PHASED ARRAY EXAMINATION PROCEDURE IN Doe. Ros ACCORDANCE WITH AWS D1.1 ANNEX S UPD-GF-G1-QC-PR-6009 FOR STRUCTURAL Revision : 05. Doe. Status : AFC. Document ype: PR Disp : a6 Rev ate: 20 Nov 2008| pogo 1 of 22 Joo Wo. 07012 WP! Job No. 402000-01902 IPL Contract No. 4200008040 UJUNG PANGKAH DEVELOPMENT [Hess] OFFSHORE PHASE II (CPP & AUP EPCC) HESS (indonesia - Pangkah) LTO PT. Gunanusa Utama Fabricators PHASED ARRAY EXAMINATION PROCEDURE IN ACCORDANCE WITH AWS D1.1 ANNEX S FOR STRUCTURAL Sa 0s | soNowa000 revowstrconamcnn [jem | 99-[ as Wie) o | sanonaoee evra Common wat sw | wus ce | wanna -epoe Conon =| aw ce | mona Ape Conan = 1 | cesemaice | pepo Genucon = or | toavn 20 hepa baon = 1 | sovaaoon Tn con = nev] one OESCRETION ov _| om | ave |e ome [ose ear [anteDee. PHASED ARRAY EXAMINATION PROCEDURE IN UPD-GF-G1-QC-PR-8009 ACCORDANCE WITH AWS D1.1 ANNEX S FOR STRUCTURAL Revision: 05: Doc. stats AFC Document type: PR Discpine OC Rev.Date: 30 Nov 2008] page 4 of 22 TG Job No. 07012 Wel Job No: 40200-01302 IPL Contract No. 4800006040 UJUNG PANGKAH DEVELOPMENT [Hess] OFFSHORE PHASE II (CPP & AUP EPCC) HESS (Indonesia - Pangkah) LTO PT. Gunanusa Utama Fabricators EPR ASED PARRA Y [EXAMINATION PROCEDURE IN g24 gC CORDANCE WITH AWS D1.1 ANNEX S toypenedts nt op, aint FOR STRUCTURAL Ma Zs os | sonovaoie Tepoedie Coon [ms ow ow ot | 2 Hoz08 Apert Coacton we ws | canonzo spre Conacton @ | moaz Peet Canacten * oF | easepaane erro Coracon * ot | toavwoe Aeroreteroeon = et | sousaome edie Comment = nev] _ care CESSATION or | om | ae | Se OMe eePHASED ARRAY EXAMINATION PROCEDURE IN Dow: ACCORDANCE WITH AWS|D1.1 ANNEXS UPD-GF-G1-QC-PR-8008 FOR STRUCTURAL aie Sa Document ype PR Oishi sa Reval: 30 Nov 2008| pape 2 of 22 PTG Job No,: 07012 Wel Job No 92000-01902 IPL Contract No: 4gn0006040 TABULATION OF REVISED PAGE REVISION REVISION Gal C1 | D1{ 01 | 02 04 | 05 os ct 4 x |x] x[x[kTx % 2 x |x {xx xkTx 37 3_ [x x 38 4 x |x k 39 5 x x] ] 40 6 x x at 7 x x x 42 8 x 43 9 x 44 10 x x 45 AM x x x 46 12. x 47 13, x 48 14 x 49 15 x 50, 16 x 51 17 x 52 18 x x 53 19 x x 54 20 x 55 21 x x 56 22 37 23 58 24 59 25 60 26 61 27 2 28 63 29 64 30 65 31 66 32. 87 31 68 32 69 33 70 «4 m1 35 72PHASED ARRAY EXAMINATION PROCEDURE IN Dae UPD-GF-G1-QC-PR-8009 ACCORDANCE WITH AWS|D1.1 ANNEX S. FOR STRUCTURAL Revision 05 Doo. Stas AFG Document type: PR. Diesptine: OC Rev.Date: 30 Nov 2000] page 3 of 22 [PTG Job No.: 07012 _wel Job No. 402000-01302 HPL Contract No: 4800006940 INTRODUCTION .. SCOPE ... REFERENCED DOCUMENTS .. PERSONNEL QUALIFICATION REQUIREMENTS .. EQUIPMENT. EXAMINATION AREA... EQUIPMENT CALIBRATION. INSPECTION PROCEDURE... 10 RECORDING. 11 ACCEPTANCE CRITERIA... 12 _ DISPOSITION INSTRUCTIONS. 13 REPORTING CRITERIA. 1 2 3 4 5 SAFETY REQUIREMENTS. 6 7 8 9 Figure 1: Search Unit Selection Based on mal Figure 2: Search Unit Descriptior Figure 3: Standard Reference Reflector. Figure 4: Recommended Calibration Block. List of Contents Figure 5: Typical Standard Reflector (Located in Weld mock-ups and Production Weld 12 Figure 6: TCG Calibration Points. igure 7: Parallel Scan Probe Orientatior Figure 8: Transverse Scan Probe Orientation| Figure 9: Acceptance ~ Rejection Criteri Figure 10: Phased Array Report Sample. Figure 11 : Scan Plan Sample ‘Appendix 1 Omni Scan — Phased Array ‘Appendix-2 Phased Array Ultrasonic Eq\ hequisition Module (Software) pment Check (Linearity/ Resolution)BE We ACCORDANCE WITH AWS [1.1 ANNEX S UPD-GF-G1-QC-PR-8009 PHASED ARRAY ewimaneorv amex IN FOR STRUCTURAL Revision: 05. Doc, Stats : AFC Document ype: PR doing 06 RevDate: 30 Nov 2000| page 4 22 PTG Job No: 07012 WI op No 02000-01202 HIPL Contact Na 4800006040 Ll 12 13 14 22 Introduction This procedure utilizes the follo 1.1.1 Multi-element (arranged i 1.1.2 Angle beam shear waves 1.1.3. The contact technique, it directly to the component ultrasonic techniques: a linear (11D) array), pulse echo probes 3d straight beam compression waves which the search unit (probe and wedge) is coupled ing examined This procedures covers the ex: mm or “t” on each side of the wel ination of the complete weld volume and the lesser of 25 This procedure is applicable for associated with welding 1¢ detection, sizing, and evaluation of all types of flaws This written procedure shall be|qualified by testing a sample of mock-up welds which represent the production welds to be examined. The mock-up welds shall have known flaws to prove satisfactory performance of the procedure. The procedure and all qualifying data shall be approved by an individual who has been certified Level III in UT by testing in conformance with ASNT SNT-TC-1A (and CGSB 48.9712-2006 for any work in Canada) and who is further qualified by experience in examination of the specific types of weld joints to be examined as per AWS D1.1 X-S. Scope This procedure covers the inspection of welds satisfying the following conditior * Joint Type > Groove: - A, Tubular; Butt joint groove weld shall have two (2) side access for scanning - B. Non Tubular: Butt joint groove weld shall have two (2) side access for scanning. When weld joint has edge or cross weld, inspection areas not covered by UT PA shall be inspected by another NDT method (RT) + Thickness range —> 4 mm to 300 mm + Diameter Range — 19 mm to|flat + Material > Carbon Steel and|Low Alloy Stee! A technique sheet (or scan plah) must be available for every different combination of thickness, diameter, and jal to be examined that provides a standardized and repeatable methodology for weld acceptance. This technique sheet shall include the following information as a minimum: = Weld joint details (type, thi + Size of sectorial scan (start = Focal Distance + Aperture start and size ess, bevels, etc.) Je, stop angle, start path, end path)PHASED ARRAY EXAMINATIOI Doe: Wa PROCEDURE IN ACCORDANCE WITH AWS 1.1 ANNEX S UPD-GF-G1-QC-PR-8009 FOR STRUCTURAL maaan ie cae Tara Document pe: PR Didptne: a6 Roxon: 99 Nov 209 | pape Sof 22 PT Joo: 7012 Welnb no: 40200 1502 HL conract No: 4500008040 + Sufficient coverage of weld at + Search Unit placement and mi nd heat affected zone (HAZ) vemnentPHASED ARRAY EXAMINATION PROCEDURE IN ACCORDANCE WITH AWS D1.1 ANNEX S FOR STRUCTURAL ‘ae: Wa- UPD-GF-G1-QC-PR-8009 Revision: 05. Doc, Status: AFG Document type: PR Discipine : aC ev Dete: 30 Nov 2008] page 6 of 22 [PTG Job No: 07012 WPI Job No: 402000-01902 IPL Contract No. 4600006040 3 Referenced Documents 3.1 SNT-TC-1A Written Practice Manual 3.2. Safety Manual 3.3. Ultrasonic Procedure PA-CAL-01|“Phased Array Equipment Checks” 3.4 Document “PA-Software for Phased Array, REV X.X” 3.5 AWS D1.1M, “Structural Welding Code = Steel” 3.6 OmniScan MXU Users Manual, 2007 3.7. In the event of a conflict betwe the text of this procedure shall take precedence 4 Personnel Qualification Requirements the text of this procedure and the references cited above, 4.1 SNT-TC-1A Ultrasonic Level 2 jor 3 certified personnel shall be responsible for carrying out calibrations, inspections, evahiations and reporting. 4.2 In addition to having certifications, personnel performing calibrations, inspections, evaluations, and reporting shall have also completed specific training in the application of phased array examination techniques. All training courses must be approved by the Quality Manager. 5 Safety Requirements 5.1 All applicable safety precautions as described in Safety Manual shall be adhered to. 5.2. Allclient and/or Project specific safety requirements shall be followed.PHASED ARRAY EXAMINATION PROCEDURE IN Des. Ro. ACCORDANCE WITH AWS D1.1 ANNEX S UPD-GF-G1-QC-PR-8008 FOR STRUCTU ean 08 Des ea Dosim ype: PR pine: Reve: 20 Nov 2008| Page 7 of 22 PYG Job No = 07012 worl No: 4.0mm [A z AB A,B, C,E,F Figure 1: Search Unit|Selection Based on Material and Thickness 6.2.2. Refer to Figure 2 for Search Unit descriptionsPHASED ARRAY EXAMINATION PROCEDURE IN Des: No. ACCORDANCE WITH AWS [1.1 ANNEX S UPD-GF-G1-QC-PR-8009 FOR STRUCTU! Revision : 06 Doc. Status : AFC Docament ype PR Diedpine 00 Rev.Date: 90 Nov 2009] Page Bot 22 PTG JopNo.: o7012 Weep wo: 402000-01302 IPL Conraet No 4800008040 be Wedge TT Frequency} No.of | pitch | Height} Angle Type (MHz) | Elements} (qm) | (mm) Model | Material} A 10127 10 27 0.31 5 Mini Rexolite 35, B 10L32-Al 10 32, 0.31 7 SAI-N60S SA | Rexolite 39 Cc SLI6-Al 5 16 0.62 10__| SA1-N60S SA | Rexolite 39 D 2L16-Al 2.25 16 0.75 12_| SAI-N60S SA | Rexolite 39 E SL64-A2_ 5 64 0.59 10 SA2-N55S, Rexolite 36 F 2L64-A2 2.25 64 0.75 12 SA2-NS5S. Rexolite 36 Figura 2: Search Unit Descriptions 6.2.3 For straight beam examinations, a 0 degree wedge may be substituted for an angled wedge 6.2.4 In the case of curved surfaces, wedge curvature shall be identical to the outside diameter of the pipe/tube| being inspected, for all pipe/tube sizes less than 24” in diameter. Flat wedges can be used for all components 24” and greater in diameter 63 Couplant 6.3.1 The couplant, including Additives, shall not be detrimental to the material being examined 6.3.2 Couplant used on nickel base alloys shall not contain more than 250 ppm of sulfur 63.3 Couplant used on austenitic stainless steel or titanium shall not contain more that, 250ppm of halides (chlorides plus fluorides) 6.3.4 The same couplant to be used during the examination shall be used for the calibration 6.3.5 Ultragel II, Sonotrace 40, Sonatech, glycerine, Sonoglide 7, Sonoglide 8, Sonoglide 20, and ‘water may bp used "as couplant for performing calibrations and examinations 64 Encoder 6.4.1 The encoder shall be capable of tracking probe movement and position on one axis of travel as a minimum. 642 The encoder shall be capable of permitting a scan resolution of 1.0 mm as a minimum 6.4.3 The encoder resolution shall be set at 1.0 mm for all components less than 19 mm in thickness. The encoder resolution shall be set at 2.0 mm for all components 19 mm and greater in thickness. 6.4.4 The maximum scan speed shall not exceed 50 mm per secondPHASED ARRAY EXAMINATION PROCEDURE IN Des. No. ACCORDANCE WITH AWS [D1.1 ANNEX S UPD-GF-G1-QC-PR-8009 FOR STRUCTURAL Revie 08 Saaerarsl Docament ye PR Disdpine ac Rev.Date: 90 Nov 2008| Page Of 22 FTG Jb No: OT012 Wlsop No 402000-01902 IPL Cotract No 480000840 6.5 Calibration Blocks 6.5.1 The standard reflector shall be a 1.5 mm diameter side drilled hole. The reflector may be placed in any |design of calibration block, weld mock-up or actual production part. 6.5.2 The calibration block is| used to establish a distance range calibration and to construct a time corrected gain (TCG). 6.5.3. The calibration block stall be a similar in material and thickness as to the component being examit 6.5.4 Orientation and tol for placement of the reflector are shown in Figure 3. A recommended calibration block is shown in Figure 4, 6.5.5 Alternate possible uses of the reflector are shown in Figure 5. When placed in weld mock-ups and sections |of production weldment, the reflector should be in locations where it is difficult to direct the sound beams, thereby ensuring detection of discontinuities. 2 Tr ahve teancs enue condor as apfopt. Tho recta hula casos, be laze na marert low maxing ‘Baratcson ana UT eceaton {Tar ex pewter rates Aner) Figure 3} Standard Reference Reflector ‘ow Diennsins snout be requ acconmecis cars uo ha ound pan ance eguied Figure 4: ecommended Calibration BlockACCORDANCE WITH AWS D1.1 ANNEX S PHASED ARRAY ew a AES IN FOR STRUCTUR L DoE. We UPD-GF-G1-QC-PR-8009 Revision: 05 Doe, Status : AFC Document ype: PR. Dadptne: a6 Rev Date: 30 Nov 2009 | page 10 of 22 PTG Job No.: 07012 el Jo No 42000-0902 HIPL Contrat No. 4600008040 (A) GROOVE WELD WITH BACKING {C) GROOVE CORNER WELD wr. Figure 5: Typical Standard Refles /-. K-GROOVE WELDS (©) GROOVE T-WELD tor (Located in Weld Mock-ups and Production Welds)PHASED ARRAY EXAMINATION PROCEDURE IN Dee Wo, UPD-GF-G1-QC-PR-8009 ACCORDANCE WITH AWS D1.1 ANNEX S FOR STRUCTURAL a pateaastaes) Document ype: PR Odin: 6 Rev.Date: 30 Nov 2000] pape 11 of 22 TG Job No. : 07012 ‘Wel Job No: 402000-01902 IPL Contract No. 4600006040 7 mW 72 73 Examination Area Accessibility 7.1.1 During the actual inspect allowed uninterrupted 7.1.2. All examination areas Data Report Surface Condition 7.2.1 Contact Surfaces = the fin} any roughness that would jon process UT Quality Indonesia personnel will be to welds are not accessible must be noted on the Phased Array ished contact surface should be free from weld spatter and interfere with free movement of the search unit or impair the transmission of ultrasound 7.2.2. Weld Surfaces - the weld cause reflections from dé adjacent base materials ‘Temperature - the maxim 50°C. The surface temp. temperature when the cali Conditions which do not 723 124 |surface should be free of irregularities that could mask or ts to go undetected and should merge smoothly into the surface temperature to be scanned should not exceed ture shall be within +/- 14°C of the reference block {bration was performed meet these requirements shall be recorded as limitations on the Phased Array Data Report 73.1 “X” Line. An “X” line fot the weldments in a di perpendicular to the wel detail drawing and usuall falls on the near face of the 73.2 “Y" Line. A “Y" line clearly marked on the base marking is used for the foll + Weld Identification ~ Identification of Face A ~ Distance measurements Identification of Weld arent ‘Areas for Groove and Fillet Welds discontinuity location shall be marked on the test face of tion parallel to the weld axis. The location distance axis shall be based on the dimensional figures on the falls on the centreline of the butt joint welds, and always connecting member of T and comer joint welds. ompanied with a weld identification number shall be metal adjacent to the weld that is subject to UT. This lowing purposes: and direction (- or +) from the X line - Location measurement fiom weld ends or edgesPHASED ARRAY EXAMINATION PROCEDURE IN Doe: Fe ACCORDANCE WITH AWS|D1.1 ANNEX S UPD-GF-G1-QC-PR-8009 FOR STRUCTURAL Revision: 06 Dos. Status | AFC Document pe: PR Dadpin 00 Rev Date: 30 Nov 2009| page 120t 22 PTS Jb No: 07012 Wel ob No: 402000-01902 IPL Contract wo 4en0006840 8 8&1 8.2 83 84 85 8.6 &7 Equipment Calibration Equipment checks (Linearity and Element Checks) are to be performed as per Procedure PA-CALO1. Linearity checks shalll be qualified over the full sound path distance to be used during examinations. Equipment|check validity to be verified by the equipments log book and/or sticker System calibration shall include| the complete ultrasonic examination system (OmniScan, Y-splitter, Probes, and Wedges) Calibration shall be performed from the surface of the calibration block which corresponds to the component surface to be exanjined The temperature of the calibration block must be within +/- 14°C of the component(s) to be examined The focal laws to be used during examinations shall be used for calibration Straight Beam Time Base Cali 8.6.1 Using a -20 to +20 degree sectorial scan, place the transducer on the piping calibration block so that|reflections from the first backwall response and second backwall are peaked and observed simultaneously on the A-scan display (with the ‘A-scan display showing 0 ) 8.6.2 Using the A-scan Ci measure the distance between the first and second backwall response signals, This result shall be + 2% of the wall thickness between the signals is too large (greater than 2%), Velocity parameter under the Part Setup Menu. Similarly, if the measured distance|is too short (less than 2%), increase the velocity value. Repeat adjustment until an acceptable value is achieved 8.6.4 With the transducer remaihing in the peaked position, measure the metal path of the second backwall reflector sing a cursor in the A-scan Display 8.6.5 The value should measure to be +/- 2% double the wall thickness. If this measurement is less than 2% of double the wall thickness, increase the value of the Delay parameter until the fneasurement is correct. If this value is greater than 2% of double the wall thickness, decrease the Delay parameter until the measurement is ion 8.63 If the measured separati Straight Beam Sensitivity Calibration 8.7.1 A 3-point TCG (Time C: . TCG function on the OnjniScan automatically calibrates the reference reflectors to produce an equal amplitude response, regardless of angle of sound path distance 8.7.2 The TCG shall be set to a reference level of 80% full screen heightACCORDANCE WITH AWS FOR STRUCTUI PHASED ARRAY emausbr Aes IN [01.1 ANNEX S Dae: Re UPD-GF-G1-QC-PR-8009 iL evslon 05 Doe Statue: AFC. Document ype: PR. Disdpine a6 Rev.Date: 20 Nov 2000 | Page 13 of 22 PTG Job No. : 07012 el J no: aoao0-01902 IPL Contract No: 4600006040 88 89 8.7.3 The 1.5mm side drilled ht reflector 8.7.4 When complete, the TCG scan 8.7.5. The dB displayed once Sensitivity Level (SSL) "le at three different depths shall be used as the reference must encompass the entire area of interest within the S- he TCG is completed shall be known as the Standard 8.7.6 Refer to the OmniScan Users Manual for steps on building a TCG 8.7.7 The completed calibratior calibration must be verifieg Angle Beam Time Base Calibratic 8.8.1 The angle beam time angle of the sectorial being used (i.e. When usi 45, 95, and 75 degree angl 8.8.2 At each of the three ang} amplitude peak at the co search unit) may be saved to an electronic setup file; however, the whenever the setup file is opened. in calibration shall be performed using the start and stop as well as the nominal refracted angle of the wedge Ig a 45 to 75 degree S+scan with a SA2+N55S wedge, the s shall be used) above, the reference reflector must be at its maximum depth, and index offset (distance from the front of the 883 Uf, at any angle; the referqoe reflector appears a the incoret depth or index offset on the S-scan, the setup p: 88.4 If all setup parameters (due to manufacturing tol wedges, these wedge ‘manufactured and used) ‘must be checked correct, changes must be made to the wedge parameters , and the position of the carbide set pins within the eters are not always correct for each and every wedge 8.8.5 The angle beam time base calibration can be considered valid when the reference reflector appears at the within the S-scan (ie. if notches must be measured| the three angles) Angle Beam Sensitivity Calibrati 8.9.1 A 3=point TCG (Time TCG function on the O: produce an equal ampli 8.9.2 The TCG shall be set toa 8.9.3 The 1.5mm side drilled he reflector 8.9.4 An example of a three poit rect depth and index offset at each of the three angles calibrating on a 10mm thick plate with notches, the to depths of 10, 20, and 30mm within the S-scan at each of in yrected Gain) shall be performed on the OmniScan. The Scan automatically calibrates the reference reflectors to response, regardless of angle of sound path distance ference level of 80% full screen height "le at three different depths shall be used as the reference ‘TCG is seen in Figure 6 below.PHASED ARRAY EXAMINATION PROCEDURE IN Dos. ACCORDANCE WITH AWS D1.1 ANNEX S UPD-GF-G1-QC-PR-8009 FOR STRUCTURAL ar reer Dosen ype: PR idling: 06 RevDate: 20 Nov 2000| page 14 of 22 PTG.1o0 No. 07012 WI Job no: 42000-01302 IPL Corract no 400008040 Figure 6: TCG Calibration Points, 8.9.5 When complete, the TCG| must encompass the entire area of interest within the S- scan 8.9.6 The dB displayed once the TCG is completed shall be known as the Standard Sensitivity Level (SSL) 8.9.7 Refer to the OmniScan Users Manual for steps on building a TCG 8.9.8 The completed calibration may be saved to an electronic setup file; however, the calibration must be verified whenever the setup file is opened. 8.10 Encoder Calibration 8.10.1 The encoder shall be calibrated as per the OmniScan users manual 8.10.2 The encoder shall be calibrated to within 10 mm of the complete scan length 8.11 System calibration verification shall include the entire examination system. Sweep range and TCG calibration shall be verified on the calibration block, under the following conditions: 8.11.1 Prior to the start of a series of examinations 8.11.2 With any substitution of 8.11.3 With any change of examination personnel 8.11.4 At least every 4 hours during the examination 8.11.5 At the completion of a series of examinations 8.11.6 Whenever the validity of the calibration is in doubt same type of search unit 8.12 System Calibration Changes 8.12.1 Distance Range Points - If any distance range point has moved on the sweep line by more than 10% of the distance reading or 5% of the full sweep, whichever is greater, correct the distince range calibration and note the correction in the examination record. All| recorded indications since the last valid calibration or calibration check shall be te-examined and their values shall be changed on the reports or rerecordedPHASED ARRAY EXAMINATION PROCEDURE IN Dos Ne ACCORDANCE WITH AWS D1.1 ANNEX S UPD-GF-G1-QC-PR-8008 FOR STRUCTURAL Revlon 05 Doe. Sate AEE Domert ype: PR Depine a6 RvDate: 20 Nov 2000 Pape 150f 22 PG Job No: o7o12 Wo ib no 40200 502 PL contac No aeon006040 92 8.12.2 Sensitivity Settings - If ahy sensitivity setting has changed by more than 20% or 2 4B of its amplitude, comegt the sensitivity calibration and note the correction in the examination record. If the| sensitivity setting has decreased, all reports since the last calibration check shall be| marked void and the area covered by the voided reports be re-examined. If the sensitivity setting has increased, all recorded indications since the last valid calibration dr calibration check shall be re-examined and their values 8.13.5 Couplant change 8.13.6 Change in type of power Inspection Procedure Straight Beam (Lamination Scan) Examination 9.1.1 The initial straight beam| material examination for reflectors that could interfere with the angle beam e ion shall be performed manually, or as part of a previous manufacturing process 9.1.2 Where possible the entire volume of material to be scanned using angle beams shall be scanned using straight beams to detect reflectors that might affect interpretation of angle beam results 9.1.3. Scanning sensitivity shall be 6 dB above the reference level used to create sensitivity 9.1.4 Each pass of the search unit must overlap a minimum of 10% of the probe aperture dimensions perpendicular to the direction of scanning 9.1.5 A loss of the second backwall reflection (< 5% FSH) or an indication equal to or greater than the original [back reflection height shall represent a lamination that must be noted on the Phased Array Data Report. Its size, location, and Depth from the A face shall be determineli and reported, and an alternate weld scanning procedure shall be used Parallel Scan Examination (See Figure 7) 9.2.1 Due to Phased Array amplitude based Scanning sensitivity shall be 0 dB above the reference level used to crepte the TCG calibration 9.2.2 A mechanical scanner can |be used wherever practical to ensure the probe travels in a straight line along the weld axis, ensuring the search unit index offset distance does not change at any point throughout the scanPHASED ARRAY EXAMINATION PROCEDURE IN Doe. No. ACCORDANCE WITH AWS D1.1 ANNEX S UPD-GF-G1-QC-PR-8009 FOR STRUCTURAL cereal aaaetare Document yp: PR Deedpine aC Rev.bate: 20 Nov 2008| page 16.f 22 PTG Jo No: 07012 WI ob no 402000-01902 IPL Contract No 4800008840 9.2.3 A dual probe configuration shall be used wherever possible, with the second probe on the opposite side of the|weld. 9.2.4 Place the search unit at) directing sound essentiall the starting position of the scan, with the search unit perpendicular to the weld axis 9.2.5 The front of the search unit shall be set at the correct offset distance from the weld centreline, as defined in the Scan Plan 9.2.6 Move the search unit alongside the weld with the encoder active and recording. The scan speed shall not ex 50 mm/s, 9.2.7 Scan the complete length of the weld, as well as an additional 25 mm of overlap past the scan stop position| 9.28 Search unit contact must due to component geom¢ Data Report 9.2.9 Perform the examination side as a minimum. All Phased Array Data Report maintained throughout the entire scan. If contact is lost or obstructions, this must be noted on the Phased Array ym both sides of the weld, where practical, or from one amination volume limitations shall be documented on the 9.2.10 Calibration must be checked periodically as stated in the calibration requirements. If any deviations from the the last acceptable calibrat last acceptable calibration are noted, all welds examined to ion shall be re-examined Figure 7: Parallel Scan Probe Orientation 9.3 Transverse Scan Examination (See Figure 8) 9.3.1 If the weld cap is not mathined or ground flat, the examination shall be performed from the base metal on bot 93.2 Scanning sensitivity shall Calibration 93.3 Place the search unit at directing sound essentially] 9.3.4 Scan the complete length past the scan start position 9.3.5 Search unit contact must due to component geomett Data Report sides of the weld cap in both axis directions be 6 dB above the reference level used to create the TCG the starting position of the scan, with the search unit 15 degrees to being parallel to the weld axis of the weld, as well as an additional 25 mm of overlap be maintained throughout the entire scan. If contact is lost ty or obstructions, this must be noted on the Phased ArrayDoe. Re PHASED ARRAY EXAMINATION PROCEDURE IN ACCORDANCE WITH AWS|D1.1 ANNEX S UPD-GF-G1-QC-PR-8008 FOR STRUCTURAL REaentos ae Document ype: PR adpine sac RevDete: 30 Nov 2008 | Page 17ot 22 PG Job No: 07012 wr Jo no: 40200-0102 IPL onc aenoon5040 9.3.6 Perform the examination from both sides of the weld, where practical, or from one side as a minimum. 9.3.7 Rotate the search units 180 degrees and scan in the opposite direction 9.3.8 In total, 4 transverse scans must be completed wherever possible (2 from each side of the weld and 2 from tHe each side of the weld with the probes rotated 180 degrees) Figure 8:|Transverse Scan Probe Orientation 9.4 Interpretation of Results 9.4.1 The location, amplitude, and extent of reflectors that produce a response greater than 20% of the TCG reférence level shall be investigated to determine whether the indication originates from| a flaw or is a geometric indication in accordance with Paragraph 9.5 9.4.2. When a reflector is determined to be a flaw, it shall be sized and characterized as per Paragraph 9.6, and evaluated for acceptance in accordance with Paragraph 11 9.5 Geometric Indications 9.5.1 The following steps shall + Interpret the area contaii taken to classify an indication as geometri ig the reflector in accordance with the applicable examination procedure + Plot and verify the reflector . Prepare a cross-sectional sketch showing the reflector position and surface Hiscontinuities such as root and counter bore + Review fabrication or weld destructive examination position, size, and orientation| tion drawings. Other ultrasonic techniques or non- 1ods may be helpful in determining a reflector’s true 9.5.2 Indications that are ined to originate from the surface configurations or variations in metallurgical structure of materials may be classified as geometric indications, and * Need not be characterized or fized in accordance with Paragraph 9.6 * Need not be compared to allowable flaw acceptance criteria in Paragraph 11PHASED ARRAY EXAMINATION PROCEDURE IN Bee. N UPD-GF-G1-QC-PR-8009 ACCORDANCE WITH AWS D1.1 ANNEX S FOR STRUCTURAL fearon Beare Document ype: PR Disdpline aC Rov.Date: 30 Nov 2009] page 18 of 22 [PTC Job No. : 07012 wel Job No: 40000-01302 HIPL Conirac No: 46090008040 9.6. Flaw Sizing and Characterizing 9.6.1 Flaw Amplitude ‘The flaw amplitude shall be scan, regardless of angle To obtain the maximum flaw the maximum amplitude of the defect observed in the S- amplitude, the probe shall be rastered “back and forth” to the weld until a maximum signal is observed from the defect 9.62 Flaw Length The flaw length shall be The flaw length shall be drawn parallel to the length of the weld/component. formed by using the 64B drop method for indications with amplitudes equal to or less than the reference level. For flaws having an indicati shall be the distance between the 9.63 Flaw Height + Before measuring flaw hei weld to obtain the maximum with the probes at this posit its maximum size and saved ‘The flaw height shall be amplitudes equal to or less For flaws having an indicat shall be the distance between 9.64 Flaw Depth ‘The flaw depth shall be meas Paragraph 9.6.2 The flaw depth is the distanc: mn amplitude greater than the reference level, flaw length flaw “ends” that have a 40% screen height amplitude the probe(s) must be moved back and forth from the signal. Flaw height measurements are then performed AA screenshot of the S-scan shall be taken of the flaw at ith the data file for the weld formed by using the 64B drop method for indications with the reference level. mn amplitude greater than the reference level, flaw height the flaw “ends” that have a 40% screen height amplitude red with the probes in the same position as described in from the “A” surface of the component to the bottom of the flaw, as measured in Paragraph 9.6.2 9.6.5 Flaw Type Flaws shall be characterized as follows: + Spherical: Individual pores and widely spaced porosity, non-elongated slag + Cylindrical: Elongated slag, al + Planar: Incomplete fusion, in: igned pores of porosity, hollow beads {dequate joint penetration, cracksBee. Re PHASED ARRAY EXAMINATION PROCEDURE IN ‘ACCORDANCE WITH ast .4 ANNEX S. ED ete rreoee FOR STRUCTURAL Revision : 05, Doc. Status : AFC Deamon ype PR aaa Reva: 99 Nov 2003 | page tot 22 IPTG Job No.: 07012 wr] Job No. 40200-01302 IPL Contract No 4800006040 10 Recording All flaw indications exceeding|50% of TCG reference amplitude are recorded by the Olympus Omniscan as opd file and included on the Phased Array Data Report. 11 Acceptance Criteria 11.1 See Figure 9 for Acceptance — Rejection Criteria 11.2 When maximum allowable discontinuity size (height and length) are known and specified by the Engineer, the actual size (both height and length) along with location (depth and along the weld) should determined and reported. Waximum Discontinuity : etude eel Statically Loaded Cyclically Loaded ‘Obtained Level 1 (Equal to | > 5 dB above reference level = none allowed | >5 dB above reference level = none allowed or greater than reference level) _| © thru 5 dB above reference level= 20mm _| _O thru 5 dB above reference level = 12 mm Level2 (Between 7 : Sein somb Middle % of weld = 50 mm and 50% of reference level) Level 3 (Equal to oF less than 50% of reference level) Top and Bottom % of weld = 20 mm Disregard Disregard Figure 9: Acceptance - Rejection Criteria 12 Disposition Instructions 12.1 All rejectable indications shall be clearly marked on the weld as a minimum 12.2 Post cleaning is not required unless specifically requested by the Client 12.3 All reports are to be submitted 12.4 If the technician, for whatever feason, is unable to comply with the requirements of this procedure, guidance shall be sought from the Engineering and Technical services Group. ‘Any agreed deviations from this procedure shall be documented with addition on the technique sheet/ scan plan for the inspection records and reported to the client for approval.PHASED ARRAY EXAMINATION PROCEDURE IN Dee. Ro ‘ACCORDANCE WITH AWS D1.1 ANNEX S UPD-GF-G1-0C-PR-6008 FOR STRUCTURAL Revision : 05. Doc. Status : AFC an lpn se Ra. 2 Nov 200 [Page 2004 22 [PTG Job No. : 07012 Wel Job No: 40200-01302 HIPL Contract No: 4600006040 43 Reporting Criteria 13.1 All shaded areas in the Report (as|seen in Figure 10) shall be filled in 13.2 Any deviations from the procedure shall be noted on the report 13.3 Any limitations of the examination shall be noted on the reportDoe. Ro UPD-GF-G1-QC-PR-8009 Doc. Status : AEC. Pavan es IAT IP seinj omen io 54400 1n word naLodwe> 0 VES "ySwENDD 9 aCe FEALSUE ERD NELPURE! Revision: 05. Rev.Date: 30 Nov 2008 page 21 of 22 IPL Contact No. 4600006040, rn “ouar| cee om a —- ~auar| = L PHASED ARRAY EXAMINATION PROCEDURE IN Disapline aC Wei Job No. 402000-01902 2 SSSLINSaY.ONV.STIVLAT NOL WHMIS: FOR STRUCTURAL ACCORDANCE WITH AWS D1.1 ANNEX S Document type: PR [PTC Job No. : 07012 SuaLawvavs BiNanaOa ONUSEI TLL prpues eee TdOdTa NOLLYNIWVXG SINOSVULIN AVUAY GISVHd ersevopuy i xe ——— a on wedsa, Figure 10: Phased Array Report Sample (Typical)Doe a PHASED ARRAY EXAMINATION PROCEDURE IN ACCORDANCE WITH AWS 1.1 ANNEX S UPD-GF-G1-QC-PR-8009 FOR STRUCTURAL Revision 05 Doc. tts AFC Document ype PR ne 0 Rev.Dat: 30 Nov 2000 | pape 22 of 22 TG Job Wo. o7012 wren no an2000.01302 IPL Conract No 600008040 6” diameter, 7.11mm thickness Matefial, Single VButt Weld 378" 37.5 y291mm, Phased Array Probe: 10.32 + Sorth Approach Wedge: SA 10132 Velocity: 2.33 Z_Height Wi 2136227 2363 881 19 B39 r wwo0'6 Transducer: 10L32.A1 Fer 24.36mm —} Total Apeture:9.92 Total Elements: 32 Element Pitch: 031 Sectorial Scan Beam Setup Hilsectorial Beam set (Shear) Max |Num|_Start [Focal] Used | Aperture| Beam Angee|Angle|Skips| Element] Laws | Aperture| Elements | Deviation a [7]2|] 1 | a2] 992 [ 32 | 37 Figure 11: Sample Scan Plan (Typical)Appendix-1 Omni Scan - Phased Array Acquisition ModuleQuébec (Québec) GIP 459 Fax: (418) 872-5431 ~ Canada ‘Web site: www. OlympusNDT.com Olympus NDT Canada OLYMPUS: 55 bout. cuPare-Tectnotogique Tel: (418) 872-1155 & Qomniscan CERTIFICAT D'ETALONNAGE / CALIBRATION CERTIFICATE Numéro de certficat / Cerificate number: 137 Equipemeht / Equipment: OMNI-M-PA32128 ‘Numéro de série / Serial number: OMNI-6142 nt description: 32/128 Phased Array Acquisition Module Glioht/ Customer : Olympus NOT Numéro de dossier / WorkingOrder : 10426 Date détalonnage / Calibration Date: 2007-Aug-06 Prochain étalonnage / Laboratoire détalonnage / Caloration facility: Quebec Etat & la réception / Status ‘pon reception: Non applicable / Not applicable Etat aprés étalonnage / Status alter calation: Dans les telérances / Within tolerances Etalonné par /Caliorated by: Vente par Verte by Fortier Patrick Olsen £ iOS Qesag — Gai atieste que Tapparel menor Crhaul a Gib ised selon ls procedures Ge Olyipis NOT Canada, Tous les equpemenis ilses pour retalonrage sont cotiés NIST (National Insitute of Standards ane Technology). Utalonnage est eteciue selon le programms qualié en vigueur. Olympus NOT Canada tecommande un intervie ¢talonnage de 365 jours a patr do la date éialonnage. Le prochain dalonnage devrait re elfectue a a dao ingots dans co cortileat. Ce catia ne peut are reprocul en totalite sans avo Feutoisation gr du iaboratove eétaloneage de Olympus NOT Canada, ‘This ceties that the above product was cabratec in accordance with appbcable Olynpus NDT Canada procedures. AE ‘equiomants used for calration have a cericatin traceable lo NIST (NatonalInstute of Standards and Techaoogy). The calibration is accompish under the Olympus NOT Canada Qualty program. Olympus NOT Canada recommends calration interval of 265 days tom date of calibration. The next calibration must be pertomned rom the issue date ofthis carticate. This certicate shal not be reproduced in ul nto the witien approval ofthe calation facity of Olympus NOT Canada, OMNLMLPASZI28 — OMNLS142 nae Page 1/15Olympus NDT Canada OLYMPUS 50%. box}. du[Parc-Technotozique c) GIP 489 meen Québec (Qué! Cons Equipements Utilisés/ Equipments used Package (PkgOmambaser2s “a0 jpérature / Temperature Tel.: (418) 872-1155 Fax: (418) 872-5431 Web site: www.OlympusNDT.com Humidité / Humidity 7 Celcius 69126 | Fahrenheit Description [ Wanutfeturier |-Numéro de model” | Numéro de série | Prochsin @alonnage I Description Hanulpetorer ~ Hledei number Seal waviber | Next calraion ia 0 Reo TE a aera ‘Rist 15 Ror ie Ta BOTT [Frtroiew 208 Rar [herGrats paras er |TESET ATT, VARIABLE [Olympus NOT Gan [TESET2306 [53318979 2008-07-06 [iat atch decrsains E00 Sealer Souter] SGD rasa [aaror ais enre MOK FOIE [Soros NOT Can PESTO TEE [mars [Bane dessai 128Ch_ Mux 128ch [Olympus NDT Gan |TESETOS7D ‘2007-12-05 [Sonde 128EL + ACC a [Olympus NDT Can ‘REF ONLY Fag. Nios Ta eat (Gbrnus NOT Can, eae [er OMUy onneceur Sao Cane PR ‘Sympum NDT Ga ESETETOA [REF ONLY [air «Palo Gariscan ‘Sayepus NOT Gan TESETaREA 1 ooRromy, [Raa TaN “Dye NDT Gan TESETABTA [ (RroRy [semoicope— Oscosope Tenors | [Toes Bane EE Iori — mer (para pra ROTO [Sear de enc _Fancan goa glo an aad RISB Contiguration du systéme / System configuration [No RDTech Nu] _Ns/Sn Description _ Revision [Eaaxocon 176563-18| PCB Fan Switcher (Hal Effect) | 2 | [EauxaerAaTT | 479583-14 | Main Acq, PA 32-128PP() Omni Had 176146-096, Piggy Acq. PA 32-128 PP(/) Omi H2,4 ULE PA 32:128 ACQ VENT 3 Ownea-Paszi28 — OMNLS142 foomeae Page 215 |Olympus NOT Canada OLYMPUS 20%. bou!.cuParc-Technologique Tel. (418) 872-1155 [cue [cHto| chit! cH12| cHis | ena CHIS) CHIE |'ese'[ ona | 60a] eas | aa [joa 60a 695 | Québec (Québec) GIP 489 * “Fax: (418) 872-5431 Canada Web site: www.OlympusNDT.com Mesures des émetteurs / Pulsers measurements ‘Siatus : |Réussi/ Passed Voits Wesures/ Measures Tolirance Tolerance [Gar [Gr tis’ | che | che [cis Gar cis | i Max | [Wes | 608] 698 [703 | 701 |leae eos coe; ew WwW Tiesures/ easurt |mpulson ca ova | ova | owt | ons [cue GH Te wid 30ns| S28 | SO] 3a [DAT | SRS |saT —aeT saa i Gis | Cho [Gut [Guta [Chis [EHia Chis Chie 329 | G4 [839 G36 | B80 [|S aBO| aT Targeur | Mesures /easurgs [_Totérance’ Tolerance lmpuision Gui | CHa | OHS | CHa | CHS |e CH? | Gao | Min 1 Max wiain [F004] 00.1 [703 100:1| 1007 | 89 1003908] Bone | Troma ‘Ywons | Gap [eto | CHIT | CHa | GHIA] EHIa_ CHS CHIE | | TOO] 1002 | 76K | 100-4 1004 |f004 | TO58. 1008 Targeur esures Meas [_ Tolerance Tolerance | limpulsion "Sai | Ghz | CHS | CHA] CHs [He | GH He | Min Wax | width | "$00 | 500 ‘500 | S00 | 500 ||500 ~ 500 ‘500 | 450ns | §50ns s00n= oxo | GHt0 | CHT] Ghia] CHS Gita Gre GHTe) { 306 | 806 | $01 | S00 | 500 | [600] GOT 807 | fTempe ae | Mesures /Meosurds "Tolerance Tolerance wecente! GH | GW] Gi | cia | ns [ER Ga [ GH] — Min | — Max roons)| 23 | 22 | 22 | 25 | 2a |[as | az) aa | one | ane iis | to [Cras [Gad [ CHa | Gvina Onn | eT | 22 | 22 | a2 | 24 | 22 [fee 2a 23 | fcate® OMNLM-PASZI28 OMNLS142 Seana, 397 Page 3/15Olympus NDT Canada OLYMPUS: 2 tout duParetecmotosiqn: Tel: ais 3721155 Québec (Québec) GIP 459 Fax: (418) 872-5431 Canada Web site: www.OlympusNDT.com Mesures des émettours / Puisers measurements Volts: Mesures / Measures Toiérance/ Tolerance [Gia [enna eho, Cran can eva [ones [ena] — in ae [Wes 6ea 705, 701 70a 70a [wa] w/e TW ‘Gras Gres [Cwer, Cras Gv) Gra cH | GHZ | 768 | 70.1 | 70S | 71 706] 71 | 701 | wB. [Targeur |eni7 [crite] coi chao "Chat | cies | Chea [onze | Min “Pulse a jwisth2one| S80 [326 [S40 aoe a7 | $21 80 | G2| Zine Gias | Chas [HAT Cras” CH2s | CHSO| CH | Ose [met [wa [ms wa asa | 96 | Sse | sa —_ 181] J [argon] sures /Meaeures ‘Tolrance Tolerance [imgulsin | car che [Car8) io | evn | cra [Chas Cmae| win | — Mx | wiaws [7005| 1002 [7010) 986 | 1003) $92 | 1007] 1003) gone | —THOne | Tons [eas Chas | char Cas Cha9 | Gna0 [onan one | [700% [7600 7008 956 Toor} 193] 7008 | 00.1] Targeur ‘Mesures Weasures ‘olerance/ Tolerance \vpuine” |OHI7 [CHIe] CHI Chao, CHa [Haz [ces |CHaa| Min Max | wioth | 801 | 800" Sov 500 500 | B00 soons ‘Ghas [Chas | CHT” GHB” CHS | CHO | CHOT | wo | 0 | wT 800, wor | SOT | oor | wor | i Mesures Measares [7 [onto [ona onan] ra | orad (@toons){ 24 | 24) 25 28. 24 | 2S Gras | Grae ova a creo [Gao a4] aa jaa as a8 | ee Certificate OMNEM-PASZI28 —ONNI6142 Gennes Page s/15| lympus ND) OLYMPUS Oe boul. du Canada Mesure délai d'émission / Emission De| Mesure / Measure “Tolérance / Toleral er OmMLM-Pasz128 —OMNLS142 Canada lay measurement Centficater ‘Certificat re-Technologique Québec {Quétec) GIP 489 137 [ Status: 18) 872-5431 oe Web site: www.OlympusNDT.com es” [Réussi/ Passed Page $/15Olympus NDT Canada OLYMPUS ‘505, boul. du|Parc-Technologique _Tel.: (418) 872-1155 _ ‘Québec (Quebec) GIP 459 Fax: (418) 872-5431 Canada Web site: www. OlympusNDT.com nea Gn? Gain tnway Valour Relative value Contfcate® 457 ‘#ertiicst Page 6118 OMNEW-PAS128 — OMNI-G142Olympus NI 505, boul, d OLYMPUS #10 Canada ate Canada are-Technologique Tel bec) GIP 4S9 F sari du Gsin/ Gain tnearity oa (418) 872-1155 418) 872-5431 Web site: www. OlympusNDT.com Lung 3 zg : i Potts Gain! Gain tea Owmst-Pasz128 OMNLGT42 Centiticatet *Ceniticat 7 man ae] Page 7/15—mescemeamameae— Quebec (Québec) GIP 4S9 Fax: (418) 872-5431 Canada ‘Web site: www.OlympusNDT.com Olympus NDT Canada OLYMPUS) 505.boul.du Pare-Technologique Tel: (18) 872-1155 9) Lingarity du delais (us)/ Delay linearity (us) (Référence a 2us / Reference at 2u5) Canal/ | Delais | Mesure / Min Wax | Channel | (Delay | Measure al ieee | 1 0 | 0.000 | 01001 | 0.001 1.000 | 08 1.001 [2.000 | 1.999 | 2.00 3,000 | 2.909 | 3.001 4000 | 3999 | 4.001 | 5.000488 | 5.001 6.000 | 5.88 | 6.001 7.000 6.999 | 7.001_| .000_| 7.909 | 8.001 9.000 8.999 | 9.001 70.000 | 8960 | 10.001 Corticato® 57 OMNEM-PAS2128 — OMNLGI42 ‘Pearttiont Page 8/15,Olympus NDT Canada PSS’ 505, boul. dulPare-Technologique Tel: (418) 872-1155 OLYMP ma Québec (Québec) GIP 49 Fax: (418) 872-5431 Canada Web site: www.OlympusNDT.com Mesures des bandes passantes / Bandwidth measurements | Siatus : [Réussi/ Passed ‘Avec fitre passe-hout / With High-Pass fiter [LoweraT Mesures ensues Tolerance /Teerane a a Wax ‘a6 | aae [oar | 247 faa [sar | aar | Ses | Sua ae ‘Hs | CHO] CATT | GHT2) Chis [owia [owns CHIE 308 | 44 |S | a6 [04 | 950 [3am | aaa | i ‘cHi7 [Gris Gare] CHa] Cran [cue | Cras | ones 156 | 348 [386 | ase | 349 | 356 | 360] 368 [ores | cra | cher | Gr | iis [CHO | CHT | oma [Ba [3m | 5 323 | 551 [ 958 | Sas | [ear [ene Tere Toe ous] | [areas 268 | | Tok cH? | Cre | Min Max 27a | a7 | d80Mte SOOwre [ei [crto: carr [crva] ema [ora onts [onre [as | was | ai ama | ave [re aa [wo [Cri [ents] ents (CH20 | CH2T [eras | cHea wai | 86 [a2 | 284 ars [a7 | za2 | ws | cris chas [car | Gee ces [eva cn iso | WS | wea [Wa | wae | eee |ar7 [ane | are OMne-PAsz125 OMNLST42 Page 9115‘Olympus NDT Canada OLYMPUS 505. bout. cuParc-Technologique Tel Québete (Québec) GIP 459 Fax: (418) 872-5431 Canada Mesures des bandes passantes / Bandwidth measurements [ Sialus [RBussi/ Passed + (418) 872-1155, Web site: www.OlympusNDT.com ‘Sans file passehaut / Without Hight-Pass fier [Cowena | Mesures Measures Toiérance / Tolerance | [emi [owe Powe | ona] oS To ie] [me | Win | ax | sas | wee | air | oer | me | ae | ese aeeKhe | SeaKiiz ("Gus [onto emis [cnia| iva | Cara | cris | Gute | (sas | sae | wee | oes | Ses | a7 | we | wT Ghiv [era ‘Gia | Chao | Chat | Giza | cH25 | CHa ‘HY | Bee | Baa sar | ara | [se | 22 | 50 ‘as | vas | Cra | CHR | CHES | Ca CHBT | CHEE ‘520 | Sar | Bee | se | a7 | So7 | S40 | 8a7 Wighend Wei Tolerance Tolerance [cai [one [chs | cite [cas [one [Cm [eve | win | Max [Pan 23a [221 | 225 [316 | S28 | S| 285 | TROMHe | 250MHE Eee [eve (Gn [onni |onna cw! cave | Cais [cri 0 | #24 | 228 | 284 | 280 | j [cai7 eave) cris cro chat | o i23| CHS | Cra [Bs] mis [ees] ze | m0] ze 0 | 233 | Bae [[coas | Gnas | Grar | Cr6 | CHa | CH 90] Cha | CHa [pers [ae [exe | mee OMNe-Pagz128 OMNLG142 Certificates 437 acertficat Page 1015Olympus NDT Canai da OLYMPUS 505, boul. du Pare-Technologique Tel: (418) 872-1155 Fa Canada Ratio signal sur bruit / Signal to noise ratio measurement Québec (Québec) GIP 489 Fax: (418) 872-5431 as, Web site: www.OlympusNDT.com Sees Viasures teasures (8 048) Toléranets tolerance [ona [CHa | GH | Gr [OHS | one cin cae | iin Max [as [isis [is | 20; 16 16 16} on 28%" GAS | Gio CHT | CHIE | Cass | CHia_ GATS _CnTe ie [is | 16] 8) 16) 48 8 18 | CHAT | Gia [Enis | CwaD ewan | CHAE | Gras [Ona Te [18 [te] 16] 16) 46 15) 18 16 | 16/16) 18 18) 16 i iesures/ ease (@ 6065 [ent [ene | ons | cna | Gas [cus Chir, L I ‘GH2s | GaG | CHET | GHas | CHRD | CHGO | GHaT | CHAP] | i one] Tea | wa | wa] a7 | 186 | 208 20 [a7 | Gis [CHO [CHIT | CHIZ [CHIS| CHia CHIE CHIE Bs [a8] AF eT | BO] Ws | BE) S| ‘GHIT| GHte | CHa | Ciao | CHat | Caz [Gwe CHa waa] a7 | 218 | we | ers [ete | a0 | eae | (Gras | Gras | Grier Cras | CHa | Gio | Gist CHB [zig [ase | ara [az a Bio | ass | Fi Mesure du gain absolu / Absolute gainimeasurement Tiasares / Measures Gai | GH | GHB | CHa | CHS | CHE | Ghz) CHE ‘car | wij ear fai [wea [aia wea | GH [oHTO | CHT | GHD | Cris | CHa | CHig CH iar tin = Se By [3 | at7 | sis | BIS | BO | wal] GO %70_| 10000] Garr [Gr Chis | ova0| Cra Wi | 2 | e15 | eo] a8 | oat | 20 | Bie iad | Grae | CHAT Cas | Cas [CH | Onat | GweZ Wo | 1s | 620 | 614 | OFS | Bra Lara wTe| ‘craz [Cred [Cras | 030 cache nae torre Seriaoe Status : Réussi/ Passed [Réussi/Passed Page W115lympus NDT Canada sar OLYMPUS 508 toa du Pec -Technologique Tel: (418) 872-1155 Pus Tm Québec (Québec) GIP 4S9 Fax; (418) 872-5431 =, Canada Web site: www.OlympusNDT.com Ses Affichage linéarité / Display Linearity Status : |Réussi / Passed [zee [ ow | ci2 | CHa | Gia) CHS che | GH] Che | ChB [Ewa] cun7 [era [ews [ote] cwie [CRE Val [788 808 0; ves] s00| coo | wo ano | oz rae | 001 | 709] o0A abi eat [moO | 7% 1 ee 108 | Chi | GH2 | CHS Ha | crs CHE CH7 | CHE | CHO | CHi0|GH11 |GHi2| CHtS | CHT4 | CH1S | Cie] ‘009 | 862 Bsa| BB | G00 asa G02 | G99 | 202 | 900 | e.8 | aa | B00] Ba] B00] BOS Win | 76 [680 B78 fers) orb era eral era eao| ars eo] a7s| era | Ba] ra | ers Max | 916 | 920 e18 | os | es a8 18 | 91.8 | 20 91.9 | 97.6 | 919 | 919 | o19 | ora CHI | GHe | CHS CHa | Gis | Che | cH | Gne | Cre [wear aoT es ee a8 40) Bs | eO| a3 | 7 | 641 | HB) SB GS | G7 | GIS | Gt GIS 615 G15] e1S | GIT | Gia | GIS G15 | GS] 1S) GIS | BIS G55 | G57 | O55 | 64 | 6S O55 G55 | OSS | GST | GA | OSE | OS] O56 | GHG) GS | OES ‘CHi2 | CHIs |cHTa CHI Chis Gri [ci Gro Che | CHS | ChE | GH7 Gils | Gro [owTO Ginn ata [Gina] GHIA GME” GHi6 wis [sos [5 [504 [S08 | 500 405 | S| ws) wma] Hos; os| wT | Ms] ws | ws Win | Wa] aa6 405 | aid [aS] aes as] wes | wes | aEA | ABs | wee | aee| was | aoe | wes! Max | 524 | 826 [25 | 524 | S25] SS) sos] S| Sos] ma oe | [me [ see [es, eas [ ci [ CHa “CHa | CHa | CHS | Che | chr | GHB | CHE [CHIO| CHIT | GHi2 |GnTs [Gia CHTS CHS! Val | #02 [400] S| 401/400 402 398 | 699| 0] 42 399] BS] 40] 04] a1] 400] (Rin [ ait [Sea [ser [00 [sei jae) ser | sei [a2 | a0 saz ser] sez [ez | aa2 | Sat [aan aaa | aes | a0 [aes 424) 421 | wet [ee | 0 | a2 | a1] 2 | 2) a2] aI hi | CHa CHS CHa | GHs | Cie | ch? | Ge | Gio | Gro] Grr Gri] Ghia | GH] Chis | CHS] “Fiz [ase Psi | BS [27 | asa | Ba Bea] BA | aes 52 | wwS| OG | BE OBA BET wo | ta | 289 | 22 | o99 | 20a 20 We ma | wa] ws | ws wd ws wa [aa 3 [ aa wa as aa [aa ea| ara ia] Gai | cha | Gs | Gia | GH | Gre Gio [owit [Gra | onTa [Gra OHI CHT] Val [aia [202 | 198 | 202 | 202 | 200 79 | 198 | 201 [200 | eon 200 200 [Win fiat pte2 ter iat ver ten wei [ter | ver [tat | vet tet vet fiax' | 224 222 | B21 BEN | BAH | eB wa [oi [oes | een | Bea | waa | ea (owe Gai | ove [cra | oH | CHS CHS [ento Gr | onta [Gra | Gita |e [Cr | [warp 2 [ior | 92 | 0s [Tor] 8s 37 | 96 [95] 95 | 98 Ga | 90 aoparper}er[ eter] at ia) a7 81 | ai | eo at et [weprer fier [ier fies per wea weap aaj wet veo] wat vey | en | wea | var ves oo ECG Var | so] 80 [4s] as [4s 46,47 [40] 47] 48 | «847 | 48 | 48 | 48 | 48 Win | 30-31] 30] 30 | $080) a0] sO] 31 so st] ao] ar) arp ar] a0] tex 70 [7a [70 [70 | 70 70) 70] ro] 7 | 70] 7A | TO] A | MA | va] VO OMNEM-PAsz128 OMNL6142 | Setneatee 187 Page 2115‘Olympus NDT Canada OLYMPUS %5.bout.cuParc-Technologique Tet: (418) 872-1155 = Québec (Québec) GIP 489 Fax: (418) 872-5431 Canada Web site: www.OlympusNDT.com Affichage linéarité / Display Linearity ‘Status : |Réussi/ Passed 2B [HTT] Cita] Gis | ciao |CHzI_ CHE} Chas | Cras [HRS] CHG] CHay [Craze | Grae] CHa | CHO1 | CFSE] Val [800 [#01 | 807 | 788 @01 B60 | 807 | GO| Az | 729] Boa | 78 | | 799) 7e8 | 801 | iin 73% i (mex (ies [en] cH ‘Ghizs [CH30 CHat_CHa2 (900 | 98 | 887 | e038 [as [are | are | o79 | [ats [are | ore | 19 | (Griz8 | CH30. HST CHa] 840 | 63.8 | 64.0 | 640 B15 | 61s | ors | 616 [ewer | ened eves | Grae clas] crs [char [ar [soa 301 962903 | eBw | BO] eA | ODA tin | a7 wa | ais | ea era) eS] era a0 ere | ara Max [Sts [S19 | SL | ots | HS | Se S| ore | seo Be wa saab [ir [Gna Cha Chao eva chad | Chas [Grae Gras Var | cea] oa | aa] eee | oxo oa, 847 | ID | Ba win [615 [618 | GG | Gia [ora ers, OO es] eT] HE] BS Wax [655 | 658 G56 | Goa [os o55| ose |S 7 S| SS [eS] S| OSE [ESC] ‘ir oma cite Grin | Gvet | CEE ow | Cr | cna [Cras Cay [om Grae [oven Gat Gs] 505 | 606 | 606 | S06 | 605 S06|) 50.7 | 86 | S08 | S04 | 606 | S05 | | S05 | 505 | 508 | WS [406 | ee6 | aaa | aoe M05) 486 | 485 | aBs | 84 | 405 | M4 | m5 | AEs | MA | OE] | 25 | Bes | HRS | Sea | SOS Sal SoG | Sen | S20 | Sea | SoS] soa | 5] wa | Bea] OO] {iT | iia chia Gran |onzr] owed] cxza | Grn | CHas [GRze | cz cv | cra [GHa0 | CRaT” Cha] [seo | aaa [aos] a0) wz aoa] so0 [aia] ea | war | wa] a2 | 888] See |a0 | 400 | sR | s6z | woz [S80] HE SO} soz] ST [oee | set sar [Set [eT [wet [SRT] waa | [wei | a2 |e | aeo | Bz _aBi) wD | wei | wer] wT | eT esa wt eT wa [faaB [cuir] cra cia cha [cHai | Grea | cH | Cras | Chas | CHee |CHar | Chae | Grias [ona0 | Gio’ Giae) Vai | @4 | 254 | ea [B56 | O52 25a 257 | 52] Boa | BE BS] ST | BSS S| 28S] BH [ie wa [wa [eas waa) wa maa [ee | m9 ea | as | ma] ws] MO | wa Ha [wales ea] a3 aa | a | ara] wa | ara | wal ers | 27 | a7 Wax 7aa8 Der [min | [mex s Gis Cha cist | GH | cas | Gre | Gas | Grae | Ghar [Gras Ghaa [ovo hat GH 200 [200] 198 200] 2027 208 | 201 | m2 | 199) 20a | aos | ZO | 204 | 20S 1ei [tar Ver wea) var wea] vez] wer [vet | war] vet | wea] Tet Ta wei [ear] mai mei] 221, wei | wea | eat | wea | eet | mei | wed | wet | eed ‘hig | 20 | Cre “Giza “cHas|CH28 | CHS | CH26 | CHa7 | CH2e Chas | Choo | HDs | cH a7 | 8 3,04 | 8 az | 98 [88 | 94 | oa | a2 er [ar | ao] er er, ey [ei}er|erjer)eijer[erperperl Wei | wer] veo] wer ven erp sae fven | war] van] van] van | a | es | as | ‘Ghia | Ghia | Chao [Citi cH Chea [Cras [Gras | Grae | Grav | Gran | GHaa | Cra0 [oat [cae | a7 [48 [45 47, 40 | 48 | 46) 40 [aa] aa | a6, 46 | 48 | 48 36] 81 80) 31/0 1 | 80] 50) 0] 30 30 | ao] at Fo [Fa | Fa [70 | 7 var | 47 | a8 ra we La tap ar ete pata cumaenscies —omneve Geaentor 97 rege 8118Olympus NDT Canada OLYMPUS %05. bout. ci Pare-Tectnotogique Tel: (418) 872-1155 Fax: (418) 872-5431 Canada Web site: www.OlympusNDT.com Status : [Réussi / Passed sn Québec (Québec) G1P 489 Test application module PA / Module PA application tes} f Tiiveau dé brait/ Noise level (OK | Wetfication automatique en mode PR Seif test in PR mode: [Ok [ ‘Test avec sonde 126 elements /128 elements probe test: [Ok Certtcater 437 ‘OMNisnpAszi28 — OMNI-6142 #Certficat Page 14/15Olympus NDT Canada OLYMPUS 525). coPectTecnaosgne Te ai) s7-155 & Québec (Québec) GIP 459 Fax: (418) 872-5431 Canada Web site: www.OlympusNDT.com See? Qomniscan Options incluses / Options include @ Remote contrat interface © heauisiton wth Tomoview I © uit-Group support | Lastkey WGiLOD2-PAMMLD-DESAMEKGFASG__) * Les pourcentages associés aux résultats ¢'étalonnage contenue dans ce rapport font rétérence a plage lnGalro leponible du module acquisition. Dans le cas présort, colt plage roprésonto los réaulatsaffichée dene les C-ecans, ‘allant de ~150 % jusau/A 150 %.. * The percentages associated with the calfration resus contained within this ropart refer tothe fneer range avait Inthe ‘scquiston module. In thi cave, the range represants the displayed results on he C-scans, ranging from ~150% to 150%. Centticater OMNLM-PAgzI28 §— OMNI6142 ‘eoutcer 7 Page 15/15| Appendix-2 Phased Array Ultrasonics Equipment ChecksTechnical Procedure Number: PA-CALO1 Ultrasonics Phased Array Procedure Type: Phased Array Ultrasonics | Procedure Title: Phased Array Ultrasonics Equipment Checks | | | | | | Issue date: January 2, 2008 | | | ‘This document is confidential and the contents are the proprietary knowledge and property of Metalogic Inspection Services Inc. Certain components ofthe technology contained in this document are patent pening protected. ‘Unauthorized distribution or copying ofthis ddcument in whole or in part without the expressed writen consent of Metalocic Inspection Services Inc. is strictly orohiited Rev. | Date Written By Comments ‘a oiyeye Teeth Chizen —I Cane Sieben —| Keith Chizen | Titi Release Date: Jan 02, 2008 Approved By: Keith Chizen | page: 1 of 9 > CGSB/ASNT UT II Revision Number: 0.0 | Ail beUAL EYine. Technical Procedure Number: PA-CALO1 Ultrasonics Phased Array Contents List . Introduction 2. Scope w 4, Safety w No . Reference Publications . Qualifications of Personnel . Instrument Linearity Evaluation Phased Array Transducer Element Operability Verification Date: Jan 02, 2008 Revision Number: 0.0 ‘Approved By: Keith Chizen _| > cese/asnt UT it Zak he Page: 2 of 9I Technical Procedure | Number: PA-CALO1 1 Yine. ,, Ut 5 cua Itrasonics Phased Array 1 Introduction This procedure defines the steps and frequencies in which to carry out the phased array equipment checks as outlined in the Scope to satisfy the requirements of ASME Sec, V, Art. 4. 2 Scope This procedure is utilized for the following: - Screen Height Linearity checks - Amplitude Control Linearity checks - Time-Base Linearity checks - Transducer Element checks 3 Reference Publications — OmniScan MXU Software |User’s Manual — ASME Boiler & Pressure Plate Code Section V, Article 1 & Article 4 — ASTM E 2491 - 06 | 4 Safety | All safety precautions and requirements are to be followed, before and during all examinations. 5 Qualifications of Personnel 5.1 Any personnel performing phased array ultrasonic equipment checks in accordance with this procedure shall meet the following minimum qualification requirements: 5.1.1 SNT-TC-1A Level II or III UT 5.1.2 In addition, this person must have received and completed specific training in the application of phased array examination techniques. All training facilities and courses must be approved by the Quality Assurance Manager. | > CGSB/ASNT UT Itt Revision Number: 0.0 Ail he Date: Jan 02, 2008 rae ee Page: 3 of 9| a Technical Procedure | Number: PA-CALO1 Ultrasonics Phased Array 6 Instrument Linearity Evaluation (as per ASTM E 2491 - 06) 6.1 Introduction: The individual pulser and receiver components of phased-array ultrasonic instruments operate essentially the same as any single channel ultrasonic instrument. Conformance to linearity requirements as described in ASME Sec V, Art. 4 may be carried out. However, due to the digital-control nature of all phased-array instruments and the fact that multiple pulsers and receivers are used, it is required that phased array instruments be assessed for linearity differently than traditional single channel units. 6.2 Test Set-Up and Frequency 6.2.1 The phased array instrument is configured to display an A-scan presentation. 6.2.2. Adjust the time-base of the A-scan to a suitable range to display the pulse-echo signals selected for the linearity verifications. A linearity block similar to that described in Art 4 is selected to provide signals to assess linearity aspects of the instrument. 6.2.3 Pulser parameters are selected for the frequency and bandpass filter to optimize the response from the probe used for the linearity verifications, | 6.2.4 The receiver gain is set to display non-saturating signals of interest for display height and amplitude control linearity assessments. 6.2.5 Instrument Linearity Checks are to be carried out on a semiannual basis. 6.2.6 Instrument Linearity Checks are to be recorded in the phased array instruments log book. 6.3 Display Height Linearity 6.3. With the phased array instrument connected to a probe (shear or longitudinal) and coupled to any block that will produce two signals as shown in Figure 1, adjust the probe such that the Sect By: Keith Chizen pate omens > CGSB/ASNT UT IIL Revision Number: 0.0 ! al be Page: 4 of 9Technical Procedure | Number: PA-CALO1 Ultrasonics Phased Array "Yine. 6.3.2 6.3.3 6.3.4 6.3.5 6.3.6 6.3.7 6.3.8 6.3.9 Amplitude of the two signals are at 80 % and 40 % of the display screen height. Increase the gain using the receiver gain adjustment to obtain 100 % of full screen height of the larger response. The height of the lower response is recorded at this gain setting as a percentage of full screen height. The height of the higher response is reduced in 10 % steps to 10 % of full screen height and the height of the second response is recorded for each step. Return the larger signal to 80 % to ensure that the smaller signal has not drifted from its original 40 % level due to coupling variation. Repeat the test if variation of the second signal is greater than 41 % or less than 39 % FSH. For an acceptable tolerance, the responses from the two reflectors should bear a 2 to 1 relationship to within +/-3 %of full screen height throughout the range 10 % to 100 % (99 % if 100 % is saturation) of full screen height. The results are to be recorded on form “PA-F-01 Jan 2, 2008 Phased Array Instrument Linearity Checks”. A 32/128 phased-array instrument has 32 pulsers and receivers that are used to address up to 128 elements. Each of the pulser-receiver components must be checked to determine the linearity of the instrument amplification capabilities. Select a flat (normal incidence) linear array phased array probe having at least as many elements as the phased array ultrasonic instrument has pulsers. (I.e. a 32 element probe must be used for a 32/128 phased array instrument) Using this probe, configure the phased-array ultrasonic instrument to have a linear scan. Each focal law will consist of one element and the scan will start at element number 1 and end at the element number that corresponds to the number of pulsers in the phased-array instrument. (Le. Linear scan, start element of 1, element quantity of 1, last element of 32, angle of 0) Date: Jan 02, 2008 ‘Approved By: Keith Chizen > CGSB/ASNT UT Il eee Revision Number: 0.0 Aa AsYine. | Technical Procedure | Number: PA-CALO1 | Ultrasonics Phased Array 6.3.10 Couple the probe to a suitable surface to obtain a pulse-echo response from each focal law. 6.3.11 Select Channel 1 of tne puseracter of the phased-array instrument. Using the A-scan display, monitor the response from the selected target. Adjust the gain to bring the signal to 40 % screen height. 6.3.12 Add gain to the receiver in the increments of 1 dB, then 2 dB, then 4 dB and then 6 dB. Remove the gain added after each increment to ensure that the signal has returned to 40 % display height. Record the actual height of the signal as a percentage of the display height. 6.3.13 Adjust the signal to 100 % display height, remove 6-d8 gain and record the actual height of the signal as a percentage of the display height. 6.3.14 Signal amplitudes should fall within a range of +/-3 % of the display height required in the allowed height range of Table 1. 6.3.15 Repeat the sequence from 6.4.5 to 6.4.8 for alll other pulser-receiver channels. 6.4 Time-Base Linearity (Horizontal Linearity) 6.4.1 Configure the phased array instrument to display an A-scan presentation. 6.4.2. Select any compression wave probe and configure the phased-array instrument to display a range suitable to obtain at least ten multiple back reflections from a block of a known thickness. 6.4.3 With the probe coupled to the block and the A-scan displaying 10 clearly defined multiples, the display software is used to assess the interval between adjacent backwall signals. 6.4.4 Acoustic velocity of the|test block is entered into the display software and the display configured to read out in distance (thickness). ‘Approved By: Keith Chizen Date: Jan 02, 2008 3 eaSB/ASNT UT IK Page: 6 of 9 Revision Number: 0.0 hl heaun Technical Procedure | Number: PA-CALO1 D cual tyine. Ultrasonics Phased Array 6.4.5 6.4.6 6.4.7 Using the reference and measurement cursors determine the interval between each multiple and record the interval of the first 10 multiples. ‘Acceptable linearity on the multiples shall not exceed +/-0.5 mm for a steel plate. The results are to be recorded on form “PA-F-01 Jan 2, 2008 Phased Array Instrument Linearity Checks”. 7 Phased Array Transducer Element Operability Verification 7A 7.2 7.21 7.2.2 7.2.3 7.3 7.4 Phased Array Transducer Element Check The purpose of this check is to determine each element’s ability to transmit and receive ultrasonic energy. This check verifies performance of each transmitter/receiver module, and cable conductivity for each channel. This check shall be performed on each probe being used in the inspection (if using dual probe configuration). The Phased Array Transducer Element Check shall be performed: prior to using any new search unit, Whenever the inspector suspects transducer operability, and At a minimum of at least once per month. Set up a Linear (Electronic) scan (0 degrees) consisting of one signal that is stepped along one element at a time for the total number of elements in the array (one element per beam). Set the pulser parameters to optimize the response for the nominal frequency of the search unit array and establish a pulse echo response from the a back wall to 80% of FSH for each element in the search unit. Observe the A-scan display for each element in the array and record the receiver gain required to achieve the 80% of FSH signal amplitude for each element. Results to be recorded on from “PA-F-02 Jan 2, 2008 Phased Array Probe Element Check Form”. Note and record any elements that do not provide a back wall signal (inactive element). Date: Jan 02, 2008 “Approved By: Keith Chizen > CGSB/ASNT UT IIL poetic Revision Number: 0.0 Hal 4i) Technical Procedure | Number: PA-CALOI Bee isa t yin. Ultrasonics Phased Array 7.5 Data collection is used to assess search unit uniformity and functionality. The receiver gain to provide an 80% response should be within +/- 6dB of each other. Any element that produces a signal that is 6 dB less than the maximum element response shall be considered defective. 7.6 The total number of inactive elements should be less than 25% of the total elements and number of adjacent inactive elements in a search unit should be less than 12.5% of the total elements. CI Figure 2: Horizontal Linearity Block “Approved By: Keith Chizen eens > CGSB/ASNT UT It Page: 8 of 9 Revision Number: 0.0 al beTechnical Procedure Number: PA-CALO1 Ultrasonics Phased Array Figure 4: Display Height Linearity Date: Jan 02, 2008 ‘Approved By: Keith Chizen > CGSB/ASNT UT Itt Revision Number: 0.0 | lhe Page: 9 of 9