User Manual

User Manual

HEAD OFFICE & FACTORY

169-4 Gujang-Ri, Paltan-Myun, Hwasung-City, Gyeonggi-Do, 445-915 KOREA
Tel: +82 31 350 2530 (Overseas Sales Team) ｜ Fax: +82 31 354 7446 ｜ E-Mail: [email protected] ｜ Website: www.yudo.com
Ver. 1.0 MN BOLD 3 [ 13. Dec ] English
We reserve the right to change specifications without notice.
 Thank you very much
for your purchasing BOLD3(Hot-runner Controller)
Please read this manual carefully before installing and
using this controller. Please contact YUDO about any questions.

02
 Temperature Controller
USER MANUAL

1. Confirm supplied units and parts ...................................... 04

(1) Supplied units and parts ............................. 04
(2) Safety Precautions ............................. 05

2. General Introduction .............................................................. 07

(1) Composition ............................. 07
(2) Appearance ............................. 08

3. Installation .............................................................. 09
(1) Specifications and right rating ............................. 09
(2) Terminals diagram ............................. 10
(3) Names and functions of each part ............................. 11
(4) Wiring diagram ............................. 12
- 12 ZONE 380VAC 3 phase 4 cable type
- 12 ZONE 220VAC 3 phase 3 cable type
(5) Method of wiring change ............................. 14

4. Operation .............................................................. 15
(1) Operating procedures and method ............................. 15
(2) Controller ............................. 16

5. Construction of Monitor Display ....................................... 17

(1) Flow of System ............................. 17
① Start ............................. 18
② Set-up with HOT key ............................. 19

(2) How to change set-up value ............................. 27

1) Model & Monitor Display ............................. 28
2) Applications with HOT Keys ............................. 30
3) Monitor Display for MENU selection ............................. 32
4) User Setting Menu ............................. 33
5) Admin Set ............................. 38
6) Supplier Set ............................. 44
7) Time Set ............................. 47
8) Language Set ............................. 47
9) Error List ............................. 48

(3) Table for Parameters ............................. 49

03
 1. Confirm supplied units and parts

(1) Supplied units and parts

Before operating, please read this manual carefully to avoid problems from misuse.
And this manual should be read by field operator for their full understanding on
operation procedures, and to be kept at proper place whenever accessible.

. The manual is subject to change without notice for product improvement.

. If you have any questions about product and/or find mistakes in this manual,
please contact Head Office or Distributor, from whom you bought.
. We have copy-right of this manual. And it is not allowed by law to copy whole or
a part of this manual without our written permission.

1) Confirm supplied When it is delivered, please confirm the supplied units and
units and parts parts if they have right specifications as you ordered first.
Further, please confirm its appearance to confirm whether
it is damaged or not.

2) Confirm enclosed . Operation Manual

units and parts . BOLD3 Unit
. Mold Relay Cable(Option)

04
 Temperature Controller
USER MANUAL

(2) Safety Precautions

1) Precautions about this Operating Manual

. The Manual should be delivered to field operator for their understanding on Operation
Method and to be kept at proper place whenever accessible.
. Please operate the unit with full understanding and knowledge of the Manual.
. This Operation Manual describes detailed functions of the unit, and we do not warranty
the other functions not described herein.
. This Manual is made with utmost care for safety. However, if found omissions or mistakes etc,
we appreciate your opinion to Sales Dept. of Head Office or Distributor from whom you bought.
. The Manual is subject to change without notice for product improvement or change in functions.

2) Safety Precautions in operation

. In order to protect the system connected to the unit and for safety purpose,
it is requested to strictly follow the instructions described in the Manual.
. We have no responsibility for consequential damages or losses coming from misuse
or carelessness or mishandling of the unit.
. When it is necessary to install separate protection or safety circuitry, it should be installed
outside to protect the system connected to the unit and for safety purpose.
It is not allowed to install the circuitry inside of the unit. Further it is not allowed to change
or add something inside.
. Please do not breakdown or repair or change the unit in any way, which may result
in electric shock, fire or malfunction.
. Do not give shock on the unit, which may result in serious damage or malfunction.

3) Regarding indemnity
. We do not warranty and have no responsibility for the cases which are not mentioned in the Manual.
. We have no responsibility for consequential damage or loss directly or indirectly to user or
to 3rd person from unforeseeable defects or force majeure.

4) Regarding quality guarantee

. We guarantee its quality for one year period from your purchase, during the time we repair
the unit at free of charge in case the trouble comes from normal operation as per instructions
in the Manual.
. After expiry of said guarantee period, we charge repair cost according to our tariff for repair.
. In case of the trouble coming from following cases, we charge repair cost according to
our tariff for repair even in guarantee period.

05
 - Troubles by operator’s mishandling
- Troubles by force majeure
- Troubles by moving to the other place after installation
- Troubles by change of the unit at customer’s discretion or damage to the unit.
- Troubles coming from unstable power supply

. If repair is necessary for troubleshooting, please contact Head Office or

Distributor from whom you bought.

5) Cautions for installation

. Electric wiring should be made without electric power.
. Do not work with wet hands to prevent from electric shock.
. Please refer to installation method for grounding. And do not connect grounding cable
to gas pipe, telephone line, or lightning rod.
. Do not supply power until all connections are made between units. Otherwise,
it results in trouble.
. Always right rating electricity should be supplied to the unit. Otherwise, it results in
electric shock and fire.
. Do not install the unit tilted.
. Avoid installing the unit at following places and environment.
- Places where person is apt to contact terminals without knowing what he is doing.
- Place where mechanical vibration or shock may influence the unit.
- Place where corrosive gas or flammable gas exists.
- Place where temperature fluctuation is high.
- Place where is very hot(over 50℃) or very low( below 0℃)
(Particularly, it needs warm-up for more than 30 minutes when operating the unit
at low temperature below 10℃.)
- Place with direct sunlight
- Place where is influenced by electronic wave
- Very humid place over 85% humidity
- Place where many flammable materials exist
- Place with dusty or salty materials
- Place where heat generating equipment exists
- Place where noise producing equipment exists
06
 Temperature Controller
USER MANUAL

2. General Introduction

(1) Composition

3rd Generation Option 2

T/C Option 1
Hot Runner Zone Cables DO : 2EA
Type RS485
Controller DI : 3EA

BOLD3 04 J(IC) 3: 3Phase 3Cable 0: NO 0: NO

06 K(CA) 4: 3Phase 4Cable 1: OK 1: OK

08

12

07
(2) Appearance

1) Dimensions

Unit : mm
418

230

486

2) Weight
4 ZONE : 21 kg / 6 ZONE : 22 kg
8 ZONE : 23 kg / 12 ZONE : 25 kg

08
 Temperature Controller
USER MANUAL

3. Installation

(1) Specifications and right rating

System 220VAC(±10%) 3 phase 3 cable, 50-60Hz

Power Supply 380VAC(±10%) 3 phase 4 cable, 50-60Hz
Controller Unit 220VAC, 50-60Hz

Operating Temperature 0~50℃

environment Humidity 20~90%RH (Non-condensing)
Input zones 4,6,8,12 ZONE
Input cycle 100ms
Input Input type K(CA), J(IC)
Input coverage 0~400℃
Input accuracy ±0.3% of FS
Output type Triac (Zero-crossing, phase control)
Output
Output capacity 250VAC/15A
Rating RS485
Type 2 cable type
Protocol Modbus RTU
Communication Speed 19200bps
(if option is available)
Set-up None parity, 8 Data, 1 Stop bit
Max. distance 1200m
Connections 31 units
Number of point 2 points
Contact point
output Output type Relay Normal Open
(if option is available)
Output capacity 250VAC 2A, 30VDC 5A

Contact point input Number of point 2 points

(if option is available) Input Type ON/OFF contact point input
Injection signal input Number of point 1 point
(Option)
Input type 24VDC or 220VAC signal input

09
(2) Terminal Cautions
diagram . Cut all power supply to the unit and check if any cable is active before wiring.
. If electricity is supplied, it may bring electric shock.
Do not contact terminals in any case.
. Again, please cut main power supply for wiring.

MOLD CONNECTOR CON1

TERMINAL HT4-1 HT1-1

HT4-2 HT1-2
Zone4 Zone1
TC4 + TC1 +

TC4 - TC1 -

HT5-1 HT2-1

HT5-2 HT2-2
Zone5 Zone2
TC5 + TC2 +

TC5 - TC2 -

HT6-1 HT3-1

HT6-2 HT3-2
Zone6 Zone3
TC6 + TC3 +

TC6 - TC3 -

CON2
HT10-1 HT7-1

HT10-2 HT7-2
Zone10 Zone7
TC10 + TC7 +

TC10 - TC7 -

HT11-1 HT8-1

HT11-2 HT8-2
Zone11 Zone8
TC11 + TC8 +

TC11 - TC8 -

HT12-1 HT9-1

HT12-2 HT9-2
Zone12 Zone9
TC12 + TC9 +

TC12 - TC9 -

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 Temperature Controller
USER MANUAL

(3) Names and functions of each part

A C

B D

A : ZONE STATUS LED

B : HOT KEY & MENU KEY
C : LCD DISPLAY
D : DIRECTION KEY & SET KEY

E G

F H

E : MCB (Miniature Circuit Break)

F : POWER Cable
G : 24P Cable CONN. 1
H : 24P Cable CONN. 2

11
 (4) Wiring diagram

- 12 ZONE 380VAC 3 phase 4 cable type

Unit6 Unit5 Unit4 Power Unit3 Unit2 Unit1

1
2
3
1 1 1 1 1 1
4
2 2 2 2 2 2
5
TC11+ TC11-
3 TC9+ TC9-
3 TC7+ TC7-
3 TC5+ TC5-
3 TC3+ TC3-
3 TC1+ TC1-
3
6
4 4 4 4 4 4
7
TC12+ TC12- TC10+ TC10- TC8+ TC8- TC6+ TC6- TC4+ TC4- TC2+ TC2-
5 5 5 5 5 5
FAN 8
6 6 6 6 6 6
7 7 7 7 7 7
8 8 8 8 8 8
HT11-2 HT9-2 HT7-2 HT6-2 HT3-2 HT1-2
HT12-2 HT10-2 HT8-2 HT5-2 HT4-2 HT2-2
L2 L1 (N) L3 L2 (N) L1 L3 (N) L2 L1 (N) L2 L1 (N) L3 L2 (N) L1 L3 (N) L2 L1 (N)

HT12-1 HT11-1 HT10-1 HT9-1 HT8-1 HT7-1 HT6-1 HT5-1 HT4-1 HT3-1 HT2-1 HT1-1

L1 (Black)
L2 (Black) MCCB
L3 (Black)
N (Blue) L1

PE L2

L3

12
 Temperature Controller
USER MANUAL

- 12 ZONE 220VAC 3 phase 3 cable type

Unit6 Unit5 Unit4 Power Unit3 Unit2 Unit1

1
2
3
1 1 1 1 1 1
4
2 2 2 2 2 2
5
TC11+ TC11-
3 TC9+ TC9-
3 TC7+ TC7-
3 TC5+ TC5-
3 TC3+ TC3-
3 3
6 TC1+ TC1-
4 4 4 4 4 4
7
TC12+ TC12- TC10+ TC10- TC8+ TC8- TC6+ TC6- TC4+ TC4- TC2+ TC2-
5 5 5 5 5 5
FAN 8
6 6 6 6 6 6
7 7 7 7 7 7
8 8 8 8 8 8
HT11-2 HT9-2 HT7-2 HT6-2 HT3-2 HT1-2
HT12-2 HT10-2 HT8-2 HT5-2 HT4-2 HT2-2
L2 L1 (N) L3 L2 (N) L1 L3 (N) L2 L1 (N) L2 L1 (N) L3 L2 (N) L1 L3 (N) L2 L1 (N)

HT12-1 HT11-1 HT10-1 HT9-1 HT8-1 HT7-1 HT6-1 HT5-1 HT4-1 HT3-1 HT2-1 HT1-1

L1 (Black)
L2 (Black) MCCB
L3 (Black)
N (Blue) L1

PE L2

L3

13
(5) Method & Change from 380VAC 3 phase 4 cable type to 220VAC 3 phase 3 cable type
Procedures
for Wiring ① Turn off main power (MCCB).
Change ② Release cover bolts on back side to open
③ Separate 3 cables connected to N terminal of 3 phase 4 cable type
as per drawing below.
④ Connect each cable to the corresponding terminals of 3 phase 3 cable type
as per drawing below.

[ 3 phase 4 cable type ]

Terminal block
L1
L1
L2
L2
L3
L3
N L1(N), L2(N), L3(N)
N

[ 3 phase 3 cable type ]

Terminal block
L1 L1(N)
L1
L2 L2(N)
L2
L3 L3(N)
L3
N
N

Wiring change from 220VAC 3 phase 3 cable type to

380VAC 3 phase 4 cable type

① Turn off main power (MCCB).

② Release cover bolts on back side to open.
③ Separate 3 cables connected to L1, L2, L3 terminals of 3 phase 3 cable type.
④ Connect each cable to the N terminals of 3 phase 4 cable type.

14
 YUDO Temperature Controller
USER MANUAL

4. Operation

(1) Operating 1) Check connector wirings and sensors if they are arrayed as per specifications.
Procedures 2) Check connector sensors and heater wirings are separated each other.
and Method Further check if wirings are properly made to corresponding sensors.
3) Check specifications of relays [size of connectors, number of pins].
4) Check heater resistance, insulation, and if sensors are opened or not.
5) Install mold to injection machine and connect it to relay wire.
6) Check main power switch is OFF. If not, make it OFF.
7) Check input power (220 / 380 VAC) is same as set-up power rating.
If found correct, connect input power. Input power rating is indicated
in the label on back side. If input power is different from specified power
rating, please contact distributor for proper solution.
Different input power from specifications results in damage to the unit
or malfunction.
8) Grounding cable should be connected to ground. Without grounding,
noise may influence the unit to make damage to fuse and TRIAC,
finally result in power leakage and electric shock.
9) Check overall wiring arrangements.
10) Make main power switch ON. Under normal condition,
fans on both sides are working.
※ To go to next step, check if FANS are working.
11) Under normal condition, front LCD display is lit for operation.
12) Check if the operation is working normal.
※ Input power set-up once in the beginning is enough for further ongoing operations. .

15
(2) Controller

Composition of
Front Panel

LCD . Shows PV(present temp.), SV(Set-up temp), MV(Output volume),

Sensor type, Present conditions.
. Shows errors in the operation.
. Shows parameters and changes made.

ZONE STATUS . Indicates conditions of ZONE. Red LED indicates trouble while
Blue LED indicates normal operation.

Left HOT key & . TEMP.SV : HOT key entering into MENU for SV change.
Menu key . RUN/STOP : HOT key entering into MENU to input OPERATION/STOP.
. MODE : HOT key entering into MENU to input STANDBY/ BOOST mode.
. MENU/ESC : HOT key entering into MENU OR RETURN.

Right direction key . ▼/▲/◀/▶: Direction Key for moving control sector or value change
. SET: Key for saving the value or value change

Main Display for 4 ZONE 6 ZONE

different ZONES

8 ZONE 12 ZONE

16
 Temperature Controller
USER MANUAL

5. Construction of Monitor Display

(1) Flow of System / Configuration

POWER ON

1) MODEL
3)
MENU 3Sec
MONITOR Screen MENU Screen
MENU
SV MENU RUN MENU MODE MENU

2)
SET MENU
SV RUN STOP Auto Standby Boost
Setting Mode Mode Mode Mode Mode

4) 7) 8) 9)

User Setting Administrator / Supplier Time Setting Language Setting Error History
Setting

1. ZONE ON/OFF 2013.06.18 1. Korean 1. Error Time

2. Sensor Type 14:00 2. English / Contents
3. Alarm High
4. Alarm Low
5. Standby SV
6. Standby Time
Admin Supplier
7. Boost SV P/W P/W
8. Boost Time
9. Boost MV
10. SV Lock
11. User Setting Lock
12. VERSION Display
13. Commuication ID

5) 6)
1. Temp Unit 1. Sensor Reversed Set
2. Temp Preset 2. RJC Manual Mode
3. Control Output Type 3. RJC Preset
4. Manual Mode 4. Soft start Set
MENU
5. Manual MV 5. Soft start End Rate
6. P Parameter 6. Auto Tuning Set
7. I Parameter 7. PV Low pass filter
8. D Parameter 8. Error History Clear
9. Control Hysteresis
10. Control Gain Supplier Mode
11. Auto Tuning Mode
12. PV Sync
13. Heater Sync
14. AUTO ZONE ON/OFF
15. User Password
16. Admin Password
17. Factory Init
Administrator Mode

17
① Start

4 ZONE

POWER ON

6 ZONE

8 ZONE

12 ZONE

18
 Temperature Controller
USER MANUAL

② Set-up with HOT key

A. Set-up individual Zone

MENU
/ ESC

▶
SET

MENU MENU
/ ESC / ESC

B. Set-up SV
SV

MENU
/ ESC

RUN/
C. RUN/STOP STOP

MENU
/ ESC

D. Mode selection MODE

MENU
/ ESC

E. Entering Into Zone MENU

3Sec
Display Or Return

MENU
/ ESC
19
F. USER SET

SET SET

MENU MENU
/ ESC / ESC

SET

MENU
/ ESC

SET

MENU
/ ESC

SET

MENU
/ ESC

SET

MENU
/ ESC

SET

MENU
/ ESC

20
Temperature Controller
USER MANUAL

SET

MENU
/ ESC

SET

MENU
/ ESC

SET

MENU
/ ESC

SET

MENU
/ ESC

SET

MENU
/ ESC

SET

MENU
/ ESC

SET

MENU
/ ESC
21
G. ADMIN SET

SET SET

MENU MENU
/ ESC / ESC

SET

MENU
/ ESC

SET

MENU
/ ESC

SET

MENU
/ ESC

SET

MENU
/ ESC

SET

MENU
/ ESC

SET

MENU
/ ESC
22
Temperature Controller
USER MANUAL

SET

MENU
/ ESC

SET

MENU
/ ESC

SET

MENU
/ ESC

SET

MENU
/ ESC

SET

MENU
/ ESC

SET

MENU
/ ESC

23
 SET

MENU
/ ESC

SET

MENU
/ ESC

SET

MENU
/ ESC

SET

MENU
/ ESC

SET

MENU
/ ESC

24
 Temperature Controller
USER MANUAL

H. SUPPLIER SET

SET SET

MENU MENU
/ ESC / ESC

SET

MENU
/ ESC

SET

MENU
/ ESC

SET

MENU
/ ESC

SET

MENU
/ ESC

SET

MENU
/ ESC

SET

MENU
/ ESC
25
 SET

MENU
/ ESC

SET

MENU
/ ESC

I. TIME SET SET

MENU
/ ESC

J. LANGUAGE SET SET

MENU
/ ESC

K. ERROR LIST SET

MENU
/ ESC

26
 Temperature Controller
USER MANUAL

(2) How to change set-up value

▶ Four different methods are available for change of set-up value.

Change of set-up value ① : You can find a cursor with which you can change set-up
value of zone selected, and hit SET KEY for saving the value.

Change of set-up value ② : You can find a cursor as per drawing below with which
you can change set-up value of the zone selected. Then hit SET KEY for saving the value.

Change of set-up value ③ : You can move white circle with cursor to change set-up value.

Change of set-up value ④ : Following drawing would be displayed for change of password.

Above four methods for set-up value change are applicable in same
manner to set-up of user and controller, supplier. In this connection,
above numbers would be quoted without explanations henceforth.
27
1) Model & Monitor Display

- When power switch ON, followings shall be displayed on monitor showing

Model Number and present conditions.
- There are 4 different drawings showing 4 ZONE, 6 ZONE, 8 ZONE, 12 ZONE on monitor.

Model display /

Monitor display / 4 ZONE

6 ZONE

8 ZONE

12 ZONE

28
 Temperature Controller
USER MANUAL

Monitor display configuration

(A)
(B)
(C)
(D)
(E)

(F)
(G)

(H)

(A)PV : Present Temperature

(B)SV : Set-up Temperature
(C)MV : Output volume (0~100%)
(D)Error indicator
- AC.Er : Power frequency error - AD.Er : ADC error
- AL-H : Alarm Max. error - AL-L : Alarm Min. error
- Ca.Er : Calibration error - CT.Er : CT error
- FUSE : FUSE open error - GR.St : Current monitor error
- HT.OP : Heater open error - HT.St : Heater short error
- MV_Er : Min. Temp. error - OV_Er : Max. Temp. error
- RJ.Er : RJC error - TC.OP : Sensor open
- TC.Re : Sensor wiring mistake - TC.St : Sensor short error
- Tr_St : TRIAC short error - Tr_TH : TRIAC overheat
(E)Temp. Unit(℃/℉)
(F)Current Status
- STP : Stop - RUN : Running
- STBY : Standby - BST : Boost
(G)Zone Activity Indicator(Enable/Disable)
(H)Sensor Type(K/J)
29
2) Applications with HOT Keys

▶1. Set-up of You can select simply WANTED ZONE to make it Active/Inactive
individual or to change SV set-up value.
ZONE

i) Select WANTED ZONE from monitor display with up/down

and left/right Key.

ii) Once SET Key is pressed, following drawing will appear for
set-up new value. Then select ZONE On/Off with left/right Key.
Further, press SET Key for saving.

iii) In case, you want to set-up SV and press DOWN key,

following drawing will be displayed. Press SET Key to set-up wanted
temperature and press SET Key again for saving.

30
 Temperature Controller
USER MANUAL

▶2. SV Two different types shall be displayed as follows. You can select one
of two types with left/right Key and press SET Key or DOWN Key.

i) ZONE ALL : Useful to change all or individual ZONE. First select wanted
ZONE with direction KEY. And press SET Key or DOWN Key to have
following drawing to be appeared. In this drawing, you can set-up
new value with direction Key and press SET Key again for saving.

ii) ZONE SELECT : It is applicable to change set-up value for

the ZONE selected. Select WANTED ZONE(S) with SET Key and
press DOWN Key to have following drawing. Then change set-up
value with Direction Key and press SET Key for saving.

▶3. RUN/STOP Useful to select RUN/STOP operation. Select one with left/right Key.
If all ZONES are inactive, left drawing shall be appeared while even
one ZONE is in operation, right drawing shall be appeared.

31
▶4. MODE . Applicable to choose the other MODE under operating condition.
Select MODE with left/right Key, then press SET Key for saving.
. Three MODES are available (NORMAL, STANDBY, BOOST) for selection.
. NORMAL MODE is operating by normal control.
. STANDBY MODE is used for maintaining preset temperature during
the preset time.
. BOOST MODE is used for increasing output at preset volume
for the preset time at preset temperature. It stops BOOST MODE
when either one of preset temperature or time reaches preset value.

3) Monitor Display -Press MENU/ESC Key for 3 seconds to have following display.
for MENU selection -Select a MENU and press SET Key for entering sub category MENU.
-For setting USER and ADMIN, you have to select one from
sub category MENU.

32
 Temperature Controller
USER MANUAL

4) USER SETTING - On the MENU display, you can select USER SETTING MENU with
MENU left/right KEY and hit SET KEY to enter into lower category MENU.

- Followings would be displayed in Lower MENU, and you would

select one and hit SET KEY to enter into selected menu.

▶1. ZONE
ON/OFF

SET

You can decide to make ZONE RESPECTIVELY active or inactive. As you

understand, it is possible to operate under active condition of course.
Further, under active condition it is possible to monitor error to
indicate ERROR MESSAGE with buzzer sound. On the contrary, under
inactive condition it NOT possible to operate and to monitor error.
You can change set-up value according to Change of set-up value ②
(page 27).

33
▶2. SENSOR TYPE

SET

Two types of sensor, K(CA), J(IC) are used for the unit. Depending on
the sensor type used for mold, sensor type is to be decided. You can
change preset value according to Change of set-up value ② (page 27).

▶3. ALARM HIGH

SET

This is to make alarm when the operating temperature is higher than

preset Maximum temperature (preset temperature + Max. Limit). For
example, if max. limit is preset at 10℃ based on 100℃ SV temperature,
it alarms when operating temperature is higher than 110℃. You can
change preset value according to Change of set-up value ①(page 27).

▶4. ALARM LOW

SET

This is to make alarm when the operating temperature is lower than

preset Minimum temperature (preset temperature – Min. Limit). For
example, if min. limit is preset at 10℃ based on 100℃ SV temperature,
it alarms when operating temperature is lower than 90℃. You can
change preset value according to Change of set-up value ①(page 27).

34
 Temperature Controller
USER MANUAL

℃
210℃
200℃
195℃

Alarm Alarm
high low

Above drawing shows two alarming cases when you set-up

alarming Max. Limit with 10℃, alarming Min. Limit with 5℃.
Alarm sounds during operation of equipment.

▶5. STANDBY
SV

SET

This is to maintain preset temperature in STANDBY MODE for the

preset time by selecting STANDBY MODE under operating condition.
When STANDBY TIME passed, it returns to RUN MODE. You can change
preset value according to Change of set-up value ①(page 27).

▶6. STANDBY
TIME

SET

This is to maintain preset temperature in STANDBY MODE during preset

STANDBY TIME by selecting STANDBY MODE under operating condition.
When STANDBY TIME passed, it returns to RUN MODE. You can change
preset value according to Change of set-up value ①(page 27).

35
 ℃

200 ℃

150 ℃

Time
60 Min

Above drawing shows operation with 150℃ STANDBY Temperature and

60 min. STANDBY Time.

▶7. BOOST SV

SET

This is useful to set-up BOOST SV during BOOST TIME. When in

operation, select BOOST MODE and BOOST SV. You can change preset
value according to Change of set-up value ①(page 27).

▶8. BOOST TIME

SET

This is useful to set-up BOOST TIME in BOOST MODE. When in operation,

select BOOST MODE and BOOST TIME. You can change preset value
according to Change of set-up value ①(page 27).

36
 Temperature Controller
USER MANUAL

▶ 9. BOOST MV

SET

This is useful to set-up required BOOST MV in BOOST Mode during

BOOST Time. When in operation, select BOOST Mode and BOOST MV.
You can change preset value according to Change of set-up value ①
(page 27).

250℃
ZONE 1
ZONE 2
200℃

Time
10 Sec
Above drawing shows operation with 250℃ BOOST SV and
10 sec. BOOST Time, 100% BOOST MV.

▶10. SV LOCK

SET

This is useful to protect certain zone from unwanted change of SV

VALUE. It is possible to set-up each zone with ON(to make the zone
active) and OFF(to make the zone inactive). You can change preset
value according to Change of set-up value ②(page 27).

▶11. USER SETTING

LOCK
SET

This is useful to decide whether it is necessary to input PASSWORD in

USER SET-UP. You can select either one of ON or OFF. You can change
preset value according to Change of set-up value ③( page 27).

37
▶12. VERSION
DISPLAY
SET

It is useful to confirm VERSION of the unit and DISPLAY, which is

unchangeable.

▶13. COMMUNICATION
ID

SET

If COMMUNICATION OPTION is available, it is useful to set-up

COMMUNICATION ID from 01 to 99.

5) ADMIN SET - If you find following drawing in MENU, select ADMIN SET with
left/right Key. Then it requires to input PASSWORD of CONTROLLER.
After input of PASSWORD, sub-category MENU will be appeared. If you
input SUPPLIER PASSWORD, it will go into SUB CATEGORY MENU for
SUPPLIER.

- Followings are Sub-category MENU. You can select with up/down Key.
Press SET Key for saving, which enables to entering into changed drawing.

38
 Temperature Controller
USER MANUAL

▶1. TEMP UNIT

SET

You can select temperature unit in C. degree or F. degree, and with

prime number or with decimal point as well. You can change preset
value according to Change of set-up value ③( page 27).

▶2. TEMP PRESET

SET

It is useful to compensate certain value if there is a difference between

actual temperature and SV temperature. You can change preset value
according to Change of set-up value ①(page 27).

▶3. CONTROL
OUTPUT TYPE

SET

This is useful to decide Output MODE. At the moment, Phase Angle

Control(Auto) and ZERO CROSSING(Zero Cross Control(Fix Pulse)) are
available.

39
 ZCC FP

Output

PAC AT

You can change preset value according to Change of

set-up value ②(page 27).

▶4. MANUAL MODE

SET

It is used for set-up MANUAL MODE with ON. If designated ZONE is

under NORMAL OPERATION, it outputs with preset volume. You can
change preset value according to Change of set-up value ②(page 27).

▶5. MANUAL MV

SET

It is used for set-up MANUAL MV. MANUAL MV will be produced in the

Zones with preset ON on MANUAL MODE. You can change preset
value according to Change of set-up value ①(page 27).

▶6. P PARAMETER

SET

It is useful to set-up Propotional Control Parameter in PID Control. We

do not recommend changing preset value because it may influence
Temperature Control. You can change preset value according to
Change of set-up value ①(page 27).

40
 Temperature Controller
USER MANUAL

▶7. I PARAMETER

SET

It is useful to set-up Integration Control Parameter in PID control. We

do not recommend changing preset value because it may influence
Temperature Control. You can change preset value according to
Change of set-up value ①(page 27).

▶8. D PARAMETER

SET

It is useful to set-up Differential Coefficient Parameter in PID control.

We do not recommend changing preset value because it may
influence Temperature Control. You can change preset value according
to Change of set-up value ①(page 27).

▶9. CONTROL
HYSTERESIS

SET

It is useful parameter to control ON/OFF. We do not recommend

changing preset value because it may influence Temperature Control.
You can change preset value according to Change of set-up value ①
(page 27).

▶10. CONTROL
GAIN

SET

It is useful to set-up CONTROL GAIN. We do not recommend changing

preset value because it may influence TEMPERATURE CONTROL. You can
change preset value according to Change of set-up value ①(page 27).

41
▶11. AUTO TUNING
MODE

SET

Two AUTO TUNING MODES are available, FULL and QUICK MODE.
AUTO TUNING is processing with raising Temperature in QUICK MODE,
while preset TUNING MODE is working in FULL TUNING MODE. You can
change preset value according to Change of set-up value ②(page 27).

▶12. PV SYNC

SET

When we raise temperature, in case nozzle gets heat faster than

manifold, there would be gas emission or carbonization. In order not
to have such problem, it is useful to make them get heat at the same
phase.
℃ 90 %

SV Manifolder
Nozzle

t
PV SYNC

Manifolder Manifolder
℃ ℃
90% 90%

SV SV

t t
STATUS SST PVC AT RUN STATUS SST AT RUN

PV SYNC mode Nozzle PV SYNC mode Manifolder

As per two drawings above, at the time of Completion Of Nozzle’s Soft

Start, it controls nozzle and manifold separately. Nozzle will maintain
the temperature of Soft Start until manifold gets heat 90% of SV
Temperature. And when manifold gets over 90% heat of SV, Nozzle
Gets Heat to reach SV at about same time as MANIFOLD. You can
change preset value according to Change of set-up value ③(page 27).
42
 Temperature Controller
USER MANUAL

▶13. HEATER SYNC

SET

It is useful to control the ZONE where sensor has opened with same
heater as the ZONE equipped with. For this function, you can set-up
the ZONE number to have damaged ZONE same output. You can
change preset value according to Change of set-up value ①(page 27).

▶14. AUTO ZONE

ON/OFF
SET

It is useful to set-up each ZONE unit to make it automatically ON or

OFF, when we make Switch-On. In case of OFF, you may activate ZONE
at ZONE ON/OFF MENU as per preset value. You can change preset
value according to Change of set-up value ③( page 27).

▶15. USER
PASSWORD

SET

It is used for set-up User Password. You can change User Password
when you input preset User Password. You can change preset value
according to Change of set-up value ④( page 27).

43
▶16. ADMIN
PASSWORD

SET

It is used for set-up Administrator Password. You can change Administrator

Password when you input preset Administrator Password. You can
change preset value according to Change of set-up value ④( page 27).

▶17. FACTORY INIT

SET

It is used to reset to factory specifications. In case you select ON, the

system is working for reset to factory preset specifications with taking
some time. When RESET is completed, it shows OFF automatically.
Until that time, operator should wait without working with the unit.
You can change preset value according to Change of set-up value ③
(page 27).

6) SUPPLIER SET -First select CONTROLLER SET-UP, and then press SET Key to have
ADMIN PASSWORD on monitor. At this time, if you input SUPPLIER
PASSWORD, it goes to sub-category for SUPPLIER MENU.

-Sub-category is as follows to select with up/down Key.

Then press SET Key to enter into sub MENU

44
 Temperature Controller
USER MANUAL

▶1. SENSOR
REVERSED SET

SET

When you found problem in MOLD SENSOR POLARITY or in wiring

between MOLD and CONTROLLER TERMINAL, CONTROLLER comes to
know there is a problem in SENSOR POLARITY. If you set-up ON, the
unit senses that SENSOR POLARITY has been changed. You can
change preset value according to Change of set-up value ②( page 27).

▶2. RJC SENSOR

MANUAL MODE

SET

If you found a problem with RJC SENSOR, you can SET-UP RJC SENSOR
VALUE IN MANUAL. However, there may be some difference in PV
TEMPERATURE. You can change preset value according to Change of
set-up value ②(page 27).

▶3. RJC SENSOR

PRESET
SET

If you find DIFFERENCE between TERMINAL TEMPERATURE and RJC

SENSOR TEMPERATURE, you can assign certain value to have them
same TEMPERATURE. You can change preset value according to
Change of set-up value ①(page 27).

▶4. SOFT START SET

SET

It is useful to set-up SOFT START when we start operating the unit. If

you set-up ON, it implements SOFT START. You can change preset
value according to Change of set-up value ② (PAGE 27).
45
▶5. SOFT START
END RATE

SET

It is useful to set-up SOFT START COMPLETION TEMPERATURE PERCENTAGE

in comparison with SV TEMPERATURE. For example, SV temperature is 300℃
while SOFT START is 50%, SOFT START will be going up to 150℃. You can
change preset value according to Change of set-up value ①(page 27).

▶6. AUTO TUNING

SET

SET

It is useful to have the unit AUTO TUNING automatically. In this case,

for each ZONE with ON, it will have AUTO TUNING process whenever it
starts operation.You can change preset value according to Change of
set-up value ②(page 27).

▶7. PV LOW
PASS FILTER

SET

It is useful to set-up to show AVERAGE TEMPERATRE for certain time to

represent PRESENT TEMPERATURE. You can change preset value
according to Change of set-up value ①(page 27).

▶8. ERROR HISTORY

CLEAR

SET

It is useful to delete all ERROR HISTORY. If you click ON, all ERROR
HISTORY shall be deleted. You can change preset value according to
Change of set-up value ③(page 27).
46
 Temperature Controller
USER MANUAL

7) TIME SET - Select TIME on MENU display with left/right Key. Once SET Key is
pressed, it will go to sub category MENU to set-up present time.

- On this display, you can change the time with up/down,

left/right Key and press SET KEY for saving. SET KEY must be
pressed for saving.

8) LANGUAGE SET - Select LANGUAGE from MENU DISPLAY with left/right Key and
press SET KEY to go into LANGUAGE SETTING MENU.

- Select wanted LANGUAGE on the screen below with up/down Key and
press SET KEY for saving. At the moment, two languages, KOREAN and
ENGLISH are available. You can change preset value according to
Change of set-up value ③(page 27).

47
9) ERROR LIST - Select ERROR LIST ON MENU DISPLAY with left/right KEY,
and press SET KEY to go into DISPLAY FOR ERROR LIST.

- From the display below, we can confirm ERROR LIST filed

to present time with up/down KEY. It is NOT CHANGEABLE and
JUST FOR REFERENCE. It accommodates maximum 180 errors.

A : Serial number
B : Year/ Month/ Date
C : Time
D : ZONE
E : Error details

A B C D E

48
 Temperature Controller
USER MANUAL

(3) TABLE FOR PARAMETERS

▶OPERATION DISPLAY

Use- Factory
Setting Meaning Category
ability Preset
MODE Mode Selection NORMAL whenever NORMAL
STANDBY
BOOST

SV Temperature Target 0~400℃ whenever 0℃

RUN/STOP Run/stop Selection RUN, STOP whenever STOP

▶ SET-UP USER
Use- Factory
Setting Meaning Category
ability Preset
ZONE ON/OFF Selection Of Zone Activity ON/OFF whenever ON
SENSOR TYPE Selection Of Sensor Type K(CA) / J(IC) whenever K(CA)
ALARM HIGH Set Up Alarming Max Limit 0~400℃ whenever 0℃
ALARM LOW Set Up Alarming Min Limit 0~400℃ whenever 0℃
STANDBY SV Set Up Temp. In Standby Mode 0~400℃ whenever 150℃
STANDBY TIME Set Up Time In Standby Mode 0~999 Min whenever 60 Min
BOOST SV Temp In Boost Mode 0~400℃ whenever 0℃
BOOST TIME Running Time In Boost Mode 0~999 Sec whenever 0 Sec
BOOST MV Output In Boost Mode 0~100 % whenever 0%
SV LOCK Locking Zone Sv Value. ON/OFF whenever OFF
USER SETTING LOCK Locking User ON/OFF whenever OFF
VERSION DISPLAY Model And System Version No. - whenever -
COMMUNICATION ID Set Up Communication Id 01~99 whenever 01

49
▶SET-UP ADMIN

Meaning Use- Factory

Setting Category
ability Preset
TEMP UNIT Dicimal Point, F. Degree, 0 / 0.1 , ℃ / ℉ whenever 0,℃
C.Degree Selection

TEMP. PRESET Set Up Temp. Compensation -99~999 ℃ whenever 0℃

CONTROL OUTPUT TYPE Selection Output Controlmode ZCCfp / PACat whenever ZCCfp
MANUAL MODE Selection Of Manual Output ON/OFF whenever OFF
MANUAL MV Set Up Manual Output Volume 0~100 % whenever 0%

P PARAMETER Set Up Proportional Control Ratio 0~400 ℃ whenever 15 ℃

I PARAMETER Set Up Integral Control Value 0~3600 Sec whenever 60 Sec
D PARAMETER Set Up Differential Control Value 0~3600 Sec whenever 15 Sec
CONTROL HYSTERESIS Set Up Value For Control 0~10 ℃ whenever 0℃
CONTROL GAIN Set Up Proportional Amp. Ratio 0~100 % whenever 100 %
AUTO TUNING MODE Selection Of Auto Tuning Mode QUICK / FULL whenever QUICK
PV SYNC Control Same PV Value Between ON / OFF whenever OFF
Channels

HEATER SYNC Set Up Zones to be Synchronized 0~12 ZONE whenever 0 ZONE

AUTO ZONE ON/OFF Set Up Auto Zone ON/OFF ON / OFF whenever ON
USER PASSWORD Set Up User Password 0000~9999 whenever 0000
ADMIN PASSWORD Set Up Administer Password 0000~9999 whenever 0000
FACTORY INIT Reset To Factory Preset Value ON / OFF whenever OFF

50
 Temperature Controller
USER MANUAL

▶SET-UP SUPPLIER

Meaning Use- Factory

Setting Category
ability Preset
SENSOR REVERSED SET Select when sensor polarity ON / OFF whenever OFF
is reversed
RJC SENSOR MANUAL MODE Set up when RJC sensor has problem ON / OFF whenever OFF
RJC SENSOR PRESET Set up Temp. Compensation -50~50 ℃ whenever 0℃
Value of RJC sensor

SOFT START SET Slection to activate SOFT START ON / OFF whenever OFF

SOFT START END RATE Set up Proportional Temp.

Ratio for completion of SOFT START 0~100 % whenever 0%
in comparison with SV Temp.

AUTO TUNING SET Set up Auto Tuning ON / OFF whenever ON

PV LOW PASS FILTER Set up filtering value of PV 0~100 whenever 0

ERROR HISTORY CLEAR Selection whether to delete ON / OFF whenever OFF

error report or not

▶TIME SET-UP
Use- Factory
Setting Meaning Category
ability Preset
TIME SET Set up current time - - -

▶LANGUAGE SET-UP
Use- Factory
Setting Meaning Category
ability Preset
LANGUAGE SET Selection of language KOR / ENG permanent KOR

▶ERROR LIST
Use- Factory
Setting Meaning Category
ability Preset
ERROR LIST Check error report - - -
51
▶TROUBLE SHOOTINGS

Error Meaning Trouble Shooting

Indicator
TC.St Sensor Wire Opened Check sensor wire of mold to replace the sensor
TC.OP Sensor Wire Short Check sensor wire of mold to replace the sensor
TC.Re Reversed Polarity of Check connecters of mold and controller if its polarity is reversed.
Sensor Wire If yes, change wiring to have right polarity.

Tr_St TRIAC Short Continue to produce output due short triac short. Replace TRIAC.
Tr_TH TRIAC Overheat Check if grease is sufficient between triac and heat sink.
also check if two fans are properly working.
If they are not working, replace it.

FUSE Fuse Short Replace fuse of the zone in trouble.

HT.OP Heater Short Check heater wiring to replace heater.
HT.St Heater Open Check if heater and mold are connected correctly.
Ca.Er Calibration Error Not calibrated or wrong calibration was made.
Contact manufacture to calibrate.

CT.Er CT current Error Failure in monitoring current. Contact manufacturer to verify problem.

AD.Er ADC Error Defect of ad converter. Contact manufacturer to verify problem.

AC.Er AC Monitoring Error No signal about ac. Check wirings. If no problem found,
contact manufacturer to verify problem.

RJ.Er RJC Error Check if connection to rjc is correctly wired. If no problem found,
contact manufacturer to verify problem.

MV_Er Lower Temp. Check if temp. Sensor works properly

than lowest limit
OV_Er Higher Temp. Check if temp. Sensor works properly
than highest limit
AL-H Higher Temp. than Temp. Is higher than preset highest temp limit
highest Temp. tolerance (Sv + alarming temp allowance).
AL-L Lower Temp. than Temp. Is lower than preset lowest temp limit
lowest Temp. tolerance (Sv - alarming temp allowance)

52
 Temperature Controller
USER MANUAL

MEMO

53
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54
 Temperature Controller
USER MANUAL

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55