Sinopec Piping Class 2009
Sinopec Piping Class 2009
Sinopec Piping Class 2009
YAP1-AAAA00-MEPI-SPMT-1001-B04
Revision B04 Status: AFD
PIPING AND VALVE MATERIAL SPECIFICATION
Document Type: Specification Discipline : PIPING Rev Date : 25/11/2009
Page 2 of 20
REVISION
Rev DATE ISSUED UPDATE / AMENDMENT DETAILS
DESCRIPTION
B00 IDC 28/07/2009 Issued for IDC
B01 IFC 19/08/2009 IFC Issue
B02 IFC 16/09/2009 Re-Issue IFC
B03 AFD 15/10/2009 AFD Issue
B04 AFD 25/11/2009 Pipe class “HP11” deleted.
CONTENTS
ABBREVIATIONS .................................................................................... 5
HOLDS ................................................................................................ 8
ABBREVIATIONS
Abbreviation Description
AARH Arithmetic Average Roughness Height
ABS Ahwaz Booster Station
ANSI American National Standards Institute
API American Petroleum Institute
ASME American Society of Mechanical Engineers
ASTM American Society for Testing & Materials
AWWA American Water Works Association
BBE Beveled Both Ends
BOE Beveled One End
BOPD Barrels of Oil Per Day
BS British Standard
BS EN British Standard European Norm
BW Butt Weld End Connection
CL Class
CO2 Carbon Dioxide
CONC Concentric
Corr. Allowance/C.A. Corrosion Allowance
CS Carbon Steel
CTEP Central Treatment Export Plant
C/W Complete with
DBB Double Block & Bleed
DN Nominal Diameter
Doc. Document
ECC Eccentric
EFW Electric Fusion Welded
EPDM Ethylene Propylene Diene Monomer
EPS Early Production System
Document Number
YAP1-AAAA00-MEPI-SPMT-1001-B04
Revision B04 Status: AFD
PIPING AND VALVE MATERIAL SPECIFICATION
Document Type: Specification Discipline : PIPING Rev Date : 25/11/2009
Page 6 of 20
Abbreviation Description
FB Full Bore
FF Flat Face
FLG, FLGD Flanged Connection
FLGS Flanges
FNPT Female National Pipe Thread
GALV Galvanized
GOSU Gas / Oil Separation Unit
GRE Glass Reinforced Epoxy
H2S Hydrogen Sulphide
HDPE High Density Poly Ethylene
HEX Hexagonal
IDLH Immediately Dangerous to Life and Health
IN Inches
IPS Iranian Petroleum Standard
ISO International Organization for Standardization
KLF Key Lock Female
KLM Key Lock Male
LR Long Radius
LTCS Low Temperature Carbon Steel
MAN Manufacturer
MAT Material
MAX Maximum
MFR Std. Manufacturer Standard
MNPT Male National Pipe Thread
MSS SP Manufacturers Standardization Society – Standard Practice
NACE National Association of Corrosion Engineers
NBR Nitrile Rubber
NIOC National Iranian Oil Company
No Number
Document Number
YAP1-AAAA00-MEPI-SPMT-1001-B04
Revision B04 Status: AFD
PIPING AND VALVE MATERIAL SPECIFICATION
Document Type: Specification Discipline : PIPING Rev Date : 25/11/2009
Page 7 of 20
Abbreviation Description
NPT National Pipe Thread
PE Plain Ends
PEEK Polyaryletheretherketone
PFA Perfluoroalkoxy
PN Nominal Pressure
PTFE Ploytetrafluroethylene
PWHT Post Weld Heat Treatment
P&ID Piping & Instrumentation Diagram
RB Reduced Bore
Red Reducing
Rev Revision
RF Raised Face
RPTFE Reinforced Polytetrafluoroethylene
SI International System of Units
SIPC Sinopec International Petroleum E & P Corporation
SMLS Seamless
S.O. Slip On
SP Special Part
Sp. Wnd Spiral Wound
SS / ST STL Stainless steel
SW Socket Weld
Temp Temporary
Thrd Threaded
Thru Through
THK Thickness
UNS Unified Numbering System
% Percentage
" Inch
Document Number
YAP1-AAAA00-MEPI-SPMT-1001-B04
Revision B04 Status: AFD
PIPING AND VALVE MATERIAL SPECIFICATION
Document Type: Specification Discipline : PIPING Rev Date : 25/11/2009
Page 8 of 20
HOLDS
HOLD
Section Description
No.
1
10
11
12
13
Document Number
YAP1-AAAA00-MEPI-SPMT-1001-B04
Revision B04 Status: AFD
PIPING AND VALVE MATERIAL SPECIFICATION
Document Type: Specification Discipline : PIPING Rev Date : 25/11/2009
Page 9 of 20
1.0 INTRODUCTION
1.1 General
The Yadavaran oil field (previously referred to as Kushk and Hosseinieh Fields), is
located some 70 km to the southwest of Ahwaz and is near the Iran-Iraq border in
southwest Iran. The field is very remote from existing NIOC infrastructure and is
spread out over a large geographical area stretching some 45 km from north to south
and 15 km from east to west.
Yadavaran oil field will be developed from two gathering manifold sites, one situated
in each of the Kushk and Hosseinieh areas. The produced crude will be transported to
a Gas/Oil Separation Unit (GOSU) and Central Treatment Export Plant (CTEP). The
crudes (contains heavy and light oil) are processed separately. The processed crude
and excess gas will be exported separately about 100 km away to the Ahwaz Booster
Station (ABS) and a tie-in point near ABS respectively.
Main facilities will include production well sites, flow lines, manifolds, infield lines,
GOSU/CTEP, Oil/Gas export pipelines and support infrastructure facilities.
Yadavaran Early Production System (EPS) is a part of the surface development of the
Yadavaran field designed to achieve early production of 20,000 BOPD of light oil to be
delivered to the existing Darquain Production Facility, approximately 45Km south of
the CTEP.
1.2 Scope
This document covers the minimum requirements for the design and selection of
Piping classes for Yadavaran Field Development Project including early production.
Facilities covered by this specification are all within the property limits as defined in
ASME B31.3.
1.3 Definitions
CLIENT NIOC (National Iranian Oil Company)
Length Metre m
Thickness millimetre mm
Document Number
YAP1-AAAA00-MEPI-SPMT-1001-B04
Revision B04 Status: AFD
PIPING AND VALVE MATERIAL SPECIFICATION
Document Type: Specification Discipline : PIPING Rev Date : 25/11/2009
Page 11 of 20
The latest editions of the Codes, regulations and standards shall always be used.
2.2 Iranian Petroleum Standards
API 6A/ISO 10423 : Specification for Wellhead & Christmas Tree Equipment
API 602 : Steel Gate, Globe and Check Valves for sizes DN100
and smaller for the Petroleum and Natural Gas
Industries
Document Number
YAP1-AAAA00-MEPI-SPMT-1001-B04
Revision B04 Status: AFD
PIPING AND VALVE MATERIAL SPECIFICATION
Document Type: Specification Discipline : PIPING Rev Date : 25/11/2009
Page 12 of 20
API 607 : Fire Test for Soft Seated Quarter Turn Valves
API 608 : Metal Ball Valves – Flanged, Lug – and Wafer – Type
API 609 : Butterfly Valves: Double Flanged, Lug and Wafer Type
ASME B16.5 : Pipe Flanges and Flanged Fittings NPS ½" through NPS
24"
ASME B16.9 : Factory Made Wrought Steel Butt-Weld Fittings
ASME B16.47 : Large Diameter Steel Flanges NPS 26" through to NPS
60"
BS EN ISO 17292 : Steel Ball Valves for the Petroleum, Petrochemical and
Allied Industries
MSS SP55 : Quality Standard for Steel Castings for Valves, Flanges
NACE MR0175/ISO 15156 : Petroleum and Natural Gas Industries: Materials for use
in H2S -Containing Environments in OIL and Gas
Production.
2.4 Order of Precedence
The following order of precedence shall apply:
• Iranian Regulations, Codes and Standards
• this Specification
• other International Codes, Standards and Regulations
In the event of any conflicts or doubt refer to COMPANY.
Document Number
YAP1-AAAA00-MEPI-SPMT-1001-B04
Revision B04 Status: AFD
PIPING AND VALVE MATERIAL SPECIFICATION
Document Type: Specification Discipline : PIPING Rev Date : 25/11/2009
Page 14 of 20
Carbon steel and LTCS pipes, wrought fittings shall be seamless up to and including
400 mm nominal size. Stainless steel and Duplex SS pipes, wrought fittings shall be
seamless up to and including 150 mm nominal size.
Flange joint management procedure to be developed during detailed engineering,
inclusive of bolt, torque & tensioning procedure.
3.2 Fluid Service
All piping systems designed in accordance with ASME B31.3.
Fluids and gases in service that are determined to be Immediately Dangerous to Life
and Health (IDLH) shall be subject to the following requirements;
a. The design and layout of the piping is to minimize impact and shock loads.
Detrimental vibration, pulsation and resonance effects shall be avoided or
minimized.
d. Miter bends, non metallic branch connections, flanges and valves shall not be
allowed.
e. Special consideration shall be given to valve design to prevent stem leakage to the
environment. Sour service valves are to include low emission design with low
emission packing.
For wet H2S, moderate and Low severity CS, LTCS SOUR classes-PWHT is required for
all welds that exceed 12.7 mm weld thickness.
For wet H2S, high severity CS, LTCS SOUR classes- 100% PWHT of all welds is required
irrespective of weld thickness.
B04 PWHT is not required for SS-316, Alloy 625, Duplex and Super Duplex piping classes.
3.4 Material
Piping bulk materials shall be supplied in accordance with IPS requirements.
Valves shall comply with the requirements of IPS-M-PI-110 Material & Equipment
Standard for Valves.
For normal Carbon steel pipe, fittings and flanges that need impact testing as per
ASME B31.3, it is allowed to use LTCS Pipe, fittings and flanges instead.
Buried CS piping shall be protected in accordance with IPS-E-TP-270.
Document Number
YAP1-AAAA00-MEPI-SPMT-1001-B04
Revision B04 Status: AFD
PIPING AND VALVE MATERIAL SPECIFICATION
Document Type: Specification Discipline : PIPING Rev Date : 25/11/2009
Page 16 of 20
The first alphabetical character indicates pressure rating of flange, i.e. ANSI or PN
classes as follows:
B04
Character K For API rating (10000 #)
Last two digit figure indicates differing service condition (e.g. process fluid being
handled and service temperature limits). The figure has not been selected on the basis of
specific purpose and as such is not meaningful. However, piping classes which have
identical figure with the same material group are for the same service condition.
Document Number
YAP1-AAAA00-MEPI-SPMT-1001-B04
Revision B04 Status: AFD
PIPING AND VALVE MATERIAL SPECIFICATION
Document Type: Specification Discipline : PIPING Rev Date : 25/11/2009
Page 17 of 20
Similarly, piping Classes CN21 and FN21 are for ANSI rating 300 # and 600 # respectively.
Also both piping classes indicate the same material group and service.
Document Number
YAP1-AAAA00-MEPI-SPMT-1001-B04
Revision B04 Status: AFD
PIPING AND VALVE MATERIAL SPECIFICATION
Document Type: Specification Discipline : PIPING Rev Date : 25/11/2009
Page 18 of 20
1 2 3 4 5 6 7 8
2nd suffix = Valve materials (1 DIGIT) R G 1 1
1 LTCS
2 Carbon Steel
3 SS 316/316L
4 Duplex SS (UNS S31803)
5 Duplex SS (UNS S32750)
G Leaded Gunmetal
X Ductile Iron
B04 6 Alloy 625 1 2 3 4 5 6 7 8
3rd suffix = Pressure rating (1 DIGIT) R G 1 1 A
A 150#
B 300#
C 600#
D 800#
E 900#
F 1500#
G 2500#
B04
H 10000 API
L PN16 1 2 3 4 5 6 7 8
4th suffix = Valve end connection (1 DIGIT) R G 1 1 A R
A RF (B16.47 -A)
B04 B RTJ (API 6A)
F FF
R RF (B16.5)
S Socket weld
T Threaded *
U Socket weld x Thrd *
V Wafer type FF (B16.5) *
W Wafer type RF (B16.5) *
X Wafer type RF (B16.47-A) *
* Not to be used for Process Piping 1 2 3 4 5 6 7 8
5th suffix = Sour/ Non Sour (1 DIGIT) R G 1 1 A R N
S Sour
N Non Sour
6th suffix= Optional (1 DIGIT if required else BLANK) 1 2 3 4 5 6 7 8
E Extended Stem R N Z
I IPS Class Valve
Z With 6mm Corrosion Allowance
Example RG11ARNZ Gate Valve, LTCS , 150#, RF (B16.5), Non
Sour, with 6 mm Corrosion Allowance
Document Number
YAP1-AAAA00-MEPI-SPMT-1001-B04
Revision B04 Status: AFD
PIPING AND VALVE MATERIAL SPECIFICATION
Document Type: Specification Discipline : PIPING Rev Date : 25/11/2009
Page 20 of 20
10000#
1500#
2500#
Count
150#
300#
600#
900#
B04
material mm
B04
LTCS - SOUR 3 AM01 GM01 HM01 JM01 4
HDPE 0 AX11 1
IPS Class /
SS-316 IPS 0 AS02 GS02* 2
* SOUR
For Flare -
SS-316 SOUR 0 AS03 1
101 °C
SS-316 0 JS11 1
Alloy 625 0 KW11 1
B04
Total count 13 5 5 4 2 4 1 34
Note: Classes specified as “IPS class” in remarks column are developed from piping
material specification IPS-E-PI-221/1, IPS-E-PI-221/2 and IPS-E-PI-221/3.