Autocad Project
Autocad Project
Autocad Project
AUTOCAD
PROJECT
TAILSTOCK
(LATHEMACHINE)
Examples of CAM software includes Work NC, Siemens NX, Power MILL, SolidCAM
etc.
INDEX
SR CONTENT PG NO.
NO.
1 Acknowledgement 4
2 Project Overview 5
3 Lathe Machine 6
5 Operations 14-16
6 Specifications 17
ACKNOWLEDGEMENT
HEADSTOCK:
The headstock is present on the left end of the bed.
The main function of the headstock is to transmit
power to the different parts of the lathe. It supports
the main spindle in the bearing and aligns it
properly. It also houses a necessary transmission
mechanism with speed changing levers to obtain
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different speeds. Accessories mounted on the
headstock spindle are:
Three jaw chuck.
Four jaw chuck.
Lathe center and lathe dog.
Collet chuck.
Face Plate.
Magnetic chuck.
TAILSTOCK:
The tailstock is a movable casting located opposite to
the headstock on the way of the bed. The basic function
of the tailstock is:
To support the other end of the work when being
machined.
To hold a tool for performing operations like drilling,
reaming, tapping, etc.
It consists of the dead centers, the adjusting screws, and
the handwheel. The body of the tailstock is adjustable
on the base which is mounted on the guideways of the
bed and can be moved.
CARRIAGE:
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Carriage is located between headstock and
tailstock. The basic function of the carriage is to
support, guide, and feed the tool against the job
during operation.
It consists of 5 main parts:
Saddle
Cross Slide
Compound rest
Tool Post
Apron
SADDLE:
It is an H-shaped casting mounted on the top of the
lathe ways. It provides support to cross-slide, compound
rest, and tool post.
CROSS SLIDE:
Cross slide is provided with a female dovetail on one
side and assembled on the top of the saddle with its
male dovetail.The top surface of the cross slide is
provided with T slots to enable fixing of rear tool post
or coolant attachment. Carriage basically provides a
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mounted or automatic cross-movement for the
cutting tool.
COMPOUND REST:
Compound rest is present on the top of the cross
slide. It supports the tool post and cutting tool in its
various positions. Compound rest is necessary for
turning angles and boring short tapers and forms
on forming tools.
TOOL POST:
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Ring and rocker tool post: It consists of a circular
tool post with a slot for accommodating the tool or
tool holder.
Quick change tool post
Squarehead tool post.
APRON:
The Apron is fastened to the saddle and hangs over
the front of the bed. Apron consists of the gears
and clutches for transmitting motion from the feed
rod to the carriage, and the split nut which engages
with the lead screw during cutting threads.
Two types of Apron are extensively used:
Incorporating drop worm mechanism.
Friction or dog clutches.
CHUCK:
Chuck is basically used to hold the workpiece,
particularly of short length and large diameter or of
irregular shape which can’t be conveniently
mounted between centers. It can be attached to the
lathe by screwing on the spindle nose.
Four different types of chucks are most commonly
used in Lathe:
Independent or four-jaw chuck
Three jaw or universal chuck
Collect chuck and
Magnetic Chuck
Independent or four-jaw chuck:
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It is used for irregular shapes, rough castings of
square or octagonal in such jobs, where a hole is to
be positioned off the center. It consists of four jaws
and each jaw is independently actuated and
adjusted by a key for holding the job.
FEED ROD:
Feed rod is a power transmission mechanism used
for precise linear movement of the carriage along
the longitudinal axis of the lathe. In some lathe
machines instead of feed rod lead screws are used.
LEAD SCREW:
The lead screw is used mostly in the case when the
threading operation is to be performed on a lathe.
As we know for threading operation require
So rotation of the job is obtained by the chuck and
the desired linear motion of the tool-post (as the
lead screw drives the saddle when it is engaged) is
provided with the help of a lead screw.es rotational
movement of the job (workpiece) and the linear
movement of the tool (tool post).
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OPERATIONS
FACING:
Facing operation in the lathe: Facing operation is
for making the ends of the job to produce a smooth
flat surface with the axis of operation or a certain
length of a job. In this operation, 1. Hold the job on
Head-stock spindle using Three or four-jaw chuck.
2. Start the machine on desire RPM to rotate the
job. 3. Give a desirable feed on the perpendicular
direction of the axis of the job.
TURNING:
The operation by which we remove the excess
material from the workpiece to produce a cone-
shaped or a cylindrical surface. There are several
types of turning operations, those are:
1. Straight turning
2. Shoulder turning
3. Rough turning
4. Finish turning
5. Taper turning
6. Eccentric turning.
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KNURLING:
It is the process of producing a rough surface on
the workpiece to provide effective gripping. Knurling
tool is held rigidly on the tool post and pressed
against the rotating job so that leaving the exact
facsimile of the tool on the surface of the job. It is
the operation which is used to produce a helical
groove on a cylindrical or conical surface by feeding
the tool longitudinally when the job revolved
between the two centers.
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operation, the job of this sheet metal is held
between the former and the tail-stock center rotates
at high speed with the former. the long round nose
forming tool rigidly fixed on special tool post
presses the job on the periphery of the former. So
the job is taken exactly the shape of the former.
This is a chipless machining process.
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SPECIFICATION
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