HM0.460.

1381

SHM-D Digital Control Motor Drive Unit

Operation instruction
HM 0.460.1381-01.10/2014

Shanghai Huaming Power Equipment Co., Ltd.

上海华明电力设备制造有限公司
 HM0.460.1381

Preface
1. This operation instruction contains all information required for the installation and operation of SHM-D motor drive
unit. Please read it carefully before using it.

2. The maintenance of this motor drive unit shall be taken by trained professionals.

3. Huaming is entitled to edit this operation instruction according to future technical improvement.

4. In case users’ requirement is beyond the standard technical data or applied in special cases, please contact us. We will
recommend personalized solution.
Contents
1. Safety……………………………………………………………………………………………………………………1
1.1 Safety marks…………………………………………………………………………………………………….1
1.2 Specified application………………………………………………………………………………………………1
2. General…………………………………………………………………………………………………………………2
3. Features…………………………………………………………………………………………………………………3
4. Function and operation condition……………………………………………………………………………………4
4.1 Function……………………………………………………………………………………………………………4
4.2 Operation condition…………………………………………………………………………………………………4
5. Technical data……………………………………………………………………………………………………………5
6. Installation and operation………………………………………………………………………………………………6
6.1 Installation on transformer tank…………………………………………………………………………………6
6.2 Connection between MDU and tap changer………………………………………………………………………7
6.3 Adjustment of operation circle……………………………………………………………………………………8
6.4 Operation……………………………………………………………………………………………………………9
6.5 Transportation……………………………………………………………………………………………………12
6.6 Maintenance………………………………………………………………………………………………………12
7. Appendix………………………………………………………………………………………………………………12
Appendix 1 SHM-D overall dimensions…………………………………………………………………..13
Appendix 2 SHM-DL overall dimensions………………………………………………………………….14
Appendix 3 Internal components layout…………………………………………………………………….15
Appendix 4 Local control panel arrangement……………………………………………………………… 16
Appendix 5 Electrical diagram………………………………………………………………………………17
Appendix 6 SHM-K controller overall dimension…………………………………………………………..18
 HM0.460.1381

1. Safety
1.1 Safety mark
1.1.1 All personnel involved in installation, operation and maintenance of tap changer and motor drive unit shall be
qualified professionals while obeys ruled defined by this operation instruction.
1.1.2 Violation may lead harm to users, malfunction of motor drive unit or damage to other assets.
1.1.3 Three types of marks are applied to emphasize different kind important information.

Warning
This information stands for particular damage to human life. Ignoring
this can lead to serious or lethal damage.

Attention
This stands for risks of damaging this device and other assets. It may
cause potential damage to human life.

Note
It stands for other important things that requires your attention.

1.2 Specified application

Attention
This MDU can only applied to the specified OLTC in the nameplate.
The installation, electrical connection and trial operation can only be
carried out by qualified professional.
Users shall operate this MDU according to the instructions.

1
 2. General:
SHM-D motor drive unit is the new intelligent digital control drive mechanism. It can be applied to the whole range of
HM tap changers.

In past decades, the motor drive unit is the conventional system of electric-magnetic contactors with various mechanical
cam switches. Its structure is clumsy with low reliability. According to the statistics, 75% of tap changer accident are
found on MDU. Its mechanical components may easily go loose or corroded under challenging environment.

Based on cutting edge technologies from automation, astronautic and bullet train industry, Huaming designed the new
MDU SHM-D. It can decrease the failure rate to 0.01%. By increasing on-line monitor functions, the tap changer
operation will be more stable in the future.

Fig1 MDU SHM-D arrangement

2
 HM0.460.1381

3. Features.
3.1 All moveable components are run preciously by step motor, their operation
accuracy can reach 100%

3.2 Instead of copper wire, the connection between motor and controller is by
optical fiber cable.

3.3 Non-contact type high-precision sensor replaces traditional signal producer. It

has excellent resistance disturbance capability and ensure excellent performance
under various harsh environment.

3.4 *Various on-line monitor devices are equipped. This can ensure the tap changer
and transformer will be locked and given alarm for abnormal operation. It can even
indicate the oil temperature and alarm.

3.5 *It can detect the vacuum decrease in the vacuum interrupter and alarm.

3.6 *It can sense the wear out of arcing alloy contact and give signal when its
expectancy finishes.

3.7 Its cabinet box is made of high quality aluminium alloy plate material via
compressing and stretching. Its protection degree can reach IP66.

3.8 Double-sealed protection are applied on its cabinet

3.9 All electrical and mechanical components are with capability of disturbance
resistance .

3.10 It can detect the gas inside tap changer or transformer oil and operate the on-
line filter automatically.

3.11 It can regulate the voltage automatically, saving you the cost of AVR.

3.12 It can realize parallel operation without extra controller

3.13 Modular design.

3.14 High precision position transmitting system

3
 3.15 It has a variety of communication interface and communication protocol, and
provides more choices for smart grid applications.

* Marked item should be applied in cooperative with the user’s request.

4. Function and Operation condition

4.1 Function
4.1 .1 Manual operation and motor operation
4.1.2 Remote control or local control
4.1.3 Step-by-step operation, overrunning at special request.
4.1.4 Local position indication and remote position indication
4.1.5 Tap position display
4.1.6 Electrical and mechanical limit switch
4.1.7 Local operation button
4.1.8 Operation counter
4.1.9 Overload protection
4.1.10 Parallel control
4.1.11 Restart device
4.1.12 Protection against overrun
4.1.13 Standard optical fiber transmitting interface
4.1.14 Over-current blocking signal input
4.1.15 BCD signal output
4.1.16 Contact signal output
4.1.17 4-20mA or 1-5V analog output signal.
4.1.18 Operation status signal output.
4.1.19 Motor drive unit accident detection and locking device

4.2 Operation conditions

4.2.1 Ambient temperature -25-60℃ (Special designed low-temperature type can withstand -60℃ )
4.2.2 Installation vertical inclination is no more than 2%
4.2.3 No severe sand dust, explosives or corrosive gas is allowed for the site.

Note
In case, the ambient temperature is beyond the regulated range in 4.2.1,
please specify it in the technical specification. We will meet the special
requirement by personalized design.

4
 HM0.460.1381

5. Technical data
This technical data is only applied to the standard design. It may vary according to different request in technical
specification. Huaming reserves the right to revise the data in this table.
table1
Item SHM-D SHM-DL
Rated voltage V 380V/AC
Step motor Rated current A 6
Frequency Hz 50, 60
Revolution torque on output shaft N.m 35
Revolutions of drive shaft each step 33
Revolutions of hand crank each step 33
Automatic operation time of each step (S) Approx. 5
Maximum number of operation position 107
Insulation grade ( kV/1min,50Hz) 2
Weight (kg) 80 110
Protection grade IP66
Type SHM-K
Controller Rated voltage 220V/AC
Frequency Hz 50, 60
Table 2 Function
Position indication, regulation
Step motor, Position measuring sensor, optical fiber communication
Mechanical, electrical and electronic protection
One set of BCD signal
Position output Two sets of 4-20mA(or one 4-20mA, 1-5 V output)
RS-485 MODBUS protocol
Basic
Local control panel

Regulation signal (rise or lower) Max. operation position, Min. operation position,
function
Operation status Incomplete signal, on-line oil filter control, hand crank operation signal, remote/ local
control
Manual operation at
Disconnecting motor 24, 110, 220V AC/DC
controller
Temperature control Available for severe cold temperature.
Interlocking Remote or on-line monitor signal
Contact signal output
Resistor signal output
Other signal output
Optional 2 sets of BCD signal output
Other communication protocol besides Modbus
Humidity adjustment For area of high humidity
Remote position control Indication and display
Method: TCP/IP network, UART
Digital communication
Protocol: Modbus/CDT/IEC101/IEC104/DNP3.0/1801
Basic Position output BCD signal
Remote control panel

function Operation record Time, position, for 800 at most

Display all local panel operation status.
Local mode operation
Max. Min. position
situation
Working status local communication status, etc.
Automatic regulation
Parallel operation 2 to 12 units
Optional Contact signal output
Resistor signal output
Other position output
Two of BCD signal output
4-20 mA signal output.
In case you have extra requirement for resistor type or contact signal output, please select the big cabinet MDU SHM-DL

5
 6. Installation and operation
6.1 MDU installation on transformer tank
6.1.1 The mounting feet thickness is 10mm, its installation hole is 4x15mm; for its dimensions, please refer to appendix 1.
Users shall prepare four M12 bolts and gaskets accordingly. The length of bolts depend on support’s thickness.

Warning
Ensure the flatness of the installation plane, so four mounting feet will
touch the plates at same time.
To avoid the unevenness, please adjust the gasket to ensure the gap is
within 1mm

Warning
The OLTC No. on the MDU cabinet nameplate shall be accordance with
OLTC No. on tap changer’s head cover.

Note
If the transformer will generate severe mechanical vibration during
operation, please adopt shock absorption.

6.1.2 The earthling devise locates at right foot as displayed in appendix 1. This bolt shall be M12x25. Users can relocate
it as required.

Note
All electrical components and earthling part shall be connected to the
cabinet equipotential bonding; no extra earthling is required inside the
cabinet

Warning
Users are forbidden from connecting other device’s earthling with the
MDU’s.

6
 HM0.460.1381

6.2 Connection between motor drive unit and tap changer

6.2.1 Along with the tap changer, there are two shafts, four couplings (two for each) and four pieces of pins
6.2.2 The Max. drive shaft length is 2000mm, The user can modify its length according to the actual distance with MDU
output shaft and lowering ending of bevel gear box as shown in the appendix 2.

Drawing 2

Warning
Before connecting MDU with tap changer, please make sure they are set at
same position.

Attention
The vertical inclination is no more than 2 degree. Use universal joint if
necessary.

7
 6.3 Adjustment of operation cycle
6.3.1 From the complete of diverter switch movement to the end of motor drive unit operation (around 1.5 or 2 grid)
You can adjust the gap by resetting the selector switch or diverter switch’s movement. The marked center zone is the
basis for adjustment.

6.3.2 One tap changer operation is a circle of the movement on the clock, namely 33 grids. Every grid stands for one
hand crank operation. From operation’s start to its complete the difference for two directional operations at both sides of
marked zone shall be generally the same. Minor error is allowed.

6.3.3 Checking method

a) Run the hand crank at one direction till the switch completes, record the circle
b) Repeat this act at counter direction
c) If there is difference between two directions, you need to adjust half of the difference and then connect it with tap
changer.

Attention
Before this act, both MDU and tap changer shall be at set position

Warning
Only manual operation is allowed during this act. Make sure the MDU and
tap changer operates at the same phase.

Attention
After putting hand crank inside the jack, you shall inject it into the bottom
(8mm depth) to make sure the gear is into its position. You also need to
push the hand crank hard enough to overcome the spring thrust.

6.3.4 Case study

a) The tap changer is at position 10, run the hand crank to 11 position till the diverter switch operates, record the
pointer’s location: seven grid to 6 o’clock, like 3.A.
b) The tap changer is at position 11, run the hand crank to 10 position till the diverter switch operates, record the
pointer’s location: 1.5 grid to 6 o’clock, like 3.B.

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 HM0.460.1381

Adjust value: (7-1.5)/2=2.75. You need adjust 3 grids

Method:
a) Disconnect the vertical shaft
b) Run the handcrank to 12 position for 3 grid
c) Reconnect he vertical shaft
d) Run the hand crank to 10 position till the diverter switch operates, record the pointer’s location:4.5 grid to 6 o’clock
e) Check the counter direction’s difference, result: 4 grid to 6 o’clock
Since the difference is within 1 grid, it is qualified.

Drawing 3

6.4 MDU operation

6.4.1 Power supply inlet is on 3, 6, 7, 8 of terminal X1, 380V/AC or as required

Power supply
380V/50Hz

Drawing 4

Note:
There is no sequence demand for this MDU

6.4.2 The MDU is connected with controller SHM-K by optical fiber. After plug the fiber into the CX inlet, you can
operate the MDU via controller., as shown in Drawing 5, 6.

9
 Drawing 5 CX inlet of MDU

Position transmitter Inlets for other

Connects to counter intelligent device
TX RX
1 5
1 8 1 8
X2 1 2 3 4 5 6 7 8 9 10 11 12 13 6 9

RS485 Optical fiber RS232/485 100M

Local control input TCP/IP
Operation BCD code output Remote input
signal
POWER

N L
X1 1 2 3 4 5 6 7 8 9 10 11 12

Busbar current input Busbar voltage input AC/DC 220V input

Drawing 6 SHM-K back panel

Warning
Min. bend radius for optical fiber during wiring or operation is R30 mm

Note:
The optical fiber inlet locates at the cabinet bottom, its diameter is
18.2mm, permanent joint along with the fiber, as shown in appendix 1

Note:
During the test or when remote control or automatic control is not
required, MDU can operate by itself. Just input power supply as shown
in 6.4.1 and choose local mode, you can operate MDU.

10
 HM0.460.1381

Note:
After operate the MDU, please read the operation instruction carefully
especially appendix 3, appendix 4, appendix 5 and 6.4.3 to understand
the function, operation method of above mentioned electrical
components.

6.4.3 MDU operation instruction

Turn on Q1, energize step motor and local control panel, the status indication
1 lamp will be on. Inspect whether the lamp and position indication of nixie tube is Q1 ON

functional. OFF

S38
Select the mode by remote/local switch inside the cabinet. You can control it via
Remote local
internal panel at local mode; You can control MDU via SHM-K at remote mode(
2
Additional remote control terminal can be installed at request, please refer to the
project drawing as standard)

Press 1-N button, the MDU will rise a position

3 Press N-1 button, the MDU will lower a position 1-N STOP N-1

Press Stop button, the MDU will halt current operation

After rise or lower of every operation, the status indicates pointer shall rest within
4 the operation complete range. The marked center pointers taken as the basis for
operation
adjustment. complete range
marked central pointer

When you operate via the controller SHM-K, make sure the fiber is well
connected. If it is connected alright, communication indication lamp TX2/RX2 SHM-LC local control panel
5 will flicker. Otherwise, you have to interchange plugs of optical fibers.
RX2
TX2

Follow the instruction of third item in this chapter after the communication
resumes

11
 6.5 Transportation

Note:
In case, the MDU is dissembled during transformer transportation. The
installation shall follow instruction 6.1 -6.4

Attention:
In case, the MDU is transported with transformer by ocean( withstand the
salt fog or tropical environment) Please warp the MDU and drive shaft with
plastic film to avoid long time exposure to the open air.

6.6 Maintenance
During the routine inspection for the transformer, please carry out following inspections on MDU as well.
Check sealing component on the cabinet
Check the appearance of internal components.

7. Appendix

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 HM0.460.1381

Appendix 1 SHM-D overall dimension

149

2XØ24 10

lifting hole
446.5

SHM-D

Nameplate
816

82 hand crank position

A view (MDU cabinet backward view)
435

44
82

638

C
1245
744

390
134
36

50 50
4XØ15
82 installation hole
877

C向

Ø50
359

160

Ø18.2

228 earthling bolt

M12×25

Unit: mm
Scale: 1: 10

13
 Appendix 2 SHM-DL overall dimension

149
2×Ø24
lifting hole

216
446.5

SHM-LC

50
Nameplate

hand crank
position
1064

82 A

A view (MDU cabinet backward view) 4×Ø15

installation hole

600

600
666

B earthling bolt
M12×25
390
35

10

82
134

B view
387
169
886

Ø18.2

Ø50 228

Unit: mm
Scale: 1: 10
1289

14
 HM0.460.1381

Appendix 3 Internal component arrangement

4 Indication lamp instruction of SHM-DL local control

Indication Iamp Status Meaning
8 On CPU operation normal, Power supply
1 RUN Flicker CPU malfunction
2
3 Off No electricity or piwer supply malfunction
On Position sensor malfunction or position over limit switch
Q1 X10 ERR Flicker Hall element (step by step device)
Off Position sensor signal normal and hall elementnormal
000001
TX1/RX1 Flicker CPU download program or signal outputting toward
position transmitter
9
4 Three digit tube Indicating current position
SHM-D
Indication Status Meaning
5 lamp
FREE On Step motor at lease when the hand crank into the socket
S38
RUN Remote Local 1-N / N-1 On Indicating the rise or lower operation
7 STEP On
ERR

After one rise lower operation, MDU is at right position

TX1 80 40 20 10 8 4 2 1
POSITON
RX1

LIMIT On MDU at Max. or Min, position

MDU at local control mode, the lamp will be of when it switches
LOCAL
FREE

STEP
LIMIT

RX2

LOCAL
TX2

On
N-1
1-N

1-N 1-N STOP N-1 to remote mode

TX2/RX2 Flicke The MDU is communication status with remote panel
N-1 5 Remote/ local switch operation instruction
6

Remote SHM-K realize data transmission and control the MDU via optical fiber
(extra remote control terminal can be added at request,
please take the drawing as reference)
Local Operate by pressing the buttons at cabinet
11
13
6 Rise/ stop/lower instruction
1-N Rise
DL-P9-10
DL-P9-1
DL-P9-6
DL-P9-7
DL-P9-8
DL-P9-9
DL-P9-5
X10-1

X10-2

Q1-91
Q1-92
Q1-94
K4-13

S38-5
S38-6
S38-8
Q1-1

Q1-3

STOP Stop
Q1-2

HMB-1 X1 1 2 3 4 5 6 7 8 9 10 X2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 N-1 Lower

Max. position
Incomplete operation
Min. position

control panel
Remotelocal
Operating
Operating

Common
Common
Singal
output

Local
PE
PE

L1 L2 L3 N
CX
1, counter, 2 motor protective switch, 3, Auxiliary socket
Over current blocking

Power supply signal output 4, Local control panel, 5, Remote/local switch, 6, Rise/stop/lower button
7, Hand crank socket 8, Status indication 9, Tap change indication
signal input

12 380V/50Hz
10, Optical fiber indication 11, Power supply and signal input/ output indication
10
12, position signal output modular 13, wiring duct.

Attention:
When you operate via the controller SHM-K, make sure the fiber is well connected. If it is
connected alright, communication indication lamp TX2/RX2 will flicker. Otherwise, you have
to interchange plugs of optical fibers.

Note:
No. 1, 2 of terminal X2 is for over-current blocking input, they are N/O type contact. When
contacts close, MDU will be blocked.

15
 Appendix 4 Local control panel arrangement

Input, communication and power supply terminal

(sensor, Rise/lower, local/remote, RS485 communication
Function key(CPU reset/ CPU update/ position setting）
Digit switch( RS485 /RS232/ position setting）

Position indication nixie tube

Cover
Operation indication lamp

Controller communication inletRJ45/Optical fiber）

Status indication lamp

Thermovent

RS232 signal inlet

Installation hole

Box connecting hood Rail pin (on)

Signal Output( step motor/counter/ status output)

Internal electric board fastener

16
 380V/3PH/50Hz
L1 Blocking input
L2
L3 S38 X2-2 Q1-4
N L R 220V/50Hz
1 2 L1
X1 2 3 1 4 5 6 7 8 Q1
3 4 X2-7 11 14 Signal for normal power supply
X2-1 X2-9
1 3 X1-4 X1-5

1-N
N-1
14 12

STOP
12 Signal for abnormal power supply
Q1 JD-2 X2-8
1 1 1

220V/50Hz
11 NO 5 13
I> I> S1 S2 S3 S18 K1
2 3 4 C 9 14
2 4 JD-1 Q1-2 JD
C X2-10 K7 At Min. position
X20 1 2 6 10 X2-11
S19
K8 At Max. position
NC1 6 12 X2-12
S8
NC K9 Incomplete operation
14 15 X2-13

DAT
5V
CS
CND
DAT
DAT
COM
1-N
STOP
N-1
GND
GND
GND
5V
LOCAL
HANDLE
SPARE
BLOCK
T485+
T485-
N
L
NC2 K5
6 7 Operating X2-14
AC1 AC2 FG P1 P2 1 2 3 4 P3 1 2 3 4 5 6 7 8 P4 1 2 P5 1 2
K6
POWER 1 6 8
4 3 10 9 8 7 6 X10
SH-32206 P6 Operating
123456 2 1 5 4 3 2 1 JD
X2-15 (can be used as oil filter actuating signal)
MOTOR 2 22 23
RUN X2-16
U V W

Impulse+
Direction+
Out of controller+
Impulse-
Direction-
Out of controller-
RJ11 ERR 80 40 20 10 8 4 2 1
TX1 POSITON

6 789
RX1

1 234 5
SHM-LC
S38
1 X2-17 7 8 Remote control signal
X2-19

RX2
TX2
LOCAL
LIMIT
STEP

FREE
N-1
1-N
8 7 6 5 H4
4 3 2 1 5 6 Local control signal

P7
X2-18
Position N Operating
5V Position 1 Incomplete operation Operating 2
5V RJ45
5V
1 2 34 56 7 8 CX
LCK_N-1

3 2 1
6 5 4
2
LCK_1-N 1 1 62 73 84 9 5 10 FB1 FB2

1 2 3 4 5 6
FREE
P8 1 2 P9 1 2 3 4 5 6 7 8 9 10 P10 TX RX
X1-9 X1-10
Optical fiber interface for SHM-K connection
M
N

COUNT +
COUNT -
COM
LOWER
UPPER
CAM
RUN
LOWER
UPPER
CAM
RUN
RUN
RS485+
RS485-
CX Optical fiber interface
H4 Lamp
K1,K5-K9 Intermediate relay
8 7 6 5
M Step motor

Q1-1
X10-1
S19-C
Q1-3
X10-2
H4-2
JD-2
Q1-4
Q1-11
Q1-12
Q1-14
JD-6
JD-10
JD-12
JD-15
JD-7
JD-22
JD-23
S38-5
S38-6
S38-8
4 3 2 1
5 13 5 13 5 13 5 13 5 13 5 13 Q1 Micro circuit breaker
X1 1 2 3 4 5 6 7 8 9 10 X2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 K1 K5 K6 K7 K8 K9
9 14 9 14 9 14 9 14 9 14 9 14 SH-32206 Step motor driver
JD SHM-LC Local control module

PE
PE
L1 L2 L3 N JD Intermediate relay module

Local control
Remote local

signal
Incomplete operation
Operating
Operating
Common

Power supply
malfunction

Blocking input
Blocking input
Common
Position 1
Position N
Appendix 5 Electrical diagram of SHM-D

S1 Button of '1-N'
Signal output 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
S2 Button of 'Stop'
Power supply
380V/50Hz S3 Button of 'N-1'

Overcurrent
blocking
Q1-2
X2-1
X2-10
X2-14
X2-11
X2-12
X2-13
X2-15
X2-16

S18 Manual operation protective switch

Note: S19 Door control switch
1. SHM-D need power supply inside the cabinet, 380V (three-phase four-wire ), 50 Hz power supply at No. 3, 6, 7, 8 of terminal X1. S38 Remote/local switch

2. SHM-D (MDU) connects with SHM-K (controller) by optical fiber cable and SHM-K can realize remote control and transmission of X1,X2,X3 Terminal
OLTC running status. When operate via SHM-K, make sure the fiber is well connected. If it is connected alright, communication X10 Socket
indication lamp TX2/RX2 will flicker. Otherwise, you have to interchange plugs of optical fibers.
3, No. 1, 2 of terminal X2 is for over-current blocking input; they are N/O type contact. When contacts close, MDU will be blocked.
HM0.460.1381

17
 Appendix 6 SHM-K controller dimension.

245
227

6
95
70

Front
7

transformer control
cabinet board.
Rear
209
163

NOTE:
The controller can be fixed either by screwing the bolt at front board or
fastening the bayonet pin on each side as shown in above picture.
Size: 210mm x 96mm (Length x width)

18
HM0.460.1381
Shanghai Huaming Power Equipment Co., Ltd.
Address: No 977 Tong Pu Road, Shanghai 200333, P.R.China
Tel: +86 21 5270 3965 (direct)
+86 21 5270 8966 Ext. 8688 / 8123 / 8698 / 8158 / 8110 / 8658
Fax: +86 21 5270 2715
Web: www.huaming.com E-mail: [email protected]

01.10/2014.500