Hawk Terminal
Hawk Terminal
Hawk Terminal
A15849100A
(2/01).00
© Mettler-Toledo, Inc. 1999, 2001
No part of this manual may be reproduced or transmitted in any form or by any means, electronic or
mechanical, including photocopying and recording, for any purpose without the express written permission
of Mettler-Toledo, Inc.
U.S. Government Restricted Rights: This documentation is furnished with Restricted Rights.
METTLER TOLEDO
Publication Name: VLF Floor Scale and HAWK Terminal Installation and Service Manual
Information about METTLER TOLEDO Technical Training can be obtained by writing, calling, or faxing:
METTLER TOLEDO
1900 Polaris Parkway
Columbus, Ohio 43240 USA
Phone: (614) 438-4511
Fax: (614) 438-4958
www.mt.com
FCC Notice
This device complies with Part 15 of the FCC Rules and the Radio Interference Requirements of the
Canadian Department of Communications. Operation is subject to the following conditions: (1) this device
may not cause harmful interference, and (2) this device must accept any interference received, including
interference that may cause undesired operation.
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant
to Part 15 of FCC Rules. These limits are designed to provide reasonable protection against harmful
interference when the equipment is operated in a commercial environment. This equipment generates,
uses, and can radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications. Operation of this equipment
in a residential area is likely to cause harmful interference, in which case the user will be required to
correct the interference at his own expense.
Model: 713
to which this declaration relates is in conformity with the following standard(s) or other normative document(s).
auf das sich diese Erklärung bezieht, mitder/den folgenden Norm(en) oder Richtlinie(n) übereinstimmt.
Auquel se réfère cette déclaration est conforme à la (aux) norme(s) ou au(x) document(s) normatif(s).
Al que se refiere esta declaración es conforme a la(s) norma(s) u otro(s) documento(s) normativo(s).
Waarnaar deze verklaring verwijst, aan de volende norm(en) of richtlijn(en) beantwoordt.
A cui si riferisce questa dichiarazione è conforme alla/e sequente/i norma/e o documento/i normativo/i.
Other Directives and Standards / Andere Richtlinien und Normen / Autres documents
corresponding to local requirements / entsprechend lokalen Anforderungen / correspondant aux exigences locales
STANDARD WARRANTY
METTLER TOLEDO warrants that the equipment covered by this warranty will be free from defects in workmanship and material
for one year from date of installation or eighteen (18) months from date of shipment to the buyer, whichever comes first.
Should any such defects be found and reported during the first thirty (30) days after installation (if installation occurs during
the warranty period), METTLER TOLEDO (herein referred to as the “Company”) will, at its option, refund the purchase price or
correct such defects, furnishing replacement parts and service free of charge to the buyer. For the remainder of the first 12
months of the warranty term, the Company will furnish necessary replacement parts and on-site technician’s service free of
charge, provided the Buyer agrees to pay reasonable technician’s travel time, vehicle mileage, and associated travel expenses
to and from the nearest authorized Company service location. If the equipment is covered by a two-year warranty, for the last
12 months or remaining balance of the warranty period, whichever comes first, the Company will furnish the necessary
replacement parts to the Buyer free of charge, provided that the Buyer agrees to pay reasonable technician’s on-site labor
services, travel time, mileage, and expenses to and from the nearest authorized Company service location. The following are
NOT covered under any of these warranties:
1. Initial installation and ongoing scale calibration.
2. Damage to scale components by gross abuse, fire, flooding, explosion, water, voltage surges, or civil disturbance.
3. Normal maintenance or consumable items.
This warranty covers only the VLF floor scale. Refer to METTLER TOLEDO Standard Product Warranty for coverage of other
scale system components, including scale instrument, printer, and/or other accessories.
THE COMPANY EXPRESSLY WARRANTS THE EQUIPMENT MANUFACTURED BY IT AS SET FORTH HEREIN. THE COMPANY
MAKES NO OTHER WARRANTIES EITHER EXPRESSED OR IMPLIED (INCLUDING WITHOUT LIMITATION WARRANTIES AS TO
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE). IN ADDITION, THIS DOCUMENT SHALL CONSTITUTE THE SOLE
AND EXCLUSIVE REMEDIES OF THE BUYER FOR ANY BREACH BY THE COMPANY OF ITS WARRANTIES HEREIN.
COMPANY LIABILITY UNDER THIS WARRANTY OR ANOTHER WARRANTY, WHETHER EXPRESSED OR IMPLIED IN LAW OR
FACT, SHALL BE LIMITED TO THE REPAIR OR REPLACEMENT OF DEFECTIVE MATERIAL AND WORKMANSHIP, AND IN NO
EVENT SHALL IT BE LIABLE FOR CONSEQUENTIAL OR INDIRECT DAMAGES.
This warranty coverage is applicable only to the United States of America.
Export Products: The Company warrants equipment destined for export or sold for export to be free from defects in
workmanship and material for a period of one year from date of installation or 18 months from date of shipment to the Buyer,
whichever occurs first. Should any such defect be found within that period, parts will be furnished free of charge (ex works)
point of origin or final distribution center. If the Buyer requests the performance of warranty work provided for under the
foregoing warranty outside of the contiguous United States, the Buyer shall be required to pay for labor, travel time, living, and
travel expenses of any personnel required to perform such warranty work.
APPLICATION GUIDES
The only warranty of METTLER TOLEDO is for the product it supplies under the Product Warranty Statement listed above.
Weighing application guidelines pertain to METTLER TOLEDO products.
Precautions
CAUTION
BEFORE CONNECTING OR DISCONNECTING ANY INTERNAL ELECTRONIC
Note: If the unit has been stored or COMPONENTS OR INTERCONNECTING WIRING BETWEEN ELECTRONIC
transported in below freezing EQUIPMENT, ALWAYS REMOVE POWER AND WAIT AT LEAST THIRTY (30)
temperatures, allow the unit to warm SECONDS. FAILURE TO OBSERVE THESE PRECAUTIONS COULD RESULT IN
up to room temperature before BODILY HARM OR DAMAGE TO OR DESTRUCTION OF THE EQUIPMENT.
turning on AC power.
CONTENTS
1 Introduction ....................................................................................................... 1-1
HAWK Terminal Specifications .......................................................................................................... 1-2
VLF Floor Scale Specifications ........................................................................................................... 1-2
Load Cell Specifications ................................................................................................................... 1-3
Load Cell Approvals......................................................................................................................... 1-3
7 Appendices........................................................................................................ 7-1
Appendix 1: Demand Mode Output .................................................................................................... 7-1
Appendix 2: Continuous Mode Output ................................................................................................ 7-4
Appendix 3: ASCII Input Commands................................................................................................... 7-6
Appendix 4: GEO Codes................................................................................................................... 7-7
Chapter 1: Introduction
HAWK Terminal Specifications
1 Introduction
The VLF floor scale is a low-profile scale base for top-of-floor applications. When
packaged with a HAWK™ terminal, this fully electronic scale is calibrated at the factory
so that it is ready to use right out of the box.
VLF floor scales are designed for general purpose weighing in dry industrial and
commercial environments such as shipping docks. They should not be used in
environments requiring washdown, immersion in liquids, exposure to splashing liquids,
or exposure to corrosive chemicals.
This manual explains how to install, program, and service a VLF floor scale and
HAWK™ terminal. If any information in the manual is incorrect or missing, please use
the Publication Suggestion Report at the back of the manual to tell us about it.
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METTLER TOLEDO VLF Floor Scale and HAWK Terminal Installation and Service Manual
HAWK Terminal
Specifications
Displayed Resolution Up to 10,000d
Dimensions (W x D x H) 10.2 x 6.2 x 5.6 inches
(260 x 160 x 145 mm)
Construction ABS plastic
Power 10.2 VDC / 0.15 A (AC transformer
included) or six size-D batteries
Display LCD, six digits: 1 inch (25 mm) high
Keypad Four color-coded, tactile-feel keys: ZERO,
TARE, FUNCTION, and PRINT
Operating Temperature 14°F to 104°F (-10°C to 40°C) with 10 to
95% relative humidity, noncondensing
Storage Temperature -4°F to 140°F (-20°C to 60°C) ) with 10
to 95% relative humidity, noncondensing
Data Output ASCII via RS-232 standard
Weighing Units Pounds, kilograms, and grams
Approvals UL Listed
Canada Weights and Measures AM-5318
US Weights and Measures CoC #99-054
1-2 (2/01)
Chapter 1: Introduction
Load Cell Specifications
Load Cell
Specifications
Model Number 713
Capacity 2,500 lb
Rated Output 3 mV/V
Excitation Voltage 15 VDC maximum
Sealing Environmentally protected (potted)
Material 17-4 PH stainless steel
Cable Length 8 feet (2.4 meters), four-conductor cables
Input Terminal Resistance 350 ohms
Output Terminal Resistance 350 ± 3 ohms
Temperature Range (compensated) 14°F to 104°F (-10°C to 40°C)
Safe Overload 150% Rated Capacity (RC)
Safe Side Overload 150% RC
Combined Error (linearity and 0.04% RC
hysteresis)
Nonrepeatability 0.01% RC
Creep in 20 minutes 0.03% RC
Zero Balance 2.0% RC
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Chapter 2: Installation
Unpacking and Inspection
2 Installation
Unpacking and
Inspection
When you receive the scale, inspect it to make sure that it is not damaged and that all
parts are included:
1. If the shipping skid shows signs of damage when delivered, file a freight claim with
the carrier if necessary.
2. Remove the scale base from the shipping skid.
CAUTION
USE CAUTION WHEN LIFTING THE SCALE BASE.
BECAUSE OF THE WEIGHT OF THE BASE, ATTEMPTING
TO LIFT IT BY YOURSELF COULD RESULT IN INJURY.
3. Remove the protective covering. Store the packaging and skid to use if you need to
transport or ship the scale later.
4. Inspect the scale base and terminal for damage. Never install a scale if damage is
apparent.
5. Make sure all components are included:
• VLF Floor Scale
• VLF Operator Card
• HAWK Terminal (optional)
• HAWK Technical Manual (optional)
6. Contact your authorized METTLER TOLEDO representative if the scale is damaged or
any parts are missing.
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METTLER TOLEDO VLF Floor Scale and HAWK Terminal Installation and Service Manual
Leveling Foot
2-2 (2/01)
Chapter 2: Installation
Connect the Terminal
Serial Port
12-inch Cable
Connect the terminal to the power source. Plug the round connector from the power
transformer into the side of the HAWK terminal. Plug the power transformer into a 120V
AC outlet. Press and hold the ON/OFF (PRINT) key for 3 seconds to turn on the terminal.
Pressing the key again for 3 seconds will turn off the terminal.
Each scale is calibrated at the factory and should not need to be adjusted. Once the
scale base and terminal are set up, check to make sure that they are working properly.
Place a test weight on the scale platform. The test weight should equal at least 20% of
the rated capacity of the scale. The rated capacity of the VLF floor scale is 5,000 lb
(2,500 kg).
Powerup Sequence
The HAWK terminal goes through a series of self-tests when it is turned on. These tests
confirm normal internal operation. The powerup sequence is as follows:
While the display shows all numbers 0 to 9, a diagnostic self-test is performed on the
memory and microprocessor. An error message is displayed if any component fails the
test. The program number [125362] is shown next, followed by the revision [Sr. 2.00].
If the terminal passes all tests, the display will show [ 0.00]. The powerup sequence
requires a few seconds to complete.
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METTLER TOLEDO VLF Floor Scale and HAWK Terminal Installation and Service Manual
Table 2-2 shows the ASCII commands that may be used to communicate with the
HAWK terminal via the serial port. A more complete explanation is given in Appendix 3.
2-4 (2/01)
Chapter 3: Programming and Calibration
Key Functions
WARNING
PERMIT ONLY QUALIFIED PERSONNEL TO SERVICE THIS
EQUIPMENT. EXERCISE CARE WHEN MAKING CHECKS,
TESTS, AND ADJUSTMENTS THAT MUST BE MADE WITH
POWER ON. FAILING TO OBSERVE THESE PRECAUTIONS
CAN RESULT IN BODILY HARM.
The scale is calibrated and programmed at the factory, so that it is ready to use right out
of the box. You do not need to change any of the softswitch parameters or to calibrate
the scale. However, for legal-for-trade commercial applications, the scale must be
calibrated with certified test weights to the capacity and increment size shown on the
data plate. All operational changes and calibration can be performed using the keys on
the terminal.
Key Functions
You can use the keys on the HAWK terminal to reconfigure the scale. When the terminal
is in programming mode, the keys have the following functions:
T TARE Moves the data entry position one digit to the left.
F FUNCTION Increments the numeric data entry digit and/or allows the
programmer to view the next display in a selection list.
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METTLER TOLEDO VLF Floor Scale and HAWK Terminal Installation and Service Manual
Entering the
Programming Mode
The HAWK terminal has program blocks and sub-blocks that can be configured to
determine how the scale will function. To access these blocks, open the terminal
enclosure and place the CAL jumper in the ON position (shorting the two pins on the
Controller PCB). See Figure 3-1 for the CAL jumper location.
J-5
CAL
J-4
1. To configure the program blocks, you must enter the programming mode by
pressing and releasing the PRINT and ZERO keys simultaneously.
2. When the [F1] prompt is displayed, use the PRINT key to enter the F1 program
block. Use the FUNCTION key to skip to the next block. Use the ZERO key to go to
the previous block.
3. Once the PRINT key is pressed, the HAWK terminal advances to the first parameter
in the F1 program block. The display shows the sub-block number and the current
value setting. Press the PRINT key to accept the value and advance to the next sub-
block or press the FUNCTION key to toggle through the choices until the desired
selection is displayed.
4. After the desired selection is displayed, press the PRINT key to accept the value.
Continue this procedure throughout the setup routine until all required changes have
been made.
3-2 (2/01)
Chapter 3: Programming and Calibration
Program Blocks
Program Blocks
The HAWK terminal has a series of program blocks and sub-blocks that can be set to
determine how the scale will function. These program blocks are shown in Figure 3-2.
There are three main blocks (F1, F2, and F3), each containing programming sub-
blocks (F1.1, F1.2, and so on).
F2.2 F3.2
GEO Code Load Defaults
Auto Backlight Data Bits
F1.4 F2.5
F3.5
Programming Mode Auto Zero
Data Format
Access Maintenance
F2.6 F3.6
Motion Sensitivity Checksum
F2.7 F3.7
Filtering Gross Weight Legend
F2.8
Sleep Mode
F2.9
Power Up Zero Range
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METTLER TOLEDO VLF Floor Scale and HAWK Terminal Installation and Service Manual
3-4 (2/01)
Chapter 3: Programming and Calibration
F1 Scale Block
F1 Scale Block
The Scale Interface program block allows the user to set and calibrate the features that
affect weighing performance.
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METTLER TOLEDO VLF Floor Scale and HAWK Terminal Installation and Service Manual
Table 3-2 shows all possible selections for capacity and increment size.
[E SCAL] Empty the scale platform and press the PRINT key to continue.
[15 CAL] Delay while initial is set (display counts down). If motion sensitivity is
not disabled and motion is detected at this step, the display will show
[E 30]. Press the PRINT key to return to the [E SCAL] prompt.
[Add Ld] Place test weight on the scale platform. Press the PRINT key.
[0000‘0’] Enter the test weight value. No decimal point is permitted. Maximum test
weight is 100% of full scale capacity. Minimum is 20% of full scale
capacity.
[15 CAL] Delay while span is set (display counts down). If motion is detected at
this step, then the display will show [E 30]. Press the PRINT key to
return to the [Add Ld] prompt.
3-6 (2/01)
Chapter 3: Programming and Calibration
F2 Application Block
[F1.4 0] PROGRAMMING MODE ACCESS
If CAL jumper is installed on the Controller PCB, this step has no effect,
and the programming mode is always accessible.
If CAL jumper is not installed on the Controller PCB:
0 = No access to view or change values in the programming mode.
1 = Programming blocks F2 and F3 may be accessed to change the
parameters. Programming block F1 may only be viewed.
F2 Application Block
[F2.1 0] ALTERNATE UNITS
Select the unit of measure desired as a secondary unit.
0 = No unit switching
1 = lb
2 = kg
If the calibration unit is “kg,” the only choice is “lb.”
If the calibration unit is “lb” or “g,” the only choice is “kg.”
If unit switching is enabled, a quick press of the FUNCTION key will
change the unit.
[F2.3 1] TARE
0 = Tare disabled
1 = Tare enabled
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METTLER TOLEDO VLF Floor Scale and HAWK Terminal Installation and Service Manual
[F2.5 1] AUTO ZERO MAINTENANCE
Auto Zero Maintenance (AZM) automatically compensates for small
changes in zero resulting from material build-up or temperature changes.
Select the weight range (±) around gross zero within which the scale will
capture zero. If residual weight on the scale exceeds the weight range,
the scale will not capture zero. AZM is disabled in the net mode.
0 = No AZM
1 = AZM within 0.5d window
2 = AZM within 1d window
3 = AZM within 3d window
[F2.7 0] FILTER
This function compensates for environmental disturbances such as
vibration or noise.
0 = None
1 = Light
2 = Normal
3 = Heavy
3-8 (2/01)
Chapter 3: Programming and Calibration
F3 Interface Block
F3 Interface Block
The following section will introduce the detail steps of configuring the RS-232 output.
[F3.1 ] BAUD RATE
[9600] Choose a baud rate from a list of 1200, 2400, 4800, or 9600.
[F3.4 2] PARITY
0 = No parity
1 = Odd parity
2 = Even parity
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METTLER TOLEDO VLF Floor Scale and HAWK Terminal Installation and Service Manual
Exit Sub-Block
At the end of the program blocks, there are three choices for exiting the programming
mode: Save, Abort, and Default. Use the FUNCTION key to move from choice to choice.
When the desired choice is displayed, press the PRINT key. The scale exits the
programming mode after the selection.
[SAVE ] Press the PRINT key to accept the changes that were made and exit the
programming mode.
[Abort ] Press the PRINT key to ignore any changes that were made and exit the
programming mode.
[dFAULT] Press the PRINT key to reset all program block parameters to factory
default and exit the programming mode. Parameters marked with an
asterisk (*) in Table 3.1 will not be reset.
3-10 (2/01)
Chapter 4: Routine Care and Maintenance
General
General
Once the scale has been installed, an authorized METTLER TOLEDO representative
should inspect and calibrate it periodically. If the scale is used for legal-for-trade
purposes, consult the local Weights and Measures Authorities for minimum inspection
requirements.
WARNING
PERMIT ONLY QUALIFIED PERSONNEL TO SERVICE THIS
EQUIPMENT. EXERCISE CARE WHEN MAKING CHECKS,
TESTS, AND ADJUSTMENTS THAT MUST BE MADE WITH
POWER ON. FAILING TO OBSERVE THESE PRECAUTIONS
CAN RESULT IN BODILY HARM.
CAUTION
BEFORE CONNECTING OR DISCONNECTING ANY INTERNAL ELECTRONIC
COMPONENTS OR INTERCONNECTING WIRING BETWEEN ELECTRONIC
EQUIPMENT, ALWAYS REMOVE POWER AND WAIT AT LEAST THIRTY (30)
SECONDS. FAILURE TO OBSERVE THESE PRECAUTIONS COULD RESULT IN
BODILY HARM OR DAMAGE TO OR DESTRUCTION OF THE EQUIPMENT.
Cleaning
Clean the terminal’s cover and keyboard periodically with a soft, clean cloth that has
been dampened with a mild window-type cleaner or detergent. DO NOT USE ANY TYPE
OF INDUSTRIAL SOLVENT OR CHEMICALS. DO NOT SPRAY CLEANER DIRECTLY ONTO
THE UNIT. DO NOT HOSE DOWN.
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METTLER TOLEDO VLF Floor Scale and HAWK Terminal Installation and Service Manual
Platform Inspection
Inspect the scale assembly by checking the following:
• Are there any unusual wear points, paths, or marks on the weighing surface?
• Is the junction box cover on and are the load cell cables in good condition?
• Is there moisture or foreign material inside or around the junction box assembly?
• Is the instrument cable damaged or binding the scale?
• Has any debris or material built up under or around the platform that could inhibit
freedom of movement?
• Visually inspect the load cells and leveling feet for signs of unusual wear.
• Check the repeatability and shift of the scale. Perform a shift adjustment if needed.
Shift Adjustment
When you shift adjust a scale, you are adjusting the output voltage (signal) of each
load cell so that all load cells in the system produce a consistent signal. A correctly
adjusted scale will give the same weight reading no matter where on the platform you
place a test weight. Each VLF floor scale is shift adjusted at the factory. Normally, the
only adjustment that might be needed is minor load cell trimming.
Make sure that the scale’s mechanical parts are working properly. Then check the
scale’s repeatability by placing a test weight on the same location on the platform
several times to make sure that you get the same weight reading each time. After
checking for repeatability, adjust the load cell trimming potentiometers as needed.
-SIG
+SIG
-SIG -SEN
+SIG -EXE
-EXE +SEN
+EXE +EXE
SHLD SHLD
LC1 LC2 LC3 LC4 INPUT
4-2 (2/01)
Chapter 4: Routine Care and Maintenance
Shift Adjustment
2. Figure 4-2 shows test weight locations (A, B, C, and D) at the center of each
quadrant of the scale platform. Place a test weight (equal to half the rated scale
capacity) at location A and record the weight reading. Then move the test weight to
location B and record the weight reading. Continue until you have taken a weight
reading at each of the four locations.
LC4 LC2
A B
D C
Junction Box
LC3 LC1
3. Place the test weight at the location immediately clockwise from the location at
which you got the lowest weight reading. Then adjust the trimming potentiometer for
the load cell that corresponds to the corner of the scale where the test weight is
positioned (see Figure 4-2). Make the adjustment by turning the potentiometer until
the weight reading matches the lowest reading.
4. Proceeding clockwise, repeat the adjustment described in Step 3 for the next two
test weight locations.
NOTE: Because the trimming potentiometers interact with one another, any
adjustment will affect the weight readings at all four corners of the scale.
5. Repeat Steps 2 to 4 until the weight readings at all corners of the platform are the
same or are within the specified National Institute of Standards and Technology
(NIST) Handbook 44 Scale Accuracy Requirements.
6. Replace the junction box lid and platform access plate.
(2/01) 4-3
Chapter 5: Troubleshooting
General
5 Troubleshooting
General
If the scale does not operate properly, find out as much about the problem as possible.
Determine whether the problem is constant or intermittent. Be aware that problems can
be caused by mechanical or electrical influences.
When troubleshooting a VLF scale, check for the following:
• Water
• Corrosive materials
• Unlevel floor
• Strong vibrations or wind currents
• Physical damage to the scale platform or frame
Check the instrument cable for damage, and check all connections for any loose or
incorrect wiring.
WARNING
PERMIT ONLY QUALIFIED PERSONNEL TO SERVICE THIS
EQUIPMENT. EXERCISE CARE WHEN MAKING CHECKS,
TESTS, AND ADJUSTMENTS THAT MUST BE MADE WITH
POWER ON. FAILING TO OBSERVE THESE PRECAUTIONS
CAN RESULT IN BODILY HARM.
CAUTION
BEFORE CONNECTING OR DISCONNECTING ANY INTERNAL ELECTRONIC
COMPONENTS OR INTERCONNECTING WIRING BETWEEN ELECTRONIC
EQUIPMENT, ALWAYS REMOVE POWER AND WAIT AT LEAST THIRTY (30)
SECONDS. FAILURE TO OBSERVE THESE PRECAUTIONS COULD RESULT IN
BODILY HARM OR DAMAGE TO OR DESTRUCTION OF THE EQUIPMENT.
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METTLER TOLEDO VLF Floor Scale and HAWK Terminal Installation and Service Manual
Error Codes
The following table lists the HAWK terminal’s error messages.
5-2 (2/01)
Chapter 5: Troubleshooting
Isolate the Problem
Check Wiring
1. Remove power from the system.
2. Remove the access cover plate from the platform.
3. Open the junction box and check for moisture or foreign material inside the box.
4. Make sure that all wiring connections are tight and that no insulation material is
touching the terminal contacts.
5. Make sure that all wires are connected to the correct terminals inside the junction
box (refer to Table 5-2).
6. Check all cable connectors on the junction box and tighten any loose connectors.
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METTLER TOLEDO VLF Floor Scale and HAWK Terminal Installation and Service Manual
1. Remove power from the system. Check each load cell for proper input/output
resistances.
2. If resistance is within specification, perform a shorted-signal symmetry test.
• Short the signal leads together and place one multimeter lead on the shorted
signals and one lead on the +Excitation wire. Note the resistance value.
• Remove the lead from the +Excitation wire and place it on the –Excitation wire.
The two resistance values should be approximately equal.
3. If the load cells pass the shorted-signal test, reapply power to the scale. Confirm
that proper excitation voltage is reaching the load cells by placing multimeter leads
on the excitation positions of each load cell terminal.
4. If proper excitation voltage is reaching the load cells, check the output signal from
each cell. If one cell has a particularly high or low dead-load output, it is suspect.
The maximum output possible from any cell is 45 mV at 15 VDC excitation and
loaded to gross capacity.
5. If any load cell has an unusual signal, remove all load from that cell.
• With the power on, measure the output from the suspect load cell. The no-load
zero output should be ± 2% of the full scale output. For example, if the
excitation voltage is 15 VDC, then the full scale output would be 45 mV and
the no-load zero output should be within ± 0.9 mV.
6. If any load cell fails any of the above tests, replace it.
Check Mechanical
Components
• Make sure the scale platform can move freely.
• Make sure the scale platform is level.
• Check the rocker pins for unusual wear. Replace any rocker pins that are unevenly
worn or have flattened bearing surfaces.
• Inspect the platform for physical damage.
5-4 (2/01)
Chapter 5: Troubleshooting
Check Terminal Voltages
Check Terminal
Voltages
If the problem is in the HAWK terminal, check the following voltages:
AC Power Test
Using a multimeter, check the AC input power. Input power must be within -15% and
+10% of the nominal AC line voltage.
Note that jumpers JUMP 1 and JUMP 2 on the Controller PCB should be OFF (not
shorting the pins).
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METTLER TOLEDO VLF Floor Scale and HAWK Terminal Installation and Service Manual
Parts Replacement
WARNING
DISCONNECT ALL POWER TO THIS UNIT BEFORE
INSTALLING, SERVICING, CLEANING, OR REMOVING THE
FUSE. FAILURE TO DO SO COULD RESULT IN BODILY
HARM AND/OR PROPERTY DAMAGE.
CAUTION
BEFORE CONNECTING OR DISCONNECTING ANY INTERNAL ELECTRONIC
COMPONENTS OR INTERCONNECTING WIRING BETWEEN ELECTRONIC
EQUIPMENT, ALWAYS REMOVE POWER AND WAIT AT LEAST THIRTY (30)
SECONDS. FAILURE TO OBSERVE THESE PRECAUTIONS COULD RESULT IN
BODILY HARM OR DAMAGE TO OR DESTRUCTION OF THE EQUIPMENT.
Battery Replacement
The battery symbol at the lower left of the HAWK terminal display is used to indicate low
battery power. The cursor above the battery symbol will light up when there is
approximately 15 minutes of operation remaining.
+ -
When the cursor above the battery symbol is lighted, change the batteries as soon as
possible. To change the batteries:
1. Open the battery door on the rear of the HAWK terminal enclosure.
2. Remove the six batteries.
CAUTION
THE HAWK TERMINAL CANNOT RECHARGE BATTERIES. IF RECHARGEABLE
BATTERIES ARE USED, THEY MUST BE RECHARGED WITH A COMMERCIALLY
AVAILABLE RECHARGER AND THEN REINSTALLED IN THE TERMINAL.
5-6 (2/01)
Chapter 5: Troubleshooting
Parts Replacement
3. Insert six new or recharged size-D batteries as illustrated on the battery housing
(also shown in Figure 5-3).
Top
4. Reinstall the rear cover over the batteries and press it into place.
5. Test for proper operation.
The operating time for a new set of size-D batteries depends on how the scale is used.
Some estimates (without backlight) are shown below. Using the backlight feature
reduces battery life.
Keyboard Replacement
1. Remove power by removing the six size-D batteries from the rear battery
compartment and/or disconnecting the AC power adapter.
2. Remove the four screws securing the front and back halves of the cover.
3. Disconnect the keyboard tail from the Controller PCB and discard the old front
cover.
4. Connect the keyboard tail of the new front cover to J5 of the Controller PCB.
5. Secure the front cover to the back cover with the four screws.
6. Apply power and then press and hold the ON/OFF (PRINT) key for 3 seconds.
7. Test the operation of the new keyboard.
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METTLER TOLEDO VLF Floor Scale and HAWK Terminal Installation and Service Manual
Controller PCB
Replacement
If the Controller PCB inside the HAWK terminal is faulty, use the following procedure to
replace it.
WARNING
DISCONNECT ALL POWER TO THIS UNIT BEFORE
INSTALLING, SERVICING, CLEANING, OR REMOVING THE
FUSE. FAILURE TO DO SO COULD RESULT IN BODILY
HARM AND/OR PROPERTY DAMAGE.
CAUTION
BEFORE CONNECTING OR DISCONNECTING ANY INTERNAL ELECTRONIC
COMPONENTS OR INTERCONNECTING WIRING BETWEEN ELECTRONIC
EQUIPMENT, ALWAYS REMOVE POWER AND WAIT AT LEAST THIRTY (30)
SECONDS. FAILURE TO OBSERVE THESE PRECAUTIONS COULD RESULT IN
BODILY HARM OR DAMAGE TO OR DESTRUCTION OF THE EQUIPMENT.
1. Remove power by removing the six size-D batteries from the rear battery
compartment and/or disconnecting the AC power adapter.
2. Remove the four screws securing the front and back halves of the cover.
3. Disconnect the keyboard tail from the Controller PCB and set the front cover aside.
4. Disconnect the battery harness from the Controller PCB.
5. Disconnect the home run cable from the J4 terminal strip on the Controller PCB.
6. Remove the two hex standoffs from the side of the enclosure. These secure the
serial output connector to the back cover of the HAWK terminal.
7. Remove the four screws that secure the Controller PCB to the back cover.
8. Using proper static electricity precautions, carefully remove the Controller PCB and
place it in a protective static bag.
9. Install the new Controller PCB, using the four screws from the old PCB.
10. Install the two hex standoffs to the side of the enclosure, securing the serial output
connector to the back cover of the HAWK terminal. Reconnect the home run cable to
the J4 terminal strip.
11. Reconnect the AC adapter and battery harnesses.
12. Connect the keyboard tail of the front cover to J5 of the Controller PCB.
13. Secure the front cover to the back cover with the four screws.
14. Apply power to the HAWK terminal, and then press and hold the ON/OFF (PRINT)
key for 3 seconds.
15. Reprogram, recalibrate, and test the operation of the new Controller PCB.
5-8 (2/01)
Chapter 5: Troubleshooting
Parts Replacement
Spacer Plate
Load Cell
Scale Platform
Mounting Screws
Leveling Foot
8. Carefully pull the defective load cell’s cable through the platform while feeding the
string in at the junction box opening. Once the string reaches the load cell mounting
location, untie it from the load cell cable.
9. Remove the leveling foot from the defective load cell and reinstall it in the new load
cell.
10. Tie the string to the new load cell’s cable and carefully pull the new cable through
the platform structure to the junction box opening. Coil any excess cable and store it
within the platform.
11. Bolt the new load cell and spacer plate to the platform. Apply an anti-seize
compound such as “Never-Seez” to the threads of the mounting screws and tighten
them with a calibrated torque wrench to 100 ft-lb.
12. Thread the load cell cable through the connector on the junction box.
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METTLER TOLEDO VLF Floor Scale and HAWK Terminal Installation and Service Manual
13. Wire the new load cell cable to the proper terminal on the PCB according to the load
cell wiring code shown in Table 5-5.
15. Reattach the instrument cable and power up the scale terminal. Perform a shift
adjust and recalibrate the scale.
5-10 (2/01)
Chapter 6: Parts and Accessories
VLF Floor Scale
(2/01) 6-1
METTLER TOLEDO VLF Floor Scale and HAWK Terminal Installation and Service Manual
LC4 LC2
13
LC3 LC1
16 2 8 3 5
10
9
6 1
12 14
7 4 15 11
6-2 (2/01)
Chapter 6: Parts and Accessories
VLF Floor Scale
(2/01) 6-3
Chapter 7: Appendices
Appendix 1: Demand Mode Output
7 Appendices
Appendix 1: Demand
Mode Output
Demand mode output occurs when a print request is received from the PRINT push
button. The line format, baud rate, character length, and parity are selectable in the
programming mode.
Demand mode output is prevented when the scale is “in motion” or when the weight is
below 20d of gross weight or over capacity. When one of those situations occurs, the
print request is ignored and is not stored. Zero must be captured at powerup before a
demand mode output can occur. After one output, the scale must see motion before it
will send data again.
Data M - - - - - L S Units S B C L
S S P P R F
D D
Note 3 4 5 4 2 6 8
Data M - - - - - L S Units S N C L
S S P P R F
D D
Note 9 4 5 4 10 6 8
(2/01) 7-1
METTLER TOLEDO VLF Floor Scale and HAWK Terminal Installation and Service Manual
Data S T S M - - - - - L S Units S N C L
P P S S P P R F
D D
Note 4 10 4 9 4 5 4 10 6 8
Data M - - - - - L S Units S B C L
S S P P R F
D D
Note 3 4 5 4 2 6 8
Data M - - - - - L S Units S T C L
S S P P R F
D D
Note 11 4 5 4 10 6 8
7-2 (2/01)
Chapter 7: Appendices
Appendix 1: Demand Mode Output
Data M - - - - - L S Units S N C L
S S P P R F
D D
Note 9 4 5 4 10 6 8
(2/01) 7-3
METTLER TOLEDO VLF Floor Scale and HAWK Terminal Installation and Service Manual
Appendix 2: Continuous
Mode Output
The continuous output format is output as the display is updated (approximately seven
times per second). The format is fixed except for baud rate, data bits, stop bits, parity,
and the selectable checksum character. The continuous output mode provides
compatibility with METTLER TOLEDO products that require real-time weight data (for
example, Model 8624, 9323, 9325, and other accessories).
Continuous data output at a 1200 baud rate will slow the display update rate. Use 4800
baud or faster to maintain the maximum update rate.
The continuous output includes status bytes that indicate the operating conditions in the
terminal.
7-4 (2/01)
Chapter 7: Appendices
Appendix 2: Continuous Mode Output
(2/01) 7-5
METTLER TOLEDO VLF Floor Scale and HAWK Terminal Installation and Service Manual
7-6 (2/01)
Chapter 7: Appendices
Appendix 4: GEO Codes
southern 0 325 650 975 1300 1625 1950 2275 2600 2925 3250
latitude 325 650 975 1300 1625 1950 2275 2600 2925 3250 3575
degrees and minutes 0 1060 2130 3200 4260 5330 6400 7460 8530 9600 10660
1060 2130 3200 4260 5330 6400 7460 8530 9600 10660 11730
0° 0′ —5° 46′ 5 4 4 3 3 2 2 1 1 0 0
5° 46′ — 9° 52′ 5 5 4 4 3 3 2 2 1 1 0
9° 52′ — 12° 44′ 6 5 5 4 4 3 3 2 2 1 1
12° 44′ — 15° 6′ 6 6 5 5 4 4 3 3 2 2 1
15° 6′ — 17° 10′ 7 6 6 5 5 4 4 3 3 2 2
17° 10′ — 19° 2′ 7 7 6 6 5 5 4 4 3 3 2
19° 2′ — 20° 45′ 8 7 7 6 6 5 5 4 4 3 3
20° 45′ — 22° 22′ 8 8 7 7 6 6 5 5 4 4 3
22° 22′ — 23° 54′ 9 8 8 7 7 6 6 5 5 4 4
23° 54′ — 25° 21′ 9 9 8 8 7 7 6 6 5 5 4
25° 21′ — 26° 45′ 10 9 9 8 8 7 7 6 6 5 5
26° 45′ — 28° 6′ 10 10 9 9 8 8 7 7 6 6 5
28° 6′ — 29° 25′ 11 10 10 9 9 8 8 7 7 6 6
29° 25′ — 30° 41′ 11 11 10 10 9 9 8 8 7 7 6
30° 41′ — 31° 56′ 12 11 11 10 10 9 9 8 8 7 7
31° 56′ — 33° 9′ 12 12 11 11 10 10 9 9 8 8 7
33° 9′ — 34° 21′ 13 12 12 11 11 10 10 9 9 8 8
34° 21′ — 35° 31′ 13 13 12 12 11 11 10 10 9 9 8
35° 31′ — 36° 41′ 14 13 13 12 12 11 11 10 10 9 9
36° 41′ — 37° 50′ 14 14 13 13 12 12 11 11 10 10 9
37° 50′ — 38° 58′ 15 14 14 13 13 12 12 11 11 10 10
38° 58′ — 40° 5′ 15 15 14 14 13 13 12 12 11 11 10
40° 5′ — 41° 12′ 16 15 15 14 14 13 13 12 12 11 11
41° 12′ — 42° 19′ 16 16 15 15 14 14 13 13 12 12 11
42° 19′ — 43° 26′ 17 16 16 15 15 14 14 13 13 12 12
43° 26′ — 44° 32′ 17 17 16 16 15 15 14 14 13 13 12
44° 32′ — 45° 38′ 18 17 17 16 16 15 15 14 14 13 13
45° 38′ — 46° 45′ 18 18 17 17 16 16 15 15 14 14 13
46° 45′ — 47° 51′ 19 18 18 17 17 16 16 15 15 14 14
47° 51′ — 48° 58′ 19 19 18 18 17 17 16 16 15 15 14
48° 58′ — 50° 6′ 20 19 19 18 18 17 17 16 16 15 15
50° 6′ — 51° 13′ 20 20 19 19 18 18 17 17 16 16 15
51° 13′ — 52° 22′ 21 20 20 19 19 18 18 17 17 16 16
52° 22′ — 53° 31′ 21 21 20 20 19 19 18 18 17 17 16
53° 31′ — 54° 41′ 22 21 21 20 20 19 19 18 18 17 17
54° 41′ — 55° 52′ 22 22 21 21 20 20 19 19 18 18 17
(2/01) 7-7
METTLER TOLEDO VLF Floor Scale and HAWK Terminal Installation and Service Manual
southern 0 325 650 975 1300 1625 1950 2275 2600 2925 3250
latitude 325 650 975 1300 1625 1950 2275 2600 2925 3250 3575
degrees and minutes 0 1060 2130 3200 4260 5330 6400 7460 8530 9600 10660
1060 2130 3200 4260 5330 6400 7460 8530 9600 10660 11730
7-8 (2/01)
METTLER TOLEDO
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