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    1kd Rear Seal

    Uploaded by

    Marcus
    This document provides instructions for replacing the engine rear oil seal on Hilux and 1KD-FTV and 2KD-FTV engines made for Argentina. The procedure involves removing components like the starter, transmission, flywheel, and rear seal retainer. The new seal is installed using a hammer and installer. Seal packing is applied before replacing the retainer. Removed components are reinstalled in reverse order.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    1kd Rear Seal

    Uploaded by

    Marcus
    72 views4 pages
    This document provides instructions for replacing the engine rear oil seal on Hilux and 1KD-FTV and 2KD-FTV engines made for Argentina. The procedure involves removing components like the starter, transmission, flywheel, and rear seal retainer. The new seal is installed using a hammer and installer. Seal packing is applied before replacing the retainer. Removed components are reinstalled in reverse order.

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    1kd rear seal

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    This document provides instructions for replacing the engine rear oil seal on Hilux and 1KD-FTV and 2KD-FTV engines made for Argentina. The procedure involves removing components like the starter, transmission, flywheel, and rear seal retainer. The new seal is installed using a hammer and installer. Seal packing is applied before replacing the retainer. Removed components are reinstalled in reverse order.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    72 views4 pages

    1kd Rear Seal

    Uploaded by

    Marcus
    This document provides instructions for replacing the engine rear oil seal on Hilux and 1KD-FTV and 2KD-FTV engines made for Argentina. The procedure involves removing components like the starter, transmission, flywheel, and rear seal retainer. The new seal is installed using a hammer and installer. Seal packing is applied before replacing the retainer. Removed components are reinstalled in reverse order.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4

    14–62 ENGINE MECHANICAL – ENGINE REAR OIL SEAL (HILUX/1KD–FTV, 2KD–FTV

    (TASA MADE FOR ARGENTINA))

    ENGINE REAR OIL SEAL (HILUX/1KD–FTV, 2KD–FTV (TASA


    MADE FOR ARGENTINA))
    141YO–06

    REPLACEMENT
    1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
    CAUTION:
    Wait at least 90 seconds after disconnecting the cable from the negative (–) battery terminal to pre-
    vent airbag activation.
    2. REMOVE STARTER ASSY (See page 19–8)
    3. DRAIN ENGINE OIL
    4. DRAIN TRANSMISSION OIL AND TRANSMISSION FLUID (See page 41–2 or 40–2)
    5. REMOVE TRANSMISSION ASSY (See page 41–4, 41–11 or 40–6)
    6. M/T:
    REMOVE CLUTCH DISC ASSY (See page 42–18)
    7. REMOVE FLYWHEEL SUB–ASSY
    SST (a) Using SST, hold the crankshaft.
    SST 09213–58013, 09330–00021

    A72851

    M/T (b) M/T:


    Remove the 8 bolts and flywheel.
    (c) A/T:
    Remove the 8 bolts, drive plate spacer, drive plate and fly-
    wheel.

    A/T

    A98971

    8. REMOVE REAR END PLATE


    (a) Remove the bolt and end plate.

    HILUX REPAIR MANUAL (Argentina) (DR201E)


    ENGINE MECHANICAL – ENGINE REAR OIL SEAL (HILUX/1KD–FTV, 2KD–FTV 14–63
    (TASA MADE FOR ARGENTINA))

    9. REMOVE ENGINE REAR OIL SEAL RETAINER


    (a) Remove the 7 bolts and retainer.

    A38736

    10. REMOVE ENGINE REAR OIL SEAL


    (a) Using a screwdriver and hammer, tap out the oil seal.

    A61819

    11. INSTALL ENGINE REAR OIL SEAL


    (a) Using SST and a hammer, tap in a new oil seal until its sur-
    face is flush with the rear oil seal retainer edge.
    SST 09223–15030, 09950–70010 (09951–07200)
    (b) Apply MP grease to the lip of the oil seal.

    SST

    A61820

    12. INSTALL ENGINE REAR OIL SEAL RETAINER


    (a) Remove any oil seal packing (FIPG) material from the oil
    Seal Packing
    pan and cylinder block.
    (b) Apply seal packing to the specified areas shown in the il-
    lustration.
    Seal packing: Part No. 08826–00080 or equivalent
    Seal diameter: 4 mm (0.12 to 0.20 in.)
    NOTICE:
    S After applying FIPG, install the engine rear oil seal re-
    tainer within 3 minutes and tighten its bolts within 15
    minutes.
    S Do not start the engine for at least 2 hours after the
    installation.

    Seal Packing
    Seal Diameter: 4 mm
    A75507

    HILUX REPAIR MANUAL (Argentina) (DR201E)


    14–64 ENGINE MECHANICAL – ENGINE REAR OIL SEAL (HILUX/1KD–FTV, 2KD–FTV
    (TASA MADE FOR ARGENTINA))

    A (c) Install the retainer with the 7 bolts. Alternately tighten the
    A 7 bolts in several passes.
    Torque:
    13 N⋅m (133 kgf⋅cm, 9.6 ft⋅lbf) for bolt A
    A 16 N⋅m (163 kgf⋅cm, 12 ft⋅lbf) for bolt B

    B
    A72856

    13. INSTALL REAR END PLATE


    (a) Install the end plate with the bolt.
    Torque: 8.0 N⋅m (82 kgf⋅cm, 71 in.⋅lbf)

    14. INSTALL FLYWHEEL SUB–ASSY


    (a) Clean the bolt and its hole.
    Adhesive
    (b) Apply adhesive to 2 or 3 threads of the bolt end.
    Adhesive:
    Part No. 08833–00070, THREE BOND 1324 or equiva-
    lent

    A54047

    (c) Using SST, hold the crankshaft.


    SST SST 09213–58013, 09330–00021
    Torque: 365 N⋅m (3,722 kgf⋅cm, 270 ft⋅lbf)
    (d) M/T:
    Install the flywheel on the crankshaft.
    (e) A/T:
    Install the flywheel, drive plate and drive plate spacer on
    the crankshaft.
    A72424

    HILUX REPAIR MANUAL (Argentina) (DR201E)


    ENGINE MECHANICAL – ENGINE REAR OIL SEAL (HILUX/1KD–FTV, 2KD–FTV 14–65
    (TASA MADE FOR ARGENTINA))

    M/T (f) Uniformly install and tighten the 8 bolts in the sequence
    2 shown in the illustration.
    5 7 Torque: 178 N⋅m (1,815 kgf⋅cm, 132 ft⋅lbf)
    NOTICE:
    4 Do not start the engine for at least 1 hour after the installa-
    3
    tion.
    6
    8
    1

    A/T

    2
    5 7

    4
    3

    6
    8
    1
    A98971

    15. M/T:
    INSTALL CLUTCH DISC ASSY (See page 42–18)
    16. INSTALL TRANSMISSION ASSY (See page 41–4, 41–11 or 40–6)
    17. INSTALL STARTER ASSY (See page 19–8)
    18. ADD TRANSMISSION OIL AND TRANSMISSION FLUID (See page 41–2 or 40–2)
    19. ADD ENGINE OIL
    20. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
    21. CHECK FOR ENGINE OIL LEAKS
    22. CHECK ENGINE OIL LEVEL

    HILUX REPAIR MANUAL (Argentina) (DR201E)

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