SCA Lecture 16

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Aggregate Planning

R. Rajesh
ABV-IIITM Gwalior
Aggregate Planning
• This approach enables you to have a
comprehensive view of the supplies you will need
in order to meet demand for your products.
• Through ordering for the entire planning period,
you can qualify for bulk discounts and ultimately
avoid shortages.
• Before implementing aggregate planning into
your supply chain, it is important to understand
some of the components within aggregate
planning and supply chain.
Solid Demand Forecast
• It is important to anticipate demand for your
product before you can plan your supply
ordering.
• Using historical data as well as industry trends
and forecast, you are able to accurately predict
demand for your products for upcoming months.
• Your forecast will tell you how much you need to
product in order to meet demand in order for you
to know that quantity of supplies you will need to
maintain productivity.
Production Capacity
• The ability to produce depends on machinery,
work staff and efficiency.
• You are able to evaluate your production
department to accurately determine how many
products you can reasonably produce during the
period that you are planning for.
• This could end up being less than demand.
• Utilizing your production ability to set goals for
producing products that are realistic.
• Allow for personnel shortages and machinery
maintenance.
Limitations on Capital
• No matter what quantity of supplies you would
like to order, you need to take your cash into
account.
• You may be limited by what you can afford.
• If you plan to borrow to buy supplies, include the
interest costs in your estimates of the profits you
will make from the products you manufacture.
• In short, make sure you have the capital to
purchase the supplies you need.
Advanced Planning and Scheduling
(APS) system
• Aggregate planning is crucial within a manufacturing
operation that is seeking to improve production
planning within the production process.
• Aggregate planning can be implemented with an
Advanced Planning and Scheduling (APS) system and
improve operational efficiency within your
manufacturing operation.
• Advanced Planning and Scheduling (APS) software
allows you to have a visual representation of your
production plan and manipulate areas that are in need
of efficiency enhancement.
Advanced Planning and Scheduling
(APS) system
• Create optimized schedules balancing
production efficiency and delivery
performance
• Maximize output on bottleneck resources to
increase revenue
• Synchronize supply with demand to reduce
inventories
• Provide company-wide visibility to capacity
• Enable scenario data-driven decision making
Capacity

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