Articol Buletin UPB
Articol Buletin UPB
Articol Buletin UPB
1. Introduction
1
Eng., Department of Biotechnical Systems Engineering, University POLITEHNICA of Bucharest,
Romania, e-mail: [email protected]
2
Prof. Ph.D Eng., Department of Biotechnical Systems Engineering, University POLITEHNICA of
Bucharest, Romania, e-mail: [email protected]
3
Ph.D Eng., National Institute of Research-Development for Machines and Installations Designed
to Agriculture and Food Industry – INMA Bucharest, Romania, e-mail: [email protected]
4
Ph.D Eng., National Institute of Research-Development for Machines and Installations Designed
to Agriculture and Food Industry – INMA Bucharest, Romania, e-mail: [email protected]
286 Cristain Nutescu, David Ladislau, Mihai Matache, Iuliana Gageanu
which makes them hard to be considered as universally valid in all instances. Also,
there are constructive differences between tillage agricultural machinery which led
to development of several models for draft force estimation of chisel ploughs, deep
soil loosening machines, mouldboard ploughs, variable width mouldboard ploughs
etc.
Ploughing is the oldest process for tillage to establish agricultural crops and
is carried out with the help of ploughs. Along with the need to increase the working
capacity, the width of the ploughs has increased a lot lately, by increasing the number
of mouldboards. The operation of high-capacity plough was possible due to the
increase in power and traction performance of tractors.
If in the past classic ploughs were towed, today attached or semi-attached
plough are used. The number of mouldboards increased steadily. The current
ploughs have 4 -5 mouldboards in the attached version, or even 8-12 or even 20
mouldboards for semi-attached or towed ploughs. The increase in the weight and
size of the ploughs has led to an evolution of the fastening systems to the tractor.
At first, the ploughs had a single point attachment, later they had a two-point
attachment for hydraulically operated ploughs with distributor control.
To meet the agrotechnical requirements, ploughing must be carried out in
accordance with the following conditions.
• To be executed in the optimal time interval, respecting the conditions of
temperature, moisture, etc;
• The working depth should be adjusted according to the crops decided to be
established, and the deviation should not be greater than 5% of the nominal value
(+/- 1 cm for a ploughing depth of 20 cm);
• The furrows must have a constant width and to be completely overturned, ensuring
the coverage of plant residues and their incorporation into the soil in a percentage
higher than 95%;
• The previously administered organic fertilizers to be completely incorporated;
• The soil should be shredded over the entire working depth, more than 75% of the
soil fractions should have an average size below 5 cm;
• The surface of the ploughed field to be uniform, with well-turned furrows, without
ridges and ditches;
• There should be no mistakes and the ends of the plots should be closed with the
last furrow turned inwards;
•The lands with a slope angle greater than 6% should be ploughed according to the
contour line, with the overturning of the furrow towards the hill [6].
To know exactly the energy required to operate the ploughs and to be able to
follow the influences of the various factors involved, it is necessary to know the causes
that determine the resistance forces that appear during the ploughing work. The tensile
strength of the ploughs is a sum of all the forces resulting from the interaction of the
active and auxiliary bodies with the ground, in a horizontal direction.
Research on the draft force estimation of variable width ploughs 287
To establish the draft force necessary for the execution of the ploughing
work with the plough, the opposite resistance force of the plough must be
determined. In general, the tensile strength depends on the physical-mechanical
properties of the worked soil (composition, moisture, compactness, etc.), the
dimensions of the cut furrow (depth and width), the working speed, the shape of the
active surfaces, etc.
During ploughing work, there is always a force that does not depend on the
working depth or the speed. It is the effect of the frictional forces that appear in the
support points of the plough such as: the friction of the mould blades on the bottom
of the furrow, the frictions in the wheel bushes, the friction and the rolling resistance
of the wheels, etc. Each of these resistant forces, taken separately, is proportional
to the weight of the plough returning to one support point or another. All the
resistant forces indicated above can be assessed as proportional to the weight of the
tractor-plough unit.
288 Cristain Nutescu, David Ladislau, Mihai Matache, Iuliana Gageanu
𝐹1 = 𝜇𝐺 (1)
where: μ is a coefficient similar to the coefficient of friction;
G is the weight of the plough;
The value of the resistance force F1 is not determined by the useful
mechanical work performed, but represents a resistance force that always
accompanies the operation of the plough.
Secondly, a resistance force F2 appears due to the cutting and deformation
of the furrow. This resistance force is considered independent of speed, but is
proportional to the furrow section, with a and b being the dimensions of the section:
𝐹2 = 𝑘𝑎𝑛𝑏 (2)
where: k is a coefficient that characterizes the specific resistance to soil
deformation;
a is the working depth;
b is the width of the mouldboard;
n represents the number of mouldboards.
In the third line, a resistance force F3 occurs due to the acquiring of the
kinetic energy of earth particles when they are moved laterally by the plough.
𝐹3 = 𝑛𝜀𝑎𝑏𝑣 2 (3)
where: ε is a coefficient that depends on the shape of the active surface of the
mouldboard and the properties of the soil [7];
a is the working depth;
b is the width of the mouldboard or furrow;
v is the working speed;
Thus, the formula for calculating the force required to draw the plough with
one mouldboard, one of the most common models in the speciality literature is
presented below:
This is the relation of the expression of the tensile strength, widely used in
the Eastern European speciality literature, [8, 9, 10, 11, 12], totally or partially.
However, the values of the coefficient k that characterize the specific resistance to
soil deformation are usually taken from tables of values that have been determined
under specific conditions of particular soils located in different areas of the country,
which generates model errors. To eliminate them, starting from the basic form (4),
Research on the draft force estimation of variable width ploughs 289
we propose the formula for calculating the draft force which introduces the
dependence on the physical characteristics of the soil, mainly on its density and
penetration resistance, on the characteristics of the working process (speed) and the
constructive characteristics of the plough (mouldboards orientation angle):
𝜕𝑇
= 2 ∑ (𝑓𝐺 + (𝑘1 𝑟𝑖 + 𝑘2 𝜌𝑠𝑜𝑙 𝑣𝑖 2 (1 − 𝑐𝑜𝑠(𝛾𝑖 ))) 𝑎𝑖 𝐵𝑖 + 𝜀𝑎𝑖 𝐵𝑖 𝑣𝑖 2 − 𝐹𝑖 ) 𝐺 = 0
𝜕𝑓
𝜕𝑇
= 2 ∑ (𝑓𝐺 + (𝑘1 𝑟𝑖 + 𝑘2 𝜌𝑠𝑜𝑙 𝑣𝑖 2 (1 − 𝑐𝑜𝑠(𝛾𝑖 ))) 𝑎𝑖 𝐵𝑖 + 𝜀𝑎𝑖 𝐵𝑖 𝑣𝑖 2 − 𝐹𝑖 ) 𝑟𝑖 𝑎𝑖 𝐵𝑖 = 0
𝜕𝑘1
𝜕𝑇
= 2 ∑ (𝑓𝐺 + (𝑘1 𝑟𝑖 + 𝑘2 𝜌𝑠𝑜𝑙 𝑣𝑖 2 (1 − 𝑐𝑜𝑠(𝛾𝑖 ))) 𝑎𝑖 𝐵𝑖 + 𝜀𝑎𝑖 𝐵𝑖 𝑣𝑖 2 − 𝐹𝑖 ) 𝜌𝑠𝑜𝑙 𝑣𝑖 2 𝑎𝑖 𝐵𝑖 (1 − 𝑐𝑜𝑠(𝛾𝑖 )) = 0
𝜕𝑘2
𝜕𝑇
{ = 2 ∑ (𝑓𝐺 + (𝑘1 𝑟𝑖 + 𝑘2 𝜌𝑠𝑜𝑙 𝑣𝑖 2 (1 − 𝑐𝑜𝑠(𝛾𝑖 ))) 𝑎𝑖 𝐵𝑖 + 𝜀𝑎𝑖 𝐵𝑖 𝑣𝑖 2 − 𝐹𝑖 ) 𝑎𝑖 𝐵𝑖 𝑣𝑖 2 = 0
𝜕𝜀
(8)
𝑌 = 𝑍 −1 𝑋 (11)
experiment (due to the fact that the test will take place over 50 m, there is a sufficient
number of samples to obtain an average value as accurate as possible) for each
possible combination of them, there is a need for 27 samples to describe the process
of performing the ploughing work using a plough with variable working width.
The following conditions were imposed for the tests:
- working depth: 3 values were considered for the working depth, 10, 20
and 30 cm; the chosen working depths correspond to the minimum, maximum and
average values set for the plough chosen for conducting the experiments.
- speed: the tests were performed at three speeds, determined according to
the actual operating conditions and the characteristics of the tractor gearbox at a
rated engine speed of 2200 rpm (gear I - 0.9 m / s, gear II - 1.5 m / s and gear III -
1.9 m / s), representing the usual speeds used in ploughing practice;
- working width: 3 adjustments of the working width were considered,
respectively 80, 100 and 120 cm; The chosen working widths correspond to the
minimum, maximum and average values set for the plough chosen for the experiments.
For experimental determination of draft force through measurements of the
acting forces in the coupling elements between the plough and the tractor, it was
used a measuring apparatus composed by a frame mounted between the 3-points
linkage mechanism and the variable width plough.
The measuring apparatus is a rigid construction, from which are linked three
strain gauge rings with a measuring range between 0.5-15 kN, and which are
connecting the plough to the 3-point linkage mechanism.
The mean draft force is calculated by algebraic sum of the forces measured
by the three strain gauge rings, which is later divided by the total number of
recorded samples.
For data acquisition was used a QuantumX 1615 amplifier system, with 16
strain gage input channels, connect with a laptop which had installed CatMAN
conditioning and data acquisition software.
Fig. 1. Apparatus for draft force measurement mounted between the plough and the tractor
292 Cristain Nutescu, David Ladislau, Mihai Matache, Iuliana Gageanu
3. Results
Table 1 shows the values of the independent and dependent variables used
in the mathematical regression operation on equation (8) performed using a
calculation program in Mathcad. The values presented are the average values
obtained during the experiments, all calculations being related to the average value.
Research on the draft force estimation of variable width ploughs 293
Using a calculation program in Mathcad, from the matrix equation (10) and
the experimental data from table 1 the coefficients (f, k1, k2, ε),, were determined,
resulting in the mathematical model 11 of the analytical function (5).
294 Cristain Nutescu, David Ladislau, Mihai Matache, Iuliana Gageanu
Fig. 3 shows the distribution of the draft force on the three components (due
to the cutting and deformation of the furrow, the speed dependence, respectively
the component due to the movement in the furrow – (without load).
Fig. 3 . Goriachkin-type interpolation force distribution, by experiments and components (left) and the point
cloud of experimental and interpolated force coordinates as well as the regression line (right, regression
coefficient 0.954)
Next, an analysis was made regarding the degree of accuracy of the relation
(10) for estimating the draft force, compared to the real data of the average draft
force obtained in experiments.
Table 2 shows the values of the average draft force measured during the
experiments and the values of the average draft force calculated using relation 12,
calculating the estimation error.
Table 2
Comparative values measured force-calculated force
Average draft force Average draft force
Test no.
measured calculated Error [%]
Fi [N] Fci [N]
1 17150 19016.174 10.881
2 17560 19091.518 8.722
3 17590 19086.8 8.509
4 20960 20624.084 1.603
5 21170 20747.548 1.996
6 22100 20694.705 6.359
7 23530 22992.56 2.284
8 23850 23395.204 1.907
Research on the draft force estimation of variable width ploughs 295
The maximum error determined between the experimental data and the
calculated data was 10.881%, being recorded for the minimum working parameters
(width, depth, and minimum working speed) corresponding to experiment 1. It is
observed that as these parameters reach the average values, respectively maximum
working, the error decreases resulting in a good accuracy of the proposed model. The
calculated correlation coefficient was 0.938, demonstrating a very strong correlation
between the series of data obtained experimentally and those calculated by the
proposed relation.
4. Conclusions
The working width was 0.8, 1 and 1.2 m for the working depth of 0.1, 0.2 and
0.3 m respectively. The recorded working speeds were in the range 0.9 - 1.86 m / s.
It is observed that for the mathematical model represented by the relation
(12), the influence of the force due to the movement in the furrow (without load) is
constant, the variations of the total traction force being mainly caused by the force
component due to cutting and deformation of the furrow. This component was
dependent both on the soil characteristics (density and resistance to penetration)
and on the regulated characteristics of the work process: speed, depth and working
width. An increase of this component is observed with the increase of the adjusted
parameters, a special value having the working width B.
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