ESW0 P1250 An 0 Emissions 00 Final 0
ESW0 P1250 An 0 Emissions 00 Final 0
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70166
Public Disclosure Authorized
Public Disclosure Authorized
Report
Public Disclosure Authorized
May 2011
www.erm.com
Noel Marrero
Project Manager
EXECUTIVE SUMMARY 1
1 TERMINOLOGY 13
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CONTENTS
6 ANNEXES 44
Annex 1: Landfill
Annex 2: Waste-to-Energy (WTE)
Annex 3: Gasification and Pyrolysis
Annex 4: Anaerobic Digestion
Annex 5: Composting
Annex 6: Waste-Derived-Fuel (WDF) Production, an Alternative
Technology
Annex 7: Waste-to-Liquid Fuel, an Emergency Technology
LIST OF TABLES
Table 1: Technologies for MSW Treatment and Disposal 7
Table 2: Technology Comparisons for Operating Capacities,
Economics, Sustainability, and Air Emissions 9
Table 3: Characteristic Waste Management Settings within the
LAC Region 10
Table 4: Matching MSW Technologies with Waste Management
Settings within the LAC Region 11
Table 5: Sustainability Profiles for MSW Treatment and
Disposal Technologies 23
Table 6: Environmental Profiles for MSW Treatment and
Disposal Technologies 27
Table 7: MSW Technology Economics and Institutional Factors 33
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EXECUTIVE SUMMARY
This study was undertaken to identify and assess the technologies available
worldwide for treatment and disposal of municipal solid waste (MSW), and
to make a general assessment of the applicability of these technologies to
various waste management “settings” within the Latin American and
Caribbean (LAC) Region. Each technology was evaluated for a number of
key attributes, including demonstrated commercial viability, economics,
institutional factors, sustainability metrics, and environmental attributes,
including emissions of dioxins/furans. The study focused on the waste
treatment technologies that have been commercially demonstrated
worldwide; however, selected alternative and emerging technologies were
also considered. After profiling the available waste management
technologies, an assessment was then made of the general applicability of
these technologies to various characteristic settings found within the LAC
Region. Technology applicability assessment at specific locations within the
LAC region would require detailed, site-specific evaluation. Such site-
specific evaluations of applicable technologies would be the subject of
subsequent studies.
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The specific technologies assessed in this study are:
Emerging Technology:
• Gasification of MSW and conversion the resulting gas to liquid fuel
products (e.g., ethanol, diesel fuel)
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Waste Diversion from Landfill - the fraction of post-recycling MSW processed
by the technology that is diverted from landfill disposal to beneficial use
Land Resource Consumption - the relative amount of land area required to site
and operate the technology
Water Use - the amount of fresh process water consumed in operating the
technology
Odor Nuisance – the potential for the technology to cause odor nuisance
offsite.
Solid Waste Generation - the amount of solid residue requiring landfilling that
is produced by the technology.
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Typical Modern Landfill Landfill Gas Collection in Peru
(Source: DSW via World Bank) (Source: World Bank)
In Table 2, the relative rankings for the technologies are summarized from
favorable to unfavorable, against selected attributes described above.
Clearly, no single technology dominates in the favorability rankings across
all the various attributes. Landfills are favorable for costs, operating
simplicity, and flexible range of operating capacities, but unfavorable for
sustainability. Composting is favorable for costs, operating simplicity,
materials recovery (compost), and environmental attributes, but unfavorable
for potential odor impacts and its limitation to smaller operating capacities.
Anaerobic digestion is favorable for the sustainability metric of materials
recovery (compost), but is neither decidedly favorable nor unfavorable for
most other attributes. Combustion waste-to-energy (WTE) and gasification
WTE are favorable for the sustainability metrics of energy recovery and
greenhouse gas abatement, as well as odor prevention, but unfavorable for
costs, unavailability at small scale, operating complexity, and emissions to
the air. Production of waste-derived fuel (WDF) has a similar favorability
profile to combustion WTE, but is much more favorable for costs and
operating complexity.
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of interest in countries where petroleum is imported and expensive, or
where cleaner-burning transportation fuels are desired.
MSW Anaerobic Digester and Biogas Energy, Barcelona, MSW Composting in the State of California, U.S.
Spain Source: City of San Jose, California (U.S.), November
Photo credit: L. Arsova 2008, Final Report - Appendix E: Conversion
Technologies and Facilities for the Integrated Waste
Management Zero Waste Strategic Plan Development,
prepared by HDR Engineering, Inc.
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For each of these characteristic, waste-management settings, the applicability
of the various technologies for MSW treatment and disposal was assessed.
Findings are summarized in Table 4, including the key reasons for a given
technology being favorable or unfavorable for a particular waste setting.
Composting of food waste and yard waste at varying scales of operation is
the only technology that is favorable across all waste management settings.
The applicability of all other technologies varies from setting to setting, as
shown in the table. Finally, it is noted again that the assessments presented
here of the applicability of the technologies to various waste management
settings are general assessments. For any particular locale within the LAC
Region, determination of the “best” technologies for that locale requires a
case-specific evaluation.
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Table 1: Technologies for MSW Treatment and Disposal
Processing
Capacity
Technology Description Extent Commercially Demonstrated
(Tons per
Day)
Modern Sanitary Liner beneath fill area to protect ground water; leachate 50 to 10,000 The most extensive commercial
Landfill collection and control; landfill gas collection and control; TPD experience worldwide, including in LAC
daily compaction of deposited MSW and covering with
soil. Impervious cap installed at landfill closure.
Combustion Waste-to- MSW is combusted at high temperature and energy is 100 to 1,000 Extensive commercial experience in North
Energy (WTE) recovered (electricity or steam/hot water). Stringent TPD, America, Europe, and Japan. None in
controls on air emissions, including dioxins. Ash is per module Latin America. Limited in Caribbean.
landfilled or beneficially used, depending on facility design
and national laws. 5 TPD is
smallest
Thermal Gasification MSW is pre-processed, then gasified in the presence of 40 to 900 Substantial commercial experience in
limited oxygen. The resulting syngas is used as a fuel to TPD, Europe and Japan. None in the Americas
generate energy (electricity or steam/hot water). Air per module to date.
pollutants are either removed from the syngas pre-
combustion, or removed via control of the emissions from
syngas combustion as a fuel. Ash/char residue is
landfilled or beneficially used.
Pyrolysis Gasification MSW is pre-processed, placed in a closed vessel, then 100 to 700 Commercial experience in Europe and
gasified in the absence of oxygen, by externally heating the TPD, Japan. None in the Americas to date.
vessel. The resulting pyrolysis gas is used as a fuel to per module
generate energy (electricity or steam/hot water). Air
pollutants are either removed from the gas pre-
combustion, or removed via control of the emissions from
gas combustion as a fuel. Char/tarry/oily residue is
landfilled or beneficially used.
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Processing
Capacity
Technology Description Extent Commercially Demonstrated
(Tons per
Day)
Plasma Gasification MSW is pre-processed, then gasified at extremely high 200 to 500 Limited commercial experience in Japan.
temperature, using an electric arc. The resulting syngas is TPD, None in the Americas or Europe to date.
used as a fuel to generate energy (electricity or steam/hot per module
water). Air pollutants are either removed from the syngas
pre-combustion, or removed via control of the emissions
from syngas combustion as a fuel. The slag residue is inert
and is beneficially used.
Biological Processes
Anaerobic Digestion Yard waste, food waste, or mixed MSW is pre-processed 60 to 700 Extensive commercial experience in
(AD) and placed in a closed vessel, where it biologically TPD, yard Europe for digestion of organic
degrades in the absence of oxygen. A methane-rich biogas and food components of MSW, and very limited
is produced that is used as a fuel to generate energy waste experience in N. America; none in LAC.
(electricity or steam/hot water). The compost residue is Only one known digestion facility for
marketed for land application. Reject material culled from mixed MSW (Israel).
the MSW during pre-processing is landfilled.
Composting Yard waste, food waste, or mixed MSW is pre-processed, 6 to 270 TPD, Substantial commercial experience in
placed in rows, piles, or in a closed vessel, then allowed to for both Europe. Experience varies in North
biologically degrade in the presence of oxygen. The mixed MSW America and LAC, depending on whether
compost product is marketed. Reject material culled from and for mixed MSW, yard waste, or food waste is
the MSW during pre-processing is landfilled. organic composted.
components
Alternative Technology: MSW is mechanically processed into a more uniform, 100 to 700 Commercial experience for decades in the
Waste-Derived Fuel waste-derived-fuel (WDF) under municipal auspices. TPD U.S. and Europe
(WDF) Then, the WDF is trucked to an existing coal-fueled utility
power plant, industrial boiler, or cement kiln, where it is
converted to energy by a third party.
Emerging Technology: MSW is pre-processed, then gasified. The resulting syngas 80 to 600 TPD Emerging technology: No commercially
Waste-to-Liquid Fuels is purified, then converted using a chemical process such operating facilities operating yet
Conversion as the catalytic Fischer-Tropsch process to liquid fuels worldwide.
(ethanol, butanol, synthetic diesel) or chemicals.
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Table 2: Technology Comparisons for Operating Capacities, Economics, Sustainability, and Air Emissions
Technology Waste
Greenhouse
Favorability Energy Material Diversion Combustion
Large Small Capital Operate Gas Odor Dioxin Mercury
Recovery Recovery from Emissions
Emissions
Landfill
WTE Landfill
WDF Digest Landfill AD AD AD
Gasify AD AD AD AD AD
WTE Compost Compost Landfill Landfill
AD WTE
Gasify
Least Compost WTE Gasify Gasify Compost Landfill Landfill Landfill Landfill WTE WTE WTE
Favorable WDF WDF WDF
Notes:
WTE = Combustion waste-to-energy (WTE); WDF = production of waste-derived fuel; Gasify = gasification WTE; AD = Anaerobic digestion; Compost = Composting.
The relative inter-comparison of technologies in this table is a general indication and could differ somewhat under case-specific conditions.
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Table 3: Characteristic Waste Management Settings within the LAC Region
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Table 4: Matching MSW Technologies with Waste Management Settings within the LAC Region
WDF Production
(Municipal)
Waste Engineered
Controlled Combustion + Anaerobic
Management Sanitary Gasification Composting
Landfill/Dump WTE Combustion Digestion
“Settings” in LAC Landfill
WTE
(by 3rd Party)
Largest Cities, Very Favorable Unfavorable Favorable, if: Very Favorable Unfavorable, if Acceptable, if: Very Favorable
Higher Income • Large Capacity • Environmental • Environmental • Large Capacity public project • Locally- for food- and
burdens benefits due to generated yard waste
(Stronger • Lowest Cost • Environmental technology risk
Municipal desired and energy energy needed • Large capacity
Investment • Renewable benefits • Acceptable, if • Combustion • Lowest Cost
Capacity) energy needed private project WTE strongly
• Low Cost
• adequate (“Affordable” • Large Capacity opposed
investment WTE) • Environmental
capacity and energy
benefits
Smaller Cities, Favorable Acceptable, as Unfavorable, Favorable Unfavorable, Very Favorable
Lower Income • Large Capacity interim solution unless private • Large Capacity unless private for food/yard
until investment project (limited project (limited waste
(Limited • Lowest Cost capacity grows • Environmental Same as above
Municipal municipal and energy municipal • Large capacity
Investment investment benefits investment • Lowest Cost
Capacity) capacity) capacity)
• Low Cost
(“Affordable”
WTE)
Rural, Unfavorable Acceptable, as Very Very Very Very Very Favorable
Low Income • Economics best solution Unfavorable, Unfavorable, Unfavorable, Unfavorable, for food/ yard
(limited given a limited Insufficient Insufficient Insufficient Insufficient waste
(Little Municipal
investment local investment amount of waste amount of waste amount of waste amount of waste • Small capacity
Investment
capacity) capacity feasible
Capacity)
• Lowest Cost
• Worm
composting
possible
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WDF Production
(Municipal)
Waste Engineered
Controlled Combustion + Anaerobic
Management Sanitary Gasification Composting
Landfill/Dump WTE Combustion Digestion
“Settings” in LAC Landfill
WTE
(by 3rd Party)
Land-Constrained Unfavorable Unfavorable Favorable Very Favorable Unfavorable, if Acceptable, if: Very Favorable
(Small Islands, • Land • Land • Insufficient • Large Capacity public project • Locally- for food/yard
Mountains) constraints constraints land for due to generated waste
• Environmental technology risk
landfill and energy energy needed • Large or small
• Power prices benefits Acceptable, if • Combustion capacity
often high private project WTE strongly • Lowest Cost
Low Cost
(“Affordable” • Large Capacity opposed
WTE) • Environmental
and energy
benefits
Remote Areas Composting of food waste and yard waste (back yard and small communal facilities). Small, communal, controlled dumps
(Primitive (no scavenging).
Economy)
Note: This table illustrates the general applicability of the technologies to various settings in the LAC Region. Actual applicability must be determined case-specifically for a particular
location.
Definitions:
“Controlled Landfill/Dump” = Landfill with minimal environmental controls, where scavenging is controlled (prohibited).;
“WTE” = Combustion waste-to-energy (WTE)
“WDF Production + Combustion WTE (3rd Party)” = Convert waste to waste-derived fuel (WDA) under municipal auspices, then burn the WDF as a fuel for energy recovery at an
existing coal power boiler, industrial boiler ,or cement kiln, owned by a private, third party.
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1 TERMINOLOGY
A number of acronyms and specialized terms are used in this report, and
these are defined below as an aid to the reader.
AD Anaerobic Digestion
Biogenic Biogenic material is organic material (i.e., material containing
carbon) that was recently alive such as plant matter and animal
tissue
Btu/lb British Thermal Units of energy content per pound of fuel
$ U.S. Dollars
F-T Fischer-Tropsch process for converting gas to liquid fuel
GHG Greenhouse Gas
HHV Higher Heating Value (measure of fuel heat content)
kW-h/ton Kilowatt-hours of energy generated per short ton of MSW
processed
LAC Latin America and Caribbean
LFG Landfill Gas
LHV Lower Heating Value (measure of fuel heat content)
Mgy Millions of gallons per year
MJ/kg Mega-joules of energy content per kilogram of fuel
MRF Materials Recovery Facility (also called a Materials Recycling
Facility)
MSW Municipal Solid Waste
Organic Organic matter is any material that contains substantial
amounts of carbon, including biogenic organic matter (defined
above) as well as non-biogenic organic matter such as fossil
fuels and petroleum-based plastics and rubber
RDF Refuse Derived Fuel, known also as Waste Derived Fuel (WDF)
SSO Source-Separated Organic Waste, such as yard waste and food
waste
Syngas Synthesis Gas, produced from high-temperature gasification of
organic materials
TPD Tons per Day (short tons)
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TPY Tons per Year (short tons)
WDF (RDF) Waste Derived Fuel, known also as Refuse Derived Fuel
WTE Waste-to-Energy
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2 BACKGROUND ON WASTE MANAGEMENT POLICY AND PRACTICES
There is no single mix of these techniques that is universally “the right” mix.
Rather, the optimum mix of these techniques will vary significantly,
depending on many local factors. Determining the best mix of these
techniques for a given locale is referred to as “integrated solid waste
management.” With regard to the waste management hierarchy, the
present study focuses on waste treatment technologies for resource recovery
as well as for waste disposal. The waste prevention and recycling
components of the hierarchy are the subject matter of ongoing companion
studies.
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abandoned communal open dumping in favor of engineered landfills and
other modern MSW management options, burning garbage in backyard
drums persists (illegally) in the rural areas of some developed countries,
including the U.S. The poor combustion conditions characteristic of burn
barrels/drums are ideal for formation of dioxins/furans. The US EPA has
determined that illegal backyard burning of MSW is now the largest known
emission source of dioxins/furans in the U.S.♦
♦
US EPA, November 2006. "An Inventory of Sources and Environmental Releases of Dioxin-Like Compounds in
the U.S. for the Years 1987, 1995, and 2000". http://cfpub.epa.gov/ncea/CFM/recordisplay.cfm?deid=159286.
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3 CURRENT WASTE MANAGEMENT PRACTICES IN LATIN AMERICA
In general, waste generation rates per capita are greater for populous urban
regions worldwide, especially in countries with higher incomes. This is true
for the LAC region as well. Conversely, waste generation is lower for rural
settings and in the urban regions where incomes are lower. Regarding the
waste composition in developing countries, higher-income, major
population centers tend to produce waste of a composition having
similarities to waste in developed countries (more paper, plastics, and
metals; less food waste). In the rural regions and in lower-income urban
centers, the waste composition features a higher fraction of food waste, with
less paper, plastics, and metals. Because of such differences in the waste
composition, the waste produced in urban, high-income regions of LAC
would have a moisture content that is much lower than with the waste
produced in rural and low-income urban regions. The differences from
region to region in waste generation rates and waste composition in Latin
America have important implications for the types of waste management
technologies that would be most suitable for a given region. Generally, the
“wetter” waste is more efficiently treated using biological processes such as
composting and anaerobic digestion, while the “drier” wastes are suitable
for high-temperature processes that recover energy such as combustion
waste-to-energy (WTE) and thermal gasification.
The current status of solid waste management in the Latin American and
Caribbean Region (LAC) is briefly summarized here, as the backdrop for
evaluation of waste management technologies and their applicability in the
LAC Region. Summary information for the LAC region regarding relevant
demographics and existing waste-management practices is as follows♦:
• LAC is highly urbanized: 78% of the 510 million population of the LAC
Region lives in cities.
• There is substantial income disparity among LAC countries:
– High income countries: US $22,000 per person per year
– Low income countries: US $370 per person per year
• There is substantial disparity in the waste generation rate among LAC
countries:
♦World Bank, August 2008. Solid Waste Management in LAC: Actual and Future CH4 Emissions, prepared by
Catalina Ramirez.
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– High income countries: 600 kg per person per year
– Low income countries: 200 kg per person per year
• Solid waste management in the LAC region is advancing, relative to
many developing regions of the world, but substantial improvement is
still required:
– Municipal waste collection is good in largest cities, but still deficient
elsewhere.
– Recycling: Limited progress to date, but there is interest in
improvement.
– Disposal of waste generated in LAC region overall: 40%has disposal
in known landfills or open dumps. However, the disposal locations
are unknown for 60% of waste generated.
– Disposal of collected waste in LAC region overall: 24% to modern
sanitary landfills; 23%to controlled dumps (scavenging prohibited);
53% is disposed in open dumps or water courses. Very recent data
(2010)♦ indicates improvement, with 55% to modern sanitary
landfills; 18% to controlled dumps; and 27% is disposed in open
dumps or water courses.
– Disposal of collected waste in the largest capital cities: 60% is
disposed in modern sanitary landfills, 40% is still disposed in open
dumps. Again, very recent data (2010)♦indicates improvement, with
about 75% being disposed in modern sanitary landfills, and 25% is in
open dumps.
– Disposal of collected waste in smaller cities: most is disposed in open
dumps.
– Private: sector participation in waste management is growing.
♦AIDIS, 2010. “Evaluation of Municipal Solid Waste Management Services in Latin America and the Caribbean for
year 2010” (www6.iadb.org/Residuos). This evaluation was a joint effort coordinated by the Inter-American
Association of Sanitary and Environmental Engineering (AIDIS for its Spanish acronym) and supported by the
Inter American Development Bank.
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wherein the waste is combusted and energy is recovered, has not been
applied in Latin America, but small facilities do operate on two Caribbean
islands. Thermal gasification, which is advanced technology for recovering
energy from waste, has not been deployed as yet in the LAC region.
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4 EVALUATION OF TECHNOLOGIES AVAILABLE FOR WASTE
TREATMENT AND DISPOSAL
From the table, clearly, modern sanitary landfills are the technology that has
the most extensive commercial deployment worldwide, including in the
LAC region. Sanitary landfills are also the technology available in the
greatest range of processing capacities. Combustion waste-to-energy (WTE)
also has an extensive commercial track record in Europe, Japan, and North
American, but not yet in Latin America. WTE is also available in a wide
range of processing capacities, but generally not in capacities as small as
available for landfills. Thermal gasification of MSW for energy recovery, an
advanced non-burn technology, has substantial commercial operating
experience in Europe and Japan, but not yet in the Americas. The range of
processing capacities available for gasification technology is similar to that of
combustion WTE. There has been extensive commercial operating
experience in Europe with anaerobic digestion (AD) of the organic
components of MSW such as yard and food waste; little experience in North
America; and no known commercial experience in Latin America.
Experience with AD for mixed MSW is minimal worldwide. The range of
processing capacities available for AD is approximately similar to that of
WTE and gasification. There is substantial experience in Europe for
composting of both mixed MSW as well as organic components. There is
significant experience in North America and Latin America with composting
of food waste and yard waste. Composting technologies are available at
advantageously-small capacities relative to the other waste treatment
technologies, while still ranging to moderately-large capacity. Production
of waste-derived-fuel (WDF) under municipal auspices, with combustion of
the WDF to recover energy at existing third-party facilities, has a multi-
decade commercial record in Europe and the U.S. WDF technology is
available in capacities similar to WTE. Finally, there is an emerging
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technology, that while not yet demonstrated commercially, is likely to have
its first commercial facilities operating within two years in North America.
That technology is the conversion of MSW to liquid transportation fuels or
chemicals. The technology is being offered in processing capacities similar to
those of small- to medium-sized WTE units.
Land Resource Consumption - the relative amount of land area required to site
and operate the technology
Water Use - the amount of fresh process water consumed in operating the
technology
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biogas is combusted as a fuel. The energy recovery with AD, however, is
less than with the high-heat processes because AD acts only on the readily
biodegradable components of MSW such as food waste and paper, and does
not convert the remaining components of the MSW (e.g., plastics, rubber)
into energy. Landfills produce landfill gas (a biogas) when the organic
components of MSW biodegrade within the landfill. The biodegradation
process is similar to that occurring with AD technology, but is less efficient.
Accordingly, although landfill gas is commonly used as a fuel to generate
electric energy, the energy recovery is less than with AD. Composting
technology is least favorable from the singular standpoint of energy
recovery, as the technology does not recover energy.
From the standpoint of materials recovery for beneficial use, composting and
AD are most favorable, as they produce significant amounts of a compost
product that is marketed as a soil amendment or fertilizer. The technology
for conversion of MSW to liquid fuels is also most favorable for materials
recovery, as it produces a valuable transportation fuel, which represents
both energy recovery and materials recovery (a liquid fuel product). With
combustion WTE and gasification WTE, the solid residue from the process
(ash, slag) can sometimes be recovered for beneficial use, for example, as
construction aggregate. This represents a modest amount of materials
recovery. Often, however, the residue is simply landfilled and there is no
associated materials recovery.
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Table 5: Sustainability Profiles for MSW Treatment and Disposal Technologies
Resource Recovery
Land
Waste Diversion
Technology Greenhouse Gas Resource Water Use
Energy from Landfill
Materials Recovery Consumption
Recovery
Unfavorable to Somewhat
Combustion Waste-to- Very Favorable Favorable, depending on Very Favorable
Very Favorable Favorable Unfavorable
Energy (WTE) (~ 600 kWh/ton) whether ash is beneficially (75% to 90%)
used or landfilled.
Unfavorable to Somewhat
Very Favorable Very Favorable Varies from
Favorable, depending on
Gasification WTE (400 – 700 Very Favorable Favorable Unfavorable to
whether ash is beneficially (72% to 99%)
kWh/ton) Favorable
used or landfilled.
Somewhat
Unfavorable Favorable Favorable, but
Favorable Somewhat
Composting (no energy depends on which Very Favorable
(Compost product) (60% to 75%) Unfavorable
recovery) waste components
are composted
Unfavorable to Somewhat
Alternative Technology : Very Favorable
Very Favorable Favorable, depending on
Waste-Derived Fuel Very Favorable Very Favorable Very Favorable
(> 600 kWh/ton) whether ash is beneficially (75% to 90%)
(WDF)
used or landfilled.
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4.2.3 Waste Diversion from Landfill
With regard to waste diversion from landfill, the most favorable technologies
are again the high-heat processes: combustion WTE, production of waste-
derived-fuel (WDF) with subsequent WDF combustion offsite to recover
energy, gasification WTE, and finally, the technology that converts MSW to
liquid fuels. These technologies divert all MSW processed from landfilling,
except for the solid residue (ash, char, slag) that is landfilled. Depending on
solid residue disposition, these technologies divert 70% to 99% of the MSW
from landfill. AD and composting provide lesser diversion from landfill at
60% to 75%, as those processes typically generate significant quantities of
reject material that is landfilled. With landfill technology, there is inherently
no waste diversion since landfills are the final repository for those waste
materials that have no beneficial use or value.
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4.2.5 Land Resource Consumption
Landfills and composting are most favorable from the standpoint of water
consumption, as those technologies typically do not require process water.
AD can also be favorable, as AD typically requires relatively small water
input. Also favorable is the technology for conversion of MSW to liquid
fuels, which can be a net producer of water. Some gasification WTE
processes are also net producers of water. Production of WDF is also very
favorable as it consumes no water. The power plant offsite where energy is
recovered from combustion of the WDF does have a substantial water
requirement, but this is not a new water requirement since the facility is an
existing one. Least favorable are combustion WTE and some types of
gasification WTE that require significant quantities of water for boiler steam
production and boiler cooling during energy recovery.
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emissions to minor levels. Mercury is present in MSW and is not destroyed
by any of the technologies for MSW treatment and disposal. Accordingly, if
not adequately controlled (removed) by the MSW processing or disposal
technology, that mercury will enter the environment.
Odor Nuisance - the potential for the technology to cause odor nuisance
offsite.
Solid Waste Generation - the amount of solid residue requiring landfilling that
is produced by the technology.
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Table 6: Environmental Profiles for MSW Treatment and Disposal Technologies
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Dioxin Mercury Odor Solid Waste Wastewater Storm Water
Technology Air Pollutant Emissions
Emissions Emissions Nuisance Generation Discharge Discharge
Somewhat
Alternative Unfavorable Favorable Somewhat Very
Favorable Somewhat Favorable, Favorable
Technology (Controlled Emissions (Minor Very
Favorable to no new
Waste-Derived from offsite WDF Emissions from (Minor Favorable (Enclosed
Favorable discharge
Fuel (WDF) combustion) offsite WDF Emissions) process)
combustion)
Favorable for emissions
onsite
Very Favorable Unfavorable
Emerging (Trace to Minor
Somewhat to Favorable, Very
Technology: Emissions) (Trace Somewhat Favorable
Favorable Very depending
Waste-to-Liquid Emissions from Favorable to
(Minor Favorable on (Enclosed
Fuels Unfavorable for vehicle engine Favorable
Emissions) wastewater process)
Conversion emissions offsite offsite) disposition
(Emissions from vehicle
engines)
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4.3.1 Air Pollutant Emissions
Composting has the most favorable profile for dioxin, as composting does
not involve combustion, as is required for dioxin formation. Combustion
WTE is least favorable from the standpoint of dioxin emission. Although
combustion WTE has the highest dioxin emissions of all the technologies, the
emissions are well-controlled to minor levels. This dioxin profile also
applies to WDF production with subsequent WDF combustion offsite for
energy recovery. The technologies that combust a gaseous fuel would
normally have lower dioxin emissions, including gasification WTE and AD.
Lower dioxin emissions would also be expected with combustion by vehicle
engines of liquid fuel derived from MSW.
With regard to potential emissions of mercury to the air, the least favorable
technologies are the high-heat processes: combustion WTE, production of
waste-derived-fuel (WDF) with subsequent WDF combustion offsite to
recover energy, gasification WTE, and finally, the technology that converts
MSW to liquid fuels. The high-heat processes by their nature volatilize all
the mercury present in the MSW and that mercury, unless stringently
controlled, would be emitted to the atmosphere. The emission controls
widely used today are very effective in reducing the mercury emissions from
these technologies to minor levels. The most favorable technologies for
mercury emissions are composting and AD, where the feedstock is source-
separated food waste or yard waste. This is because those feedstocks are not
contaminated with mercury. Importantly, when mixed MSW is composted,
anaerobically digested (AD), or landfilled, the fate of the mercury present in
the MSW is presently uncertain. Mercury emission controls are not applied
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to those technologies. Composting, AD, and landfills all biodegrade mixed
MSW at low temperature and this would imply less potential for the
mercury present in the MSW to volatilize. However, recent research
indicates that mercury emissions to the air from landfills may be significant.
With regard to composting and AD, it remains uncertain regarding the
extent of mercury emissions to the air, and also the extent to which mercury
may contaminate the compost product resulting from those technologies.
With regard to the potential for offsite odor nuisance, the least favorable
technology is landfilling. Landfilling is an open process, and MSW handling
and landfill gas emissions at a landfill are very odorous and often cause odor
nuisance in the immediate vicinity of the landfill. That odor nuisance
potential can be mitigated by proper landfill operations, but can not
eliminated. Composting and AD can also cause offsite odor nuisance, as the
compost material produced by both technologies is often managed in rows
or piles that are open to the air. AD processes of the batch type also release
odors when the digestions vessel is periodically opened. With composting
and AD, proper operations can reduce the potential for odorous emissions;
however, the most effective odor mitigation measure is to establish a large
buffer distance to the nearest sensitive land uses. The most favorable
technologies for odor prevention are the high-heat processes: combustion
WTE, production of waste-derived-fuel (WDF) with subsequent WDF
combustion offsite to recover energy, gasification WTE, and finally, the
technology that converts MSW to liquid fuels. This is because those
processes are totally enclosed and they apply effective odor controls to
interior ventilation air.
The MSW technologies that generate the least solid residue requiring
disposal are the high-heat processes: combustion WTE, production of waste-
derived-fuel (WDF) with subsequent WDF combustion offsite to recover
energy, gasification WTE, and finally, the technology that converts MSW to
liquid fuels. The disposable solid residue generated by these technologies
(ash, char, slag) is 1% to 30% of the weight of the MSW input for processing.
AD and composting are less favorable, as 25% to 40% of the weight of the
input MSW ends up as reject material that requires disposal. With landfill
technology, all the input MSW is deposited as solid waste, as landfills are the
final repository for those waste materials that have no beneficial use or
value.
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4.3.6 Wastewater Discharge
The MSW technologies most favorable with regard to storm water discharge
are the high-heat processes: combustion WTE, production of waste-derived-
fuel (WDF) with subsequent WDF combustion offsite to recover energy,
gasification WTE, and finally, the technology that converts MSW to liquid
fuels. This is because those processes are entirely enclosed and rain fall
never contacts the MSW or process residues (ash, char). Both composting
and AD can be unfavorable for storm water discharge, as there is potential
for contaminated storm-water runoff into the environment, when the
compost material is managed in rows or piles outdoors. Composting and
AD can be favorable for storm water discharge, however, if conducted
entirely indoors or under roof. Landfills are unfavorable for storm water
discharge as there is a significant potential for contamination of storm water
by MSW and leachate leaks.
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4.4 MSW TECHNOLOGY ECONOMICS AND INSTITUTIONAL FACTORS
4.4.1 Economics
Capital costs are expressed in two ways in the table. First, a “Unit Capital
Cost” is given in units of dollars per ton. This is defined as the capital cost in
US dollars per annual ton (short ton) of MSW processing capacity. This
enables inter-comparison of the technologies for capital cost per ton of waste
processed.
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Table 7: MSW Technology Economics and Institutional Factors
Opposed by abutting
Modern Sanitary ~ $1,000,000 to
17,000 to 1,650,000 $5 to $30 $10 to $30 Low neighbors, but
Landfill $50,000,000
acceptable otherwise
Acceptable generally,
Combustion Waste-to- $15,000,000 to
33,000 to 660,000 $450 to $750 $40 to $50 High but strong opposition
Energy (WTE) $495,000,000
in some settings
Acceptable generally,
$485 to $970 $6,000,000 to
Gasification WTE 13,000 to 297,000 ~ $50+ High to Very High but strong opposition
$288,000,000
in some settings
Alternative
Technology : $4,000,000 to Favorable; entails no
33,000 to 231,000 ~ $120 ~ $50 Moderate to High
Waste-Derived Fuel $28,000,000 combustion onsite
(WDF)
Emerging Technology: 26,000 to 198,000 Costs are unknown since there are no commercial facilities as yet. Very High Favorable; advanced,
Waste-to-Liquid Fuels Costs are estimated to be approximately similar to Gasification non-burn technology
Conversion WTE, above.
Note: Tons are short tons. All costs are in U.S. dollars and reflect typical costs for facility construction and operation in developed countries.
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While comparing the technologies for capital cost on a unit basis is
instructive, this provides only part of the information needed for assessing
capital costs. One must also consider the total capital outlay required to
implement a given technology. That is, the total capital outlay is determined
by two factors: (1) the unit capital costs and (2) the range of operating
capacities for a given technology. To enable assessment of total capital
outlay, the typical range of operating capacities is given in the table for each
technology in units of tons of MSW processed per year.
The following points are apparent from comparing capital costs for the
technologies, as presented in the table:
• Clearly, for capital costs on a unit basis, the technologies with the highest
capital costs are the high-temperature technologies: combustion WTE,
gasification WTE, and conversion of MSW to liquid fuel. The high capital
cost is attributable to the technical complexity of these processes. From
there, the unit capital cost drops among the other technologies, as the
complexity of the process decreases. Accordingly, the next-highest unit
capital cost is for AD, followed by composting, and finally landfilling.
The unit capital cost for landfilling is decidedly less than all other
technologies, since comparatively, landfills require little capital expense
for buildings and equipment.
• Landfills are the most advantageous technology from the standpoint of
both unit capital costs and total capital outlay. The capital cost for a
landfill of a given capacity is substantially less than the capital cost for all
other technologies for treatment of mixed MSW. In addition, as landfills
are constructed in a succession of modules (landfill “cells”) rather than
building the total capacity at the outset, the total capital outlay is spread
out over multiple decades. Furthermore, landfills can be constructed
economically in a very wide range of capacities for mixed MSW, from the
smallest capacity to the largest. The comparatively low capital costs for
landfills explains why landfills are the dominant modern technology for
MSW disposal in both North and South America today.
• For composting, the unit capital cost is much higher than for landfilling;
however, the total capital outlay required for a composting facility can be
less than that of a landfill, if the capacity of the composting facility is
small. The low, total capital outlay required for small-capacity
composting makes the technology particularly attractive for composting
of source-separated food waste and yard waste.
• Anaerobic digestion (AD) has relatively high unit capital costs and is
normally not offered at the very small processing capacities available
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with composting. Accordingly, the total capital outlay for AD is higher
relative to landfilling and composting. AD may be best suited where
there are other reasons for its selection, for example, a local need for
energy generation.
• The least favorable technologies from the standpoint of both unit capital
costs and total capital outlay are combustion WTE and gasification WTE.
These technologies are rarely implemented in processing capacities less
than 100 tons per day, so the smallest feasible facilities require a large,
total capital outlay. At the smallest, typical capacity, the total capital
outlay for combustion WTE or gasification WTE will be $15 to $25
million. The largest-capacity WTE facilities can have a capital cost
approaching $1/2 billion.
• From the standpoint of capital cost, a favorable option for implementing
waste-to-energy in developing countries is to produce waste-derived-fuel
(WDF) under municipal auspices, then to assign the WDF for combustion
by third parties for energy recovery at an existing utility boiler, industrial
boiler, or cement kiln offsite. The capital cost to the municipality to
produce WDF is less than one-quarter the cost for a combustion WTE
facility. This is because the high capital cost for the energy generation
equipment has already been absorbed by the third-party owner of the
offsite facility where the WDF is combusted as a fuel. Because of its
comparatively lower cost, WDF production has been called “poor man’s
waste-to-energy.”
The operating costs for combustion WTE, WDF production, and gasification
WTE are all similarly high. The operating costs for AD and composting are
moderate to high by comparison. The operating costs for landfills are the
lowest of all the technologies for mixed MSW management, whether a large-
capacity or small-capacity landfill, making landfills highly favorable from
the standpoint of operating costs. The total annual operating cost for very-
small-scale composting facilities for food waste and yard waste can be even
smaller than total operating costs for the smallest feasible landfills.
Key points regarding operating complexity and public acceptance for the
technologies follow:
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4.4.2.1 Operating Complexity
In terms of operating complexity, landfills are most favorable, as they are the
least complex to operate. Simple forms of composting are similarly
favorable to landfills owing to low operating complexity; however, some
composting technology (in-vessel) is moderately complex to operate.
Relative to landfills and composting, AD is decidedly more complex to
operate properly and requires specialized skills and proper training.
Combustion WTE is highly complex to operate and gasification WTE is the
most complex technology to operate, both technologies requiring specialized
skills and extensive training for proper operation.
Any type of waste management facility has the potential to generate public
opposition, especially from people living in close proximity. In some
settings, however, wider, organized public opposition develops, based on
opponents’ negative general perceptions regarding associated environmental
impacts. In those settings, elected public officials sometimes join the
opposition based on populist political objectives.
Of the MSW treatment technologies assessed, the least likely to cause public
opposition are WDF production, the emerging technology of converting
MSW to liquid fuels, and composting. WDF production and waste-to-liquid
fuels are less likely to incite public opposition because both types of facilities
are totally enclosed (less potential for causing odors and littering), neither
technology entails waste combustion onsite, and the waste-to-liquid fuel
technology is novel. Composting is also favorable with regard to public
acceptance, because composting is a simple biological-type processes the
public understands and can even perform themselves at small scale in their
own back yards. Also important for public acceptance, there is no
combustion with composting.
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The technologies that typically generate the most public opposition are
landfills and waste-to-energy. Strong public opposition to landfills,
however, is typically limited to neighbors living in proximity to the landfill
site, and such opposition usually tapers off rapidly with distance from the
landfill.
Gasification WTE does not entail waste combustion, but normally the syngas
produced is burned onsite as a fuel to recovery energy. Because gasification
WTE does not combust solid waste, it is less likely to generate public
opposition than is combustion WTE. But, in those locales where combustion
WTE would be strongly opposed, gasification WTE is also finding strong
opposition, as opponents in those particular locales object to any type of
large-scale combustion (including combustion of syngas) and many of those
opponents have a philosophical distrust of large-scale, complex technology.
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5 TECHNOLOGY APPLICABILITY IN LATIN AMERICAN SETTINGS
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• The municipality’s economic and financial strength - municipal
financial/investment capacity, per-capita income level, and cost of living
– Strong investment capacity and higher income level: Can consider the
more complex, expensive technologies.
– Less-developed economy and lower income level: Must focus on less
complex, lower-cost technologies.
– Generally, the strongest municipal investment capacities will be
found in the largest cities. However, there can be local exceptions,
such as in more-rural tourist areas where robust tourism may
significantly enhance the local revenue base available for funding
waste management.
• Availability of skilled work force
– The more complex technologies such as combustion WTE, gasification
WTE, and anaerobic digestion require highly-skilled, trained
specialists for proper operation.
– Technologically skilled personnel would normally only be available in
the largest capital cities of LAC countries, and may not be available at
all in some LAC countries.
• Interest of private waste-management countries in public-private
partnerships
– If private waste-management companies have interest in a given
region of LAC, this provides an opportunity to implement modern
MSW treatment technologies by shifting responsibility for the
required substantial investment and skilled operations to private
sector specialists. This could be of particular interest those medium
and large cities that currently have limited investment capacity.
• Locales within the LAC region having unique land constraints
– Small island countries, being land-constrained, may not desire to
consume limited, available land with a landfill, and at the same time,
may have an incentive to generate energy using locally available fuels
such as MSW rather than imported fossil fuel. This can make MSW
treatment technologies attractive, despite their high capital cost.
– Some regions of LAC may be unsuitable geologically for landfills,
such as highly mountainous regions or areas underlain geologically
with karst bedrock. Technologies other than landfills are often better
suited for application in such regions.
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In this study, an assessment has been made of the general applicability of the
available technologies for MSW treatment and disposal to various waste
management settings found within the LAC Region. Those characteristic
waste management settings were identified and defined previously above in
Table 3. Technology applicability assessment for specific locations within the
LAC region would require detailed, site-specific evaluation, and this would
need to be the subject of subsequent studies.
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• Central composting of food waste and yard waste would be very
favorable as a low-cost technology, if the significant additional cost for
separate collection of those waste components is affordable. If not,
composting of food waste and yard waste in backyards or at small, local
drop-off locations would be a low-cost, very favorable practice.
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5.3 RURAL AREAS, LITTLE MUNICIPAL INVESTMENT CAPACITY
• For most rural areas, implementation of a modern sanitary landfill is
unlikely to be economic, as there isn’t likely enough MSW generated in
the region to meet minimum capacity requirements for a sanitary landfill.
In addition, the municipal investment capacity is normally too limited.
• For rural areas, the lowest cost technology for management of MSW
would be Controlled Landfill, as an interim measure, until such time as
local conditions evolve to enable upgrading to a modern sanitary landfill
(population increase and/or increased municipal investment capacity).
• Combustion WTE, gasification WTE, and anaerobic digestion are not
normally feasible, owing to insufficient MSW generation in the region to
meet minimum capacity requirements for those technologies.
• Composting of food waste and yard waste in backyards or at small, local
drop-off locations would be a low-cost, very favorable practice.
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• Anaerobic digestion (AD) may be favorable given the need for less-
expensive energy generation in the case of a small island country, or if
local energy generation is desired, but combustion WTE is locally
opposed.
• Central composting of food waste and yard waste would be very
favorable as a low-cost technology, if the significant additional cost for
separate collection of those waste components is affordable. If not,
composting of food waste and yard waste in backyards or at small, very-
local drop-off locations would be a low-cost, very favorable practice.
Finally, it is noted again that for any particular locale within the LAC
Region, determination of the “best” technologies for that locale requires a
case-specific evaluation.
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6 ANNEXES
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Annex 1:
Landfill
ANNEX 1— LANDFILL
Technology Description
Landfill Technology
Modern landfills are engineered to protect human health and the environment.
In a modern landfill, the MSW discharged into the landfill is compacted using
heavy equipment to conserve landfill space. The MSW that is landfilled each day
is covered with several inches of soil (“daily cover”) to reduce odor, littering, and
disease vectors (rats, flies), and to reduce human exposure to pathogens. Once
MSW has been buried in a landfill, the organic fraction of the MSW (e.g., food
waste, paper, yard waste) decomposes. Two types of bacteria aid in
decomposition. One type of bacteria converts the organic fraction into organic
acids, then the other type converts the acids into carbon dioxide and methane.
The methane and carbon dioxide comprise the landfill gas which builds up
within the landfill as the waste decomposes.
Anaerobic bioreactors inject water, but not air. This encourages growth of
bacteria that do not require oxygen and results in increased methane production.
The main benefits of the anaerobic bioreactor over standard landfill design
include the creation of new landfill air space, accelerated methane production for
energy generation, and lower leachate disposal costs.
Some bioreactor landfills are now operating; however, the standard landfill
design continues to dominate overwhelmingly, owing likely to lower costs and
simpler operating requirements.
Modern landfills are engineered to protect human health and the environment.
In this regard, management of landfill gas is essential, especially at large
landfills, to prevent safety hazards, odor nuisance, and greenhouse gas
emissions. Landfill gas is comprised typically of 50% methane and 50% carbon
dioxide. The methane can present a safety risk to and the public due to the
potential for methane fires and explosions. This risk of fires and explosions
extends to the public because the landfill gas can migrate offsite in the air and
can also migrate offsite subsurface through the soil where it can accumulate in
confined spaces such as the basements of nearby dwellings. The methane
releases from landfills are also a major source of greenhouse gas emissions
globally. Landfill gas contains hydrogen sulfide, which is a strong odorant, and
Depending on factors such as waste composition and local climate, the MSW
deposited into a landfill will degrade at differing rates. Once waste has been
deposited in a landfill, waste decomposition and landfill gas production typically
peak after approximately 7 to 12 years, then declines over many decades (another
30 to 70 years). As a consequence, both landfill leachate and landfill gas continue
to be generated within a landfill for decades beyond the date when filling has
ceased. Accordingly, when a modern landfill is being closed, there are closure
and post-closure care requirements that are needed for continued protection of
the environment and human health. At closure, the top surface of the landfill is
normally fitted with an impervious cover material (e.g., geotextile). This landfill
“cap” decreases rain water penetration into the landfilled material so as to
reduce leachate generation by the closed landfill. Following landfill closure, the
ground water in the vicinity of the landfill is monitored for decades to ensure
that the landfill bottom liner and the closure cap remain intact and are
preventing the migration of contaminated leachate into the environment. In
addition, the landfill gas collection and control systems continue to operate for
many years after landfill closure, until testing indicates that significant new gas
generation has ceased. Importantly, some developed countries require the
landfill owner to provide a funding mechanism for ensuring adequate closure
and post-closure care in future decades following landfill closure.
Modern sanitary landfills are designed to receive MSW, and normally other
waste materials such as construction and demolition debris, wastewater sludge,
medical waste, and non-hazardous industrial wastes.
2 Kaplan, P. et al., US EPA, Is It Better To Burn or Bury Waste for Clean Electricity Generation?, Environmental Science & Technology, Volume 43, 2009.
Basic engineered sanitary landfills worldwide have capacities ranging from less
than 50 tons per day (TPD) to over 10,000 TPD. Basic engineered landfills in
Latin American countries exhibit the same range of landfill capacities, including
landfills in Argentina and Brazil with capacities of 6,000 to 8,000 TPD3.
While engineered sanitary landfills are the norm in developed countries, they are
comparatively rare in developing countries of the world. By contrast, in the
many developing countries of the world, centralized open dumping and
backyard garbage pits remain common practices for disposition of MSW. Over
the past 20 years, however, some developing countries have moved away from
open dumping and have implemented basic engineered landfills to serve their
major, urban population centers. Developing countries in Asia led this trend;
however, many Latin American countries have also made substantial progress.
For Latin America overall, 55% of the waste is reportedly disposed in basic
engineered landfills, and that disposal figure ranges from 40% to 80% in the
countries of Argentina, Brazil, Bolivia, Columbia, Costa Rica, El Salvador,
Mexico, Panama, and Peru4. Other data5 indicate that for the Latin America
overall, only 23% of the waste is disposed in modern sanitary landfills, 24% is
disposed in controlled landfills that include some engineered features, and the
3Kaplan, P. et al., US EPA, Is It Better To Burn or Bury Waste for Clean Electricity Generation?, Environmental Science & Technology, Volume 43, 2009.
4Evaluation of Municipal Solid Waste Management Services in Latin America and the Caribbean for year 2010, Pan American Health Organization (www6.iadb.org/Residuos)
5World Bank, August 2008. Solid Waste Management in LAC: Actual and Future CH4 Emissions, prepared by Catalina Ramirez.
Technology Suppliers
While modern landfills are engineered systems, the technology is not highly
complex or proprietary in its fundamentals. Accordingly, most developed
countries have many domestic engineering-construction firms capable of
designing and constructing a modern landfill. While some of these companies
operate nationally or even internationally, most provide their services only
within a local sub-region of the country.
Sustainability
Resource Recovery
Landfill gas is typically comprised of approximately 50% methane and 50% CO2.
Landfill gas has value as a fuel due to its methane content; however, landfill gas
has only half the calorific value (heat content) of natural gas, which is mostly
methane.
Of all MSW management technologies, landfills require the greatest land area.
Furthermore, when a landfill closes, the associated land area has only limited
potential uses, as the MSW will continue to settle and generate landfill gas for
decades after closure. Accordingly, landfills make a long-term claim on the land
resource, likely a century or longer.
Environmental Impacts
Air pollutant emissions from landfills are associated primarily with emissions of
landfill gas. Landfill gas that is not destroyed by combustion (flaring or energy
recovery) is emitted to the atmosphere, either through vent pipes or from leaks in
the landfill surface (“fugitive” emissions). The primary air pollutants emitted
with landfill gas include methane (greenhouse gas) and odorants (hydrogen
sulfide and others). However, landfill gas also contains many toxic air
pollutants at trace levels, including organic compounds (some carcinogenic) as
well as trace levels of mercury. While the toxic air pollutants are emitted at trace
levels, they are emitted near-ground and do not disperse significantly before
moving offsite, where any individuals living next to the landfill can be
chronically exposed.
Recent field research10 confirms that mercury is commonly emitted to the air at
different rates for various phases of landfill operation. That research determined
that most (90%) of the emission of mercury to the air at a landfill occurs at the
working face of the landfill, as waste is being spread. The remainder of the
emission (< 10%) occurs with the escape of landfill gas. Furthermore, the
research confirms that mercury emissions from landfills are principally in the
10 Lindberg, S. E., et al., 2005. “Gaseous methyl- and inorganic mercury in landfill gas from landfills in Florida, Minnesota,
Delaware, and California,” Atmospheric Environment, Volume 39, 2005, pp. 249,.252-254, 257.
Odor
Landfills are known sources of odor nuisance in the vicinity of the landfill site.
One source of odor is the smell of decomposing garbage that is emitted as MSW
is deposited in the landfill and spread. While the odor is unavoidable, it can be
mitigated by keeping the “working face” of the landfill as small as practical and
by promptly covering the freshly spread MSW with daily cover material
(normally soil).
The other sources of landfill odor are landfill gas, which contains powerful
odorants such as hydrogen sulfide, and exposed landfill leachate, which contains
odorous organic compounds. Odors from those sources can be mitigated by
installing and operating effective control systems for landfill gas and leachate.
While odors associated with landfill operation can be mitigated, they can not be
totally eliminated. Accordingly, any landfill operation has the potential to create
an odor nuisance in the immediate vicinity offsite.
Wastewater Discharges
11Lindberg, S. E., et al., 2005. “Gaseous methyl- and inorganic mercury in landfill gas from landfills in Florida, Minnesota, Delaware, and California,” Atmospheric Environment, Volume 39, 2005,
pp. 249,.252-254, 257.
As noted above, landfills serve as the final repository for residual waste after all
measures for waste minimization, recycling, and resource recovery have been
implemented. As the final repository, landfills inherently do not generate solid
waste. It is possible that treatment processes for leachate could generate a very
small quantity of solid residue, but that would also be disposed in a landfill.
Safety Hazards
The safety hazards specific to landfill facilities would include the following:
• Fires on waste delivery trucks and within the landfill (landfill fires can be
difficult to arrest, once started)
• Risks of potentially-fatal fires and explosions from landfill gas build-up,
especially in confined spaces
• Risk of asphyxia from exposure to landfill gas in confined spaces
• Exposure to waste-borne and leachate-borne pathogens and toxic substances
• Chronic exposure to low levels of air pollutants present in landfill gas
• Increased traffic hazard from waste delivery trucks
• Safety risks from heavy diesel equipment used to spread and compact the
MSW
While these are all safety hazards for workers at a landfill facility, the truck-
related safety hazard would likely extend significantly to the public offsite. In
addition, depending on site-specific circumstances, other risks could accrue to
the public if living in very close proximity. Landfill gas, if not well-controlled,
can migrate beneath the surface offsite and accumulate in basements of
structures, where it can explode. In addition, people living adjacent to a landfill
are exposed chronically to the air pollutants emitted a low levels from the
landfill.
Economics
The capital and operating costs for landfill technology will vary with the type of
landfill (Basic Sanitary Landfill versus Modern Sanitary Landfill), as well as with
the landfill size, the nature of the country’s economy, taxation laws, and other
factors. Based on review of the literature, the capital cost for a modern
engineered landfill is in the general range of US$ 5 to $30 for each ton of annual
processing capacity, but cost as high as $120 was reported in the literature.
Stated in another common form, the capital cost is approximately US $2,000 to
$10,000 for each ton-per-day (TPD) of processing capacity, assuming that the
landfill operates 90% of the days in a year (330 days). For example, a landfill
processing 100,000 tons per year of MSW (~ 300 TPD) would have a typical total
capital cost in a developed country of US $600,000 to $3,000,000.
Operational Complexity
Public Acceptance
Proposed new landfills typically generate substantial public opposition, but the
opposition is generally limited to the local area of the proposed landfill. Local
residents simply don’t want a new landfill built in their neighborhood. By
contrast, at least in North America, WTE is more controversial in general, with
strong opposition in some cases, not only from people affected locally, but also
from national environmental advocacy groups and some elected officials.
Waste-to-Energy
ANNEX 2 – WASTE-TO-ENERGY (WTE)
Technology Description
Garbage has been burned for centuries in communal open piles and dumps, as
well as in backyard pits and metal drums. While uncontrolled burning reduces
the volume of MSW and reduces pathogens, it causes air pollution, including
significant emissions of particulate matter and dioxin. Most developed countries
have phased out open burning of MSW over the past four decades. However,
open burning continues in most developing countries of the world and persists
in the rural areas of some developed countries including the U.S.
With WTE combustion technology, the MSW fuel must have a sufficient heat
content or “calorific value” to ensure efficient combustion and economically-
viable energy generation. The calorific value of MSW in developed countries is
sufficient for WTE combustion technology, but is sometimes not sufficient in
developing countries, owing to differences in waste composition.
While there are a number of WTE technologies in use, the most common are
mass-burn, modular, and RDF technologies:
• Mass-burn WTE technologies use large-capacity furnaces that are field-
erected, and can combust mixed MSW without requirement for any
mechanical pre-processing or refinement of the MSW.
• Modular technologies accept unprocessed MSW as do mass-burn types, but
are of much smaller capacity, so are typically factory-assembled and brought
to the site.
• WDF combustion technologies, also known as RDF technologies, are
somewhat similar to mass-burn technologies, but require that the MSW be
mechanically pre-processed into a more homogeneous fuel prior to
combustion. That processed MSW is called Waste Derived Fuel (WDF) or
Refuse Derived Fuel (RDF). MSW is processed into WDF via mechanical
processing using equipment such as grinders, shredders, trommels and
screens. This results in removal of some recyclable materials and inert reject
materials, and yields a fuel product of more uniform composition and particle
size. Typically, the WDF product is a shredded material. However, in the
most advanced WDF processes, the WDF is further processed into dense fuel
pellets. Most WDF combustion technologies are large in capacity and are
field-erected. The most common WDF technology is a stoker boiler, which
uses a grate combustion system. Besides WDF stoker technology, there is also
WDF fluid bed technology, which has found some application in Europe.
Operating Scale
The size (capacity) of modern WTE facilities is typically expressed as the number
of tons per day (TPD) of MSW or WDF that can be processed by a combustion
unit. WTE combustion units are available worldwide in capacities ranging from
~ 5 TPD to over 1,000 TPD. The economic viability of WTE technology depends
on economies of scale in most locales. Accordingly, WTE units in the U.S. are
rarely less than 100TPD in capacity, and units in the 200 to 700 TPD range are
most common. Smaller capacity units have been economic in regions of Europe.
† Columbia University (U.S.), Waste-to-Energy Research & Technology Council (WTERT), http://www.seas.columbia.edu/earth/wtert/, accessed 12 April 2011.
Taiwan 82 Electric
Singapore 52 Electricity
China 42 Electricity
Malasia 12 Electricity
India 12 Electricity
Australia 02 -
* Includes all types of WTE technology, that is, a mix of traditional combustion WTE technology and advanced
technologies (gasification).
1 Source: Columbia University (U.S.), Waste-to-Energy Research & Technology Council (WTERT),
Bermuda 12 Electricity
1 Source: http://www.industcards.com/ppworld.htm, accessed 13 April 2011
2 Source: Government of Bermuda, http://www.rossgo.com/Tynes%20Bay/Incinerator.html, accessed 13 April 2011
Technology Suppliers
Covanta Volund
Resource Recovery
The principal form of resource recovery with WTE technology is energy, either in
the form of electric power, thermal energy (steam or hot water), or both electric
and thermal energy. WDF WTE energy facilities may also recover small
quantities of traditional recyclable materials in conjunction with the mechanical
processing of MSW into WDF. Most WTE facilities also recover modest amounts
of ferrous metal from the ash.
With WTE combustion technology, the MSW fuel must have a sufficient heat
content or “calorific value” to ensure efficient combustion and economically-
viable energy generation. In Europe, the calorific value of fuel is expressed as the
Lower Heating Value (LHV), which is the heat content of the fuel, net of the
amount of that heat content required to evaporate the water present in the fuel.
The LHV is expressed in units of MJ/Kg. In the U.S., the heat content of fuel is
expressed as the Higher Heating Value (HHV), which is the gross heat content,
expressed in units of Btu/lb. In highly developed countries, the heat content of
mixed MSW has HHV values ranging from 3,800 to 5,500 BTU/lb, and a typical
value is 4,500 to 4,900 BTU/lb. For WDF, the heat content is higher than for
mixed MSW and can range typically from 5,000 to 6,000 Btu/lb. The LHV of
MSW in highly developed countries ranges from 6.3 to 12.6 MJ/Kg, and is
typically 9.0 to 10.4 MJ/Kg‡. Generally, to be viable for WTE combustion
technology, the gross calorific value (HHV) of the MSW must average above
4,000 Btu/lb. The net calorific value (LLV) must on average be at least 7 MJ/kg,
and must never fall below 6 MJ/kg in any season§.
WTE facilities are not as efficient as fossil fuel power plants at converting the
energy content of the fuel into useful electric or thermal energy. Traditional
power plants have a singular purpose, to generate electric power as efficiently as
possible. WTE facilities are less efficient at energy generation because, they have
to achieve two objectives: to reduce the volume of waste requiring disposal and
to recovery of energy. Waste contains less fuel value per pound or kilogram than
do the fossil fuels used at traditional power plants.
‡ European Commission, August 2006, Reference Document on the Best Available Techniques for Waste Incineration.
§ World Bank, June 2000, Municipal Solid Waste Incineration – A Decision Maker’s Guide]
Whereas production of electric energy is the norm for WTE facilities in North
America, the production of thermal energy, steam and hot water, is common in
Europe. For example, 35% of Denmark's municipal district heating is provided
by the 28 WTE plants operating in Denmark.
** Columbia University (U.S.), Waste-to-Energy Research & Technology Council (WTERT), http://www.seas.columbia.edu/earth/wtert/, accessed 12 April 2011.
†† Kaplan J, Decarolis, and Thorneloe, US EPA, Is It Better to Burn or Bury Waste for Clean Energy Generation?, Environmental Science & Technology, Volume 43, 2009.
While the CO2 emissions from combustion of the biogenic fraction of MSW are
carbon-neutral for WTE technology, a WTE facility can cause a net reduction in
greenhouse gas emissions, if the energy generated by the WTE facility displaces
existing fossil-fuel energy generation.
WTE facilities require process water. The most significant process uses include
water needed by the boiler to make steam, as well as water for use in the boiler’s
cooling tower. Significant water use is also required by some types of emission
control equipment, notably, wet and semi-dry scrubbers. Much of the water
used by these processes is recycled and re-used.
As noted above, the ash produced by WTE technology is about 15% to 25% of the
weight of the MSW or WDF that is combusted. Accordingly, WTE technology
diverts approximately 75% to 85% of the MSW by weight from being landfilled.
While the mass-burn and WDF types of WTE technology each claims unique
advantages and disadvantages, the WDF technology has a sustainability
advantage from the standpoint of materials recovery. With RDF technology,
mixed MSW is pre-processed mechanically into a more homogeneous fuel (WDF)
prior to combustion and the pre-processing system is often designed to also
separate significant quantities of metals, glass, plastics, and cardboard for
traditional recycling. Mass-burn WTE facilities do not require preprocessing of
the MSW, so normally this additional opportunity to divert materials to recycling
is forgone. Mass-burn WTE facilities, however, do typically recover ferrous
metals from the ash for recycling.
WTE energy facilities require adequate land for the facility structures that house
the processing equipment and fuel storage, and to enable efficient onsite flow of
MSW delivery trucks. In addition, the landfill where the WTE combustion ash is
disposed consumes land resources.
The land area required for a WTE facility is much smaller than the land required
for a landfill of similar capacity. Accordingly, from the standpoint of land
resources, WTE facilities are best suited to serve regions where adequate land for
a landfill is unavailable or too expensive, or the attributes of the available land
resource are incompatible with landfills (ground water is near surface, karst
geology).
Environmental Impacts
The combustion of MSW in a WTE facility produces air pollutants, including the
common, combustion-related pollutants, nitrogen oxides (NOx), carbon dioxide
(CO), and particulate matter (PM). In addition, because constituents of MSW
contain levels of sulfur and chlorine, combustion of MSW results in emissions of
the acid gases, sulfur dioxide (SO2) and hydrogen chloride (HCl). Further,
combustion of MSW results in trace emissions of mercury and other toxic heavy
metals, as well as trace emissions of toxic organic compounds, notably, dioxins
and furans. Modern WTE technology includes emission control techniques that
are well-demonstrated to control these emissions to levels considered acceptable
by environmental regulatory agencies worldwide. Control techniques
commonly used at modern WTE facilities include:
Public concern arose in the 1980’s regarding the potential risks to public health
associated with the emission of dioxins/furnas and mercury from WTE facilities.
In response, WTE combustion efficiency was further enhanced to reduce the
formation of dioxins/furans, and an additional add-on control technique was
implemented to ensure stringent control of both dioxins/furans and mercury,
namely, the injection of carbon into the flue gas. These additional control
measures have been very effective. For example, the US EPA has determined
that these emission controls successfully reduced WTE emissions of
dioxins/furans in the U.S. by over 99%, and mercury emissions by 96%, between
1990 and 2005‡‡. While modern WTE facilities still emit quantities of
dioxins/furans and mercury, the emission levels are so small today that they are
no longer a significant issue with most environmental regulatory bodies
worldwide.
Odor
Modern WTE facilities normally do not cause odor nuisances offsite, because of
mitigation methods that are proven effective. MSW storage and process are
performed entirely within enclosed structures. Interior ventilation air is used as
combustion air by the boiler, hence destroying odors present in that air.
Wastewater Discharges
While much of the process water used by WTE facilities is recycled and re-used,
a quantity of wastewater is generated. Contaminants build up in the process
water used in the boiler and in the cooling system, so a portion of the
contaminated process water must be constantly withdrawn as a wastewater, and
replaced with fresh water. The process wastewater is treated and discharged to
the sewer or to an adequate, receiving water body. Many WTE facilities are
“zero discharge” for process wastewater, with no process wastewater discharge
to the environment. This is the norm for WTE facilities in North America.
Instead of discharging process wastewater, those facilities use the wastewater to
quench and moisten the ash, which facilitates ash handling.
‡‡ US EPA, 10 August 2007, Memorandum from W. Stevenson to docket file, “Emissions from Large and Small MWC Units at MACT Compliance.”
Ash management at WTE facilities is different in Europe and Japan from North
America. In Europe and Japan, the ash removed from the boiler grate (boiler
ash) is managed separately from the ash filtered from the flue gas by the
emission control equipment (fly ash). Rather than landfilling the bottom ash, it is
typically beneficially used, principally in road construction. The fly ash, which is
contaminated with heavy metals, is normally disposed in a landfill. In North
America, however, the boiler ash and fly ash are normally combined at the WTE
facility, not managed separately, for economic reasons. As a consequence, this
discourages beneficial use of the ash, and most ash is landfilled. Except for some
use as daily cover material at landfills, instead of using soil, there is very little
beneficial use of WTE ash in North America. Because of the heavy metals
present in fly ash, toxicity testing of WTE ash is required in North America to
determine suitable disposal.
The generation of solid waste by WTE technology varies from 15% to 25% of the
weight of the input MSW in the U.S. where the ash is landfilled, to as little as 10%
in Europe, where the fly ash is also landfilled, but the bottom ash component of
total ash is beneficially used.
Safety Hazards
The safety hazards specific to WTE facilities would include the following:
• Fires on waste delivery trucks and during waste storage
• Exposure to waste-borne pathogens and toxic substances
• Increased traffic hazard from waste delivery trucks
While these are all safety hazards for workers at a WTE facility, only the truck-
related safety hazard would likely extend significantly to the public offsite.
Economics/ Institutional
Economics
The capital and operating costs for WTE technology will vary with the type of
WTE combustion technology, the facility size, the nature of the country’s
economy, taxation laws, market competition, and other factors. The capital cost
for modern WTE technology in developed countries has risen substantially over
the past 15 years, owing to the cost of improved emission controls. Based on
review of the literature, the capital cost for modern WTE technology today is in
the general range of US $450 to $750 for each ton of annual processing capacity.
Stated in another common form, the capital cost is approximately US $150,000 to
$250,000 for each ton-per-day (TPD) of processing capacity, assuming a modern
The typical operating cost for a WTE facility in developed countries can vary
significantly, but based on review of the literature, a typical cost is US $40 to $50
per ton of waste processed.
Summarized below are literature sources consulted in estimating the capital and
operating costs for WTE technology:
• The capital cost in Europe in 2001 for a hypothetical WTE facility combusting
250,000 tonnes per year of MSW was estimated to be 140,000,000 euros, and
the operating cost was estimated at 29 million euros per year§§.
• A representative capital cost for WTE is given presently as US $650/annual
ton (500 euros) by waste management specialists at Columbia University
(U.S.), which for an operation of 330 days per year converts to
$215,000/TPD***.
• A comprehensive study in 2004 of thermal treatment technologies for MSW
estimated the capital cost for WTE technology to be US $150,000/TPD for a
500 ton per day facility, and the operating cost to be $44/ton†††.
Operational Complexity
Public Acceptance
Public acceptance of combustion WTE technology varies around the world in the
countries where it has been deployed. WTE technology has generally been
supported in European countries and Japan. In the U.S. and Canada, WTE has
been much more controversial, with some regions of those countries supporting
WTE development and others prohibiting it. While there has been only limited
implementation of WTE in developing countries to date, the initial WTE projects
proposed to date appear to be publicly supported.
§§ European Commission, August 2006, Reference Document on the Best Available Techniques for Waste Incineration, P.14.
*** Columbia University (U.S.), Waste-to-Energy Research & Technology Council (WTERT), http://www.seas.columbia.edu/earth/wtert/, accessed 16 April 2011.
††† Alternative Resources Inc., September 2004, Phase-I, Evaluation of New and Emerging Solid Waste Management Technologies, P.90, prepared for the Economic Development Corp. of the City
of New York.]
Technology Description
Thermal gasifiers use high heat to convert solid feedstocks into a synthetic gas for use
as a fuel, which is then combusted in a boiler to generate electricity or thermal energy
(steam), or is combusted in an engine-generator set to produce electricity.
Alternatively, the synthetic gas can be converted in a chemical process to liquid
transportation fuels (ethanol, synthetic diesel) or chemicals. The basic process for
gasification of MSW is shown in the diagram below. MSW is normally pre-processed
with mechanical equipment that reduces the MSW to particles of a uniform small size,
and in some processes, densifies this waste-derived fuel (WDF) into pellets. The WDF
is then introduced to the gasifier unit. There, the MSW is converted at high
temperature to a synthesis gas. The synthesis gas is cleaned of impurities, then used as
a fuel to generate energy or as a feedstock to make synthetic liquid fuel or chemicals.
Gasification produces a solid residue in the form of ash, slag, or char that is normally
disposed, but can be beneficially used in some cases.
Modern gasifiers are of three types. Conventional thermal gasifiers use a limited amount
of air, steam, or oxygen to initiate heating and gasification reactions. Pyrolysis gasifiers
use an external heat source and accomplish gasification in the absence of oxygen.
Plasma gasifiers use an electric arc to generate the heat needed for gasification or
pyrolysis. The three gasifier types are further described below.
There are variations of thermal gasifier design (fixed bed, fluid bed, downdraft, updraft,
others) and each has advantages and disadvantages, depending on the particular
application.
Pyrolysis – In this type of gasification, the MSW is placed in a closed vessel and heated
from the outside to a high temperature, with no oxygen or air present. No combustion
of the MSW occurs. With pyrolysis, the source of heat for heating the vessel can be
fossil fuel combustion, fuel gas recovered from downstream in the process, or plasma
(described next below). The heating converts the carbon present in the MSW to gases
and oils composed of hydrocarbons and hydrogen gas. High-temperature pyrolysis
produces more gases than oils, and the gas produced is characterized as a synthetic gas
(“syngas”). Lower temperature pyrolysis processes produce more volatilized oils than
gas, and the resulting gaseous product is called a “fuel gas,” and the resulting liquid
fuel oil is called “pyrolysis oil.” Pyrolysis oil can be used as a lower-grade fuel, or
refined into higher-grade fuels and chemicals. Following treatment to remove
impurities, the syngas or fuel gas can be used in boilers to generate electricity and/or
steam, or in an engine-generator set to generate electricity. Pyrolysis gas can contain
significant concentrations of methane and high tar levels, making conversion of the gas
to high-grade liquid fuels challenging. The solid residue resulting from pyrolysis, the
char, can potentially have beneficial uses, but is also simply disposed.
With gasification technology, the MSW fuel must have a sufficient heat content or
“calorific value” to ensure efficient and economically-viable energy generation. The
calorific value of MSW in developed countries is sufficient for gasification technology,
but may not be in the least developed countries and in rural sub-regions of many
developing countries, owing to differences in waste composition.
While gasification technology is suitable for MSW and WDF, it is generally not suitable
for processing of certain components of MSW individually, such as yard leaves or
source-separated food waste. The technology is suitable for co-gasification of virtually
any other type of waste, including medical waste, hazardous waste, demolition wood,
auto shredder residue, dried sewage sludge, industrial solid wastes, and radioactive
waste
Operating Scale
The size (capacity) of MSW gasification technology is typically expressed as the number
of tons per day (TPD) of MSW or WDF that can be processed by a gasification unit.
MSW gasification units are available worldwide in capacities ranging from ~ 40 TPD to
900 TPD. The economic viability of MSW gasification depends on economies of scale in
most locales. Accordingly, MSW gasification units operating worldwide are most
commonly in the 150 to 600 TPD.
There has been significant commercial experience in Europe as well with MSW
gasification (Denmark, Finland, Germany, Italy, Norway, Sweden and the U.K.), and at
least 15 commercial facilities for gasification of MSW have operated there. In Europe,
the commercial experience is significant for both thermal gasification and pyrolysis
gasification. No plasma gasifiers for MSW have operated in Europe.
There has been increased interest in MSW gasification in the Americas since the late
1990s. Gasification technology vendors have operated demonstration-scale facilities for
MSW gasification in the U.S. and Canada, and a number of commercial project
developments are in various stages of planning and implementation. To date, however,
MSW gasification has not been demonstrated at commercial scale in the Americas.
1 “Conversion Technologies Report to Legislature (Draft),” Integrated Waste Management Board, Sacramento, CA, February 2005.
1 Source:
U.K. Department for Environment, Food and Rural Affairs (DEFRA), 2007, Advanced Thermal Treatment of
Municipal Solid Waste, http://archive.defra.gov.uk/environment/waste/residual/newtech/documents/att.pdf
MSW Gasification at Small Scale (30,000 TPY), U.K. MSW Gasification at Large Scale (260,000 TPY), Germany
(Source: Energos. Note that World Bank does not make commercial (Source: Thermoselect. Note that World Bank does not make commercial
endorsements.) endorsements.)
Technology Suppliers
Listed below are many of the suppliers of gasification technology worldwide that
have been active in the past decade. The leading suppliers are based primarily in
Europe and North America. Most of the listed suppliers provide the gasification
technology; however, some listed companies provide complete systems for
conversion of MSW to energy via gasification.
The suppliers of gasification technology who have been actively pursuing the
market specifically in the Americas for MSW gasification include the following:
• AlterNRG (Westinghouse-plasma gasification)
• Ebara (conventional gasification)
• Geoplasma (plasma gasification)
• Enerkem (gasification for ethanol production)
• Interstate Waste Technologies/Thermoselect (integrated pyrolysis and
conventional gasification)
• IES - International Environmental Solutions (pyrolysis gasification)
• NTech Environmental (conventional gasification)
• Primenergy (conventional gasification)
• Rigel Resource Recovery and Conversion (Westinghouse-plasma gasification
process)
• WasteGen (pyrolysis gasification)
Note that all three types of gasification technology (thermal, pyrolysis, plasma)
are represented among the vendors of commercially-demonstrated gasifiers
pursuing the market in the Americas for MSW gasification.
Data Sources:
New York City Economic Development Corporation, “Focused Verification and Validation of Advanced Solid Waste
Management Conversion Technologies: Phase 2 Study,” prepared by Alternative Resources, Inc. (ARI), Concord, MA,
March 2006
County of Los Angeles (California) Department of Public Works and County Solid Waste Management Committee, “Los
Angeles County Conversion Technology Evaluation Report – Phase II,” prepared by Alternative Resources, Inc. (ARI),
Concord, MA, October 2007.
Finally, again, although there are no commercial scale facilities operating in the
world as yet for conversion of MSW to liquid transportation fuels, companies
actively pursuing the market in the Americas include Enerkem, Plasco, Remtech,
Coskata, Fulcrum Bioenergy, and others.
Resource Recovery
The energy conversion efficiency is measured as the amount of net energy output
generated per ton of MSW or WDF gasified, expressed in units of kW-h per ton.
In studies performed in the U.S. for the City of New York and Los Angeles
County, California, the energy conversion efficiency of MSW gasification was
evaluated for a number of individual vendors’gasification systems being
marketed for MSW gasification in the U.S. The energy conversion efficiencies are
summarized below:
References:
1Alternative Resources Inc., September 2004, Phase-I - Evaluation of New and Emerging Solid Waste Management
Technologies, prepared for the Economic Development Corp. of the City of New York.
2Alternative Resources Inc., March 2006, Phase 2 - Advanced Solid Waste Management Conversion Technologies,
prepared for the Economic Development Corp. of the City of New York.
3Alternative Resources, Inc., 2007. “Los Angeles County Conversion Technology Evaluation Report – Phase II,” prepared
for the Los Angeles County Dept. of Public Works, October 2007.
The anomalously high-end value for plasma gasification may represent the gross
energy generation, rather than net, that is, the energy output before subtracting
the considerable fraction of the energy generated that is required to operate the
plasma equipment.
1 Environmental and Energy Study Institute (EESI), July 2009, Reconsidering Municipal Solid Waste as a Renewable
Energy Feedstock.
Finally, the energy conversion efficiency is also likely higher for gasification to
convert MSW to liquid transportation fuels than it is for conversion to electric
power.
While the CO2 emissions from gasification of the biogenic fraction of MSW are
carbon-neutral for MSW gasification technology, a MSW gasification facility can
cause a net reduction in greenhouse gas emissions, if the energy generated by the
MSW gasification facility displaces existing fossil-fuel energy generation. Since
the net energy conversion efficiency for producing electric energy from
gasification of MSW is similar to that of combustion WTE, they would typically
have similar carbon profiles. However, unlike with combustion WTE, there is
the potential with MSW gasification to use highly efficient “combined-cycle”
technology for generating energy. If used, then the carbon profile for MSW
gasification would be better than that of combustion WTE. Similarly, if the
syngas resulting from MSW gasification is efficiently converted to liquid fuels,
the carbon profile is likely more favorable than that of combustion WTE.
MSW gasification requires adequate land for the facility structures that house the
processing equipment and fuel storage, and to enable efficient onsite flow of
MSW delivery trucks. In addition, if solid residue is landfilled, the landfill where
that ash/char/slag is disposed consumes land resources.
The land area required for a MSW gasification facility is much smaller than the
land required for a landfill of similar capacity. The land area requirements for
MSW gasification and combustion WTE are approximately similar. Accordingly,
from the standpoint of land resources, MSW gasification technology and
combustion WTE facilities are best suited to serve regions where adequate land
for a landfill is unavailable or too expensive, or the attributes of the available
land resource are incompatible with landfills (ground water is near surface, karst
geology).
3 Environmental and Energy Study Institute (EESI), July 2009, Reconsidering Municipal Solid Waste as a Renewable
Energy Feedstock.
4 Alternative Resources Inc., September 2004, Phase-I, Evaluation of New and Emerging Solid Waste Management
Technologies, prepared for the Economic Development Corp. of the City of New York.
With gasification, air pollutants can be removed from the syngas before the
syngas is combusted as a fuel, or the pollutants can be removed using controls
placed on the exhaust of the syngas combustion devices, as is done with
combustion WTE. Combustion of syngas to generate energy would result in
emissions of the standard combustion pollutants, carbon monoxide, nitrogen
oxides, and particulate matter. Those emissions would be controlled using a
combination of good combustion efficiency and add-on control methods, as
required. Generally, the formation and emission of those pollutants would be
less for MSW gasification than with combustion WTE, as combustion of a
gaseous fuel is more efficient than combustion of a solid fuel. The potential for
emissions of acid gases such as sulfur dioxide and hydrogen chloride would be
similar for MSW gasification and combustion WTE. With gasification, the sulfur
and chlorine responsible for those emissions are typically cleaned from the
syngas, prior to combustion using conventional scrubbing techniques. Potential
emissions of dioxins/furans for MSW gasification are addressed subsequently
below.
Thermal
Ebara 0.001
gasification
Thermal
IWT 0.0001
gasification
Plasma
Rigel 0.01
gasification
Benchmark: Combustion
0.1 to 1
Combustion WTE Benchmark
ITEQ = Toxic Equivalent Emissions of Dioxins/Furans, International Protocol
Reference::
Alternative Resources Inc., March 2006, Phase 2 - Advanced Solid Waste Management Conversion Technologies,
prepared for the Economic Development Corp. of the City of New York.
The syngas resulting from MSW gasification contains hydrogen sulfide and is
very odorous. Normally, the odorant present in the syngas would be destroyed
when the syngas is combusted as a fuel. However, any leaks of syngas could
cause an odor nuisance. Any release of raw syngas during facility testing or in
an emergency could cause a significant odor nuisance offsite.
Wastewater Discharges
While much of the process water used by MSW gasification facilities is recycled
and re-used, a quantity of wastewater is generated. Water use by MSW
gasification technologies varies with many factors, as discussed above. Hence,
the amount of wastewater discharge will similarly vary. Wastewater generation
for MSW gasification would be typically similar too or less than with combustion
WTE technology. The process in which MSW is gasified and the syngas is
converted to liquid transportation fuels can actually produce more water than it
consumes. Its wastewater discharge could be minimal.
Safety Hazards
The safety hazards specific to MSW gasification facilities would include the
following:
• Fires on waste delivery trucks and during waste storage
• Exposure to waste-borne pathogens and toxic substances
• Increased traffic hazard from waste delivery trucks
• If WDF is produced onsite, there is an explosion risk if explosive materials
(e.g., gas tank) are mixed with the waste that is being mechanically processed
into WDF.
• Risk of injury/death from explosion of leaking syngas
• Risk of asphyxia from exposure to leaking syngas that builds up in confined
spaces
• With conversion of MSW to liquid fuel, there is risk of fuel-related fires
• Injury, potentially fatal, from rare boiler-related explosions, if a boiler is used.
While these are all safety hazards for workers at a MSW gasification facility, only
the truck-related safety hazard would likely extend significantly to the public
offsite.
Economics
Thermal technologies for MSW processing such as combustion WTE and MSW
gasification are typically the most costly options for MSW processing. These
technically-sophisticated thermal technologies require high capital cost as well as
high operating and maintenance costs. Accordingly, the implementation of both
combustion WTE and MSW gasification technologies worldwide has been
confined mostly to developed countries. While the high cost has kept these
technologies beyond the reach of most developing countries to date, there are
circumstances under which combustion WTE and MSW gasification are
potentially viable in developing countries:
• Locations in major urban centers with a robust industrial/commercial
economy, an adequate municipal financial/investment capacity, as well as a
skilled work force
• Other urban centers where non-economic factors control, making modern
landfills infeasible. For example, locations with unsuitable subsurface
conditions (e.g., ground water near surface, karst) or lack of land resource
(island nations or mountainous areas).
• Project locations where the high cost for the technology can be adequately
defrayed by using international financing mechanisms.
The capital and operating costs for MSW gasification technology will vary with
the type of gasification technology, the facility size, the nature of the country’s
economy, taxation laws, market competition, and other factors. Reliable
information on the capital and operating costs for MSW gasification technology
remains difficult to obtain. Detailed cost estimates, however, were developed for
a potential, very large MSW gasification facility in New York City and are
summarized in the table that follows.
Note:
Costs were estimated for a planned, full-scale facility in New York City, requiring very large processing capacity.
Projected costs for smaller-scale plants would likely be higher, due to lose of economies of scale. Projected construction
costs do not include land cost or cost of financing.
Reference:
New York City Economic Development Corporation, “Focused Verification and Validation of Advanced Solid Waste
Management Conversion Technologies: Phase 2 Study,” prepared by Alternative Resources, Inc. (ARI), Concord, MA,
March 2006.
Based on this limited available information, the following cost estimates for
MSW gasification technology are presented:
Capital cost is expressed in units of US dollar cost for each ton per day (TPD) of
MSW processing capacity. The capital cost for MSW gasification technology
appears to be in the approximate range of US $160,000/TPD of MSW to
$320,000/TPD. Assuming a modern plant operates 90% of the days in a year
(~330 days), this would equate to a capital cost of $485/annual ton to
$800/annual ton. Plasma arc gasification has higher capital cost at $970/annual
ton than thermal gasification or pyrolysis. The range of capital cost for MSW
gasification ($485 to $970 per short ton) is generally higher than the range of cost
presented elsewhere in this report for combustion WTE ($450 to $750 per ton).
The range of operating costs represented by the limited data base is large, from
$29 to $167 per ton of MSW processed, with two of the four values being in the
$50+/ton range. This indicates that the typical operating cost for MSW
gasification may be higher than the typical operating cost for combustion WTE
of $40-$50/ton given elsewhere in this report
Operational Complexity
Public Acceptance
Anaerobic Digestion
ANNEX 4 — ANAEROBIC DIGESTION
Technology Description
With AD, the biological processing of the input material occurs in two phases. In
the first phase, a group of microorganisms referred to as “acid formers” breaks
down complex organic materials in an acidic environment. In the second phase,
a different variety of microorganisms, referred to as “methane formers,” breaks
down the output from the first phase and consumes the organic material to form
methane-rich biogas.
Digestate
(Compost)
Anaerobic digestion is most efficient at processing waste types that are highly
biodegradeable. With regard to MSW, the degradeable components most
suitable for AD include food waste, fats/oils/greases, paper, slaughterhouse
renderings, yard leaves and tree prunings. Any or all of those organic
components, if collected separately from the general MSW collection, could be
digested very efficiently. Mixed MSW could also be digested, however, the
process would likely not be as efficient since mixed MSW contains waste
components (plastic, glass, metals, grit) that are not biodegradable. Finally, there
can be both technical and economic incentives for co-digestion of the organic
components of MSW with other highly suitable wastes such as sewage sludge or
animal manure.
Operating Scale
In Europe, there is a specific impetus for biological treatment of MSW, either via
composting or anaerobic digestion. This is because European legislation has
imposed the “Landfill Directive,” (Directive 1999/31/EC of 26 April 1999) that
restricts the landfilling of the organic fraction of MSW unless processed first.
The number of commercial facilities in Europe for digestion of MSW has grown
rapidly since 2000. As shown in the table that follows, there were 127 facilities
for digestion of the organic fraction of MSW operating in 13 European countries
in 2006, processing a total of 4.6 million tonnes per year of MSW. The leading
countries in Europe are Germany, Spain, and Switzerland.
Technology Capacity
Location Feedstock Date Process
Supplier (tonne/year)
Alicante MSW Dranco 30,000 2002 dry
Avila MSW Ros Roca 36,500 2004 wet
Barcelona
MSW Linde/ Strabag 150,000 2002 wet
Ecoparc
Barcelona
MSW Ros Roca 90,000 2005 wet
Ecoparc
Barcelona MSW,
Valorga 240,000 2004
Ecoparc Biowaste
Burgos MSW STRABAG 40,000 2005 wet
Cadiz MSW Valorga 115,000 2001 dry
Gran Canaria MSW Ros Roca 60,000 2004
Jaen MSW Ros Roca 20,000 2004
La Coruña MSW Valorga 182,000 2001 dry
Lanzarote MSW Ros Roca 36,000 2004
Las Dehesas MSW Valorga 195,200 2007
Palma de
MSW, SS Ros Roca 32,000 2004 wet
Mallorca
Rioja Biowaste Kompogas 75,000 2005 dry
Reference:
IEA Bioenergy Agreement, http://www.iea-biogas.net/_content/plant-list/plant-list.html, accessed 15
April 2011.
Reference:
Arsova, L, Anaerobic digestion of food waste: Current status, problems and an alternative product, Thesis,
Columbia University, New York City, May 2010.
http://www.seas.columbia.edu/earth/wtert/sofos/arsova_thesis.pdf
Finally, only one commercial facility has been identified worldwide that
anaerobically digests mixed MSW, as opposed to pre-sorted organic
components1. This is the Arrow Bio facility that has operated in Hiriya, Israel
since 2003, processing 77,000 tons per year of mixed MSW and generating electric
energy from the biogas. The Arrow Bio process uniquely starts by placing
shredded, mixed MSW into slurry, which facilitates removal of recyclable
plastics and metals. The remainder is then anaerobically digested. The digestate
is composted and intended for use as a soil amendment.
1 Alternative Resources Inc., September 2004, Phase-I - Evaluation of New and Emerging Solid Waste Management
Technologies, prepared for the Economic Development Corp. of the City of New York.
Reference:
Arsova, L, Anaerobic digestion of food waste: Current status, problems and an alternative product, Thesis,
Columbia University, New York City, May 2010.
http://www.seas.columbia.edu/earth/wtert/sofos/arsova_thesis.pdf
There is only one, known commercially experienced vendor of AD technology for processing specifically mixed MSW,
rather than pre-separated organic components. That firm is Arrow Ecology & Engineering, based in Israel, which offers
the Arrow Bio technology.
Resource Recovery
A key issue for the economic and environmental viability of AD is the ability to
market the digestate compost product. Once digestion is complete, the digestate
product remaining is typically 13% to 35% of the weight of the MSW received for
processing2, 3. If the compost can not be marketed, it must be landfilled. There
has been difficulty with marketability of the compost product at some AD
facilities4. The presence of glass shards and metal fragments mixed within the
compost significantly reduces market value. In addition, concerns over
pathogens potentially being present in the compost (e.g., prions) can be a barrier
to marketability. Finally, concerns over toxic pollutants being present in the
compost can discourage potential purchasers of the compost. This would
include pesticides, defoliants, PCBs, and heavy metals. Mixed MSW contains
mercury and the mercury is not destroyed in the AD process. With mixed MSW
as the feedstock, the fate of that mercury is a legitimate question. There would
not be a mercury concern for digestion of source-separated components of MSW
such as food waste, fats/greases, yard leaves and prunings, as they do not
contain elevated levels of mercury.
The key to producing a marketable compost is to monitor the types and sources
of MSW to be digested to make sure they are not contaminated with pathogens
or toxic contaminants. In addition, the MSW must be processed sufficiently prior
to digestion to remove glass, metal, and plastic shards that interfere with the
digestion process and reduce the marketability of the compost.
2Arsova, L, Anaerobic digestion of food waste: Current status, problems and an alternative product, Thesis, Columbia
University, New York City, May 2010. http://www.seas.columbia.edu/earth/wtert/sofos/arsova_thesis.pdf.
3 Alternative Resources Inc., March 2006, Phase 2 - Advanced Solid Waste Management Conversion Technologies,
prepared for the Economic Development Corp. of the City of New York.
4Arsova, L, Anaerobic digestion of food waste: Current status, problems and an alternative product, Thesis, Columbia
University, New York City, May 2010. http://www.seas.columbia.edu/earth/wtert/sofos/arsova_thesis.pdf.
The energy conversion efficiency for AD at 100 to 245 kW h/ton is greater than
the energy conversion efficiency for landfill gas energy recovery at 65 kW h/ton.
But, the energy conversion efficiency for AD is much less than for the thermal
technologies, combustion WTE and gasification, which have energy conversion
efficiencies typically in the range of 400 to 600 kW h/ton. The greater energy
conversion efficiency for the thermal technologies is explained by the fact that
AD converts only the biodegradeable fraction of MSW into energy, while with
WTE and gasfication, all components of MSW having fuel value are converted to
energy.
5Bohn, J., May 2010. Food Waste Diversion and Utilization in Humboldt County – Thesis, Humboldt State University,
California
6 Alternative Resources Inc., March 2006, Phase 2 - Advanced Solid Waste Management Conversion Technologies,
prepared for the Economic Development Corp. of the City of New York.
7 Arsova, L, Anaerobic digestion of food waste: Current status, problems and an alternative product, Thesis, Columbia
University, New York City, May 2010. http://www.seas.columbia.edu/earth/wtert/sofos/arsova_thesis.pdf.
The process of AD with energy recovery can result in a significant net reduction
in greenhouse gas emissions. The carbon benefit for AD results from multiple
factors (1) avoiding methane emissions that would result if the MSW were
landfilled, (2) the generation of renewable energy that displaces energy
generated with fossil fuels, (3) replacing commercial fertilizer with compost
fertilizer (greenhouse gas emissions result from mining and manufacturing
activities associated with making commercial fertilizer), and (4) the land
application of the compost product resulting in long-term storage of carbon in
the soil (sequestration).
The greenhouse gas benefit for AD is generally greater than for landfills with
energy recovery because landfills leak methane emissions. This is true for the
digestion of highly biodegradable components of MSW such as food waste. The
greenhouse gas advantage for AD over landfills is less certain, however, for the
digestion of woody feedstocks that are less biodegradable.
The greenhouse gas benefit for AD is also likely greater than for MSW
composting, as composting does not generate renewable energy that displaces
fossil-fuel energy generation8. However, the greenhouse gas benefit for AD is
likely less than with combustion WTE and gasification of MSW, because the
latter technologies convert all of the organic content of MSW to renewable
8 Haight, M., 2005. Assessing the environmental burdens of anaerobic digestion in comparison to alternative options for
managing the biodegradable fraction of municipal solid wastes, Water Science & Technology Vol 52 No 1-2 pp 553–559.
The organic fraction of MSW contains 15% to 70% water by weight9, and much of
that water leaves the MSW during the process of digestion. Accordingly, AD
processes can yield more water than they consume. Anaerobic digestion
processes of the dry type are a net producer of water. AD processes of the wet
type require process water, but that water, with treatment as necessary, can be
re-used. If not reused, however, it would become a wastewater discharge to the
environment.
The goal of many solid waste managers is to divert as high a fraction of the MSW
from landfill disposal as possible. Landfills are always the final repository of
residual MSW after implementing waste diversion measures: waste
minimization, recycling, and various forms of resource recovery.
9 Arsova, L, Anaerobic digestion of food waste: Current status, problems and an alternative product, Thesis, Columbia
University, New York City, May 2010. http://www.seas.columbia.edu/earth/wtert/sofos/arsova_thesis.pdf.
10 Arsova, L, Anaerobic digestion of food waste: Current status, problems and an alternative product, Thesis, Columbia
The MSW anaerobic digestion process itself requires only 25% to 50% of the land
area of a thermal technology (combustion WTE or gasification)11 and far less than
a landfill. However, the digestate must be composted in piles or rows prior to
marketing, and that requires substantial additional land area. Overall, an AD
facility and its compost area would likely require about the same or more land as
a combustion WTE or gasification facility, but still less than a landfill.
Environmental Impacts
Air pollutant emissions from AD are associated primarily with emissions from
the combustion of the biogas in a boiler or engine-generator set to produce
energy. The air pollutants emitted include the standard combustion pollutants,
nitrogen oxides, carbon dioxide, sulfur dioxide, and particulate matter. Standard
emission control techniques are applied, as needed, to achieve emission levels
that meet regulatory requirements. In general, the emission levels of most
combustion pollutants, especially carbon dioxide, nitrogen oxides, and
particulate matter, are less for combustion of a gaseous fuel (including biogas),
than with combustion of a solid fuel, including MSW. Potential emissions of
mercury are a concern, but emissions of dioxins/furans are not, as discussed
next.
11Alternative Resources Inc., March 2006, Phase 2 - Advanced Solid Waste Management Conversion Technologies,
prepared for the Economic Development Corp. of the City of New York].
As noted above, mixed MSW contains mercury and the mercury is not destroyed
in the AD process. If mixed MSW is the feedstock for digestion, the fate of that
mercury in the mixed MSW is a legitimate question. There would not be a
mercury concern for digestion of source-separated components of MSW such as
food waste, fats/greases, yard leaves and prunings, as they normally do not
contain elevated levels of mercury. When mixed MSW is being digested, if the
mercury present in the MSW were to volatilize during the digestion process and
enter the biogas, then mercury emissions to the atmosphere would result when
the biogas is combusted. If, however, most of the mercury present in the MSW
ends up in the digestate, not the biogas, there would not be a significant emission
of mercury to the air when the biogas is combusted, but the mercury could
become a potential contamination issue for use of the digestate as a compost
product. It is also possible that the mercury present in MSW ends up in the
process water. If the process water from the digestion process and from the de-
watering of digestate were discharged, that discharge may contain mercury. No
information was found in this study addressing the fate of mercury present in
MSW when mixed MSW is digested, and specifically, whether there is significant
mercury emitted during biogas combustion or present in digestate compost. The
fate of mercury during digestion of mixed MSW appears to be an open question
that merits research.
There is a potential for odor nuisance with anaerobic digestion of MSW and odor
problems have resulted in the curtailment of operations at some operating
facilities12. The principal sources of odor with digestion of MSW are the
mechanical pre-processing of the MSW prior to digestion, and at the other end of
the process, the open-air composting of digestate in rows or piles. While the
biogas produced by digestion contains the strong odorant, hydrogen sulfide, the
digestion takes place in a closed vessel. As long as there are no significant leaks
of biogas, then the biogas would not be a significant odor source.
Odor control during composting of the digestate can be very challenging as the
composting operation is usually open-air and is spread out over a large land
area. Most important in preventing odors during composting is to prevent
biodegradation of the compost in the absence of oxygen; i.e., anaerobic
degradation, which forms strong odorants. Prevention of anaerobic conditions is
achieved by turning the compost piles periodically to introduce air and by
preventing the pooling of storm water under or near the compost piles. As there
is a significant potential for odor generation with AD, the most effective
mitigation strategy is to allow an adequate buffer distance between the AD
facility and the nearest odor-sensitive land uses.
Wastewater Discharges
As noted above, some AD processes are a net producer of water. Other types of
AD processes use water in the process, but much of that water would be recycled
and reused. To the extent the process water is not reused, it could become a
wastewater discharge. Normally, AD processes would find beneficial uses for
the water produced, and there would be little process water discharge.
The process of curing (composting) the digestate in open rows or piles creates a
potential for contaminated storm water runoff. Accordingly, storm water runoff
may require treatment to remove particulate matter and biological oxygen
demand (BOD) prior to discharge to the environment.
12 Arsova, L, Anaerobic digestion of food waste: Current status, problems and an alternative product, Thesis, Columbia
University, New York City, May 2010. http://www.seas.columbia.edu/earth/wtert/sofos/arsova_thesis.pdf.
Safety Hazards
The safety hazards of potential concern for AD facilities would include the
following:
• Fires on waste delivery trucks and within the waste storage area.
• Fires in the digestate piles or rows during composting of the digestate
outdoors.
• Risks of potentially-fatal fires and explosions from biogas leaks, especially in
confined spaces
• Risk of asphyxia from exposure to leaking biogas in confined spaces
• Exposure to waste-borne and leachate-borne pathogens and toxic substances
• Risk of exposure to molds that can grow in the digestate during composting,
such as Aspergillus fumigatus, which causes respiratory disease in susceptible
individuals.
• Increased traffic hazard from waste delivery trucks
While these are all safety hazards for workers at an AD facility, the truck-related
safety hazard would likely extend significantly to the public offsite.
Economics/ Institutional
Anaerobic digestion technology for MSW has a high capital cost, expressed as
cost per ton of MSW processed. Capital cost data for AD is available, based on a
survey of capital costs compiled for some 20 MSW digestion facilities13. The
capital cost for AD is in the range of $200 to $600 per ton of MSW processed, for a
corresponding range of facility capacities of 22,000 to 110,000 tons per year. For a
facility operating 90% of the days in a year (~330 days), this corresponds to a
range of $66,000 to $198,000 per ton per day (TPD) of processing capacity, or
$66,000 to $198,000/TPD of MSW input. This suggests that AD, especially at
13California Integrated Waste Management Board, March 2008. Current Anaerobic Digestion Technologies Used for
Treatment of Municipal Organic Solid Waste, prepared by Rapport J. et al., University of California, Davis.
The same survey cited above found operating costs for AD to be in the range of
$20/ton of MSW processed to $50/ton, again with the higher costs being
associated with smaller-scale facilities. The smaller-scale AD facilities can have
an operating cost per ton of MSW processed similar to that of combustion WTE
(~ $40/ton).
Operational Complexity
Public Acceptance
While the concept of AD should find public support, that initial support for an
AD project can rapidly turn to determined opposition over the issue of odor. As
noted above, AD technology has a significant potential to create offsite odor
impacts. Also as noted above, repeated incidents of odor nuisance have resulted
in curtailment of operations at MSW digestion facilities. Although odor control
methods are essential at AD facilities, the best means for ensuring continued
public support is to site the AD facility a substantial distance from the nearest
odor-sensitive land uses.
Composting
ANNEX 5 — COMPOSTING
Technology Description
Modern systems for MSW composting include windrow and static-pile designs
which require large tracts of land. There are vertical systems that require less
land. The types of composting technologies are further described below;
however, the basic steps of a modern composting process are as follow:
1. MSW is received. Mechanical equipment as well as hand-picking are used to
separate inert materials – glass, plastic, metal, grit, from the compostable
organic components of MSW. Inert materials are either recycled or landfilled,
as appropriate.
2. Magnets and screens remove additional non-compostable materials.
3. The remaining compostable material enters the composting process where
temperature, moisture and oxygen are carefully controlled to maximize the
rate of decomposition.
4. The composted material is then screened one more time.
5. The final step is curing (further composting) in piles or rows, which takes
from one to six months, and produces a nutrient-rich compost product.
There are three basic types of composting systems used to compost MSW:
windrow, aerated static-pile, and in-vessel. These are described below.
Windrow Composting – The MSW is piled into long rows, either outdoors, under
roof, or indoors. The rows are periodically turned to inject air and to adjust the
moisture content and temperature. To maintain the proper ratio of carbon to
nitrogen in the material needed for efficient composting, a bulking agent such as
wood chips is sometimes added. Windrow composting is intended for large-
volume operations and requires a substantial amount of land.
Aerated Static Pile Composting – The MSW is placed in windrows or piles atop a
system of perforated piping used to inject air into the material in a controlled
manner. The material is not physically turned. The windrows/piles can be
outdoors, under roof or indoors. Some systems place the material in closed
vessels for aeration, often called tunnel composting. Aerated Static Pile systems
can achieve rapid biodegradation and are used for large-volume operations, but
have also been applied to smaller scale composting operations.
Operating Scale
In Europe, there is a specific impetus for biological treatment of MSW, either via
composting or anaerobic digestion. This is because European legislation has
imposed the “Landfill Directive,” (Directive 1999/31/EC of 26 April 1999) that
restricts the landfilling of the organic fraction of MSW unless processed first.
Composting is now commercially established in some European countries. Italy
and Austria are the leaders, with 20 and 15 facilities, respectively1. In some
regions, the MSW is composted prior to landfilling, simply to comply with the
legislation. In other regions, however, the compost is land applied or used as a
fuel for energy recovery.
The table below shows twelve composting facilities in the U.S. that process (or did
process) mixed MSW. Some of the facilities co-composted waste water treatment
sludge (biosolids). The processing capacities range from 3,000 to 94,000 tons per
year. MSW composting facilities use different composting systems, with many using
a rotary drum processor at the front of the process.
3Ulloa, P, 2008. “Overview of Food Waste Composting in the U.S.” Internal Report, Earth Engineering Center, Columbia
University, July 2008.
While information on organic MSW composting was not available for most Latin
American countries, information was found for three countries, Columbia,
Ecuador, and Mexico, as summarized in the table that follows:
Number of Capacity
Country Composting Type(s) Reference
Facilities (tons/year)
2 Compost Projects Evaluation in Ecuador, Fundación Natura - REPAMAR - CEPIS - G.T.Z., Quito, Marzo de 1998, Coordinación
3Manual de Compostaje Municipal,Tratamiento de residuos sólidos urbanos, Marcos A. Rodríguez y Ana Córdova, Secretaria de
Technology Suppliers
Some of the leading vendors of MSW composting systems serving the market in
the Americas include Bedminster, Christiaens Group, Conporec, Engineered
Compost Systems, Herhof, and Z-Best, as well as Engineered Compost Systems,
Gore Cover Systems, Green Mountain Technologies, Natur-Tech, Polyflex,
Transform, VCU, and Versa.
4 Pan American Health Organization, 2005. Report on the Evaluation of Municipal Solid Waste Management Services in
Sustainability
Resource Recovery
A key issue for the economic and environmental viability of MSW composting is
the ability to market the compost product. If the compost can not be marketed, it
must be landfilled. There has been difficulty with marketability of the compost
product at some composting facilities, especially for mixed MSW, owing to lack
of markets. The presence of glass shards and metal fragments mixed within the
compost significantly reduce market value. In addition, concerns over pathogens
potentially being present in the compost (e.g., prions) can be a barrier to
marketability. Finally, concerns over toxic pollutants being present in the
compost can discourage potential purchasers of the compost. This would
include pesticides, defoliants, PCBs, and heavy metals. Mixed MSW contains
mercury and the mercury is not destroyed in the compost process. With mixed
MSW as the feedstock, the fate of that mercury is a legitimate question. There
would not be a mercury concern for composting of source-separated components
of MSW such as food waste, fats/greases, yard leaves and prunings, as they do
not contain elevated levels of mercury.
The key to producing a marketable compost is to monitor the types and sources
of MSW to be digested to make sure they are not contaminated with pathogens
or toxic contaminants. In addition, mixed MSW must be processed sufficiently
prior to digestion to remove glass, metal, and plastic shards that interfere with
the digestion process and reduce the marketability of the compost.
Similarly, the greenhouse gas benefit for composting of MSW is intuitively likely
to be less than with combustion WTE and gasification of MSW, because the latter
technologies convert all of the organic content of MSW to renewable energy that
displaces fossil-fuel energy generation, whereas digestion converts only the
fraction that biodegrades rapidly. However, these intuitive assessments may or
may not be true. An assessment by US Environmental Protection Agency (US
EPA) reported that, within the significant uncertainties in comparing the
greenhouse gas profiles for composting and combustion WTE, the profiles are
similar. US EPA also stated that the greenhouse gas profile for composting is
5 Haight, M., 2005. Assessing the environmental burdens of anaerobic digestion in comparison to alternative options for
managing the biodegradable fraction of municipal solid wastes, Water Science & Technology Vol 52 No 1-2 pp 553–559.
The goal of many solid waste managers is to divert as high a fraction of the MSW
from landfill disposal as possible. Landfills are always the final repository of
residual MSW after implementing waste diversion measures: waste
minimization, recycling, and various forms of resource recovery.
If it is mixed MSW that is being composted, then the overall diversion rate from
landfilling for MSW composting is 60% to 75%, since as noted above, 25% to 40%
of the MSW received for processing is residual material that must be landfilled.
In some cases, the diversion rate can be substantially less than this range.
6 U S Environmental Protection Agency (EPA), 2006. Solid Waste Management And Greenhouse Gases -- A Life-Cycle
An MSW compost facility would likely require about the same land as a
combustion WTE or gasification facility if in-vessel composting, more land
otherwise, and about the same amount of land as an MSW anaerobic digestion
facility, but less than a landfill.
Environmental Impacts
There are no air pollutant emissions associated with the composting of MSW,
except for emissions of dust during the handling of input MSW and the compost
product.
As noted above, mixed MSW contains mercury and the mercury is not destroyed
in the composting process. If mixed MSW is the feedstock for composting, the
fate of that mercury is a legitimate question. There would not be a mercury
concern for composting of source-separated components of MSW such as food
waste, fats/greases, yard leaves and prunings, as they do not contain elevated
levels of mercury. When mixed MSW is being composted, some of the mercury
present in the MSW may volatilize to the air during the composting process.
However, mercury present in the input MSW may end up in the compost and
could become a potential contamination issue for marketing and use of the
compost. Mercury contamination of MSW compost has been the subject of a
number of studies and compost quality standards have been set in some
Odor
The principal sources of odor with composting of MSW are the mechanical pre-
processing of the MSW prior to composting, and at the other end of the process,
the open-air composting of compost in rows or piles. Odors associated with pre-
processing the MSW can be effectively controlled by storing and pre-processing
the MSW within enclosed structures, and applying odor control equipment to
the building’s ventilation air exhaust.
Wastewater Discharges
MSW composting processes typically do not use significant process water; hence,
there would be not process waste water discharge.
If aspects of the composting process take place outdoors, this creates a potential
for contaminated storm water runoff. Accordingly, storm water runoff may
require treatment to remove particulate matter and biological oxygen demand
(BOD) prior to discharge to the environment.
As noted above, with mixed MSW composting, this generates a solid residue
requiring landfilling that is estimated to be 25% to 40% of the weight of the MSW
received for processing. This solid waste generation is about the same as for
anaerobic digestion, but greater than the solid waste generation rates for thermal
treatment (WTE and gasification).
The safety hazards of potential concern for compost facilities would include the
following:
• Fires on waste delivery trucks and within the waste storage area.
• Compost fires in compost piles or rows. For example, an MSW composting
facility in the U.S. processing 250 TPD of MSW in Sevierville, Tennessee
burned to the ground in 20077.
• Exposure to waste-borne and leachate-borne pathogens and toxic substances
• Risk of exposure to molds that can grow in the compost, such as Aspergillus
fumigatus, which causes respiratory disease in susceptible individuals.
• Increased traffic hazard from waste delivery trucks and compost trucks
While these are all safety hazards for workers at an composting facility, the
truck-related safety hazard would likely extend significantly to the public offsite.
Economics/ Institutional
The limited data above on operating costs for MSW composting show disparity,
ranging from $25 per ton to $90 per ton; however, most are in the $20 to $50 per
ton range. It is possible that the $90 per ton costs included debt service as well as
actual operating costs. Based on a more robust economics data base available for
anaerobic digestion of MSW, operating costs for that technology were
determined elsewhere in this study to be in the range of $20 to $50 per ton of
MSW processed. It is doubtful that operating costs for composting of MSW
would be greater than for digestion of MSW. For the present study, operating
costs in the range of $20 to $50 per ton are considered representative for MSW
composting.
Operational Complexity
Public Acceptance
9 Renkow, M. et al., 1996. Municipal Solid Waste Composting: Does It Make Economic Sense?, North Carolina State
Waste-Derived-Fuel
Production, an Alternative
Technology
ANNEX 6 — WASTE-DERIVED-FUEL (WDF) PRODUCTION, AN
ALTERNATIVE TECHNOLOGY
Waste Processed
Into WDF
Source: ERM
Technology Suppliers
Enterprise Company Based in U.S. (California) • Mixed-waste MRF for • Commercial experience not readily
WDF production; available.
advanced system
While the MHT systems (moist heat plus mechanical) for processing MSW have
had little deployment to date worldwide, some of the suppliers of MHT systems
are summarized in the table that follows.
Sustainability
Environmental Impacts
For the overall system of WDF production (municipal) and WTE conversion (by
third-party), the environmental impacts with regard to air quality,
dioxin/mercury emissions, odor impacts, wastewater discharge, and solid waste
production would be essentially the same as presented in Annex 2 for
combustion WTE.
Safety hazards for the WDF production alternative would also be essentially the
same as presented in Annex 2 for combustion WTE.
Economics/ Institutional
Economics
Based on the above information, the capital cost for a WDF production facility is
estimated to range from $100 per annual ton of processing capacity to $130/ton.
Key point: the capital cost for WDF production of $100/ton to $130/ton is
dramatically less expensive than the range of capital costs for a stand-alone WTE
facility, noted in Annex 2 to be $450/ton to $750/ton. With the WDF production
alternative, the third party that combusts the WDF to recover energy absorbs the
high capital cost for the power production equipment.
The national survey cited above found typical operating costs for MRFs
nationally in the U.S. to range from $46/ton to $56/ton for MRFs above 100 TPD
in processing capacity, although the operating cost was much higher for the
smallest of MRFs (6 TPD capacity) at over $200/ton.
1 U.S. Department of Energy, March 2010. “Design Case Summary: Production of Mixed Alcohols from Municipal Solid
Waste via Gasification.”
2 Pinellas County Utilities (Florida, U.S.), September 2009. Materials Recovery Feasibility Study.
Public Acceptance
In some parts of the U.S., combustion WTE generates public opposition, based on
concerns about air emissions and WTE competing with recycling. While
opposition to WTE is less in countries outside the U.S., some potential for
opposition exists in any location. With the alternative of WDF production, the
basis for public opposition is reduced, as the facility that would combust the
WDF to recover energy would normally already exist.
Waste-to-Liquid Fuel, an
Emergency Technology
ANNEX 7 — WASTE-TO-LIQUID FUEL, AN EMERGING TECHNOLOGY
In this annex, an emerging technology is profiled that converts MSW into liquid
transportation fuels or chemicals.
MSW
Pre-Processing
MSW Catalytic Conversion of
Gasification Syngas to Liquid Fuel
Fuel Refining
Syngas
Cleaning
Syngas
Source: ERM
In the second step of the waste conversion process, the feedstock is fed to a gasifier, a
closed vessel within which heat is generated that converts the feedstock into a synthetic
gas. Typically, thermal or plasma-type gasifiers are used, of the types described more
fully in Annex 3 for MSW gasification technologies. The feedstock does not combust in
the gasification process. The synthetic gas (syngas) produced is rich in hydrogen and
carbon (as carbon monoxide), which makes the syngas highly suitable for subsequent
conversion to liquid hydrocarbon fuels. The syngas produced by the gasifier, however,
also contains unwanted constituents. These include gases such water vapor that reduce
the energy value of the syngas; constituents such as tars, ash, and sulfur that can
inactivate the subsequent process for producing liquid fuels; and environmental
contaminants such as sulfur and heavy metals. Accordingly, the gasification step of the
process must be followed by effective syngas cleaning.
In the next step, the clean syngas undergoes a chemical reaction using the Fischer-
Tropsch (F-T) Process. The F-T process is a long-established process that uses a metal
catalyst, typically cobalt or iron, to meld the hydrogen and carbon present in the syngas
into liquid hydrocarbon fuels (e.g., synthetic diesel fuel, ethanol, butanol) or chemicals
(e.g., methanol, naptha). The F-T process was used extensively in Germany in the
1940’s to produce liquid fuel from gasification of coal, and by South Africa to do the
same from the 1950’s to present. The liquid fuels produced by the F-T process are
subjected to standard refinery processes (e.g., hydrocracking) to yield high-quality
liquid fuels and chemicals. Again, it is essential for the syngas to be well-cleaned prior
to its introduction to the F-T process for conversion to liquid fuels. For example,
excessive tars and ash in the syngas can physically coat or plug the F-T catalyst,
reducing its operating efficiency and service life, and even small amounts of sulfur and
certain other elements can render the catalyst inactive.
The size (capacity) of waste-to-liquid fuels facilities is typically expressed as the number
of tons per day (TPD) of MSW or WDF that can be processed, and also as the number of
gallons per year of liquid-fuel production, expressed as millions of gallons per year
(Mgy). As there are currently no commercial waste-to-liquid fuels facility operating
anywhere in the world, the range of viable processing capacities is unknown. It is
anticipated that the first commercial-scale facilities will have capacities similar to the
small- to medium-capacity MSW gasification facilities that currently operate in Europe
Sou
Depiction of the 100,000-TPY Enerkem Waste-to-Ethanol Facility in
Construction in Canada (Edmonton, Alberta)
Source: Enerkem
Technology Suppliers
Besides Enerkem, discussed above, there are other development companies, most based
in North America, that have announced intent to enter the gasification waste-to-liquid
fuels market, for example, Fulcrum Bioenergy and Cello Energy. There are also
development companies working to commercialize the other types of processes for
waste-to-liquid fuels, such as hydrolysis and thermal depolymerization.
For gasification waste-to-liquid fuels technology, the sustainability profiles with regard
to resource recovery, energy efficiency, greenhouse gases, land resource requirements
and waste diversion from landfill would be approximately similar to the profile
presented in Annex 3 for gasification of MSW with energy recovery. Regarding water
use, the gasification-based processes for waste-to-liquid fuels are typically net
producers of water.
Environmental Impacts
Regarding emissions to the air, there will be dust emissions from the MSW pre-
processing equipment that will require control. The gasifier is a closed system, without
emissions to the air. The syngas produced by the gasifier is not emitted or burned, but
rather, is converted by the F-T process to liquid fuel or chemicals. Operation of the F-T
process, however, can result in the production of a by-product fuel gas (tail gas) that
would typically be used onsite as fuel for an engine-generator set, boiler, or process
heater. Emissions of air pollutants will result from the combustion of the tail gas. The
pollutants emitted and their control, including emissions of dioxin and mercury, would
be similar to those described in Annex 3 for gasification of MSW with energy recovery.
The liquid fuel, when combusted in vehicle engines, would produce tailpipe emissions.
However, because the liquid fuel is very low in sulfur, the tailpipe emissions or sulfur
dioxide, specifically, would be less than with use of conventional diesel fuel.
The scrubbing equipment used to clean the syngas in the waste-to-liquid fuels process
can require substantial water. Normally, most of that scrubber water is recycled;
however, there would be some wastewater discharge. The F-T catalytic process actually
generates water, making the entire facility a net water producer.
The safety hazards specific to gasification waste-to-liquid fuel facilities would include
the following:
• Fires on waste delivery trucks and during waste storage
• Exposure to waste-borne pathogens and toxic substances
• Increased traffic hazard from waste delivery trucks
• During MSW pre-processing, there is an explosion risk if explosive materials (e.g.,
gas tank) are mixed with the waste that is being mechanically processed.
• Risk of injury/death from explosion of leaking syngas
• Risk of asphyxia from exposure to leaking syngas that builds up in confined spaces
• With conversion of MSW to liquid fuel, there is risk of fuel-related fires.
While these are all safety hazards for workers at a MSW gasification facility, only the
truck-related safety hazard would likely extend significantly to the public off site.
Economics/ Institutional
Economics
Gasification of MSW and conversion of the syngas to liquid fuels or chemicals is a very
complex process. Operation requires highly specialized skills and training. It is
doubtful that the required specialized skills would be available in most regions of Latin
America, except possibly in the capital cities of the most industrialized countries.
Accordingly, a gasification waste-to-liquid fuels facility in Latin America would likely
require specialized, private-sector operators.
Public Acceptance
In some parts of the U.S., combustion WTE generates public opposition, based on
concerns about air emissions and WTE competing with recycling. While opposition to
WTE is less in countries outside the U.S., some potential for opposition exists in any
location. With the alternative of waste-to-liquid fuels technology, the basis for public
opposition is reduced, as the there is no waste combustion involved and the focus is on
producing liquid fuels, not onsite energy.