TABLE 4
Model (B4) > Materials
Object Name Materials
State Fully Defined
Statistics
Materials 2
Material Assignments 0

Coordinate Systems
TABLE 5
Model (B4) > Coordinate Systems > Coordinate System
Object Name Global Coordinate System
State Fully Defined
Definition
Type Cartesian
Coordinate System ID 0.
Origin
Origin X 0. mm
Origin Y 0. mm
Origin Z 0. mm
Directional Vectors
X Axis Data [ 1. 0. 0. ]
Y Axis Data [ 0. 1. 0. ]
Z Axis Data [ 0. 0. 1. ]

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Mesh
TABLE 6
Model (B4) > Mesh
Object Name Mesh
State Solved
Display
Display Style Use Geometry Setting
Defaults
Physics Preference Mechanical
Element Order Program Controlled
Element Size Default
Sizing
Use Adaptive Sizing Yes
Resolution Default (2)
Mesh Defeaturing Yes
Defeature Size Default
Transition Fast
Span Angle Center Coarse
Initial Size Seed Assembly
Bounding Box Diagonal 410.69 mm
Average Surface Area 694.57 mm²
Minimum Edge Length 2.7404 mm
Quality
Check Mesh Quality Yes, Errors
Error Limits Aggressive Mechanical
Target Quality Default (0.050000)
Smoothing Medium
Mesh Metric None
Inflation
Use Automatic Inflation None
Inflation Option Smooth Transition
Transition Ratio 0.272
Maximum Layers 5
Growth Rate 1.2
Inflation Algorithm Pre
View Advanced Options No
Advanced
Number of CPUs for Parallel Part Meshing Program Controlled
Straight Sided Elements No
Rigid Body Behavior Dimensionally Reduced
Triangle Surface Mesher Program Controlled
Topology Checking Yes
Pinch Tolerance Please Define
Generate Pinch on Refresh No
Statistics
Nodes 53590
Elements 25840

TABLE 7
Model (B4) > Mesh > Mesh Controls
Object Name Refinement
State Fully Defined

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Scope
Scoping Method Geometry Selection
Geometry 116 Faces
Definition
Suppressed No
Refinement 1

Static Structural (B5)


TABLE 8
Model (B4) > Analysis
Object Name Static Structural (B5)
State Solved
Definition
Physics Type Structural
Analysis Type Static Structural
Solver Target Mechanical APDL
Options
Environment Temperature 22. °C
Generate Input Only No

TABLE 9
Model (B4) > Static Structural (B5) > Analysis Settings
Object Name Analysis Settings
State Fully Defined
Step Controls
Number Of Steps 1.
Current Step Number 1.
Step End Time 1. s
Auto Time Stepping Program Controlled
Solver Controls
Solver Type Program Controlled
Weak Springs Off
Solver Pivot
Program Controlled
Checking
Large Deflection Off
Inertia Relief Off
Rotordynamics Controls
Coriolis Effect Off
Restart Controls
Generate Restart
Program Controlled
Points
Retain Files After Full
No
Solve
Combine Restart
Program Controlled
Files
Nonlinear Controls
Newton-Raphson
Program Controlled
Option
Force Convergence Program Controlled
Moment
Program Controlled
Convergence
Displacement

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Convergence Program Controlled


Rotation
Program Controlled
Convergence
Line Search Program Controlled
Stabilization Program Controlled
Advanced
Inverse Option No
Contact Split (DMP) Off
Output Controls
Stress Yes
Surface Stress No
Back Stress No
Strain Yes
Contact Data Yes
Nonlinear Data No
Nodal Forces No
Volume and Energy Yes
Euler Angles Yes
Contact
No
Miscellaneous
General
No
Miscellaneous
Store Results At All Time Points
Result File
Program Controlled
Compression
Analysis Data Management
C:\Users\K DANUSH\AppData\Local\Temp\WB_LAPTOP-8CC908LB_K
Solver Files Directory
DANUSH_3588_4\unsaved_project_files\dp0\SYS-1\MECH\
Future Analysis None
Scratch Solver Files
Directory
Save MAPDL db No
Contact Summary Program Controlled
Delete Unneeded
Yes
Files
Nonlinear Solution No
Solver Units Active System
Solver Unit System nmm

TABLE 10
Model (B4) > Static Structural (B5) > Loads
Object Name Fixed Support Force
State Fully Defined
Scope
Scoping Method Geometry Selection
Geometry 13 Faces 116 Faces
Definition
Type Fixed Support Force
Suppressed No
Define By Components
Applied By Surface Effect
Coordinate System Global Coordinate System
X Component 0. N (ramped)

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Y Component 0. N (ramped)
Z Component 750. N (ramped)

FIGURE 1
Model (B4) > Static Structural (B5) > Force

Solution (B6)
TABLE 11
Model (B4) > Static Structural (B5) > Solution
Object Name Solution (B6)
State Solved
Adaptive Mesh Refinement
Max Refinement Loops 1.
Refinement Depth 2.
Information
Status Done
MAPDL Elapsed Time 4. s
MAPDL Memory Used 865. MB
MAPDL Result File Size 21.875 MB
Post Processing
Beam Section Results No
On Demand Stress/Strain No

TABLE 12
Model (B4) > Static Structural (B5) > Solution (B6) > Solution Information
Object Name Solution Information
State Solved
Solution Information

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Solution Output Solver Output


Newton-Raphson Residuals 0
Identify Element Violations 0
Update Interval 2.5 s
Display Points All
FE Connection Visibility
Activate Visibility Yes
Display All FE Connectors
Draw Connections Attached To All Nodes
Line Color Connection Type
Visible on Results No
Line Thickness Single
Display Type Lines

TABLE 13
Model (B4) > Static Structural (B5) > Solution (B6) > Results
Directional Equivalent Elastic Total
Object Name Equivalent Stress
Deformation Strain Deformation
State Solved
Scope
Scoping Method Geometry Selection
Geometry All Bodies
Definition
Directional Equivalent Elastic Equivalent (von-Mises) Total
Type
Deformation Strain Stress Deformation
Orientation X Axis
By Time
Display Time Last
Global Coordinate
Coordinate System
System
Calculate Time
Yes
History
Identifier
Suppressed No
Results
4.7086e-010
Minimum -4.9925e-002 mm 4.411e-005 MPa 0. mm
mm/mm
2.2298e-003
Maximum 4.9938e-002 mm 365.36 MPa 1.1563 mm
mm/mm
5.5054e-005
Average 2.6837e-004 mm 10.472 MPa 0.50421 mm
mm/mm
Minimum Occurs On wishbone 2
Maximum Occurs
wishbone 2
On
Information
Time 1. s
Load Step 1
Substep 1
Iteration Number 1
Integration Point Results
Display Option Averaged
Average Across
No
Bodies

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FIGURE 2
Model (B4) > Static Structural (B5) > Solution (B6) > Directional Deformation

TABLE 14
Model (B4) > Static Structural (B5) > Solution (B6) > Directional Deformation
Time [s] Minimum [mm] Maximum [mm] Average [mm]
1. -4.9925e-002 4.9938e-002 2.6837e-004

FIGURE 3
Model (B4) > Static Structural (B5) > Solution (B6) > Equivalent Elastic Strain

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TABLE 15
Model (B4) > Static Structural (B5) > Solution (B6) > Equivalent Elastic Strain
Time [s] Minimum [mm/mm] Maximum [mm/mm] Average [mm/mm]
1. 4.7086e-010 2.2298e-003 5.5054e-005

FIGURE 4
Model (B4) > Static Structural (B5) > Solution (B6) > Equivalent Stress

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TABLE 16
Model (B4) > Static Structural (B5) > Solution (B6) > Equivalent Stress
Time [s] Minimum [MPa] Maximum [MPa] Average [MPa]
1. 4.411e-005 365.36 10.472

FIGURE 5
Model (B4) > Static Structural (B5) > Solution (B6) > Total Deformation

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TABLE 17
Model (B4) > Static Structural (B5) > Solution (B6) > Total Deformation
Time [s] Minimum [mm] Maximum [mm] Average [mm]
1. 0. 1.1563 0.50421

TABLE 18
Model (B4) > Static Structural (B5) > Solution (B6) > Stress Safety Tools
Object Name Stress Tool
State Solved
Definition
Theory Max Equivalent Stress
Stress Limit Type Tensile Yield Per Material

TABLE 19
Model (B4) > Static Structural (B5) > Solution (B6) > Stress Tool > Results
Object Name Safety Factor
State Solved
Scope
Scoping Method Geometry Selection
Geometry All Bodies
Definition
Type Safety Factor
By Time
Display Time Last
Calculate Time History Yes
Identifier
Suppressed No
Integration Point Results

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Display Option Averaged


Average Across Bodies No
Results
Minimum 0.68426
Minimum Occurs On wishbone 2
Information
Time 1. s
Load Step 1
Substep 1
Iteration Number 1

FIGURE 6
Model (B4) > Static Structural (B5) > Solution (B6) > Stress Tool > Safety Factor

TABLE 20
Model (B4) > Static Structural (B5) > Solution (B6) > Stress Tool > Safety Factor
Time [s] Minimum Maximum Average
1. 0.68426 15. 13.775

TABLE 21
Model (B4) > Static Structural (B5) > Solution (B6) > Stress Safety Tools
Object Name Stress Tool 2
State Solved
Definition
Theory Max Shear Stress
Factor 0.5
Stress Limit Type Tensile Yield Per Material

TABLE 22
Model (B4) > Static Structural (B5) > Solution (B6) > Stress Tool 2 > Results

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Object Name Safety Factor


State Solved
Scope
Scoping Method Geometry Selection
Geometry All Bodies
Definition
Type Safety Factor
By Time
Display Time Last
Calculate Time History Yes
Identifier
Suppressed No
Integration Point Results
Display Option Averaged
Average Across Bodies No
Results
Minimum 0.62163
Minimum Occurs On wishbone 2
Information
Time 1. s
Load Step 1
Substep 1
Iteration Number 1

FIGURE 7
Model (B4) > Static Structural (B5) > Solution (B6) > Stress Tool 2 > Safety Factor

TABLE 23
Model (B4) > Static Structural (B5) > Solution (B6) > Stress Tool 2 > Safety Factor

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Time [s] Minimum Maximum Average


1. 0.62163 15. 13.732

TABLE 24
Model (B4) > Static Structural (B5) > Solution (B6) > Stress Safety Tools
Object Name Stress Tool 3
State Solved
Definition
Theory Max Tensile Stress
Stress Limit Type Tensile Yield Per Material

TABLE 25
Model (B4) > Static Structural (B5) > Solution (B6) > Stress Tool 3 > Results
Object Name Safety Factor
State Solved
Scope
Scoping Method Geometry Selection
Geometry All Bodies
Definition
Type Safety Factor
By Time
Display Time Last
Calculate Time History Yes
Identifier
Suppressed No
Integration Point Results
Display Option Averaged
Average Across Bodies No
Results
Minimum 0.68898
Minimum Occurs On wishbone 2
Information
Time 1. s
Load Step 1
Substep 1
Iteration Number 1

FIGURE 8
Model (B4) > Static Structural (B5) > Solution (B6) > Stress Tool 3 > Safety Factor

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TABLE 26
Model (B4) > Static Structural (B5) > Solution (B6) > Stress Tool 3 > Safety Factor
Time [s] Minimum Maximum Average
1. 0.68898 15. 14.393

Material Data
Structural Steel
TABLE 27
Structural Steel > Constants
Density 7.85e-006 kg mm^-3
Coefficient of Thermal Expansion 1.2e-005 C^-1
Specific Heat 4.34e+005 mJ kg^-1 C^-1
Thermal Conductivity 6.05e-002 W mm^-1 C^-1
Resistivity 1.7e-004 ohm mm

TABLE 28
Structural Steel > Color
Red Green Blue
132 139 179

TABLE 29
Structural Steel > Compressive Ultimate Strength
Compressive Ultimate Strength MPa
0

TABLE 30

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Structural Steel > Compressive Yield Strength


Compressive Yield Strength MPa
250

TABLE 31
Structural Steel > Tensile Yield Strength
Tensile Yield Strength MPa
250

TABLE 32
Structural Steel > Tensile Ultimate Strength
Tensile Ultimate Strength MPa
460

TABLE 33
Structural Steel > Isotropic Secant Coefficient of Thermal Expansion
Zero-Thermal-Strain Reference Temperature C
22

TABLE 34
Structural Steel > S-N Curve
Alternating Stress MPa Cycles Mean Stress MPa
3999 10 0
2827 20 0
1896 50 0
1413 100 0
1069 200 0
441 2000 0
262 10000 0
214 20000 0
138 1.e+005 0
114 2.e+005 0
86.2 1.e+006 0

TABLE 35
Structural Steel > Strain-Life Parameters
Strength Strength Ductility Ductility Cyclic Strength Cyclic Strain
Coefficient MPa Exponent Coefficient Exponent Coefficient MPa Hardening Exponent
920 -0.106 0.213 -0.47 1000 0.2

TABLE 36
Structural Steel > Isotropic Elasticity
Young's Modulus MPa Poisson's Ratio Bulk Modulus MPa Shear Modulus MPa Temperature C
2.e+005 0.3 1.6667e+005 76923

TABLE 37
Structural Steel > Isotropic Relative Permeability
Relative Permeability
10000

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