Gratings

www.lichtgitter.com.tr
 SP Forge-Welded Gratings
Permanent improvements in modern technology, partly
protected by patent, in connection with decades of
experience have assured Lichtgitter’ s place as the leading
manufacturer of forge-welded gratings.

Production
Gratings are fully resistance welded, by creating heat at the
metal intersection points of square twisted or round cross
bars and solid bearing bars. As the forging temperature is
reached, the cross bars are pressed into the bearing bars
under high pressure and the materials are forge-welded
together.

Stability
The resistance welding process, where heat is generated
by an electric current, provides homogeneou s welding at all
intersection points and produces gratings of high stability,
maximum strength and optimal load distribution.

Sectional Stability
Special production features of forge-welded gratings
provide uncomparable product quality in terms of twisting
and bending distortion. Even when additional cutouts
have to be made (often unavoidable during erection), a
high degree of stability is maintained.

End Bar Welding

A flat bar is used to provide banding on sides of gratings

supplied in the direction of bearing bars.

Heavy-duty g ratings are provided also with flat banding

bars on all sides.

Protection Against Corrosion

The finished forge-welded gratings are normally galvanised
according to DIN EN ISO1461. The zinc coating ensures
excellent protection againt corrosion. In special cases,
additional protection can be achieved by bitumen dipping, dip
or spray painting, plastic coating or other surface treatments
(preferably after galvanising).

Safety
Cross bars fitted flush with the top of bearing bars gives a
secure foothold, which contributes to a higher level of safety
and helps to minimize accidents.

Special Types
In additon to standard designs, further pitches and materials
are possible on demand.

3
Forge-Welded GRATINGS

Types of forge-welded gratings. Layout Example

By means of type designation, fabrication methods The example considers standard widths with a make-up
(forge-welded gratings) bearing bar dimension, pitch (see panel, whereby the make-up panel width should be taken
sketch) and banding are fixed. Serrated gratings are from the nearest fabrication width available. The erection
indicated by an ''X'' before type designation clearance (approx.3mm ) of single gratings is considered
(e.g. XSP 330-34/38-3) during the fabrication.

Example SP 330 - 34/38 - 3

Forge-welded grating SP
Bearing bar 30 x 3 mm 330
Pitches 34 x 38 mm -34/38
Banding 30 x 3 mm -3

Type SP 330 -34/38-3

Type as above, but
Pitch 34 x 50 mm -34/50

Type SP 330 - 34/50-3

Fabrication Widths
The process of manufacturing forgewelded gratings
produces a 1000 mm(nominal size) standard width.
Shrinkage following the welding procedure, results in an
actual width of approximately 998 mm, thereby providing
additional erection clearance. Standard widths are 485
mm and 1000 mm. Dimensions deviating from 1000mm
are subject to additional manufacturing requirements and
produce scrap. It is thereby recommended that forge-weld-
ed gratings should not have dimensions deviating from
standard production dimensions. The minimum dimension
of single gratings within walkways and platforms is 279
mm (see fabrication widths)

Fabrication widths SP-gratings at bearing bar thickness 3 mm

Pitch of bearing bars 34,33 mm; panel width = nominal size 1000 mm
PITCH
Number Number Number
Grating Grating Grating
of of of
Width Width Width
Bars Bars Bars

2 39 mm 12 382 mm 22 726 mm
3 73 mm 13 417 mm 23 760 mm
4 108 mm 14 451 mm 24 794 mm
5 142 mm 15 485 mm 25 829 mm
6 176 mm 16 520 mm 26 863 mm
7 211 mm 17 554 mm 27 897 mm
8 245 mm 18 588 mm 28 932 mm
9 279 mm 19 623 mm 29 966 mm
10 314 mm 20 657 mm 30 1000 mm
11 348 mm 21 691 mm

All mentioned dimensions are theoretical and include normal production tolerances.

4
Forge Welded Stairtreads
Requirements for steel stairs
(Extract from DIN EN 14122-3)

The rise 'h' and going 'g', shall meet the formula,

the stair, 'w'.

On the same flight, the rise shall be constant wherever possible.

In the case where it is not possible to maintain the height of the
rise between the level of departure and the lower step, it may be
reduced by a maximum of 15%.

Steps shall resist the following unfactored loadings:

If the width 'w' < 1200 mm, then 1,5 kN shall be distributed over
an area of 100x100 mm where one boundary is the leading edge
of the nosing, applied at the middle of the stair width.

distribute d simultaneousl y over each of the 100x100 mm areas

applied at the most unfavourable points, spaced at intervals of
600 mm, where one boundary is the leading edge of the nosing.
The deflection of the supporting structure and the stairs do not
exceed under load 1/300 of the span, maximum 6,0 mm.

Standard Stairtreads acc. to DIN 24531-1 (prefered sizes)

Type Bearing Bar Dimension b c d e kg/tread
SP 330-34/38-3

Nominal Mesh

approx. 30 x 30 mm

SP 340-34/38-3

Nominal Mesh

approx. 30 x 30 mm

5
technical terms

Gratings consist of a plurality of vertically aligned flat bearing bars, held upright, apart and parallel to each other at regular spacing, by a
plurality of cross bars fixed transversely into them, also at regular spacing. The arrangement of bars as described would normally provide a
free space area, in excess of 70% of the plan area. All cut edges are bound with either banding bar, kick plate (toeplate), or in some instances,
deep bar. Forge-welded gratings are normally only bound at the ends of the loadbearing bars.

1 Bearing Bars 5 Pitch

Bars bearing load lie parallel to each other between two Distance between centre-to-centre of bearing bars and
grating supports centre-to-centre of cross bars.

SP P

2 Cross Bars 6 Length (Bearing Bar Direction)

Connecting bars that are positioned transversely across External distance of a metal grating in bearing bar
bearing bars and are either welded and/or pressed in to direction. This size is termed length even if less than the
them at their intersection points to provide lateral restraint. width.

SP

3 Banding 7 Width (Cross Bar Direction)

Bar or section to the edge of gratings, flush with the tops External distance of metal grating in cross bar direction.
of bearing bars (in direction of bearing bar=banding along This size is termed width even if it is greater t han the
side; cross to bearing bar=cross banding). length.

4 Mesh 8 Span (Bearing Bar Direction)

Clear distance between bearing bars and cross bars. Distance between centre to centre of support. Clear
span (effective span) is the clear distance between two
supports.

6
9 Cutouts 13 Serration

Straight or curved cutouts in metal gratings may be Forge-welded gratings are provided with a top surface that
necessary to clear obstructions, plant or structural reduces the risk of slip in adverse conditions, by r egular
members. All cuts ends are bound after shaping. notching of bearing bars to produce serrations.1

10 Kick Plate (Toe Plate) In order to increase the amount of serration and cover the
transverse direction, pressure-locked gratings can also
Banding bar projecting above the top surface of bearing be supplied with serrated cross bars.2
bars by at least 100mm (upstand).

14 Perforated Nosing

A visually accentuated member, perforated to provide

serrations that reduce the risk of slip, which increases the
load-carrying capability at its location and is welded to the
leading edge of all treads and landings on stairs.

11 Substructure
15 Side (end) Plate
A structural unit provided beneath a grating that usually
provides support.
Plates provided with holes for bolting, welded to the ends
of bearing bars in treads.

12 Support 16 Deep Banding Bar

A structural section having a minimum clear distance of 30 If an adjustment between height of grating and height of
mm available, to allow a minimum of 25 mm of bearing for surrounding area is necessary, a deep banding bar is an
bearing bars. option. Alternatively grating heights may be raised, by
Deviations may be permitted, providing suitable measures attaching other suitable sections to the underside.
are taken to prevent excessive movement in the direction
of bearing bars.

7
Forge-Welded GRATINGS

SP Standard Gratings SP Heavy-Duty Gratings

Bearing bar height

Bearing bar height

B (cross bar width)

B (cross bar width)
Bearing bar pitch
Bearing bar pitch

L (bearing bar length)

L (bearing bar length)

Cross bar pitch

Cross bar pitch

Forge-welded gratings are especially designed for Furthermore, forge-welded gratings are particularly
platforms, landings and walkways in power stations and all suited to heavy-duty gratings. The homogeneous welding
kinds of industrial applications. Their particular features between bearing and cross bar permits them to withstand
include, an excellent loadbearing capacity coupled with shearing forces without problems. Sizes are obtained
torsional rigidity. by considering static and dynamic loading along with the
required free span.

Forge-Welded Gratings SP Standard Forge-Welded Gratings SP Heavy-Duty Gratings

Bearing Bars Pitches Bearing Bars Pitches

Bearing Bars Pitch Cross Bar Pitch Bearing Bars Pitch Cross Bar Pitch

25 x 2 mm 34,33 mm 38,1 mm 30 x 4 mm 34,33 mm 38,1 mm

30 x 2 mm 50,8 mm 40 x 4 mm
40 x 2 mm 30 x 5 mm
25 x 3 mm 40 x 5 mm
30 x 3 mm 50 x 5 mm
40 x 3 mm 60 x 5 mm
70 x 5 mm
80 x 5 mm

Material S 235 JR (St 37-2) S 235 JR (St 37-2)

request information for S 355 ( St 52-3) Material request information for S 355 (St 52-3)

8
 XSP Serrated Gratings SP Special Gratings
Bearing bar height

Bearing bar height

B (cross bar width)
B (cross bar width)
Bearing bar pitch
Bearing bar pitch
L (bearing bar length)

L (bearing bar length)

Cross bar pitch

Cross bar pitch

Forge welded gratings with serrated bars are used in dirt Forge-welded gratings with the particular bearing bar
intensified areas of high pollution and slippery surfaces. and cross bar pitches shown below (special gratings) are
They are inspected in accordance with instruction sheet necessary for example, when small objects need to be
"BGI 181" of the "Berufsgenossenschaft" professional prevented from falling through the grating. Smaller gaps
association. Serrations are achieved by punching the top between bars, can also be achieved by welding suitable
surface of bearing bars. Serrated gratings are indicated by continuous round bars to the underside of the cross bars,
an "X" before type designation. in the bearing bar direction and between each bearing
bar (offshore-gratings for specific offshore projects). A
minimum quantity of 300 m is required for special gratings.

Forge-Welded Gratings XSP Serrated Type No.1 & No.11 Forge-Welded Gratings as SP Special Gratings

Bearing Bars XSP No Pitches Bearing Bars Pitches

Bearing Cross
Bearing Bars Pitch Cross Bar Pitch
Bar Pitch Bar Pitch
25 x 2 mm 1 34,33 mm 38,1 mm 25 x 2 mm 16,60 mm 24,0 mm
30 x 2 mm 1 30 x 2 mm 21,64 mm 33,0 mm
40 x 2 mm 1 40 x 2 mm 30,16 mm 38,1 mm
30 x 3 mm 1 25 x 3 mm 33,17 mm 50,8 mm
40 x 3 mm 1 30 x 3 mm 41,46 mm 76,2 mm
40 x 4 mm 1 40 x 3 mm 45,30 mm 101,6 mm
30 x 2 mm 11
30 x 3 mm 11
40 x 3 mm 11
30 x 4 mm 1 34,33 mm 50,8 mm
S 235 JR (St 37-2) S 235 JR (St 37-2)
Material request information for S 355 (St 52-3) Material request information for S 355 (St 52-3)

9
10
Forge-Welded GRATINGS
11
 Pressure-Locked Gratings
Roughly 2000 sq.m. of pressure-locked Production sizes
gratings are produced daily and supplied Pressure-locked gratings are produced in
to clients all over the world. all construction heights and thicknesses
demanded by the market. Maximum
Lichtgitter pressure-locked gratings are production dimension in direction of cross
used in the industrial sector as well bars is 1400 mm.
as in civil engineering industries. In
addition they are particularly well suited Binding
to all types of architectural applications. Pressure-locked gratings with bearing bars
pressue-locked gratings are made of of 20 x 2 mm up to 40 x 3 mm are
steel, stainless steel and aluminum. bound with flat material. Pressure-locked
gratings with bearing bars larger than
Production 40 x 3 mm are bound with flat material.
Under high pressure, unweakened
Pressure-Locked GRATINGS

cross bars are pressed into bearing Quality standard

bars that are S-shaped and/or conically Lichtgitter has introduced and continuously
slotted. We have presses at our disposal developed production techniques that
that provide pressures high enough for ensure continually high levels of safety.
this purpose. This is maintained by maximum possible
automation guaranteeing a high standard
The high pressure and the slit production of quality for our pressure- locked gratings.
of the bearing bars guarantee a firm,
torsion rigid grating structure. The load
distribution is optimum. Thus, even cuts
that may be additionally necessary on
the construction site have little influence
on the stability and usability of the
grating structure.

12
Standard Programme
The flexibility of our production lines
allows the fabrication of a large
variety of different types of pressure-
locked gratings. It is possible to
choose for example a square pitch
within the range of pitches. A change
is also possible within the basic
pitches, e.g. bearing bar pitch 22,22
mm, cross bar pitch 33,33 mm.
However, the maximum pitch for
pedestrian gratings of approx. 33 x
50 mm must be considered according
P Standard Gratings and stairtreads
to the instructions of the professional
associations.

At a bearing bar thickness of 2 mm,

the cross bar thickness is also 2 mm.
Otherwise the cross bar is 1 to 2 mm
Delivery ex our stock
weaker than the bearing bar. Cross
bar heights are either 10 mm or 20 Standard Pressure-Locked Gratings with binding
mm depending on the height of the
bearing bars. Type dimension kg/piece type dimension kg/piece
in mm in mm
Types of pressure-locked gratings
Fabrication procedure (pressure- P 230-33-3 500 x 1000 11 P 330-33-3 500 x 1000 16
locked gratings), bearing bar, pitch 600 x 1000 13 600 x 1000 18
and binding are denoted by type 700 x 1000 15 700 x 1000 20
designation. Serrated pressure- 800 x 1000 17 800 x 1000 22
locked gratings are indicated by an 900 x 1000 19 900 x 1000 24
„X“ before type desigantion (e.g. XP 1000 x 1000 21 1000 x 1000 26
330-33-3) 1100 x 1000 23 1100 x 1000 29
1200 x 1000 25 1200 x 1000 32
Special types
Pressure-locked gratings as Standard Pressure-Locked Gratings with narrow pitch with binding
architectural applications in different
forms and types are also part of the
production programme. Fencings,
Type dimension kg/piece
decoration, elements for optical
in mm
shelter and circulating air diffusers
P 230-33/11-3 500 x 1000 16
are examples of the wide range of
600 x 1000 19
applications. These pressurelocked
700 x 1000 22
gratings can be produced with cross 800 x 1000 25
bars angled at 45° as well as 15°. 900 x 1000 28
1000 x 1000 31
Full cell gratings Type desigantion
1100 x 1000 of pressure-locked
34 gratings
Full cell gratings (gratings with 1200 x 1000 37
bearing bars and cross bars of the Pressure-locked grating P
same dimension) can be used as
Bearing bar 30 x 3 mm Pressure-Locked330Panels
decorative elemets, e.g. for ceilings,
handrails and self coloured
Pitch 33,33 x 44,44 mm with binding, dimension:
-33/443000 x 1000 mm
sunprotection. Full cell gratings can be Type
Binding 30 x 3Bearing
mm bar kg/m2 Type -3 Bearing bar kg/m2
produced up to a material thickness Designation:
P 225-33-3 25 x 2 17,4 P 330 -33/44
P 225-33/11-3 -3 25 x 2 26,3
of 3 mm and up to a maximum height PWith equal pitch of 30
230-33-3 bearing
x 2 bar and
20,0crossPbar, pitch is only mentioned
230-33/11-3 30 x 2one time, 28,9
of 60 mm, depending on pitch. e.g. P 330-33-3.
P 240-33-3 40 x 2 23,3 P 240-33/11-3 40 x 2 30,6
P 330-33-3 30 x 3 26,8 P 330-33/11-3 30 x 3 35,7
P 340-33-3 40 x 3 31,5 P 340-33/11-3 40 x 3 40,0
XP 230-33-3 (no.3) 30 x 2 20,0 XP 230-33/11-3 (no.4) 30 x 2 28,5
Pressure-Locked Stairtreads
XP 330-33-3 (no.3) 30 x 3 26,5 XP 330-33/11-3 (no.4) 30 x 3 35,5

Pressure-Locked stairtreads ex stock

Type Bearing bar Dimension b c d e kg/piece
P 230-33-3 30 x 2 mm 600 x 240 mm 55 70 120 85 3,5
P 230-33-3 30 x 2 mm 600 x 270 mm 55 70 150 85 4,0
P 230-33-3 30 x 2 mm 600 x 305 mm 55 70 180 90 5,0
P 230-33-3 30 x 2 mm 800 x 240 mm 55 70 120 85 5,0
P 230-33-3 30 x 2 mm 800 x 270 mm 55 70 150 85 5,4
P 230-33-3 30 x 2 mm 800 x 305 mm 55 70 180 90 6,0
P 330-33-3 30 x 3 mm 1000 x 240 mm 55 70 120 85 8,0
P 330-33-3 30 x 3 mm 1000 x 270 mm 55 70 150 85 8,4
P 330-33-3 30 x 3 mm 1000 x 305 mm 55 70 180 90 9,0
P 340-33-3 40 x 3 mm 1200 x 240 mm 55 70 120 85 12,0
P 340-33-3 40 x 3 mm 1200 x 270 mm 55 70 150 85 12,4
P 340-33-3 40 x 3 mm 1200 x 305 mm 55 70 180 90 14,0

Narrow pitch serrated steps ex stock (Serration No. 4)

Type Bearing bar Dimension b c d e kg/piece 13
XP 230-33/11-3 30 x 2 mm 800 x 240 mm 55 70 120 85 7,0
XP 230-33/11-3 30 x 2 mm 800 x 270 mm 55 70 150 85 7,3
XP 230-33/11-3 30 x 2 mm 800 x 305 mm 55 70 180 90 8,0
 Pressure-Locked Gratings Heavy-Duty Gratings
Pressure-locked gratings are used in platforms, walkways, building Heavy-duty pressure-locked gratings are also available for vehicle
facades, basement shafts and also for architectural and aesthetic applications. These gratings are particularly suitable for special loads,
purposes. With gratings of the same size, it is possible to have matching including the concentrated loads recommended in DIN 1055-5/A1 and
bearing bars and cross bars. 1072, for classes according to SLW. We recommend that an experienced
engineer takes care of the calculation.
Pressure-Locked GRATINGS

Pressure-locked gratings P Standard Pressure-locked gratings P Heavy-duty gratings

Bearing bars Pitches Bearing bars Pitches

Bearing bar pitch Cross bar pitch Bearing bar pitch Cross bar pitch
20 x 2 mm 40 x 4 mm 20 mm 20 mm
25 x 2 mm 22,22 mm 22,22 mm 40 x 5 mm 25 mm 25 mm
30 x 2 mm 50 x 5 mm 33,33 mm 33,33 mm
40 x 2 mm 33,33 mm 33,33 mm 60 x 5 mm
20 x 3 mm up to 120 x 5 mm
25 x 3 mm And a multiple of pitches above.
30 x 3 mm Other heavy-duty gratings on request
40 x 3 mm And a multipe of pitches above.
Other pitches on request. (e.g. 8 or 10 mm bearing bar thickness)

materials S 235 JR (^= St 37-2), S 355 J2G3 (^= St 52-3) materials S 235 JR (^= St 37-2), S 355 J2G3 (^= St 52-3)
stainless steel 1.4301, 1.4571 (from bearing stainless steel 1.4301 und 1.4571
bar 25 x 2 onwards), Aluminum AlMg 3 G 22, AlMg 1 F 15
Aluminum AlMg 3 G 22, AlMg 1 F 15

14
 Serrated Gratings Special Gratings
Serrated pressure-locked gratings with serrated bearing and/or cross bars Pressure-locked gratings with narrow pitches are used as entrance
are approved by the Occupational Safety Authorities. Various anti-slip doormats in pedestrian traffic areas and public places. These gratings are
categories have been established to provide a range of anti-slip levels. The also recommended in the „Berufsgenossenschaft“ professional association’s
anti-slip levels range from category R9 to R13. instruction sheet BGI 588. The length of bearing bars should follow the
direction of travel, but if they can only be installed in a different direction, they
should be serrated.

Pressure-locked gratings XP Pressure -locked gratings P Narrow pitch

Bearing bars Pitches Bearing bars Pitches

Bearing bar pitch Cross bar pitch Bearing bar pitch Cross bar pitch
20 x 2 mm 33,33 mm 33,33 mm 20 x 2 mm * 22,22 mm 11,11 mm
25 x 2 mm 22,22 mm 22,22 mm 25 x 2 mm 33,33 mm 16,65 mm
30 x 2 mm 30 x 2 mm 44,44 mm
40 x 2 mm 40 x 2 mm
Serration is also possible with bearing
20 x 3 mm 25 x 3 mm
bars of 4 and 5 mm thickness
25 x 3 mm 30 x 3 mm
30 x 3 mm 40 x 3 mm
40 x 3 mm Other serration types should be checked.
Multiple of pitches above. materials S 235 JR ( ^= St 37-2)
Stainless steel 1.4301 and 1.4571
materials S 235 JR (^= St 37-2), S 355 J2G3 (^= St 52-3) Aluminum AlMg 3 G 22, AlMg 1 F 15
stainless steel 1.4301, 1.4571 (not 20 x 2)
Aluminum AlMg 3 G 22, AlMg 1 F 15
Bearing bars marked * cannot be supplied in stainless steel

15
 P Loadtable for Pressure-Locked Gratings
Loadtable for Pressure-Locked Gratings
Grating type Bearing bar Pitch approx. * Clear span in mm
galva. weight 500 600 700 800 900 1000 1100 1200 1300 1400
kg/m2
Fv 1845 1280 940 720 570
f 0,20 0,29 0,39 0,51 0,64
P 220-33-3 20 x 2 mm 33 x 33 mm 16,5
Fp 180 145 120 100 90
f1 0,18 0,26 0,35 0,45 0,57
Fv 2880 2000 1470 1125 890 720 595 500
f 0,16 0,23 0,31 0,41 0,51 0,63 0,77 0,91
P 225-33-3 25 x 2 mm 33 x 33 mm 19,4
Fp 275 220 185 160 140 125 110 100
f1 0,15 0,21 0,28 0,36 0,45 0,55 0,67 0,79
Fv 4150 2880 2115 1620 1280 1035 855 720 615 530
f 0,13 0,19 0,26 0,34 0,43 0,53 0,64 0,76 0,89 1,04
P 230-33-3 30 x 2 mm 33 x 33 mm 22,4
Fp 395 320 265 225 200 175 160 145 130 120
Pressure-Locked GRATINGS

f1 0,12 0,17 0,23 0,30 0,38 0,46 0,55 0,66 0,77 0,88
Fv 7375 5120 3760 2880 2275 1845 1525 1280 1090 940
f 0,10 0,14 0,19 0,25 0,32 0,40 0,48 0,57 0,67 0,78
P 240-33-3 40 x 2 mm 33 x 33 mm 28,1
Fp 690 555 460 395 345 310 275 250 230 215
f1 0,09 0,13 0,17 0,23 0,28 0,35 0,42 0,49 0,57 0,66
Fv 2765 1920 1410 1080 855 690 570
f 0,20 0,29 0,39 0,51 0,64 0,79 0,96
P 320-33-3 20 x 3 mm 33 x 33 mm 21,3
Fp 270 215 180 155 135 120 105
f1 0,18 0,26 0,35 0,45 0,57 0,69 0,83
Fv 4320 3000 2205 1690 1335 1080 890 750 640 550
f 0,16 0,23 0,31 0,41 0,51 0,64 0,77 0,91 1,07 1,24
P 325-33-3 25 x 3 mm 33 x 33 mm 25,4
Fp 415 335 280 240 210 185 165 150 140 130
f1 0,15 0,21 0,28 0,36 0,45 0,55 0,67 0,79 0,92 1,06
Fv 6220 4320 3175 2430 1920 1555 1285 1080 920 795
f 0,13 0,19 0,26 0,34 0,43 0,53 0,64 0,76 0,89 1,04
P 330-33-3 30 x 3 mm 33 x 33 mm 29,5
Fp 595 475 395 340 300 265 240 215 200 185
f1 0,12 0,17 0,23 0,30 0,38 0,46 0,55 0,66 0,77 0,88
Fv 11060 7680 5645 4320 3415 2765 2285 1920 1635 1410
f 0,10 0,14 0,19 0,25 0,32 0,40 0,48 0,57 0,67 0,78
P 340-33-3 40 x 3 mm 33 x 33 mm 37,8
Fp 1040 830 690 595 520 460 415 375 345 320
f1 0,09 0,13 0,17 0,23 0,28 0,35 0,42 0,49 0,57 0,66
Fv 14750 10240 7525 5760 4550 3685 3045 2560 2180 1880
f 0,10 0,14 0,19 0,25 0,32 0,40 0,48 0,57 0,67 0,78
P 440-33-4 40 x 4 mm 33 x 33 mm 48,7
Fp 1380 1105 920 790 690 615 555 505 460 425
f1 0,09 0,13 0,17 0,23 0,28 0,35 0,42 0,49 0,57 0,66
Fv 10370 7200 5290 4050 3200 2590 2140 1800 1535 1320
f 0,13 0,19 0,26 0,34 0,43 0,53 0,64 0,76 0,89 1,04
P 530-33-5 30 x 5 mm 33 x 33 mm 48,3
Fp 970 780 650 555 485 430 390 355 325 300
f1 0,12 0,17 0,23 0,30 0,38 0,46 0,55 0,66 0,77 0,88
Fv 18435 12800 9405 7200 5690 4610 3810 3200 2725 2350
f 0,10 0,14 0,19 0,25 0,32 0,40 0,48 0,57 0,67 0,78
P 540-33-5 40 x 5 mm 33 x 33 mm 62,0
Fp 1730 1380 1150 990 865 770 690 630 575 530
f1 0,09 0,13 0,17 0,23 0,28 0,35 0,42 0,49 0,57 0,66
Fv 28800 20000 14695 11250 8890 7200 5950 5000 4260 3675
f 0,08 0,11 0,16 0,20 0,26 0,32 0,38 0,46 0,54 0,62
P 550-33-5 50 x 5 mm 33 x 33 mm 82,9
Fp 2650 2120 1765 1515 1325 1175 1060 965 885 815
f1 0,07 0,10 0,14 0,18 0,23 0,28 0,33 0,39 0,46 0,53
Fv 41475 28800 21160 16200 12800 10370 8570 7200 6135 5290
f 0,07 0,10 0,13 0,17 0,21 0,26 0,32 0,38 0,45 0,52
P 560-33-5 60 x 5 mm 33 x 33 mm 96,6
Fp 3745 3000 2495 2140 1875 1665 1500 1360 1250 1155
f1 0,06 0,09 0,12 0,15 0,19 0,23 0,28 0,33 0,38 0,44

* Key to symbols Fp = concentrated load in daN 1 daN ^= approx. 1 kp = 10 N

* Key to symbols uniformly distributed over an
Fv = uniformly distributed load (ULD) area of 200 x 200 mm 1 daN ^= approx. 1 kp = 10 N
Finv daN/m2
= uniformly distributed load (ULD) Fp = concentrated load in daN
in daN/m2 uniformly values
f1 = deflection distributed over
in cm at an
ff = deflection in cm
= deflection in at
cmload Fv Fv
at load load Farea
p
of 200 x 200 mm
f1 = deflection values in cm at
load Fp
16

26
 Pressure-Locked Gratings
Clear span in mm Data
1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 Material stress (permissible tension):
Data
1600 daN/cm2 (Material S235JR ^= St 37-2)

Material to (permissible
stress
Safety factor tension):
yield point: 1,5
1600 daN/cm2 (Material S235JR ^= St 37-2)
Safety factor to breaking limit: 2,05
Safety factorsupport
The grating to yieldshould
point: provide
1,5 a bearing distance
at each end of at least 25 mm. Deviations may be
Safety factor to breaking limit: 2,05
permitted,
providing suitable measures are taken to prevent
excessive
The gratingmovement in the direction
support should provide aofbearing
bearingdistance
bars (see instruction sheet BGI 588).
at each end of at least 25 mm. Deviations may be per-
mitted, providing suitable measures are taken to pre-
vent excessive movement in the direction of bearing
820 720 640 570 510 bars (see instruction
Pedestrian traffic sheet BGI 588).
0,89 1,02 1,15 1,29 1,43 Yellow: Gratings manufactured in accordance with the
198 184 172 163 154 requirements of instruction sheet BGI 588 of the
0,76 0,86 0,97 1,08 1,20 Pedestrian traffic
„Berufsgenossenschaft“
professional association and to
quality instructions
Yellow: RAL-GZ 638, are
Gratings manufactured considered suitable
in accordance with the
for pedestrian traffic when they meet the following
requirements
design criteria:
of instruction sheet BGI 588 of the „Be-
rufsgenossenschaft“ professional association
The maximum permissible deflection ‘f’, does not exceedand to
quality
1/200thinstructions RAL-GZ
of the span ‘L’ 638,
or 4 mm are considered
whichever is the suita-
ble for pedestrian
lesser, traffic when
under a concentrated they
load meetdaN
of 150 theapplied
following
in the most
design unfavourable position, over a concentrated
criteria:
load area of 200 x 200 mm
The maximum permissible deflection ‘f’, does not ex-
690 610 540
ceed 1/200th of the span ‘L’ or 4 mm whichever is the
1,19 1,35 1,53
lesser,
Green:under a concentrated
The maximum loaddeflection
permissible of 150 daN‘f’,applied
does
170 160 150
in
notthe most 1/200th
exceed unfavourable
of the position, over a concentrated
span ‘L’, under concentrated
1,01 1,15 1,29 load area
of 1,5ofkN applied in the most unfavourable
1230 1080 955 855 765 690 630 570 520 load 200 x 200 mm
position, over a concentrated load area of 200 x 200
0,89 1,02 1,15 1,29 1,43 1,59 1,75 1,92 2,10 mm.
295 275 260 245 230 220 205 200 190
0,76 0,86 0,97 1,08 1,20 1,33 1,46 1,60 1,75 Green: The maximum permissible deflection ‘f’, does
1640 1440 1275 1140 1020 920 835 760 695 640 590 not exceed
Blue: 1/200th ofpermissible
The maximum the span ‘L’, under a‘f’,concentra-
deflection does
not exceed 1/200th of the span ‘L’, under a uniformly
ted load of 1,5 kN applied in the most unfavourable
0,89 1,02 1,15 1,29 1,43 1,59 1,75 1,92 2,10 2,29 2,48
distributed load of 500 daN/m2.
395 370 345 325 305 290 275 265 250 240 230 position, over a concentrated load area of 200 x 200
0,76 0,86 0,97 1,08 1,20 1,33 1,46 1,60 1,75 1,90 2,06 mm.
1150 1010 895 800 720 650 590 535 490 Multiplication factor
1,19 1,35 1,53 1,71 1,91 2,12 2,33 2,56 2,80
280 260 245 230 215 205 195 185 175 The maximumdistributed
Blue:Pitch permissible deflection
load ‘f’, does
single load
1,01 1,15 1,29 1,44 1,60 1,77 1,95 2,14 2,33 22,22 th 1,50 1,35
not exceed 1/200 of the span ‘L’, under a uniformly
25,00 1,33 2 1,24
2050 1800 1595 1420 1275 1150 1045 950 870 800 740 distributed
40,00 load of 500 daN/m
0,83 . 0,88
0,89 1,02 1,15 1,29 1,43 1,59 1,75 1,92 2,10 2,29 2,48 44,44 0,75 0,82
495 460 430 405 385 365 345 330 315 300 290 50,00 0,66 0,75
0,76 0,86 0,97 1,08 1,20 1,33 1,46 1,60 1,75 1,90 2,06 66,66 0,50 0,61
3200 2810 2490 2220 1995 1800 1630 1485 1360 1250 1150
Multiplication factor
0,71 0,81 0,92 1,03 1,15 1,27 1,40 1,54 1,68 1,83 1,98 Pitch distributed load single load
760 705 660 625 590 560 525 505 480 460 440 22,22
For concentrated loads, the1,50
conversion factor1,35
indicated
0,61 0,69 0,77 0,87 0,96 1,06 1,17 1,28 1,40 1,52 1,65 25,00
can only be approximate due1,33
to the varying 1,24
number
of adjoining
40,00bearing bars either
0,83 side of the concentrated
0,88
4610 4050 3590 3200 2870 2590 2350 2140 1960 1800 1660 load area, therefore the load considered
0,60 0,68 0,76 0,86 0,96 1,06 1,17 1,28 1,40 1,52 1,65 44,44 0,75 0,82
should generally be that determined by the depths of
1070 1000 935 880 830 790 750 715 680 650 625 50,00 0,66 0,75
bearing bars and the number under the concentrated
0,51 0,57 0,65 0,72 0,80 0,89 0,98 1,07 1,17 1,27 1,37 66,66
load area. 0,50 0,61

For concentrated loads, the conversion factor indica-

ted can only be approximate due to the varying num-
ber of adjoining bearing bars either side of the con-
centrated load area, therefore the load considered
should generally be that determined by the depths of
bearing bars and the number under the concentrated
load area.
17

27
 GRP Application

18
 Fixings for Gratings
B133K B833K
Fixings are available for all types of standard Lichtgitter gratings and for any
type of underside support. Lichtgitter fixings are specifically designed to suit
gratings subjected to pedestrian traffic. Gratings subjected to loadings
from vehicle traffic, can be supplied with hole plates upon request. These
are small plates welded between bearing bars, complete with holes for
fixing.

In accordance with the professional association’s instruction sheet BGI

588, „For areas in danger of falling, gratings should at least be fixed at their
four edge
points“.

With regard to the fixing of gratings, we would refer to the „Arbeitsstätten-

Verordnung § 12, Protection against falling and objects being thrown down“,
with particular referenc to instruction sheet H 10, „Gratings for industrial
use“: page 5, paragraph 5.2.: „Gratings are to be protected against lifting
and slipping. Every single grating is to be attached to substructure in at
least four places.“

Fixings no. B334K, B351K, B433T, B533K and B633K prevent slippage
from underside support, even when attachment loosens.

All fixings require service and should be regularly inspected regarding their
efficiency. The inspection intervals depend on operating conditions.The
user may have to hand-screw fixings. Therefore, all fixing materials are
excluded from legal warranty.

If not specifically required otherwise, all fixing parts, including screws and
nuts, will be supplied centrifugally galvanised. Consideration should be
given to the length of screws required, in order to be able to install the
fixings through the grating from above.

The reference number for fixings used for gratings with pitches ranging from
20 to 66 mm , varies in so far as the two figures of the number, indicates

fıxıngs for GRATINGS

the pitch: e.g. Standard-Fixing with Pitch 33,33 mm = B133K, Pitch 22,22
mm = B122K.

The metal taps are to be

bent around the cross bars
Fixings for forge-welded gratings with locking devices B 334K / B 351K
Order Number B 334 K (suitable for pitch 34 x 38 mm)
Order Number B 351 K (suitable for pitch 34 x 50 mm)
Consisting of:
- clamp upper part
- under part with finger hole
- screw, nut and washer.
Length of screws at least height of grating plus 50 mm.
This type of fixing prevents slippage of gratings from the underside support, even when
the screw loosens.
Distance between tap and
underconstruction is approx. 15 mm

Threaded bolt fixings B 433 T

Consisting of:
- top clamp with fixed, connected, threaded bush out of brass or aluminum
- threaded bolts.
This entire fixing unit can be supplied in stainless steel.
This type of fixing can be installed from above and prevents slippage of gratings from the
underside support, even when the screw loosens.
This fixing is suitable for pitches ranging from approximately 25 to 40 mm.

19
 Welded Bolt Fixings B 533 K

Consisting of:
- deep drawn clamp upper part (on request with deep drawn plate)
- welded bolt (copper backed-up and nickel plated) including ceramic ring
- self-locking nut and, if necessary, with washer.

This type of fixing can be installed from above and prevents slippage of gratings from the
underside support, even when the screw loosens.
This fixing is suitable for pitches ranging from approximately 25 to 40 mm.

The metal tap has to be bent

Fixings for pressure-locked gratings with locking devices B 633 K

(Suitable for bearing bar pitches of 33 mm and equal or greater cross bar pitches)

Consisting of:
- clamp upper part
- under part with finger hole
- screw, nut and washer.
The length of screw should be at least the height of the grating, plus 50 mm.
This type of fixing can be installed from above and prevents slippage of gratings from the
underside support, even when the screw loosens.
distance between tap and
underconstruction approx. 15 mm

Fixings with self tapping screw B 233 K

Consisting of:
fıxıngs for GRATINGS

- top clamp
- self-tapping screw at site.

This fixing can be installed from above.

Fixings with hole plate B 270

Consisting of:
- welded in hole plate
- screw at site.

This method of fixing is specifically suitable for gratings subjected to vehicle traffic.

Standard fixings B 133 T & B 133 K

clamp Consisting of:

- clamp upper part or plate
- under part
- screw, nut and washer.
This fixing can be delivered in stainless steel; order-no. B 132 K.
The length of screw should be at least the height of the grating, plus 30 mm.
This fixing can be assembled from above at pitches of 33 mm and over and upon request
it can be supplied with a raised ‘beard’.

20
 Hook screw fixings B 733 K & B 733 T
clamp
Consisting of :
- clamp upper part or plate
- hook screw, adjusted to underside support
- M 8 x 90 screw, nut and washer

Profile of underside support must be given.

This fixing can be assembled from above.

clamp Hook screw fixings B 833 K & B 833 T

Consisting of:
- clamp upper part or plate
- hook screw, adjusted to the underside support
- M 8 x 90 screw, nut and washer.

Profile of underside support must be given.

This fixing can be assembled from above.

Double clamp fixings B 933 T & B 933 K

clamp
Consisting of:
- clamp upper part or plate
- under part
- screw, nut and washer.

The length of screw should be at least the height of the grating, plus 30 mm.
Double clamp fixing connects adjacent gratings at places tending to have excessive
deflections and therefore prevents the occurrence of trip hazards. This fixing can be
assembled from above the grating.

Fixings B 10
For pressure-locked gratings with cross bar pitch at 11,11 mm

Consisting of:
- under part
- round-head bolt and nut out of stainless steel.

The length of screw should be at least the height of the grating, plus 40 mm.

21
 Other Products

Ladder Rungs

Ladder rungs LSP 25

Ladder rungs LSP 35

Ladder rungs LSP 50

Perforated Metal Planks (B)

Steel - Self - Coloured or Hot Dip Galvanized, Stainless Steel, Aluminium

Tooth
Paralell
Paralell Raised
Open
Closed
Rhombic

GRP Gratings (GRP)

Moulded
Moulded Sanded
Pultruded

Handrails

Tubular
Solid

22
LICHTGITTER GRATING
TRADE AND INDUSTRY INC.

Baskent Organize Sanayi Bolgesi

Baskent Bulvari No:105 Malikoy
Temelli - Ankara - TURKIYE

Tel: +90 312 640 14 90

Fax: +90 312 640 14 88

[email protected]
www.lichtgitter.com.tr