Operating and

Maintenance Manual

CR 1
0615/englisch/Übersetzung der Original-Betriebsanleitung

CR 2
Robin-Subaru EX 17
Item no. 000115502
Item no. 000115505
Item no. 000115602
Weber Maschinentechnik GmbH
Im Boden 5 - 8, 10
57334 Bad Laasphe-Rückershausen / Germany
Telephone +49 (0) 27 54 / 398-0
Fax +49 (0) 27 54 / 398-101
E-Mail: [email protected]
Web: www.webermt.de

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 Table of contents

Introduction 4

Safety guidelines 5

Graphic presentation 9

Device description 10

Technical data 11

Activities prior to starting work 13

Starting 15

Compacting 16

Shutting down 16

Maintenance overview 17

Maintenance work 18

Operating fluids and fill levels 20

Troubleshooting 20

Storage 21

Contact addresses 23

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 Introduction
This operating and maintenance manual is designed to facilitate familiarization with your soil
compactor, and to enable you to maintain the compactor and use it for its intended purpose.
When complying with the instructions in the operating and maintenance manual you help avoid
hazards, reduce repair and downtime costs, and increase the reliability and service life of your
compactor.
This operating and maintenance manual must always be available at the implementation site
of the soil compactor.
If necessary you can obtain additional information from your authorized WEBER dealer,
or you can obtain information from one of the contact addresses on the last page.

You can obtain information on the assembled Robin-Subaru gasoline engine and find a spare-part list
for it at www.robin-europe.de
The valid conformity declaration is enclosed with every machine delivery.

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 Safety guidelines
General
All safety instructions must be read and complied with, non-compliance results in

– danger to life and limb of the user

– impairments to the machine or other property.
In addition to the operating manual, the accident-prevention regulations in the country where the
appliance is used must be complied with.

Intended use
The soil compactor should only be used if it is in a technically faultless condition, as intended,
in a safety-conscious and hazard-conscious manner, in compliance with the instructions in the
operating manual. Malfunctions that impair safety must be eliminated without delay.
The CR 1/CR 2 soil compactor is designed exclusively for compacting
– sand
– gravel
– crushed rock
– semi-cohesive mixed material
– concrete paving stone
– asphalt.
Any other use of the soil compactor is considered to be improper use for which the owner shall be ex-
clusively responsible. All liability is rejected if damage occurs due to non-compliance with this provision.
This risk is borne solely by the user.

Easily foreseeable misuse

Any use for which the machine is not intended.

Operation
Soil compactors are only permitted to be operated by suitable persons of or above the age of
eighteen. Personnel must be instructed in how to guide the compactor by the owner or by the owner’s
assigned personnel.
The machine operator must comply with traffic regulations. If instructions that affect safety are given
by third parties, then the operator must be authorized to reject these instructions.

Unauthorized persons are forbidden from being in the area of the soil compactor during the
compacting process.

Protective equipment
This machine is capable of exceeding the permissible sound level of 80 dB(A). The owner might also
face additional dangers when using the machine. Precautionary action must, therefore, be taken.

Protective equipment includes:

hearing protection

hard hat

safety shoes

protective gloves
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 Operation
Prior to starting work the owner of the compactor must be familiar with the work environment. The
work environment includes obstacles in the work and traffic area, the bearing capacity of the ground,
as well as the necessary safeguarding of the construction site in the area adjacent to public traffic;
and it includes compliance with traffic regulations.
The soil compactor should only be operated when the protective fixtures are mounted. The protective
fixtures must all be in functional condition.
At least once per shift the compactor must be checked for apparent defects. If there are apparent
defects then operation of the compactor must be stopped immediately, and the responsible person
must be informed. Prior to restarting, compactor malfunctions that have occurred must be corrected.
Always maintain adequate clearance to the edges of pits and embankments.
Do not drive at ninety degrees to slopes to prevent the compactor from tipping over.
After work has been concluded secure the compactor in accordance with statutory regulations,
particularly in the area of public traffic surfaces.

Operation under difficult conditions

Never inhale the exhaust gas; it contains carbon monoxide, a colorless and odorless gas that
is extremely hazardous, which, if inhaled even briefly, can cause unconsciousness and death.
Therefore, never operate the engines in enclosed areas or in areas that are poorly ventilated
(tunnels, caves, covered pits, etc.).
Exercise particular caution when operating the engine in the vicinity of people and livestock.

The soil compactor described in this operating manual is suitable for use in trenches that are
deeper than shoulder height, provided the following basic conditions have been met:

– trench width at least 1.5 m

– trench depth no more than 3.0 m

– open trench width at least 10 m

– slight wind movement in the trench

– compactor is used for periods of no more than 4 x 15 minutes per shift, interrupted by breaks
(each lasting approx. 1 hour)

If these basic conditions are not satisfied, the owner is required to implement the protective measures
identified as necessary to avoid CO poisoning during his own risk assessment. These may include:
– use of zero-emission compacting equipment

– blower-supported ventilation with a fan forcing air along the length of trench
The use of respiratory equipment during operation of this gasoline-powered compactor without docu-
mented evidence of conformity and without the necessary precautions is generally prohibited!
– as CO will accumulate in the blood after repeated use

– as CO filters have a short service life

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 Maintenance and repair work
Only use original Weber spare parts to ensure reliable and safe operation for maintenance or
repair work.
Hydraulic hose lines must be checked at regular intervals in accordance with standard engineering
practice, or they must be replaced at appropriate intervals, even if no signs of safety-relevant defects
are present.
Adjusting tasks, maintenance tasks, and inspection tasks must be carried out on schedule as
specified in this operating and maintenance manual. These activities should only be executed by
instructed personnel.

For repair, service, or inspection work the engine of the compactor must be safeguarded against
unintentional starting.
All pressurized lines, particularly hydraulic lines and lines of the injection system of the drive motor
must be depressurized before performing maintenance or repair tasks.
For maintenance and repair tasks the compactor must be parked on a level and stable substrate and
must be secured from rolling off or tipping over.
Heavy components and assemblies must be secured to and lifted by hoisting machines that can
bear their weight when they are replaced. Ensure that no hazard is caused by raising components
or assemblies.
Do not position yourself or work under suspended loads.

If lubricating oils and fuel come into contact with skin, they can cause skin cancer. Upon contact
with the skin, clean affected skin with suitable cleaning agent without delay.

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 Inspection
Compactors must be inspected in accordance with the corresponding implementation conditions and
operating conditions, as needed; however an inspection to ensure operationally safe status must be
performed by an expert at least once a year. The results of the inspection must be recorded in writing
and must be stored at least until the next inspection.

Cleaning work
Prior to cleaning the compactor with a high-pressure cleaner, protect all accessible energized switches,
cable connections, etc. against water penetration by masking them off.

Cleaning tasks should only be executed in areas that are suitable and have been approved for this
purpose (oil separator amongst others).

Disposal
All operating fluids and auxiliary materials must be disposed of in an environmentally-compatible
manner in accordance with country-specific regulations.

Important information for operating and maintenance personnel is marked by pictograms.

Warning against irritants or materials hazardous to health

Warning against a hazardous place

Warning against a suspended load

Wear ear protection

General regulation

Environmental protection

Hard hat

Safety shoes

Protective gloves

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 Graphic presentation

8 3 4
6

9
5

Overall view CR 1
1 Engine
2 Drive lever
3 Manual guidance rod
4 Lifting ring
5 Base plate
6 Protective frame
7 Exciter
8 Gas lever
9 Hearing protection (sticker)

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 Device description

The CR 1/CR2 compactor is used for road building and landscaping compaction tasks.

Drive
The machine is propelled by an air-cooled Robin-Subaru gasoline engine.

Force is transferred to the exciter mechanically via a V-belt.

Operation
The Robin-Subaru gasoline engine is started by means of a manual starting device.
After starting, vibration is switched on via the centrifugal clutch attached to the engine. Use the gas
lever to vary the engine speed between idle and full throttle.

Forward and reverse is variably controlled via the handle attached to the manual guidance rod.

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 Technical data

CR 1 R CR 2 R
Weight
Operating weight CECE in kg (basic device) 104 132
Dimensions
Overall length (in mm) 1044 1079
Overall width (in mm) 400 450
Height with folded manual guidance rod (in mm) 1006 1061
Base plate length (base in mm) 300 320
Pressure surface (in mm) 400x300 450x320
Drive
Engine manufacturer Robin-Subaru Robin-Subaru
Type EX 17 EX 17
Performance at operating speed in accordance
with ISO 3046-1 (kW) 4.2 4.2
Combustion process 4-stroke gasoline 4-stroke gasoline
Operating speed (1/min) 3350 3350
Operating speed (ground-dependent in m/min) 20 14
Incline capacity (ground-dependent in %) 30 30

Area capacity (in m²/h) 480 378

Vibration
System Two-wave vibrator Two-wave vibrator
Drive concept Mechanical Mechanical
Frequency (in Hz) 100 100
Centrifugal force (in kN) 20 25

CR 1 R CR 2 R
Noise emissions in accordance with 2000/14/EC
Sound pressure level LPA ascertained in accordance
with EN 500, in dB (A) 100 100
Sound power level LWA ascertained in accordance
with EN ISO 3744 and EN 500, in dB (A) 108 108
Vibration values
Root-mean-square acceleration value for
hand-arm vibration ascertained in accordance
with EN 500 in m/s² 4,7 5,6
In accordance with directive 2006/42/EC,
complying with the vibration values is the
owner’s responsibility.

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 1 2

3 4
5 6

1 Description 2 TYPE

.................................................................. ..............................................................

3 Serial number 4 Year of construction

.................................................................. ..............................................................

5 Mass 6 Rated power kW

.................................................................. ..............................................................

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 Activities prior to starting work

Transport
When transporting the soil compactor on a vehicle, 1
secure it with suitable restraints. 2
Arrest the manual guidance rod (1) with the spring bolt (2).

Fit the crane hook into the protective frame (1) and lift the
machine onto the means of transport selected. 1

Only use lifting machines with a minimum bearing

capacity of 200 kg.

Do not step under suspended loads.

Checking the engine oil level

1
Pull the oil dip stick (1) out of the crankcase.

The correct oil level is between the min. and max. marks. Min. Max.

Check the fuel level

1
Open and remove the gas cap (1), check the level, if
necessary top off to the lower edge of the filler neck with
clean fuel in accordance with the specification.

For work at the fuel system, have a suitable fire-­

extinguishing agent at the ready.

Fire, naked light, and smoking is forbidden!

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 Installing the protective mat

Fasten the protective mat with holder, screws, spring-lock

washers and nuts on the base plate front and rear.

Ensure that the protective mat rests under the base plate.

Transport with hand truck

Arrest the manual guidance rod (1) with the spring bolt (2). 1

Mount the retaining pin (1).

Slide the hand truck (2) under the base plate.

1

Engage the retaining pin (1) in the retaining element (2) of

the undercarriage.
1

The retaining pin must be correctly engaged in the­

retaining element, otherwise there is danger of injury due 2
to the compactor sliding off.

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 Mounting the water sprinkling system
3 1
Use the screws (2) on both sides and the star-knob screw (3)
to fasten the water tank (1).

2
Starting

Turn the short-circuit button (1) to the “ON” position.

Bring the gas lever (1) into full-throttle position.

1
Slide the choke lever (1) to the left (close).
Open the fuel cock (2).

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 Slowly tighten the handle (1) of the reversing starter (2)
until resistance is noticeable.
Allow the handle (1) to glide back into the initial position,
and then forcefully and completely pull it through with both
hands. 2
1
After the engine has warmed up, slide the choke lever
to the right (open).

Compacting
2
Bring the gas lever (1) into full-throttle position. 1
Control drive speed and direction of travel with the handle (2).

Only run machine within reach of the manual

guidance rod.

Shutting down

Bring the gas lever into idle position.

Close the fuel cock (1).

Turn the short-circuit button (1) to the “0” – OFF position.

1
Completely empty the water tank if there might be
a frost.

During breaks – even if they are short – the machine

must be shut down.

Parked devices that represent an obstacle must be

safeguarded against through conspicuous measures.

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 Maintenance overview

Maintenance interval Maintenance point Maintenance activity

After the first Engine – Change the engine oil

10 operating hours
–R
 e-tighten all accessible
threaded connections

Every 8 operating Air filter –C

 lean air filter insert,
hours / daily check for damage,
replace if necessary

Every 50 operating Engine – Change the engine oil

hours / every 6 months
– Change the fuel oil

Every 150 operating Transmission – Change oil

hours / every year
Exciter – Change oil

The regulations of the engine manufacturer must be complied with in addition to the above
maintenance overview!

Work must be carried out using regulation tools, and the operating and maintenance manual
must be complied with for all work.

All maintenance work: Select a collection vessel that is large enough to prevent oil from
spilling onto the ground. Dispose of waste oil in an environmentally friendly manner (regulation
on waste oils).

Dispose of oils, greases, cloths soaked in oil, and replaced parts with oil on them in an environ-
mentally friendly manner.

If lubricating oils and fuel come into contact with skin, they can cause skin cancer. Upon contact
with the skin, clean affected skin with suitable cleaning agent without delay.

If accessible during maintenance, check the condition and stability of all screws.

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 Maintenance work

Change the engine oil

Remove the water tank (1).
1

Unscrew dip stick (1).

Remove the oil drain screw (2) and drain oil completely.

Only drain engine oil when at operating temperature. 1

2
Screw the oil drain screw back in and fill the engine with oil as
specified.

Danger of scalding due to hot oil.

When working in the area of the engine compartment there

is a danger of being burnt!

Clean / change air filter cartridge

Unscrew the air filter cover (1).

1

Remove the air filter insert (1) from the air filter enclosure.
Clean the air filter insert in accordance with the guidelines
provided by the engine manufacturer, replace in the case
of damage or extreme fouling.

Dispose of oils, greases, cloths soaked in oil, and 1

replaced parts with oil on them in an environmentally
friendly manner.
If lubricating oils and fuel come into contact with skin, they
can cause skin cancer. Upon contact with the skin, clean
affected skin with suitable cleaning agent without delay.

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 Changing the oil in the exciter

Remove the oil drain screw (1) and drain oil.

To fill – tilt the machine slightly and fill with fresh oil through
the drain opening in accordance with the fill level table.
1

Select a collection vessel that is large enough to prevent

oil from spilling on the ground. Dispose of waste oil in an
environmentally friendly manner (regulation on waste oils).

Wipe up / off oil slick and oil residue and dispose of

fuel-soaked cleaning cloths in an environmentally re-
sponsible manner.

Checking the V-belt

Remove the V-belt guard (1).

1

Check the V-belt (1) for cracks, damaged flanks, and wear.
If there is excessive wear – replace the V-belt as specified in
the repair manual.

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 Operating fluids and fill levels

Assembly Operating material Quantity Quantity

Summer Winter CR 1 R CR 2 R
Quality
Engine SAE 10 W 40 0.6 l 0.6 l
Engine oil (–10 ~ +50 °C)
API – CD CE-CF-CG
or SHPD
or CCMC – D4 – D5 – PD2
Fuel tank Unleaded gasoline 3.6 l 3.6 l
Vibrator Fully-synthetic transmission fluid 0.5 l 0.5 l
API GL-5/GL-4
First filling Fuchs Titan
SINTOPOID LS SAE 75W-90
Water tank 14 l
Transmission Transmission fluid DEXRON II-D-ATF As As
First filling necessary necessary
Fuchs Titan ATF 3000
or equivalent

Troubleshooting

Fault Possible cause Remedy

Soil compactor Operating error Execute start process
does not start as prescribed

Lack of fuel Check the fuel level

Fuel filter fouled Change the fuel filter

Air filter fouled Clean / change air filter

cartridge
No vibration /  Vibrator V-belt defective Change vibrator V-belt
no forward motion
or insufficient
forward motion
Soil compactor Wrong hydraulic Check oil level
does not switch oil level in the manual
guidance rod Correct oil level

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 Actions to be taken before long-term storage (longer than a month)

Entire soil compactor – Clean thoroughly

– Check for leaks

– If there are leaks, correct defects

Fuel tank –E
 mpty fuel and fill with
clean fuel up to the
lower edge of filler neck

Engine –C
 heck oil level, if necessary
fill to upper oil-level mark

–C
 heck air filter, clean,
replace if necessary

–C
 heck fuel filter,
change if necessary

All bare parts / accelerator / accelerator – Oil / grease

control cable / fastening bolts

If the machine is to be stored for longer than six months, then contact the Weber service organization
to discuss additional measures.

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 Weber Maschinentechnik GmbH
For problems, questions and further information refer to one of the following addresses:

in Germany WEBER Maschinentechnik GmbH Telefon + 49 (0) 2754 - 398-0

Im Boden 5 – 8, 10 Telefax + 49 (0) 2754 - 398101-switchboard
57329 Bad Laasphe - Rückershausen + 49 (0) 2754 - 398102- spare parts-
directlinie

E-Mail [email protected]

in France WEBER Technologie SARL Telefon + 33 (0) 472 -791020

14’ rue d’ Arsonval Telefax + 33 (0) 472 – 791021
69680 Chassieu
E-Mail [email protected]

in Poland WEBER Maschinentechnik Telefon + 48 (0) 22 - 739 70 - 80

Sp. zo.o. + 48 (0) 22 - 739 70 - 81
Ul. Grodziska 7 Telefax + 48 (0) 22 - 739 70 – 82
05-830 Stara Wies
E-Mail [email protected]

In Tschechien WEBER MT s.r.o. Telefon + 42 (0) 776 222 216

V Piskovne 2054 + 42 (0) 776 222 261
278 01 Kralupy nad Vitavou
E-Mail [email protected]

in WEBER MT, Inc. Telefon + 1(207) - 947 - 4990

USA and 45 Dowd Road Telefax + 1(207) - 947 – 5452
Canada Bangor, ME 04401
E-Mail [email protected]
[email protected]

in South - WEBER Maschinentechnik do Brasil Telefon + 55 (0) 51- 587 3044

America Rua João Werno Erhart, 4691 Telefax + 55 (0) 51- 587 2271
Bairro Rincão
93310-405 Novo Hamburgo /RS E-Mail [email protected]
Brasil

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 > Vibration plates

> Vibrating tampers

> Vibration rollers

> Joint cutters

> Internal vibrators and converters

> Rollers

Weber MASCHINENTECHNIK GmbH

Im Boden
57334 Bad Laasphe-Rückershausen
Telephone +49 (0) 27 54 / 398-0 – Fax +49 (0) 27 54 / 398-101

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