CA102GB

MV Switchgear for Secondary
Distribution Networks
SF6 Fully Insulated

CGM Modular System and
CGC Compact System Up to 36 kV
Index CGM System
CGM - Modular System 3
CGC - Compact Extensible System 22
Protective Relays 26
The quality of the products designed, manufactured and
installed by Ormazabal is guaranteed by the implementation
and certification of a quality assurance system that conforms
to the ISO 9001 international standard.
Our company’s commitment to the environment protection is

asserted by the implementation and certification of an
environmental management system that conforms to the
ISO 14001 international standard.
As a result of the constant development of standards and new

designs, the characteristics of the items shown in this catalogue
may be changed without prior notice.
Characteristics and availability of materials must be confirmed

by our Technical-Commercial department.
2
CGM system - Modular Cubicles CGM System
GENERAL DESCRIPTION
CGM cubicles form a system of small size modular equipment Connection between modules is provided by a simple, reliable
for Medium Voltage, each module having a specific function. patented system, in use in thousands of installations since 1993,
Every function has its own metal enclosure, which contains a which enables different configurations to be set up for
stainless steel tank filled with SF6 gas, in which the switching Transformer Substations with one or several transformers,
devices and busbar are kept. isolation, metering, etc. Connection of feeders and cables to
the transformer is also fast and safe.
The manufacturing process and the tests performed on every
cubicle manufactured guarantee that it will work under a given
range of temperature and pressure conditions. Full insulation
in SF6 makes the equipment pollution resistant, and able to
withstand even the flooding of the MV/LV substation. This
reduces maintenance requirements and helps to minimize
operating costs. FIELD OF APPLICATION
The CGM system designed for its use in Medium Voltage
networks, comes in different versions for different voltage and
current levels, as indicated below (1):
Rated Voltage [kV] 12 24 36

Reted Current [A] 400 & 630 400 & 630 400 & 630
Short time current [kA] 16 & 20 16 & 20 16 & 20
STANDARDS
This system of cubicles is designed to meet all the requirements
of International standards.
International Standards:
EN 60056 IEC 60056 EN 60298 IEC 60298
EN 60129 IEC 60129 EN 60420 IEC 60420
EN 60255 IEC 60255 EN 60694 IEC 60694
EN 60265-1 IEC 60265-1 EN 61000-4 IEC 61000-4
CMR CML CMP-F CMP-V CMIP CMM CGC

See CGC - Extensible System
on page 22.
(1) According to cubicle type ( CONSTRUCTION CHARACTERISTICS).
3
CGM system - Modular Cubicles
FUNCTIONS
TYPES OF FUNCTION
The CGM system offers users the following modular functions:
SCHEME
Denomination Description
CML (Feeder cubicle) Equipped with a 3-position switch-disconnector.

This switching device allows to connect the busbar
to, or disconnect it from the incoming cables,
switch the actual current up to its rated value, and
–in the “earth” position– short-circuit and
simultaneously connect the three phases of the MV
cables to earth.
CMP-F (Fused protection cubicle) Equipped with a switch-disconnector like that of

the feeder cubicle plus HRC fuses. The fuses can
be used in association or combination with the
switching device ( PROTECTIVE FUNCTIONS).
As an option the overcurrent protective relay RPTA
can be fitted.
CMP-V (Vacuum circuit breaker cubicle) This cubicle includes a vacuum circuit breaker and
a 3-position disconnector in series. It is fitted with
a multi-curve overcurrent relay RPGM enabling
the circuit breaker to be used for general or
transformer protection.
CMIP (Busbar switch cubicle) It contains a switch-disconnector that allows the

main bus of the MV/LV substation to be split in
two parts, even under load (1). It optionally can be
fitted with an earthing switch at any side of the
busbar.
CMM (Metering cubicle) This cubicle is designed to contain the V.T.’s and
C.T.’s inside an enclosure compatible with other
CGM functions. Optionally, it is possible to install
energy counters.
CMR (cable rise cubicle) It is a metal enclosure protecting cables as they

rise towards the bushings in the upper part to
make a direct connection to the busbar. Optionally,
voltage detectors can be included.
DESIGNATION
Cubicles are designated as per above denominations plus the CGM-CML-24: 24 kV feeder cubicle.
rated voltage in kV (In the case of 36 kV, the insulation level CGM-CMP-F-36: 36 kV fused protection cubicle (as per list 2).
will be understood as per list 2). For example: The initial CGM is sometimes omitted.
(1) As an option, a model with disconnector (no breaking capacity) can be supplied under the denomination CMSP.
4
CGM System
DETAILED DESCRIPTION
BASE AND FRONT GAS TANK

The mechanical rigidity of the steel-plate used, and its galvanized The gas tank, which comes stainless-steel as standard, contains
treatment ensure that the cable compartment is non deformable the switch, the busbar and the fuse holders, and is filled with
and corrosion resistant. The standard version of this base is SF6 gas. Its filling pressure is 1.3 bar absolute (except for
designed high enough for cables to pass below the cubicles cubicles intended for use in MV/LV substations to be installed
with no need for a cable trench. at altitudes of more than 2000 metres).
The front is painted. Its upper part includes the cover of the The tank is sealed and will maintain safe operating conditions
driving mechanism with the inspection window for the pressure throught its full service lifetime with no need of either re-filling
gauge, a mimic diagram and the name plate. The lower part or topping up. A pressure gauge visible from outside the cubicle
is the cover of the MV cable connection compartment, (it gives can be included to check the inside pressure.
also access to the fuse housings in the case of a CMP-F cubicle).
The sockets for capacitive voltage indicators are placed on this The tank has a bursting disk which evacuates the gas through
cover. the rear in case of internal arc, thus preventing harm to
personnel, cables or the remaining switchgear in the MV/LV
Inside the MV cable connection compartment, there is a copper substation.
strip running along the whole length of the cubicle for the
connection to earth of both the cubicle The busbar in the tank is sized to withstand not only the rated
itself and the shielding of the incoming current but also the rated short-circuit currents (both short-time
cables. and peak).
Optionally, an “internal arc proof”

cable compartment can be supplied.
SWITCH / DISCONNECTOR /
EARTHING SWITCH
The switch used in the CGM system has three positions: “closed”,
“open” and “earth”. In its open position it provides isolating
distance.
This switch is operated with a lever on two different axes: one

for the switch (switching between “closed” and “open” positions) Switch operation
and the other for the earthing switch (switching between “open”
and “earth” positions).
FIXED CONTACT FIXED CONTACT FIXED CONTACT
The 3-position switch-disconnector is of independent operation

type, such that the speed and force of the operation are EARTH EARTH
CONTACT
EARTH
CONTACT
CONTACT
independent of the action of the operator.
The current is interrupted when the switch is moved from “closed” MOVING MOVING MOVING
CONTACT CONTACT CONTACT
to “open” position, by simultaneous action of the opening speed
of the moving contacts and a self-generated gas blast. SWITCH
DISCONNECTOR
SWITCH
DISCONNECTOR
EARTHING
SWITCH
CLOSED OPEN CLOSED
The switch in the CMIP cubicle only has “closed” and “open”
positions.
5
CIRCUIT BREAKER
The vacuum circuit breaker consists of 3 vacuum poles. There
are two contacts at each pole, the fixed contact is placed near
the back of the cubicle; and the moving one, oriented towards
the front of the cubicle, both of which are operated by the circuit
breaker mechanism.
The disconnector in the cubicle enables tests to be made on the

circuit breaker.
Operating sequences:
O - 3 min - CO - 3 min - CO
O - 0.3 s - CO - 3 min - CO
O - 0.3 s - CO - 15 s - CO
DRIVING MECHANISM
Two groups of driving mechanisms are provided depending on
the switching device.
Mechanisms for the circuit breaker:
RAV: Spring loading is simultaneous for the double operation

of closing and opening. Loading is manual by a lever.
RAMV: Similar to RAV, but springs are loaded automatically
by a motor ( Motorization, Remote Control & Automation).
Mechanisms for the 3-position switch:
B: Each operation (closing, opening or earthing) must be

made directly by the operator using a lever.
BR: Similar to B, but after the switch closes, the springs must
be loaded to open it. This can be done by a push-button,
using the opening coil, by fuses or by triggering the RPTA
relay.
BM: As well as all the functions of B, all operations can be
Vacuum circuit breaker cubicle CMP-V performed remotely by a geared motor ( Motorization,
Remote Control & Automation).
AR: Similar to BR, but when the switch closes, the springs
are already loaded to open it.
6
CGM System
FUSES
In CMP-F cubicles the fuses are mounted on sliding carriages
which are inserted in fuse holder tubes made of insulating resin.
The three tubes are placed inside the gas tank being perfectly
sealed off from the gas. When they are closed they are also
sealed off from the outside, which ensures that they are not
affected by external pollution even in case of a flooding. This
is achieved by a quick-locking device with a built-in sealing
flexible membrane.
The membrane performs another important task: to activate the

tripping mechanism of the switch, that can be originated by:
the action of the striker pin of a fuse when it blows; or

overpressure inside the fuse holder when the fuse overheats.
CMP-F 24 kV Fuse Holder
TO THE SWITCH MECHANISM
INSIDE PRESSURE
FUSE STRIKER PIN
INSULATOR
MEMBRANE
Fuse Holder Operation
7
CONNECTION
CONNECTION
BETWEEN CUBICLES
Cubicles are connected electrically by ORMALINK (connecting To permit maximum flexibility of layout, the following options
set) patented by Ormazabal since 1992. This unit enables the are available for outlets on the sides of busbars:
busbar of different cubicles of the CGM system to be linked
easily with no need to replace the SF6 gas.
FEMALE BUSHINGS: If the purpose is to connect now or in
The connecting set comprises three plug-in elastomeric adaptors future with another CGM or CGC cubicle on that side.
which, installed between the female bushings (busbar outlets)
on the sides of the cubicles to be linked, provide continuity to
the busbar and seal off the junction, controlling the electric field
by means of semiconductive layers.
The ORMALINK, with its special design and composition, prevents

partial discharges and maintains the insulation characteristics,
and the rated and short circuit currents, that the cubicles have
individually.
STANDARD BUSHINGS: If the outlet is for cables or for a

link with a cubicle not belonging to the CGM or CGC systems.
ORMALINK
After fitting the three adaptors on the three phases of the busbar,
it is only necessary to connect the earth and secure the mechanical
link between the cubicles with screws.
8
CGM System
BLIND: If no connections are required on one side, that side

will have no bushings.
The diagram below shows the cubicles in a MV/LV substation

in a ring with a busbar switch, general protection, metering
unit and two transformer protections.
Cable bushing
ORMALINK for plug-in connectors
CML CML CMIP CMP-V CMM CMP-F CMP-F
Cable interconnection
Incoming/outgoing Busbar General Metering Protection Protection

feeders switch protection Trafo 1 Trafo 2
CML CML CMIP CMP-V CMM CMP-F CMP-F
Incoming/outgoing Cable Cables to

feeders interconnection transformers
9
CONNECTION
CONNECTION WITH CABLES

Cables are used for medium voltage feeders and outlets to The cable bushings of the CML and CMP cubicles are at the
transformers or metering cubicles. The joints between these front of the cubicles, making it easier to connect cables and
cables and the relevant CGM cubicle bushings must be made carry out tests.
with insulated (shielded or unshielded) connectors plug-in.
Plug-in connectors with reinforced connections (1) up to 24 kV (630 A)

CABLE
Brand Type Cross section (mm2) Protection
Impregnated EUROMOLD K-400TB-MIND 35-240 Shielded
paper
Cable compartment
3 core-mind PIRELLI PMA3-CPI 35-240 Shielded
RAYCHEM EPKT+RICS 95-240 Unshielded
IXSU+RICS 16-300 Unshielded
Dry EMOLD UC-412L 25-300 Unshielded

EUROMOLD K-400TB 25-300 Shielded
K-400LB 25-300 Shielded
K-440TB 185-630 Shielded
PIRELLI FMCT-400 50-300 Shielded
FMCE-400 50-300 Shielded
PMA-3-400/25AC 50-240 Shielded
RAYCHEM EPKT+RICS 25-300 Unshielded
Plug-in connectors with reinforced connections (1) up to 36 kV (630 A)

CABLE
Dry EUROMOLD M-400TB 25-240 Shielded
Direct to busbar cable connection M-400TB 150-400 Shielded
PIRELLI PMA-3-400/25AC 70-240 Shielded
PMA-5-400/30AC 50-185 Shielded
Plug-in connectors with standard connections up to 24 kV (250 A)

CABLE
Dry EUROMOLD K-158LR 25-95 Shielded
PIRELLI PMA-1-200/25 25-95 Shielded
3M 93-EE-8XX-2 25-95 Shielded
Plug-in connectors with standard connections for 36 kV (400 A)

CABLE
Dry EUROMOLD M-400LR 25-240 Shielded
PIRELLI PMA-4-400/30 50-185 Shielded
NOTE: This list is not all-inclusive. CENELEC connectors are usually admitted. For other connectors, consult us.
1) Bolted type: these are required when the short-circuit current is 16 kA and above.
10
CGM System
OPERATION
EASY OPERATION
On the upper front cover of each cubicle there is a synoptic
diagram of the main circuit, which integrates the switch and CML
earthing switch shafts. This cover also contains the switch position
indicator, which is directly linked to the main shaft with no CMIP
A
intermediate mechanisms, for maximum reliability. B
C
A: Close and Open switch disconnector/earthing switch.
B: Close and Open switch (B or BM mechanisms).
Close switch and spring loading (BR or AR mechanisms).
C
C: Switch/disconnector position indicator.
D: Open switch.
E: Fuse tripping indicator.
F: Spring loading.
G: Open circuit breaker. CMP-F
H: Close circuit breaker.
I: Circuit breaker position indicator. CMP-V
J: Spring charge indicator.
K: Operation counter. A B
A C
D
C
K H
E I J
OPERATING SAFETY F G
CGM cubicles offer a degree of protection IP 33(1) (except, of
course, in the area where the cables pass through(2)), which
means that there can be no direct accidental contact with live
parts. The metal enclosure has an IK 08 degree of protection
against impact, meanwhile the pressure gauge inspection
window has en IK 06 degree.
The gas tightness of the tank is guaranteed for its expected

service lifetime. As an option a pressure gauge can be supplied
which is visible from outside so that the SF6 pressure inside the
tank can be checked.
The enclosure of these cubicles is designed to minimize any

injury to people or damage to other items in the MV/LV substation
in case of an internal fault leading to an arc.
Likewise, the system of interlocks is designed to permit access

to cables only when they are earthed, and to prevent workers
to carry out wrong operations.
As an option safety locks can be fitted, allowing for various

interlocking possibilities, depending on the type of cubicle
involved.
(1) Optionally higher protection degrees can be supplied.

(2) and the CMM cubicle.
11
PROTECTIVE FUNCTIONS
PROTECTION WITH FUSED PROTECTION WITH CIRCUIT

CUBICLE BREAKER
Fuses can be used in the CMP-F cubicle in two diferent ways: When a circuit breaker is required the CMP-V cubicle is available,
with a self-powered RPGM system. Among other possibilities,
a) Associated fuses: if one fuse melts the cubicle switch does the relay in this cubicle can protect against phase overcurrents
not open and the other two phases remain operative. and faults to earth, against short circuits between phases and
between a phase and earth. It can also be used as an external
b) Combined fuses: if any of the fuses melts the switch opens tripping unit ( Protective Relays - RPGM).
automatically disconnecting the transformer.
TRANSFORMER PROTECTION/
GENERAL PROTECTION
Both, fused cubicle CMP-F with RPTA and the circuit breaker
cubicle CMP-V with RPGM, can be used as transformer protection
or general protection in private transformer substations. The
a b first solution is only limited by the power of the transformer.
The CMP-V cubicle in combination with RPGM can be also used

for overhead or underground lines protection, motors or cos
applications.
The table below shows the recommended rated currents for low-
loss type fuses in CMP-F cubicles.
For protection against overcurrents or faults to earth the cubicle Selection of fuses for CGM-CMP-F cubicles
can incorporate as an option a self-powered RPTA system
( Protective Relays - RPTA).
Protection against transformer overheating can also be provided,

UN network [kV] 10 13,8 15 20 25 30
using a thermostat fitted to the transformer together with a
CMP-F cubicle that: UN cubicle [kV] 12 24 24 24 36 36
Transformer power [kVA]
includes an optional 50 6 6 6 6 4 4
tripping coil or 100 16 10 10 10 10 10
uses the external tripping 160 25 16 16 16 16 16
unit of the RPTA (without 200 40 25 25 25 25 16
need of auxiliary power) Distable
250 40 25 25 25 25 25
tripping
as explained in the device
315 40 40 40 25 25 25
section on this relay.
400 63 40 40 40 40 40
The figure below shows a ANALOG
500 63 63 40 40 40 40
CMP-F layout with an RPTA.
MODULE 630 100 63 63 63 40 40
Earth
Sensor Earth 800 100 100 63 63 40 40
In the “Protective Relays” Phase
1000 125 100 100 63 40 40
Phase
section an actual example Sensors 1250 160 125 100 100 63 63
External
of the use of this relay with tripping unit 1600 - 160 125 100 80 80
fuses is given. 2000 - - 160 125 80 80
Thermostat General case: overload < 20% & temperature < 40° C (104° F)
Shaded cases: overload < 30% & temparature < 50° C (122 ° F)
Maximum fuse losses: 75 W (55 W for UN = 10 kV)
See page 28 when using RPTA relay
12
CGM System
MOTORIZATION, REMOTE CONTROL & AUTOMATION
MOTORIZATION
The opening and closing operations of switches and the loading operating the switch disconnector (but not the earthing switch)
of springs of circuit breakers can be motorized in CGM cubicles. from a control panel or remote control unit.
Motorized cubicles have BM or RAMV type driving mechanisms. In motorized cubicles with circuit breaker (RAM mechanism)
Those with B or RAV driving mechanisms can be motorized the geared motor charges the springs automatically with no
installing easy to fit kits with no interruption of service. need for command when it detects that they are not loaded.
There is also, however, a spring charging lever to perform this
Motorized cubicles with BM type mechanism work similarly to operation manually.
manual operated cubicles, but offer the added possibility of
Characteristics of gear motor units (BM and RAMV)
Rated voltage [V] 24 c.c. 48 c.c. 110 c.c. 230 a.c.

Maximum activation time [s] BM 4 4 4 5
RAMV 13 13 13 13
Average consumption [W] or [VA] BM 50 50 50 150
RAMV 45 45 45 45
Peak current [A] BM 8,3 4,2 1,8 2,8
RAMV 7,5 3,7 1,6 0,8
REMOTE CONTROL
& AUTOMATION
Automation and remote control techniques need cubicles with
motor driven switchgear. This can be done with the following:
1- Cubicles with switch (BM mechanism).

2- Cubicles with circuit breaker (RAMV mechanism and opening
& closing coils).
Additionally a controller is required to communicate with a

remote centre via modem or any other communication system.
For performing Automatic Transfers in applications with two
Medium Voltage feeder lines, a complete system called STP,
including the cubicles, control box, and other elements, is
available.
Programmable Transfer System STP
Characteristics of shunt release (1)
Rated voltage [V] 24 c.c. 48 c.c. 110 c.c. 230 a.c.

Average consumption [W] or [VA] BR 80 80 80 80
RAV & RAMV 50 50 50 60
Instantaneous current [A] BR 3,3 1,7 0,7 0,4
RAV & RAMV 2,0 1,0 0,5 0,3
The range of operating voltages on all models is (+10%,-15%).
(1) The CMP-V cubicle may include an under-voltage coil.
13
CONSTRUCTION CHARACTERISTICS
FEEDER FUNCTION
CML-12 CML-24 CML-36
Electrical Characteristics
Rated voltage [kV] 12 24 36
Rated current [A] 400/630 400/630 400/630
Short time withstand current (1 or 3 s) [kA] 16/20(1) 16/20(1) 16/20(1)
Insulation level:
Power frequency (1 min)
to earth & between phases [kV] 28 50 70
across the isolating distance [kV] 32 60 80
Lightning impulse
to earth & between phases [kV]PEAK 75 125 170
across the isolating distance [kV]PEAK 85 145 195
Making capacity [kA]PEAK 40/50 40/50 40/50
Breaking capacity
Mainly active current [A] 400/630 400/630 400/630
Capacitive current [A] 31,5 31,5 50
Inductive current [A] 16 16 16
Fault to earth ICE [A] 63 63 63
Fault to earth √ 3 ICL [A] 31,5 31,5 31,5
Physical Characteristics
Width [mm] 370 370 420
Height [mm] 1800(2) 1800(2) 1800(2)
Depth [mm] 850 850 850
Weight [kg] 135(3) 135(3) 140(3)
CML
1800(2)
1050 (2)
370 (24 kV) 480

100 (a)
420 (36 kV) 50
850
(a) Recommended distance.

To provide for a lateral cable connector protection cover on one side of the cubicle and extra 360 mm is required.
(1) Consult for higher values.

(2) The cubicles include a frame which allows cable connections to be made with no need for a cable trench. As an option cubicles can be supplied with a lower frame.
(3) For motor driven mechanisms add 5 kg.
14
CGM System
FUSED PROTECTION FUNCTION

CMP-F-12 CMP-F-24 CMP-F-36
Busbar rated current [A] 400/630 400/630 400/630
Transformer off rated current [A] 200 200 200
Busbar short time withstand current (1 or 3 s) [kA] 16/20 16/20 16/20
Insulation level:
Lightning impulse
Making capacity [kA]PEAK 2,5 2,5 2,5
Breaking capacity
Combined switch/fuse breaking capacity [kA] 20 20 20
Rated tranfer current (IEC 420) [A] 1500 600 320
Width [mm] 480 480 480
Height [mm] 1800(1) 1800(1) 1800(1)
Depth [mm] 850 850 1035
Weight [kg] 200(2) 200(2) 255(2)
12/24 KV 36 KV
CMP-F
1800 (1)
780 (1)
533 (1)
480 480
100 (a) 480 50 850
1035

(1) The cubicles include a frame which allows cable connections to be made with no need for a cable trench.
As an option cubicles can be supplied with a lower frame.
(2) For cubicles with RPTA, add 15 kg.
15
CIRCUIT BREAKER FUNCTION

CMP-V-12 CMP-V-24 CMP-V-36
Rated current [A] 400/630 400/630 400/630
Short time withstand current (3 s) [kA] 12,5/16/20 12,5/16/20 12,5/16/20
Making capacity [kA]PEAK 31/40/50 31/40/50 31/40/50
Breaking capacity 12,5/16/20 12,5/16/20 12,5/16/20
Insulation level:
Lightning impulse
Width [mm] 480 480 600
Height [mm] 1800(1) 1800(1) 1800(1)
Depth [mm] 850 850 850
Weight [kg] 218(2) 218(2) 238(2)
CMP-V
1800 (1)
745 (1)
480 (24 kV) 480

100 (a) 600 (36 kV) 50 850

(2) For motor driven mechanisms add 10 kg. For cubicles with RPGM, add 10 kg.
16
CGM System
BUSBAR SWITCH FUNCTION

CMIP-12 CMIP-24 CMIP-36
Rated current [A] 400/630 400/630 400/630
Short time withstand current (1 or 3 s) [kA] 16/20 16/20 16/20
Insulation level:
Lightning impulse
Making capacity [kA]PEAK 40/50 40/50 40/50
Breaking capacity
Width [mm] 420 420 420(1)
Height [mm] 1800(2) 1800(2) 1800(2)
Depth [mm] 850 850 850
Weight [kg] 125(3) 125(3) 125(3)
CMIP
1800 (2)
480
420 (1) 50 850
(1) For cubicles with earthing switch (only 36 kV), the width goes to 600mm.
(2) The cubicles include a frame which allows cable connections to be made with no need for a cable trench. As an option cubicles can be supplied with a lower frame.
(3) For motor driven mechanisms add 5 kg.
17
METERING FUNCTION
CMM-12 CMM-24 CMM-36
Width [mm] 800 800 1100
Height [mm] 1800 1800 1950
Depth [mm] 1025 1025 1160
Weight [kg] 180(1) 180(1) 290(1)
CMM 12/24 kV
1800
100 (a) 800 1025
CMM 36 kV
1950
100 (a) 1100 1160
(1) Not including the metering transformers.
18
CGM System
CABLE RISE FUNCTION

CMR-12 CMR-24 CMR-36
Width [mm] 370 370 370
Height [mm] 1800(1) 1800(1) 1800(1)
Depth [mm] 780 780 780
Weight [kg] 42 42 42
CMR
1800 (1)
480
100 (a) 370 780
19
HANDLING & INSTALLATION
Handling CGM cubicles may be carried out by using rollers

under the cubicle or by slings attached to the lifting points on
the top.
After electrically connecting the busbars of the cubicles via the

connecting set, mechanical junction must be carried out by
screwing adjacent cubicles together at the points provided for
this purpose. Finally, anchor the cells to the floor of the transformer
substation by fitting bolts at the four points provided on the
base of each cubicle. This will prevent cubicles from moving or
vibrating as a result of short circuits, flooding of the station, etc.
BOLTS
When the floor of the Transformer Substation is not flat, it is

recommended to install the cubicles over U sections, specially
when floading risk exists.
Fuse Holders 12/24 KV
Before CMP-F cubicles are put into service the fuses must be
inserted, and it must be checked that the tripping mechanism
(optional) of the fuse compartments is reset.
Fuse Holders 36 KV
20
CGM System
ACCESSORIES
ORMALINK MOTORIZATION KIT

Includes adaptors, earth strip, This enables a manual
screws & other elements operated mechanism to
together with instructions, so be motorized. There are
the user can correctly motorization kits for
assemble two modules. converting B to BM and
RA to RAM type
mechanism.
LATERAL CABLE CONNECTOR

PROTECTION COVER
This cover can be installed
to mechanically protect
shielded terminals on the
side of the cubicle with END PLUGS SET
feeder bushings.
Insulators & metal cover to
be fitted over the female
bushings of a cubicle when
it is not linked to another
cubicle on that side.
Installation instructions are
included.
VOLTAGE PRESENCE INDICATOR

Set of voltage presence
indicator.
SPECIAL CABLE
COMPARTMENT COVERS
Special supports & covers for
double connector or connector
with surge arrester.
ACTUATING LEVER
Lever for operating the
switching device
(optionally anti-reflex).
CONTROL BOX
This box can include
the controls and
indicators of the
PHASE DIFFERENCE INDICATOR motorized cublicles.
Device to detect the phase

coincidence between two
cubicles.
21
CGC System - Compact Cubicles
INTRODUCTION
GENERAL DESCRIPTION
CGC is an integrated, compact equipment for Medium Voltage extensively and allows different configurations to be set up
use. It is fully compatible with the CGM system, and incorporates (2L+2P, 3L+1P, etc.) to meet any Medium Voltage switchgear
three functions per module (2 feeders and 1 protection position) distribution configurations.
in a single tank filled with SF6 gas and containing the switching
devices and busbar. CGC units are fully compatible with CGM, and work like two
feeder cubicles and one protection cubicle linked together for
It can be connected to other CGM or CGC modules by a simple, the corresponding voltage level.
reliable patented system. This enables the CGC to be used more
FIELD OF APPLICATION
It is applicable to 12 and 24 kV networks according to the
following table:

Rated current [A] 400 & 630 400 & 630 400 & 630
Short time current [kA] 16 & 20 16 & 20 16 & 20
STANDARS
Like the CGM system, the CGC system is designed to meet the
requirements of international standards.
International Standars: EN 60298 IEC 60298

EN 60129 IEC 60129 EN 60420 IEC 60420
EN 60255 IEC 60255 EN 60694 IEC 60694
EN 60265-1 IEC 60265-1 EN 61000-4 IEC 61000-4
CGC
22
CGM System
FUNCTION
TYPES OF FUNCTION DESIGNATION

Each CGC unit has three functions: 2 feeder functions with The designation of CGC units includes their extensibility capability.
switch disconnectors and 1 protection function on the right, The available options for 24 kV are:
with switch-disconnector and fuses, with the same characteristics
as listed for the corresponding CGM functions. CGC-CE-24: 24 kV CGC extensible on both sides.
CGC-CE-I-24: 24 kV CGC extensible only on the left.
CGC-CE-D-24: 24 kV CGC extensible only on the right.
CGC-CNE-24: 24 kV non extensible CGC.
The same options are available for 12 kV CGC units, with the
number 24 in the reference being replaced by the number 12.
In their construction characteristics these units coincide almost

completely with CGM units. Only those features which differ
are listed here.
Base And Front Driving Mechanisms

There is a single cover for the driving mechanisms of the three The driving mechanisms are under the same cover, but are
switching devices, but individual cable compartments are used independent. They are the same as those used in the CGM
for each position, so that work can be done safely in one even system.
if the others are energized. The earth strip is attached throughout
the three functions unit.
Gas Tank
There is a single gas tank, which contains the switchgear and
busbar for all 3 functions.
23
CGC System - Compact Cubicles
CONNECTION
CONNECTION
BETWEEN CUBICLES
For connections between CGC units or between CGC and CGM STANDARD BUSHINGS: If the outlet is for cables or for a
units the ORMALINK used has the same characteristics and link with a cubicle not belonging to the CGM or CGC systems.
connection procedure as that used between CGM units.
BLIND: If no connections are required on one side, that side
For lateral connection (extension) the following posibilities are will have no bushings.
available:
The diagram shows the MV equipment of a MV/LV substation
FEMALE BUSHINGS: If the purpose is to connect now or in in a ring with two transformer protections (configuration 2L+2P)
future with another CGM or CGC cubicle on that side. set up by linking one CGC to one CGM-CMP-F via ORMALINK.
OTHER FEATURES
With regard to Motorization, Remote Control and Automation, three functions, which should be defined separately (2L & 1P)
Handling & Installation, Accessories there are no significant except in their overall aspects, such as side connections (left
differences from the specifications for the CGM system, except and right for the whole unit).
that in selecting the unit it must be considered as made up of
ORMALINK Protection Incoming/ Protection

Trafo 2 outgoing feeders Trafo 1
CMP-F CGC CMP-F CGC
Cables to Incoming/ Cables to

Trafo 2 outgoing feeders Trafo 1
CONECTION WITH CABLES

These connections are made as in the CGM system. The most
usual connectors are those listed in the tables below.
Connection detail between a CGC and a CMP-F
24
CGM System
COMPACT EXTENSIBLE CUBICLE

CGC-12 CGC-24 CGC-36
Busbar rated current [A] 400/630 400/630 400/630
Transformer off rated current [A] 200 200 200
Short time withstand current in top busbar (3 s) [kA] 16/20 16/20 16/20
Insulation level:
Lightning impulse
Making capacity [kA]PEAK (feeder functions) 40/50 40/50 40/50
Making capacity [kA]PEAK (fused protection function) 2,5 2,5 2,5
Breaking capacity
Combined switch/fuse breaking capacity [kA] 20 20 20
Rated tranfer current (IEC 420) [A] 1500 600 320
Width [mm] 1220 1220 1320
Height [mm] 1800(1) 1800(1) 1800(1)
Depth [mm] 850 850 1035
Weight [kg] 405(2) 405(2) 470(2)
CGC
12/24 kV 36 kV
1800 (1)
1220 (24 kV) 480 480

100 (a) 1320 (36 kV) 50 850 1035
(1) The unit includes a frame which allows cable connections to be made with no need for a cable trench.
As an option units can be supplied with a lower frame.
(2) For each motor driven mechanism add 5 kg. For cubicles with RPTA, add 15 kg.
25
Protective Relays
RPTA - SELF - POWERED PROTECTION SYSTEM
APPLICATION
The RPTA is a self-powered protection system specifically designed
to operate in fused protection cubicles or functions of CGM and
CGC systems.
Its use provides protection against overcurrent and earth faults(1).

Transformer overheating protection is also possible using the Bi-Stable
Tripping
external tripping via thermostat. Device
The setting of the relay is quickly and esaily carried out by

positioning the dials on the accessible front of the relay
( RPTA - Use).
Earth
sensor ANALOG
RELAY
Phase
sensors
External
tripping
DESCRIPTION
Three distinct parts constitute the RPTA:
Sensors: There is a toroidal sensor around the corresponding

cable of each phase, whose task is not only to measure the
actual current circulating through each phase, but also to power
the relay. If protection against earth faults is required a fourth
toroidal sensor must be installed surrounding all three phases.
Actuator: It is a bi-stable tripping device which, activated by

a low-energy voltage pulse, triggers the opening of the switch.
Analog relay: This low-consumption module can be broken

down into three parts:
A B 1- Display module: Signal lamps (A) correspond to different
causes of eventual switch opening, and to indicate that
C auxiliary power is on. The Display (B) and Reset (C) keys
activate the signal lamp corresponding to the actual cause,
D and turn off this signal.
2- Setting of the overcurrent protec-tion: The actual value is

E adjusted with In and I> dials (D) and (E).
F 3- Setting of the faults to earth protection: Io dial (F) adjusts

the threshold value of the current, and dial T (G) adjust the
operating time.
G
(1) Optional depending on the relay model. Can be inhibited.
26
CGM System
USE
Example of the setting of a RPTA unit, protecting a power Phase
transformer of 400 kVA 20 kV. The admissible overload of the If I is less than 14 A the overcurrent relay will not react.
transformer is 20%. Maximum earth fault current 10% of the If I is between 14 and 190 A the relay will give the opening
current of the transformer with a time limit of about 1.5 s. order (time depending on the current)
If I is greater than 190 A the fuse will clear the fault
The steps to carry out the setting are as follows: according to its characteristic curve.
CURRENT CALCULATIONS In all these cases the external tripping can also operate, but it
will be inhibited above 300 A.
1) Nominal current
400
I= = 11,55 A
3 * 20
2) Maximum admissible current (20% overload)
Imax = 1,2 x 11,55 = 13,86 A
OVERCURRENT SETTING
3) Select the closest posible value to Imax

Ir = 14 A = 10 x 1,4
RELAY
FUSE
4) Adjusting the relay
Dial In positioned at value 10

Dial I> positioned at point 1,4
The actual protection setting allows an overload factor a little

greater than the indicated RELAY FUSE
14/11.55 = 1.21 21%
EARTH FAULT SETTING

5) Admissible earth fault current Earth
If Io is less than 1.5 A the earth protection will not react.
10% = 0,10 x 14 = 1,4 A If Io is greater than 1.5 A the earth protection will operate
in 1.55 s.
6) Adjusting the relay:
Dial Io positioned at value 1,5

(the closest to 1,4 A)
Dial T positioned at value 1,55
(the closest to 1,5 s)
EARTH
SELECTION OF FUSES
7) The recommended fuse according to the selection table for

CGM cubicles is
IFUS = 40 A
( CGM SYSTEM - Protective functions)
This value is within the prescribed values for fuses + RPTA on

the corresponding table ( RPTA-Technical characteristics in
the following page).
The figures below represent the combined characteristic curves

of the protection system (RPTA+fuses) showing the protection no tripping tripping
mode as a function of the actual current:
27
Protective Relays
RPTA - SELF - POWERED PROTECTION SYSTEM
TECHNICAL CHARACTERISTICS
Tripping characteristics module (230 Vac) can be included which allows the relay to
operate below the 3 A limit.
OVERCURRENT PROTECTION: Extremely inverse time-delay
curve (as per IEC 60255) with a limitation to 300 A or 20 times Tripping indication
the setting value of the current (whichever is lower). Above this
value the relay is blocked and the fuses asume the task to clear In the front of the relay there are three signal lamps that allows
the faults. to identify the cause of tripping: overcurrent, fault to earth or
external tripping.
EARTH PROTECTION: Definite tripping time (adjustable range
between 0.5 s and 2.15 s). Coordination with fuses
EXTERNAL TRIPPING: instantaneous. The table shows the maximum recommended size of the fuses
to be used in cubicles CGM or CGC units, equiped with RPTA.
Application range
Other characteristics
Phase current from 3 A to 80 A. Earth fault current from 0.5
A to 10.5 A (can be inhibited). Ithermal/Idynamic: 20/50 kA
Operating temperature: -10 to 60 °C (14 to 140 °F)
Power External tripping: potential-free contact (thermostat, auxiliary
contact, etc.)
The unit is selfpowered by the phase sensors provided when Mechanical and electromagnetic compatibility tests, according
the current is above 3 A. As an option an auxiliary power to IEC 60255 and IEC 61000-4 (maximum severity level).
RELAY SECTION
The models available and the functions and components they
include are listed in the following table
CHARACTERISTIC
RPTA
Overcurrent protection
3 phase sensors
Bi-stable tripping device
External tripping
Earth protection
Earth sensor
Display module
Auxiliary power module
28
CGM System
RPGM - SELF - POWERED PROTECTION SYSTEM
APPLICATION
The RPGM is a self-powered protection system developed
specifically for application in CGM cubicles with Circuit Breaker
(CMP-V).
Its use provides protection against overcurrent and short-circuits

between phases, short-circuits phase to earth and faults to earth.
Transformer overheating protection is also possible using the
external tripping via thermostat. BI-STABLE
TRIPPING DEVICE
The setting of the relay is quickly an easily carried out by

positioning the dials and microswitches on the accessible front
of the relay ( RPGM - Use).
DIGITAL
RELAY
PHASE
SENSORS
EXTERNAL
TRIPPING
DESCRIPTION
Three distinct parts constitute the RPGM: 3- Overcurrent setting: the setting value of the current is adjusted
by positioning the dial I> (F). The type of characteristic curve
Sensors: There is a toroidal sensor around the corresponding is selected by dial K (G).
cable of each phase, whose task is not only to measure the
actual current circulating through each phase, but also to power 4- Short-circuit setting: the short-circuit between phases threshold
the relay. current is adjusted by positioning dial I>> (H). Operating
time is selected by dial T>> (J).
Actuator: It is a bi-stable tripping device which, activated with
a low-energy voltage pulse, triggers the opening of the circuit 5- Fault to earth setting: the setting value of the earth fault current
breaker. is adjusted by positioning dial Io> (L). The type of characteristic
curve is selected by dial Ko (M).
Microprocessor relay: This low-consumption module can be
broken down into following parts: 6- Short-circuit phase-to-earth setting: The short-circuit threshold
current is adjusted by positioning dial Io>> (N). Operating
1- Display module: signal lamps (A) correspond to different time is selected by dial To>> (P).
causes of eventual circuit breaker opening, alerting on
operating error, and to indicate that auxiliary power is on.
The Display (B) and Reset (C) keys activate the signal
corresponding to the actual cause, and turn off this signal.
A B
2- Configuration: On the upper of the front are the microswitches
(D) for selecting the characteristic curve to be used, and for
C
cancelling or establishing the different available protection
modes.
D
Below the microswitches there is the dial In (E) which allows
the selection of the setting value of the current. E
F L
G M
H N
J P
29
Protective relays
USE
Example of the setting of a RPGM protecting a power transformer The figures represent the characteristic curve of the example,
of 630 kVA, 20 kV. The admissible overload of the transformer that shows the protection mode as a function of the actual
is 20%. Maximum earth fault current 15% of the phase current. current.
Characteristic curve: inverse time-delay type. Short-circuit
threshold current 15 times the setting value. Phase
Operating time 0.1 s. If I is less than 22 A the relay will not react.
If I is between 22 A and 330 A the relay will operate
MICROSWITCHES according to the inverse time-delay curve (overcurrent).
If I is greater than 330 A the relay will react in the fixed
To use the RPGM in the above conditions the micro-switches time of 0.1 s. (short-circuit).
should be set as follows:
1 & 2: Select inverse time-delay curve for overcurrent

protection.
3 to 6: all protections operatives. EARTH
7 & 8: Select inverse time-delay curve for earth protection.
CURRENT CALCULATIONS
1) Nominal current CURVA K=0,2
630
I= = 18,18 A INSTANTANEOUS
3 * 20
2) Maximum admissible current (20% overload)
Imax = 1,2 x 18,18 = 21,82 A OVERCURRENT SHORT - CIRCUIT

2,7 A 40,5 A
PHASE SETTING
3) Select the closest posible value to Imax Earth
Ir = 21,96 A = 18 x 1,22 If Io is less than 2.7 A the relay will not react.
If Io is between 2.7 and 40.5 A the relay will operate
Accordingly overload really admitted will be: according to the inverse time-delay curve.
If Io is greater than 40.5 A the relay will react in the definite
21,96
I= = 1,21 21% time of 0.1 s.
18,18
4) Adjusting the relay In any case the external tripping can also operate to open the
circuit breaker.
Dial In positioned at value 18
Dial I> positioned at point 1,22
Dial K positioned at value 0,2 (according to user’s selection)
5) Phase to phase short circuit setting: PHASE
Dial I>> positioned at value 15

Dial T>> positioned at value 0,1
EARTH SETTING CURVA K=0,2
INSTANTANEOUS
6) Adjusting the relay for earth fault protection
Dial Io> positioned at value 0,15

Dial K positioned at value 0,2
OVERCURRENT SHORT-CIRCUIT
7) Adjusting the relay for phase to earth short circuit protection 22A 330A
Dial Io>> positioned at value 15

Dial To>> positioned at value 0,1
30
CGM System
THECHNICAL CHARACTERISTICS
Tripping Characteristics Tripping indication
PROTECTION AGAINST PHASE OVERCURRENT & FAULTS TO In the front of the relay (display module) there are signal lamps
EARTH: Families of curves according to IEC 60255: inverse, that allows to identify the cause of tripping (phase to phase short
very inverse, extremely inverse and definite time (16 curves per circuit, overcurrent, fault to earth, phase to earth short-circuit
family). or external tripping).
PROTECTION AGAINST SHORT-CIRCUIT BETWEEN PHASES Power

AND BETWEEN PHASE & EARTH: Operating time range between
0.05 and 2.5 s. The unit is self-powered by the toroidal sensors provided when
the current is above 5 A. As an option there is a 230 Vac
EXTERNAL TRIPPING: instantaneous. auxiliary power module for operations below that level.
Application Range Other characteristics
Phase current Ithermal/Idynamic: 20/50 kA

Operating temperature: -10 to 60 °C (14 to 140 °F)
From 5 to 100 A with CT-A type sensors. External tripping: potential-free contact (thermostat, auxiliary
From 50 to 1000 A with CT-B type sensors contact, etc.).
Mechanical and electromagnetic compatibility tests (as per IEC
Range of threshold current for short-circuit between phases: 3- 60255 and IEC 61000-4) with the maximum severity level.
20 times phase the setting value. Rated frequency: 50/60 Hz ±10%.
Range of earth fault current 10-80% of the setting value.
Range of threshold current for short-circuit to earth: 3-20 times
the selected earth fault current.
RELAY SECTION
The models available and the functions and components they
include are listed in the following table.
CHARACTERISTIC Modelo Model

A B
Phase overcurrent protection

Phase short-circuit protection
Bi-stable tripping device
External tripping
Earth protection for overcurrent and

short-circuit
Display module
Auxiliary power module
3 toroidal sensors for 5-100 A (CT-A)
3 toroidal sensors for 50-1000 A (CT-B)
31
Protective relays
EXTREMELY INVERSE TIME-DELAY CURVE VERY INVERSE TIME-DELAY CURVE
INVERSE TIME-DELAY CURVE DEFINITE TIME CURVE
DEFINITE OR
INSTANTANEUS TIME MAXIMUM
CURVE
MINIMUM CURVE
(1) The scale of current will depend on the setting value of the current: Ir = In x I > for phase protectiond and,
Iro = In x Io > for earth protections.
32
TECHNICAL/COMMERCIAL DEPARTMENT (INTERNATIONAL)
Tel.: +34 94 630 51 03
Fax: +34 94 630 51 04
e-mail: [email protected]
www.ormazabal.com
Transformer Substations
Prefabricated Transformer Substations up to 36 kV (CA·101)

Transformer Substations for Wind Farms up to 36 kV (CA·105)
Medium Voltage Switchgear for Secondary Distribution Networks
CGM System
CGMCOSMOS System (CA·100)
Medium Voltage Switchgear for Primary Distribution Networks
Power Switchgear Panels (CA·104)
Protection, Control, Automation and Telecommand
Protection and Control (CA·103)

Automation and Telecommand (CA·106)
MV/LV Power Transformers
Low Voltage Switchgears

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MV Switchgear for Secondary

SF6 Fully Insulated

CGM - Modular System 3

CGC - Compact Extensible System 22

Our company’s commitment to the environment protection is

As a result of the constant development of standards and new

Characteristics and availability of materials must be confirmed

Rated Voltage [kV] 12 24 36

CMR CML CMP-F CMP-V CMIP CMM CGC

(1) According to cubicle type ( CONSTRUCTION CHARACTERISTICS).

CML (Feeder cubicle) Equipped with a 3-position switch-disconnector.

CMP-F (Fused protection cubicle) Equipped with a switch-disconnector like that of

CMIP (Busbar switch cubicle) It contains a switch-disconnector that allows the

CMR (cable rise cubicle) It is a metal enclosure protecting cables as they

BASE AND FRONT GAS TANK

Optionally, an “internal arc proof”

This switch is operated with a lever on two different axes: one

The 3-position switch-disconnector is of independent operation

The disconnector in the cubicle enables tests to be made on the

Mechanisms for the circuit breaker:

RAV: Spring loading is simultaneous for the double operation

Mechanisms for the 3-position switch:

B: Each operation (closing, opening or earthing) must be

The membrane performs another important task: to activate the

the action of the striker pin of a fuse when it blows; or

CMP-F 24 kV Fuse Holder

TO THE SWITCH MECHANISM

FUSE STRIKER PIN

Fuse Holder Operation

The ORMALINK, with its special design and composition, prevents

STANDARD BUSHINGS: If the outlet is for cables or for a

BLIND: If no connections are required on one side, that side

The diagram below shows the cubicles in a MV/LV substation

CML CML CMIP CMP-V CMM CMP-F CMP-F

Incoming/outgoing Busbar General Metering Protection Protection

Incoming/outgoing Cable Cables to

CONNECTION WITH CABLES

Plug-in connectors with reinforced connections (1) up to 24 kV (630 A)

Dry EMOLD UC-412L 25-300 Unshielded

Plug-in connectors with reinforced connections (1) up to 36 kV (630 A)

Plug-in connectors with standard connections up to 24 kV (250 A)

Plug-in connectors with standard connections for 36 kV (400 A)

The gas tightness of the tank is guaranteed for its expected

The enclosure of these cubicles is designed to minimize any

Likewise, the system of interlocks is designed to permit access

As an option safety locks can be fitted, allowing for various

(1) Optionally higher protection degrees can be supplied.

PROTECTION WITH FUSED PROTECTION WITH CIRCUIT

The CMP-V cubicle in combination with RPGM can be also used

Protection against transformer overheating can also be provided,

MOTORIZATION, REMOTE CONTROL & AUTOMATION

Characteristics of gear motor units (BM and RAMV)

Rated voltage [V] 24 c.c. 48 c.c. 110 c.c. 230 a.c.

1- Cubicles with switch (BM mechanism).

Additionally a controller is required to communicate with a

Programmable Transfer System STP

Characteristics of shunt release (1)

Rated voltage [V] 24 c.c. 48 c.c. 110 c.c. 230 a.c.

(1) The CMP-V cubicle may include an under-voltage coil.

370 (24 kV) 480