Newrun7 Instruction Manual (English) 180319

newRun7
Instruction Manual
WWW.kotec21.com
Table of content
- Safety precautions - - - - - - - - - - - - - - - - - - - - 03
- Operator safety instructions - - - - - - - - - - - - - - - - 05
- Transport and installation - - - - - - - - - - - - - - - - - - 07
1. Overview
1-1. Purpose - - - - - - - - - - - - - - - - - - - - - - - 09
1-2. Specification - - - - - - - - - - - - - - - - - - - - - 10
2. System unit
2-1. Positions of the system units - - - - - - - - - - - - - - 11
2-2. Functions of the servo unit - - - - - - - - - - - - - - - 19
2-3. Functions of the spindle unit - - - - - - - - - - - - - - 22
2-4. Functions of the hydraulic unit - - - - - - - - - - - - - 25
2-5. Other function - - - - - - - - - - - - - - - - - - - - 29
3. Operation control panel
3-1. screen of control panel - - - - - - - - - - - - - - - - - 30
3-2. function of control panel- - - - - - - - - - - - - - - - 31
4. Explanation about screen
4-1. distribution diagram of screen - - - - - - - - - - - - - 43
4-2. Main screen - - - - - - - - - - - - - - - - - - - - - 44
1
4-3. Mode function
(1) Automatic operation - - - - - - - - - - - - - - - 51
(2) Manual operation - - - - - - - - - - - - - - - - - 86
(3) Home position return - - - - - - - - - - - - - - - - 86
(4) Tool setting - - - - - - - - - - - - - - - - - - - - 87
(5) process setting - - - - - - - - - - - - - - - - - - 91
(6) Machine setting - - - - - - - - - - - - - - - - - -94
5. Check point- - - - - - - - - - - - - - - - - - - - - - - 103
6. Alarm list - - - - - - - - - - - - - - - - - - - - - - - - - 104
7. Part list - - - - - - - - - - - - - - - - - - - - - - - - - 107
8. Hydraulic circuit diagram - - - - - - - - - - - - - - - - - - 139
9. Electronic circuit diagram
9-1. Part list - - - - - - - - - - - - - - - - - - - - - 140
9-2. Electronic circuit diagram - - - - - - - - - - - - - - - 142
2
Safety precautions
This manual describes precautions necessary

to use newRun7 more safely.
※ Warning for safety accidents
● Prevention of electric shock

When the power is supplied, the covers of the
motor inverters and electric parts should not be opened.
Otherwise, electric shock can be caused.
In order to carry out wiring works or periodic inspections, first of all,

the power needs to be shut off and, after 10 minutes, tester should
check if the inverter charged is discharged.
Switches should not be operated with wet hands. Otherwise, electric
shock can be caused.
If the cover of a cable is damaged or placed under a heavy object
that gives undue stress, electric shock can be caused.
● Prevention of fires
If electric parts are placed near flammable materials, fires can be
caused. If newRun7 is malfunctioning, the input power should be turned
off. Otherwise, fires can be caused due to secondary accidents.
3
●Prevention of injuries
Injuries can be caused due to the spindle that rotates
during the operation.
Belt or motor-driven parts should not be touched with

hands during the operation, and carefulness is required for
the work.
Those parts that move vertically or horizontally during the

operation should not be touched with hands or body in
order to keep safe.
When you operate machine, Please check if there is other

workers near you and machine
4
※ Operator safety instructions
● newRun7 must be run by an authorized operator or repairer
● newRun7 must be operated after instruction manual are read.
And operator should follow instruction manual.
● During every shift change, if there is any alteration or Error that
occurs to the operation of newRun7, You should report these problem
to the responsible department. If required, the operation of
newRun7 should be halted immediately.
● In case of malfunctioning, the operation of newRun7 should be stopped
instantly, and measures need to be taken to rectify the defect.
● For the safe and desirable operation, it is required to check once a day,
by using the manual buttons. Check if individual driving parts and motors
is suffering any oil leak and Check if there is any noise or smell.
If any error was occurred, its operation should be stopped immediately
and the situation needs to be reported to the manager.
This operation instruction manual should be placed always near the control
panel and need to be referred during the operation.
5
Working Safety helmet
uniform
Chin
● Safety gear must be put on.
Gloves
Be careful, Clothes and gloves can be
stuck with machine.

Safety shoes
● Things around the machine need to be

Ugh
arranged to reduce risk factors.
The machine can be malfunctioned if it runs
while there is accumulation of chip scraps or
shortage of lubricant oil
● Hands should not be placed on the spindle or drill during

the operation.
● Walking between the machine and the conveyor
should be prohibited while the machine is running.
● The main power should be shut off only after the power
inside the panel is turned off first.
● Hands should not be placed inside clamp when the
material is clamped.
● Hands should not be placed inside the chip conveyor

● Staying near the machine should be prohibited when the
machine is running.
6
※ Transport and installation
● Transport
※ The machine should be transported in a correct way according
to its weight. Otherwise, damage can be caused (Forklift or crane
needs to be used)
Information) newRun7 is about 7 tons.
※ Covers should not be opened while the machine is being
transported.
7
● Installation
● The machine needs to be installed in a light
area.
● The machine should not be installed outdoors.
● The machine needs to be installed in place that you can easily
put material at input or output side. And before install machine,
you also should think of position of workers and condition of
factory.
● Although the installation is completed, Power should not be
supplied when the machine and electric parts was damaged.
● Once the machine is set up, the connection for the electric
wiring needs to be made as per the capacity of the
circuit breaker and the thickness of the electric wire.
( voltage :380V, circuit breaker :225A. Thickness of the electric
wiring for the rated input power: 35SQ, 50/60Hz, Capacity: 50KW)
8
1. Overview
1-1 Purpose
This machine make a hole on Multi-beams to connect with other beams.
This machine also can process Multi-beams automatically.
This instruction manual helps you understand newRun7 and helps you
operate it smoothly.
This instruction manual will teach you how to operate the machine
safely and economically when you operate it, and will be helpful for the
following items.
- Prevent dangerous situation when operator use machine.
- Maximize the use of newRun7.
- Enhance the reliability and life span of newRun7.
9
1-2 Specification
Model newRun7
H-beam 100 x 50 ~ 700 x 400 (x 35T)
Processing Channel 75 x 40 ~ 380 x 100

capacity
(W*F) Angle 65 x 65 ~ 300 x 300
Square
65 x 65 ~ 400 x 400
pipe
Process length(mm) 1000 ~ 12000
Drill diameter Ø10~38(BT40)
Material feeding speed MAX 30m/min
Speed 1,800 rpm

Spindle
(Built-in type)
Capacity 11kw
Dimension 4,300* 1,950* 2,950

(W* D* H) (Carriage, chiller, chip conveyer Exception)
Weight about 7tons
10
2. System units
2-1 Positions of the system units
(1) Isometric projection
3. VZ Servo motor
9. DV Spindle
Material output
5. RZ Servo motor
17. DV ATC Slot
2. VY Servo motor
16. DR ATC Slot
13. DR Side vise
15. DL Side vise

Material input 7. LZ Servo motor
Picture-1
※ Appearance of the machine could be a little different from the drawing
11
(2) Top of the machine
Material output
5. RZ Servo motor 2. VY Servo motor 7. LZ Servo motor
8. DR Spindle 10. DL Spindle
17. DV ATC Slot
Material input
Picture-2
12
(3) Front of the machine(Material input)
17. DV ATC Slot

2. VY Servo motor
5. RZ Servo motor 7. 7.
LZLZ
Servo
서보모터motor
14. DL Upper vise
12. DR Upper vise 18. DL ATC Slot
Picture-3
13
(4) Rear side of the machine(Material output)
Inverter panel
14. DL Upper vise
Control panel 12. DR Upper vise Main panel
Picture-4
14
(5) Right side of the machine
3. VZ Servo motor
2. VY Servo motor
6. LY Servo motor
7. LZ Servo motor
18. DL ATC Slot
Picture-5
15
(6) Left side of the machine
3. VZ Servo motor
4. RY Servo motor
5. RZ Servo motor 16. DR ATC Slot
Picture-6
16
(7) Carriage
1. Carriage Servo
motor
A, B Position detection
Limit switch
Material clamping
sensor
(clipper on/off)
Clipper
Picture-7
17
(8) Machine component
Machine body
Output conveyor line

Carriage
Chip conveyor
Input conveyor line
Cooling unit, Hydraulic unit and other components of line are not included on the
above picture
Picture-8
18
2-2 SERVO UNIT FUNCTION
1. X axis servo motor (carriage)

SGMGV-13ADA21(YASKAWA) 1.3㎾
⊙Function
The unit moves along the carriage to the feeding direction and decides
the work position on the X axis for drilling beam.
The carriage moves at steady speed before return to home position.
And the carriage moves at three different speed (RTO : high speed, RT1: middle
speed RT2 : low speed) by parameter after return to home position. The carriage is
composed of clipper which clamps the material and solenoid valve which operates
the clipper. Please keep your eyes on the clipper when you move the clipper to the
inside of the machine at manual mode and be careful of collision with drill or upper
vise.
2. VY axis servo motor

⊙Function
The unit makes DV axis move left/right and decides the working position.
And the carriage moves at three different speed by parameter after return to home
position. If you want to operate it by manual, please turn select switch at DV
and then you can operate it to left/right with lever switch.
3. VZ axis servo motor

⊙Function
The unit makes DV axis move up/down and process holes.
And the carriage moves at three different speed by parameter after return to home
position. If you want to operate it by manual, please turn select switch at DV
and then operates DV axis up and down with “SPINDLE ADV”, “SPINDLE RET”
button.
19
4. RY axis servo motor
⊙Function
The unit makes DR axis move up/down and decides the working
position.
And the carriage moves at three different speed by parameter after
return to home position. If you want to operate it by manual, please turn
select switch at DR and then you can operate it to up/down with lever
switch.
5. RZ axis servo motor

⊙Function
The unit makes DR axis move forward/backward and process holes.
select switch at DR and then operates DR axis forward/backward with
“SPINDLE ADV”, “SPINDLE RET” button.
20
6. LY axis servo motor
⊙Function
The unit makes DL axis move up/down and decides working position.
select switch at DL and then you can operate it to up/down with lever
switch.
7. LZ axis servo motor

⊙Function
The unit makes DL axis move forward/backward and process holes.
select switch at DL and then operates DR axis forward/backward with
“SPINDLE ADV”, “SPINDLE RET” button.
21
2-3 SPINDLE UNIT FUNCTION
8. DR axis SPINDLE(MOTOR INTEGRATED)

11㎾ 8P 3PH LCM
⊙function
A Servo Motor decides working position. After that this unit processes holes
of DR axis on material.
It spins and holes as speed that operator set when you make holes.
The operator can control RPM/SPEED with SPINDLE OVERRIDE, FEED
control knobswitch.
Proper SPINDLE RPM and FEED date will be useful to achieve effective
process and can influence lifespan of tool.
So before change data, Please consult with manufacturing company.
Data can be changed at “tool set mode”
Change the mode to “manual operation” when machine is operated

by manual.
Please push the “Spindle Run” button after select DR on M-choice.
Please push the “Auto Stop” button when you want to stop unit.
※ Be careful to be stuck with clothes or gloves while spindle operates
22
9. DVaxis SPINDLE(MOTOR INTEGRATED)
11㎾ 8P 3PH LCM
⊙function
A Servo Motor decides working position, After that this unit processes
holes of DV axis on material.
control knobswitch.

by manual.
Please push the “Spindle Run” button after select DV on M-choice.
23
10. DL axis SPINDLE(MOTOR integrated)
11㎾ 8P 3PH LCM
⊙function
A Servo Motor decides working position, After that this unit processes
holes of DL axis on material.
control knobswitch.

by manual.
Please push the “Spindle Run” button after select DL on M-choice.
24
2-4 HYDRAULIC UNIT FUNCTION
11. Hydraulic motor

7.5KW, 4P(Hyundai)
⊙function
This hydraulic motor supplies hydraulic oils to unit that operate with oil
pressure.
A hydraulic heater and Fan is joining with hydraulic motor.
A operator can control dial to set operation time
Oil pressure for set is 50 kg/㎠.
※ FAN: This unit runs over temperature that operator set.

※ HEATER : This unit runs below temperature that operator set.
HYDRAULIC MOTOR on output signal : Y000.0

HYDRAULIC MOTOR OVERLOAD input signal : X304.0
12. DR(reference axis) Upper vise
⊙function
This unit holds the material during process.
This unit is divided with front clamp and rear clamp from input position.
DR axis upper vise only operates if you select DR axis on manual mode.
DL aixs will be operated with DV axis if you select DV axis
※ Front clamp input signal : X303.2

※ Rear clamp input signal : X303.3
25
13. DR Side vise
⊙function
The unit holds material side(flange side) when you process.
Vise of DR axis can‘t be moved because it was fixed.
14. DL(movement side) Upper vise
⊙function
This unit holds material when you process.
. This unit is divided with front clamp and rear clamp from input position.
DL axis upper vise only operates if you select DL axis on manual mode.
DR aixs will be operated with DV axis if you select DV axis
※ Front clamp signal : X303.0

※ Rear clamp signal : X303.1
15. DL Side vise
⊙function
This unit holds material(Flange side) when you process.
You can’t operates side vise when upper vise clamp.
Side vise can use air vise to prevent damage of material when you
process C-shape.
You choose the use of air vise in check box next to material icon on
program screen.
※ Side vise advance signal : X303.4

※ Side vise backward signal : X303.5
26
16. DR ATC BAR
⊙function
This unit makes tools of DR axis to be exchanged. There are 4 tool
post to set tools at each of them. And one post should be blank to
exchange with other tools that is joining with spindle.
The hole(-) of drill arbor should be joined exactly with tool post(+)
like pictures.
Distance between tool posts should be set exactly in parameter because
tools or spindle can be damaged by mistake.
You can confirm whether tool is or not with sensor and manual data
※ ATC advance signal : X302.0

※ ATC backward signal : X302.1
※ Tool check signal : X301.0~ X301.3
※ DRILL ARBOR diameter

- Ø14 ~ Ø18 : Ø20
- Ø19 ~ Ø23 : Ø25
- Ø over 24 : Ø32
27
17. DV ATC BAR
This unit makes tools of DV axis to be exchanged. There are 4 tool

Distance between tool posts should be set exactly in parameter
because tools or spindle can be damaged by mistake.

※ Please note that drill arbor of DV axis has different length of the left
and right axis
18. DL ATC BAR
This unit makes tools of DL axis to be exchanged. There are 4 tool

Distance between tool posts should be set exactly in parameter
because tools or spindle can be damaged by mistake.

28
2-5 OTHER FUNCTION
19. LUB UNIT
⊙function
This unit spray cutting oil for smooth process when machine process.
You can control power with bolt gun of spindle
※ cutting oil motor output signal : Y000.5
20. Pusher
⊙function
This unit push the material from input conveyor to vertical roller.
The material should be contacted with vertical roller to prevent damage
of vise/material /carriage because the material can collide with
side vise
※ Pusher advance output signal : Y304.4~304.6

※ Pusher overload input signal : X304.3~X304.5
29
3. Operation Panel
3-1 Operation Panel Screen
5 2
6 4
7 3
8 9
26 27 28
14 16 20 22 29
10 11 12
13
? 15 17 21 24 ?
30
3-2 Operation Panel Function
1. USB PORT
This unit can be used to copy program that was made in other computer.
Please use vaccine program to inspect and treat because computer can
get damage if you use USB infected with virus.
Clean USB PORT to delete dust and close the entrance with cover or
other something.
2. POWER(POWER LIGHT)
This unit show if electricity is suppling to machine .

This unit will be turned off when power is blocked.
3. NC-POWER
This unit is switch to turn on/off computer.

Make ON after turn on machine and make OFF after turn off
computer.
Please note that key will not be supplied except situation that we
send the machine with key
31
4. TOOL CHANGE
This unit is switch to decide drills that the tool post is equipped with.
You can exchange drills automatically during process if you choose
AUTO.
Spindle will be stopped and moves to “drill exchange ready position” if you
choose “MANU” for exchange. In that time Please push “AUTO START”
button to restart after exchange the drill manually
※ Input signal : X400.4
5. READY
Set “home position return” mode and pushes “the ready button” to start
home position.
please check if there is people or other obstacle near machine before start.
After finish “home position return”, you can confirm that position of
axes is zero and can confirm that light is turned on.
※ Input signal : X400.0
6. AUTO START
Please push the “AUTO START” button after choose program to

start work.
You can confirm if machine is operating with light.
so please check the green light during operation and check the light turned
out after finish work.
Push “AUTO START” button for next work in situation cleaned material if
you have plan to do schedule work.
※ Input confirmation : X400.1
32
7. PAUSE(temporary pause)
Pause automatic operation.

Yellow light will be turned on in situation of temporary pause.
Push “AUTO START” button when you restart working
8. AUTO-STOP
This unit cancels alarm or stops automatic operation.

You can change to “manual operation” mode when you push “AUTO
STOP” button during automatic operation.
Select “distance measurement sensor unused”’ on screen and set
“start hole number” at “HOLE aditing”. after that, change to
“AUTOMATIC OPERATION” mode before push “AUTO START” button
to restart work.
What hole number was red color turn to “1” if you restart work.
Please change “distance measurement sensor unused’ to “use” after
finish work
33
9. Emergency stop
This unit makes machine stop when you got emergency situation or servo
alarm. you should know where emergency stop button is to push this
button at emergency situation.
Turn right the button to restart. You should do “home position return”
because number of position about axes was deleted during operation of
switch.
This switch uses B contact
10. SPINDLE OVERRIDE
This unit can change RPM of axes(DL, DV, DR) to percentage. So if you
input 100, spindle will be rotated as RPM inputted in “TOOL TABLE” on
“tool set screen”.
Especially, You don’t need to use this unit because proper number is
inputted.
※ Input confirmation : X004.0~X004.3
11. Z-AXIS OVERRIDE
This unit can change “FEEDING SPEED” of axes(DL,DV,DR) to percentage.

So if you input 100, spindle will advance by FEEDING SPEED inputted in
“TOOL TABLE” on “tool set screen”.
Especially, You don’t need to use this unit because proper number is
inputted.
※ Input confirmation : X403.4~ X403.7
34
12. MODE CHOICE
This unit can operate each of axes in “manual operation” mode
DL : Dl axis each part.

DV : DV axis each part
DR : DR axis each part
MK : Marking Machine (OPTION)
CAR : CARRIGE
AUTO : AUTO MODE(AUTO MODE is not used in here)
IN C/V : Input side power roller(OPTION)
OUT C/V : output side power roller(OPTION)
※ Input confirmation : X403.1~ X403.3
13. Mono lever
This unit makes each of axes move manually.

Only servo motor which was chosen in “MADE CHOICE” can be operated.
※ Input confirmation : X401.0 ~ X401.3
14. SPINDLE RUN
This unit makes “the spindle of axes which was chosen” in “MODE
CHOICE” rotate manually. Green light turns on during operation.
Please push “AUTO STOP” button to stop operation.
35
15. CLIPPER CLAMP
This unit makes the clipper of carriage operate manually.

Light turn on during clip and turn off during open.
.
※ Input confirmation ※ Output confirmation
CLIPPER ON : X401.7 CLIPPER ON : Y304.2
CLIPPER OFF : X002.2 CLIPPER OFF : Y304.3
16. SPINDLE ADV
This unit makes spindle of axis chosen advance manually.

The Light flicker while spindle advances
17. SPINDLE RET
This unit makes spindle of axis chosen move backwards manually.

The Light flicker while spindle moves backwards
※ Input confirmation X400.7
36
18. ATC ADV
This unit makes ATC BAR of axis chosen advance

Light flicker during movement but light will be turned on after finish
movement. Please note that spindle and bar may have collision during
movement.. It could have damage by collision with tool post, ATC BAR
and spindle.

DL : X301.4 DL : Y004.0
DV : X301.6 DV : Y004.2
DR : X302.0 DR : Y004.4
19. ATC RET
This unit makes TOOL CHANGE BAR of axis chosen move to its position.
Light flicker during movement but light will be turned on after finish
movement. Check if light was turned on after finish movement.
If ATC BAR didn’t return to its position, this unit will have alarm or can’t
do next movement.

DL : X301.5 DL : Y004.1
DV : X301.7 DV : Y004.3
DR : X302.1 DR : Y004.5
37
20. S-VISE CLAMP
SIDE VISE CLAMP.
Side vise of movement axis will move to direction of standard axis if you
push the button.
※ Input confirmation : X303.4 ※ Output confirmation : Y002.0(2)
21. S-VISE U-CLAMP
SIDE VISE UNCLAMP.
Side vise of movement axis will move to spindle of DL axis if you push
button. Please make distance and check height of spindle to prevent
collision between spindle and cover of rear vise
※ Input confirmation : X303.5 ※ Output confirmation : Y002.1(3)
38
22. UPPER-F CLAMP
This unit makes “the upper clamp of material input” descend.

Usually only clamp chosen is operated but both of clamp (DL, DR) will
be operated if you choose DV.
※ UPPER VISE position should be controlled as per height of material.

There is 4 vise hole. you can confirm height of material decided each
of hole for clamp as below.
1 hole : 300 ~ 400mm

2 hole : 175 ~ 300mm
3 hole : 125 ~ 250mm
4 hole : below 150mm

DL : X303.0 DL : Y002.4
DR : X303.2 DR : Y003.0
23. UPPER-F U-CLAMP
This unit makes “the upper clamp of material input” move up.

DL : X303.0 DL : Y002.5
DR : X303.2 DR : Y003.1
39
24. UPPER-R CLAMP
This unit makes “the upper clamp of material output” descend.,


DL : X303.1 DL : Y002.6
DR : X303.3 DR : Y003.2
25. UPPER-R U-CLAMP
This unit makes “the upper clamp of material output” move up


DL : X303.1 DL : Y002.7
DR : X303.3 DR : Y003.3
※ “Alarm about height change of F(Flange) size will be arised if F(Flange)

size of material is changed automatically.
This alarm is to change position of Upper vise and to check
change of size. So After checking, Please push “AUTO STOP” button
to cancel alarm.
40
26. DL CANCEL
This unit makes us check the position of DL hole but will not process
if you push this unit. After that, drill will move to next position of hole.
You should use this unit when you want to have simulation before you
hole
27. DV CANCEL
This unit makes us check the position of DV hole but will not process
if you push this unit. After that, drill will move to next position of hole.
hole
28. DR CANCEL
This unit makes us check the position of DR hole but will not process
if you push this unit., After that, drill will move to next position of hole.
hole
※ if you push cancel button, this mode will be kept until you cancel.
Please push the button again to make hole.
41
29. PUSHER
This unit push the material from input conveyor to vertical roller.
The material should be contacted with vertical roller to prevent
damage of vise/material/carriage because the material can be collided
with side vise.
Please push this button until material is completely pushed

※ output confirmation : Y304.4~6
42
4. SCREEN EXPLAINATION
4-1 SCREEN DIAGRAM
Main screen
PASSWORD
O
M R
I T
A A P M
G O M
U N R /
I O A O
T U N O C
L N V
O A C
U E
L R E S
S A R
O E S E
T E L
P O S T
U T
P R
N
T D I
P O
E O
R O
L S
O
K C
G T H
R A T E
A B
O C
M L
E P K
43
4-2 MAIN SCREEN
3
4 6
1 2
5
7 8 10
9
11
1. Mode Option
(1) Automatic Operation : This unit needs to be selected for hole process.
When you want to start process automatically
Please Push “AUTO START” button.
(2) Manual Operation : This unit needs to be selected to operate each of
component with operation panel button.
(3) Home position Return : You should do “home position return” to know
“coordinate number” of each axis when emergency stop button or
power was suddenly canceled.
Automatically “Home position return” will be started if you push
the “ready button” after select “home position return mode”
※ if you choose (1)~(3)mode, button chosen will be changed to blue-sky color.
44
(4) Tool setting : Input the tool data of each axis
(5) process setting : Input the data about process
(6) Machine setting : This is the “setting screen” of parameter about
machine like “home position”.
(7) Manual : You can operate each component of machine with MDI
(Manual Data Input).
(8) Over : If you push this button, program will be terminated and
screen will be changed to main screen.
※ If you select (4)~(7), other screen will be showed. This is for “setting
screen of parameter” and “data input” but not for “operation mode”.
Please refer to mode function. You can see it at “4-3”
2. Coordinates
Each axes is showing present location. If you push “absolute coordinate”
button right below, “absolute coordinate” will be changed to machine
coordinate. And you can change coordinate, pushing button.
(1) X : Carriage present position (X direction)
(2) DR_Y : R axis spindle Y position (height)
(3) DR_Z : R axis spindle Z position (material process direction)
(4) DV_Y : V axis spindle Y position (left, right)
(5) DV_Z : V axis spindle Z position (material process direction – up, down)
(6) DL_Y : L axis spindle Y position (height)
(7) DL_Z : L axis spindle Z position (material process direction)
(8) SD : Side vise position(width)
(9) DR_H : R axis Height gauge height (option)
(10)DL_H : L axis Height gauge height (option)
(11) C_H : Carriage arm height
3. Program
Program worked in last will be showed . Please push the button when you
want to import “program stored”.
45
4. Material data
This unit shows size of processing material inputted in program.
You can’t input data in this screen.
(1) L : Length of workpiece
(2) W : Width of workpiece(WEB)
(3) WT : Thickness of width
(4) F : Height(FLANGE)
(5) FT : Thickness of height
5. Process data
(1) WORK NO. : Denominator shows program number stored in schedule.
Numerator show number of program(work) which is
progressing now
(2) REPEAT NO. : Denominator show repeat number of program which is
progressing now. Numerator show number of
program which have progressed until now
(3) HOLE : “1” signify NO. of hole . You can change NO of hole if you push
“editing” button and change number. This unit can be operated
when you pushed AUTO STOP button or did emergency stop
while you process.
Denominator shows Number of hole which you should process
and Numerator show number of hole which have been progressed
until now at right side
(4) Processing time : This unit show time worked until now. If you want
to initialize, then push “CLR” button.
6. ALARM / INTERLOCK
(1) ALARM : This unit show alarm arised now and alarm arised until now
(2) INTERLOCK : This unit show content to prevent mutual interference
46
7. Tool data
This unit shows data of tool set at spindles now.
(1) DR, DV, DL : each of name (standard axis, upper axis, movement axis)
※Fixed vise always become DR(standard) axis. DR axis can be changed
as per position of machine in workplace
(2) : Please push right button of mouse in ”manual
operation” mode if you want to change data. And Please make data to be
corresponded with drill set.
(3) revolutions per minute : RPM
(4) Movement speed : FEED
※ You can find tool data (2)~(4) in TOOL TABLE. Please follow our
guide “tool setting” → “ tool table” to find data.
You should call our company when you use other drills except Carbide
Drill or when you use drill which diameter is not being saved
(5) a load factor : This unit show load of drill.
8. Processing screen
The “CO” which is photo sensor measuring length of material is X home position.
There is divided with 3 part , basing on axes and circle signifies position of spindle.
Color of circle signifies the diameter of drill at spindle.
You can know processing position and progress situation with picture if you put
material.
9. FUNCTION ICON
You can set “processing condition” easily with icon
(1) : : First decide whether you will use “tool detect sensor of tool post”
(ATC BAR) or not. There will be judged whether tool is or not
with data inputted manually and also red part will be deleted, if
you push icon again
47
(2) : Please decide whether you will use “measurement sensor
(photo sensor) of material length or not”. Material length will
be judged by present position and red part will be deleted
If you push icon again.
(3) : Please decide whether you will advance or move backward
the drill during operation. Arrow will be changed if you push
icon and there will be moved backward after it drills
the “processing length” decided in “processing set”
(4) : Decide whether drill will penetrates steel or not when
angular pipe is being processed. This model is not being
supported function.
(5) : Please decide whether drills will be returned to tool post or
not after finish work. Push the icon again to delete drill
coloured yellow and to return drills to tool post after finish
work.
(6) : Please decide whether width of cutting will be applied or not.
Now you are appling width of cutting but if you push icon,
width of cutting will not be applied while middle of gray line
disappear.
(7) : Please decide whether you will skip text marking or
not.(option)
(8) : This unit is function for nesting remotely (option). if you push
icon, again, The picture of computer will become two and
link will be appeared as yellow line.
(9) : This unit show kind of material which you selected.
You can’t change your selection in this screen.
48
10. ATC(Auto Tool Change) BAR
This unit shows tool that is equipped with ATC BAR.
When tool is equipped with ATC BAR, color will be full. And
Colors will be different as per diameter.
When tool is not equipped with ATC BAR, the middle of the colors
Will be blank.
“On manual operation” if you click right button of mouse on the circle,
You can choose whether tool is equipped with ATC BAR or not
Check whether drill data is corresponding with drill that is equipped with
ATC BAR.
If you click FUNCTION Icon , you can choose two way to give data to
machine. First is to check with sensor and second is to input the data in
person.
But we recommend that you will use sensor because if you input data in
person, should be careful.
11. MDI(Manual Data Input) button

This button is for repair of machine.
(1) “DA-C” ~ “CUT SKIP” : This area is for production company.
You can use this unit to Check the dimension of process or to mark
after push “MARKING” button..
If you want to cancel marking function, then Please click “MARKING
BUTTON” again
(2) Ready position : If you push this button, machine will move to position
that is already set. And That number for position was inputted in
“process setting screen” , “POSITION DATA-ready position.”
(3) Emission position: If you push this button, machine will move to
position that is already set. And number for position was inputted in
“Process setting screen”, “POSITION DATA-emission position.”
49
(4) “RT2” ~ “RTO” : This unit decides speed of movement on manual
mode. RTO : high speed, RT1 : middle speed RT2 : low speed.
These speed is being set in “Process setting” screen “SPEED DATA”
(5) Automatic operation : This unit is same with “AUTO START” on panel.
(6) Automatic stop : This unit is same with “AUTO STOP” on panel.
(7) Cancellation : This unit is reset button.
(8) Emergency stop button : This unit is same with “EMG-STOP” on panel.
If you push this button, light will be changed to green and second
power will be blocked.
Push the button again to cancel “Emergency stop” then light will be
changed to red
50
4-3 MODE FUNCTION
(1). Automatic operation
When you want to make process automatically after choose program,
Choose this unit..
1) Program selection
: If you push program button, you can check picture as below.
When you use one program, click “단독 프로그램(Single program)“

and Push the “SEL” button to select program.
“네스팀 프로그램(Nesting program)“ usually connect network in other
computer and get the data to use.(option)
51
If you need to do several work, Use the function of schedule.
Cancel the click of “Single “, “Nesting” and push the
“SEL” button to choose process program.
If you want to repeat the program that you chose, Input the number
in blank of “Repeat” to repeat.
There are 8 program in function of schedule.
If you push okay button after finished inputting, schedule screen will
be gone and will move back to operation screen.
Change to “AUTO OPERATION” mode and Push the “AUTO START”
button then machine will follow your work that you made in function
of schedule.
After finish working, Carriage will move back its position for next
work.
Before do next work, remove the material that is already processed
on conveyor and move the new material to entry side on conveyor
and then push the “AUTO START” button then you can do next work.
While the machine is working, you may use “WORK NO” and
“REPEAT NO” to check the situation of process.
52
※ You can choose the program for process on the program screen.
If you push “파일조작(File operation)”button, you can move next
sceen as below.
If you click “파일 LOAD(File LOAD)” as above, you can check screen as
below. After choose program, If you Push “선택결정(Selection decision)
button” File will be load.
PROG DATA(*.prg) : This is program that was made in machine (program screen)
CAD DATA(*.dxf) : This is file that was made in AUTO CAD
TEXT PROGRAM(*.txt) : This is file that was made in Nesting program
53
2) Making program
If you double click the “operation screen” as below, you can see the
“Program making screen” as below.
There is two way to revise when you make new program. First is
making new program, second is revising program that was made
before.
54
1. New Program
① If you push the new button, you can find that screen as below.
② Input the name and push the “열기(open) button”.
55
You can check the program name because name is written with red.
③ Click the H button to decide type of material.
④ After choose type, Input the data of material.

- L : Length of material..
- W : Web of material.
- WT : Web thickness.
- F : Flange.
- FT : Flange thickness.
⑤ After input data of material, fill out the content as below

- X : X axis distance of material for hole.
: The absolute value( distance from the front of material to first hole)
: relative value of i+(distance from first hole to first hole of next
pattern)
- DR : Pattern name or Y hole distance of R axis.
- DV : Pattern name or Y hole distance of V axis.
- DL : Pattern name or Y hole distance of L axis.
- PATTERN : Pattern name (when you input same pattern at 3 axis(DL,DV,DR))
- DR T : Process drill diameter of R axis
- DV T : Process drill diameter of V axis
- DL T : Process drill diameter of L axis
⑥ Check the drill of each axis. After decide the range of DR T, DV T, DL T ,

Choose drill and then push “SET ALL” button to choose all at once.
or After you choose one blank and drill, push the “SET” button then only
the drill that was chosen at blank will be chosen.
you can choose not only tool but also marking.
56
- W : Welding marking that is not applied for band sawing.
- M : Applied band sawing
- TM : Text marking(option)
Add next requirement if you need.
- Addition of line : There are 10 lines. If you push this button, line will
be added
- Deletion of line : When you push this button, you can delete line.
- Copy : You can copy the range that you choose.
You can copy with this key(Ctrl+C)
- Tipping : You can add the content that you copied.
If you copy the data, you can use this button.
you can do with this key(Ctrl+V)
- Repeat : You can decide that how many time you will repeat same
working.
After decide X, push this button. Then you can find “REPEAT” sceen.
Input the start number of line at DR , input end number of line
at DV and input the repeat number at DL.
- position input : This unit is not being used.

- angel pattern : This unit apply incline at chosen pattern. 1 type usually apply
for angle or parallel distance from incline. 2 type usually apply
for rectangular distance or angle from incline.
57
You can input the number of distance or angle at ANGLE.
And you can choose distance and angle ,choosing “angle”,
“distance” check box of “machine setting”
Push the “SEL” button next to “PATTERN” to choose pattern
and OFFSET for incline.
Push the “OK” button to apply the content.
- DATA deletion : This unit deletes “work data” that you choose. You can use
the “DEL” key.
- Pattern input : This unit apply pattern that is saved.
- TEXT editing : This unit decide TEXT that you will work with marking
machine(OPTION)
- Pattern editing : This unit make a new pattern.
2 Basic program revision.

When you revise the basic program, Load the program that you chose in
“1)Program selection” on program screen to save after revision
58
※ PATTERN MAKING(EDITING)
- : This unit shows NO of chosen pattern when you choose type.

- Side, Upper : Choose the side or upper for application.
- New pattern : When you make new pattern, you can use this unit.
- X,Y Exchange : Width X axis, length Y axis will be changed to width Y axis,
length X axis.
- tool fixing : Pattern will be joined with tool that is already decided.
- POS LOCK : Pattern is being set to CENTER OFFSET. If you push this button,
you can set location of hole from basic(0,0)
59
- File Save : This unit can save new or revised pattern.
- Ending : This unit can make you move to screen of program after finish
making of pattern.
- Cancellation : This unit can make you move to screen of program after
cancel making of pattern.
- Tool : If you choose tool that will apply for pattern, you can check the
tool that you chose at tool post(1~4) of tool setting.
TM(TEXT MARKNG – OPTION), M(CUTTING MARKING – CUTTING
WIDTH APPLICATION), W(WELDING MARKING – CUTTING WIDTH
NOT APPLICATION) can be set together.
TM is being showed square, M is being showed triangle,
W is being showed diamond.
Push the “Tool setting” button to send the data to pattern.
- Data input : blank is different as per pattern.
refer to “pattern type” of next page for details
60
※ PATTERN TYPE
① FILE : If you push this on the screen, you can bring a files that
was saved as below.
61
② TYPE 1
- X1 : X location(coordinate) of pattern first hole.

- Y1 : Y location(coordinate) of pattern first hole.
- XP : Distance of X axis from first hole to second hole.
- XN : Process hole number of X direction.
- Y2 : Symmetry distance of y direction.
※ If you input data at right screen, Automatically will be made. But will
not be revised as your mind.
62
③ TYPE 2
- X1 : X location(coordinate) of first hole.

- Y1 : Y location(coordinate) of first hole.
- XP : Distance between holes about X direction.
- XN : Process hole number of X axis
- Y2 : Symmetry distance of Y axis
- YP : Distance between holes about Y direction.
63
④ TYPE 3

- XP : X distance of each holes
- XN : Process hole number of X direction
- Y2 : Symmetry distance of Y direction
- YP : Y distance of each holes
64
⑤ TYPE 4

- YP : Y distance of each holes
- YN : Process hole number of Y direction
65
⑥ TYPE 5

- XP : X distance of each holes.
- YP : Y distance of each holes.
- YN : Process hole number of Y direction.
66
⑦ TYPE 6

67
⑧ TYPE 7

- XP : X direction of each holes.
- X2 : Symmetry distance of X direction.
- Y2 : Symmetry distance of Y direction.
- YN : Y direction of hole number.
68
⑨ TYPE 8

69
⑩ TYPE 9

70
⑪ TYPE 10

71
⑫ TYPE 11

72
⑬ TYPE 12

73
⑭ TYPE 13

- XP : Distance of each holes about X direction.
74
⑮ TYPE 14

75
⑯ TYPE 15

76
⑰ TYPE 16

77
⑱ MDI(MANUAL DATA INPUT)
You can input the coordinate of hole on right screen in this pattern.
If you make pattern with MDI, file will be saved as “xyp”
78
⑲ MC(MARKING)
- denominator : Material width equal division.

- numerator 1~4 : Cutting marking point.
※ Input number 3 at denominator, number 1 at 1 of numerator and

number 2 at 2 of numerator. Then you can make marking point at
one-third and two-third.
79
※ Check before you operate automatically
Please check below content before you operate the machine for safe
and precision of process.
1. When you use Nesting Program.

- Don’t use special letter “()” at program title : special letter can be
recognized as formula.
- Check whether data of material is being inputted correctly.
: The type of material, Width(W), Width Thickness(WT), Flange(F),
Flange thickness(FT).
- When machine didn’t have “Text marking machine(OPTION)”, you
should check if text marking is being chosen.(■ mark)
- Check if data of tool is being matched with real drill that joined with
machine.
- Inspect and heal with Anti-virus program to prevent virus that come
from USB
2. General details(number 1 included)

- First check if Carriage Arm can be clashed with Pusher. After check,
Push the material with Pusher to contact with roller.
- Upper vise flange check : If Flange of material is too large, clamp can
not fix material. Drill can have damage because of that.
or If Flange of material is too low, carriage and clamp can have
damage because of clash.
- Check if mode of operation is being chosen correctly.
- Please before operate machine, follow our guide like picture.
80
Material input
direction
Material length
measuring sensor
End position of ()
material Material length
measuring sensor
(optic acquisition)
“Home position”
dog(stopper)
81
※ AUTO OPERATION자 FLOW CHART
Turn on the main switch and then Turn on

POWER ON the key switch of NC POWER.
Push the button 18~25(refer to 3-1

HYDRAULIC ON operation panel screen) to operate
hydraulic motor. But you can do ”home
position return ”without any action.
Select ”home position return” on operation

HOME POSITION RETURN mode and then push the “READY” button
on panel.
Select the program that you will use on

PROCESS PROGRAM operation screen or program making
SELECTION screen. If you don’t have made program,
you should make new program.
Please refer to “FLOW CHART” of 83page.
Make “AUTO OPERATON” and Push the

PROCESS START
“AUTO START” button to start working.
Check the distance of each holes and

INSPECTION
dimension of process.
82
※ PROGRAMING FLOW CHART
If you double click the picture of middle

SCREEN CHANGE on operation screen, you can change to
programing screen.
If you double click the material picture of

MATERIAL SELECTION left upper, you can select type of material
for process.
Input Material length(L), Width(W), Width

MATERIAL DATA INPUT Thickness(WT), Flange(F), Flange
Thickness(FT)
Input “process data(distance, pattern)” of

each axis at below blank of material data.
PROGRAMING When you make new pattern, Please refer
to “FLOW CHART” of “pattern making” at
next page.
SAVE/FINISH Push the “file save”, ”save” button to save

the program.
You can bring the saved file on operation

BRING SAVED FILE screen. There is program that you worked
last on operation screen.
83
※ PATTERN FLOW CHART
If you push the button of “pattern editing”,

SCREEN CHANGE You can change screen to pattern making
screen
PATTERN APPLICATION Select the side or upper to decide which

pattern you will use. You can choose
SELECTION web(upper) pattern or Flange(side)
pattern
PATTERN TYPE Click pattern type to choose.

SELECTION You may bring saved pattern to revise.
Input the hole data of pattern that you

DATA INPUT
choose.
Choose the drill diameter of hole.

TOOL SETTING If you don’t use “CENTER OFFSET”, Push
the “TOOL SETTING” button after choose
“POS LOCK”
Push “file save” button to save file.

SAVE/FINISH And then if you push “finish” button,
you can go back to “making screen of
program”.
84
※ FLOW CHART OF MATERIAL LENGTH MEASUREMENT
LENGTH CHECK
START
Clamp
Material detection
Carriage C/V
Material detection
CLIPPER ON
Length deceleration
SENSOR
Material detection
Carriage
Clip Speed progress
Material length measurement

SENSOR
Material detection
CARRIAGE
Stop length check completion
Operation ready
return completion.
85
(2) Manual Operation
You can move machine by manual with button or lever of operation
panel if you choose manual mode..
Refer to “3-1 operation panel screen” for details
If you choose manual mode, you can revise tool data of operation
screen and also can revise whether tool is joining with “ATC BAR TOOL
POST” or not (47p 7 tool data, 49p 10, ATC BAR reference)
If you choose this unit, button of “ manual operation” will be changed.
And screen will not be changed.
(3) Home position return

If you turn on the main power again or if you cancel the emergency
stop button after push, you should do home position because each axes
will be lost data of location.
After push “home position return” button, if you push ready button, each
axes will move to home position.
lamp of “READY” button will be tuned on after complete “home position
return”
In this situation, If you push “absolute coordinate” button, coordinate
will be changed to “machine coordinate” and all of the axes will be
changed to 0.
If you choose this mode, “Manual operation” button will be changed to
blue color but screen will not be changed.
Please select other operation mode after finish “the home position.”
86
(4) TOOL SETTING
If you push “TOOL SETTING” button, you can find the screen as below.
1) DR, DV, DL : Each axis.

2) RT1 ~ RT4 : Tool post NO.
3) TOOL NAME : Drill type and dimension.
4) DRILLING RPM : Drill speed.
5) PROCESS SPEED : Feeding speed..
6) TOOL LENGTH : When tool join with spindle, it shows distance from
tip of drill to end of spindle.
7) TOOL LIFESPAN : Process average distance of tool (replacement time)
87
※ Tool data (RPM, process speed) can be inputted in “TOOL DATA BASE”.
Number is existing until 100.
G, N, H, C is a type of drill and you can set diameter, FEED, RPM of drill
as per type.
FEED and RPM will be changed automatically if you input the diameter
and type of drill at “TOOL NAME” on before screen.
If you use other drill that is not enrolled, Please request FEED / RPM
data to us.
but The data can be changed by environment and situation because this
data generally was given
88
8) Lifespan management : If you choose check box, you can check how
many length drill made.
9) CLEAR : If you choose “Lifespan management”, process length will be
reset.
10) Marking load factor : Marking work will be finished when machine
get load factor because drill contact with
material during “marking work”.
11) Marking RPM : Drill RPM when you do “marking work”
12) Marking Speed : Process speed when you do Marking work
13) Tool change : If you choose axis(DR, DV, DL), you can exchange the
tool automatically. You can check if drill is joining with
tool post with button.(Please check whether drill of
screen is same with drill that is joining with tool post).
You can change tool that you want if you choose axis ,
diameter and push “tool change” button
Push the “cancel” button to cancel the selection of axis
and drill.
14) Tool change position : There is home position of each axis for drill
change(ATC)
※ You can edit data about “tool change position” or other data if you
push “editing” button. But before you change the parameter of tool,
Please call to manufacturer company to inquire.
15) MANUAL ATC : you can choose the tool change mode(AUTO,
MANUAL) with “selector switch” on operation panel.
In this screen, you can choose the ATC Mode of each
axis
16) finish : If you push this button after revise data, Screen will be
changed after save.
17) Cancellation : Screen will be changed and data was not saved.
89
※ TOOL CHANGE FLOW CHART
AUTO TOOL
CHANGE START
HEAD NUMBER CHECK
TOOL CHANGE ACTION

FLAG ON TOOL UNCLAMP
HEAD Z axis ATC

T CODE FIN(G5.1)ON
MOVEMENT POSITION
Y N
SAME TOOL NEW TOOL
CHECK OUTPUT
N Y
ATC TOOL READY POSITION ATC TOOL CHANGE POSITION
MOVEMENT DEMAND MOVEMNT (PROGRESS)
HEAD Z axis ATC HEAD Y axis ATC TOOL

READY POSITION OUTPUT POSIION
MOVEMENT MOVEMENT
HEAD Z axis TOOL

SPINDLE ORIENTATION CLAMP POSITION
MOVEMENT
N
TOOL RETURN TOOL CLAMP
CHECK
Y
ATC TOOL READY
Y.Z axis TOOL RETURN POSITION
POSITION MOVEMENT MOVEMENT(RETURN)
TOOL NUMBER ENROLLMENT

ATC TOOL CHANGE HEAD Y,Z axis WORK READY
POSITION MOVEMENT POSITION
(PROGRESS)
WORK COMPLETION
FINISH
90
(5) PROCESS SETTING
If you push this button, you can move to next screen.
1) Movement height : When each spindle(drill) move for process of hole,

This is height from surface of material.
2) Start height : When you start drill process, This is height from surface of material.
3) Deceleration distance : This is height which FEEDING SPEED will be slowed
before complete process. (about 70%).
4) finish position : This is height that “drill process” will be finished.
5) Process distance : This is distance that drill will process at a time.
6) Return distance : This is distance that drill will return after
finish working (“Process distance”)
7) Marking max depth : This is position that you will finish marking without any
“load factor”
91
This picture is same with content that we explained
DV
MOVE DR
MOVE START
POS POS
DL
MOVE
POS POS
DOWN
POS START
START
POS DOWN DOWN POS
POS POS
8) TEXT MARKING(OPTION)
- TOOL NO. : TOOL NUMBER.
- RATE : RATIO.
- MOVE H : MOVEMENT HEIGHT.
- START H : WORK START HEIGHT.
- DEPTH : LETTER DEPTH.
- FEED : WORK SPEED.
9) WORK OUTPUT : After finish working, Carriage push the material from
“output X” to position that was already decided. And then Carriage
move back its position.
10) CARRIAGE AUTO H : The carriage automatically controls its height by
itself, setting height of material.
11) CARRIAGE AUTO W : The carriage automatically controls position of
left and right by itself, setting Web of material.
92
12) BODER : If you put a material that have small web than you inputted,
left and right position of carriage will be changed automatically.
13) SIDE VISE AVAILABLE DISTANCE : When side vise have a gap of “available
distance” with width of material, material will
comes to machine. (collision prevention)
14) SIDE VISE STOP OFFSET : When you move side vise, turn off the power before
arrive in the “purpose position” to control the “stop
position”. And you can control distance with number.
15) CARRIAGE DECELERATION DISTANCE : If carriage comes to the deceleration
distance from purpose position,
Speed will be slowed.
16) CARRIAGE STOP OFFSET : When Carriage arrives in “stop offset” from purpose
position, Turn off the power to control the “stop
position”
17) SOFT OT : This unit is “OVER TRAVEL” of each axis. Although sensor of OVER
TRAVEL can’t detect, OT alarm(500, 501) will be arised at decided
position, because data of home position have been inputted.
18) POSITION DATA
- Ready position : If you push the “ready position” button, axis will be moved to
decided position.
- emission position : If you push the “emission position” button, axis will be
moved to decided position.
19) SPEED DATA : This unit controls moving speed of each axis
- RT0 : “express movement speed”( only for Auto mode)
- RT1 : “middle movement speed”
- RT2 : “low movement speed”
※ This data can be revised. But This is parameter for process. So you should
consult with production company before change data.
93
(6) Machine setting
If you push the “machine setting” button, you can find the password screen.
There is parameter for machine. So you should consult with production
company before change parameter.
First : push the “CHANGE PASSWORD” button to change password.

Second : Input the present password and then input the password that you want.
Third : Input the new password again.
If you finish inputting, you can find the screen as next page.
94
1 9
4
5
2
6 6
3 7
8
1. Material type : You can choose the type of material for process.
You don’t need to choose the type in this screen
because you can choose it at “program screen”
2. Home position correction value : This is “Home position correction
value” of each axis
- I_LOCK1 : When you make a process in this area, DV or DR axis will
make a process one by one.
- I_LOCK2 : When you make a process in this area, DV or DR axis will
make a process one by one.
3. Carriage position correction value.
- L1 : This is distance from “Carriage home position” to “measurement
sensor of material length”
- L2 : This is distance from “measurement sensor of material length” to
“home position of process(X)
95
- SAW POS : This is distance from position of cutting process to home
position of drill process for band saw machine not Newrun7
- Search Length : This is distance from dog(Stopper) to
measurement sensor of material length.
- Error Range : This is an allowable error when you measure “length of material”.
( When you set “0”, It will be not checked.)
- SAW Angle : This model will not be applied.
4. Screen disposition setting : Click the square of 4 corner on screen. Then you
can decide the “reference axis” with this mark
.5. Machine selection
- TAIL SENSOR : When you do swing(change clip position and move forward
the material) with carriage, sensor which is behind carriage will
detect the end of material.
- PATTERN UNIT OFFSET : When you revise height of DR and DL, Pattern will
be revised as same height
- HEIGHT CORRECT : This unit implements revision for height of DR, DL (OPTION)
- DV PRE TOOL CHANGE CANCEL : Usually when carriage move to position of
hole process , tool changed is operated. But
if you use this function, DV axis will be tool
change after move carriage.
- DOCKING SAW : This function makes you use the assembled option of
band sawing M/C(This model is not being applied)
6. Machine Setting
- WORK TOP AREA : Upper Vise of output side will not be operated as much as
inputted data (only Front upper vise is operating)
- WORK END(CARRIAGE) : If carriage arrive in this position, only Upper vise of
output side will be operated.
96
- CARRIAGE BACK AREA : This function is being set to prevent the
interference between drill and carriage which is moved
to maximum distance
- CARRIAGE ESCAPE POS : When you have spare space for process after
carriage arrives in distance of maximum progress, move the
carriage to position of “carriage escape pos”. And move
forward the material after finish process.
- DV DISABLE AREA : This is prohibition district (both) for upper process.
If you set the hole of process on program, warning message
will be showed. And in this situation, alarm will be arised
when you push automatic start button.
. - CLAMP WORK LENGTH : This function is not being applied.
- DV_DL OT LENGTH : Alarm will be arised when distance of DV and DL
axis is lower than distance that you set.
- SAW CUTTING OFFSET : This is applied to cutting mark and width of
bandsawing cutting. And the number means loss of material.
First cutting mark will be made ½ and the other mark will
be made last ½
ex)
OFFSET 0 X100. X200. X500. X600.

OFFSET 3.0 X101.5 X203.0 X504.5 X606.
97
- CARRIAGE OFFSET : This function is not being applied.
- SAWING START POS : When position of process is larger than number
that was inputted in ”sawing start pos”, This machine
implement pushing material.
- SWING LENGTH : This is a distance that carriage moves back to push
the material forward.
- CLAMP POS(Rect) : This function is not being applied.
- CLAMP POS(H.B.) : This function is not being applied.
- CLAMP POS(Rect) : This function is not being applied.
- CLAMP POS(H.B.) : This function is not being applied.
- TAIL BACK LENGTH : This is distance from tail sensor to carriage clamp.
Tail sensor will check the material and will move
back to distance that is inputted in “tail back
length” to catch material.
- INPOSITION WIDTH : When you use “ square Magnet clamp ”,
“ in position width” is position that clamp will clip the material.
7. Position coder offset
- A : This means a distance of both “side vise” when you do “home position”.
When you clamp, alarm will occure if you exceed the error range.
And you don’t need to check the width when you use “air vise”
or set “0”
- B : This is a distance from home position of DR height gauge to underside
of material. When you exceed the error range, alarm will be arised.
- C : This is a distance from home position of DL height gauge to underside
of material. When you exceed the error range, alarm will be arised.
- Carriage : This is a distance from home position of carriage height to
underside of material. When you exceed the error range,
alarm will be arised.
- SAW : Revision of bandsawing height. This model is not being applied.
98
8. Using pattern selection. : You can select the pattern on screen of
pattern editing. The bright patterns is patterns
that you select now.
If you push the (side) button, you can choose
the “upper” pattern.
when you use “ (angle) pattern”, you can select the
distance(mm) or angle for standard on screen of
“angle pattern”
9. Ending
- Ending : If you push “ending” button, operation mode will be changed
after save the content.
- Cancellation : you will be moved back to operation screen without saving
the content.
99
(7) Manual Operation(MDI)
You can move each of parts with this function. This function is being
used for repair. If you push this button, you can see below screen.
1) HYDRAULIC MOTOR : on/off the hydraulic motor. When you push the
button, green means that hydraulic motor is being operated.
2) Cutting oil MOTOR : ON/OFF the MOTOR/PUMP of cutting oil.
3) CHIP CON’Y : ON/OFF the CHIP CONVEYOR
4) Home position dog Up/Down : UP/DOWN the “home position dog (stopper)”
of input side conveyor.
5) Carriage A : If you push :”carriage A” button, carriage will be moved to A
position. Keep pushing this button until carriage move completely.
100
6) Carriage B : If you push “carriage B” button, carriage will be moved to
B position. You should keep pushing the button until
carriage move completely
7) Cutting oil ON : Spray the cutting oil at spindle that you selected.
8) AIR ON : Air will be sprayed at spindle that you selected.
9) ATC Z Movement position : Selected drill of Z axis will be moved to
decided position.
10) ATC Z EXCHANGE POSITION : Selected drill of Z axis will be moved to
exchange position.
11) ATC Y EXCHANGE POSITION : Selected drill of Y axis will be moved to
exchange position.
12) DESK TOP : Screen will be changed to main screen of computer..
13) I/O CHECK : You can check input and output signal when you push
the “input” ,“output” button. If you push the “finish” button,
screen will be changed to “manual screen”.
101
(8) Finish
:
Finish the program and screen will be changed to main screen.
※ This program shows “above screen” and “diagnosis screen(SENTROL)” as

below. Please refer to “instruction manual of SENTROL3” and “repair
instructions” to know this screen and program.
102
5. CHECK POINT
● You should check the machine periodically for reliability

and lifespan
1. At any time / daily inspection

Move the parts of machine by manual before operate machine.
- Check if “hydraulic hose” or “connection part” is leaking.
- If you check the leak of oil, please clean the hose to know cause.
And take a step.
- Supply enough grease to movement part of each exis.
- Check the amount of cutting oil(Chip conveyor / Spindle).
- Check the damage of consumables.
- Check if there is any smell or sound during work.
- Clean the chip with air hose during work at any time.
- Clean the chip and cutting oil after finish working.
2. Monthly inspection
- Main pressure of hydraulic unit : 50kg/㎠
- Main pressure of air unit : 6~7 bar
- inner cleaning of control panel : Make “steel dust” not to be stacked
inside the machine.
- inner humidity inspection of control panel : Use the “dampproof
material” to remove humidity.
3. Quarterly inspection
- Check the “hydraulic oil gauge” to supply oil if oil is not enough(#46)
- Check if volt is being tightened and parts of machine is being
transformed..
- Check if line was damaged.
103
6. Alarm List
MACRO NO. ALARM CONTENT
990 NO SCHEDULE DATA There is no data for process.
1000 HYD. PUMP OVERLOAD (A0.0) Hydraulic pump overload (X304.0).
CARRIAGE DOWN WORK CHECK

1001 M19 Movement Error.
ERROR
1002 CHIP C/V OVERLOAD (A0.2) CHIP C/V Overload (304.2).
1004 HYD. OIL LOW (X4,0) Hydraulic LOW.
1005 AIR LOW (A0.5) Air Pressure – Drop.
1010 DL OLD TOOL TABLE IS NOT EMPTY There is tool in DL Return FOLDER.
1011 DL NEW TOOL IS NOT IN TABLE There is no DL New Tool.
1012 DV OLD TOOL TABLE IS NOT EMPTY There is Tool in DV Return FOLDER.
1013 DV NEW TOOL IS NOT IN TABLE There is no DV New Tool.
1014 DR OLD TOOL TABLE IS NOT EMPTY There is Tool in DR Return FOLDER.
1015 DR NEW TOOL IS NOT IN TABLE There is no DR New Tool.
1017 A1.7
Detection Sensor of
1020 WORK LENGTH SENSOR CHECK (A2,0)
Work Length ON
1023 AUTO START CLIPPER ON CHECK(A2.3)
AUTO START CARRIAGE DOWN

1024
CHECK (A2.4)
1025 HOLE DATA CHECK (A2.5) M14 PROGRAM LOAD ERROR
1030 DL SPINDLE TOOL CHECK (A3.0) TOOL CLAMP CHECK ERROR
104
1031 DV SPINDLE TOOL CHECK (A3.1) TOOL CLAMP CHECK ERROR
1032 DL SPINDLE AMP ALARM (A3.2) Spindle Alarm Occurrence.
1033 DV SPINDLE AMP ALARM (A3.3) Spindle Alarm Occurrence.
1036 DR SPINDLE TOOL CHECK (A3.6) Tool Clamp Check Error
1037 DR SPINDLE AMP ALARM (A3.7) Spindle Alarm Occurrence.
1081 DL SPINDLE RPM LOW Below Spindle 100rpm
1082 DV SPINDLE RPM LOW Below Spindle 100rpm.
1083 DR SPINDLE RPM LOW Below Spindle 100rpm.
1091 DL OVER LOAD (V) (A11.0) DL Z Axis Overload
1092 DV ROVER LOAD (V) (A11.1) DV Z Axis Overload
1093 D OVER LOAD (V) (A11.2) DL Z Axis Overload
1100 DL TOOL LIFE ERROR (A10.0) “Exchange need alarm” of DL Tool
1101 DV TOOL LIFE ERROR (A10.1) “Exchange need alarm” of DV Tool
1102 DR TOOL LIFE ERROR (A10.2) “Exchange need alarm” of DR Tool
Carriage Movement Position Error

1401 POS ERROR
(Front)
1402 POS ERROR
(back)
1403 POS ERROR
(Front)
1502 WORK TOO SHORT 450 MM Below 450mm (material length)
1600 CHANGE F SIZE Alarm when F SIZE was changed.
1601 CHANGE FT GROUP Alarm above/below FT 30mm
105
When you do clamp,

1800 V POS DIFFERENCE OVER LIMIT
Side Vise Error 과대
1810 DA HIGHT ERROR DR Height evision Error 과대
1811 DC HIGHT ERROR DL Height Revision Error 과대
2044 DL ATC RET POS ERROR (A4.4) ATC backward Check Error
2045 DV ATC RET POS ERROR (A4.5) ATC backward Check Error
2046 DR ATC RET POS ERROR (A4.6) ATC backward Check Error
Alarm for “exchange need” of

2080 DL TOOL LIFE WARNING (A10.3)
DL Tool
2081 DV TOOL LIFE WARNING (A10.4)
DR Tool.
2082 DR TOOL LIFE WARNING (A10.5)
DR Tool
106
7. PARTS LIST
107
108
109
110
111
112
113
8. Hydraulic Diagram
9. Electric Diagram
9-1. Parts List
구분 품명 Model No. specification 제조사 비 고
POWER UNIT PSP8 SENTROL
CPU CPS1 SENTROL
CNC
Spindle 기판 EPS8 SENTROL No.1~3
IO 기판 DIO8 SENTROL No.1~2
Inverter VFD185C43A DELTA DRIVER01~03
Braking register BR1K0W016 2kw 32Ω DELTA CNS1~3
18.5kw 8P
Spindle Motor BT-40 1800rpm 15/22A
LCM SPM10~12
SERVO AMP SGDV-120A01A YASKAWA DRIVER04,05,07~09
SERVO
SERVO AMP SGDV-180A01A YASKAWA DRIVER06,10
SERVO MOTOR SGMGV-13ADA21 YASKAWA SM20,21,23~25
SERVO MOTOR SGMGV-13ADA2C YASKAWA SM20,21,23~25
1.8kw 3000rpm
SERVO MOTOR SGMGV-20ADA21 감속비 : 1/14
YASKAWA SM22,26
HY'D Pump Motor 4P, 380/220V, 60Hz 5.5kw HUANDAI M1
Conv'r Motor F105C 1/200 380V 60HZ 0.4kw SAMYANG M2
MOTOR Powerpack KP328-P8-11-08H-B1-P8 1.5kw COPACK M3~5
Coolant motor PH-150C, 60Hz 380W HANIL M6
Cooler 350WC 48W WORLDWELL M7~9
PC NUNO-4040 BOSCOTEH
Monitor 15" BOSCOTEH
REMOTE IO XTB-40H SANMWONACT
REMOTE IO TG-1H40S SANMWONACT
REMOTE IO TG-1H20S SANMWONACT
REMOTE IO R32C-NS5A-40P SANMWONACT
REMOTE IO R16C-NS5A-20P SANMWONACT
Transformer WY3P-15KVA 380/220V 15KVA WOONYOUNG TR01
Noise Filter WYF-T30T1-A 3-30A WOONYOUNG NF01~03
Noise Filter WYF-S10T1-A WOONYOUNG NF01~02
Powersupply S8JX-G15024CD 150W/24V/6.25A OMRON
Powersupply S8JX-G10024CD 100W/24V/4A OMRON
NFB ABE203b/225A LS NFB01
전기 NFB ABE53b/50A LS NFB02~05
NFB ABE33b/30A LS NFB08~10
NFB EBE32b/10A LS NFB02, CHIP CONV'
회로보호기 LCP32F-10A LS CP01,02
전자접촉기 MC50 LS MC10
전자접촉기 MC22b LS MC01,02, 05~08
전자접촉기 MC12b LS CHIP CONV'
열동형과부하계전기 MT-32 12~18A LS TH01
열동형과부하계전기 MT-32 4~6A LS TH03~05
열동형과부하계전기 MT-32 1.6~2.5A LS TH06
열동형과부하계전기 MT-32 1~1.6A LS TH02
구동스위치 HY-516 HANYOUNG SW01(칩컨베어用)
구분 품명 Model No. specification 제조사 비 고
Key Switch KGK-H2M1A 2단고정 KG AUTO
EMG STOP Button KGE-H4R1R(F16-811R) KG AUTO
Knob Switch KDP-24B(KNB-30S) KG AUTO 스핀들, Z축 override
Knob Switch KDP-12B(KNB-30S) KG AUTO MODE 선택

MONO LEVER HY-LES-04-1 HANYOUNG
PBL KGX-JMD21G KG AUTO Tool Clamp/Unclamp
PBL BOX PB-2501 SEGI Tool Clamp/Unclamp
PUSH BUTTON B/K READY
LAMP POWER ON
SELECT S/W 2단고정 AUTO/MANU
조광형누름S/W F24S1-1234GDA002 DECA
조광형누름S/W F24S1-1234BDA002 DECA
조광형누름S/W F24S1-1244RFA002 DECA
조광형누름S/W F24S1-1234AFA002 DECA
키스위치 KGK-H2M1A KG AUTO
조광형누름S/W KGX-HMV21W KG AUTO
셀렉터S/W KGS-H2M1 KG AUTO
조광형누름S/W KGX-HMD21B KG AUTO
조광형누름S/W KGX-HMD21G KG AUTO
전기 조광형누름S/W KGX-HMD21Y KG AUTO
조광형누름S/W KGX-HMD21G KG AUTO
TOWER LAMP HY-T-24-3 HANYOUNG
Pressure Switch JT-02-100-10 YUKEN 유압, 에어 Low
Pressure Switch JT-02-100-10 YUKEN DL, DR F/R U Vise
Portable MPG GBABBA 3M SENTROL
RELAY LY4N KUMSUNG LR01
RELAY LY2N KUMSUNG
ENCORDER E6B2-CWZ6C 1000P OMRON DL, CARRIAGE
PHOTO SENSOR E3S-AT21 OMRON
PROXIMITY SENSOR PR12-4DN AUTONICS
PROXIMITY SENSOR PR12-4DN2 AUTONICS
PROXIMITY SENSOR PR08-2DN AUTONICS
LIMIT SWITCH
Cylinder Sensor(자석) D-A54K TPC
ETHERNET HUB 5PORT NETMATE
FAN DCF-17SI DAEYANG PANEL
USB PORT 4PORT PANEL
Consent 2구 ILSHIN
HEATER 1" 300L 220v 3상 3kw/10A SOMANG CHIP CONV'
THERMOSTAT EGO 100 3P(케이스형) CHIP CONV'
9-2. Electric Diagram
R0 S0 T0 E0 DR-AXIS SPINDLE MOTOR
DR-AXIS POWER CIRCUIT

S15HQ1BF
3-380V 50Hz 7.5/11kW 8P 1800rpm 15.0/22.0A
38SQ
NFB01
ABS203b/225A
NC2 ESP4-1
NFB02
ABE53b/50A
R1 S1 T1 INPUT OUTPUT 10SQ VCTF H
R2 10SQ DRIVER 01 U10 10570 A
L1 U
SPINDLE (DELTA)
S2 V10 B
L2 VFD185C43A V
PARAMETER SETTING
1. 10.00 : 600-> 1024 (ENCODER PULSE)
T2 2. 10.19 : 0-> 0000 (ORIENT POSITION) W10 C
L3 3. 10.20 : 10-> 10 (INPOSITION) W
4. 10.24 : 3.00-> 2.00 (ACC,DEC DATA)
5. 10-27 : 1-> 1 (전자기어분자)
G 6. 10-28 : 1-> 3 (전자기어분모) E D

7. 00.03 : 0-> 0 (DISPLAY) E
8. 00.04 : 0-> 0 (MULTI DISPALY)
9. 00.10 : 0-> 3 (CHECK---------
10. 00-20 : 0-> 2 (주파수명령방법)
11. 00-21 : 0-> 1 (운전지령방법)
12. 01.00 :50.00->200.00 (최대출력 주파수)6000RPM기준
13. 01.09 : 0.50-> 0.50 (START 주파수)
14. 01.10 : 600-> 200 (상한주파수)8000이면266.667
15. 01.11 : 0-> 0 (하한주파수)
16. 01.12 :10.00->2.00 (ACC TIME)
17. 01.13 :10.00->2.00 (DEC TIME)
18. 02-04 : 0-> 35 (ORENTATION REQUEST)
18. 02.11 : 11-> 11 (작동제어)
SENTROL 358-M MAIN UINT 19. 02-12 : 0-> 2 (작동속도도달)
EMC-PG01L
20. 02-13 : 0-> 39 (ORIENTATION 확인)
EPS8 PCB NO.1 21. 02-14 : 0-> 34 (ZERO SPEED)
[PG1]
22. 05-00 : 0-> 1 (END RUN TUNNING)
CNS1 A
[BASE CONNECT] A A1
D
[CNS1/26PIN] RC1 RB COMMON A/ -A1
B EN
FAULT A(F44.5) -11 RB1 ALARM B B1 ENCODER
E 5V 2000ppr
ZS(F44.6) -12 M02 ZSP B/ -B1
C
ORA(F44.4) -13 M01 ORIEN Z Z1
F
USC(F44.7) -26 MRA SPEED COMP Z/ -Z1
I
COMMON -24 MRC MRA COM 0V DCM
H
OV -17 MCM M-COMMON P5 VP
24V -23 +24V

BCCOM
DOCOM(접점) COM DCM OUT COMMON Motor Thermistor
SRN(G43.6) -06 FWD FWD(정전지령) 0V N24
ORC(G43.7) -09 MI4 ORI(ORIENT)

[ANALOG]
VCMD아나로그 -14 AVI ANALOG-V
AG 속도지령 -01 ACM INVERTING IN
OV -23
AFM1 ANALOG-O1
ACM ANALOG-O2
SD(PLATE)
EMC-PG01L
[CNS1] [PG OUT]
OV COMMON
OV COMMON
ENCODER PAH -09 A0 PA0
ENCODER PAL -10 -A0 *PA0
ENCODER PBH -07 B0 PB0
ENCODER PBL -08 -B0 *PB0 DC POWER
ENCODER PZH -05 Z0 PC0 +1 Braking resistor

BR1K0W016*2(2000W32Ω)
ENCODER PZL -06 -Z0 *PC0 +2
P
OV -23 OV COMMON B1 +P
C
B2 -N
R1 S1 T1
DV-AXIS SPINDLE MOTOR
DV-AXIS POWER CIRCUIT

S15HQ1BF
7.5/11kW 8P 1800rpm 15.0/22.0A
NC2 DIO3-1, ESP4-2

NFB03
ABE53b/50A
R4 10SQ DRIVER 02 U11 8000 A
L1 U
SPINDLE (DELTA)
S4 V11 B
L2 VFD185C43A V
PARAMETER SETTING
1. 10.00 : 600-> 1024 (ENCODER PULSE)
L3 3. 10.20 : 10-> 10 (INPOSITION) W
4. 10.24 : 3.00-> 2.00 (ACC,DEC DATA)
5. 10-27 : 1-> 1 (전자기어분자)
G 6. 10-28 : 1-> 3 (전자기어분모) E D

7. 00.03 : 0-> 0 (DISPLAY) E
8. 00.04 : 0-> 0 (MULTI DISPALY)
9. 00.10 : 0-> 3 (CHECK---------
10. 00-20 : 0-> 2 (주파수명령방법)
11. 00-21 : 0-> 1 (운전지령방법)
12. 01.00 :50.00->200.00 (최대출력 주파수)6000RPM기준
13. 01.09 : 0.50-> 0.50 (START 주파수)
14. 01.10 : 600-> 200 (상한주파수)8000이면266.667
15. 01.11 : 0-> 0 (하한주파수)
16. 01.12 :10.00->2.00 (ACC TIME)
17. 01.13 :10.00->2.00 (DEC TIME)
18. 02.11 : 11-> 11 (작동제어)
EMC-PG01L
20. 02-13 : 0-> 39 (ORIENTATION 확인)
[PG1]
22. 05-00 : 0-> 1 (END RUN TUNNING)
CNS2 [BASE CONNECT]
A
A A1
D
B EN
E 5V 2000ppr
ZS(F44.6) -12 M02 ZSP B/ -B1
C
F
I
H
24V -23
BCCOM

[ANALOG]

OV -23
AFM1 ANALOG-O1
ACM ANALOG-O2
SD(PLATE)
EMC-PG01L
[CNA4] [PG OUT]
OV COMMON
OV COMMON

BR1K0W016*2(2000W32Ω)
P
C
B2 -N
R1 S1 T1
PULLEY:1/3
L-AXIS SPINDLE MOTOR
DCS-AXIS POWER CIRCUIT

S15HQ1BF
7.5/11kW 8P 1800rpm 15.0/22.0A
NC2 ESP4-2
NFB04
ABE53b/50A
R6 10SQ DRIVER 03 U12 13000 A
L1 U
SPINDLE (DELTA)
S6 V12 B
L2 VFD185C43A V
PARAMETER SETTING
1. 10.00 : 600-> 1024 (ENCODER PULSE)
L3 3. 10.20 : 10-> 10 (INPOSITION) W
4. 10.24 : 3.00-> 2.00 (ACC,DEC DATA)
5. 10-27 : 1-> 1 (전자기어분자)
G 6. 10-28 : 1-> 3 (전자기어분모) E D

7. 00.03 : 0-> 0 (DISPLAY) E
8. 00.04 : 0-> 0 (MULTI DISPALY)
9. 00.10 : 0-> 3 (CHECK---------
10. 00-20 : 0-> 2 (주파수명령방법)
11. 00-21 : 0-> 1 (운전지령방법)
12. 01.00 :50.00->200.00 (최대출력 주파수)6000RPM기준
13. 01.09 : 0.50-> 0.50 (START 주파수)
14. 01.10 : 600-> 200 (상한주파수)8000이면266.667
15. 01.11 : 0-> 0 (하한주파수)
16. 01.12 :10.00->2.00 (ACC TIME)
17. 01.13 :10.00->2.00 (DEC TIME)
18. 02.11 : 11-> 11 (작동제어)
EMC-PG01L
20. 02-13 : 0-> 39 (ORIENTATION 확인)
[PG1]
22. 05-00 : 0-> 1 (END RUN TUNNING)
CNS3 [BASE CONNECT]
A
A A1
D
B EN
E 24V 2000ppr
ZS(F44.6) -12 M02 ZSP B/ -B1
C
F
I
H
24V -23 +24V

BCCOM

[ANALOG]

OV -23
AFM1 ANALOG-O1
ACM ANALOG-O2
SD(PLATE)
EMC-PG01L
[CNS2] [PG OUT]
OV COMMON
OV COMMON

BR1K0W016*2(2000W32Ω)
P
C
B2 -N
R1 S1 T1
POWER CIRCUIT01
NFB06
ABE53b/50A TH01 (12~18)
POWER CIRCUIT
MC01(MC22)
R11 U1 4.0SQ 1500 U1
S11 V1 V1 HY'D PUMP MOTOR

M1
7.5kW
T11 W1 W1
TH02 (1~1.6) SW01(HY516)

MC02(MC22)
U2 0.75SQ U2
V2 V2 CONVEYOR MOTOR
M2
0.4kW
W2 W2
NFB06
ABE53b/30A TH04 (4~6)
MC05(MC22)
R12 U3 1.5SQ 1500 U3
S12 V3 V3
PUSHER-1
M3 HY'D POWER PACK
T12 W3 W3 1.5kW
TH05 (4~6)
MC06(MC22)
U4 1.5SQ 1500 U4
V4 V4
PUSHER-2
M4 HY'D POWER PACK
W4 W4 1.5kW
TH06 (4~6)
MC07(MC22)
U5 1.5SQ U5
V5 V5
PUSHER-3
M5 HY'D POWER PACK
W5 W5 1.5kW
NFB07
R20 S20 T20 ABS53b/5A TH06 (1.6~2.5)
MC08(MC22)
R21 U6 0.75SQ 1500 U6
COOLANT
M6
380W
T21 W6 W6
LR02(LY2N)
U7 0.75SQ 1500 U7
L-SPINDLE COOLER
W7 W7 M7
48W
LR03(LY2N)
U8 0.75SQ 1500 U8
V-SPINDLE COOLER
W8 W8 M8
48W
LR04(LY2N)
U9 0.75SQ 1500 U9
R-SPINDLE COOLER
W9 W9 M9
48W
R20 S20 T20
X-AXIS POWER CIRCUIT

NC적용: 16746(16.746mm)
MC10(MC50)
80.00*3.14/15=16.74666667
감속기(n):1/30, PCD:80.00
운전최고속도:33,493.00mm/min
R30 S30 T30 SERVO MOTOR 1500/3000
NFB08 # 요주의 PIN NO. SGMGV-13ADA2S(1.3kW)3000rpm
NC1 ESP4-1
ABE33b/30A MR-PWCNS2-16LS(L)H
3-30A
P C N
R31 R32 U20 16700 A
L1 U
DRIVER 04
S31 NF01 S32 SERVO AMP (YASKAWA) V20 B
L2 V
SGDV-120A01A
T31 T32 W20 C
L3 W
PA01:STY00-0002
L1C PA19:BLK19-000E E D
E
PC12:VCM25-2000
L2C
PA15:ENC27-40000
To. DRIVER 05
SENTROL 358-M MAIN UINT

EPS8 PCB NO.1
CNA1/20PIN
[CN1]
+24V -20 -47

MR-JHSCBL16M(L)H
ENBLB -06 -40 [CN2]
ENBLA -17 -43 /PS -06
-42 PS -05
EN
OV -16 -01 SG BAT- -04
COMMON -19 -31 BAT+ -03
SERVO ALM -09 -32 PG0V -02
-29 PG5V -01
SERVO RDY -10 -30 SD
VCMD -11 -05 V-REF
AG -01 -06 SG
ENCODER PAH -02 -33 PA0
ENCODER PAL -13 -34 /PA0
ENCODER PBH -03 -35 PB0
ENCODER PBL -04 -36 /PB0
ENCODER PZH -15 -19 PC0
ENCODER PZL -05 -20 /PC0

0V -14 -02 SG
SD(PLATE)
R30 S30 T30 R32S32T32
DAY-AXIS POWER CIRCUIT

감속비:1/1 Pb: 10mm
SERVO MOTOR 1500/3000
# 요주의 PIN NO. SGMGV-13ADA2E(1.3kW)3000rpm
NC1 ESP4-1
MR-PWCNS2-10LS(L)H
P C N
U21 10570 A
L1 U
DRIVER 05
SERVO AMP (YASKAWA) V21 B
L2 V
SGDV-120A01A
W21 C
L3 W
L11 E D
E
BRK 01
L21 G
P24
H
To. DRIVER 06 Y305.0

EPS8 PCB NO.1
CNA2
[CN1]
+24V -20 -47

MR-JHSCBL16M(L)H
ENBLB -06 -40 [CN2]
ENBLA -17 -43 /PS -06
-42 PS -05
EN
OV -16 -01 SG BAT- -04
COMMON -19 -31 BAT+ -03
-29 PG5V -01
VCMD -11 -05 V-REF
AG -01 -06 SG

0V -14 -02 SG
SD(PLATE)
R30 S30 T30 R32S32T32
DAZ-AXIS POWER CIRCUIT

NC1 ESP4-1
MR-PWCNS2-11LS(L)L
P C N
U22 11000 A
L1 U
DRIVER 06
L2 V
SGDV-180A01A
W22 C
L3 W
L11 E D
E
L21

EPS8 PCB NO.1
CNA3
[CN1]
+24V -20 -47

MR-JHSCBL16M(L)H
ENBLB -06 -40 [CN2]
ENBLA -17 -43 /PS -06
-42 PS -05
EN
OV -16 -01 SG BAT- -04
COMMON -19 -31 BAT+ -03
-29 PG5V -01
VCMD -11 -05 V-REF
AG -01 -06 SG

0V -14 -02 SG
SD(PLATE)
NC1 [CNAIN] [CN5]

AMO1
AD+(부하율) -05 -02 MO1
1/4W 10KΩ
ALG
OV(공구파손) -09 -3,4 LG
R30 S30 T30
DBY-AXIS POWER CIRCUIT

NFB09 # 요주의 PIN NO. SGMGV-13ADA2S(1.3kW)3000rpm
NC1 ESP4-2
ABE33b/30A MR-PWCNS2-5LS(L)L
3-30A
P C N
R33 R34 U23 4700 A
L1 U
DRIVER 07
L2 V
SGDV-120A01A
T33 T34 W23 C
L3 W
L11 E D
E
L21
To. DRIVER 08

EPS8 PCB NO.2
CNA2
[CN1]
+24V -20 -47

MR-JHSCBL16M(L)H
ENBLB -06 -40 [CN2]
ENBLA -17 -43 /PS -06
-42 PS -05
EN
OV -16 -01 SG BAT- -04
COMMON -19 -31 BAT+ -03
-29 PG5V -01
VCMD -11 -05 V-REF
AG -01 -06 SG

0V -14 -02 SG
SD(PLATE)
R30 S30 T30 R34S34T34
DBZ-AXIS POWER CIRCUIT

NC1 ESP4-2
MR-PWCNS2-8LS(L)H
P C N
U24 8130 A
L1 U
DRIVER 08
L2 V
SGDV-120A01A
W24 C
L3 W
L11 E D
E
BRK 02
L21 G
P24
H
Y305.1

EPS8 PCB NO.2
CNA3
[CN1]
+24V -20 -47

MR-JHSCBL16M(L)H
ENBLB -06 -40 [CN2]
ENBLA -17 -43 /PS -06
-42 PS -05
EN
OV -16 -01 SG BAT- -04
COMMON -19 -31 BAT+ -03
-29 PG5V -01
VCMD -11 -05 V-REF
AG -01 -06 SG

0V -14 -02 SG
SD(PLATE)
NC1 [CNAIN] [CN5]

AMO1
AD+(부하율) -05 -02 MO1
1/4W 10KΩ
ALG
R30 S30 T30
DCY-AXIS POWER CIRCUIT

NFB10 # 요주의 PIN NO. SGMGV-13ADA2E(1.3kW)3000rpm
NC1 ESP4-2
ABE33b/30A MR-PWCNS2-11LS(L)H
3-30A
P C N
R35 R36 U25 11400 A
L1 U
DRIVER 09
L2 V
SGDV-120A01A
T35 T36 W25 C
L3 W
L11 E D
E
BRK 02
L21 G
P24
H
To. DRIVER 10 Y305.2

EPS8 PCB NO.3
CNA2
[CN1]
+24V -20 -47

MR-JHSCBL16M(L)H
ENBLB -06 -40 [CN2]
ENBLA -17 -43 /PS -06
-42 PS -05
EN
OV -16 -01 SG BAT- -04
COMMON -19 -31 BAT+ -03
-29 PG5V -01
VCMD -11 -05 V-REF
AG -01 -06 SG

0V -14 -02 SG
SD(PLATE)
R36S36T36
DCZ-AXIS POWER CIRCUIT

NC1 ESP4-1
MR-PWCNS2-6LS(L)L
P C N
U26 6700 A
L1 U
DRIVER 10
L2 V
SGDV-180A01A
W16 C
L3 W
L11 E D
E
L21

EPS8 PCB NO.3
CNA3
[CN1]
+24V -20 -47

MR-JHSCBL16M(L)H
ENBLB -06 -40 [CN2]
ENBLA -17 -43 /PS -06
-42 PS -05
EN
OV -16 -01 SG BAT- -04
COMMON -19 -31 BAT+ -03
-29 PG5V -01
VCMD -11 -05 V-REF
AG -01 -06 SG

0V -14 -02 SG
SD(PLATE)
NC1 [CNAIN] [CN5]

AMO1
AD+(부하율) -05 -02 MO1
1/4W 10KΩ
ALG
R20 T20
CONTROL CIRCUIT01
CP01
KS01
2.5SQ-BLK LCP-32F-10A 1.5SQ-RED
R200 KGK-H2M1A R201 LY4N
POWER ON
POWER CIRCUIT
T200
EMG01
KGE-H4R1R R211
SERVO POWER MC
1.5SQ-BLK CP03
LR01 WYF-S10B1 1.5SQ-BLK SMPS01 1.5SQ-BLU LCP-32F-10A
R202 R203 +24V P24
WYSP-150S24A TO
NF01
T202 T203 (150W/24V/6.25A) 0V N24 INOUTPUT
NC01 358-M
1.5SQ-BLK SMPS02 1.5SQ-BLU
+24V
+Vo -4 24V
STAR100S-F-24T
(100W/24V/4A) 0V
-Vo -2 0V
CNDCOUT
1 2 3
1.5SQ-BLU
LR01
EOF
EON
COM
NFB02
1.5SQ-BLK EBE32b/10A CON01-2구
R204
T204 PC CNLAN
NUNO-4040
PC MONITER
--
CP02
LCP-32F-10A 1.5SQ-RED WYF-S10B1 1.5SQ-RED
2.5SQ-BLK R210
R205
NF02 T210 TO OUTPUT
T205
1.5SQ-RED R212 M/C LIGHT 2곳

LAMP SW
PANEL FAN-1
PANEL FAN-2
TM01 R206
C/1 L/4
HYD. OIL FAN
SENTROL MPC2 .
. .
Remarks PIN PIN Remarks
COMPUTER (ETHERNET DIRECT) ETHERNET HUB 5PORT
NEXT 8305SH SWITCH HUB
NC 1 (ETHERNET DIRECT)
MPC UNIT CNMPG 25PIN +5V 8 1 +5V MPG01 25PIN
NC1 ESP4-1 0V 3 2 0V
HA1H 7 3 A
HA1L 2 4 A-
HB1H 6 5 B
HB1L 1 6 B-
NC I/O TERMINAL BLOCK X114.2 . 7 X10
X114.3 . 8 X100
X114.4 . 9 A-SEL1
X114.5 . 10 A-SEL2
X004,6 . 11 A-SEL3
X304.7 . 14 A-SEL4
N24 . 15 N24
. 16
. 17
Y403.1 . 18 MPGON
P24 . 19 P24
NC & PC ETHERNET & MPG
NC & PC ETHERNET COMMUNICATION

SENTROL MPC2 NC2 .
.
Remarks PIN PIN Remarks
8M H
DL SIDE ENCODER PAH 9 1 A EN01: E6B2-CWZ6C (OMRON) LINE DRIVE
EPS8기판 NO2. CNA1 PAL 10 2 A-
PBH 7 3 B
PBL 8 4 B-
PZH 5 5 Z
PZL 6 6 Z-
+5V 4 7 +5V
0V 23 8 0V
6M L
CARRIAGE HIGHT ENCODER PAH 9 1 A EN02: E6B2-CWZ6C (OMRON)
EPS8 NO3. CNA1 PAL 10 2 A-
PBH 7 3 B
PBL 8 4 B-
PZH 5 5 Z
PZL 6 6 Z-
+5V 4 7 +5V
0V 23 8 0V
PAH 9 1 A
PAL 10 2 A-
PBH 7 3 B
PBL 8 4 B-
PZH 5 5 Z
PZL 6 6 Z-
+5V 4 7 +5V
0V 23 8 0V
PAH 9 1 A
PAL 10 2 A-
PBH 7 3 B
PBL 8 4 B-
PZH 5 5 Z
PZL 6 6 Z-
+5V 4 7 +5V
0V 23 8 0V
NC & PC ETHERNET & MPG
NC & PC ETHERNET COMMUNICATION

P24 N24 SENTROL 358-M
DIO8 NO.1 INPUT CNIN1
TB-01
0.75SQ XTB-40H
TB PIN
PIN Remarks
P24 A01 01 -01 COM0 DC+24V
PLC INPUT01
PR12-4DN2 BRO
NC1 DIO3-1
PX 01 X000.0
-20 X 000.0 CAR-AXIS DOG(-DIR)
BLU BLK
B01 02
PR12-4DN2 BRO
PX 01 X000.1
-02 X 000.1 CAR-AXIS +OT
BLU BLK
A02 03
PR12-4DN2 BRO
PX 01 X000.2
-21 X 000.2 DRY-AXIS DOG(-DIR)
BLU BLK
B02 04
F16-811R
X000.3 A03 05 -03 X 000.3 EMERGENCY STOP
PR12-4DN2 BRO
PX 02 X000.4
-22 X 000.4 DRZ-AXIS DOG(+DIR)
BLU BLK
B03 06
INT01 X000.5 A04 07 -04 X 000.5 ELS

PR12-4DN2 BRO
PX 38 X000.6
-23 X 000.6 DRY- AXIS +OT
BLU BLK
B04 08
PR12-4DN2 BRO
PX 39 X000.7
-05 X 000.7 DRZ- AXIS -OT
BLU BLK
A05 09
P24 B05 10 -24 COM1 DC+24V

X001.0 A06 11 -06 X 001.0
PR12-4DN2 BRO
PX 03 X001.1
-25 X 001.1 DVY- AXIS +OT
BLU BLK
B06 12
PR12-4DN2 BRO
PX 04 X001.2
-07 X 001.2 DVY-AXIS DOG(-DIR)
BLU BLK
A07 13
PR12-4DN2 BRO
PX 04 X001.3
-26 X 001.3 DVZ- AXIS -OT
BLU BLK
B07 14
PR12-4DN2 BRO
PX 04 X001.4
-08 X 001.4 DLZ-AXIS DOG(+DIR)
BLU BLK
A08 15
PR12-4DN2 BRO
PX 05 X001.5
-27 X 001.5 DLY- AXIS +OT
BLU BLK
B08 16
PR12-4DN2 BRO
PX 06 X001.6
-09 X 001.6 CLIPPER OFF(OPEN)
BLU BLK
A09 17
PR12-4DN2 BRO
PX 40 X001.7
-28 X 001.7 DRZ- AXIS -OT
BLU BLK
B09 18
P24 A10 19 -10 COM2 DC+24V

PR12-4DN2 BRO
PX 07 X002.0
-29 X 002.0 CAR-AXIS ORG.-DEC
BLU BLK
B10 20
PR12-4DN2 BRO
PX 07 X002.1
-11 X 002.1 CIHIP C/V CHAIN 경고
BLU BLK
A11 21
PR12-4DN2 BRO
PX 07 X002.2
-30 X 002.2 DLY-AXIS DOG(-DIR)
BLU BLK
B11 22
X002.3 A12 23 -12 X 002.3 CARRIAGE UP

LD 10 X002.4
-31 X 002.4 DLZ-AXIS DOG(+DIR)
BRO BLU
B12 24
LD 10 X002.5
-13 X 002.5 CARRIAGE DOWN
BRO BLU
A13 25
LS 03 X002.6 B13 26 -32 X 002.6 CLIPPER WORK CHOICE-A

LS 03 X002.7 A14 27 -14 X 002.7 CLIPPER WORK CHOICE-B
P24 B14 28 -33 COM3 DC+24V

PRL12-4DN BRO
PX 07 X003.0
-15 X 003.0 PUSHER-1 RET
BLU BLK
A15 29
PRL12-4DN BRO
PX 07 X003.1
BLU BLK
B15 30
PRL12-4DN BRO
PX 07 X003.2
BLU BLK
A16 31
X003.3 B16 32 -35 X 003.3
P24 A17 33 -17 COM4 DC+24V

LD 10 X003.4
-36 X 003.4 X- LENGTH 실린더 UP
BRO BLU
B17 34
LD 10 X003.5
-18 X 003.5 X- LENGTH 실린더 DOWN
BRO BLU
A18 35
LD 10 X003.6
-37 X 003.6 X- LENGTH 실린더 CLIPPER POS
BRO BLU
B18 36
E3SAT21 BLU
PH 01 X003.7
BRO
A19 37 -19 X 003.7 X- LENGTH CHECK
B19 38
A20 39
B20 40
SENTROL 358-M T210
DIO3 NO.1 OUTPUT CNOUT1 R32C-NS5A-40P

PIN TB
Remarks PIN
R210
Y000.0
HYD. MOTOR Y 000.0 -20
PLC OUTPUT01
40 R01
NC1 DIO3-1
Y000.1
CHIP C/V MOTOR Y 000.1 -02 38 R02
Y000.2
PUSHER HYD. PACK-1 Y 000.2 -21 36 R03
Y000.3
Y000.4
Y000.5
COOLANT MOTOR Y 000.5 -04 30 R06
Y000.6
SPINDLE BLOWER DR Y 000.6 -23 28 R07
Y000.7
SPINDLE BLOWER DV Y 000.7 -05 26 R08
R210
Y001.0
SPINDLE BLOWER DL Y 001.0 -06 24 R09
Y001.1
Y 001.1 -25 22 R10
Y001.2 SOL 01
DR COOLANT IN SOL V/V Y 001.2 -07 20 R11
Y001.3 SOL 02
DV COOLANT IN SOL V/V Y 001.3 -26 18 R12
Y001.4 SOL 03
DL COOLANT IN SOL V/V Y 001.4 -08 16 R13
Y001.5 SOL 04
DR COOLANT OUT SOL V/V Y 001.5 -27 14 R14
Y001.6 SOL 05
DV COOLANT OUT SOL V/V Y 001.6 -09 12 R15
Y001.7 SOL 06
DL COOLANT OUT SOL V/V Y 001.7 -28 10 R16
DC24G OV -01
DC24G OV -24
R210
Y002.0 SOL 07
SIDE VISE CLAMP-HI Y 002.0 -29 39 R17
Y002.1 SOL 08
SIDE VISE UNCLAMP-HI Y 002.1 -11 37 R18
Y002.2 SOL 09
SIDE VISE CLAMP-LOW Y 002.2 -30 35 R19
Y002.3 SOL 10
SIDE VISE UNCLAMP-LOW Y 002.3 -12 33 R20
Y002.4 SOL 11
DL-FRONT UPPER VISE CLAMP Y 002.4 -31 31 R21
Y002.5 SOL 12
Y 002.5 -13 29 R22
Y002.6 SOL 13
DL-REAR UPPER VISE CLAMP Y 002.6 -32 27 R23
Y002.7 SOL 14
Y 002.7 -14 25 R24
R210
Y003.0 SOL 15
DR-FRONT UPPER VISE CLAMP Y 003.0 -15 23 R25
Y003.1 SOL 16
Y 003.1 -34 21 R26
Y003.2 SOL 17
DR-REAR UPPER VISE CLAMP Y 003.2 -16 19 R27
Y003.3 SOL 18
Y 003.3 -35 17 R28
Y003.4 SOL 19
DL-FRONT AIR VISE CLAMP Y 003.4 -36 15 R29
Y003.5 SOL 20
DL-REAR AIR VISE CLAMP Y 003.5 -18 13 R30
Y003.6
Y 003.6 -37 11 R31
Y003.7
Y 003.7 -19 09 R32
DC24G OV -10 04 24G N24
DC24G OV -33 02 24G
DC24G OV -17 03 +24 P24
-37 01 +24
DIO8 NO.1 IN/OUT CNIO1
0.75SQ TG-1H20S
PIN Remarks
PLC IN/OUTPUT01
TB PIN
P24 A01 01 -01 COM0 DC+24V

KDP-24B(15') /KNB-30S
NC1 DIO3-1
DP02 X004.0
-D -A B01 02 -20 X 004.0 스핀들 오버라이드-D1
DP 02
X004.1
-F A02 03 -02 X 004.1 스핀들 오버라이드-D2
X004.2
-B B02 04 -21 X 004.2 스핀들 오버라이드-D4
X004.3
-E A03 05 -03 X 004.3 스핀들 오버라이드-D8
박스 별도
KGX-JMD21G PBL 15 X004.4 B03 06 -22 X 004.4 DL TOOL UNCLAMP
박스 별도
KGX-JMD21G PBL 02 X004.5 A04 07 -04 X 004.5 DV TOOL UNCLAMP
박스 별도
KGX-JMD21G PBL 02 X004.6 B04 08 -23 X 004.6 DR TOOL UNCLAMP
X004.7 A05 09 -05 X 004.7
P24 B05 10 -24 COM1 DC+24V

PS 01 X114.0 A06 11 -06 X 114.0 HYD. OIL LOW
PS 02 X114.1 B06 12 -25 X 114.1 AIR PRESSURE LOW
10 1 100
PORTABLE MPG MPG01 X114.2 A07 13 -07 X 114.2 MPG-X10
X114.3 B07 14 -26 X 114.3 MPG-X100
X114.4 A08 15 -08 X 114.4 MPG-SEL1 SELECTOR
X114.5 B08 16 -27 X 114.5 MPG-SEL2 SELECTOR
X114.6 A09 17 -09 X 114.6 MPG-SEL3 SELECTOR
X114.7 B09
A10
18
19
-28 X 114.7 MPG-SEL4 SELECTOR
B10 20
T210 R16C-NS5A-20P -10 OV DC24G
TB PIN
SOL 23 Y004.0 R01 20 -29 Y 004.0 DL ATC ADV SOL.
SOL 24 Y004.1 R02 18 -11 Y 004.1 DL ATC RET SOL.
SOL 25 Y004.2 R03 16 -30 Y 004.2 DV ATC ADV SOL.
SOL 26 Y004.3 R04 14 -12 Y 004.3 DV ATC RET SOL.
SOL 27 Y004.4 R05 12 -31 Y 004.4 DR ATC ADV SOL.
SOL 28 Y004.5 R06 10 -13 Y 004.5 DR ATC RET SOL.
SOL 29 Y004.6 R07 08 -32 Y 004.6 CARRIAGE UP HI SOL.
SOL 30 Y004.7 R08 06 -14 Y 004.7 CARRIAGE DOWN HI SOL.
R210 -33 OV DC24G

SOL 31 Y412.0 R09 19 -15 Y 412.0 CARRIAGE UP LOW SOL.
SOL 32 Y412.1 R10 17 -34 Y 412.1 CARRIAGE DOWN LOW SOL.
SOL 33 Y412.2 R11 15 -16 Y 412.2 DL TOOL SET AIR SOL V/V
SOL 34 Y412.3 R12 13 -35 Y 412.3 DV TOOL SET AIR SOL V/V
SOL 35 Y412.4 R13 40 -36 Y 412.4 DR TOOL SET AIR SOL V/V
SOL 36 Y412.5 R14 11 -18 Y 412.5 DL TOOL UNCLAMP SOL.
SOL 37 Y412.6 R15 09 -37 Y 412.6 DV TOOL UNCLAMP SOL.
SOL 38 Y412.7 R16 07 -19 Y 412.7 DR TOOL UNCLAMP SOL.
R210 05 -17
- OV DC24G
N24 -24G 3,4
P24 +24V 1,2

DIO8 NO.2 INPUT CNIN2
0.75SQ TG-1H40S
TB PIN
PIN Remarks
P24 A01 01 -01 COM0 DC+24V
PLC INPUT02
PS12-4DN BRO
NC1 DIO3-2
PX 19 X300.0
-20 X 300.0 DL TOOL DETECT-1
BLU BLK
B01 02
PS12-4DN BRO
PX 20 X300.1
BLU BLK
A02 03
PS12-4DN BRO
PX 21 X300.2
BLU BLK
B02 04
PS12-4DN BRO
PX 22 X300.3
BLU BLK
A03 05
PS12-4DN BRO
PX 23 X300.4
-22 X 300.4 DV TOOL DETECT-1
BLU BLK
B03 06
PS12-4DN BRO
PX 24 X300.5
BLU BLK
A04 07
PS12-4DN BRO
PX 25 X300.6
BLU BLK
B04 08
PS12-4DN BRO
PX 26 X300.7
BLU BLK
A05 09
P24 B05 10 -24 COM1 DC+24V

PS12-4DN BRO
PX 27 X301.0
-06 X 301.0 DR TOOL DETECT-1
BLU BLK
A06 11
PS12-4DN BRO
PX 28 X301.1
BLU BLK
B06 12
PS12-4DN BRO
PX 29 X301.2
BLU BLK
A07 13
PS12-4DN BRO
PX 30 X301.3
BLU BLK
B07 14
LD 01 X301.4
-08 X 301.4 DL ATC ADVANCE
BRO BLU
A08 15
LD 02 X301.5
-27 X 301.5 DL ATC REVERSE
BRO BLU
B08 16
LD 03 X301.6
-09 X 301.6 DV ATC ADVANCE
BRO BLU
A09 17
LD 04 X301.7
-28 X 301.7 DV ATC REVERSE
BRO BLU
B09 18
P24 A10 19 -10 COM2 DC+24V

LD 05 X302.0
-29 X 302.0 DR ATC ADVANCE
BRO BLU
B10 20
LD 06 X302.1
-11 X 302.1 DR ATC REVERSE
BRO BLU
A11 21
PR12-4DN BRO
PX 31 X302.2
-30 X 302.2 DL SPINDLE NO TOOL CLAMP
BLU BLK
B11 22
PR12-4DN BRO
PX 32 X302.3
-12 X 302.3 DL SPINDLE TOOL UNCLAMP
BLU BLK
A12 23
PR12-4DN BRO
PX 33 X302.4
-31 X 302.4 DV SPINDLE NO TOOL CLAMP
BLU BLK
B12 24
PR12-4DN BRO
PX 34 X302.5
-13 X 302.5 DV SPINDLE TOOL UNCLAMP
BLU BLK
A13 25
PR12-4DN BRO
PX 35 X302.6
-32 X 302.6 DR SPINDLE NO TOOL CLAMP
BLU BLK
B13 26
PR12-4DN BRO
PX 36 X302.7
-14 X 302.7 DR SPINDLE TOOL UNCLAMP
BLU BLK
A14 27
P24 B14 28 -33 COM3 DC+24V

PS 02 X303.0 A15 29 -15 X 303.0 DL-FRONT UPPER VISE ON PS
PS 02 X303.1 B15 30 -34 X 303.1 DL-REAR UPPER VISE ON PS
PS 02 X303.2 A16 31 -16 X 303.2 DR-FRONT UPPER VISE ON PS
PS 02 X303.3 B16 32 -35 X 303.3 DR-REAR UPPER VISE ON PS
P24 A17 33 -17 COM4 DC+24V

PS 02 X303.4 B17 34 -36 X 303.4 SIDE VISE ADV PRESSURE ON
LD 10 X303.5
-18 X 003.5 SIDE VISE RETURN
BRO BLU
A18 35
LD 10 X303.6
-37 X 303.6 DL-FRONT AIR VISE RET
BRO BLU
B18 36
LD 10 X303.7
-19 X 303.7 DL-REAR AIR VISE RET
BRO BLU
A19 37
B19 38
A20 39
B20 40
DIO8 NO.2 IN/OUT CNIO2
0.75SQ TG-1H20S
PIN Remarks
PLC IN/OUTPUT02
TB PIN
P24 A01 01 -01 COM0 DC+24V
NC1 DIO3-2
TH 01 X304.0 B01 02 -20 X 304.0 HYD. PUMP OVERLOAD
TH 02 X304.1 A02 03 -02 X 304.1 COOLANT OVERLOAD
TH 03 X304.2 B02 04 -21 X 304.2 CHIP C/V OVERLOAD
TH 04 X304.3 A03 05 -03 X 304.3 PUSHER-1 HYD. P- OVERLOAD
TH 05 X304.4 B03 06 -22 X 304.4 PUSHER-2 HYD. P- OVERLOAD
TH 06 X304.5 A04 07 -04 X 304.5 PUSHER-3 HYD. P- OVERLOAD
X304.6 B04 08 -23 X 304.6
X304.7 A05 09 -05 X 304.7
P24 B05 10 -24 COM1 DC+24V

X305.0 A06 11 -06 X 305.0
X305.1 B06 12 -25 X 305.1
X305.2 A07 13 -07 X 305.2
X305.3 B07 14 -26 X 305.3
X305.4 A08 15 -08 X 305.4
X305.5 B08 16 -27 X 305.5
X305.6 A09 17 -09 X 305.6
X305.7 B09
A10
18
19
-28 X 305.7
B10 20
T210 R16C-NS5A-20P -10 0V DC24G
TB PIN
SOL 38 Y304.0 R01 20 -29 Y 304.0 CLIPPER WORK CHOICE-A
SOL 38 Y304.1 R02 18 -11 Y 304.1 CLIPPER WORK CHOICE-B
SOL 38 Y304.2 R03 16 -30 Y 304.2 CLIPPER ON SOL.
SOL 38 Y304.3 R04 14 -12 Y 304.3 CLIPPER OFF SOL.
SOL 38 Y304.4 R05 12 -31 Y 304.4 PUSHER ADV-1 SOL
SOL 38 Y304.7 R08 06 -14 Y 304.7 WORK LENGTH UP AIR SOL.
P24 R210 35 -33 0V DC24G

BRK O1 Y305.0 R09 19 -15 Y 305.0 DLY-AXIS BRAKE-b(추후서보)
BRK 02 Y305.1 R10 17 -34 Y 305.1 DVZ-AXIS BRAKE-b(추후서보)
BRK 03 Y305.2 R11 15 -16 Y 305.2 DRY-AXIS BRAKE-b(추후서보)
PLB 11 Y305.3
G R12 13 -35 Y 305.3 SPINDLE-DL UNCLAMP LAMP
PLB 11 Y305.4
G R13 40 -36 Y 305.4 SPINDLE-DV UNCLAMP LAMP
PLB 11 Y305.5
G R14 11 -18 Y 305.5 SPINDLE-DR UNCLAMP LAMP
Y305.6 R15 09 -37 Y 305.6
Y305.7 R16 07 -19 Y 305.7
N24 05 -17 0V DC24G
N24 -24G 3,4
P24 +24V 1,2

RIO2 NO.1 INPUT CNIN11
0.75SQ TG-1H40S
TB PIN
PIN Remarks
P24 A01 01 -01 COM0 DC+24V
PLC INPUT03
NC1 RIO2-1
KG-AUTO 슬림알루미늄 PBL 01 X400.0 B01 02 -20 X 400.0 READY
KG-AUTO 슬림알루미늄 PBL 02 X400.1 A02 03 -02 X 400.1 AUTO START
KG-AUTO 슬림알루미늄 PBL 03 X400.2 B02 04 -21 X 400.2 AUTO PAUSE
KG-AUTO 슬림알루미늄 PBL 04 X400.3 A03 05 -03 X 400.3 STOP
AUTO MANU
KG-AUTO 슬림알루미늄 SS 03 X400.4 B03 06 -22 X 400.4 TOOL CHANGE AUTO/MANU
F24S1-1234GDA002 PBL 07 X400.5 A04 07 -04 X 400.5 SPINDLE RUN
F24S1-1234GDA002 PBL 07 X400.6 B04 08 -23 X 400.6 SPINDLE ADVANCE
F24S1-1234RFA002 PBL 08 X400.7 A05 09 -05 X 400.7 SPINDLE RETURN
P24 B05 10 -24 COM1 DC+24V

KG-AUTO ML 01 X401.0 A06 11 -06 X 401.0 MONOLEVER X축 /CAR->
X401.1 B06 12 -25 X 401.1 MONOLEVER X축 /CAR<-
X401.2 A07 13 -07 X 401.2 MONOLEVER Y축 /CAR UP
X401.3 B07 14 -26 X 401.3 MONOLEVER Y축 /CAR DN
F24S1-1234YDA001 PBL 09 X401.4 A08 15 -08 X 401.4 DL- CANCEL
F24S1-1234YDA001 PBL 10 X401.5 B08 16 -27 X 401.5 DV- CANCEL
F24S1-1234YDA001 PBL 11 X401.6 A09 17 -09 X 401.6 DR- CANCEL
F24S1-1234GDA002 PBL 14 X401.7 B09 18 -28 X 401.7 CARRIAGE CLIPPER CLAMP
P24 A10 19 -10 COM2 DC+24V

F24S1-1234GDA002 PBL 12 X402.0 B10 20 -29 X 402.0 ATC ADVANCE
F24S1-1234RFA002 PBL 13 X402.1 A11 21 -11 X 402.1 ATC RETURN
F24S1-1234GDA002 PBL 15 X402.2 B11 22 -30 X 402.2 SIDE-VISE CLAMP
F24S1-1234RFA002 PB 02 X402.3 A12 23 -12 X 402.3 SIDE-VISE UNCLAMP
F24S1-1234GDA002 PBL 16 X402.4 B12 24 -31 X 402.4 FRONT-UPPER VISE CLAMP
F24S1-1234RFA002 PB 03 X402.5 A13 25 -13 X 402.5 FRONT-UPPER VISE UNCLAMP
F24S1-1234GDA002 PBL 17 X402.6 B13 26 -32 X 402.6 REAR-UPPER VISE CLAMP
F24S1-1234RFA002 PB 04 X402.7 A14 27 -14 X 402.7 REAR-UPPER VISE UNCLAMP
P24 B14 28 -33 COM3 DC+24V

F24S1-1234RFA002 PB 04 X403.0
KDP-12B(30') /KNB-30S
A15 29 -15 X 403.0 PUSHER ADVANCE
DP 01
DP01 X403.1
-D -A B15 30 -34 X 403.1 모드 선택-D1(X1)
X403.2
-F A16 31 -16 X 403.2 모드 선택-D2(Y1)
X403.3
-B B16 32 -35 X 403.3 모드 선택-D4(Y2)
P24 A17 33 -17 COM4 DC+24V

KDP-24B(15') /KNB-30S
DP03 X403.4
-D -A B17 34 -36 X 403.4 Z-AXIS 오버라이드-D1
DP 02
X403.5
-F A18 35 -18 X 403.5 Z-AXIS 오버라이드-D2
X403.6
-B B18 36 -37 X 403.6 Z-AXIS 오버라이드-D4
X403.7
-E A19 37 -19 X 403.7 Z-AXIS 오버라이드-D8
B19 38
A20 39 -
B20 40
SENTROL 358-M P24
RIO2 NO.1 OUTPUT CNOUT11 R32C-NS5A-40P

PIN TB
Remarks PIN
N24
Y400.0 PBL 19
PLC OUTPUT03
READY LAMP Y 400.0 -20 40 R01 B
NC1 RIO2-1
Y400.1 PBL 20
AUTO START Y 400.1 -02 38 R02 G
Y400.2 PBL 21
PAUSE LAMP Y 400.2 -21 36 R03 Y
Y400.3 PBL 02
SPINDLE RUN LAMP Y 400.3 -03 34 R04 G
Y400.4 PBL 07
SPINDLE FWD LAMP Y 400.4 -22 32 R05 G
Y400.5 PBL 08
SPINDLE REV LAMP Y 400.5 -04 30 R06 R
Y400.6 PBL 12
ATC ADV LAMP Y 400.6 -23 28 R07 G
Y400.7 PBL 13
ATC RET LAMP Y 400.7 -05 26 R08 R
N24
Y401.0 PBL 05
CLIPPER CLAMP LAMP Y 401.0 -06 24 R09 B
Y401.1 PBL 06
PUSHER ADVANCE LAMP Y 401.1 -25 22 R10 G
Y401.2 PBL 01
S-VISE CLAMP LAMP Y 401.2 -07 20 R11 G
Y401.3 PBL 03
S-VISE RETURN LAMP Y 401.3 -26 18 R12 G
Y401.4 PBL 04
FRONT-VISE CLAMP LAMP Y 401.4 -08 16 R13 G
Y401.5 PBL 14
FRONT-VISE UNCLAMP LAMP Y 401.5 -27 14 R14 G
Y401.6 PBL 09
REAR-VISE CLAMP LAMP Y 401.6 -09 12 R15 R
Y401.7 PBL 10
REAR-VISE UNCLAMP LAMP Y 401.7 -28 10 R16 R
DC24G 0V -01
DC24G 0V -24
N24
Y402.0 PBL 11
DL CANCEL LAMP Y 402.0 -29 39 R17 R
Y402.1 PBL 15
DV CANCEL LAMP Y 402.1 -11 37 R18 R
Y402.2 PBL 16
DR CANCEL LAMP Y 402.2 -30 35 R19 R
Y402.3
Y 402.3 -12 33 R20
Y402.4
Y 402.4 -31 31 R21
Y402.5
Y 402.5 -13 29 R22
Y402.6
Y 402.6 -32 27 R23
Y402.7
Y 402.7 -14 25 R24
N24
Y403.0
Y 403.0 -15 23 R25
Y403.1
MPG ON Y 403.1 -34 21 R26 G
Y403.2
BUZZER Y 403.2 -16 19 R27
Y403.3
Y 403.3 -35 17 R28
Y403.4
Y 403.4 -36 15 R29
Y403.5 TL 01
TOWER LAMP-R(ALARM) Y 403.5 -18 13 R30 R
Y403.6
TOWER LAMP-Y(MOVE) Y 403.6 -37 11 R31 Y
Y403.7
TOWER LAMP-G(RUNNING) Y 403.7 -19 09 R32 G
DC24G 0V -10 04 24G N24
DC24G 0V -33 02 24G
DC24G 0V -17 03 +24 P24
NC -37 01 +24
CHIP CONVEYOR - HEATER
AC380V 3PH 60Hz NFB10 MC10

2.5SQ-BLK ABE33b/10A 2.5SQ-BLK MC-12b 2.5SQ-BLK
R20 H11
R1 CHIP CON'V
S20 H12 HEATER
S1
3kW/10A
T20 H13
T1
HEATER
TM10 R21 MC(380V-코일)
NC1
C/1 H/2
Homepage : www.kotec21.com
Tel : +82-31-351-6805 Fax : +82-31-684-9171
#578-20,ChungbukJungang-ro,Chungbuk-myeon,
Pyeongtaek-si, Gyeonggi-do, KOREA

Newrun7 Instruction Manual (English) 180319

Uploaded by

Copyright:

Available Formats

Newrun7 Instruction Manual (English) 180319

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Newrun7 Instruction Manual (English) 180319

Uploaded by

Copyright:

Available Formats

newRun7

- Operator safety instructions - - - - - - - - - - - - - - - - 05

- Transport and installation - - - - - - - - - - - - - - - - - - 07

2-1. Positions of the system units - - - - - - - - - - - - - - 11

2-2. Functions of the servo unit - - - - - - - - - - - - - - - 19

2-3. Functions of the spindle unit - - - - - - - - - - - - - - 22

2-4. Functions of the hydraulic unit - - - - - - - - - - - - - 25

2-5. Other function - - - - - - - - - - - - - - - - - - - - 29

3. Operation control panel

3-1. screen of control panel - - - - - - - - - - - - - - - - - 30

3-2. function of control panel- - - - - - - - - - - - - - - - 31

4. Explanation about screen

4-1. distribution diagram of screen - - - - - - - - - - - - - 43

4-2. Main screen - - - - - - - - - - - - - - - - - - - - - 44

(1) Automatic operation - - - - - - - - - - - - - - - 51

(2) Manual operation - - - - - - - - - - - - - - - - - 86

(3) Home position return - - - - - - - - - - - - - - - - 86

(4) Tool setting - - - - - - - - - - - - - - - - - - - - 87

(5) process setting - - - - - - - - - - - - - - - - - - 91

(6) Machine setting - - - - - - - - - - - - - - - - - -94

5. Check point- - - - - - - - - - - - - - - - - - - - - - - 103

6. Alarm list - - - - - - - - - - - - - - - - - - - - - - - - - 104

7. Part list - - - - - - - - - - - - - - - - - - - - - - - - - 107

8. Hydraulic circuit diagram - - - - - - - - - - - - - - - - - - 139

9. Electronic circuit diagram

9-1. Part list - - - - - - - - - - - - - - - - - - - - - 140

9-2. Electronic circuit diagram - - - - - - - - - - - - - - - 142

This manual describes precautions necessary

※ Warning for safety accidents

● Prevention of electric shock

motor inverters and electric parts should not be opened.

Otherwise, electric shock can be caused.

In order to carry out wiring works or periodic inspections, first of all,

Belt or motor-driven parts should not be touched with

Those parts that move vertically or horizontally during the

When you operate machine, Please check if there is other

● newRun7 must be run by an authorized operator or repairer

● newRun7 must be operated after instruction manual are read.

And operator should follow instruction manual.

● During every shift change, if there is any alteration or Error that

occurs to the operation of newRun7, You should report these problem

to the responsible department. If required, the operation of

newRun7 should be halted immediately.

● In case of malfunctioning, the operation of newRun7 should be stopped

instantly, and measures need to be taken to rectify the defect.

If any error was occurred, its operation should be stopped immediately

and the situation needs to be reported to the manager.

stuck with machine.

● Things around the machine need to be

The machine can be malfunctioned if it runs

while there is accumulation of chip scraps or

shortage of lubricant oil

● Hands should not be placed on the spindle or drill during

● Hands should not be placed inside the chip conveyor

※ The machine should be transported in a correct way according

to its weight. Otherwise, damage can be caused (Forklift or crane

Information) newRun7 is about 7 tons.

※ Covers should not be opened while the machine is being

● The machine needs to be installed in a light