NORSOK

Standard M-501
Global System Guide
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 NORSOK STAN DA R D M - 5 0 1

NORSOK Standard M-501 is a standard

written for the offshore industry to qualify
and otherwise specify coating systems to
protect offshore structures.
The standard was originally developed for the North Sea oil and
gas market, but it has been globally accepted and used as the most
predictive test standard for offshore service. The standard has
undergone revisions over the years, with Edition 6 being the most
current version. However, certain pre-qualified systems from earlier
versions are still commonly used since the requirements (in many cases)
were left unchanged.
The NORSOK standard accepts and utilizes several recognized global
evaluation and testing methods, adding provisions deemed necessary
to fill the broad corrosion protection needs of the petroleum industry,
focusing on the marine and offshore environments. These protocols are
globally recognized for their scope and applicability to the protection
of offshore structures with regard to the selection of coating materials,
surface preparation, application procedures, and inspection during
construction and installation of offshore structures and associated
facilities.
NORSOK M-501 describes nine separate coating systems. Some have
subsystems, five of which must be “pre-qualified,” which means they
must be rigorously tested by a third party and must meet minimum
performance requirements. The remaining four coating systems do not
require “pre-qualification.”
The systems outlined in this guide are Carboline coating systems that
have been pre-qualified or otherwise recommended for each specific
service.
N O R S O K S TA N D A R D M - 5 01

Coating System No. 1

Service: Carbon steel operating up to 120°C / 248°F
Applications: Structural steel
Exteriors of equipment, vessels, piping and uninsulated valves

SYSTEM TYPE PRE-QUALIFIED SYSTEMS DFT (MICRONS) PRODUCT DESCRIPTION

Carbomastic 15 150 Epoxy amine

Zinc-free systems / Urethane topcoat* Carbomastic 15 150 Epoxy amine
Carbothane 134 HG 60 Acrylic polyurethane
Carbomastic 19 AL 100 Cycloaliphatic amine epoxy
Zinc-free systems / Isocyanate-free
Carbomastic 19 AL 100 Cycloaliphatic amine epoxy
topcoat*
Carboxane 2000 TC 80 Siloxane modified multi-polymer
Carbozinc 11 75 Inorganic zinc primer
Inorganic zinc / Epoxy / Urethane topcoat Carboguard 893 130 Cycloaliphatic-amine epoxy
Carbothane 134 HG 75 Acrylic polyurethane
Carbozinc 11 90 Inorganic zinc primer
Carboguard 890 LT 175 Cycloaliphatic-amine epoxy
Carbothane 134 HG 60 Reactive acrylic
Carbozinc 11 90 Inorganic zinc primer
Carboguard 893 SG (LT) 150 Epoxy polyamide
Carbothane 134 HG 75 Acrylic polyurethane
Carbozinc 858 75 Zinc-rich epoxy
Organic zinc / Epoxy / Urethane topcoat Carbomastic 15 LT 130 Modified epoxy mastic
Carbothane 134 HP2 (fka: 834) 75 Acrylic aliphatic polyurethane
Carbozinc 858 75 Zinc-rich epoxy
Carboguard 60 175 Epoxy polyamide
Carbothane 134 HG 60 Acrylic polyurethane
Carbozinc 858 75 Zinc-rich epoxy
Carboguard 893 175 Cycloaliphatic-amine epoxy
Carbothane 134 HG 60 Acrylic polyurethane
Carbozinc 858 75 Zinc-rich epoxy
Carboguard 690 175 Epoxy phenalkamine
Carbothane 134 HG 60 Acrylic polyurethane
 N O R S O K S TA N D A R D M - 5 01

SYSTEM TYPE PRE-QUALIFIED SYSTEMS DFT (MICRONS) PRODUCT DESCRIPTION

Carbozinc 11 75 Inorganic zinc primer

Inorganic zinc / Epoxy / Isocyanate-free Carboguard E19 30 Epoxy polyamide primer
topcoat Carbomastic 18 FC 130 Modified epoxy
Carboxane 2000 Topcoat 75 Siloxane modified multi-polymer
Carbozinc 11 75 Inorganic zinc primer
Carboguard 893 130 Cycloaliphatic-amine epoxy
Carbocrylic 1295 HS 75 Reactive acrylic
Carbozinc 11 75 Inorganic zinc primer
Carboguard E19 30 Epoxy polyamide primer
Carbomastic 18 FC 130 Modified epoxy
Carbocrylic 1295 HS 75 Reactive acrylic
Carbozinc 11 FC 75 Inorganic zinc primer
Carboguard E19 30 Epoxy polyamide primer
Carbomastic 18 FC 130 Modified epoxy
Carbocrylic 1295 HS 75 Reactive acrylic
Carbozinc 11 FC 75 Inorganic zinc primer
Carboguard E19 30 Epoxy polyamide primer
Carbomastic 18 FC 130 Modified epoxy
Carboxane 2000 Topcoat 75 Siloxane modified multi-polymer
Carbozinc 11 FC 75 Inorganic zinc primer
Carboguard 60 150 Epoxy polyamide
Carbocrylic 1295 HS 75 Reactive acrylic
Carbozinc 858 75 Zinc-rich epoxy
Organic zinc / Epoxy / Isocyanate-free
Carbomastic 15 LT 130 Modified epoxy mastic
topcoat
Carboxane 2000 Topcoat 75 Siloxane modified multi-polymer
Carbozinc 858 75 Zinc-rich epoxy
Carbomastic 18 FC 130 Modified epoxy
Carbocrylic 1295 HS 75 Acrylic-epoxy
Carbozinc 858 75 Zinc-rich epoxy
Carbomastic 18 FC 130 Modified Epoxy
Carboxane 2000 Topcoat 75 Siloxane modified multi-polymer
Carbozinc 858 75 Zinc-rich epoxy
Carboguard 893 130 Cycloaliphatic-amine epoxy
Carboxane 2000 Topcoat 60 Siloxane modified multi-polymer

* The NORSOK M-501 standard requires zinc-rich primer as the first coat in System 1 qualification. Although this zinc-free
system is not in accordance to the guidelines of the NORSOK M-501 standard, it has been tested and passed in accordance
to the testing protocol of that standard (ISO 20340 testing protocol).
N O R S O K S TA N D A R D M - 5 01

Coating System No. 2A & No. 2B

(Pre-qualification required for 2B topcoats: must have been
pre-qualified under a System 1 test)
Service: All carbon steel operating up to 120°C / 248°F with:
System 2A: Thermal spray aluminum (or alloys of aluminum)
System 2B: Thermal spray zinc (or alloys of zinc)
Applications: All insulated surfaces of tanks, vessels, piping:
Flare booms and crane booms
(Optional): Underside of bottom deck including piping, jacket above splash zone, lifeboat stations

RECOMMENDED SYSTEMS (SYSTEM 2A) DFT (MICRONS) PRODUCT DESCRIPTION

TSA (operating at <120°C / 248°F) 200 Thermal spray aluminum or aluminum alloy
Carboguard 60 or Carboguard E19 Primer As needed Epoxy polyamide

TSA (operating at <120°C / 248°F) 200 Thermal spray aluminum or aluminum alloy
Thermaline 4700 Aluminum 35/coat (1-2 coats) Aluminum-silicone

RECOMMENDED SYSTEMS (SYSTEM 2B) DFT (MICRONS) PRODUCT DESCRIPTION

TSZ 200 Thermal spray zinc or zinc alloy

Carboguard 60 or 60 LH 125 Epoxy polyamide
Carbothane 134 HG 60 Acrylic polyurethane
TSZ 100 Thermal spray zinc or zinc alloy
Carboguard E19 Primer 25 Epoxy polyamide
Carbomastic 18 FC 125 Modified epoxy
Carboxane 2000 Topcoat 75 Siloxane modified multi-polymer
TSZ 200 Thermal spray aluminum or aluminum alloy
Carboguard 893 125 Cycloaliphatic amine epoxy
Carbothane 134 HG 60 Acrylic polyurethane
TSZ 100 Thermal spray zinc or zinc alloy
Carboguard E19 Primer 25 Epoxy polyamide
Carbomastic 18 FC 125 Modified epoxy
Carbocrylic 1295 HS 75 Reactive acrylic
 N O R S O K S TA N D A R D M - 5 01

Coating System No. 3

(Pre-qualification required for System 3B only)
Service: Specific lining services
Applications: System 3A: Potable water tanks (approved by relevant authorities)
System 3B: Ballast water tanks/Internal seawater filled compartments (IMO PSPC Qualified system is
acceptable)
System 3C: Tanks for stabilized crude, diesel, and condensate
System 3D: Process vessels operating <75°C/167°F and <0.3 MPa
System 3E: Process vessels operating <80°C/176°F and <7.0 MPa
System 3F: Process vessels operating <130°C/266°F and <3.0 MPa
System 3G: Vessels for methanol, monoethylglycol, etc.

SYSTEM NO. RECOMMENDED SYSTEMS DFT (MICRONS) PRODUCT DESCRIPTION

System 3A Phenoline Tank Shield 350-500 Solvent-free epoxy phenalkamine

Carboguard 891 VOC 150 Cycloaliphatic amine epoxy

Carboguard 891 VOC 150 Cycloaliphatic amine epoxy

System 3B Carbomastic 18 FC 175 Modified epoxy

(Pre-qualified) Carbomastic 18 FC 175 Modified epoxy

Carboguard 635* 160 Epoxy phenalkamine

Carboguard 635 160 Epoxy phenalkamine

Carboguard 60 LH (C901)* 175 Epoxy polyamide

Carboguard 60 LH 175 Epoxy polyamide

System 3C Phenoline Tank Shield 350-500 Solvent-free epoxy

Plasite 4500 FS 500 Solvent-free; fast-cure epoxy

Phenoline 353 LT 150 Epoxy-novolac

Phenoline 353 LT 150 Epoxy-novolac

Phenoline 353 or 353 LT 150 Epoxy-novolac

System 3D
Phenoline 353 or 353 LT 150 Epoxy-novolac

Phenoline 1205 175 Glass-flake epoxy novolac

System 3E
Phenoline 1205 175 Glass-flake epoxy novolac

System 3F Plasite 4550 Series 500-650 Solvent-free epoxy novolac

System 3G Carbozinc 11 75 Inorganic ethyl-silicate zinc

*May be used over preconstruction primer Carboweld 17FG or Carboweld 11.

N O R S O K S TA N D A R D M - 5 01

Coating System No. 4

(Pre-qualification required)
Service: Non-skid deck system
Applications: Walkways
Escape routes
Lay down areas

SYSTEM TYPE PRE-QUALIFIED SYSTEMS DFT (MICRONS) PRODUCT DESCRIPTION

Carbozinc 859 90 Zinc-rich epoxy

Carboguard 890 GF with Filler 47 300 Non-skid; glass-flake epoxy
Carbothane 134 HG 60 Acrylic polyurethane
HI EP Sealer 150 Epoxy Sealer
HI EP Deck Coat 350 High-build epoxy
Hummervoll System 1:
Quarts Sand 400 Aggregates
HI EP Deck Top Coat 700 High-build epoxy
HI EP Sealer - Epoxy Sealer
HI EP Deck Coat 200 High-build epoxy
Hummervoll System 2: Quarts Sand 800 Aggregates
HI EP Deck Top Coat 1250 High-build epoxy
Al. Oksyd 750 Anti-skid broadcast aggregates

Coating System No. 5A

(Pre-qualification required)
Service: Epoxy-based fire protection
Applications: As required by end user

PRE-QUALIFIED SYSTEMS DFT (MICRONS) PRODUCT DESCRIPTION

Carbozinc 858 75 Zinc-rich epoxy

Carboguard 60 or E19 Primer 35 Epoxy polyamide tie-coat
Pyroclad X1 As required Epoxy fireproofing
TSA 200 Thermal spray aluminum/alloy
Carboguard 60 or E19 Primer 75 Epoxy tiecoat
Pyroclad X1 As required Fireproofing

*Pre-qualification system was tested without a topcoat over the epoxy fireproofing; however, Carboline recommends
one of the topcoat options for exterior offshore use. For more information about the topcoat options please contact your
Carboline representative.
 N O R S O K S TA N D A R D M - 5 01

Coating System No. 6A, 6B, & 6C

(Pre-qualification required for 6A & 6B topcoats: must have been
pre-qualified under System 1 test)
Applications: System 6A: Un-insulated stainless steel
System 6B: Hot dip galvanized steel
System 6C: Insulated stainless steel piping and vessels up to 150°C / 302°F

PRE-QUALIFIED SYSTEMS (SYSTEM 6A) DFT (MICRONS) PRODUCT DESCRIPTION

Carboguard 60 50 Epoxy polyamide

Carboguard 60 100 Epoxy polyamide
Carbothane 134 HG 75 Acrylic polyurethane
Carboguard E19 Primer 50 Epoxy polyamide
Carbomastic 18 FC 100 Modified epoxy
Carboxane 2000 Topcoat 75 Siloxane modified multi-polymer
Carboguard 893 50 Cycloaliphatic amine epoxy
Carboguard 893 100 Cycloaliphatic amine epoxy
Carbothane 134 HG or 134 HP 75 Acrylic polyurethane

PRE-QUALIFIED SYSTEMS (SYSTEM 6B) DFT (MICRONS) PRODUCT DESCRIPTION

Carboguard 60 50 Epoxy polyamide

Carboguard 60 100 Epoxy polyamide
Carbothane 134 HG 75 Acrylic polyurethane
Carboguard E19 Primer 50 Epoxy polyamide
Carbomastic 18 FC 100 Modified epoxy
Carboxane 2000 Topcoat 75 Siloxane modified multi-polymer

PRE-QUALIFIED SYSTEMS (SYSTEM 6C) DFT (MICRONS) PRODUCT DESCRIPTION

Thermaline 450 300 Glass-reinforced epoxy novolac

Thermaline 450 EP 125 Epoxy phenolic

Thermaline 450 EP 125 Epoxy phenolic

Thermaline 400 EU 125 Epoxy phenolic

Thermaline 400 EU 125 Epoxy phenolic
N O R S O K S TA N D A R D M - 5 01

Coating System No. 7A, 7B, & 7C

(Pre-qualification required)
Applications: System 7A: Carbon and stainless steel in the splash zone
System 7B: Submerged carbon and stainless steel up to 50°C/122°F
System 7C: Submerged carbon and stainless steel greater than 50°C/122°F

PRE-QUALIFIED SYSTEMS (SYSTEM 7A) DFT (MICRONS) PRODUCT DESCRIPTION

Carbozinc 859 100 Zinc-rich epoxy

Carboguard 1209 450 High load; glass flake epoxy

Carboguard 1209 425 High load; glass flake epoxy

Carboguard 1209 425 High load; glass flake epoxy

Carboguard 890 GF 225 Glass flake epoxy

Carboguard 890 GF 225 Glass flake epoxy

Carboglas 1601 SZ 500 Glass flake fumarate polyester

Carboglas 1601 SZ 500 Glass flake fumarate polyester

PRE-QUALIFIED SYSTEMS (SYSTEM 7B) DFT (MICRONS) PRODUCT DESCRIPTION

Carboguard 890 GF 200 Glass flake epoxy

Carboguard 890 GF 200 Glass flake epoxy

Carbomastic 615 AL 200 Reinforced epoxy phanlkamine

Carboguard 690 200 Epoxy phenalkamine

Carboguard 890 200 Cycloaliphatic epoxy

Carboguard 890 200 Cycloaliphatic epoxy

QUALIFIED SERVICE
PRE-QUALIFIED SYSTEMS (SYSTEM 7C) DFT (MICRONS) PRODUCT DESCRIPTION
TEMPERATURE

Carboguard 890 GF (C901) 200 Glass flake epoxy

90°C / 194°F
Carboguard 890 GF 200 Glass flake epoxy

Carbomastic 615 AL 200 Reinforced epoxy phanlkamine

120°C / 248°F
Carboguard 690 200 Epoxy phenalkamine

Phenoline 353 LT 200 Epoxy novolac

180°C / 356°F
Phenoline 353 LT 200 Epoxy novolac
 N O R S O K S TA N D A R D M - 5 01

Coating System No. 8

Service: Structural steel with maximum operating temperatures less than 80°C/176°F
Applications: Internal and fully dry and ventilated areas

PRE-QUALIFIED SYSTEMS DFT (MICRONS) PRODUCT DESCRIPTION

Carbozinc 858 60 Zinc-rich epoxy

Carboguard E19 Primer or Rustbond 25 Epoxy polyamide primer

Carboguard 60 150 Epoxy polyamide

Carboguard 893 150 Cycloaliphatic amine epoxy

Coating System No. 9

Service: Steel with maximum operating temperatures less than 150°C
Applications: Bulk supplied carbon steel valves

PRE-QUALIFIED SYSTEMS DFT (MICRONS) PRODUCT DESCRIPTION

Thermaline 450 300 Glass-reinforced epoxy novolac

Thermaline 450 EP 150 Epoxy phenolic

Thermaline 450 EP 150 Epoxy phenolic

Thermaline 400 EU 150 Epoxy phenolic

Thermaline 400 EU 150 Epoxy phenolic
 Coatings - Linings - Fireproofing
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