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    Painting Specification and Procedure

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    sabir hussain
    The document describes the surface preparation and painting process and facilities at a company. It involves 7 pretreatment tanks for degreasing, rinsing, derusting, phosphating and passivation. It also describes a spray booth for liquid painting and powder coating, an oven for baking, and air compressors. The painting process applies an epoxy polyester powder coating electrostatically, then bakes it in the oven at 200C for 10 minutes.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Painting Specification and Procedure

    Uploaded by

    sabir hussain
    37 views2 pages
    The document describes the surface preparation and painting process and facilities at a company. It involves 7 pretreatment tanks for degreasing, rinsing, derusting, phosphating and passivation. It also describes a spray booth for liquid painting and powder coating, an oven for baking, and air compressors. The painting process applies an epoxy polyester powder coating electrostatically, then bakes it in the oven at 200C for 10 minutes.

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    The document describes the surface preparation and painting process and facilities at a company. It involves 7 pretreatment tanks for degreasing, rinsing, derusting, phosphating and passivation. It also describes a spray booth for liquid painting and powder coating, an oven for baking, and air compressors. The painting process applies an epoxy polyester powder coating electrostatically, then bakes it in the oven at 200C for 10 minutes.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    37 views2 pages

    Painting Specification and Procedure

    Uploaded by

    sabir hussain
    The document describes the surface preparation and painting process and facilities at a company. It involves 7 pretreatment tanks for degreasing, rinsing, derusting, phosphating and passivation. It also describes a spray booth for liquid painting and powder coating, an oven for baking, and air compressors. The painting process applies an epoxy polyester powder coating electrostatically, then bakes it in the oven at 200C for 10 minutes.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    TM

    PAINTING
    PAINTING
    SPECIFICATION
    SPECIFICATION
    & PROCEDURE
    & PROCEDURE Revent Air tech
    1

    DETAILS OF SURFACE PREPARAT ION AND PAINTI NG FACILITIES

    1. 1 No. Spray booth for liquid paint 10ft x 12 ft (L x H).


    2. 1 No. Spray booth with recovery chamber for powder coating 10ft x
    12 ft (L x H).
    3. 1 No. Oven, 48KW 10ft x 6ft x 10ft (L x W x H).
    4. 2 Nos. Air Compressors
    5. Electric hoist for handling the material for pretreatment
    6. Handling equipment like trolleys etc.
    7. 7 Nos. pretreatment tanks as per details below.

    I. Surface Pretreatment Process

    Tank No.1 – Degreasing Tank

    Degreasing solution is a blend of hydroxide and silicates and various


    surfactants. METRITE-SAG-HHD used is highly alkaline compound, to
    degrease the metal surface, remove oils, carboceous deposits. A 10%
    bath w/v is prepared and mixed thoroughly. The articles are dipped for 20-
    30 minutes. Alkalinity of the bath is regularly checked. Drop in alkalinity is
    corrected by adding fresh degreasing so lution. Higher concentration and
    longer immersion time may be required if contaminants to be removed are
    heavy.

    Tank No.2 – Water Rinse Tank

    The parts are rinsed to remove loosened oil and also to remove adhering
    alkali from the surface. The water is kept overflowing and the PH is
    maintained around 7.

    Tank No.3 – Derusting Tank

    Derusting solution is a phosphoric acid based derusting compound used to


    derust metal surface and removal of scale METRITE-AP-H used at 33% to
    50% concentration v/v in cold water.

    Phosphoric acid produces a smooth, uniform phosphate coating and


    prepares a surface for uniform, microcrystalline zinc phosphate coating. A
    25% solution is prepared and acidity is checked.

    www.reventairtech.com Tel: +91 - 124 -4237502/09


    The drop in acidity is made up by adding fresh chemicals. The parts are
    dipped in derusting bath for 8-10 minutes depending on extent of rust.

    Tank No.4 – Rinsing Tank

    The parts are rinsed to remove the loose rust and acidic particles from the
    surface. The water is kept overflowing and PH is maintained around 7.

    Tank No.5 – Phosphating Tank

    Phosphating compound is a zinc phosphate solution and it forms uniform


    microcrystalline zinc phosphate coating on clean surface. METRITE ZLP-
    COLD-LP used at 6% concentration produces light to medium weight
    phosphate coating on MS components.

    The parts are dipped for 15-20 minutes in the bath. The coating weight is
    around 600-700 mg/ft2.

    Tank No.6 – Water Rinse Tank

    The parts are rinsed in water. The water rinsed should be overflowing to
    prevent excess contamination.

    Tank No.7 – Passivation Tank

    Passivation compound is a rinse based on chromic acid. It enhances


    corrosion resistance of the zinc phosphate coating. A 0.05% solution is
    prepared and articles are dipped for 4 seconds to 30 seconds. Rinse is
    changed frequently at least once in 15 days. The parts are dried
    immediately after the above process and painted as early as possible
    preferably within 24 hours.

    II. Painting Process

    Facilities exist for liquid painting and powder coating. The powders used
    are of Epoxy Polyester Thermosetting type, used as single coat system.

    ged and the polaritycreated betw een


    The powder is electrostatically char
    powder particles and grounded components ensures that, the powder
    wraps itself evenly around the components.

    Powder coated components/parts are then baked in Oven at 200°C for 10


    minutes duration.

    Note:- The Finishing shade shall be grey having shade no. RAL7035.

    www.reventairtech.com Tel: +91 - 124 -4237502/09

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