Bora Ingles - 211-End

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Jetta 2005 ➤ , Bora 2006 ➤

Electrical System - Edition 05.2005

– Unscrew the five securing bolts -1- and remove rear left vehi‐
cle sender -G76- -2-.
Installing:
Installation is carried out in the reverse order. When installing,
note the following:
– Tighten threaded connections to specified torque settingsAG. Volkswagen AG d
⇒ page 238 . agen oes
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– Check front left vehicle level sender -G76-
or
ise⇒ page 203 . nte
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ut ra
– Perform basic setting of headlights ⇒
ss Maintenance ; Booklet
a c
20.1 .

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Note

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♦ If the vehicle level sensors are replaced, check the sensor

h re
hole

values ⇒ page 203 and carry out basic setting on headlights

spec
⇒ Maintenance ; Booklet 20.1 .
es, in part or in w

t to the co
♦ If the values from the vehicle level sensors are outside the
specified tolerance, basic headlight setting cannot be carried
out.

rrectness of i
l purpos

2.8.3 Checking vehicle level sender

nf
ercia

The vehicle level senders transmit the longitudinal inclination an‐

orm
gle of the vehicle by way of signals to the headlight range control
m

atio
m

unit -J431- .
o

n in
or c

thi
It must then be confirmed whether the rear left vehicle level sen‐
te

sd
a

sor -G76- and front left vehicle level sensor -G78- are supplying
iv

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the headlight range adjustment unit -J431- with plausible signals.
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No fault entry is stored in the headlight range control unit -J431-
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in the following instances:
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♦ Vehicle level senders installed are not of type specified in this
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workshop manual Prote AG.

♦ Vehicle level senders have mechanical fault


♦ Vehicle suspension has been modified (e.g. lowered)

Note

If the values of the vehicle level senders are outside the specified
tolerance, basic headlight setting cannot be carried out.

– Connect the vehicle diagnosis, testing and information system


-VAS 5051A- to ⇒ page 281
– Select “guided fault finding” in Vehicle Diagnosis, Testing and
Information System -VAS 5051A- .
– Using the “Go to” key, select “Function/component selection”
and the following menu items one after the other:
♦ Body
♦ Electrical System
♦ 01 - On Board Diagnostic capable systems
♦ Automatic headlight range control
♦ Automatic headlight range control functions
♦ Checking vehicle level sender

2. Main headlights with gas discharge bulbs 203


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

2.9 Servicing headlight securing lugs


Information on servicing headlight securing lugs was not available
when it was time of going to press.

2.10 Adjusting headlights


Adjusting headlights with gas discharge lamp ⇒ Maintenance ;
Booklet 20.1 .

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204 Rep. Gr.94 - Lights, lamps, switches - outside


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

3 Fog lights
Fault detection and fault display:
The onboard supply control unit has a self-diagnosis function,
which makes fault finding on the fog lights easier.
For fault finding, use the vehicle diagnosis, testing and informa‐
tion system -VAS 5051A- in “guided fault finding” mode.

3.1 Assembly overview - fog light


Torque settings ⇒ page 238

1 - Front bumper wage


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2 - Vent hose byV ua
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3 - Left fog light bulb -L22- or auth or
ac
right fog light bulb -L23- ss

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❑ Bulb H11 12 V, 55 W

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❑ Removing and installing

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⇒ page 206

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4 - Fog light housing
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h re
❑ Removing and installing
hole

spec
⇒ page 205
es, in part or in w

t to the co
5 - Cover cap
6 - Securing bolts

rrectness of i
7 - Spreader nuts
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3.2 Removing and installing fog lights

Note

The diagrams show how the left fog light is removed and installed.

3. Fog lights 205


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

Removing:
– Switch off ignition and all electrical consumers and pull out
ignition key.
– Remove bolt -2-.
– Unclip cover cap -2- off locking device.

– Unbolt securing bolts -arrow-.

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– Pull fog light housing out of front bumper and disconnect con‐

ility
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nector -arrow-.

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h re
Installing:
hole

spec
Installation is performed in the reverse order of installation; when
es, in part or in w

t to the co
doing this, note the following:
– Check functions of headlight.

rrectness of i
– Check fog light adjustment, adjusting if necessary ⇒ Mainte‐
nance ; Booklet 20.1 .
l purpos

nform
mercia

at

3.3 Removing and installing fog light bulb


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ate

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Note
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The diagram shows how the left fog light is removed and installed.
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Removing:
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Prote AG.
– Remove fog light ⇒ page 205 .

206 Rep. Gr.94 - Lights, lamps, switches - outside


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

– Turn bulb holder -1- in -direction of arrow- and take out of fog
light.
The bulb for the fog light is permanently attached to the bulb
holder and cannot be renewed separately.
Fog light bulb : H11 12 V, 55 W
Installing:
Installation is performed in the reverse order of installation; when
doing this, note the following:
– Check functions of headlight.
– Check fog light adjustment, adjusting if necessary ⇒ Mainte‐
nance ; Booklet 20.1 .

3.4 Adjusting fog lights


Adjusting fog lights ⇒ Maintenance ; Booklet 20.1 .

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urposes, in part or in wh

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3. Fog lights 207


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Jetta 2005 ➤ , Bora 2006 ➤ oris nte
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Electrical System - Edition 05.2005
s au ra
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4 Removing and installing side marker

itte

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in front bumper

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spec
4.1 Removing and installing front side mark‐
urposes, in part or in wh

t to the co
er
Removing

rrectnes
Note

s o
cial p

f inform
Removal and installation of front side marker on left and right are
mer

identical.

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or

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– Remove noise insulation ⇒ General Body Repairs, Exterior;

thi
te

Rep. Gr. 50 ; Assembly overview - noise insulation

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iva

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cum
r

– Unlock side marker -1- by pressing the locking lug


fo

en
ng

-in direction of arrow-.


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– Remove bulb holder -2- out of side marker.
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Installing
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Installation is performed in the reverse order of installation; when
doing this, note the following:

Note

After the installation perform functional check.

4.1.1 Renewing side marker bulb


– Pull side marker bulb -1- in direction of arrow out of the bulb
holder -2-.

208 Rep. Gr.94 - Lights, lamps, switches - outside


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

5 Mirror turn signal bulb and entry light


in exterior mirror

Note

Additional information:

⇒ Current flow diagrams, Electrical fault finding and Fitting loca‐


tions
General description:
The exterior mirror turn signal bulbs are located in the housing of
the exterior mirror.
Furthermore there is located an entry light on each side in the
housing, which illuminates the entry area around the driver and
front passenger side.
1 - Driver side exterior mirror turn signal bulb -L131- or front pas‐
senger side exterior mirror turn signal bulb -L132-
2 - Driver side entry light in exterior mirror -W52- or front passen‐
ger side entry light in exterior mirror -W53-
Fault detection and fault display:
The onboard supply control unit is equipped with self-diagnosis AG. Volkswagen AG d
which makes fault finding easier. lksw
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For fault finding, use the vehicle diagnosis, testing andriinforma‐
se
d ran
tee
tion system -VAS 5051A- in “guided fault finding” mode.utho or
a ac
ss

ce
e

5.1 Removing and installing turn signal bulb


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The driver side exterior mirror turn signal bulb -L131- or the front
erm

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ility
passenger side exterior mirror turn signal bulb -L132- is installed
ot p

in the housing of the left or right exterior mirror.

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hole

spec
es, in part or in w

Note

t to the co
The complete driver side exterior mirror turn signal bulb -L131- or
the complete front passenger side exterior mirror turn signal bulb

rrectness of i
-L132- must be replaced if damaged.
l purpos

Removing:
nform
ercia

– Switch off ignition and all electrical consumers and pull out
ignition key.
m

at
om

io

– Remove driver side exterior mirror turn signal bulb -L131- or


n
c

in t
or

the front passenger side exterior mirror turn signal bulb -L132-
his
te

⇒ General Body Repairs, Exterior; Rep. Gr. 66 ; Exterior rear


a

do
riv

view mirror; Removing and installing side mounted turn sig‐


p

cum
or

nals .
f

en
ng

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op
Installing:
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– Install driver side exterior mirror turn signal bulb -L131- or the cop Vo
by lksw
front passenger side exterior mirror turn signal bulb -L132- ⇒
cted agen
Prote AG.
General Body Repairs, Exterior; Rep. Gr. 66 ; Exterior rear
view mirror; Removing and installing side mounted turn sig‐
nals .

5. Mirror turn signal bulb and entry light in exterior mirror 209
Jetta 2005 ➤ , Bora 2006 ➤
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Electrical System - Edition 05.2005
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5.2 Removing and installing entry light in ex‐ r nte
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terior mirror ss c

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The driver side entry light in exterior mirror -W52- or the front

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itte

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passenger side entry light in exterior mirror -W53- is installed in
erm

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the housing of the left or right exterior mirror.

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Note

spec
es, in part or in w

t to the co
♦ To remove and install the entry lights the exterior mirror must
not be removed.
♦ Removal and reinstallation of entry lights is carried out in the

rrectness of i
same manner on both sides and is described for one side only.
l purpos

Removing:

nform
ercia

– Switch off ignition and all electrical consumers and pull out
m

ignition key.

at
om

ion
c

– Fold exterior mirror -1- in -direction of arrow- forwards.

in t
or

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ate

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for

en
ng

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– Unbolt securing bolt -1-.

– Unclip entry light in -direction of arrow- out of the exterior mirror


and pull it out as far as possible.

210 Rep. Gr.94 - Lights, lamps, switches - outside


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

– Pull bulb carrier -2- in -direction of arrow- out of entry light


housing -1-.
Renew bulb:

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– Pull bulb -1- in -direction of arrow- out of the carrier -2-.
rm

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Plug base bulb: 12 V, W6 W
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Installing:

h re
hole

spec
Installation is performed in the reverse order of installation; when
es, in part or in w

doing this, note the following:

t to the co
Note

rrectness of i
l purpos

After the installation perform functional check of the exterior mir‐


ror.
nform
mercia

a
com

tion in
r
te o

thi
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cum
fo

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5. Mirror turn signal bulb and entry light in exterior mirror 211
Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

6 Tail lights

6.1 Assembly overview - tail light in side panel


Torque settings ⇒ page 238

1 - Securing nuts
2 - Left brake and tail light bulb
-M21- or right brake and tail
light bulb -M22-
3 - Tail light housing in side
panel
❑ Removing and installing
⇒ page 212
4 - Bulb for left brake, blinker
and tail light 2 -M72- or bulb for
right brake, blinker and tail light
2 -M73-
5 - Bulb carrier
❑ Removing and installing
⇒ page 213

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urposes, in part or in wh

t to the co
rrectne

6.2 Removing and installing tail light in side


s

panel
s o
cial p

f in

Removing:
form
mer

atio

– Switch off ignition and all electrical consumers and pull out
om

ignition key.
n
c

i
or

n thi
e

– Press side trim to side.


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212 Rep. Gr.94 - Lights, lamps, switches - outside


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

– Pull connector -1- off.


– Remove securing nuts -2- on tail light in side panel.
– Remove tail light.
Installing:
Installation is performed in the reverse order of installation; when
doing this, note the following:
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pt
– Tighten securing nuts -2- to specified tightening torque

an
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⇒ page 238 .

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Note

h re
ole,

spec
urposes, in part or in wh

The tail light connector in the side panel must “audibly” engage.

t to the co
– When installation is complete, check shutlines of tail light to
body.

rrectness o
cial p

f in
6.3 Removing and installing tail light bulb

form
mer

carrier in side panel

atio
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Removing:
thi
te

sd
va

– Pull connector -1- off.


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– Unclip retaining tabs -1- -in direction of arrow- and take bulb
carrier out of tail light housing -2-.
Installing:
Install in reverse order of removal.

6. Tail lights 213


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

6.4 Assembly overview - tail light in tailgate


Torque settings ⇒ page 238

1 - Securing nuts
2 - Bulb carrier
❑ Removing and installing
⇒ page 215
3 - Left reversing light bulb -
M16- or right reversing light
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bulb -M17- ksw
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❑ 12 V, P 21 W ed by gu
ara
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4 - Tail light housing in tailgate aut
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❑ Removing and installing s

ce
le

⇒ page 214
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5 - Plain washer
erm

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urposes, in part or in wh

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rrectness o
cial p

f inform
mer

atio
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6.5 Removing and installing tail light in tail‐


gate
Removing:
– Switch off ignition and all electrical consumers and pull out
ignition key.
– Unclip service cover out of trim in tailgate

214 Rep. Gr.94 - Lights, lamps, switches - outside


AG. Volkswagen AG d
agen oes
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Jetta
eo 2005 ➤ , Bora 2006 ➤
ra
ss Electrical System - Edition 05.2005
c

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an
– Pull connector -2- off.

itte

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erm

ab
– Remove securing nuts -1- on tail light in tailgate.

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– Remove tail light.

h re
hole
Installing:

spec
es, in part or in w

t to the co
Installation is performed in the reverse order of installation; when
doing this, note the following:

rrectness of i
l purpos

nform
ercia

– Secure washer -2- with an adhesive point (e.g. Loctite) before


m

fitting on threaded domes -1-, to prevent from falling in the

at
om

io
body.

n
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in t
or

his
e

– Fit the washers -2- on the threaded domes -1-.


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– Tighten securing nuts -1- to specified tightening torque


⇒ page 238 .
– Fit connector -2- on bulb carrier.
– When installation is complete, check shutlines of tail light to
body.

6.6 Removing and installing tail light bulb


carrier in tailgate
Removing:
– Switch off ignition and all electrical consumers and pull out
ignition key.
– Unclip service cover out of trim in tailgate
– Pull connector -2- off.

Note

The lower tail light trim must not be removed. For reasons of
clarity the lower tailgate trim is not shown in the following figure.

6. Tail lights 215


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

– Unclip the two retaining tabs -in direction of arrow- and take
bulb carrier -1- out.
Installing:
Install in reverse order of removal.

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es, in part or in w

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orm
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216 Rep. Gr.94 - Lights, lamps, switches - outside


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

7 Number plate lights

7.1 Removing and installing number plate


light -X-
Removing:
– Switch off ignition and all electrical consumers and pull out
ignition key.
– Remove securing bolts -arrows- of number plate light -X- .
– Take the lens off together with the number plate light -X- .
Number plate light -X- : Soffitte 12 V, C 5 W
Installing:
Install in reverse order of removal.
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es, in part or in w

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rrectness of i
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orm
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7. Number plate lights 217


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

8 Additional brake light

8.1 Removing and installing high level brake


light bulb -M25-

Note
n AG. Volkswagen AG do
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In the event of damage, the complete high level brake light -M25- Vol
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by
unit must be renewed. ise
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ac
Removing: ss

ce
e
nl

pt
– Switch off ignition and all electrical consumers and pull out

du

an
itte
ignition key.

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erm

ab
ility
– Remove strip roof leading edge ⇒ General body repairs, in‐
ot p

wit
terior; Rep. Gr. 70 ; Removing and installing strip roof leading
, is n

h re
edge .
hole

spec
– Pull connector -1- off.
es, in part or in w

t to the co
– Press high level brake light bulb -M25- to rear window
-in direction of arrow-

rrectness of i
Installing:
l purpos

Installation is performed in the reverse order of installation; when


doing this, note the following:

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
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gh ht
pyri by
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by c lksw
cted agen
Prote AG.

218 Rep. Gr.94 - Lights, lamps, switches - outside


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

9 Steering column switch

Caution

Disconnecting and connecting the battery as described in the


Workshop Manual ⇒ page 29 .

AG. Volkswagen AG d
Note lksw
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♦ After installing a new tsteering
horis column electronics control unit nte
eo
-J527- , it must be coded
s au ⇒ page 227 . ra
c
s
♦ In the event of faults in the steering column switch, the coding

ce
le
un

pt
of the steering column electronics control unit -J527- must be

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checked ⇒ page 227 .
erm

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ility
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Fault detection and fault display:

wit
is n

h re
ole,

The steering column electronics control unit -J527- is equipped

spec
urposes, in part or in wh

with self-diagnosis, which is designed to ease fault finding.

t to the co
For fault finding, use the vehicle diagnosis, testing and informa‐
tion system -VAS 5051A- in “guided fault finding” mode.

rrectness o
cial p

f inform
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9. Steering column switch 219


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

9.1 Assembly overview - steering column switch

1 - Turn signal switch


❑ Removing and installing
⇒ page 224
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❑ The “turn signal switch” lkswage es n
comprises of the follow‐ d byV
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signal switch -E2- , auth or
ac
headlight dipper/flasher ss
switch -E4- and, if fitted

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tem cruise control sys‐
erm

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tem switch -E45-

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❑ The illustration shows
is n

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the “turn signal switch”
ole,

without cruise control

spec
urposes, in part or in wh

system switch -E45-

t to the co
2 - Steering column switch
base

rrectne
❑ Removing and installing
⇒ page 226

ss
3 - Windscreen wiper switch -

o
cial p

f
E-

inform
mer

❑ Removing and installing

atio
⇒ page 225
om

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4 - Securing bolt

thi
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5 - Steering column electronics


i

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control unit -J527- cum


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❑ Removing and installing
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❑ Coding ⇒ page 227 cop Vo
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❑ Final control diagnosis Prote AG.
⇒ page 227
6 - Airbag coil connector and
return ring with slip ring -F138-
❑ Removing and installing ⇒ page 223
7 - Steering angle sender -G85-
❑ Removing and installing ⇒ page 224
❑ Basic settings ⇒ page 228

9.2 Removing and installing steering col‐


umn switch

Caution

Disconnecting and connecting the battery as described in the


Workshop Manual ⇒ page 29 .

220 Rep. Gr.94 - Lights, lamps, switches - outside


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

Note

When removing the steering column switch, observe that no metal


shavings/swarf enter the steering column switch when drilling out
the shear head bolts.

Removing:
For removal of the complete steering column switch, inc. base
module, the switch is dismantled and the steering lock housing is
also removed. For assembly of the steering lock housing, new
shear head bolts are required. Even if just one component of the
steering column switch is removed or renewed, the sequence de‐
scribed as follows must be observed.
– Disconnect the battery ⇒ page 29 .
– Remove steering wheel ⇒ General body repairs, interior; Rep.
Gr. 69 ; Airbag; Removing and installing steering wheel .
G. Volkswage
– Remove steering column trim ⇒ General lksw
abody
gen A repairs, interior;
n AG d
oes
not
Rep. Gr. 68 ; Compartments, covers by
V and trim; Removing and
o gu
ara
installing steering column switch
ris trim .
ed
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ut
Remove components of steering
ss
a column switch in the sequence ra
c
as follows:

ce
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un

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an
d

♦ Steering column electronics control unit -J527- ⇒ page 221


itte

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erm

ab
♦ Airbag coil connector and return ring with slip ring -F138-

ility
ot p

⇒ page 223

wit
is n

h re
♦ Steering angle sender -G85- ⇒ page 224
ole,

spec
urposes, in part or in wh

♦ Turn signal switch ⇒ page 224

t to the co
♦ Windscreen wiper switch -E- ⇒ page 225
♦ Steering column switch base ⇒ page 226
rrectne
Installing:
ss

Install in reverse order of removal.


o
cial p

f inform

9.2.1 Removing and installing steering col‐


mer

atio

umn electronics control unit -J527-


om

n
c

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or

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sd
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Note
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t.
♦ After new control unit has been installed, it must be coded
yi Co
op
⇒ “9.3 Steering column electronics control unit J527 ”,
C py
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page 227 .
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♦ In the event of faults in the steering column switch, the coding
cted agen
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of the control unit must be checked ⇒ page 227 .

9. Steering column switch 221


AG. Volkswagen AG d
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Jetta 2005 ➤ , Bora 2006ise➤ d b ara
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Electrical System - Edition
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Removing:

ce
le
un

pt
an
d
itte
– Unscrew bolt -1-.

y li
rm

ab
pe

ility
– Insert a thin rod, e.g. of ∅ 2.5 mm -2- approx. 45 mm in the
ot

wit
hole -arrow 1- in steering column electronics control unit -
, is n

h re
J527- to release the locking tab -arrow 2-.
hole

spec
es, in part or in w

t to the co
rrectness of i
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tion in
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– Using a screwdriver, press against the rear securing clip

en
ng

t.
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-arrow- of the steering column electronics control unit -J527- .
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– Carefully pull the steering column electronics control unit - yri
p by
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J527- downwards off the steering column switch. by c lksw
cted agen
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– Unclip -arrow A- connector -1- and separate from steering col‐


umn electronics control unit -J527- .
– Remove locking device -3- out of connector.
– Unclip -arrow B- connector -2- and separate from steering col‐
umn electronics control unit -J527- .
Installing:
Installation is performed in the reverse order of installation; when
doing this, note the following:

Note

Ensure when fitting the connector that none of the pins become
bent and that the connector can be heard to engage.

222 Rep. Gr.94 - Lights, lamps, switches - outside


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

9.2.2 Removing and installing coil connector


for airbag and reset ring with slip ring -
F138-
Removing:

Note

The coil connector should not be moved out of the central position
during removal and the road wheels should be in the “straight
ahead” position.

– Lift up locking tabs -arrows- on coil connector -1- slightly and


pull coil connector backwards off steering column and steering
column switch.
Installing:
Installation is performed in the reverse order of installation; when
doing this, note the following:

Note

For installation of the coil connector,


AG. Volkswthe
agencoil
AG dconnector must be
in the central positionolandagen
ksw the road wheels mustebe
o s in the “straight
not
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The central
ss position
(depending on manufacturer) of
a the coilr acon‐
c
nector is shown in the following diagram:
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itte

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spec
urposes, in part or in wh

t to the co
rrectness o
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f inform
mer

♦ The coloured strip (black rectangles) -arrow- must be in view


atio
m

-1-.
o

n
c

i
or

♦ The coloured strip (yellow) -arrow- must be in view -1-.


thi
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Note
t.
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If a new steering angle sensor -G85- is installed, this procedure
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must be followed by a “basic setting” ⇒ page 228 .
co Vo
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Prote AG.

9. Steering column switch 223


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

9.2.3 Removing and installing steering angle


sensor -G85-
Removing:
– Pull the steering angle sender -G85- -1- backwards and away
from the steering column switch -arrow-.
Installing:
Install in reverse order of removal.

9.2.4 Removing and installing turn signal


switch swage
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♦ The “turn signal switch” comprises of the following compo‐
e
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nents turn signal switch -E2- , headlight dipper/flasher switch

an
itte

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-E4- and, if fitted with cruise control system cruise control sys‐
erm

ab
tem switch -E45-

ility
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wit
, is n

♦ For reasons of clarity, the steering column switch is shown with

h re
cruise control system switch -E45- .
hole

spec
es, in part or in w

t to the co
Removing:
– Release retaining clips -arrows- using a 1.0 mm feeler gauge
-1- and take “turn signal switch” off backwards.

rrectness of i
Installing:
l purpos

Installation is performed in the reverse order of installation; when


doing this, note the following:

nform
mercia

at
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io
Note

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or

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ate

The “turn signal switch” should be heard to engage.


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224 Rep. Gr.94 - Lights, lamps, switches - outside


Jetta 2005 ➤ , Bora 2006 ➤
AG. Volkswagen AG d Electrical System - Edition 05.2005
agen oes
olksw not
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9.2.5 Removing and installing windscreen orised by ara
nte
wiper switch -E- h eo
aut ra
ss c

ce
e
Removing:

nl

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itte

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erm

ab
Note

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wit
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For reasons of clarity, the steering column switch is shown in the
hole

spec
removed state.
es, in part or in w

t to the co
– Release retaining clips -arrows- using 1.0 mm feeler gauge
-1- and take windscreen wiper switch -E- off backwards.

rrectness of i
Installing:
l purpos

Installation is performed in the reverse order of installation; when


doing this, note the following:

nf
ercia

orm
m

Note

atio
om

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The windscreen wiper switch -E- should be heard to engage.

thi
te

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9. Steering column switch 225


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

9.2.6 Removing and installing base module of


steering column switch

Note

To remove the base module of the steering column switch -2- -,


the shear head bolts of the steering lock housing must be drilled
out. To reinstall, new shear head bolts -1- are required⇒ Parts
catalogue (ETKA) .

Caution

♦ Ensure that the components mounted on the basic brace


agen
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have been removed before boring the shearVohead
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the adjacent components resultingain
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t or
ac
function! ss

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♦ Please remove the components in the specified se‐

an
d
itte

quence.

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ole,

Caution

spec
urposes, in part or in wh

t to the co
Disconnecting and connecting the battery as described in the
Workshop Manual ⇒ page 29 .

rrectne
Removing:

ss
– Disconnect the battery ⇒ page 29 .

o
cial p

f inform
Remove the following components in sequence:
mer

atio
– Remove steering wheel ⇒ General body repairs, interior; Rep.
om

Gr. 69 ; Airbag; Removing and installing steering wheel .


c

i
or

n thi
te

– Remove steering column trim ⇒ General body repairs, interior;


sd
iva

Rep. Gr. 68 ; Compartments, covers and trim; Removing and


pr

cum
r
fo

installing steering column switch trim .


en
ng

t.
yi Co
op
– Remove steering column electronics control unit -J527- C py
t. rig
⇒ page 221 .
gh ht
pyri by
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– Remove coil spring for airbag/coil connector with slip ring - cted agen
Prote AG.
F138- ⇒ page 223 .
– Remove steering angle sender -G85- ⇒ page 224 .
– Remove the turn signal light switch -E2- ⇒ page 224 .
– Remove windscreen wiper switch -E- ⇒ page 225 .
– Disconnect connector -arrow- at reader coil -3-.
The basic brace can be removed once all the components moun‐
ted on it have been dismantled:
– Drill out securing bolts -1- of steering lock housing -3-.

Note

Bolts M8 -1-, core diameter 6.8 mm.

226 Rep. Gr.94 - Lights, lamps, switches - outside


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

– Pull steering lock housing and base module of steering column


switch -2- to rear off steering column.
– Take steering lock housing off base module of steering column
switch.

Installing:
– Place the steering lock housing into the basic for the steering
column switch.
– Push base module of steering column switch -2- as far as
possible onto steering column.
– Fit connector -arrow- at reader coil -3-.
– Tighten the new shear head bolts -1- to steering column.
– Tighten the new shear head bolts -1- until bolt heads shear off.
– Install all parts in reverse order of removal.

9.3 Steering column electronics control unit


-J527-
Removing and installing steering column electronics control unit
-J527- ⇒ page 221

9.3.1 Coding steering column electronics con‐


trol unit -J527- G. Volkswage nA n AG d
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– Connect the vehicle diagnosis, testing
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-VAS 5051A- to ⇒ page 281ise d b ua
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– Select “guided fault finding”
au
t
in Vehicle Diagnosis, Testing and or
ac
Information System -VAS ss 5051A- .
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– Using the “Go to” key, select “Function/component selection”


an
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and the following menu items one after the other:


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♦ Electrical System
hole

spec

♦ 01 - On Board Diagnostic capable systems


es, in part or in w

t to the co

♦ Steering wheel electronics


♦ Steering wheel electronics functions
rrectness of i

♦ Coding control unit for steering wheel electronics


l purpos

9.3.2 Steering column electronics control unit


-J527- final control diagnosis
nform
mercia

at

– Connect the vehicle diagnosis, testing and information system


om

io

-VAS 5051A- to ⇒ page 281


n
c

in t
or

his
e

– Select “guided fault finding” in Vehicle Diagnosis, Testing and


at

do
riv

Information System -VAS 5051A- .


p

cum
for

en
g

– Using the “Go to” key, select “Function/component selection”


n

t.
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and the following menu items one after the other: C py
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♦ Electrical System
Prote AG.

♦ 01 - On Board Diagnostic capable systems


♦ Steering wheel electronics
♦ Steering wheel electronics functions

9. Steering column switch 227


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

♦ Steering wheel electronics final control diagnosis

9.4 Steering angle sender -G85-


Removing and installing steering angle sender -G85-
⇒ page 224

9.4.1 Basic setting steering angle sender -


G85-
– Connect the vehicle diagnosis, testing and information system
-VAS 5051A- to ⇒ page 281
– Select “guided fault finding” in Vehicle Diagnosis, Testing and
Information System -VAS 5051A- .
– Using the “Go to” key, select “Function/component selection”
and the following menu items one after the other:
♦ Running gear
♦ Brake system
♦ 01 - Mark 60/Mark 70 systems, capable of self-diagnosis
♦ Anti-lock braking system ABS/EDL/TCS/ESP Mark 60
♦ Function
♦ Basic setting steering angle sensor (00778-3132) -G85-

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es, in part or in w

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rrectness of i
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c

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or

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ate

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228 Rep. Gr.94 - Lights, lamps, switches - outside


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wage es n
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10 Ignition switch and lock cylinder
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ss

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10.1 Removing and installing steering lock

ab
pe

ility
housing
ot

wit
, is n

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hole

spec
Caution
es, in part or in w

t to the co
Disconnecting and connecting the battery as described in the
Workshop Manual ⇒ page 29 .

rrectness of i
l purpos

Note

nform
mercia

To remove steering lock housing it is necessary to remove the

a
com

tio
steering column switch base first.

n in
r
te o

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iva

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rp

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Caution
um
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♦ The steering lock could be destroyed.
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♦ If the steering lock is actuated without lock cylinder, it will
p by
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lksw
block and must be renewed.
by
cted agen
Prote AG.

♦ The steering lock must not be actuated without lock cylin‐


der.

Removing:
– Disconnect the battery ⇒ page 29 .
– Remove basic brace for steering column switch ⇒ page 226

10.2 Removing and installing lock cylinder

Caution

♦ Disconnecting and connecting the battery as described in


the Workshop Manual ⇒ page 29 .
♦ The steering lock could be destroyed.
♦ If the steering lock is actuated without lock cylinder, it will
block and must be renewed.
♦ The steering lock must not be actuated without lock cylin‐
der.

Removing:
– Disconnect the battery ⇒ page 29 .
– Remove steering wheel ⇒ General body repairs, interior; Rep.
Gr. 69 ; Airbag; Removing and installing steering wheel .
– Remove steering column trim ⇒ General body repairs, interior;
Rep. Gr. 68 ; Compartments, covers and trim; Removing and
installing steering column switch trim .
– Remove steering column electronics control unit -J527-
⇒ page 221 .

10. Ignition switch and lock cylinder 229


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

– Remove coil spring for airbag/coil connector with slip ring -


F138- ⇒ page 223 .
– Remove steering angle sender -G85- ⇒ page 224 .

Note

♦ For reasons of clarity, the diagram is shown without turn signal


and windscreen wiper switch. There is no need to remove the
switches for removal of the lock cylinder.
♦ The immobilizer reader coil is secured to the lock cylinder and
cannot be replaced individually.

– Disconnect connector -arrow- at reader coil.

– Insert ignition key in lock cylinder and turn to position “Drive”.


Position of key in lock cylinder:
1 - Position “Stop”
2 - Position “Drive”
3 - Position “Start”

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Note
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ole,

spec
For reasons of clarity, the diagram shows a removed lock cylinder
urposes, in part or in wh

without ignition key. t to the co

– Insert steel rod (approx. ∅ 1.2 mm) in drilling -arrow- adjacent


to ignition key.
rrectne

– Using steel rod -2- disengage -arrow- safety bar -3- of lock
s

cylinder -1-.
s o
cial p

f i

– Pull lock cylinder -1- out of steering lock housing.


nform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

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cum
r
fo

en
ng

t.
yi Co
Cop py
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gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

230 Rep. Gr.94 - Lights, lamps, switches - outside


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

Installing:

Note

For reasons of clarity, the ignition key is not shown in the following
diagram.

– Insert ignition key in lock cylinder -1- and turn to position


“Drive”.
– Using steel rod -2- disengage -arrow- safety bar -3- of lock
cylinder -1-.
– Place lock cylinder -1- in steering lock housing.

Note

The connection for the immobilizer reader coil must be inserted


in the steering lock housing guide.

– Pull steel rod -2- out of lock cylinder -1- and check lock cylinder
is seated correctly in the steering lock housing.
– Fit connector to immobilizer reader coil.
– Install all parts in reverse order of removal.

10.3 Removing and installing ignition switch


AG. Volkswagen AG d
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Caution d by gu
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Disconnecting and connecting the battery
ss au
as described in the ra
c
Workshop Manual ⇒ page 29 .
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itte

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erm

Removing: ab
ility
ot p

wit
– Disconnect the battery ⇒ page 29 .
is n

h re
ole,

– Pull connector -2- off ignition switch -1-.


spec
urposes, in part or in wh

– Release ignition switch using small screwdriver -arrows-.


t to the co

– Pull ignition switch -1- out of steering lock housing.


rrectne

Installing:
– Insert ignition switch in steering lock housing until it can be
ss

heard to engage.
o
cial p

f inform
mer

atio
om

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c

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or

n thi
te

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Prote AG.

10. Ignition switch and lock cylinder 231


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

– Insert ignition key in lock cylinder and turn to position “Drive”.

Note

Insert ignition key in lock cylinder and turn to position “Drive”.

Position of key in lock cylinder:


1 - Position “Stop”
2 - Position “Drive”
3 - Position “Start”
– Install all parts in reverse order of removal.

10.3.1 Removing and installing ignition key


withdrawal lock solenoid -N334-
The ignition key withdrawal lock solenoid -N334- is located di‐
rectly adjacent to the ignition starter key.

Note AG. Volkswagen AG d


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To remove ignition key on vehicles withisean d b automatic gearbox,
y ara
nte
always move selector lever to position thor “P” first then switch off ig‐ eo
nition. Otherwise the ignition key withdrawal
s au
lock solenoid -N334- ra
c
will inhibit the removal of the ignition key.
s
ce
e
nl

pt
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an
itte

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Removing:
erm

ab
ility
ot p

– Remove steering column electronics control unit -J527-


wit

⇒ page 221 .
, is n

h re
hole

– Release locking device -2- using a screwdriver.


spec
es, in part or in w

– Pull ignition key withdrawal lock solenoid -N334- -1- in direc‐


t to the co

tion of arrow and out of its mounting.


– The electrical connection will be disconnected automatically.
rrectness of i

Installing:
l purpos

– Installation is performed in the reverse order of installation;


when doing this, note the following:
nform
mercia

at
om

io

Note
n
c

in t
or

his
te

After reconnecting the battery, carry out final control diagnosis to


a

do
riv

activate ignition key withdrawal lock solenoid -N334-


p

cum
or

⇒ page 227 .
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ng

t.
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Prote AG.

232 Rep. Gr.94 - Lights, lamps, switches - outside


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

11 Parking aid

Note
. Volkswagen AG
gen AG
♦ For complaints with the parkingksaid
wa system it is absolutely
oes es‐ d
not
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sential to understand theefunction
db
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♦ Additional information
au ⇒ Operating instructions
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General description:

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The parking aid system or PDC (Park Distance Control) supports
erm

ab
the driver during parking maneuvers by indicating the distance

ility
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from the rear of the vehicle to the obstacle by way of acoustic

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signals.

h re
hole

spec
The parking aid system comprises:
es, in part or in w

t to the co
♦ Parking aid control unit -J446-
♦ Rear parking aid warning buzzer -H15-

rrectness of i
♦ Rear left centre parking aid sensor -G204-
l purpos

♦ Rear left inner parking aid sensor -G334-


♦ Rear right inner parking aid sensor -G335-

nf
ercia

orm
♦ Rear centre right parking aid sender -G205-
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n in
Fault detection and fault display:
or c

thi
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The parking aid system is equipped with self-diagnosis, which is


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designed to simplify fault finding.


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For fault finding, use the vehicle diagnosis, testing and informa‐
t.
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op
tion system -VAS 5051A- in “guided fault finding” mode. C py
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To check the entire parking aid system, perform final control di‐ cop Vo
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agnosis ⇒ page 236 . cted agen
Prote AG.

11. Parking aid 233


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

11.1 Assembly overview - parking aid

1 - Parking aid system warning


buzzer -H15-
❑ Below the rear shelf
❑ Removing and installing
⇒ page 236
2 - Parking aid control unit -
J446-
❑ Behind right luggage
compartment trim panel
❑ Removing and installing
⇒ page 234
3 - Rear centre right parking
aid sender -G205-
❑ In the rear bumper cover
❑ Removing and installing
⇒ page 235
4 - Rear right inner parking aid
sensor -G335-
❑ In the rear bumper cover
❑ Removing and installing
⇒ page 235
5 - Rear left inner parking aid gen AG. Volkswagen AG
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sensor -G334- olks
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❑ In the rear bumper rised cover
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❑ Removing aand ut
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installing ra
⇒ page 235 ss c
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6 - Rear centre left parking aid


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sender -G204-
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❑ In the rear bumper cover


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❑ Removing and installing


, is n

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⇒ page 235
hole

spec
es, in part or in w

t to the co

11.2 Removing and installing parking aid


rrectness of i

control unit -J446-


l purpos

The parking aid control unit is located behind the right luggage
compartment panel trim.
nf
ercia

Removing:
rm
m

atio
m

– Switch off ignition and all electrical consumers and pull out
o

n in
c

ignition key.
or

thi
te

sd
a

– Remove right side panel trim in luggage compartment ⇒ Gen‐


iv

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r
rp

cu

eral body repairs, interior; Rep. Gr. 70 ; Load and luggage


o

m
f

en

area trims .
ng

t.
yi Co
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cted agen
Prote AG.

234 Rep. Gr.94 - Lights, lamps, switches - outside


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

– Remove connectors -1- by pressing the locking tabs


-arrows- inwards.

– Press locking tabs -arrows- of the retainer outwards and take


parking aid control unit -1- out of the retainer.
Installing:
Install in reverse order of removal.

11.3 Removing and installing parking aid


sensor G. Volkswagen nA AG do
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Following 4 senders are located iny Vthe
olks rear bumper cover. ot g
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♦ Rear centre left parking thaid
or sender -G204-
is tee
or
au ac
♦ Rear left inner parking
ss aid sensor -G334-
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pt

♦ Rear right inner parking aid sensor -G335-


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erm

♦ Rear centre right parking aid sender -G205-


ab
ility
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wit
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h re

Note
hole

spec
es, in part or in w

Removal and installation of the rear parking aid sensor is carried


t to the co

out in the same way for all sensors and is described below for just
one sensor.
rrectness of i

Removing:
l purpos

– Switch off ignition and all electrical consumers and pull out
ignition key.
nform
ercia

– Remove rear bumper cover ⇒ General body repairs, exterior;


m

at

Rep. Gr. 63 ; Rear bumper .


om

ion
c

in t
or

his
ate

do
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cum
for

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Prote AG.

11. Parking aid 235


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

– Disconnect connector -arrow-.

– Release locking lugs -arrows- and pull sender out of bumper


cover.
Installing:
Install in reverse order of removal.

. Volkswagen AG
gen AG
11.4 Removing and installing rear parking ksw aid
a does
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b
warning buzzer -H15-
ara
ed nte
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ut ra
The rear parking aid warning buzzer -H15- is ss fitted on the
a
rear c
shelf plate. It is accessible via the luggage compartment.

ce
e
nl

pt
du

an
Removing:
itte

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erm

ab
– Pull off connector -1-.
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wit
, is n

– Release securing clips -arows- remove rear parking aid warn‐


h re
hole

ing buzzer -H15- from retainer.


spec
es, in part or in w

Installing:
t to the co

Install in reverse order of removal.


rrectness of i
l purpos

nf
ercia

orm
m

atio
m

11.5 Final control diagnosis


o

n in
or c

thi
te

sd

– Connect the vehicle diagnosis, testing and information system


iva

o
r

-VAS 5051A- to ⇒ page 281


rp

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– Select “guided fault finding” in Vehicle Diagnosis, Testing and


t.
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op
Information System -VAS 5051A- .
C py
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– Using the “Go to” key, select “Function/component selection” cop Vo
by lksw
and the following menu items one after the other: cted agen
Prote AG.

♦ Body
♦ General Body Repairs
♦ 01 - On Board Diagnostic capable systems
♦ Parking aid

236 Rep. Gr.94 - Lights, lamps, switches - outside


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

♦ Parking aid functions


♦ Final control diagnosis

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pt
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erm

ab
ility
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wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
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or c

thi
te

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Prote AG.

11. Parking aid 237


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

12 Torque settings: lights, bulbs,


switches - exterior

12.1 Torque settings: headlight


Threaded connections Torque settings
Upper headlight 4 Nm
Lower left headlight 4 Nm
Lower right headlight 4 Nm

12.2 Torque settings: fog lights


Threaded connections Torque settings
Headlight securing screws 1,5 Nm

12.3 Torque settings - tail light in side panel


Threaded connections Torque settings
Securing nuts 3.5 Nm ± 0.5 Nm

12.4 Torque settings - tail light in tailgate


Threaded connections Torque settings
Securing nuts 3.5 Nm ± 0.5 Nm

12.5 Torque settings: vehicle level sender lksw


agen
AG. Volkswagen AG d
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Threaded connections rised Torque settings nte
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Front left vehicle level sender -G78- M6 aut 9 Nm ra
ss c
Rear left vehicle level sender -G76- M5 5 Nm
ce
le
un

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itte

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rm

ab
pe

ility
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wit
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h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

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en
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Cop py
ht. rig
rig ht
py by
co Vo

238
by lksw
cted agen
Rep. Gr.94 - Lights, lamps, switches - outside Prote AG.
Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

96 – Lights, lamps, switches - inside


1 Lights and switches in engine com‐
partment

Note

The Jetta or the Bora have no lights in the engine compartment.


n AG. Volkswagen AG do
wage es n
1.1 Removing and installing bonnet contact olks ot g
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switch -F266- tho
ir se tee
or
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ss

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Note

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♦ The bonnet contact switch -F266- is integrated into the bonnet

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lock and cannot be replaced individually.

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is n

h re
♦ If the bonnet contact switch -F266- is found to be defective,
ole,

spec
the entire bonnet lock must always be replaced.
urposes, in part or in wh

t to the co
– Remove front bonnet lock ⇒ General Body Repairs, Exterior;
Rep. Gr. 55 ; Bonnet; Removing and installing coupling lock;
Removing .

rrectness o
cial p

f inform
mer

atio
om

n
c

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cted agen
Prote AG.

1. Lights and switches in engine compartment 239


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

2 Lights and switches in dash panel

2.1 Removing and installing light switch -


E1-
The following components are integrated into the light switch -
E1- :
♦ Fog light switch -E7-
♦ Rear fog light switch -E18-
♦ Light switch illumination bulb -L9-
Removing:
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– Switch off the ignition and all electrical consumers. y Vo lks ot g
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b
ed ran
– Turn grip of light switch to position “0”. horis tee
ut or
a ac
– Push in grip of light switch -1- and turn it to sthe
s right slightly
-2-.

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nl

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itte

– Hold rotary part in this position and pull lighting switch (using

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erm

ab
rotary part) out of dash panel -3-.

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hole

spec
es, in part or in w

t to the co
rrectness of i
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nf
ercia

or
– Disconnect connector -arrow-.

m
m

atio
om

Installing:
n in
or c

thi
e

– Fit connector to light switch.


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– Hold light switch and press rotary position indicator of light


switch firmly inwards -1- and turn slightly to right -2-.
– Hold grip in this position and insert light switch in dash panel
-3-.
– Turn rotary knob to “0” release and engage switch.

240 Rep. Gr.96 - Lights, lamps, switches - inside


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

2.2 Removing and installing glove compart‐


ment light -W6-
Special tools and workshop equipment required
♦ Removal wedge -VAS 3409-

Note

When removing and installing components in visual area (con‐ gen AG


. Volkswagen AG
does
nectors, covers, trims etc.) apply a commercial adhesive ol swa
ktape not
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where a lever tool is applied ( removal wedge -VAS ised3409-
by
, srew‐ ara
nte
driver). thor eo
au ra
c
ss
Removing:

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nl

pt
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an
itte

– Switch off the ignition and all electrical consumers.

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erm

ab
– Lever lens carefully out using removal wedge -VAS 3409- or

ility
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a screwdriver.

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
m

– Disconnect connector -arrow-.


o

n in
or c

thi
e

Renew bulb:
t

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en
ng

t.
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Cop py
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pyri by
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by c lksw
cted agen
Prote AG.

2. Lights and switches in dash panel 241


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

– Unlock locking tabs -1- and take thermal protection plate -2-
off the lens or the light.

– Lever bulb carefully out of the holder. AG. Volkswagen AG d


agen oes
olksw not
yV gu
– Renew glas base bulb (12 V, 5 W). ed b ara
nte
ris
ho eo
Installing: aut ra
c
ss
Installation is carried out in the reverse order. When installing,

ce
le
un

pt
note the following:

an
d
itte

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rm

ab
– Check functions of glove box switch. The lamp must not light
pe

ility
when the lid is closed.
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
2.3 Removing and installing glove compart‐
ment light switch -E26-

rrectness of i
l purpos

The glove compartment light switch can be found on the rear of


the glove compartment.

nform
ercia

Removing:
m

a
– Switch off the ignition and all electrical consumers.
com

tion in
r

– Remove glove compartment ⇒ General body repairs, interior;


te o

Rep. Gr. 68 ; Compartments, covers and trim; Removing and thi


s
iva

do
installing glove compartment .
r
rp

cum
fo

en
g

– Unlock locking lug -1- and slide the switch out of the guide
n

t.
yi Co
op
-arrow-. C py
ht. rig
rig ht
by
Installing: copy Vo
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cted agen
Prote
Install in reverse order of removal.
AG.

2.4 Removing and installing switches and


instruments illumination regulator -E20-
Removing:
– Switch off the ignition and all electrical consumers.
– Remove light switch ⇒ page 240 .
– Remove stowage compartment on driver side ⇒ General body
repairs, interior; Rep. Gr. 68 ; Compartments, covers and trim .

242 Rep. Gr.96 - Lights, lamps, switches - inside


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

– Disconnect connector -arrow-.

n AG. Volkswagen AG do
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nl

pt
du

an
itte

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erm

ab
ility
ot p

wit
, is n

h re
– Unlock locking lugs -arrows- and take adjuster and regulator
hole

out.

spec
es, in part or in w

t to the co
Installing:
Install in reverse order of removal.

rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
e

2.5 Removing and installing front passenger


t

sd
iva

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r
rp

side airbag deactivated warning lamp - cu


o

m
f

en
ng

K145-
t.
yi Co
Cop py
t. rig
gh
Removing:
ht
pyri by
Vo
co lksw
by
cted
– Switch off the ignition and all electrical consumers.
agen
Prote AG.

– Remove centre vent ⇒ Heating, air conditioning system; Rep.


Gr. 80 ; Servicing heating system; remove vent; Remove cen‐
tre vent .
– Remove connectors -arrows-.

2. Lights and switches in dash panel 243


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

– Unlock locking lugs -arrows- and take warning lamp out.


Installing:
Install in reverse order of removal.

2.6 Removing and installing hazard warning


light switch -E3- olkswagen AG. V
olkswagen AG
does
no t gu
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Removing: db ara
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– Switch off the ignition and
s au all electrical consumers. ra
c
s

ce
e

– Remove centre vent ⇒ Heating, air conditioning system; Rep.


nl

pt
du

Gr. 80 ; Servicing heating system; remove vent; Remove cen‐

an
itte

y li
tre vent .
erm

ab
ility
ot p

– Remove connectors -arrows-.

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
c

– Release locking lugs -arrows- and remove hazard warning


or

thi

light switch.
te

sd
iva

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r

Installing:
rp

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o

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f

en
ng

t.
Install in reverse order of removal.
yi Co
Cop py
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pyri by
Vo
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cted agen
Prote AG.

2.7 Removing and installing left footwell


light -W9- and right footwell light -W10-
Special tools and workshop equipment required

244 Rep. Gr.96 - Lights, lamps, switches - inside


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

♦ Removal wedge -VAS 3409-

n AG. Volkswagen AG do
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pt
Note

an
d
itte

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erm

ab
♦ When removing and installing components in visual area (con‐

ility
ot p

nectors, covers, trims etc.) apply a commercial adhesive tape

wit
is n

where a lever tool is applied ( removal wedge -VAS 3409- ,

h re
ole,

srewdriver).

spec
urposes, in part or in wh

♦ The removal and installation of both footwell lights is the same

t to the co
so that only one light is described.

rrectne
Removing:
– Switch off the ignition and all electrical consumers.

ss o
– Lever footwell light out of the trim under the dash panel using
cial p

f in
removal wedge -VAS 3409- or a screwdriver.

form
mer

atio
om

n
c

i
or

n thi
te

sd
iva

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fo

en
ng

t.
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pyri by
Vo
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by
cted agen
Prote AG.

– Disconnect connector -arrow-.


Renew bulb:

2. Lights and switches in dash panel 245


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

– Unlock locking tabs -1- and take thermal protection plate -2-
off the lens or the light.

– Lever bulb carefully out of the holder.


– Renew glas base bulb (12 V, 5 W).
Installing:
Install in reverse order of removal.

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o ot g
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ss

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e

2.8 Removing and installing key operated


nl

pt
du

an
itte

switch to deactivate front passenger

y li
erm

ab
side airbag -E224-

ility
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wit
, is n

h re
hole

WARNING

spec
es, in part or in w

t to the co
Observe safety measures when working on airbag ⇒ General
body repairs, interior; Rep. Gr. 69 ; Safety measures when
working on airbags .

rrectness of i
l purpos

Removing:
nf
ercia

– Switch off the ignition and all electrical consumers.


orm
m

– Remove glove compartment ⇒ General body repairs, interior;


atio
m

Rep. Gr. 68 ; Compartments, covers and trim; Removing and


o

n in
or c

installing glove compartment .


thi
te

sd
iva

– Disconnect connector -arrow-.


o
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rp

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o

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f

en
ng

t.
yi Co
Cop py
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pyri by
Vo
co lksw
by
cted agen
Prote AG.

246 Rep. Gr.96 - Lights, lamps, switches - inside


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

– Release locking lugs -arrows- and remove key switch.


Installing: n AG. Volkswagen AG do
lkswage es n
Install in reverse order of removal. d byV
o ot g
ua
ran
ir se tee
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ss

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an
d
itte

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ility
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wit
is n

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ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

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or

n thi
te

sd
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pr

cum
r
fo

en
ng

t.
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Cop py
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pyri by
Vo
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by
cted agen
Prote AG.

2. Lights and switches in dash panel 247


Jetta 2005 ➤ , Bora 2006 ➤
AG. Volkswagen AG d
Electrical System - Edition 05.2005 agen oes
olksw not
y V gu
d b ara
rise nte
o eo
3 Lights and switches in front doors th
au ra
ss c

ce
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un

pt
an
d
itte

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3.1 Removing and installing window regula‐

erm

ab
ility
tor switch in front passenger door -

ot p

wit
is n
E107-

h re
ole,

spec
urposes, in part or in wh

t to the co
Note

The window regulator switch in front passenger door -E107- fea‐

rrectne
tures a button illumination bulb -L76- , which must not be replaced
individually.

ss o
cial p

f
Removing:

inform
mer

– Switch off the ignition and all electrical consumers.

atio
om

– Remove lever shell, upper part out of the closing lever ⇒ Gen‐

n
c

i
or

n
eral body repairs, interior; Rep. Gr. 70 ; Removing and instal‐

thi
te

sd
a

ling door trim; Front door trim, front passenger side .


iv

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pr

cum
r
fo

– Disconnect connector -arrow-.

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

– Release locking lugs -arrows- and remove switch from the in‐
stallation frame.
Installing:
Install in reverse order of removal.

3.2 Removing and installing switch module


for driver side mirror adjustment
The following components (depending on equipment) are inte‐
grated into the switch module for the driver side mirror adjustment:
♦ Mirror adjustment switch -E43-
♦ Mirror adjustment reversing switch -E48-
♦ Exterior mirror heater button -E231-
♦ Mirror fold-in feature system switch -E263-
♦ Mirror adjustment switch illumination bulb -L78-

248 Rep. Gr.96 - Lights, lamps, switches - inside


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

Note

In the event of repair, the complete component must be renewed.

Removing:
– Remove switch module window lifter, driver side
⇒ page 250 .
– Unclip installation frame for switch from trim.
– Release locking lugs -arrows- and remove switch from the in‐
stallation frame.
Installing:
Install in reverse order of removal. AG. Volkswagen AG d
agen oes
olksw not
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d by ara
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aut ra
ss c

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rm

ab
pe

ility
ot

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3.3 Removing and installing driver side in‐

h re
hole

terior locking button for central locking

spec
es, in part or in w

system -E308-

t to the co
rrectness of i
Note
l purpos

The driver side interior locking button for central locking system -
E308- features a button illumination bulb -L76- , which must not

nform
ercia

be replaced individually.
m

a
com

ti

Removing:
on in
r
te o

thi

– Switch off the ignition and all electrical consumers.


s
iva

do
r
rp

– Remove door trim ⇒ General body repairs, interior; Rep. Gr.


cum
fo

70 ; Removing and installing front door trim, driver side .


en
ng

t.
yi Co
op
– Disconnect connector -1- and tighten securing bolts -2-.
C py
t. rig
gh ht
yri by
– Take door opener with switch out of the door trim.
op Vo
by c lksw
cted agen
Prote AG.

3. Lights and switches in front doors 249


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

– Release locking lugs -arrows- and remove interior locking


switch from the installation frame.
Installing:
Install in reverse order of removal.

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
3.4 Components - front door locks ise nte
or eo
h
aut ra
s c
The following components (depending on equipment) are inte‐ s

ce
e

grated into the driver side door lock:


nl

pt
du

an
itte

y li
♦ Driver door contact switch -F2-
erm

ab
ility
ot p

♦ Driver side central locking lock unit -F220-

wit
, is n

h re
♦ Driver door central locking motor -V56-
hole

spec
♦ Driver door central locking deadlock function motor -V161-
es, in part or in w

t to the co
The following components (depending on equipment) are inte‐
grated into the passenger side door lock:

rrectness of i
♦ Front passenger door contact switch -F3-
l purpos

♦ Front passenger side central locking lock unit -F221-


♦ Front passenger seat central locking motor -V57-

nform
ercia

♦ Front passenger door central locking deadlock function motor


m

at
-V162-
om

ion
c

in t
or

his
ate

Note
do
priv

cum
for

en
g

In the event of repair, the complete component must be renewed.


n

t.
yi Co
Cop py
t. rig
gh ht
In the event of component defects - front door locks: yri
p by
o Vo
by c lksw
cted
– Replace relevant door lock ⇒ General Body Repairs, Exterior;
agen
Prote AG.
Rep. Gr. 57 ; Front door; Removing and installing door lock .

3.5 Removing and installing switch module


for driver side window lift
Special tools and workshop equipment required
♦ Removal wedge -VAS 3409-

250 Rep. Gr.96 - Lights, lamps, switches - inside


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

AG. Volkswagen AG d
agen oes
lksw not
Note by Vo gu
ara
d
rise nte
o eo
When removing and installing components in visual area (con‐
th
au ra
nectors, covers, trims etc.) apply
s a commercial adhesive tape
s c

ce
e
where a lever tool is applied ( removal wedge -VAS 3409- , srew‐

nl

pt
du
driver).

an
itte

y li
erm

ab
ility
ot p
The following components (in models with 4 doors) are integrated

wit
into the switch module for the driver side window lift:
, is n

h re
hole

♦ Front left window regulator switch -E40-

spec
es, in part or in w

♦ Rear left window regulator switch, in driver door -E53-

t to the co
♦ Rear right window regulator switch, in driver door -E55-

rrectness of i
♦ Front right window regulator switch in driver door -E81-
l purpos

♦ Childproof lock button -E318-


♦ Button illumination bulb -L76-

nform
mercia

at
om

Note

ion
c

in t
or

his
e

In the event of repair, the complete component must be renewed.


at

do
priv

cum
for

The following components (in models with 2 doors) are integrated

en
ng

t.
yi
into the switch module for the driver side window lift:
Co
Cop py
t. rig
gh
♦ Front left window regulator switch -E40-
ht
pyri by
Vo
co lksw
by
cted
♦ Front right window regulator switch in driver door -E81-
agen
Prote AG.

♦ Button illumination bulb -L76-

Note

In the event of repair, the complete component must be renewed.

Removing:
– Switch off the ignition and all electrical consumers.
– Carefully lever installation frame out of door trim using removal
wedge -VAS 3409- or screwdriver -arrow-.

3. Lights and switches in front doors 251


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

– Remove connectors -arrows-.

– Release locking lugs -arrows- and remove switch from the in‐
stallation frame.
Installing:
Install in reverse order of removal.

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
le
un

pt
an
d
itte

y li

3.6 Removing and installing remote release


erm

ab
ility

button for fuel filler flap and rear lid -


ot p

wit
is n

E463- and key operated switch to block


h re
ole,

release of rear lid remote -E232-


spec
urposes, in part or in wh

t to the co

Note
rrectne

The remote release button for fuel filler flap and rear lid -E463-
features a button illumination bulb -L76- , which must not be
ss

replaced individually.
o
cial p

f inform
mer

Removing:
atio
m

– Switch off the ignition and all electrical consumers.


o

n
c

i
or

n thi
e

– Remove door trim ⇒ General body repairs, interior; Rep. Gr.


t

sd
va

70 ; Door trim; Removing and installing front door trim, driver


i

o
pr

cum
r

side .
fo

en
ng

t.
yi Co
– Disconnect connector -arrow-. ht. Cop py
rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

252 Rep. Gr.96 - Lights, lamps, switches - inside


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

– Release locking lugs -arrows- and remove switch from the


door trim.
Installing:
Install in reverse order of removal.

AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

3. Lights and switches in front doors 253


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

4 Lights and switches in rear doors

4.1 Components - front door locks


The following components (depending on equipment) are inte‐
grated into the rear left door lock:
♦ Rear left door contact switch -F10-
♦ Rear left central locking lock unit -F222- . Volkswagen AG
gen AG does
swa
♦ Rear left door central locking motor, lock -V214- y Volk not
gu
edb ara
nte
♦ Rear left door central locking deadlock function motor horis
-V163- eo
aut ra
The following components (depending on equipment) s are inte‐
s c

ce
grated into the rear right door lock: le
un

pt
an
d
itte

♦ Rear right door contact switch -F11-

y li
erm

ab
ility
♦ Rear right central locking lock unit -F223-
ot p

wit
is n

♦ Rear right door central locking motor, lock -V215-

h re
ole,

spec
♦ Rear right door central deadlock function locking motor -V164-
urposes, in part or in wh

t to the co
Note

rrectne
In the event of repair, the complete component must be renewed.

ss o
In the event of component defects - rear door locks:
cial p

f inform
– Replace relevant door lock ⇒ General Body Repairs, Exterior;
mer

Rep. Gr. 58 ; Rear door; Removing and installing door lock .

atio
om

n
c

i
4.2 Removing and installing rear left window
or

n thi
te

sd
a

regulator switch, in door -E52- and rear


iv

o
pr

cum
r

right window regulator switch, in door -


fo

en
ng

t.
yi
E54-
Co
Cop py
t. rig
gh ht
yri by
Removing: op Vo
by c lksw
cted agen
Prote
– Switch off the ignition and all electrical consumers.
AG.

– Remove lever shell, upper part out of the closing lever ⇒ Gen‐
eral body repairs, interior; Rep. Gr. 70 ; Removing and instal‐
ling door trim; Rear door trim .
– Disconnect connector -arrow-.

254 Rep. Gr.96 - Lights, lamps, switches - inside


AG. Volkswagen AG d
agen oes
olksw not
d by
V
Jetta 2005 ➤ gu, Bora 2006 ➤
ara
e nte
horis Electrical System - Edition e o05.2005
aut ra
ss c
– Release locking lugs -arrows- and remove switch from the in‐

ce
le
un
stallation frame.

pt
an
d
itte

y li
Installing:

erm

ab
ility
ot p
Install in reverse order of removal.

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

4. Lights and switches in rear doors 255


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

5 Lights and switches in luggage com‐


partment

5.1 Removing and installing luggage com‐


partment light -W3-
Special tools and workshop equipment
gen AG
. Volrequired
kswagen AG
d wa oes
olks not
♦ Removal wedge -VAS
d b 3409-
yV gu
ara
e nte
ris
utho eo
ra
a c
ss

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

Note

♦ The luggage compartment light can be found on the right side


nform
ercia

in the luggage compartment trim.


m

at
om

♦ When removing and installing components in visual area (con‐


ion
c

nectors, covers, trims etc.) apply a commercial adhesive tape


in t
or

where a lever tool is applied ( removal wedge -VAS 3409- ,


his
ate

srewdriver).
do
priv

cum
for

en
ng

t.
Removing:
yi Co
Cop py
t. rig
– Switch off the ignition and all electrical consumers. gh ht
pyri by
Vo
co lksw
by
– Lever light out of the luggage compartment trim using removal Prote
cted AG.
agen
wedge -VAS 3409- or a screwdriver.

256 Rep. Gr.96 - Lights, lamps, switches - inside


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

– Disconnect connector -arrow-.


Renew bulb:

– Press contact plate -1- of the light outwards and take festoon
bulb -2- out of the socket.
– Renew festoon bulb (12 V, 10 W).
Installing:
Install in reverse order of removal.

5.2 Removing and installing rear lid lock unit


-F256- ksw
agen
AG. Volkswagen AG d
oes
n
ol ot g
yV
The rear lid lock unit -F256-
ise
db is integrated into the tailgate lock
ua
rand
an
cannot be replacedthoindividually.
r tee
o u ra
sa c
If the rear lid lock
s unit -F256- is found to be defective, the entire
ce
e

tailgate lock must always be replaced.


nl

pt
du

an
itte

y li

– Renew tailgate lock ⇒ General Body Repairs, Exterior; Rep.


erm

ab

Gr. 55 ; Tailgate; Removing and installing coupling lock; Re‐


ility
ot p

moving .
wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

5. Lights and switches in luggage compartment 257


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

6 Lights and switches in roof trim

6.1 Removing and installing front interior


light and reading light (vehicles with no
sliding sunroof)
The following components are integrated in the interior light and
reading light:
♦ Front interior light -W1-
♦ Left centre reading light -W39-
♦ Left centre reading light -W40-

Note

The interior light and reading light as well as the switches for the
interior light and reading light are connected together and can not
be separated. When repairing, renew the complete component.

6.1.1 Removing and installing front interior


light and reading light
Special tools and workshop equipment required
♦ Removal wedge -VAS 3409- n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
Note
l purpos

When removing and installing components in visual area (con‐


nectors, covers, trims etc.) apply a commercial adhesive tape
nf
ercia

where a lever tool is applied ( removal wedge -VAS 3409- , srew‐


orm

driver).
m

atio
om

n in
or c

Removing:
thi
te

sd
iva

– Switch off the ignition and all electrical consumers.


o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

258 Rep. Gr.96 - Lights, lamps, switches - inside


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

– Carefully lever trim out of interior light using removal wedge -


VAS 3409- or screwdriver -arrow-.

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c

ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
– Unbolt securing bolts -arrow-.
hole

spec
– Take the interior light out of the headliner console.
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

– Remove connectors -arrows-.

do
r
rp

cum
fo

Installing:

en
ng

t.
yi Co
op
Install in reverse order of removal. C py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

6.1.2 Replace front interior light -W1-


Special tools and workshop equipment required
♦ Removal wedge -VAS 3409-

6. Lights and switches in roof trim 259


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

Note

When removing and installing components in visual area (con‐


nectors, covers, trims etc.) apply a commercial adhesive tape
where a lever tool is applied ( removal wedge -VAS 3409- , srew‐
driver).

Removing:
– Switch off the ignition and all electrical consumers.
wage
n AG. Volkswagen AG do
e ks s no
Vol t gu
– Carefully lever lens for interior lightedout
by using removal wedge ara
-VAS 3409- or screwdriver -arrow-.
thoris nte
eo
au ra
c
ss

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
– Press contact -1- of light to side -arrow- and remove festoon
bulb -2- with the contact from the interior light.
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
– Pull contact -arrow- off defective festoon bulb.
c by lksw
cted agen
Prote AG.
– Fit the contact to the new festoon bulb (12 V, 10 W).
Installing:
Install in reverse order of removal.

6.1.3 Left centre reading light -W39- and right


centre reading light -W40-
Removing:
– Remove interior light ⇒ page 258 .

260 Rep. Gr.96 - Lights, lamps, switches - inside


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

– Turn bulb holder -arrows- of the defective reading light for 90°
to the left.
– Take the holder with the bulb out of the reading light.

– Pull glas base bulb carefully out of the holder.


– Renew glas base bulben(12
AG.V,
Vol5
ksW).
wagen AG
ag does
ksw not
Installing: y Vol gu
b ara
ed nte
ris
Install in reverse
tho order of removal. eo
au ra
c
ss

ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec

6.2 Removing and installing front interior


es, in part or in w

t to the co

light and reading light (vehicles with slid‐


ing sunroof)
rrectness of i

The following components are integrated in the interior light and


l purpos

reading light:
♦ Front interior light -W1-
nform
ercia

♦ Left centre reading light -W39-


m

a
com

tion in

♦ Left centre reading light -W40-


r
te o

thi

♦ Sunroof switch -E8-


s
iva

do
r
rp

cum
fo

en
ng

t.
yi
Note
Co
Cop py
t. rig
gh ht
yri
The interior light and reading light as well as the switches for the
p by
o Vo
by c lksw
interior light and reading light are connected together and can not
Prote
cted AG.
agen
be separated. When repairing, renew the complete component.

6.2.1 Removing and installing front interior


light and reading light
Special tools and workshop equipment required

6. Lights and switches in roof trim 261


Jetta 2005 ➤ , Bora 2006 ➤
n AG. Volkswagen AG do
Electrical System - Edition 05.2005
olks
wage es n
o V t gu
by ara
ed
♦ Removal wedge -VAS 3409-horis nte
eo
t
au ra
c
ss

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness
Note

o
cial p

f inform
When removing and installing components in visual area (con‐
mer

nectors, covers, trims etc.) apply a commercial adhesive tape

atio
m

where a lever tool is applied ( removal wedge -VAS 3409- , srew‐


o

n
c

i
or

n
driver).

thi
te

sd
iva

o
pr

c
Removing:

um
r
fo

en
ng

t.
yi
– Switch off the ignition and all electrical consumers.
Co
Cop py
t. rig
gh
– Carefully lever trim out of interior light using removal wedge -
ht
pyri by
Vo
VAS 3409- or screwdriver -arrow-.
co lksw
by
cted agen
Prote AG.

– Unbolt securing bolts -arrow-.


– Take the interior light out of the headliner console.

262 Rep. Gr.96 - Lights, lamps, switches - inside


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

– Remove connectors -arrows-.


Installing:
Install in reverse order of removal.

AG. Volkswagen AG d
agen oes
lksw not
6.2.2 Removing and installing sunroof switch Vo gu
d by ara
ise nte
-E8- aut
hor eo
ra
ss c
Removing:

ce
e
nl

pt
du

an
– Remove interior light ⇒ page 261 .
itte

y li
erm

ab
– Disconnect connector -arrow-.

ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

– Release locking lugs -arrows- and remove switch from the in‐

ion
c

stallation frame.
in t
or

his
ate

Installing:
do
priv

cum
or

Install in reverse order of removal.


f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

6.2.3 Replace front interior light -W1-


Special tools and workshop equipment required

6. Lights and switches in roof trim 263


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

♦ Removal wedge -VAS 3409-

Note

When removing and installing components in visual area (con‐


nectors, covers, trims etc.) apply a commercial adhesive tape
where a lever tool is applied ( removal wedge -VAS 3409- , srew‐
driver).

Removing:
– Switch off the ignition and all electrical consumers.
– Carefully lever lens for interior light
olkout
swausing removal wedge
-VAS 3409- or screwdriver w en AG. V
ag-arrow-.
gen AG
does
ks n ol ot g
yV ua
edb ran
ris tee
tho or
au ac
ss
ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co

– Press contact -1- of light to side -arrow- and remove festoon


bulb -2- with the contact from the interior light.
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

264 Rep. Gr.96 - Lights, lamps, switches - inside


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

– Pull contact -arrow- off defective festoon bulb.


– Fit the contact to the new festoon bulb (12 V, 10 W).
Installing:
Install in reverse order of removal.

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c

ce
le
un

pt
6.2.4 Left centre reading light -W39- and right

an
d
itte

y li
erm

centre reading light -W40-

ab
ility
ot p

wit
is n

Removing:

h re
ole,

– Remove interior light ⇒ page 261 .

spec
urposes, in part or in wh

t to the co
– Turn bulb holder -arrows- of the defective reading light for 90°
to the left.
– Take the holder with the bulb out of the reading light.

rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

– Pull glas base bulb carefully out of the holder.


t.
yi Co
Cop py
– Renew glas base bulb (12 V, 5 W).
ht. rig
rig ht
py by
co Vo
Installing:
by lksw
cted agen
Prote AG.
Install in reverse order of removal.

6.3 Rear interior and reading light (vehicles


without ATAS)
The following components are integrated in the rear interior light
and reading light:
♦ Rear left footwell light -W45-
♦ Rear left reading light -W11-
♦ Rear right reading light -W12-

6. Lights and switches in roof trim 265


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

Note

The interior light and reading light as well as the switches for the
interior light and reading light are connected together
AG. Vo and
lkswagen AG docan not
agen
be separated. When repairing,Vorenewlksw the complete component. es n
ot
y gu
db ara
rise nte
6.3.1 Removing and installing rear interior au
tho eo
ra
c
ss
and reading light (vehicles without

ce
e
nl

pt
ATAS)
du

an
itte

y li
erm

ab
Removing:

ility
ot p

wit
– Switch off the ignition and all electrical consumers.
, is n

h re
hole

– Release locking lugs -arrows- and take trim with lens off inte‐

spec
rior light and reading light.
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
riv

– Release locking lugs -arrows- and remove interior light and


p

cum
or

reading light from the headliner.


f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

– Disconnect connector -arrow-.


Installing:
Install in reverse order of removal.

266 Rep. Gr.96 - Lights, lamps, switches - inside


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

6.3.2 Renewing rear interior and reading light


bulbs (vehicles without ATAS)
Removing:
– Release locking lugs -arrows- and take trim with lens off inte‐
rior light and reading light.

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c

ce
le
un

pt
an
d

– Pull glas base bulb carefully out of the holder -arrows-.


itte

y li
rm

ab
pe

– Renew defective glas base bulb (12 V, 5 W).

ility
ot

wit
, is n

Installing:

h re
hole

spec
Install in reverse order of removal.
es, in part or in w

t to the co
rrectness of i
l purpos

nform
ercia

6.4 Rear interior and reading light (vehicles


m

a
com

ti

with ATAS)
on in
r
te o

thi

The following components are integrated in the rear interior light


s
iva

do

and reading light:


r
rp

cum
fo

en
g

♦ Rear left footwell light -W45-


n

t.
yi Co
Cop py
♦ Rear left reading light -W11- ht. rig
rig ht
py by
o Vo
♦ Rear right reading light -W12-
by c lksw
cted agen
Prote AG.
♦ Anti-theft alarm ultrasonic sensor -G209-

Note

♦ The switches -1- of the reading lights are integrated in the rear
interior and reading light and cannot be renewed separately.
♦ The anti-theft alarm ultrasonic sensor -G209- -2- cannot be
renewed separately.
♦ The anti-theft alarm ultrasonic sensor -G209- , comprising four
individual sensors -2-, leads and a control element on the back
of the interior and reading light, must not be moved from its
predefined position.

6. Lights and switches in roof trim 267


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

6.4.1 Removing and installing rear interior


and reading light (vehicles with ATAS)

Note

♦ If a rear interior and reading light is removed, the ATAS must


be deactivated ⇒ page 277 .
♦ The switches -1- of the reading lights are integrated in the rear
interior and reading light and cannot be renewed separately.
♦ The anti-theft alarm ultrasonic sensor -G209- -2- cannot be
renewed separately.
♦ The anti-theft alarm ultrasonic sensor -G209- , comprising four
individual sensors -2-, leads and a control element on the back
of the interior and reading light, must not be moved from its
predefined position.

Removing:
– Switch off the ignition and all electrical consumers.

– Pull the entire complete trim -1- (including lens and reflectors)
-arrows- vertically downwards and out from the interior and
reading light.
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

– Press both locking tabs -2- in -direction of arrow A- and take


the complete interior and reading light -1- in spec
urposes, in part or in wh

-direction of arrow B- off the headliner. t to the co


rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
a

– Unlock connectors -1- and -2- and pull both connectors off.
iv

o
pr

cum
r
fo

Installing:
en
ng

t.
yi Co
op
Install in reverse order of removal. C py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

268 Rep. Gr.96 - Lights, lamps, switches - inside


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

6.4.2 Renewing rear interior and reading light


bulbs (vehicles with ATAS)

Note

♦ If a rear interior and reading light bulb is renewed, the ATAS


must be deactivated ⇒ page 277 .
♦ The anti-theft alarm ultrasonic sensor -G209- , comprising four
individual sensors -2-, leads and a control element on the back
of the interior and reading light, must not be moved from its
predefined position.

Removing: AG. Volkswagen AG d


agen oes
lksw not
– Switch off the ignition and all electrical consumers. d by
Vo gu
ara
ise nte
or eo
h
– Pull the entire complete trim -1- (including autlens and reflectors) ra
s c
vertically downwards and out from the interior and reading
s

ce
le

light.
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

– Pull the glass base bulb to be removed (12 V, 5 W) -1- from


the holder.

nform
ercia

Installing:
m

a
Install in reverse order of removal.
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

6.5 Removing and installing front passenger


side illuminated vanity mirror -W14- and
driver side illuminated vanity mirror -
W20-
Special tools and workshop equipment required

6. Lights and switches in roof trim 269


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

♦ Removal wedge -VAS 3409-

Note

♦ When removing and installing components in visual area (con‐


nectors, covers, trims etc.) apply a commercial adhesive tape
where a lever tool is applied ( removal wedge -VAS 3409- ,
srewdriver).
♦ The removal and installation of both lights is the same so that
only one light is described.

Removing:
– Switch off the ignition and all electrical consumers.
– Lever light carefully out of the roof trim using removal wedge
. Volkswagen AG
-VAS 3409- or a screwdriver. swa
gen AG does
olk not
yV gu
edb ara
ris nte
tho eo
au ra
c
ss
ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co

– Disconnect connector -arrow-.


Renew bulb:
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

270 Rep. Gr.96 - Lights, lamps, switches - inside


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

– Press contact -1- of the light in direction of arrow and take


festoon bulb -2- out of the socket.
– Renew festoon bulb (12 V, 5 W).
Installing:
Install in reverse order of removal.

AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
u ra
6.6 Removing and installing garage door ss a c

ce
e
operating unit -E284-

nl

pt
du

an
itte

y li
erm

ab
ility
ot p

Note

wit
, is n

h re
♦ The garage door operating unit -E284- is located in the sun
hole

spec
visor on the driver side.
es, in part or in w

t to the co
♦ The sun visor and the garage door operating unit -E284- may
only be replaced together.

rrectness of i
– Remove the sun visor on the driver side with garage door op‐
l purpos

erating unit -E284- -1- ⇒ General body repairs, interior; Rep.


Gr. 68 ; Removing and installing sun visor

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

6. Lights and switches in roof trim 271


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

7 Lights and switches in centre console

7.1 Removing and installing TCS and ESP


button -E256-
Removing:
– Switch off the ignition and all electrical consumers.
– Take bellow carefully off centre console -arrows-.

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
– Unbolt securing bolts -arrow-.utho
or
a ac
ss
– Take mounting frame with ashtray out of the centre console.

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i

– Remove connectors -arrows-.


l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

272 Rep. Gr.96 - Lights, lamps, switches - inside


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

– Release locking lugs -arrows- and remove switch from the in‐
stallation frame.
Installing:
Install in reverse order of removal.

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

7. Lights and switches in centre console 273


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

8 Horn

8.1 Removing and installing treble tone horn


-H2- and bass tone horn -H7-

Note

♦ The treble tone horn -H2- and the bass tone horn -H7- are
controlled in parallel from the onboard supply control unit -
J519- .
♦ The procedure for removal and installation of treble tone horn
-H2- and bass tone horn -H7- is the same and is therefore
described for just one horn.
♦ The horns are installed to the left and the right of theAGlongitu‐
. Volkswagen
dinal members. wage
n AG do
es n
Volks ot g
by ua
ed ran
Removing: oris tee
th or
au ac
– Switch off the ignition and all electrical consumers.
ss

ce
e
nl

pt
– Remove front bumper ⇒ General body repairs; Rep. Gr. 63 ;
du

an
itte

Front bumper

y li
erm

ab
ility
– Disconnect connector -arrow-.
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

io

– Unscrew securing bolt -arrow- and remove horn.


n
c

in t
or

his
e

Installing:
at

do
priv

Install in reverse order of removal.


um
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

8.2 Checking treble tone horn -H2- and bass


tone horn -H7-
The horns ( treble tone horn -H2- and bass tone horn -H7- ) can
be checked using final control diagnosis from the onboard supply
control unit -J519- .

274 Rep. Gr.96 - Lights, lamps, switches - inside


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

9 Immobilizer
General description:
The vehicle is equipped with an immobilizer of the 4th generation.
Modifications by comparison with the immobilizer of the 3rd gen‐
eration:
♦ An adaptation of components of other group marks to Volks‐
wagen vehicles is no longer possible.
♦ Vehicle keys are preprogrammed with a base code by the
manufacturer. This base code includes a specific manufactur‐
ers code. It is only possible to learn a key of a vehicle if they
are programmed with the right manufacturers code.
Fault detection and fault display:
The immobilizer is equipped with self-diagnosis
agen which
AG. Volkswamakes
gen AG fault
does
finding easier. o lksw not
yV gu b ara
ed
For fault finding, use the vehicleris diagnosis, testing and informa‐ nte
tho e
tion system -VAS 5051A- s auin “guided fault finding” mode. or
ac
s

ce
9.1 Immobilizer control unit -J362-
le
un

pt
an
d
itte

y li
The immobilizer control unit -J362- is integrated in the dash panel
erm

ab
insert. If the control unit is defective the complete dash panel in‐

ility
ot p

sert must be renewed.

wit
is n

h re
ole,

– Renewing dash panel insert ⇒ page 150 .

spec
urposes, in part or in wh

9.2 Immobilizer reader coil -D2-

t to the co
The immobilizer reader coil -D2- is joined to the ignition switch
and cannot be renewed individually.
– Removing and installing ignition switch ⇒ page 231 . rrectness

9.3 Ignition key


o
cial p

f inform

– Removing and installing the ignition key battery with radio re‐
mer

mote control ⇒ General Body Repairs, Exterior; Rep. Gr. 57 ;


atio
m

Central locking; Removing and installing battery for the (fold‐


o

n
c

i
or

ing) main key with radio remote control .


thi
te

sd
va

– Removing and installing the radio container (transmission unit


i

o
pr

cum
r

for radio-controlled central locking) for the ignition key ⇒ Gen‐


fo

en
ng

eral Body Repairs, Exterior; Rep. Gr. 57 ; Central locking;


t.
yi Co
op
Removing and installing battery for the (folding) main key with C py
t. rig
radio remote control .
gh ht
pyri by
Vo
o
by c lksw
9.3.1 Ignition key - change code transponder
cted agen
Prote AG.

It is not possible to replace the change code transponder in the


ignition key.
The entire key must always be replaced if the change code trans‐
ponder is found to be defective.

Note

♦ If an ignition key is replaced or an additional ignition key is


required, the new ignition key must always be adapted to the
immobilzer ⇒ page 276 .
♦ If the radio container (transmission unit for radio-controlled
central locking) of the ignition key is also replaced, it must be
adapted to the comfort system ⇒ page 276 .

9. Immobilizer 275
Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

9.3.2 Adapting ignition keys to the immobilizer


– Connect Vehicle Diagnosis, Testing and Information System
-VAS 5051A- ⇒ page 281 .
– Select “guided fault finding” in Vehicle Diagnosis, Testing and
Information System -VAS 5051A- .
– Using the “Go to” key, select “Function/component selection”
and the following menu items one after the other:
♦ Body
♦ Electrical System
♦ 01 - On Board Diagnostic capable systems
♦ Immobilizer
♦ Immobilizer functions agen
AG. Volkswagen AG d
oes
olksw not
♦ Adapting ignition keys byV gu
ara
ed
ris nte
o eo
9.3.3 Adapting ignition keys to the comfort
h
aut ra
ss c
system

ce
e
nl

pt
du

an
itte

– Connect Vehicle Diagnosis, Testing and Information System

y li
erm

ab
-VAS 5051A- ⇒ page 281 .

ility
ot p

wit
– Select “guided fault finding” in Vehicle Diagnosis, Testing and
, is n

h re
Information System -VAS 5051A- .
hole

spec
– Using the “Go to” key, select “Function/component selection”
es, in part or in w

t to the co
and the following menu items one after the other:
♦ Body

rrectness of i
♦ General Body Repairs
l purpos

♦ 01 - On Board Diagnostic capable systems


♦ Comfort system

nf
ercia

or
♦ Comfort system central control unit functions

m
m

atio
m

♦ J393 - Adapting / testing keys with radio remote control


o

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

276 Rep. Gr.96 - Lights, lamps, switches - inside


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

10 Anti-theft alarm system (ATAS)

Note

Additional information:

⇒ Operating instructions
General description:
The functions of the ATAS are integrated into the central control
unit for comfort system -J393- .
Fault detection and fault display:
The anti-theft alarm system is equipped with self-diagnosis which
makes fault finding easier.
For fault finding, use the vehicle diagnosis, testing and informa‐
tion system -VAS 5051A- in “guided fault finding” mode.
en AG. V
olkswagen AG
ag does
ksw not
y Vol gu
b ara
ed
Note thoris nte
eo
au ra
c
ss
Once the anti-theft alarm system has been triggered, the alarm

ce
e
nl

source that has been stored in the convenience system central

pt
du

an
control unit -J393- can be interrogated ⇒ page 298 .
itte

y li
erm

ab
ility
ot p

10.1 Activating and deactivating anti-theft

wit
, is n

h re
alarm system
hole

spec
es, in part or in w

Activating anti-theft alarm system:

t to the co
The anti-theft alarm system is switched on automatically when the
vehicle is locked. The system is then immediately armed.
rrectness of i
l purpos

Note
nform
ercia

Completely close all windows and doors before locking the vehi‐
cle to prevent the anti-theft alarm system triggering an unneces‐
m

at

sary alarm.
om

ion
c

in t
or

his
e

Deactivating anti-theft alarm system:


at

do
priv

cum

♦ The system is deactivated when the vehicle is unlocked using


for

en
g

the radio remote control key or


n

t.
yi Co
Cop py
♦ when the ignition is switched on.
t. rig
gh ht
pyri by
Vo
o
Unlock the car mechanically (emergency open) by c lksw
cted agen
Prote AG.
– Unlock the driver door.
The anti-theft alarm system remains active, although no alarm is
triggered.
– Switch ignition on within 15 seconds.

Note

If you do not switch on the ignition, the alarm will trigger after 15
seconds.

10. Anti-theft alarm system (ATAS) 277


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

When the ignition is switched on, the electronic immobilizer de‐


tects a valid vehicle key and deactivates the anti-theft alarm
system.

10.2 Removing and installing anti-theft alarm


ultrasonic sensor -G209-
The anti-theft alarm ultrasonic sensor -G209- , comprising 4 indi‐
vidual sensors -2-, leads and a control element on the back of the
interior and reading light, cannot be replaced individually, the en‐
tire rear interior and reading light must be replaced.
– Removing and installing rear interior and reading light (vehi‐
cles with ATAS) ⇒ page 268 .

10.3 Removing and installing vehicle inclina‐


tion sender -G384-
The vehicle inclination sender -G384- -arrow- is located under the
dash panel right behind the front passenger airbag.

AG. Volkswagen AG d
Note ksw
agen oes
not
ol
byV gu
ara
d
The anti-theft alarm system must be deactivated before
orise
the send‐ nte
eo
er is removed ⇒ page 277 . aut
h
ra
c
ss

ce
le
un

Removing:

pt
an
d
itte

y li
– Switch off ignition and all electrical consumers and pull out
rm

ab
pe

ignition key.
ility
ot

wit
, is n

– Remove glove compartment ⇒ General body repairs, interior;


h re
hole

Rep. Gr. 68 ; Compartments, covers and trim; Removing and


installing glove compartment; Removing . spec
es, in part or in w

t to the co

– Unscrew the securing bolts -1- and remove vehicle inclination


sender -G384- from the bracket.
rrectness of i

– Release the connector -2- and pull it away from the vehicle
l purpos

inclination sender -G384- .


Installing:
nform
ercia

Install in reverse order of removal.


m

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
op py
10.4 Central locking and anti-theft alarm sys‐
. C rig
ht ht
rig by
py
tem aerial -R47-
co Vo
by lksw
cted agen
Prote AG.

Note

Additional information:

278 Rep. Gr.96 - Lights, lamps, switches - inside


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

⇒ Current flow diagrams, Electrical fault finding and Fitting loca‐


tions
The central locking and anti-theft alarm system aerial -R47- is laid
from the central locking and anti-theft alarm system aerial -J393-
to the A-pillar (driver side) in the main wiring loom.

Note

♦ The antenna cannot be repaired as this would adversely affect


the reception quality.
♦ In the event of damage, it is necessary to replace the central
locking and anti-theft alarm system aerial -R47- .

10.5 Alarm horn -H12-


The alarm horn -H12- is located on the right of the A-pillar in the
wing.

10.5.1 Removing and installing the alarm horn


-H12-
Special tools and workshop equipment required
♦ Drill -VAS 5134- AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c

ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co

♦ Twist drill ∅ 6 mm
rrectness of i

♦ Pop rivet pliers -VAS 5072-


l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
Note

The anti-theft alarm system must be deactivated before the alarm


horn is removed ⇒ page 277 .

Removing:
– Switch off ignition and all electrical consumers and pull out
ignition key.

10. Anti-theft alarm system (ATAS) 279


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

– Remove front right wheel housing liner ⇒ General body re‐


pairs, interior; Rep. Gr. 66 ; Wheel housing liner; Removing
and installing front wheel housing liner; Removing .
en AG. V
olkswagen AG
ag does
ksw not
– Drill out both pop rivets -arrows- using drill Vol
by -VAS 5134- and ∅ gu
ara
6 mm twist drill. ris
ed
nte
ho eo
aut ra
ss c

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
– Pull alarm horn -H12- -1- in -direction of arrow- out of the

rrectne
aperture in the bodywork.
– Pull connector off -2-.

ss o
cial p

f
Installing:

inform
mer

atio
m

Note
o

n
c

i
or

n thi
te

sd
a

Remove all metal particles caused during the drilling.


iv

o
pr

cum
r
fo

en
ng

– Perform measures for corrosion protection ⇒ General Infor‐


t.
yi Co
op
mation; Body Repairs, General Body Repairs . C py
t. rig
gh ht
yri by
– Fit connector to the alarm horn -H12- . cop Vo
by lksw
cted agen
Prote AG.
– Insert clip -2- of alarm horn -H12- -3- into the aperture in the
bodywork -1-.
– Secure alarm horn -H12- with pop rivet pliers -VAS 5072- .

10.5.2 Checking alarm horn -H12-


The alarm horn -H12- can be tested using final control diagnosis
from convenience system central control unit -J393- .

280 Rep. Gr.96 - Lights, lamps, switches - inside


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

97 – Wiring
1 Vehicle Diagnosis, Testing and Infor‐
mation Systems

WARNING

♦ During testing or measuring operations using a vehicle di‐


agnosis information system, there is a risk of serious or
even fatal injury!
♦ If the vehicle diagnosis information system is lodged in the
activity area of an airbag during a testing or measuring
operation, a triggered airbag can result in serious or even
fatal injury! gen AG
. Volkswagen AG
d a oes
lksw not
♦ During testing and measuring
db
y V operations, work with a sec‐
o gu
ara
ond person who can operate
ris
e the vehicle diagnosis infor‐ nte
ho of the rear seats!
mation system fromautone
eo
ra
ss c

ce
le
un

pt
an
d
itte

y li
erm

ab
Note

ility
ot p

wit
is n

♦ All working instructions described, such as modifications, cod‐

h re
ole,

ing etc. can be carried out using the vehicle diagnosis, testing

spec
and information system -VAS 5051A- and the vehicle diagno‐
urposes, in part or in wh

sis and service information system -VAS 5052- .

t to the co
♦ All working instructions can be found in “guided fault finding”
and “guided functions”.
♦ Additional information: rrectness o

⇒ Self-study programme No. 202 ; Vehicle Diagnosis, Testing


cial p

f in

and Information System VAS 5051


form
mer

atio

⇒ Self-study programme No. 256 ; VAS 5052


om

n
c

⇒ Self-study programme No. 294 ; Online connection of the VAS


or

n thi
e

5051
t

sd
iva

o
pr

– Connecting Vehicle Diagnosis, Testing and Information Sys‐


um
r
fo

en
ng

tem -VAS 5051A- ⇒ page 281 .


t.
yi Co
Cop py
– Connecting vehicle Diagnosis, Testing and Information Sys‐
t. rig
gh ht
yri
tem -VAS 5052- ⇒ page 282 . p by
o Vo
by c lksw
cted agen
1.1 Connecting vehicle Diagnosis, Testing
Prote AG.

and Information System -VAS 5051A-

Note

Observe the latest operating instructions for vehicle diagnosis,


testing and information system -VAS 5051A- , which are dis‐
played after selecting the “Administration” and “Operating Man‐
ual” buttons.

Special tools and workshop equipment required

1. Vehicle Diagnosis, Testing and Information Systems 281


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

♦ Vehicle Diagnosis, Testing and Information System -VAS


5051A-

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c

ce
le
un

pt
an
d
itte

y li
erm

ab
♦ Diagnosis lead -VAS 5051/6A- (5 m)

ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
m

♦ Diagnosis lead -VAS 5051/5A- (3 m)


o

n
c

i
or

n thi
te

sd
iva

o
r

Note
p

cum
r
fo

en
ng

t.
yi Co
Only these leads are to be used for diagnosis, as they are the only Cop py
ones fitted with CAN lines and therefore allowing CAN diagnosis
t. rig
gh ht
yri
and/or CAN communication.
p by
o Vo
by c lksw
cted agen
Prote AG.
Connecting Vehicle Diagnosis, Testing and Information System -
VAS 5051A- :
– Apply handbrake.
– On vehicles with automatic gearbox, move selector lever to
position “P” or “N”.
– On vehicles with manual gearbox, move gear stick to neutral
position.
– With the ignition switched off, connect vehicle diagnosis, test‐
ing and information system -VAS 5051A- using diagnostic lead
-VAS 5051/6A- to diagnostic interface -arrow- in vehicle.
– Switch ignition on.
– Switch off all electrical consumers.

Note

Any additional vehicle diagnosis, measuring and information sys‐


tems and/or vehicle diagnosis and service information systems
are connected in the sequence described above.

282 Rep. Gr.97 - Wiring


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

2 Removing and installing fuse holder

2.1 Removing and installing fuse holder on


left of dash panel
Special tools and workshop equipment required
♦ Removal wedge -VAS 3409-

AG. Volkswagen AG d
agen oes
Noteolksw not
y V gu
d b ara
rise nte
o
When removing and aut installing components in visual area (con‐ e or
h
ac
nectors, covers,sstrims etc.) apply a commercial adhesive tape
where a lever tool is applied ( removal wedge -VAS 3409- , srew‐
ce
le
un

pt

driver).
an
d
itte

y li
rm

ab
pe

ility
ot

Caution
wit
, is n

h re
hole

spec

Disconnecting and connecting the battery as described in the


es, in part or in w

Workshop Manual ⇒ page 29 .


t to the co

Removing:
rrectness of i

– Disconnect the battery ⇒ page 29 .


l purpos

– Remove storage compartment on driver side ⇒ General body


repairs, interior; Rep. Gr. 68 ; Compartments, covers and trim .
nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

2. Removing and installing fuse holder 283


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

– Remove lateral cover -1- out of the dash panel, by inserting


the removal wedge -VAS 3409- or a screwdriver in the recess
-2- and lever off cover -1- in -direction of arrow-.
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

– Take fuse assignment card -1- out of fuse holder -2-.

nf
ercia

– Remove securing bolts -arrows- and take fuse holder -1- out

or
as far it is possible (depending on cable length).

m
m

atio
om

Installing:

n in
or c

thi
e

Install in reverse order of removal.


t

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

284 Rep. Gr.97 - Wiring


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

3 Removing and installing relay carrier

3.1 Removing and installing relay carrier


n AG. Volkswagen AG do
wage
with
by
Volkssafety cut-out on left es n
oof
t gu dash panel
ara
ed nte
ris
tho e or
au Caution ac
ss

ce
e
nl

Disconnecting and connecting the battery as described in the

pt
du

an
itte

Workshop Manual ⇒ page 29 .

y li
erm

ab
ility
ot p

wit
, is n

Removing:

h re
hole

spec
– Disconnect the battery ⇒ page 29 .
es, in part or in w

t to the co
– Remove storage compartment on driver side ⇒ General body
repairs, interior; Rep. Gr. 68 ; Compartments, covers and trim .
– Unscrew bolts -arrows- of the bracket.

rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
– Pull relays -arrows- out of the relay carrier.
co Vo
by lksw
cted agen
Prote AG.

Note

The relay number depends on vehicle equipment.

– Clip locking lugs in -direction of arrow- outwards and then


press the connector -1- through the relay carrier.

3. Removing and installing relay carrier 285


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

– Unlock locking lug -1- of relay carrier in -direction of arrow- and


take relay carrier off.
Installing:
Installation is performed in the reverse order of installation; when
doing this, note the following:
– Clip connectors into the relay carrier first.

– Fit relay carrier -2- into guide -1- and engage relay carrier.

3.2 Removing and installing relay carrier on


onboard supply control unit, on left of
dash panel
AG. Volkswagen AG d
agen oes
ksw not
Note by
Vol
gu
ara
ed
ris nte
o eo
♦ The onboard supply control unit -J519- and the
aut relay carrier
h
ra
attached to the onboard supply control unit, on left of dash ss c
ce
le

panel form one unit and cannot be separated.


un

pt
an
d
itte

♦ If the onboard supply control unit -J519- is to be replaced, first


y li
rm

ab

carry out the procedure


pe

ility

⇒ “5.1.2 Coding onboard supply control unit J519 ”,


ot

wit
, is n

page 293 to read out the stored codes.


h re
hole

spec

Removing:
es, in part or in w

t to the co

– Switch off ignition and all electrical consumers and pull out
ignition key.
rrectness of i

– Remove cover, footwell, on driver side ⇒ General body re‐


pairs, interior; Rep. Gr. 68 ; Compartments, covers and trim .
l purpos

– Remove storage compartment on driver side ⇒ General body


repairs, interior; Rep. Gr. 68 ; Compartments, covers and trim .
nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

286 Rep. Gr.97 - Wiring


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

– Move locking bar -1- of the relay carrier connectors on onboard


supply control unit, on left of dash panel in
-direction of arrow A-.
– Move locking bar -2- of the connectors of the on onboard sup‐
ply control unit -J519- in -direction of arrow B-.

Note

The connectors of the onboardAG. Volksupply


swagen control unit -J519- and the
relay carrier on onboardagensupply controlAunit, eson
notleft of dash panel
G do
lksw
may only be pulled
y V off if the locking bar is set to position “OPEN”.
o gu
db e
ar an
ris tee
tho o
– Remove
ss
all connectors of the onboard supply
au - controlr aunit
c
J519- and the relay carrier on onboard supply control unit, on

ce
e
nl

left of dash panel.

pt
du

an
itte

y li
erm

ab
ility
ot p

Note

wit
, is n

h re
The connector number depends on vehicle equipment.
hole

spec
es, in part or in w

t to the co
– Unclip onboard supply control unit -J519- and relay carrier on
onboard supply control unit, on left of dash panel out of the
locking device -arrows C-.
– Pull onboard supply control unit -J519- and relay carrier on rrectness of i
l purpos

onboard supply control unit, on left of dash panel downwards


and in opposite direction of travel out of the bracket.
nf
ercia

Installing:
orm
m

Installation is performed in the reverse order of installation; when


atio
om

doing this, note the following:


n in
or c

thi
te

sd
iva

o
r

Note
rp

cu
o

m
f

en
ng

t.
yi Co
The locking bars may only be set to “CLOSE” when all connectors
Cop py
are fitted “correctly”.
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

3. Removing and installing relay carrier 287


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

4 Electronics boxes agen


AG. Volkswagen AG d
oes
olksw not
byV gu
ara
ed
ris nte
4.1 Removing and installing electronics box ho eo
aut ra
s c
on left in engine compartment s

ce
le
un

pt
an
d
itte

y li
Caution
erm

ab
ility
ot p

wit
Disconnecting and connecting the battery as described in the
is n

h re
Workshop Manual ⇒ page 29 .
ole,

spec
urposes, in part or in wh

t to the co
Removing:
– Disconnect the battery ⇒ page 29 .

rrectne
– Release clips -1- in -direction of arrow- and take cover of elec‐
tronics box -2- off upwards.

ss o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

– Remove hexagon nuts -1-.


– Open -arrows- covers -2- of cable guides on electronics box.
– Remove wiring from stud connections.
– Unclip wiring from cable guides.

288 Rep. Gr.97 - Wiring


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

– Remove central securing screw -arrow- from electronics box


-1-.

Note

When the central securing screw -arrow-, the electronics box -1-
is pushed upwards off the electronics box mounting.

– Pull electronics box -1- upwards off electronics box mounting.

Note

For removal of the flat contact housing -1-, the air filter (on vehi‐
cles with diesel engine only), the battery and the battery console
must be removed.

– Remove air filter housing, if necessary.


– Remove battery ⇒ page 29 .

AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit

– Remove securing bolts -arrows- of battery console -1-.


, is n

h re
hole

– Take battery console -1- out of vehicle.


spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

4. Electronics boxes 289


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

– Press tabs apart on bracket of electronics box -arrows B- and


slide flat contact housing -1- sidewards -arrow A- out of brack‐
et of electronics box.
– Press tabs apart on bracket of electronics box -arrows C- and
slide flat contact housing -2- forwards -arrow D- out of bracket
of electronics box.

– Unscrew securing nuts -arrows- of bracket from electronics


box -1-.
AG. Volkswagen AG d
agen oes
ksw not
Note byV
ol
gu
ara
ed
ris nte
o eo
Whether the additional relayaut carrier is installed depends on the
h
ra
vehicle equipment. ss c
ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec

– Pull bracket of electronics box -1-, upwards off studs as far as


es, in part or in w

relay carrier cables allow.


t to the co

– Unclip relay carrier -1- sideways out of bracket of electronics


box -2-.
rrectness of i

– Take bracket of electronics box -2- out of vehicle.


l purpos

Installing:
Installation is performed in the reverse order of installation; when
nform
ercia

doing this, note the following:


m

at
om

– Tighten threaded connections to specified torque settings


on
c

in t

⇒ page 307 .
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

290 Rep. Gr.97 - Wiring


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

– Mount the cover -2- on the electronics box and push the safety
clip -1- in -direction of arrow- until cover -2- engages.

Note

Then check whether the cover -2- of the electronics box is en‐
gaged correctly.

AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

4. Electronics boxes 291


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

5 Control units
AG. Volkswagen AG d
agen oes
olksw not
5.1 Onboard supply control unit -J519- ised byV gu
ara
nte
or eo
h
aut ra
ss c
Note

ce
le
un

pt
an
d
itte

y li
♦ The onboard supply control unit -J519- and the relay carrier
erm

ab
attached to the onboard supply control unit, on left of dash

ility
ot p
panel form one unit and cannot be separated.

wit
is n

h re
♦ Additional information:
ole,

spec
urposes, in part or in wh

t to the co
⇒ Current flow diagrams, Electrical fault finding and Fitting loca‐
tions
⇒ Operating instructions

rrectne
General description:

ss
The onboard supply control unit -J519- is responsible for the fol‐

o
cial p

f
lowing in the vehicle:

inform
mer

♦ Electrical load management

atio
om

♦ Exterior light control

n
c

i
or

n thi
e

♦ Turn signal control


t

sd
iva

o
pr

cum
r

♦ Rear window wiper


fo

en
ng

t.
yi Co
♦ Heated rear window . Cop py
rig
ht ht
rig
♦ Terminal control py by
co Vo
by lksw
cted
♦ Surround lighting
agen
Prote AG.

♦ Terminal control
♦ Dimmers, instrument lighting
♦ Fuel pump presupply
♦ Alternator stand-by
♦ Horn
The following functions can be adapted:
♦ Deleting learning values and setting standard adaptation val‐
ues
♦ Adjusting period for coming home function (depending on
equipment)
♦ Adjusting period for leaving home function (depending on
equipment)
♦ Adjusting rear window heating “On time”
♦ Switching on and off footwell lighting
♦ Switching on and off motorway signaling
♦ Adjusting load management
♦ Adjusting “activation time” for headlight cleaning system
⇒ page 294

292 Rep. Gr.97 - Wiring


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
Note thor eo
au ra
ss c
♦ The above adaptations can only be carried out in conjunction

ce
le
un

pt
with certain equipment configurations.

an
d
itte

y li
♦ The “Motorway signaling”, “comfort signaling”, or “tap signal‐
erm

ab
ility
ing” means that one touch of the turn signal lever will activate
ot p

the turn signals (1-5 times) (turn signal cycles).

wit
is n

h re
ole,

♦ If the onboard supply control unit -J519- is to be replaced, first

spec
urposes, in part or in wh

carry out the procedure

t to the co
⇒ “5.1.2 Coding onboard supply control unit J519 ”,
page 293 , so that access can be gained to the codes stored
within.

rrectne
Fault detection and fault display:

ss
The onboard supply control unit -J519- is equipped with self-di‐

o
cial p

f
agnosis, which is designed to ease fault finding.

inform
mer

For fault finding, use the vehicle diagnosis, testing and informa‐

atio
m

tion system -VAS 5051A- in “guided fault finding” mode.


o

n
c

i
or

n
5.1.1 Removing and installing onboard supply

thi
te

sd
va

control unit -J519-


i

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
Note
t. rig
gh ht
pyri by
Vo
o
by c lksw
If the onboard supply control unit -J519- is to be replaced, first
cted agen
Prote AG.
carry out the procedure
⇒ “5.1.2 Coding onboard supply control unit J519 ”, page 293 ,
so that access can be gained to the codes stored within.

Removing:
The removal of the onboard supply control unit -J519- corre‐
sponds to the removal of the relay carrier on onboard supply
control unit, on left of dash panel ⇒ page 286 .
Installing:
The installation of the onboard supply control unit -J519- corre‐
sponds to the installation of the relay carrier on onboard supply
control unit, on left of dash panel ⇒ page 286 .

5.1.2 Coding onboard supply control unit -


J519-
– Connect Vehicle Diagnosis, Testing and Information System
-VAS 5051A- ⇒ page 281 .
– Select “guided fault finding” in Vehicle Diagnosis, Testing and
Information System -VAS 5051A- .
– Using the “Go to” key, select “Function/component selection”
and the following menu items one after the other:
♦ Body
♦ Electrical System
♦ 01 - On Board Diagnostic capable systems
♦ Onboard supply control unit
♦ Onboard supply control unit functions
♦ Code control unit

5. Control units 293


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

5.1.3 Modifying headlight cleaning system


The “active time” of the headlight cleaning system can be variably
adjusted to between 0 and 12.75 seconds.
– Connect the vehicle diagnosis, testing and information system
-VAS 5051A- to ⇒ page 281
– Select “guided fault finding” in Vehicle Diagnosis, Testing and
Information System -VAS 5051A- .
– Using the “Go to” key, select “Function/component selection”
and the following menu items one after the other:
♦ Body
♦ Electrical System
AG. Volkswagen
♦ 01 - On Board Diagnostic
lksw
capable
agen systems AG does n
o ot g
yV ua
♦ Onboard supplyriscontrol
ed
b
unit ran
tee
tho or
♦ Onboard supply
sa
u control unit functions ac
s

ce
le

♦ Modifying headlight cleaning system


un

pt
an
d
itte

5.2 Data bus diagnostic interface -J533-


y li
rm

ab
pe

ility
ot

wit
, is n

h re
Note
hole

spec
es, in part or in w

Additional information: t to the co

⇒ Current flow diagrams, Electrical fault finding and Fitting loca‐


tions
rrectness of i

⇒ Operating instructions
l purpos

General description:
nform
ercia

The diagnosis interface for data bus -J533- (gateway) is a sepa‐


m

rate control unit. It has the following functions in the vehicle:


a
com

tion in

♦ Responsible for exchange of data between CAN data bus sys‐


r
te o

thi

tems “drive train CAN data bus”, “convenience CAN data bus”
s
iva

do

and “Infotainment CAN data bus”


r
rp

cum
fo

♦ Converts diagnostic data from CAN data bus systems to COM


en
ng

t.
yi
wire and vice versa. In this way, data can also be used by the
Co
Cop py
the vehicle diagnosis, testing and information system -VAS
t. rig
gh ht
yri
5051A- p by
co Vo
by lksw
cted agen
Prote AG.

Note

If the data bus diagnostic interface -J533- is to be removed, first


carry out the procedure
⇒ “5.2.1 Renewing data bus diagnostic interface J533 ”,
page 295 , so that access can be gained to the codes stored
within.

Fault detection and fault display:


The data bus diagnostic interface -J533- is equipped with self-
diagnosis, which is designed to ease fault finding.
For fault finding, use the vehicle diagnosis, testing and informa‐
tion system -VAS 5051A- in “guided fault finding” mode.

294 Rep. Gr.97 - Wiring


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

5.2.1 Renewing data bus diagnostic interface


-J533-
– Connect Vehicle Diagnosis, Testing and Information System
-VAS 5051A- ⇒ page 281 .
– Select “guided fault finding” in Vehicle Diagnosis, Testing and
Information System -VAS 5051A- .
– Using the “Go to” key, select “Function/component selection”
and the following menu items one after the other:
♦ Body
♦ Electrical System
♦ 01 - On Board Diagnostic capable systems
♦ Data bus diagnostic interface
♦ Data bus diagnostic interface functions
♦ Renewing data bus diagnostic interface

5.2.2 Removing and installing data bus diag‐


nostic interface -J533-
Removing:

agen
Note
AG. Volkswagen AG d
oes
olksw not
V gu
by
Before removing
rised data bus diagnostic interface -J533-
ara
nte , it is es‐
sentialutthat the following work procedure
ho eo
ra
⇒ “1.1
ss a Renewing dash panel insert”, page 150 is carried c out, so
that access can be gained to the codes stored within.
ce
e
nl

pt
du

an
itte

y li

– Switch off ignition and all electrical consumers and pull out
erm

ab

ignition key.
ility
ot p

wit
, is n

– Remove cover, footwell, on driver side ⇒ General body re‐


h re

pairs, interior; Rep. Gr. 68 ; Compartments, covers and trim .


hole

spec
es, in part or in w

– Release connector -1- and pull connector off data bus diag‐
t to the co

nostic interface -J533- -2-.


– Push securing pins -3- together -arrows- and pull out of holes.
rrectness of i

Installing:
l purpos

Install in reverse order of removal.


nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

5.3 Central control unit for convenience sys‐


en
ng

t.
yi Co
op
tem -J393-
C py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
Note

Additional information:

⇒ Current flow diagrams, Electrical fault finding and Fitting loca‐


tions

5. Control units 295


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

⇒ Operating instructions
General description:
The convenience system central control unit -J393- is responsible
for the following in the vehicle:
♦ Sliding/tilting sunroof control (release instruction)
♦ Power window control (release instruction)
AG. Volkswagen AG d
♦ Central locking control lksw
agen oes
not
o
yV gu
♦ Anti-theft alarm system control rised b ara
nte
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♦ Radio-wave receiver aut ra
ss c

ce
le
♦ Rear lid lock

un

pt
an
d
itte
♦ Comfort operation

y li
erm

ab
ility
Some of the above functions can be adapted ⇒ page 298 .
ot p

wit
is n

Fault detection and fault display:

h re
ole,

spec
The convenience system central control unit -J393- is equipped
urposes, in part or in wh

with self-diagnosis, which is designed to ease fault finding.

t to the co
For fault finding, use the vehicle diagnosis, testing and informa‐
tion system -VAS 5051A- in “guided fault finding” mode.

rrectne
5.3.1 Removing and installing convenience

s
system central control unit -J393-

s o
cial p

f inform
Removing:
mer

atio
– Switch off ignition and all electrical consumers and pull out
om

n
ignition key.
c

i
or

n thi
te

– Remove glove compartment ⇒ General body repairs, interior;

sd
iva

o
r

Rep. Gr. 68 ; Compartments, covers and trim; Removing and


p

cum
r
fo

installing glove compartment .

en
ng

t.
yi Co
op
– Pull locking lug -1- off convenience system central control unit C py
ht. rig
-J393- bracket in -direction of arrow- and move the conven‐ rig ht
py by
ience system central control unit -J393- until the recesses
co Vo
by lksw
cted
-2- align with the recesses -3-.
agen
Prote AG.

Note

The connectors may only be unlocked and pulled off if the re‐
cesses -arrows- of the connectors and the bracket align exactly.

– Unlock connectors and pull them off convenience system cen‐


tral control unit -J393- .

Note

The connector number depends on vehicle equipment.

296 Rep. Gr.97 - Wiring


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

– Unscrew securing nuts -arrows-.


– Take bracket off with convenience system central control unit
-J393- .

Volkswagen AG
– Pull locking lug -1- in -direction of arrow B- and push conven‐ swagen AG. does
ience system central control unit -J393- -2- out of the bracketby
Vol
k not
gu
ara
in -direction of arrow A-. ris
ed
nte
ho eo
ut
Installing: ss
a ra
c

ce
Installation is performed in the reverse order of installation; when e
nl

pt
du

an
doing this, note the following:
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
Note
l purpos

♦ After installing a new convenience system central control unit


it must be coded ⇒ page 297 .

nform
ercia

♦ The connectors may only be placed and locked if the recesses


m

-arrows- of the connectors and the bracket align exactly.

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
5.3.2 Coding convenience system central
gh ht
pyri by
Vo
co
control unit -J393-
by lksw
cted agen
Prote AG.

– Connect Vehicle Diagnosis, Testing and Information System


-VAS 5051A- ⇒ page 281 .
– Select “guided fault finding” in Vehicle Diagnosis, Testing and
Information System -VAS 5051A- .
– Using the “Go to” key, select “Function/component selection”
and the following menu items one after the other:
♦ Body
♦ General Body Repairs
♦ 01 - On Board Diagnostic capable systems
♦ Comfort system
♦ Comfort system central control unit functions
♦ J393 - Coding convenience system central control unit

5. Control units 297


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

5.3.3 Adapting convenience system central


control unit -J393-
The following functions can be adapted:
♦ Activating and deactivating “single door opening”
♦ Activating and deactivating “automatic locking above >15 Km/
h”
♦ Activating and deactivating “automatic unlocking when ignition
key is removed”
♦ Activating and deactivating “country settings for intelligent
alarm horn”
♦ Activating and deactivating “battery monitoring system (soun‐
der)” AG. Volkswagen AG d
agen oes
lksw not
♦ Activating and deactivating “comfort operation via radio re‐by V o gu
ara
mote control unit” rised
nte
ho eo
ut
♦ Activating and deactivating “anti-theft alarm system
ss a - alarm ra
c
delay when driver's door is opened”

ce
le
un

pt
an
d

♦ “Sensitivity of tilt angle sensor”


itte

y li
erm

ab
♦ “Sensitivity of interior monitoring system”

ility
ot p

wit
is n

– Connect Vehicle Diagnosis, Testing and Information System

h re
-VAS 5051A- ⇒ page 281 .
ole,

spec
urposes, in part or in wh

– Select “guided fault finding” in Vehicle Diagnosis, Testing and

t to the co
Information System -VAS 5051A- .
– Using the “Go to” key, select “Function/component selection”
and the following menu items one after the other:

rrectne
♦ Body

ss o
♦ General Body Repairs
cial p

f inform
♦ 01 - On Board Diagnostic capable systems
mer

atio
m

♦ Comfort system
o

n
c

i
or

n
♦ Comfort system central control unit functions

thi
te

sd
iva

♦ J393 - Adapting convenience system central control unit o


pr

cum
r
fo

en
ng

5.3.4 Convenience system central control unit


t.
yi Co
op py
-J393- - Read alarm sources of anti-theft
t. C rig
gh ht
pyri by
alarm system
o Vo
by c lksw
cted agen
Prote AG.
– Connect Vehicle Diagnosis, Testing and Information System
-VAS 5051A- ⇒ page 281 .
– Select “guided fault finding” in Vehicle Diagnosis, Testing and
Information System -VAS 5051A- .
– Using the “Go to” key, select “Function/component selection”
and the following menu items one after the other:
♦ Body
♦ General Body Repairs
♦ 01 - On Board Diagnostic capable systems
♦ Comfort system
♦ Comfort system central control unit functions
♦ J393 - Read alarm sources of anti-theft alarm system

298 Rep. Gr.97 - Wiring


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

5.4 Trailer detector control unit -J345-


The trailer detector control unit -J345- -arrow- is located behind
the left side trim in the luggage compartment.

Note

Additional information:

⇒ Current flow diagrams, Electrical fault finding and Fitting loca‐


tions
⇒ Operating instructions
General description:

Note

♦ The Golf currently features only control units manufactured by


Westfalia.
♦ To check the control unit use plug socket tester -V.A.G 1537/ gen AG
. Volkswagen AG
A- olks
wa does
not
⇒ “5.4.3 Final control diagnosis trailer detector controleunit
db
yV gu
ara
J345 ”, page 301 . tho
ris nte
eo
au ra
c
ss
The trailer detector control unit -J345- etects from a power draw

ce
e
nl

pt
of minimum 5 W4) the “trailer operation” and transfers this infor‐
du

an
itte

mation to various control units via the CAN databus.

y li
erm

ab
ility
The trailer detector control unit -J345- is supplied with information
ot p

wit
(light control) from the onboard supply control unit -J519- and
, is n

h re
convenience system central control unit -J393- via the CAN.
hole

spec
4) At least the turn signal and brake light must be switched on, in order to detect
es, in part or in w

“trailer operation”.

t to the co
Fault detection and fault display:
The trailer detector control unit -J345- is equipped with self-diag‐

rrectness of i
nosis, which is designed to ease fault finding.
l purpos

For fault finding, use the vehicle diagnosis, testing and informa‐
tion system -VAS 5051A- in “guided fault finding” mode.

nform
mercia

5.4.1 Removing and installing trailer detector at


om

ion

control unit -J345-


c

in t
or

his
ate

do
riv

Special tools and workshop equipment required


p

cum
for

♦ Torque wrench -V.A.G 1783-


en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

5. Control units 299


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

Removing:
– Switch off ignition and all electrical consumers and pull out
ignition key.
– Remove left side panel trim in luggage compartment ⇒ Gen‐
eral body repairs, interior; Rep. Gr. 70 ; Removing and instal‐
ling load and luggage compartment trim; Trim, luggage
compartment, sidewards .
– Release connectors -2- and pull off trailer detector control unit
-J345- .

Note

The connector number on the trailer detector control unit -J345-


shown in the figure depends on vehicle equipment and may vary.

– Remove securing bolts -1- and take trailer detector control unit
-J345- with the bracket out of the vehicle.

– Remove securing bolts -arrows- and take trailer detector con‐


trol unit -J345- off bracket.
Installing:
Installation is performed in the reverse order of installation; when
doing this, note the following: . Volkswag AG en AG
w agen does
– Tighten threaded connections to specified
yV
olks torque settings not
gu
⇒ page 307 . ise
d b ara
nte
r
ho eo
aut ra
ss c
Note
ce
e
nl

pt
du

an
itte

y li

After installing a new trailer detector control unit -J345- it must be


erm

ab

coded ⇒ page 300 .


ility
ot p

wit
, is n

h re
hole

5.4.2 Coding trailer detector control unit -


spec
es, in part or in w

J345-
t to the co

– Connect Vehicle Diagnosis, Testing and Information System


-VAS 5051A- ⇒ page 281 .
rrectness of i

– Select “guided fault finding” in Vehicle Diagnosis, Testing and


l purpos

Information System -VAS 5051A- .


– Using the “Go to” key, select “Function/component selection”
nf
ercia

and the following menu items one after the other:


rm
m

atio
m

♦ Body
o

n in
or c

♦ General Body Repairs


thi
te

sd
iva

♦ 01 - On Board Diagnostic capable systems


r
rp

cu
o

m
f

en
ng

♦ Trailer detector
t.
yi Co
Cop py
♦ Function
t. rig
gh ht
pyri by
Vo
o
♦ Coding trailer detector control unit
by c lksw
cted agen
Prote AG.

300 Rep. Gr.97 - Wiring


AG. Volkswagen AG d
agen oes Jetta 2005 ➤ , Bora 2006 ➤
olksw not
V
ed by gu
ara Electrical System - Edition 05.2005
ris nte
tho e or
5.4.3 Final control diagnosis trailer detector
ss
au ac

ce
le
control unit -J345-
un

pt
an
d
itte

y li
rm

ab
pe

ility
Note
ot

wit
, is n

h re
♦ The trailer detector control unit -J345- detects from a power
hole

spec
draw of minimum 5 W 4) the “trailer operation”.
es, in part or in w

t to the co
♦ To check use plug socket tester -V.A.G 1537/A- .

Special tools and workshop equipment required

rrectness of i
♦ Plug socket tester -V.A.G 1537/A- 5)
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
5) After a few minutes the plug socket tester -V.A.G 1537/A- gets to hot and
switches off automatically. After a cooling period the plug socket tester -V.A.G
1537/A- works again perfectly.

– Connect the plug socket tester -V.A.G 1537/A- .


– Connect Vehicle Diagnosis, Testing and Information System
-VAS 5051A- ⇒ page 281 .
– Select “guided fault finding” in Vehicle Diagnosis, Testing and
Information System -VAS 5051A- .
– Using the “Go to” key, select “Function/component selection”
and the following menu items one after the other:
♦ Body
♦ General Body Repairs
♦ 01 - On Board Diagnostic capable systems
♦ Trailer detector
♦ Function
♦ Trailer detector control unit - Final control diagnosis

5. Control units 301


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

6 Wiring harness and connector re‐


pairs

6.1 Safety instructions

Caution

For repair work on airbag and seat belt tensioner wiring har‐
nesses, only contacts, connectors and wiring designed specif‐
ically for this purpose may be used ⇒ Parts catalogue (ETKA)!

♦ Observe country-specific regulations.


♦ Observe vehicle stickers indicating high voltage components.
Before carrying out repairs, discharge residual voltage.
♦ Wires from airbag and belt tensioner wiring harness must only
be repaired using wiring harness repair set -V.A.Gw1978-
agen .
AG. Volkswagen AG d
oe
olks s no
t gu
⇒ Operating instructions wiring harness repair
ed
bset
y V -V.A.G 1978- ara
is nte
or
⇒ General body repairs interior; Rep. Gr.
au 69
th eo
ra
ss c
6.2 General notes concerning repairs to ve‐

ce
e
nl

pt
du

an
hicle electrical system
itte

y li
erm

ab
ility
ot p

Caution

wit
, is n

h re
hole

spec
Disconnecting and connecting the battery as described in the
es, in part or in w

Workshop Manual ⇒ page 29 .

t to the co
♦ Observe current notes (also notes concerning removing and
rrectness of i
installing components) in workshop manuals and in the Tech‐
nical Service Handbook.
l purpos

♦ Yellow wiring and sections of wiring harness wrapped in yellow


nform

tape indicate a prior repair.


mercia

⇒ Operating instructions wiring harness repair set -V.A.G 1978-


at
om

ion
c

♦ Before beginning repairs to a wiring harness, first rectify the


in t
or

his

cause of the damage, e.g. sharp edges on a body part, de‐


ate

do
riv

fective electrical consumer, corrosion.


p

cum
for

♦ Disconnecting the battery earth strap (open circuit) provides a


en
ng

t.
yi
safe working environment for repairs to the electrical system.
Co
Cop py
The battery positive wire need only be disconnected for re‐ ht. rig
rig ht
moval of the battery.
py by
co Vo
by lksw
cted agen
♦ If possible, do not loosen any earth wires from the body (dan‐
Prote AG.

ger of corrosion).

6.3 Notes on repairs to wiring harness and


connectors
Supplementary notes on repair of CAN bus wiring ⇒ page 303
♦ Soldering is not permitted for repairs to vehicle wiring.
♦ Never repair any heat-shrink connections. If necessary, lay
wiring parallel to the defective wiring.
♦ Onboard supply wiring harnesses and connectors may only
be repaired using wiring harness repair set -V.A.G 1978- .

302 Rep. Gr.97 - Wiring


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

⇒ Operating instructions wiring harness repair set -V.A.G 1978-


. Volkswagen AG
a gen AG d
♦ Perform wiring harness repairs Vol only with yellow wires. Mark
ksw
oes
not
gu
repair locations with yellow
ed b tape.
y ara
n is tee
or
♦ Shielded wires mustautnot
h
be repaired. In case of damage, they or
ac
must be entirely replaced.
ss

ce
e
nl

pt
du

6.4 Supplementary notes on repair of CAN

an
itte

y li
bus wiring
erm

ab
ility
ot p

wit
♦ An unshielded two-wire line -1- and -2- with a cross section of
, is n

h re
0.35 mm2 or 0.5 mm2 is used for CAN bus wiring.
hole

spec
♦ The colour codes of the CAN bus wiring can be gleaned from
es, in part or in w

t to the co
the following table:
Drivetrain CAN, high orange/black

rrectness of i
Convenience CAN, high orange/green
l purpos

Infotainment CAN, high orange/violet


CAN Low wire (all) orange/brown

nf
ercia

or
♦ Perform wiring harness repairs only with yellow wires. Mark

m
m

atio
repair locations with yellow tape.
om

n in
or c

♦ When repairs are performed, both bus wires must have the

thi
te

same length. When wires -1- and -2- are twisted together, the

sd
iva

o
twist spacing should be A=20 mm.
r
rp

cu
o

m
f

en
ng

♦ No section of wiring greater than B=50 mm, e.g. in the vicinity


t.
yi Co
op
of heat-shrink sleeves -arrow-, should not be twisted. C py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

6. Wiring harness and connector repairs 303


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

6.5 Wiring harness repair set -V.A.G 1978-

- Repairs to wiring harnesses


and connectors of the onboard
electrical supply system
should only be carried out us‐
ing wiring harness repair set -
V.A.G 1978- .
- Included with the wiring har‐
ness repair set -V.A.G 1978- is
a set of operating instructions,
which provides comprehen‐
sive information on how to con‐
duct repairs.
- Further information, e.g. re‐
moval and installation of parts
and components, appears in
the relevant workshop manual.

AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

304 Rep. Gr.97 - Wiring


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

olkswagen AG
en AG. V
7 Renewal
yV
olks
wag of aerial wiring
does
not
gu
b ara
ed
A new repair
ho
ris concept has been developed for repairnte
work
eo on aer‐
ial wires.
s aut Now connecting wires in different lengths and r a various
c
adapter
s cables are available as replacement parts instead of a

ce
e

complete aerial wire.


nl

pt
du

an
itte

y li
7.1 General description
erm

ab
ility
ot p

♦ Aerial wires must not be repaired, but if repair is required, they

wit
, is n

must be replaced only by connecting wires and adapter cables

h re
hole

offered as genuine parts.

spec
es, in part or in w

♦ Replacement parts can be found in the electronic parts cata‐

t to the co
logue: Special catalogue; Electrical connections; Genuine ac‐
cessories; Subgroup 35 from illustration No. 035-20.

rrectness of i
♦ These genuine parts are suitable for all aerial wires and wire
diameters which may need to be replaced.
l purpos

♦ No provision has been made for replacement of individual


aerial connectors in the event of repair.

nf
ercia

orm
♦ The wires can be used retroactively for all VW models, with all
m

atio
m

installed aerial wire diameters.


o

n in
or c

♦ All adapter and connection wires are suitable for all transmitter thi
te

sd
a

and receiver signals.


iv

o
r
rp

cu
o

♦ This repair method can also be used for testing or retrofitting.


f

en
ng

t.
yi Co
op
7.2 Assembly overview - an aerial wire
C py
ht. rig
rig ht
py by
o Vo
Example: Aerial wire between radio and aerial is defective. The
by c lksw
cted agen
following wires are required for the repair:
Prote AG.

1- Adapter cable, to radio connection. Length approx. 30 cm.


2- Connecting wire, available in different lengths.
3- Adapter cable, to aerial connection. Length approx. 30 cm.

7.3 Installing a new aerial wire

Note

Note that the total length of an aerial wire, depending on vehicle


equipment level, can be divided into sections by aerial diversity
control unit, traffic information control unit or aerial amplifier. Only
the defective section of aerial wire must be replaced.

– Pull defective aerial wire connections off units.


– Determine the routing of the defective aerial wire in vehicle
and measure the total length of the aerial connecting wire to
be replaced.

7. Renewal of aerial wiring 305


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

The total length of aerial connecting wire is the sum of the length
of adapter cables required -1- and -3- and the connecting wire
-2-.
– To determine the length of connecting wire required, subtract
60 cm from the measured total length of aerial connecting wire
-2-. n AG. Volkswagen A ge G do
swa es n
– Procure the required adapter cables -1- and -3- band y V connect‐
olk ot g
ua
ing wire -2- at the calculated length as genuine
ris
edparts from the ran
tee
parts catalogue (ETKA). ut
ho or
a ac
ss
– Cut off connectors of defective aerial wire.

ce
le
un

pt
an
The remainder of the defective aerial wire remains in the vehicle. d
itte

y li
erm

ab
– Connect adapter cables -1- and -3- to equipment in vehicle.

ility
ot p

wit
– Route and secure connecting wire -2- parallel to the old aerial
is n

h re
wire.
ole,

spec
urposes, in part or in wh

t to the co
Note

Do not kink or excessively bend aerial wires! The bending radius

rrectne
must not be below 50 mm.

ss
– Connect connecting wire to adapter cables.

o
cial p

f inform
– Perform a functional check.
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

306 Rep. Gr.97 - Wiring


Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005

8 Torque settings: Cables


8.1 Torque settings: Electronics box in left
side of engine compartment

Threaded connections Torque settings


Securing nuts -1- M5 (AF 8) 4 Nm
Securing nuts -1- M6 (AF 10) 6 Nm

8.2 Torque settings trailer detector control unit -J345-


Threaded connections Torque settings
Securing bolts bracket to body 2 Nm
Securing bolts control unit to bracket 2 Nm
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

8. Torque settings: Cables 307

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