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Baruffaldi spa – High precision mechanical industries development

Baruffaldi has been in the mechanical branch since 1927.

Thanks to the development of the market and to the

experience gained, during the 70s Baruffaldi started the
production of components for machine tools.

Following the needs and demands of new technology,

Baruffaldi has been able to develop the precise and safe
products requested by the machine tools market.

Today Baruffaldi is a leader in the production of turrets

for CNC lathes, 2 speed gearboxes, tool holder discs,
driven tools, Y axis and B axis units.

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 TB100 and TBMA100 Turrets – Introduction

TBMA100 - AXIAL DRIVEN TOOL TURRETS

TURRETS
TB100 - SERVO TURRETS

The TB100 and TBMA100 turrets rotate thanks to a Brushless Servo Motor controlled by a new generation Servo
Drive.

Discs according to ISO 10889 (ex DIN 69880) norms can be used. Compact overall dimensions of the driven tool
system, very high rotating tools speed, sensor switch for the tool engagement control.

This turrets are the perfect application for small CNC turning lathe solutions.

TB 100 Main Characteristics

 Super fast indexing time

 Pneumatic locking/unlocking system
 Bi-Directional positioning
 No axial movement during the tool change
 Extreme positioning accuracy

TBMA 100 Main Characteristics

 High Speed of the driven tool system up to 6.000rpm (standard version).

 Possibility for forced lubrication in order to increase the working time (100%) and the speed (10.000rpm)
 Possibility of turret pressurizing to prevent contamination of dirt and chips into the unit.
 Proximity switch for the tool engagement control
 Many different possibilities and special applications available
 Easy maintenance

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TB and TBMA 100 Turrets – General technical data

TB 100 TBMA100
Number of division 8-12-16 8 – 12-16
Moment of Inertia Kgm² 0,25 0,25
Max tangential torque 450 450
Max Overturning torque in pressing direction 400 400
Nm
Max Overturning torque in lifting direction 150 150

Max Out of balance torque 3 3

Positioning accuracy Deg. ±4"
Accuracy of repeatability Deg. ±1,6"
30° sec 0,13 0,13
Positining time *
45° sec 0,17 0,17

180° sec 0,3 0,3

Unlocking time* sec 0,1 0.1

Locking time* sec 01 01

Total weight of the turret Kg 20 35

Hydraulic Locking Pressure Bar 5 ±1

Max coolant pressure (standard version) bar 20 10

TBMA100 Turrets – Driven tool unit technical data

TBMA100

VDI size 16 - 20

Max speed of driven tool rpm 6000

Max speed of driven tool (forced lubrication) rpm 8000

Max motor nominal torque (S1) Nm 10

Max nominal power Kw 3

Ratio: RPM motor : RPM take power 1:1

Live Tooling System Type Baruffaldi

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 TB100 and TBMA100 Turrets – Loading capacity

Following diagrams refer to forced applied to tool holder disc. For loading capacity of static tool holders please
refer to manufacturer’s data sheet.

F2 F3
R F1

F2

TANGENTIAL F – F1
(N)

R (mm)

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TB100 and TBMA100 Turrets – Loading capacity

TO PUSH F2

TO PUSH
(N)

R (mm)

TO LIFT F3
(N)

R (mm)

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 TB100 and TBMA100 Turrets – Turret functioning description

A Brushless Servo Motor (M), controlled by a new generation Servo Drive, drives tool holder disc by means of
proper gearing, to achieve tool change.

The activation of the pneumatic piston (P) lets the roller-carrier (F) turn, thus releasing rollers (B) from cams
(C). locking ring (D) is then pushed back by spring (G), thus disengaging indexing ring (A) from fixed ring (E).
Turret is now ready to turn.

Opposite stroke of pneumatic piston (P) causes the roller-carrier (F) to turn back, thus matching rollers (B) with
cams (C), pushing locking ring (D) forward and engaging it with both indexing ring (A) and fixed ring (E). Turret
is now in locked status, ready to work.

D C B

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 TBMA 100 Turrets – Driven tool unit function description

Motor (M) drives the tool holder (U) by means of a gearing (I) and a frontal Hirth-like coupling (H). When this
coupling is axially preloaded by means of a pneumatic piston (P2), it operates with no backlash, allowing difficult
milling operations.

Before disc indexing procedure the Coupling (H) disengages automatically Tool Holder (U) (shaft as per ISO 10889
norms). During the locking sequence of the turret the Coupling (H) engages the Tool Holder (U).

M
I

H
H
U

P2

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 TB100 and TBMA100 Turrets – Servo Drive function description

All TB100 and TBMA100 turrets can be supplied with a new generation Drive (type DMS08) that operates the turret
by connecting it to the plc and allows its remote control. A digital display shows constantly:

 The Drive Supply (24V)

 Current position of the turret
 The activation of 26 alarms in case of trouble: this allows to easily find problems that occur during the
turret operation
 Position feedback

DIGITAL DISPLAY

The Baruffaldi drive type DMS08 allows the turret remote control and through a digital display that shown
constantly:
SELECTING DIP-SWITCHES
 The Drive Supply
 Current position of the turret
 The activation of 26 alarms in case of trouble, allows to find easily problems happened during the use.

MAIN SHOWN ALARMS

Input Power Supply Error Zero search error
Position error Rotation time out (30”)
No signal from unlock proximity switch Resolver failure
No signal from lock proximity switch Motor PTC
No signal from Zero proximity switch Wrong parity bit setting
During locking sequence the turret remains opened A non-existing position has been called

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TB100 and TBMA100 Turrets – Electrical connections

Electrovalve

TB100 and TBMA100 Turrets – Supplied without Baruffaldi

motor

The turrets TB100 and TBMA100 are also available without Baruffaldi motor.

On request Baruffaldi supply a special motor interface kit in order to fit customer’s motor. Shown below an
indicative solution, each motor needs its own interface.

Disc rotation gearing interface

Motor (customer supply)

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 TBMA 100 Turrets – Driven tool unit duty cycle (Standard Lubrication)

When operating live tools, please consider tool “torque/speed” diagram and “working time” reference diagram
(10 min.) shown below to adjust working parameters (except for the forced lubrication application).

Below rated speed n0, tool torque can reach maximum torque Cmax (according to turret size), while over n0 tool
torque shouldn’t exceed value C corresponding to tool speed n on max. power P curve. Turret information on
mechanical capabilities are indicated above.

Concerning speed, the greater it is, the lower the allowed working time. Once evaluated parameter k as ratio
between actual speed and maximum speed, working time can be obtained from the chart on the right, as shown
below. Left curve corresponds to lower mechanical stress while right curve corresponds to higher mechanical stress:
an average value is recommended.

TOOL TORQUE/SPEED DIAGRAM WORKING TIME REFERENCE DIAGRAM

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 TBMA100 Turrets – High speed (10.000rpm) and continuous mode

The TBHMA turrets can now be equipped with Forced Lubrication that allows Tool Driving at High Speed (up to
10000 rpm) in continuous mode (up to 100% ). The turret is thus upgraded to a Milling Unit.

TEMPERATURE DIAGRAM

TBMA100
Flow Oil Rate (minimum)
l/min 1
Flusso Olio (minimo)
Oil viscosity
ISO VG32
Viscosità Olio TURRET FUNCTION
Filtering
µm 20
Filtraggio DESCRIPTION
Input connection
1/8’’ GAS
Connessione entrata
Outlput connection
1/8’’ GAS
Connessione uscita

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 TBMA 100 Turrets – Pressurizing air system

Every TBHMA turrets is equipped with a “pressurizing function”, that might be used in order to prevent external
agent contamination into the sealed area of the power unit and, consequently, avoid infiltration of coolant and/or
other pollutants into the Driven Tool Unit.

This function is recommended in case of machining of materials that create dust or high corrosion (bronze,
aluminium, graphite, etc..)

AIR INLET CONNECTION – Pressure 0,5bar

TBMA 100

Pressure of Air inlet bar 0,5

Filtering µm 20

Connection 1/8’’ GAS

Air used for turret pressurizing must be carefully dried in order to avoid condensation inside the turret,
that may cause corrosion and electrical failures.

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TBMA100 Turrets – Driven tool couplings

BARUFFALDI Coupling
VDI A B D Z
16 32 48 14.5 4
20 35 44 19 6

VDI
D
A
Z B

TBMA100 Turrets – Cutting Capacity

Cutting capacity with 600N/mm2 steel, HSS tools

TWIST DRILLING TAPPING SLOT MILLING

FORATURA MASCHIATURA FRESATURA

dxa dxp dxpxa

(mm)x(mm) (mm)x(mm) (mm)x(mm) x (mm/min)
TBMA 100 10 x 0.18 M10 x 1. 5 10 x 6 x 45

The above data sheet is indicative and only for general reference

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 TBMA100 Turrets – Rotary tool holders

Axial rotary tool holder – external coolant supply

i= n1:n2 = 1:1

Code M2 n2 p
d1 ER l1 l2 l3 l4 b1 b2 h1 Nm min-1 kw
RAPPS 20 121UB 20 20 35 90 49 61 50 25 56 13 6000 5
RAPPS 20 221UB 20 20 35 65 25 37 50 25 56 13 6000 5

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Axial rotary tool holder – external coolant supply

i= n1:n2 = 1:4

Code M2 n2 p
d1 ER l1 l2 l3 l4 b1 b2 h1 Nm min-1 kw
RAPPS 20 122UB 20 16 35 100 68 85 50 25 56 3 24000 3

Radial rotary tool holder – external coolant supply

i= n1:n2 = 1:1

Left Right

M2 n2 p
Code Working Side d1 ER l1 l2 l3 b1 h1 h2 h3 h4 Nm min-1 kw
RRPPS 20 121DB Right 20 20 35 60 25 50 60 38 19 57 13 6000 5
RRPPS 20 121SB Left 20 20 35 60 25 50 60 38 19 57 13 6000 5

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 TB 100 Turrets - with Tool Disc 8 position VDI20 - Baruffaldi motor

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TB 100 Turrets - with Tool Disc 8 position VDI20 - Right – without Baruffaldi motor

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TBMA 100 Turrets - with Tool Disc 8 position VDI20 - Right – Baruffaldi motor

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TBMA 100 Turrets - with Tool Disc 8 position VDI20 - Right – without Baruffaldi motor

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Sales and Service network

Baruffaldi has developed a sales and service organization all over the world. Furthermore, thanks to a network
of agents and distributors, it is ensured a direct contact in many countries.

Visit our website for more details www.baruffaldi.it or contact us: [email protected] +39 02 906090 987

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