HYDRAULIC ENGINEERING

with Geosynthetics
HYDRAULIC ENGINEERING

Introduction ......................................................................4

CONTENT
Functions .......................................................................... 6

Coastal Protection .............................................................. 8

Offshore .......................................................................... 10

Canals ............................................................................. 12

Scour Protection ............................................................... 14

Hydroelectric Power .......................................................... 16

Flood Protection ............................................................... 18

Quality Control ................................................................. 20

Products ..........................................................................22
INTRODUCTION Geosynthetics are used in every major sector of civil en-
gineering. One that has grown substantially in importance
is hydraulic engineering. Flooding, coastal erosion, more
frequent and intense storms, tsunami triggered flash-
floods, expected sea-level rise, natural disaster prevention
and other infrastructure concerns have prompted a call
for solutions that are extremely durable, minimize a con-
struction’s carbon footprint, require less land disturbance,
and are easier to implement. The sheer scale of needs in
hydraulic infrastructure also puts an emphasis on finding
economical solutions without sacrificing safety and long-
term performance.

The performance, adaptable design options, and econom-

ics of geosynthetics have brought them into hydraulic en-
gineering projects more each year.

Geosynthetics provide filtration, sealing, protection, con-

tainment, separation, reinforcement, and erosion control
solutions for canals, beaches, sea walls, waterside re-
taining structures, ports, levees, dams, offshore wind tur-
bines, and much more. They replace, improve, or minimize
the need for more costly, older engineering solutions.

The full range of geosynthetics are utilized: geotextiles,

geomembranes, geogrids, geosynthetic clay liners, drain-
age materials, and others.

NAUE manufactures and supports design with all of these

materials in hydraulic applications.

Sand-filled nonwoven geotextile containers and tubes pro-

vide scour protection and stabilize beaches. Weighted ma-
terials such as sand ballasting mats and geosynthetic clay
liners may be installed underwater. Geomembranes and
geosynthetic clay liners protect water resources against
pollution and seepage loss. Geogrids, geocomposites, and
turf reinforcement mats strengthen levees.

The range of work is broad and the beneficial impact of geo-

synthetics in these projects is substantial.
EXPLORATION PLANNING
AND APPR

COMPLETION
PROJ
LIF
CYC
INSTALLATION CONSTRUC
AND INSPECTION

4
G DESIGN AND
ROVAL DURABILITY

IDEA

SPECIFICATION
JECT
FE
CLE
CTION MANU-
FACTURING AND
QUALITY CONTROL

5
FUNCTIONS

Sealing
Acting as liquid and gas barriers, geomembranes have become
a fundamental component in landfill engineering as well as in
civil engineering, due to the heightened need for groundwater
protection. High density polyethylene (HDPE) geomembranes,
specifically those with a certification by government regula-
tors and thicknesses of more than 1.5mm, are most common-
ly used. Personnel from those companies that have been ap-
proved by the certifying agency, are employed to both deploy
and weld the geomembranes where an area needs to be sealed.
For sealing purposes HDPE geomembranes and geosynthetic
clay liners are gaining use due to the importance of a quality
seal.

Protection
Geomembranes, structures, coated materials as well as related
construction elements must often be protected from poten-
tial mechanical damage. Without suitable protection, dam-
age may occur from sharp-edged objects such as stones, from
the unevenness of the subsoil or even by the cover material.
Needle-punched nonwovens as well as composite materials
manufactured from polypropylene (PP) are commonly used for
protection layers. Specific to nonwoven geotextiles, the pro-
tection function is directly related to the thickness and mass
per unit area, as a heavier and thicker nonwoven is more likely
to provide better protection.

Containment (Packing)
Geosynthetic containment (packing) applications are those in
which a geotextile in the form of a tube, bag or container, is
used to encapsulate a construction material, such as soil or
sand. They perform project-specific functions such as protec-
tion, filtration and separation. Nonwoven geotextiles as well
as geocomposite products are the primary products for these
applications due to their high elongation capacity.

6
Drainage
Drainage materials are required for the surface collection
of precipitation, the subsurface collection and diversion of
groundwater and the general collection of fluids and their
discharge into a drainage system. Drainage systems are typi-
cally designed with individual material layers or in combina-
tion with other components to create preformed composite
drainage elements. Composite drainage elements consist of
at least one filter layer and one drainage collection layer. The
drainage collection layer is required for the flow and discharge
of fluids at a collection point, without the build-up of hy-
draulic pressure. Single and multiple component geosynthetic
drainage systems made from high density polyethylene as well
as polypropylene will often replace the conventional thick
mineral drainage layer.

Reinforcement
Geosynthetics are installed beneath or between soil layers to
improve the mechanical properties of soil layers by assuming
the tensile forces and minimizing deformation. Geotextiles,
geogrids and composite synthetic materials are used in appli-
cations such as retaining structures according to the princi-
ples of "reinforced soil", slope stabilisation or for foundation
reinforcement of earthen dams where the subsoil exhibits poor
bearing capacity. The use of geosynthetics for reinforcement
applications minimizes expensive constructive measures, can
reduce soil intermixing and eliminates the need for additional
soil layers.

Separation
As a separation layer, geotextiles are used to prevent adjacent
soil layers or fill materials from intermixing. Synthetic non-
wovens that exhibit an elongation capacity, are the materi-
als of choice in most applications. The selection of a suitable
product is dependant upon the base course grain size and the
operational loads to be expected. The main use of separation
nonwovens are road and railway construction, hydraulic en-
gineering, landfill engineering and sport fields.

Filtration
In filtration applications and drainage systems, nonwoven
geotextiles are employed to retain soil particles while allowing
the vertical passage of liquids through the filter media. There
are two aspects to filtration that should be evaluated when de-
signing. The mechanical filter efficiency (does the fabric have
sufficient soil retention capacity) and the hydraulic filter effi-
ciency (does the water discharge without building up hydraulic
pressure). As with mineral filter layers, the geotextile thick-
ness directly benefits the long-term mechanical and hydraulic
efficiency of the filter.

Erosion control
Geotextiles or three-dimensional open structured geosyn-
thetics can be used to minimize the movement of soil particles
due to flow of water. By preventing soil particles from being
washed off slopes or channels, rapid vegetation is ensured
when erosion control mats are employed.
7
COASTAL
PROTECTION
The hydraulic engineering sector was actually one of the
earliest adopters of geosynthetics. One of the earliest and
often quoted projects designed with geosynthetics is the
Valcros Dam in France (1970). More than a decade before
that, practitioners in the US and Europe used geotextiles
for coastal protection works.

A common application in coastal works is to use a geotex-

tile, such as NAUE Secutex® H, as a separation, filtration
and erosion control layer. Geotextile underlay, topped with
either sand/soil or stone, prevents wash out of the sediments
below. This ensures that even if a hard storm affects the layer
above, the geotextile prevents further erosion.

Sand-filled nonwoven geotextile bags, containers or tubes

(e.g., Secutex® Soft Rock) provide scour protection for
wave-exposed structures. They protect port walls. They
create artificial reefs and stabilize beaches. Of note, these
highly durable bags, containers and tubes can be filled
with site soils, making them efficient and cost-effective.

In dykes, geogrids and geotextiles strengthen flood de-

fenses. They enable taller, more efficient construction and
long-term strength against daily wave forces and surges.
Geosynthetics are also used to prevent erosion of the core
of a dyke, which can occur in unprotected systems when
water overtops and begins to carve out the dyke’s "dry"
side.

Whatever the application, nearly every coastal protection

application must have a robustness. Seaside environments
are challenging. Loads are frequent and fluctuating. There
is considerable moisture to soften soils. Swift changes in
weather and wave forces can occur and stress different
points of a construction.

NAUE’s decades of manufacturing experience and design,

supply, and installation of geosynthetics give a detailed un-
derstanding of the challenges in hydraulic applications. Our
materials are designed to survive the difficult environments
and provide long-term protection of coastal infrastructures.

Figure 1
Cross-section of a safe groyne
with NAUE geosynthetics

Armour rock

Average water level Sand Container

Secutex® Soft Rock

Sea bed
8
 UNDERWATER INSTALLATION
In some cases, underwater installation of a geosynthetic
solution is possible. For coastal defense works, NAUE
Secutex® HB 751 sand ballast mats can be used. This
uniquely engineered product features a sand layer encapsu-
lated by two durable geotextiles. The increased density
allows it to sink in water for simplified, more efficient ins-
tallation and material control during hydraulic engineering
applications.

SANDFILLED GEOTEXTILE CONTAINERS

Secutex® Soft Rock is a geotextile-based system for sand-
filled bags, containers, and tubes. The needle-punched
Secutex® filter nonwoven geotextile provides a highly dura-
ble solution for the efficient construction of coastal struc-
tures, dune security systems, and scour protection designs.
Geogrid Combigrid® or Secugrid®
Secutex® Soft Rock provides an alternative to conventional
Geotextile Secutex® H
rock materials such as riprap, gravel filters, and other hard
armour and aggregate solutions. The availability of differ-
ent sizes, weights, and fill capacities makes it a highly
flexible design solution. The decades of performance in ap-
plications such as scour protection and the ability to use
Geotextile Secutex® H
local sands and soils makes it a very sustainable solution in
coastal protection. 9
OFFSHORE The Amrumbank West offshore wind farm is located 35km
north of Helgoland, Germany and 37km west of the North
Frisian Island of Amrum. It extends over 34km² and has 80
Siemens 3.6MW class wind turbines and a generating capac-
ity of 288 megawatts. How can offshore installations like
this protect their turbine footings from ocean scour? Non-
woven geotextile containers replace the typically several
meter thick bedding layer of expensive large stones or rocks.

For monopole offshore installations, Secutex® Soft Rock

sand containers have been used, including GPS support for
precise seabed placement. The containers are fabricated
from a Secutex® highly robust, staple fibre, needle-punched
nonwoven geotextile. Containers are sewn together and
closed after sand filling with a high-performance durable
yarn. After sand filling, the container remains flexible and
can adapt to variable seabeds. Secutex® Soft Rock offers
outstanding long-term stability, a high contact angle of
friction, high permeability, and high abrasion resistance.

This geosynthetic solution enables the use of on-site fill,

which provides considerable savings on material acquisi-
tion and transportation. It also shortens the construction
window. Additionally, the nonwoven geotextile sand con-
tainers allow a decoupled construction process, because
they can be installed before ramming of the monopile and
unlike the rock bed they do not damage the coating of the
monopiles when driven through the protection layer deep
into the seabed.

This construction solution protects the turbine footings

and other offshore structures against seabed washout and
erosion around the structure.

Groyne Construction
Secutex® H filter mats are used in the construction of
groynes. They have even been combined with traditional
willow bundles (fascines) in large mats. For a North Sea
project at the mouth of the Elbe River, fascines were affix-
ed to 30m x 70m geotextile mats. Tugboats pulled the mats
into position in the waters and the mats were weighted with
small stone to sink. The process established the base of the
groyne system. The full installation was completed with the
Figure 2
Typical cross-section for a sand-filled addition of large stone.
Secutex® Soft Rock geotextile container
protected offshore monopile

Offshore power plant

Offshore monopile
Sand Container
Submarine cable Secutex® Soft Rock

Sea bed
10
OFFSHORE ADVANTAGES WITH NAUE
Offshore installations such as port walls, monopiles for
wind turbines, and groynes can be subjected to significant
and erosive wave forces. Geotextile-based systems can
provide the filter stability and abrasion resistance for true
scour protection of these installations. This ensures that
offshore structures provide the service lives for which they
are designed.

NAUE Secutex® H provides exceptional durability for long-

term scour protection. Filter stability is provided by the
durability-enhancing strength of the needle-punch manu-
facturing process for NAUE’s nonwoven geotextiles.

The selection of Secutex® H geotextiles for offshore instal-

lations also provides significant ecological advantages by
way of greater reuse of site soils, decreased transportation
costs for material delivery to site, and simpler, faster, more
affordable constructions that last longer.

11
CANALS Commercial, agricultural, and recreational canals continue
to be important economic drivers in many countries. A wide
range of geosynthetic products, such as geotextiles, geo-
membranes, and geosynthetic clay liners (GCL), help create
more efficient waterways. These geosynthetics improve the
long-term performance of canal systems by preventing bed
and slope erosion and by decreasing significantly the risk of
problematic sedimentation. The oldest canal installation car-
ried out with a NAUE nonwoven geotextile is a testament to
the long-term durability and success of geosynthetics in ero-
sion control applications. The Mittelland Canal in Germany
incorporated NAUE geotextiles in 1967. In 2017, the project
NEU marks its 50th anniversary.

Water quality is preserved, water flows more dependably, and

canals continue to operate as intended. When installed below
permeable revetments (e.g., riprap) as a filter layer, needle-
punched nonwoven geotextiles (e.g., Secutex® H) prevent
erosion and soil displacement, even under high hydrodynamic
loads. The high elongation capacity and robustness of the non-
woven geotextiles allow them to easily accommodate to irreg-
ular and soft subgrades.

Geotextiles are also used in protection applications with

canals, such as to separate a barrier material (e.g., geomembra-
ne) from a cover aggregate. When geotextiles like Secutex® H
are used this way, the canal lining system takes full advantage
of the durability properties of the nonwoven geotextiles. The
lining system is protected against damage dur ing installation,
which is crucial to ensuring its proper performance in service.

Barrier geosynthetics such as Bentofix® GCLs and Carbofol®

geomembranes are used to improve canal performance in
numerous applications.

For irrigation canals, geosynthetic lining systems prevent

seepage loss into soils. This improves the economics and sus-
tainability of the irrigation system. The geosynthetic barrier
also optimizes water flow in the canal network. Irrigation is
conveyed more quickly and efficiently. For hydroelectric canal
systems, water is delivered to the power generating stations
more dependably and cleanly.

Commercial and recreational canals also benefit from the in-

stallation of geosynthetic lining systems. Carbofol® geomem-
branes and Bentofix® GCL barriers can prevent sedimentation of
waterways from high flow or from propellers stirring up the wa-
ter along the bed. Where water levels are at an elevation higher
than the natural groundwater level, the seal guards against Figure 3
Cross-section of Bentofix® GCL
seepage loss, thus keeping the canals open to safe navigation. lined slopes of a waterway canal

Armour rock
Geosynthetic clay liner Bentofix® Armour rock
Geotextile Secutex® H

12
UNDERWATER INSTALLATION
Bentofix® geosynthetic clay liners can be installed un-
derwater during active canal operations. One type of
Bentofix® (BZ 13-B) uses a composite construction with
a sand ballast mat. For canals undergoing rehabilitation,
this GCL-sandmat composite can give an aging network new
life without taking the system out of service.

GEOMEMBRANE OPTIONS
Carbofol® geomembranes are available in smooth and tex-
tured varieties to optimize designs for better flow, more
effective transfer of shear forces, and more secure slope
lining. These barriers may be used in water-covered, par-
tially exposed, and fully covered (by soil or concrete)
designs.

ROBUST PROTECTION
Nonwoven geotextiles, such as NAUE Secutex® H, perform
many critical functions for canal systems. They cushion and
protect containment geosynthetics. They prevent erosion
and separate disparate soils. They filter out sedimentation
and guard against washout. Ultimately, their robustness
and versatility help ensure long-term, successful perfor-
mance for canals.
13
SCOUR
PROTECTION
Flowing water presents significant challenges. Currents
erode banks and stir up sediments. They scour out soils at
the base of bridge piers. Beachfronts get washed out and
infrastructure is weakened. For canals, channels, rivers,
and waterfronts, numerous geosynthetics are used to miti-
gate the impact of moving water.

Sand-filled geotextile bags (e.g., Secutex® Soft Rock) are

used to provide scour protection for offshore wind turbine
footings, port walls, bridge pilings, and other structures.
Their filter stability and long-term durability resist the
prolonged impact of wave forces and flowing water ero-
sion. They are also an extremely efficient and economical
solution, through enabling a greater re-use of local soils
for filling the scour protection geocontainers, sand bags,
and tubes.

Where cavities have already occurred in a waterway due

to scour, sand-filled containers can be installed to fill the
space. The robust, needle-punched nonwoven geotextile
material (e.g., Secutex® H) is durable against rough site
conditions and prevents further scouring.

Barrier geosynthetics are also used to prevent the wash out

of soils in flowing waterways. In irrigation, commercial,
and hydroelectric canals, geomembranes and geosynthetic
clay liners improve water flow and prevent currents from
eroding canal beds and slopes.

Sites that benefit from lining system protection against

scour include dams, dykes, canals, mining applications,
and many others.

Bentofix® geosynthetic clay liners and Carbofol® geomem-

branes provide this sealing support. Depending on the force
of water flow and site conditions, additional geosynthetic
support such as a protection geotextile may be used.

Figure 4
Scour protection with NAUE
geotextiles and sand filled
geotextile containers in a
river application

Geotextile Secutex® H
Armour rock

Sand Container
Secutex® Soft Rock

Geo
14
 ECOLOGICAL AND COST BENEFITS
NAUE’s geosynthetics offer long-term performance for in-
frastructure in and around moving waterways while reduc-
ing the carbon footprint both of the construction and the
lifetime operations. In constructing with geosynthetics like
Carbofol® geomembranes, Bentofix® GCLs, and Secutex® H
nonwoven geotextiles, water quality is improved when scour
is prevented. Removing the threat of scour also improves
the service life and maintenance requirements for the site,
which ultimately reduces site soil disturbance.

The durability and filter stability of Secutex® Soft Rock

geocontainers reduce or eliminate the need for special fill
in installations, and the lightweight, efficient character of
these geosynthetics in delivery to site (versus conventional
aggregate) means significantly fewer trucks are needed in
Sand Container
Secutex® Soft Rock transport.

Some Bentofix® products can even be installed in very wet

conditions or underwater, which can enable a waterway to
remain in operation during rehabilitation or for construction
works to proceed safely despite difficult weather conditions.
The design of NAUE geosynthetics into these sections of in-
frastructure at risk of scour can eliminate the scour risk while
otextile Secutex® H making construction more efficient, improving water quality
and dependability of water delivery, minimizing long-term 15
costs, and extending service lives.
HYDRO
ELECTRIC Hydropower generates roughly 17% of the world’s electric-
ity and 70% of global renewable energy. Canals, dams,
POWER pumped storage stations, and other engineered structures
are all part of the vast hydroelectric infrastructure. Geosyn-
thetics play a strong role in the sector, particularly in reha-
bilitation of aging hydroelectric facilities and in decreasing
the construction costs and long-term maintenance needs
of new facilities.

For hydroelectric canal systems, which provide operational

waters to generation stations or navigation ways around
generation points, a variety of geosynthetics are used.
Geomembranes can provide cleaner, swifter flow of hydro-
electric water supplies, just as geosynthetic clay liners can.

Pumped storage systems are highly efficient means for bal-

ancing electrical grids. Water can be stored during non-peak
times and released at peak into the hydroelectric genera-
tion system. In this way, strain on the system and the cost
of responding to fluctuating electrical demands decreases.
Geosynthetic barriers, such as Carbofol® geomembranes
and Bentofix® GCLs, are used to provide storage security in
these facilities to increase operational efficiency.

With dams and power stations, geosynthetic reinforcement

can be used to replace more conventional and significantly
more expensive concrete retaining walls. For example, the
use of a NAUE m3 system for the wing walls of a hydropow-
er station in Turkey saved 40% on the originally proposed
concrete wall design. The use of Secugrid® geogrids and
nonwoven geotextiles in the MSE system also replaced what
would have required 700 trucks of special concrete pour.

Whether construction is new or a site is being rehabilitated,

geosynthetics make hydroelectric power applications more
economical and efficient. Waterways can be deepened, re-
taining walls can be built with significantly smaller carbon
footprints, erosion can be removed from the system, stored
water supplies can be more sustainable, and much more.

Figure 5
Cross-section of a huge water
pump storage station sealed
with a Bentofix® GCL

Drainage pipe
Armour rock
Dam crest Filter layer
Clay wedge
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Upstream cover layer

Upstream dam fill material
Original clay sealing layer

Sealing curtain Clay/silt layer

16
 RENEWED LIFE
While hydroelectric energy continues to develop steadily,
a good amount of the existing infrastructure is quite old
and requires rehabilitation to continue operations. The
Hohenwarte pumped storage facility in Germany is a strong
example. After 50 years of operation, the 320 MW-facility
renewed its safety and relevance by updating the storage
area with Bentofix® GCLs and Secudrain® geocomposites.

DRAINAGE MANAGEMENT
Geosynthetic drainage systems provide capacity and con-
trol. For hydroelectric systems, this is often related to
the slopes of storage facilities. The use of a geocompos-
ite drainage solution such as Secudrain® provides capacity
for removing water and controlling sedimentation. This
Bentofix® combination keeps the overall system cleaner and reduces
geosynthetic clay liner the impact of rising water on an engineered slope. The
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Secudrain® line includes multiple constructions to accom-

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modate a site’s unique capacity and flow rate requirements.

XX

Secudrain
geosynthetic drainage composite
SAFETY WITH GEOSYNTHETICS
Downstream dam fill material Geosynthetics provide hydraulic engineering with what
Rock material they need:
as drainage • Excellent filtration properties
• Robustness and long-term performance
• Good interface friction and shear resistance
Weathering zone • Excellent chemical resistance
• Protection of barrier systems with Secutex® nonwovens 17
FLOOD
PROTECTION
Geosynthetics provide easy-to-implement solutions for flood
defenses, with project records extending back 40 years or
more.

When waters rise in a levee system, the integrity of the levee

itself may be at risk if the water overtops. The "dry" side of
the embankment often lacks the engineering found at the
expected interface of water and soil/structure. But, if water
reaches the other side of the levee, that embankment  often
earthen  may develop rills. Erosive water might seep into
the core of the levee, weakening it, and precipitate failure.

Geosynthetics resolve threats like this, often in ways that

can be adapted easily to the local conditions. This flexibility
in options is one of the great advantages in incorporating
geosynthetics.

For flood protection designs, Secutex® geotextiles provide

filter stability, drainage performance, and soil separation.
They prevent clogging and guard against piping to maintain
the integrity of a flood defense structure.

Carbofol® geomembranes and Bentofix® geosynthetic clay

liners provide long-term containment protection. Bentofix® X
coated GCL can provide a durable and uniform polyethylene
coating on the material’s woven side, creating an additional
low permeability barrier for exceptional waterproofing.

For earthen embankments and flood plains, Secumat® ero-

sion control materials give roots security and help retain soil
in heavy precipitation. The labyrinth-like, three-dimensional
matrix of the erosion control matting prevents the sliding
and washing out of the soil and cover layer while facilitating
rapid vegetation growth. The reinforcing character of the
matting prevents erosion under heavy rains and water flows.

Reinforcement geosynthetics are used too. In poor soil

conditions or on steeper slopes, Secugrid® geogrids can be
used to further ensure slope stability. Combigrid® geogrids
are also an option. The unique construction of the product
embed a nonwoven geotextile within the high-strength bar
of the geogrid, thus providing separation, drainage, and fil-
tration along with the expected reinforcement.

Erosion control Secumat® Geosynthetic clay liner B

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Estimated 100 year flood level XX

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Upstream
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Geogrid embankment reinforcement

Secugrid® or Combigrid®

18
 NAUE SOLUTIONS
Overflow protection for dykes can increase the cost of de-
sign, and for this reason many dyke systems have histori-
cally not had overflow defenses designed into them. Geo-
synthetics provide cost-savings through various design,
construction, and performance means to reduce costs
while enhancing safety.

Carbofol® geomembranes and Bentofix® GCLs prevent see-

page into the core of an embankment. The special coating
on Bentofix® X GCLs enhances root penetration protection
into a dyke system.

Bentofix® GCLs provide efficient, long-term lining perfor-

Figure 6 mance and strong protection in barrier applications. The
Cross-section of a dam
for flood protection with polymeric coating on the Bentofix® X series provides addi-
NAUE geosynthetics
tional protection against desiccation and root encroach-
ment as well as enhanced hydraulic barrier characteristics.
Bentofix®
SAVING ON SPACE AND TIME
The thin profile of Bentofix® geosynthetic clay liners takes
Dyke defence road up considerably less space than conventional compacted
clay. In a flood protection design, this can provide sub-
stantial savings, as far less soil may need to be removed to
install the geosynthetic solution versus compacted clay.
The GCL, being a rolled good, can be installed on site much
more quickly than compacted clay, which requires timely
Nonwoven
placement and preparation. Bentofix® GCLs can also be
geotextile filter Secutex®
delivered to site in far fewer truckloads than clay, with a
single truckload of GCL rolls. 19
QUALITY
CONTROL
The performance characteristics of a geosynthetic are
determined by components such as its polymer, additive
package, fibres, and other raw materials. These compo-
nents give products their chemical compatibility, UV re-
sistance, durability in exposed or buried conditions, bi-
ological resistance, elongation, and other characteristics
needed to provide the proper service life and strength in
an application.

The quality of these raw materials, the manner in which

they are handled and the technology used to manufacture
the final product further influence material performance.

Here, the quality control (QC) program of a manufacturer

is vitally important to ensuring that a geosynthetic enters
service in the field in an optimal condition.

NAUE manufactures geosynthetics in ISO 9001-certified

and audited facilities. All products are subject to a strict
material analysis. Acceptance test certificates, submitted
by base material suppliers, are reviewed and qualified in
accordance with product-specific protocols.

During production, additional quality assurance measures

are performed by highly trained team members who are
part of a special, autonomous division.

ISO 10204 certificates are available for the manufacturing

quality control and assurance measures performed during
the production of materials. Products are released only
once they have passed all quality reviews and checks and
when all supporting documentation is completed.

Continuous manufacturing quality control is at the center

of NAUE’s operations. From the acquisition of raw materi-
als through production and delivery of the final product,
components are thoroughly reviewed, the production pro-
cess is closely monitored, documentation is constant and
storage and handling follow strict rules for ensuring ma-
terial integrity. These measures are the best guarantee of
product performance.

NAUE utilizes independent, third-party review of quali-

ty processes, material data, and product inventories. In
certain project-specific cases, independent experts are
retained to test project-related geosynthetic properties as
part of certifying test results.

Furthermore, the company has made CE marking compul-

sory for their geosynthetics since 2002. It is another way
in which NAUE establishes quality and trust at every step.

20
Certified energy management
NAUE has dedicated itself to energy efficiency for years, an
organizational effort that led to DIN EN ISO 50001 certifi-
cation in 2016. The goal of our energy management system
is to continuously optimize energy consumption and reduce
associated CO2 emissions, with respect to regulatory require-
ments and larger goals in resource conservation. The frame-
work of NAUE’s energy policy establishes energy targets on
an annual basis, utilizing past consumption, production
data, and profitability measures.

Environmental management
Building on quality and energy management, NAUE has
launched an environmental management system and will
achieve ISO 14001: 2004 certification in 2017. Essentially,
the installation of geosynthetics often saves resources, re-
duces transport emissions, and increases the service life of
construction projects. NAUE’s environmental management
programme is designed to minimize the environmental im-
pact of our own business as far as possible and to achieve
continuous improvements in environmental protection. In
addition to the objectives of energy policy, this includes
the optimization of processes with regard to natural re-
source consumption and control of environment-impacting 21
emissions.
PRODUCTS The company’s comprehensive range of geosynthetic prod-
ucts serves the diverse geotechnical needs of the hydraulic
engineering industry, providing solutions for coastal defense,
offshore and coastal scour protection, canals, water supply
for hydroelectric power, flood protection, dam construc-
tions and much more.

These materials are engineered for long-term performance,

delivering economy and environmental effectiveness to
landfill operations around the world.

Key products include:

• Bentofix® geosynthetic clay liners
• Bentofix® X polyethylene coated geosynthetic
clay liners
• Carbofol® geomembranes (smooth and friction)
• Combigrid® geogrids (composite reinforcement,
filtration and separation material)
• Secudrain® geosynthetic drainage/venting materials
• Secugrid® soil reinforcement geogrids (R - uniaxial,
Q - biaxial and HS - high strength)
• Secumat® erosion control mats
• Secutex® H filtration, separation, and protection
geotextiles
• Secutex® Soft Rock geotextile sand-filled containers,
bags and tubes (RS with an additional protection
surface)

NAUE geosynthetics are produced with a stringent quality

control programme and supported by independent testing,
ISO 9001 certification and auditing of processes, strong
documentation, and an extensive project and data record.

The company’s portfolio meets all the requirements of geo-

synthetic functions in civil engineering, such as filtration,
separation, protection, drainage, erosion control, sealing,
containment/packing and reinforcement. The performance
of these products extends service lives, improves project
economics, and enhances sustainability and environmen-
tal protection in engineering works.

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 NAUE GmbH & Co. KG Phone +49 5743 41-0
Gewerbestr. 2 Fax +49 5743 41-240
32339 Espelkamp [email protected]
Germany www.naue.com

Memberships of the NAUE Group Approvals for the NAUE Group

Member Member Member Member Member Member Member Member Member

Bentofix® BFG 5000 Secugrid® Q6 and R6 Secugrid® HS R6

Bentofix® X2 BFG 5300

Member Member Member Member Member Member Member Member Member

Bentofix®, Carbofol®, Combigrid®, Secudrain®, Secugrid®, Secumat® and Secutex® are registered trademarks of NAUE GmbH & Co. KG in various countries.
The information contained herein is, to the best of our knowledge, true and accurate. There is no implied or expressed warranty.
© 2019 NAUE GmbH & Co. KG, Espelkamp, Germany · All rights reserved · No. 00021 · Status 17.12.2019