L, M, N Series of Combination

Glove and Sleeve Testers

NEW! DIGITAL
MICROPROCESSOR
CONTROLS and
METERING!

MENU BASED TEST

SELECTION!

Automatic Testing of
Model L121A1-D lineman’s gloves,
sleeves or line
jumpers
Up to 50,000V AC(L), 100,000V DC(M) or both(N)
Allows Testing to ASTM D120, F496 and IEC 60903 Standards
The L, M and N Series is The VON Corporation’s fully automated, microprocessor controlled
glove and sleeve tester. Units allow testing of Gloves, Sleeves, or Line Jumpers. All standard
rubber goods can be tested, even class IV. All machine adjustments are controlled via a
menu operated microprocessor control system. With a single selection the test voltage,
current limit, depth, water fill level, test time, blower speed and exhaust fan speed are set.
The operator is required to merely load gloves in the special clothespins, lower the test
electrode into the glove and press the start button. Automated water fillers will fill the glove
in less than 30 seconds. Tests are timed and an audible alarm sounds failures or test
complete, with bright flashing colored lights signaling which position failed, or test complete.
The –W option allows use of the VON Hammock method on all positions. An extra wide and
long tank allows testing of the sholder portion of sleeves and allows 11” spacing between
sleeves.
The NEW VON microprocessor control system provides the user with a menu based system to
select which type (class, length, new or retest) of glove is to be tested. With this single
selection, all system settings including test voltage, current limit, glove depth, water fill level,
test time, blower speed and exhaust fan speed are set. This eliminates any chance for
operator error and provides an extremely fast changeover from one class to another.
Current readings for all postions are conveniently displayed on the control panel, and the
peak current during the test is saved on screen for easy record keeping.

The VON Corporation

P.O. Box 110096 – 1038 Lomb Ave. SW – Birmingham, AL 35211
Phone: (205) 788-2437 – Fax: (205) 780-4015
E-Mail: [email protected] – Web Site: www.voncorp.com
GLOVE TESTING: The machine is capable of testing gloves 10.5 inches through VENTILATION: Approximately 9 cfm of air flow is directed into each glove/sleeve to
18 inches long in accordance with the latest ASTM D120 and F496 standards. remove the ozone generated inside it while testing. The exhaust manifold at the rear of the
Clothespin type holders are provided which do not pinch the gloves or sleeves. The machine pulls air across the surface of the water through an inlet which is the length and
center to center spacing is 9 inches to accommodate 40 K.V. gloves. Models are even with the top of the high voltage tank. This removes ozone generated on the outside of
available to test one to twenty eight lineman's gloves or sleeves. each glove/sleeve.

SLEEVE TESTING: The machine is capable of testing all standard sleeves in ENCLOSURE: Eyebolts are provided in the top for lifting by a crane. An interlocked
accordance with the latest ASTM D1051 and F496 standards. Sleeves can be tested access door is provided to the testing area at the end opposite the power supply and control
by the VON hammock method using the clothespins provided and the two 2" area so the operator can go inside the machine for cleaning and maintenance. Fluorescent
diameter spacers used to eliminate sharp bends in the sleeves. With –D models this lamps are provided inside the unit and are wired so they can be operated when the unit is
method allows testing of only half as many sleeves as gloves. With –W models this turned off. An interlocked front access door is provided in the power supply and control
method allows a full load of sleeves. As many sleeves as gloves can also be tested area.
by the straight method using one of the freon replacement fluids in the bottom of the
tank. WATER FILL: Each glove is filled through a .375" tube to permit simultaneously filling
each glove within 30 seconds.
LINE JUMPER TESTING: One or two line jumpers may be tested in the test tank in place of gloves or
sleeves. CONTROLS: A menu based system provides all controls from the front control panel. All standard tests
come predefined for the user. These predefined tests set all the machines settings and automatically run
VOLTAGE: The input voltage is 120/240 volt 60 hertz A.C. single phase. The L series has 0-50,000 the test on the specified class of glove or sleeve. There are also 4 user defined test modes available, as
volts A.C. test voltage provided by a 12kva continuous duty transformer. The M series has 0-100,000 volt well as a mode for manual control of the entire system.
D.C. supply. The N series contains both supplies and a transfer switch for changing between the high
voltage supplies. The test voltage is measured by means of a resistive divider connected directly across INDICATORS: All LED light indicators operate in a fail safe mode by being lighted at all times. The
the high voltage circuit. An LCD diplays the output voltage both digitally and with a bar graph. The test lights flash when indicating. A red "HIGH VOLTAGE FAILURE" light and an amber
voltage is raised and lowered with a special solid state device at a rate of approximately 1 kilovolt A.C. or "OVERCURRENT" light are provided on the carrier just above each glove. A red " FAIL" light and a
3 kilovolt D.C. a second. green "TEST COMPLETE" light are provided on the control panel. The LCD current display shows the
current leakage current, as well as saving the peak current. After a failure the LCD display also indicates
CURRENT: The current of each glove/sleeve being tested is continuously monitored by the which gloves failed.
microprocessor control system. The active current leakage as well as the peak current is displayed on an
LCD display both digitally and with a bar graph. OPERATION: The operating cycle begins after the operator selects the new type of gloves to be tested
from the menu, which automatically adjusts the depth, water fill level, test time, voltage, current limit,
HIGH VOLTAGE TEST TANK: The tank is constructed of 12 gauge stainless steel. The outer lip and blower speed and exhast fan speed with a single setting. If the type is not changed from the last test, then
all edges are smooth and rounded to a .75 inch radius to eliminate corona from the tank at voltages to no menu selection is required. Next the items to be tested are mounted in the machine. Then the operator
50,000 volts A.C. and 100,000 volts D.C. A simply pushes the "START" button. The machine can
one inch drain valve is provided in the be fully loaded with material or just one item can be
bottom of the tank to drain water. tested. Gloves will be simultaneously and
automatically filled with water to the proper level.
When gloves are lowered into the testing The water filling can be bypassed at any position that
position, the excess water is held in an does not have a glove or on all positions when testing
overflow basin on the rear of the tank by sleeves. The gloves/sleeves will be lowered into the
physically raising its discharge hose. This high voltage tank.
provides a maintenance free shut-off which The high voltage cycle consists of raising the test
eliminates high voltage arcs caused by water voltage to the set value, automatic timing of the test
dripping from the tank to ground during the duration, automatic flashing lights for overcurrent or
test. At the end of the test, the discharge hose failed gloves/sleeves, audible indication of failed
is lowered and the excess water allowed to rubber goods, and the lowering of the test voltage. At
drain into a catch basin. the end of the cycle, the gloves/sleeves are returned to
the load position. At the end of all tests without a high
voltage failure, a green "TEST COMPLETE" light
flashes and a pulsating audible signal sounds.

The VON Corporation

P.O. Box 110096 – 1038 Lomb Ave. SW – Birmingham, AL 35211
Phone: (205) 788-2437 – Fax: (205) 780-4015
E-Mail: [email protected] – Web Site: www.voncorp.com
 GM022 Manual
Glove and Sleeve Testers

Manual Testing of
lineman’s glove
and sleeves

Up to 100,000V DC
with C-1 test set

Allows Testing to ASTM

D120 and F496
Standards

The GM022 is The VON

Corporation’s most
economical glove and
sleeve tester. Units allow
Model GM-022 with C-1 100kV DC Supply.
testing of Gloves and
Sleeves. All standard
rubber goods can be tested, even class IV. All machine adjustments are
controlled manually, allowing maximum flexibility for low volume applications.
A GM024 and GM026 are available with 4 and 6 glove capacities respectively.

The VON Corporation

P.O. Box 110096 – 1038 Lomb Ave. SW – Birmingham, AL 35211
Phone: (205) 788-2437 – Fax: (205) 780-4015
E-Mail: [email protected] – Web Site: www.voncorp.com
The GM022 will manually test one or two lineman's gloves or sleeves. The center to center spacing is 9 inches
to accommodate 40 K.V. gloves.

GLOVE TESTING: The one piece slave will simultaneously test one or two lineman's gloves or sleeves which connected to a high
voltage D.C. supply such as the VON Model C-1. The center to center spacing is 9 inches to accommodate Class IV gloves which are
tested at 70,000 volts D.C. Clothespin type holders are provided which do not pinch the gloves. The same holders are used for testing
both straight and curved sleeves.

SLEEVE TESTING: The machine is capable of testing all standard sleeves using the sling method, the hammock method, and with
additional accessories by the straight method using a dielectric liquid in accordance with the latest ASTM D1051 and F496 standards.
The tank is 22 inches deep so that the dielectric liquid can be left in the tank when testing 18 inch gloves. The tank is 26" long so that
2 curved sleeves can be tested simultaneously by the straight method. One sleeve can be tested by the hammock method.

VOLTAGE: The input voltage is 120 volt 60 hertz A.C. single phase 10 amps for the blowers and the motor operated automatic
grounding system. A shielded high voltage RG-8U lead is provided to connect to the external HV power supply. The test voltage is
raised and lowered by the operator turning the variable autotransformer at the specified rate of approximately 3 kilovolt D.C. a second.
Fault detection and current metering is provided by the external power supply.

HIGH VOLTAGE TEST TANK: The tank is constructed of stainless steel for corrosion protection. A valve is provided in the bottom
of the tank to drain the water to clean the tank. The tank is filled to the proper level. Using a pitcher, water is taken from the tank to
fill the gloves and put back in at the end of the test.

VENTILATION: 100 cfm of air flow is directed toward the gloves/sleeves to help dry any water that spills on the gloves and to
prevent the water drops from going up the glove at 70kv. An exhaust fan in the rear of the cabinet pulls air across the surface of the
water.

ENCLOSURE: The unit consists of a free standing cabinet 30" wide x 22" deep x 79" tall. The loading door is interlocked with a
motor operated resistive discharge device.

OPERATION: The operator opens the hinged loading door to remove a clothes pin and electrode assembly from the high voltage bus.
He checks to see if the clothes pins are fastened to electrode in the position that will give the proper cuff to water line distance for the
test voltage. He adjusts the cuff to water line distance by changing the location of the clothes pins on the electrode using the
thumbscrew adjustment. He then hangs the glove by the clothes pins. The glove with its clothes pin and electrode assembly is hung
on the HV bus. Water is then taken from the test tank and put into the glove until the inside is filled to the correct water level using a
plastic pitcher. Then a glove is loaded into the second clothes pin and electrode assembly. When testing only one glove, the second
clothes pin and electrode assembly may be hung from a hook in the upper right corner of the unit.

After loading the gloves or sleeves, the operator closes the loading door. The limit switch turns on the blower and operates the
solenoid which removes the resistive ground from the HV bus.

The operator then moves to the external HV supply and removes its discharge device. The external supply is turned on and the
voltage raised to the desired test level by turning up the autotransformer. After timing the test, the voltage is lowered by the operator.
If a glove fails the external power supply circuit breaker will trip out. The faulted glove can be determined by running the power
supply up until there is high but steady current and looking into the viewing window to determine the faulted glove by the bubbles
created at the fault. The faulted glove can also be determined by removing one glove and checking each glove individually.

Three sizes of the GM Series are available:

Number of
Gloves/Sleeves
GM-022 2
GM-024 4
GM-026 6

The VON Corporation

P.O. Box 110096 – 1038 Lomb Ave. SW – Birmingham, AL 35211
Phone: (205) 788-2437 – Fax: (205) 780-4015
E-Mail: [email protected] – Web Site: www.voncorp.com
 LSY, MSY, NSY Series of Combination
Glove, Sleeve, Blanket, Line Hose Testers
NEW! DIGITAL
MICROPROCESSOR
CONTROLS and
METERING!
MENU BASED TEST
SELECTION!
Automatic Testing of
lineman’s gloves,
sleeves, blankets, line
hose, hoods or line
Model LSY0412A1
jumpers Up to 50,000V
AC(L), 100,000V DC(M) or both(N)
Allows Testing to ASTM D120, F496 and IEC 60903 Standards
The LSY, MSY and NSY Series is The VON Corporation’s fully automated, microprocessor
controlled test lab in a box. Units allow testing of Gloves, Sleeves, Blankets, Line Hose, Hoods
and even Line Jumpers. All standard rubber goods can be tested, even class IV. All
machine adjustments are controlled via a menu operated microprocessor control system.
With a single selection the test voltage, current limit, depth, water fill level, test time, blower
speed and exhaust fan speed are set. In the case of gloves, the operator is required to
merely load gloves in the special clothespins, lower the test electrode into the glove and
press the start button. Automated water fillers will fill the glove in less than 30 seconds. Tests
are timed and an audible alarm sounds failures or test complete, with bright flashing colored
lights signaling which position failed, or test complete. Other types of rubber goods are
tested just as easily and automatically.
The NEW VON microprocessor control system provides the user with a menu based system to
select which type (class, length, new or retest) of rubber good is to be tested. With this single
selection, all system settings including test voltage, current limit, glove depth, water fill level,
test time, blower speed and exhaust fan speed are set. This eliminates any chance for
operator error and provides an extremely fast changeover from one class to another.
Current readings for all postions are conveniently displayed on the control panel, and the
peak current during the test is saved on screen for easy record keeping.

The VON Corporation

P.O. Box 110096 – 1038 Lomb Ave. SW – Birmingham, AL 35211
Phone: (205) 788-2437 – Fax: (205) 780-4015
E-Mail: [email protected] – Web Site: www.voncorp.com
GLOVE TESTING: The machine is capable of testing gloves 10.5 inches through VENTILATION: Approximately 9 cfm of air flow is directed into each glove/sleeve to
18 inches long in accordance with the latest ASTM D120 and F496 standards. remove the ozone generated inside it while testing. The exhaust manifold at the rear of the
Clothespin type holders are provided which do not pinch the gloves or sleeves. The machine pulls air across the surface of the water through an inlet which is the length and
center to center spacing is 9 inches to accommodate 40 K.V. gloves. Models are even with the top of the high voltage tank. This removes ozone generated on the outside of
available to test one to twenty eight lineman's gloves or sleeves. each glove/sleeve.

SLEEVE TESTING: The machine is capable of testing all standard sleeves in ENCLOSURE: Eyebolts are provided in the top for lifting by a crane. An interlocked
accordance with the latest ASTM D1051 and F496 standards. Sleeves can be tested access door is provided to the testing area at the end opposite the power supply and control
by the VON hammock method using the clothespins provided and the two 2" area so the operator can go inside the machine for cleaning and maintenance. Fluorescent
diameter spacers used to eliminate sharp bends in the sleeves. With –D models this lamps are provided inside the unit and are wired so they can be operated when the unit is
method allows testing of only half as many sleeves as gloves. With –W models this turned off. An interlocked front access door is provided in the power supply and control
method allows a full load of sleeves. As many sleeves as gloves can also be tested area.
by the straight method using one of the freon replacement fluids in the bottom of the
tank. WATER FILL: Each glove is filled through a .375" tube to permit simultaneously filling
each glove within 30 seconds.
BLANKET TESTING: The machine is capable of testing one or two blankets (depending on model). The
bottom support is covered with a non-tracking film to eliminate drawer damage due to flashovers around CONTROLS: A menu based system provides all controls from the front control panel. All standard tests
the edge of a blanket. All standard size and voltage blankets including Class IV 42” x 42” can be tested. come predefined for the user. These predefined tests set all the machines settings and automatically run
One set of electrodes is provided with the tester for each position. Additional electrodes are available for the test on the specified class of glove or sleeve. There are also 10 user defined test modes available, as
all sizes of blankets. well as a mode for manual control of the entire system.

LINE HOSE AND HOOD TESTING: The machine is capable of testing two six foot long line hose or INDICATORS: All LED light indicators operate in a fail safe mode by being lighted at all times. The
two standard hoods. The brand, size and model of hose and hoods to be tested need to be specified when lights flash when indicating. A red "HIGH VOLTAGE FAILURE" light and an amber
ordering to ensure propoer electrodes are provided. "OVERCURRENT" light are provided on the carrier just above each glove. A red " FAIL" light and a
green "TEST COMPLETE" light are provided on the control panel. The LCD current display shows the
LINE JUMPER TESTING: One or two line jumpers may be tested in the test tank in place of gloves or current leakage current, as well as saving the peak current. After a failure the LCD display also indicates
sleeves. which gloves failed.

VOLTAGE: The input voltage is 120/240 volt 60 hertz A.C. single phase. The L series has 0-50,000 OPERATION: The operating cycle begins after the operator selects the new type of gloves to be tested
volts A.C. test voltage provided by a 12kva continuous duty transformer. The M series has 0-100,000 volt from the menu, which automatically adjusts the depth, water fill level, test time, voltage, current limit,
D.C. supply. The N series contains both supplies and a transfer switch for changing between the high blower speed and exhast fan speed with a single setting. If the type is not changed from the last test, then
voltage supplies. The test voltage is measured by means of a resistive divider connected directly across no menu selection is required. Next the items to be tested are mounted in the machine. Then the operator
the high voltage circuit. An LCD diplays the output voltage both digitally and with a bar graph. The test simply pushes the "START" button. The machine can be fully loaded with material or just one item can
voltage is raised and lowered with a special solid state device at a rate of approximately 1 kilovolt A.C. or be tested. Gloves will be simultaneously and automatically filled with water to the proper level. The
3 kilovolt D.C. a second. water filling can be bypassed at any position that does not have a glove or on all positions when testing
sleeves. The gloves/sleeves will be lowered into the high voltage tank.
CURRENT: The current of each glove/sleeve being tested is continuously monitored by the The high voltage cycle consists of raising the test voltage to the set value, automatic timing of the test
microprocessor control system. The active current leakage as well as the peak current is displayed on an duration, automatic flashing lights for overcurrent or failed gloves/sleeves, audible indication of failed
LCD display both digitally and with a bar graph. rubber goods, and the lowering of the test voltage. At the end of the cycle, the gloves/sleeves are returned
to the load position. At the end of all tests without a high voltage failure, a green "TEST COMPLETE"
HIGH VOLTAGE TEST TANK: The tank is constructed of 12 gauge stainless steel. The outer lip and light flashes and a pulsating audible signal sounds.
all edges are smooth and rounded to a .75 inch radius to eliminate corona from the tank at voltages to
50,000 volts A.C. and 100,000 volts D.C. A one inch drain valve is provided in the bottom of the tank to
drain water.

When gloves are lowered into the testing position, the excess water is held in an overflow basin on the
rear of the tank by physically raising its discharge hose. This provides a maintenance free shut-off which
eliminates high voltage arcs caused by water dripping from the tank to ground during the test. At the end
of the test, the discharge hose is lowered and the excess water allowed to drain into a catch basin.

The VON Corporation

P.O. Box 110096 – 1038 Lomb Ave. SW – Birmingham, AL 35211
Phone: (205) 788-2437 – Fax: (205) 780-4015
E-Mail: [email protected] – Web Site: www.voncorp.com
 TGM022 Semi-Automatic
Glove and Sleeve Testers

Semi-Automatic Testing of lineman’s

glove
and sleeves

Up to 70,000V DC
with built in Power Supply

Test voltage and time

automatically adjusted

Allows Testing to ASTM D120 and

F496 Standards

Model TGM-022

The TGM022 is The VON Corporation’s

most economical glove and sleeve tester. Units allow testing of Gloves and
Sleeves. All standard rubber goods can be tested, even class IV. Test voltage
and test time are set by selecting the type of glove to be tested through a
menu based system. Glove and sleeves are loaded and filled with water
manually. A TGM024 and TGM026 are available with 4 and 6 glove capacities
respectively.

The VON Corporation

P.O. Box 110096 – 1038 Lomb Ave. SW – Birmingham, AL 35211
Phone: (205) 788-2437 – Fax: (205) 780-4015
E-Mail: [email protected] – Web Site: www.voncorp.com
GLOVE TESTING: The one piece machine will simultaneously test one or two lineman's gloves or sleeves. The center to center
spacing is 9 inches to accommodate Class IV gloves which are tested at 70,000 volts D.C. Clothespin type holders are provided which
do not pinch the gloves. The same holders are used for testing both straight and curved sleeves.

SLEEVE TESTING: The machine is capable of testing all standard sleeves using the sling method or the hammock method in
accordance with the latest ASTM D1051 and F496 standards. Two class II or lower sleeves can be tested at a time using the inverted
method. One class III or IV sleeve can be tested at a time by the hammock method, which eliminates the requirement of the straight
method for dielectric liquid in the bottom of the tank

VOLTAGE: The input voltage is 120 volt 50-60 hertz A.C. single phase 10 amps for the blowers and the motor operated automatic
grounding system. (240 volt AC available) The test voltage is raised and lowered automatically, based on the appropriate values for
the type of glove specified. Fault detection is performed by the system controller.

HIGH VOLTAGE TEST TANK: The tank is constructed of stainless steel for corrosion protection. A valve is provided in the bottom
of the tank to drain the water to clean the tank. The tank is filled to the proper level. Using a pitcher, water is taken from the tank to
fill the gloves and put back in at the end of the test.

VENTILATION: 100 cfm of air flow is directed toward the gloves/sleeves to help dry any water that spills on the gloves and to
prevent the water drops from going up the glove at 70kv. An exhaust fan in the rear of the cabinet pulls air across the surface of the
water to remove ozone from the test area.

ENCLOSURE: The TGM series consist of a free standing cabinet 22" deep x 79" tall. The TGM-022 is 30” wide, the TGM-024 is
48” wide and the TGM-026 is 66” wide, The loading door is interlocked with a motor operated fail-safe discharge device.

OPERATION: The operator opens the hinged loading door to remove a clothes pin and electrode assembly from the high voltage bus.
He checks to see if the clothes pins are fastened to electrode in the position that will give the proper cuff to water line distance for the
test voltage. He adjusts the cuff to water line distance by changing the location of the clothes pins on the electrode using the
thumbscrew adjustment. He then hangs the glove by the clothes pins. The glove with its clothes pin and electrode assembly is hung
on the HV bus. Using a plastic pitcher, water is taken from the test tank and put into the glove until the inside is filled to the correct
water level. Then a glove is loaded into the second clothes pin and electrode assembly. When testing only one glove, the second
clothes pin and electrode assembly may be hung from a hook in the upper right corner of the unit.

After loading the gloves or sleeves, the operator closes the loading door.

The operator then chooses the types of gloves to be tested from the menu based system controller. By pressing the START button, the
unit will automatically turn the fans on, raise the high voltage, maintain the voltage for the specified length of time, and lower the
voltage after the test. If a glove fails the unit will automatically indicate a failure and shut down the power supply. The faulted glove
can be determined by removing one glove and checking each glove individually, or checking each glove for holes with an inflation
test.

Three sizes of the TGM Series are available:

Number of
Gloves/Sleeves
TGM-022 2
TGM-024 4
TGM-026 6

The VON Corporation

P.O. Box 110096 – 1038 Lomb Ave. SW – Birmingham, AL 35211
Phone: (205) 788-2437 – Fax: (205) 780-4015
E-Mail: [email protected] – Web Site: www.voncorp.com
 TSM, SP
Blanket Testers

Automatic Testing
rubber blankets

Up to 40,000V AC,
100,000V DC or
both

Allows Testing to
ASTM D1048 and
F479 Standards

Model TSM-4

The TSM Series is The VON Corporation’s fully automated blanket test solution.
Units allow testing of all standard rubber blankets, even class IV. Tests are timed
and an audible alarm sounds failures or test complete, with bright flashing
colored lights signaling which position failed or test complete. Four and Eight
position models are available.

The VON Corporation

P.O. Box 110096 – 1038 Lomb Ave. SW – Birmingham, AL 35211
Phone: (205) 788-2437 – Fax: (205) 780-4015
E-Mail: [email protected] – Web Site: www.voncorp.com
CAPACITY: The TSM four drawer machine will automatically and simultaneously test four or eight insulated blankets at voltages to
50,000 volts A.C. or 70kV DC, depending on purchased options. The SP series is a four drawer machine that will provide the same
tests when slaved to a master rubber goods testing machine, dependent on that master’s high voltage capabilities. These machines are
capable of testing blankets as large as 46" x 46". With the proper electrodes all standard insulating rubber protective blankets may be
tested in accordance with the latest ASTM D1048 and F479 standards.

VOLTAGE: The input voltage is 120/240 volt A.C. single phase. The TSM series has 0-50,000 volts A.C. test voltage provided by a
12kva continuous duty transformer. The TSM-DC series has 0-80,000 volt D.C. supply. The TSM-ACDC series contains both
supplies and a transfer switch for changing between the high voltage supplies. The test voltage is measured by means of a resistive
divider connected directly across the high voltage circuit. An LCD diplays the output voltage both digitally and with a bar graph. The
test voltage is raised and lowered with a special solid state device at a rate of approximately 1 kilovolt A.C. or 3 kilovolt D.C. a
second.

CURRENT: The current of each being being tested is continuously monitored by the microprocessor control system. The active
current leakage as well as the peak current is displayed on an LCD display both digitally and with a bar graph.
VENTILATION: One 1600 cfm exhaust fan is provided in the top rear of the blanket testing cabinet to remove ozone.

ENCLOSURE: Eyebolts are provided in the top for lifting by a crane. An interlocked front access door is provided in the power
supply and control area.

CONTROLS:A menu based system provides all controls from the front control panel. All standard tests come predefined for the user.
These predefined tests set all the machines settings and automatically run the test on the specified class of blanket. There are also 4
user defined test modes available, as well as a mode for manual control of the entire system.

INDICATORS: All LED light indicators operate in a fail safe mode by being lighted at all times. The lights flash when indicating. A
red "HIGH VOLTAGE FAILURE" light is provided on each drawer. A red " FAIL" light and a green "TEST COMPLETE" light are
provided on the control panel. The LCD current display shows the current leakage current, as well as saving the peak current. After a
failure the LCD display also indicates which blankets failed.

OPERATION: A blanket is loaded into each drawer to be tested. The top electrode in each drawer is lowered into position when its
toggle switch is turned to the "TEST" position. The operator selects the voltage class to be tested from the menu, and pushes the
"START" button. From one to four blankets as selected by the operator will be simultaneously tested. Eight position machines allow
alternate loading of two two sets of four drawers.

The automatic high voltage cycle includes raising and lowering the voltage to the setpoint, automatic timing of the test, and automatic
visual and audible indication of blanket pass or fail. A blanket which fails will stop the test, cause a steady audible signal, indicate
which drawer has failed, and discharge any remaining voltage..

The surface of the blanket testing drawer is made of ozone resistant plastic with a non-tracking coating. This permits both the top and
bottom electrodes to be the similar size so that the maximum area of the blanket can be tested. The aluminum electrodes are held in
position by locating pins. The drawer is the grounded electrode. The high voltage electrode is mounted on a movable insulating
frame. One size of electrode is provided with each drawer. Unless specified electrodes are provided for testing 36" x 36" blankets
rated Class I to Class III. For other sizes and ratings please specify the blanket size, shape, and voltage class. Additional electrodes
are available for each drawer.

The VON Corporation

P.O. Box 110096 – 1038 Lomb Ave. SW – Birmingham, AL 35211
Phone: (205) 788-2437 – Fax: (205) 780-4015
E-Mail: [email protected] – Web Site: www.voncorp.com
 TVM
Live Line Tool (Hot Stick) Testers

Model TVM751406-AC

Innovative Electrodes automatically wrap stick during loading

Guarded Current Metering allows AC Testing by Leakage Current

Up to 100,000V AC or 100,000V DC per foot

Allows Testing to IEEE 978 and OSHA Regulations

The TVM Series is The VON Corporation’s fully automated live line tools (hot
stick) test solution. Units allow testing of all standard live live tools to meet IEEE
978 and current OSHA regulations. Tests are timed and an audible alarm
sounds failures or test complete, with bright flashing colored lights signaling
which position failed or test complete.

The VON Corporation

P.O. Box 110096 – 1038 Lomb Ave. SW – Birmingham, AL 35211
Phone: (205) 788-2437 – Fax: (205) 780-4015
E-Mail: [email protected] – Web Site: www.voncorp.com
CAPACITY: The TVM machine will automatically and simultaneously test six 14 foot sticks at voltages to 100,000 volts A.C. or
100kV DC, depending on purchased options (80kV AC and/or 100kV DC Standard).

VOLTAGE: The input voltage is 120/240 volt A.C. single phase. The TVM series has 0-80,000 volts or 0-100,000 volts A.C. test
voltage provided by a continuous duty transformer. The TVM-DC series has 0-100,000 volt D.C. supply. The test voltage is
measured by means of a resistive divider connected directly across the high voltage circuit. An LCD diplays the output voltage both
digitally and with a bar graph. The test voltage is raised and lowered with a special solid state device at a rate of approximately 3
kilovolts per second.

CURRENT: High Voltage and Return Current positions are alternated every 1 foot. The current of each section being being tested is
continuously monitored by the microprocessor control system. The active current leakage is displayed on an LCD display both
digitally. A special guard system is used to eliminate capacitive currents when testing with AC, allowing microampere level current
measurements of the resisitve current through the stick. This allows testing to meet IEEE 978 in a minimum one minute test, without
resorting to the 5 minute heating test. Additionally, there is a circuit to check for a short circuited electrode.

VENTILATION: Three exhaust fans are provided in the top rear of the blanket testing cabinet to remove ozone.

ENCLOSURE: Eyebolts are provided in the top for lifting by a crane.

CONTROLS: A menu based system provides all controls from the front control panel. All
standard tests come predefined for the user. These predefined tests set all the machines
settings and automatically run the test on the live line tool. There are also 4 user defined test
modes available, as well as a mode for manual control of the entire system.

INDICATORS: All LED light indicators operate in a fail safe mode by being lighted at all
times while active. The lights flash when indicating. A red "HIGH VOLTAGE FAILURE"
light is provided on each current measurement point. A red " FAIL" light and a green "TEST
COMPLETE" light are provided on the control panel. The LCD current display shows the
current leakage current, as well as saving the peak current. After a failure the LCD display
also indicates which position failed.

OPERATION: The sticks are loaded into the tester. The act of loading the sticks wraps the
electrode around them. Care must be taken around metallic hardware, to prevent flashovers.
Insulation of hardware, or removal of electrode positions may be required, depending on the
sticks loaded and their hardware. The operator selects the test setting from the menu, and
pushes the "START" button.

The automatic high voltage cycle includes raising and lowering the voltage to the setpoint,
automatic timing of the test, and automatic visual and audible indication of pass or fail. A stick which fails will stop the test, cause a
steady audible signal, indicate which position has failed, and discharge any remaining voltage. A red flashing light is provided both at
the current meter and at the position which failed, to allow quick determination of the failed portion.

The VON Corporation

P.O. Box 110096 – 1038 Lomb Ave. SW – Birmingham, AL 35211
Phone: (205) 788-2437 – Fax: (205) 780-4015
E-Mail: [email protected] – Web Site: www.voncorp.com
 TYM, YP
Line Hose, Hood Testers

Automatic Testing
Line Hose & Hoods

Up to 50,000V AC,
100,000V DC or
both

Allows Testing to
ASTM D1049,
D1050 and F478
Standards

Model TYM-4004 The TYM Series is The

VON Corporation’s
fully automated line hose and hood test solution. Units allow testing of all
standard line hose and hoods, even class IV. Tests are timed and an audible
alarm sounds failures or test complete, with bright flashing colored lights
signaling which position failed or test complete. Four and Six position models
are available.

The VON Corporation

P.O. Box 110096 – 1038 Lomb Ave. SW – Birmingham, AL 35211
Phone: (205) 788-2437 – Fax: (205) 780-4015
E-Mail: [email protected] – Web Site: www.voncorp.com
CAPACITY: The TYM machine will automatically and simultaneously test four or six line hose or hoods at voltages to 50,000 volts
A.C. or 100kV DC, depending on purchased options (40kV AC and/or 80kV DC Standard). The YP series is a four or six drawer
machine that will provide the same tests when slaved to a master rubber goods testing machine, dependent on that master’s high
voltage capabilities. These machines are capable of testing all standard line hose and hoods. With the proper electrodes all standard
line hose and hoods may be tested in accordance with the latest ASTM D1049, D1050 and F478 standards.

VOLTAGE: The input voltage is 120/240 volt A.C. single phase. The TYM series has 0-50,000 volts A.C. test voltage provided by a
continuous duty transformer. The TYM-DC series has 0-80,000 volt D.C. supply. The TYM-ACDC series contains both supplies and
a transfer switch for changing between the high voltage supplies. The test voltage is measured by means of a resistive divider
connected directly across the high voltage circuit. An LCD diplays the output voltage both digitally and with a bar graph. The test
voltage is raised and lowered with a special solid state device at a rate of approximately 1 kilovolt A.C. or 3 kilovolt D.C. a second.

CURRENT: The current of each being being tested is continuously monitored by the microprocessor control system. The active
current leakage as well as the peak current is displayed on an LCD display both digitally and with a bar graph.
VENTILATION: One exhaust fan is provided in the top rear of the testing cabinet to remove ozone.

ENCLOSURE: Eyebolts are provided in the top for lifting by a crane.

CONTROLS:A menu based system provides all controls from the front control panel. All standard tests come predefined for the user.
These predefined tests set all the machines settings and automatically run the test on the specified class of line hose or hood. There
are also 4 user defined test modes available, as well as a mode for manual control of the entire system.

INDICATORS: All LED light indicators operate in a fail safe mode by being lighted at all times. The lights flash when indicating. A
red "HIGH VOLTAGE FAILURE" light is provided on each drawer. A red " FAIL" light and a green "TEST COMPLETE" light are
provided on the control panel. The LCD current display shows the current leakage current, as well as saving the peak current. After a
failure the LCD display also indicates which line hose or hood failed.

OPERATION: The line hose and hoods are first fitted into their special fitted electrodes. The inside electrode for the hose is a
properly sized rod. The outside electrode is a piece of shaped aluminum hinged along one side. The hose or hoods with their
electrodes are then placed into the machine and connected to their high voltage and ground terminals. The center electrode is a high
voltage and the outer electrode is at ground. The operator selects the voltage class to be tested from the menu, and pushes the
"START" button. From one to six line hose or hoods as selected by the operator will be simultaneously tested.

The automatic high voltage cycle includes raising and lowering the voltage to the setpoint, automatic timing of the test, and automatic
visual and audible indication of line hose/hood pass or fail. A line hose or hood which fails will stop the test, cause a steady audible
signal, indicate which position has failed, and discharge any remaining voltage..

The VON Corporation

P.O. Box 110096 – 1038 Lomb Ave. SW – Birmingham, AL 35211
Phone: (205) 788-2437 – Fax: (205) 780-4015
E-Mail: [email protected] – Web Site: www.voncorp.com
 TWM & WM Series
Basket Liner Testers

Automatic Testing
of Aerial Device
Basket Liners

Handles TECO &

Hi-Ranger double
bucket liners.

Allows Testing to
ANSI A92.2, CSA
and IEC Standards

Model TWM-5002

The TWM Series is The

VON Corporation’s fully automated bucket liner/basket test solution. Units
allow testing of all standard and double bucket liners. Test voltage and arc
detection are all controlled electronically. Tests are timed and an audible
alarm sounds failures or test complete, with bright flashing colored lights
signaling which position failed or test complete.

The VON Corporation

P.O. Box 110096 – 1038 Lomb Ave. SW – Birmingham, AL 35211
Phone: (205) 788-2437 – Fax: (205) 780-4015
E-Mail: [email protected] – Web Site: www.voncorp.com
g
CAPACITY: The TWM or WM machine will automatically test bucket liners/baskets at voltages to 40,000 volts A.C. or 100kV DC.
Two position machines include an automatic transfer switch to allow alternate loading of the two test bays. Tests can be made in
accordance with the latest ANSI A92.2 and comparable international standards.

VOLTAGE: : The input voltage is 120/240 volt 60 hertz A.C. single phase. AC units have a 0-50,000 volts A.C. test voltage
provided by an 18kva continuous duty transformer. DC units have a 0-100,000 volt D.C. supply. The test voltage is measured by
means of a resistive divider connected directly across the high voltage circuit. An LCD diplays the output voltage both digitally and
with a bar graph. The test voltage is raised and lowered with a special solid state device at a rate of approximately 1 kilovolt A.C. or 3
kilovolt D.C. a second.

CURRENT: The current of each bucket is continuously monitored by the microprocessor control system. The active current leakage
as well as the peak current is displayed on an LCD display both digitally and with a bar graph.

VENTILATION: Exhaust fans are provided in the rear of the each testing cabinet to remove ozone.

ENCLOSURE: Eyebolts are provided in the top for lifting by a crane. An interlocked front access door is provided in the power
supply and control area.

CONTROLS:A menu based system provides all controls from the front control panel. All standard tests come predefined for the user.
These predefined tests set all the machines settings and automatically run the test on the specified class of glove or sleeve. There are
also 4 user defined test modes available, as well as a mode for manual control of the entire system.

INDICATORS: All LED light indicators operate in a fail safe mode by being lighted at all times. The lights flash when indicating. A
red "HIGH VOLTAGE FAILURE" light is provided for each position. A red " FAIL" light and a green "TEST COMPLETE" light
are provided on the control panel. The LCD current display shows the current leakage current, as well as saving the peak current.
After a failure the LCD display also indicates which gloves failed.

OPERATION: The operating cycle begins after the operator selects the test type from the menu, which automatically adjusts the test
time, voltage, current limit, and exhast fan speed with a single setting. If the type is not changed from the last test, then no menu
selection is required. Next the item to be tested are mounted in the machine. Then the operator simply pushes the "START" button.

The high voltage cycle consists of raising the test voltage to the set value, automatic timing of the test duration, automatic flashing
lights for failed buckets, audible indication of failed goods, and the lowering of the test voltage. At the end of all tests without a high
voltage failure, a green "TEST COMPLETE" light flashes and a pulsating audible signal sounds.

The VON Corporation

P.O. Box 110096 – 1038 Lomb Ave. SW – Birmingham, AL 35211
Phone: (205) 788-2437 – Fax: (205) 780-4015
E-Mail: [email protected] – Web Site: www.voncorp.com
 XV Series of VLF Test Equipment

Acceptance / Proof Testing made Easy!

Easiest operation of any

available equipment

Meets worldwide cable test standards

Sinusoidal Output

Multiple Frequency Selection

for extra long cables

Cable Leakage Measurement

The XV Series of VLF test equipment is the latest addition to the VON family of high
voltage test equipment, known worldwide as the most reliable high voltage test
equipment available. Our advanced design provides you with a rugged, easy to use
system that is easily portable to your test site. Digital menu based controls and an
onscreen instruction system make the system easy to operate.

XV Series equipment is perfect for testing Extruded Cables (XLPR/EPR), Laminated

Cables, Cable Jackets/Sheaths, Generators, Switchgear, Transformers, Insulators,
Bushings, and Rotating Machines.

The VON Corporation

P.O. Box 110096 – 1038 Lomb Ave. SW – Birmingham, AL 35211
Phone: (205) 788-2437 – Fax: (205) 780-4015
E-Mail: [email protected] – Web Site: www.voncorp.com
 The VON XV Series of VLF test equipment is designed to meet all of you
needs for VLF testing of underground cables. VLF has been recognized by
industry as an alternative test method to the traditional high voltage DC
hipot test. VLF is designed to provide similar stresses to a 50/60 Hz AC
test, without the extremely high power and equipment requirements of such
a test.

VLF is specified as a 0.1 Hz or slower sinusoidal wave shape. At 0.1 Hz,

every cycle takes 10 seconds. The XV series will apply the voltage with a
microprocessor controlled power supply, which will raise the voltage in the
shape of a sinusoid in the first quarter cycle. The system will then
discharge the cable with a microprocessor controlled, fully variable discharge system. At the zero crossing the
system reverses polarity, and repeats the processes. Our fully variable discharge system allows us to reduce
power consumption, and maintain a true sinusoid without distortion across the full range of loads.

The VON XV Series is designed to be easily portable, or permanently mounted in a vehicle. Systems can also
be mounted in a vehicle in such a way as to allow them to be removed to access test sites that cannot be
accessed by vehicle. Portable systems are designed in one piece with an integrated hand trucks. This allows
one person to easily move the entire system over rough terrain to access the test location. The system is
designed to allow easy loading and unloading from any standard truck. Runners are provided for sliding the
unit into small trucks and vans, and a lifting point is provided for taller vehicles such as aerial lift trucks.

XV30-1 XV45-1.5 XV62-1

Maximum Output 30kV Peak (21kV RMS) 45kV Peak (32kV RMS) 62kV Peak (44kV RMS)
Voltage
Output Modes AC Hipot (VLF) Sinusoidal and load independent.
DC Hipot (Negative or Positive Polarity)
Burn, Cable Fault Conditioning Mode
Sheath/Jacket Testing
Maximum Load 1F @ 0.1 Hz, Up to 5uF at 1.5F @ 0.1 Hz, Up to 1F @ 0.1 Hz, Up to 5uF at
Capacity, VLF reduced frequency 7.5uF at reduced frequency reduced frequency
VLF Test Selectable 0.1 Hz, 0.05Hz, 0.02 Hz, 0.01 Hz (Additional Frequencies available upon
Frequencies request)
Main Supply 120V AC or 240V, 50/60 Hz AC +/- 10% (Operating voltage must be specified at time of purchase)
Duty Cycle Continous
Environmental -4° F (-20° C) to 113° F (45° C) Humidity non condensing
Metering Voltage - True RMS and/or Peak, 0.1kV ± 1%
Current – 0.1mA ± 1%
Computer USB Port – Unlimited Test Record Storage with USB Drives
Interface/Memory No Specialized Software Required, Automatic Storage of Results
Dimensions 49” (124 cm) x 23” (58 cm) x 25” 49” (124 cm) x 23” (58 cm) x 25” 49” (124 cm) x 26” (66 cm) x 25”
H x W x D, (64 cm) (64 cm) (64 cm)
Weight 150 lbs (68 kg) 177 lbs (80 kG) 250 lbs (113 kG)

The VON Corporation

P.O. Box 110096 – 1038 Lomb Ave. SW – Birmingham, AL 35211
Phone: (205) 788-2437 – Fax: (205) 780-4015
E-Mail: [email protected] – Web Site: www.voncorp.com
 The Model C family of test P O RTA B L E H I G H VO L TAG E
sets with output current

metering at high voltage. The D. C. T E S T S E T S

170kv Model C-1.5+ is on

the left. The 100kv Model C-

VON MODEL C TEST SETS
1 or 120kv Model C-1+ is in

the middle. The 50kv Model

CG-.5 or 60kv Model CG-.5+

is on the right.

The Model CG family of test

sets with output current

metering in the ground return.

The 50kv Model CG-.5 or

60kv Model CG-.5+ is on the

left. The 100kv Model CG-1

or 120kv Model CG-1+ is in

the middle. The 170kv Model

CG-1.5+ is on the right.

TEL (205) 788-2437 • FAX (205) 780-4015

E-MAIL: [email protected] • WWWEB: http://www.voncorp.com
P.O. BOX 110096 • 1038 LOMB AVENUE, S.W.
®
BIRMINGHAM, ALABAMA 35211
VO N M O D E L C
TEST SETS
HIGH VOLTAGE BASE CABINET CONTROL BOX
50KV AND 60KV UNIT 100KV AND 120KV UNIT 170KV UNIT STANDARD OPTION A
LENGTH 21.25” (54.0cm) 21.25” (54.0cm) 21.25” (54.0cm) LENGTH 16.25” (41.3cm) 21” (53.3cm)
WIDTH 10.50” (26.7cm) 10.50” (26.7cm) 10.50” (26.7cm) WIDTH 13.50” (34.3cm) 16.75” (42.6cm)
HEIGHT 18.5” (47.0cm) 25.50” (64.8cm) 39.50” (100.3cm) HEIGHT 8” (20.3cm) 9” (22.9cm)
WEIGHT 40 pounds (18.1kg) 54 pounds (24.5kg) 75 pounds (34kg) 7.50” (19.0cm) 8.75” (22.2cm)
OUTPUT negative polarity negative polarity negative polarity WEIGHT 27.3 pounds (12.4kg) 35 pounds (15.9kg)
CONTINUOUS 10ma to 50kv 5ma to 100kv 3ma to 170kv INPUT 110V to 150V, 50-500 hertz A.C. (grounded) at 4 amps 110V to 150V, 50-500 hertz A.C. (grounded) at 4 amps
7ma to 60kv 4ma to 120kv (average) for continuous full-rated output. 8 amp trip-out for (average) for continuous full-rated output. 8 amp trip-out for
INTERMITTENT 20ma to 42kv 10ma to 84kv 10ma to 84kv approximately 100% overload 240 volt/120 volt 50-500 approximately 100% overload 240 volt/120 volt 50-500
hertz A.C. is available as OPTION E. hertz A.C. is available as OPTION E.
RIPPLE Less than 1% as ordinarily used. MATERIAL Aluminum with black vinyl finish.
MATERIAL Red polyester fiberglass with metal base.
EACH CONTROL BOX CONTAINS:
EACH HIGH VOLTAGE BASE CABINET CONTAINS: • A variable autotransformer for adjusting the output voltage from zero to maximum rated test set voltage.
• A 625 volt amp, 110v to 20kv or 220v to 20kv (Option E), air-insulated, epoxy-impregnated, high voltage transformer. • An instantaneous circuit breaker.
• A Cockcroft-Walton voltage multiplier circuit specially engineered for this particular application. • A ground relay circuit so arranged that the high voltage cabinet must be grounded in order to operate the unit.
• A kilovoltmeter multiplier resistor connected directly to the high voltage guard circuit. This gives direct voltage measurement of the high voltage • A linear rectifier-type primary 0-5 A.C. ammeter permits extrapolation of the D.C. output current from 1 milliamp to 5 milliamps. This is omitted in
output. the Model CG and units with option D with output current metering in both the high voltage output lead and the ground return.
• A magnetically and electrostatically shielded and guarded output meter assembly in the HIGH VOLTAGE LEAD with ranges of 0-100 microamp • A 50 microampere special high torque kilovoltmeter with its calibrating circuits. Each unit has two ranges. They are 0-15/50kv or 0-15/60kv or
and 0-1 milliamp. Each meter is individually protected by a special bypass circuit. Range changing is accomplished automatically. Special ranges 0-30/100kv or 0-30/120kv or 0-60/170kv. Additional 0-5/10kv ranges (50kv to 120kv units) and 0-10/20kv ranges (170kv units) are available
can be furnished. This assembly is replaced by a multirange 0-10 microammeter in the control box in the Model CG. The overlapping ranges are as option A.
0-10/30/100/300/1,000/3,000/10,000/30,000 microamps. • A four or six conductor cord for connecting from the control box to the high voltage cabinet.
• A neon protective tube to limit the kilovoltmeter circuit to 50 volts. • A storage compartment 5” (12.7cm) x 5-1/2” (14.0cm) x 12” (30.5cm) to hold the connecting cords and sectionalized discharge stick.
• A high voltage hot guard (non-measured) connection when current metering is provided in the high voltage lead. • Varistors across the incoming line to the case ground constitute an alternate safety ground and provide surge protection to the test equipment.
• A cold guard (non-measured) connection when current metering is provided in the ground return lead. (Model CG and units with option D). • A three wire cord with three wire grounding male cap plug.
• A metal ball suitable for corona free operation at maximum voltage is provided on the output terminal for use on top of the protective output • A pilot light.
resistor. • A cold guard selector switch with metered isolated return and metered ground return positions is furnished on the Model CG units and units with
option D.
These units can be extended to 500KV with VON topping units. The maximum output voltage level is limited by the required output current at • Two instruction manuals.
that voltage.
SECTIONALIZED DISCHARGE STICK:
Units rated 50kv, 60kv, 100kv and 120kv have a stick with an over-
all length of 39” (99cm) and consist of two insulating sections, one
resistive section (4 megohm for 50kv & 60kv, 7.5 megohm for 100kv
& 120kv units), one hook, one insulating shield, and one ground
connecting strap. Units rated 170kv have a stick with an overall
length of 65” (165cm) and consist of three insulating sections, two
resistive sections-7.5 megohms, one hook, one insulating shield, and
one ground connecting strap.
PROTECTIVE OUTPUT RESISTOR:
LENGTH 19” (48.3cm)
DIAMETER 2-1/2” (6.4cm)
WEIGHT 2-3/4 pounds (1.3kg)
The 200kv, 100kv, and 50kv RATING 1 Megohm 80 watts 100kv
topping unit modules will
increase the maximum output Impulse fault location (thumping) accessories can
voltage of any Model C or CG be added to all Model C test sets. Shown is a
test set and can be added at 50kv Model C-.5 with impulse control gap and
any time. 1 mfd 30kv impulse service capacitor.
 Sphere Gap Voltmeter
6.25cm and 12.5cm

VON sphere gap voltmeters are constructed to

achieve the maximum attainable accuracy and
meet the specifications of IEEE #4 "Techniques for
Dielectric Test." Using the appropriate table in IEEE
#4 the gaps are considered to be accurate with
+3% with A.C. and +5% with D.C. The 6.25cm
sphere gap covers the range of voltage most
commonly used.

For calibration checks the 6.25cm sphere gap is

suitable to 78kv. For over voltage protection the
6.25cm sphere gap may be used to 115kv. In
operation the one megohm resistor assembly is
always mounted on top of the sphere gap in series
with the gap to prevent specimen damage and
pitting of the spheres

Sphere gaps are unexcelled for achieving

accurate over voltage protection for test
specimens. The gap is always connected to the
guard circuit of a VON tester so it does not affect
the leakage reading of the test specimen. The
gap is set to spill over just at the maximum voltage
(usually 3 to 15kv above the highest test voltage).
When this maximum voltage is reached the gap
will spill over with a relatively soft arc that will not
subject the specimen to damaging pulses. The arc
serves to warn the test operator of his error by
tripping the test set out or by draining off current
from the system faster than the test set can supply
it. This reduces the voltage on the specimen. After
such a spill over, the voltage must be reduced to
the deionizing voltage of the gap before the test
can resume
6.25cm Model

The VON Corporation

P.O. Box 110096 – 1038 Lomb Ave. SW – Birmingham, AL 35211
Phone: (205) 788-2437 – Fax: (205) 780-4015
E-Mail: [email protected] – Web Site: www.voncorp.com
 VON Sphere Gap Voltmeters

The VON 6.25 sphere gap consists of a gap assembly and a one-megohm
type GZZ non-inductive resistor. The VON 12.5 cm sphere gap consists of a
gap assembly, two one-megohm GZZ non-inductive resistors, and one 6"
hollow stainless steel ball for the output terminal.

6.25cm 12.5 cm
Spheres Solid Aluminum 6.25cm .2% Solid Aluminum 12.5cm .2%
Top cross piece 2” (5cm) plastic channel 12” 4” (10cm) plastic channel 24” (61cm)
(30.5cm) long long
Bottom cross piece 2” (5cm) aluminum channel 4” (10cm) aluminum channel
and legs
Posts 1.75” (4.5cm) plastic tubes 20” 3.5” (8.9cm) plastic tubes 40”
(51cm) long (102cm) long
Adjusting screw ½-20 N.F. stainless steel ¾-10 steel
Indicator .01” Resolution is provided for .01” Resolution is provided for
adjusting the gap. adjusting the gap.
Width 12” (30.5cm) overall 24” (61cm) overall
Height 49” (124.5cm) with resistor mounted 99” (252cm) with two resistors
mounted
Depth 7.25” (18.5cm) including spread of 26” (66cm) including spread of feet
feet
Weight 15.25 lbs. (7kg) 55 lbs. (25kg)

The VON Corporation

P.O. Box 110096 – 1038 Lomb Ave. SW – Birmingham, AL 35211
Phone: (205) 788-2437 – Fax: (205) 780-4015
E-Mail: [email protected] – Web Site: www.voncorp.com
 BCM Series of Boom
Current Monitors

Bare-Hand Live-Line Work Safety

Rugged, Dependable Design

Automatic Safety Check for

grounded test cables

Models 44 and 44B

The BCM-44 and BCM-44B are state of the art

current monitors designed for continuous
operation during bare-hand work. The BCM has
an adjustable set point (5 presets also available
on BCM-44B) between 1 and 400 microamperes
AC or DC. A 90-dB horn sounds an audible
warning if this current set point is ever exceeded
during use.

The BCM-44 and BCM-44B are extremely rugged

and dependable current monitors. Designed for
operation a variety of weather conditions, the BCM 44B Installed on boom
BCM provides the security needed for bare-hand
live-line work.

The VON Corporation

P.O. Box 110096 – 1038 Lomb Ave. SW – Birmingham, AL 35211
Phone: (205) 788-2437 – Fax: (205) 780-4015
E-Mail: [email protected] – Web Site: www.voncorp.com
 VON BCM Specifications

BCM 44 BCM 44-B

Display Type Liquid crystal display w/ heater
Digits are 0.75 inches (2 cm)
Range 0-400 microamperes AC or DC
1 microampere resolution
Voltage Drop Less than 0.5 volts full scale
Measurement True RMS within 1% of full scale (400uA) +/- 2 LSD
System
Set point(s) Controls allow selection of six presets (27, 40, 66, 93, 133, 289 microamperes) or dial
adjustable position variable from 5 to 500 microamperes.
Set point Within two counts
Accuracy
Audible Alarm Internal 90dB vibrating horn sounds when current exceeds set point, or when
measuring lead is accidentally grounded.
Power 12 or 24 volts D.C., negative ground, draws 0.3 A (0.5 A @ 24V) with horn sounding
Requirements and 0.06 A under normal operation.
Enclosure Precision die-cast aluminum case
4.72” (12cm) x 8.66” (22cm) x 3.14” (8cm) with external mounting brackets
Weight 5 Lbs. (2.3kg)
Input for test UHF coaxial connector 7 pin Amphenol receptacle with cap
Input for Flange mounted 3 pin Amphenol Flange mounted 3 pin Amphenol
Power receptacle with cap receptacle with cap
Test Cable 25’ (7.6m) shielded coaxial cable 4’ (1.2m) shielded six conductor cable
provided provided
Power Cable 4’ (1.2m) three conductor cable provided

Additional Features of the BCM 44B:

1. Meter accuracy check using the internal precision current source
2. Metering of test circuit for boom metering bands
3. Metering of test circuit for hoses
4. Metering of test circuit for leveling rods or fiber optics
5. Total test including the sum of all three circuits
6. Display variable set point
7. Check the continuity of each input circuit
8. Continuity check of each input circuit.

Note: Daily use of this monitor does not eliminate the need to perform periodic over-voltage tests on aerial lift devices.
The absolute minimum recommended over-voltage test should be a DC test of 2.1 times the line to ground exposure or
an AC test of 1.5 times the line to ground exposure.

The VON Corporation

P.O. Box 110096 – 1038 Lomb Ave. SW – Birmingham, AL 35211
Phone: (205) 788-2437 – Fax: (205) 780-4015
E-Mail: [email protected] – Web Site: www.voncorp.com
 C Series DC Hipots
Aerial Lift Testing

Dielectric Testing to ANSI A92.2 Standard

Only testers that allow use of the simplified

setup of Figure 3A (A92.2-1990 and 2001)
Eliminating the requirement for Insulated
Platform under Truck
Lightest weight testers available

Improved sensitivity of test over AC Testers

Model C-1

The VON Corporation manufactures a complete line of Aerial Lift Test Sets. The model C-1 is the most
popular unit for distribution class trucks (Category C and Category A&B to 69kV).
Its 100kV output allows for testing of all Category C trucks and the largest bucket
liners. The use of DC allows testing of even the largest bucket liners without
purchasing extra large and heavy testers required of AC testers. All VON testers are
RATED FOR CONTINUOUS DUTY at full power, allowing continuous operation
without concern for damaging the tester, unlike many competitive units.

The model C-1.5+ provides for testing of category A&B trucks up to the 138kV class.
C series topping units can be used to extended testing up to cover even 500kV trucks.

DC testing of Aerial Lift provides several distinct advantages over AC testing. While
leakage currents are similar for both methods, AC units have to provide for capacitive coupling currents that
greatly affect the readings. These capacitive coupling currents can mask a dirty or defective boom that would
be detected by DC. These currents also require AC units to have very high output ratings (5kVA-15kVA) as
opposed to DC units, which are typically 500W, or less.

The VON Corporation

P.O. Box 110096 – 1038 Lomb Ave. SW – Birmingham, AL 35211
Phone: (205) 788-2437 – Fax: (205) 780-4015
E-Mail: [email protected] – Web Site: www.voncorp.com
 Standard Units for Aerial Lift Testing
Specifications C-1 C-1.5+
Output Voltage 0-100kV DC, negative polarity 0-170kV DC, negative polarity
Output Current 5mA to 100kV continuous duty 3mA to 170kV continuous duty
Ripple Less than 1% in normal use.
Input Voltage 110V to 150V, 50-500 hertz, 4 amps for continuous current rating.
240 volt/120 volt available as option E
Kilovolt Meter Dual-range 0-30kV, 0-100kV, ±2% Dual-range 0-60kV, 0-170kV, ±2%
of full scale accuracy of full scale accuracy
Output Current A magnetically and electrostatically shielded and guarded output meter
Metering assembly in the HIGH VOLTAGE LEAD with 0-100 µA and 0-1 mA
ranges. Current metering also available in the ground return path (CG series or for
metering in both output and return paths choose option D)
Output Units terminated with 1 megohm 100kV protective output resistor and
Termination corona suppression balls.
Sectionalized Overall length of 39” (99cm) Overall length of 65” (165cm)
Discharge Stick consisting of two insulating consisting of three insulating
sections, one 7.5 megohm resistive sections, two 7.5 megohm resistive
section, one hook, one insulating section, one hook, one insulating
shield, and one ground connecting shield, and one ground connecting
strap. Unit collapses to store inside strap. Unit collapses to store inside
control box. control box.
Dimensions
High Voltage 25.5” (64.8cm) x 21.25” (54.0cm) x 39.5”(100.3cm) x 21.25” (54.0cm) x
Section 10.5” (26.7cm), 54 lbs. (24.5kg) 10.5” (26.7cm), 75 lbs. (34kg)
Control Box 16.25” (41.3cm) x 13.5” (34.3cm) x 8” (20.3cm), 27.3 lbs. (12.4kg)
Protective Output 19” (48.3cm) long, 2.5” (6.4cm) diameter, 2.75 lbs. (1.3kg)
Resistor
Higher voltages are available for Category A&B trucks 230kV and higher.

For Further Information Please Contact:

The VON Corporation
P.O. Box 110096
1038 Lomb Ave. SW
Birmingham, AL 35211 U.S.A.
(205) 788-2437
Fax: (205) 780-4015
e-mail: [email protected]
web site: www.voncorp.com
Specifications Subject to Change
Without Notice