Animatronics File

ANIMATRONICS
What is Animatronics?
ANIMATRONICS
• Animatronics is a mechanized puppet. It may be preprogrammed or remotely

controlled.
• The animatronics may perform movements or it may be incredibly versatile.
INTRODUCTION
This concept was developed for Disney studios, used in 1954 film version 20,000 leagues
under the sea.
First use Audio-Animatronics was for walt Disney’s Enchanted Tiki Room in
Disneyland,which open in June 1963
Walt and WED knew that this pneumatic system could not be sufficiently handle then
Digital programming was devised.
Wathel and Marc Davis developed « arm lift action »

Walt Disney's Enchanted Tiki Room,1963
 first use of Audio-Animatronics.
 using digital controls.
 Tones were recorded onto tape, which on playback would cause a metal reed to vibrate.
 The vibrating reed would close a circuit and thus operate a relay.
 The relay sent a pulse of energy (electricity) to the figure's mechanism which would
cause a pneumatic valve to operate, which resulted in the action, like the opening of a
bird's beak.
 At air pressure.
Theme parks and cinematography
 Analog programming.
 New "analog system" involved the use of voltage regulation.
 All individual actions were then rerecorded onto a single reel--up to ten actions, each
activated by a different tone, could be combined onto a single reel.
ELECTRONICS
 Electronics is used in doing programming of these animated creatures.
 It is done by controlling the voltage regulation.
 It is also done by embedded microcontroller.
PHYSICAL OVERVIEW
 Animatronics puppet that is animated by means of electromechanical devices.
 Actuators are responsible for various facial movements.
 Electronics and software provides synchronization of sound and motion.
FORMATION OF ANIMATRONICS
 Step 1: Designing
 Step2:Sculpting
 Step 3: Mold making
 Step 4: Armature Fabrication
 Step 5: Costuming
 Step 6: Programming
Évaluation
 Put it on paper.
 Build a maquette (miniature model or primary model).
 Build a full-size sculpture.
 Create a mold (from the sculpture) and cast the body.
 Build the animatronic components.
 Put it all together.
 Test it and work out any bugs.
Put It On Paper
Designing
 Client and the company developing the animatronics decide what the character will
be, its appearance total number of moves, quality of moves, and what each specific
move will be. Budgets ,time lines etc.
Sculpting
 Converting two-dimensional ideas into three-dimensional forms.
 This team can work from photos, artwork, videos, models, statuettes and similar
likenesses.
Mold making
 This department creates the molds that will ultimately produce the character skins.
 Molds can be soft or hard, single or multiple pieces, and reusable or non-reusable.
 After the mold is finished and cured, it is ready for skin making. Fiberglass shells are
simultaneously being laid up to form the body and limb shapes.
Armature Fabrication
 Each individual part requires a custom design and fabrication.
 Each of the robot’s movement axis point must have an industrial rated bearing to
provide action and long life.
 The technicians select those components carefully in order to ensure the durability
and long life.
Build a Full-size
Costuming
 The outfit has to allow for easy acces to the character’s operating mechanisms. It
must also “look” normal after movement has taken place.
 The costume must be designed to provide hundreds or thousands of operations

without wearing out and without causing the skin areas(i.e. around the necks or
wrists) to breakdown as well
Programming
 Programming is the final step, and for some animations it is the most rewarding.
Programming can be done either at the manufacturing facility or at the final
installation site. In programming, all the individual moves are coordinated into
complex animated actions and it bring “life.”
I.MECHANICAL II.ELECTRONICAL III.STRUCTURAL IV.SURFACE
Making It move
• Basic head/body
• Tongue slide levers
• Eye joystick control
• Front arms
• Cart/body
• Breathing
• Tail
• Body raise slider

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ANIMATRONICS

• Animatronics is a mechanized puppet. It may be preprogrammed or remotely

• The animatronics may perform movements or it may be incredibly versatile.

Wathel and Marc Davis developed « arm lift action »

 first use of Audio-Animatronics.

 using digital controls.

Theme parks and cinematography

 New "analog system" involved the use of voltage regulation.

 Electronics is used in doing programming of these animated creatures.

 It is done by controlling the voltage regulation.

 It is also done by embedded microcontroller.

 Animatronics puppet that is animated by means of electromechanical devices.

 Actuators are responsible for various facial movements.

 Electronics and software provides synchronization of sound and motion.

 Step 3: Mold making

 Step 4: Armature Fabrication

 Build a maquette (miniature model or primary model).

 Build a full-size sculpture.

 Create a mold (from the sculpture) and cast the body.

 Build the animatronic components.

 Put it all together.

 Test it and work out any bugs.

 Converting two-dimensional ideas into three-dimensional forms.

 The costume must be designed to provide hundreds or thousands of operations

• Tongue slide levers

• Eye joystick control

• Body raise slider

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