CATIA Lab Manual

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VINAYAKA MISSION’S RESEARCH FOUNDATION

(Deemed to be University)
AARUPADAI VEEDU INSTITUTE OF TECHNOLOGY

DEPARTMENT OF MECHANICAL ENGINEERING

17MECC82
MACHINE DRAWING LABORATORY
MANUAL

NAME OF THE STUDENT :…………………………………….

REG.NO :…………………………………….

YEAR & SECTION :………………………………….....

HOD/MECH
DATE EX. NO. DESCRPTION PAGE NO. SIGNATURE

INTRODUCTION

TUTORIAL -1

TUTORIAL -2

TUTORIAL -3

TUTORIAL -4

01 ISOMETRIC VIEW-1

02 ISOMETRIC VIEW-2

03 ISOMETRIC VIEW-3

04 ISOMETRIC VIEW-4
ASSEMBLY OF GIB AND COTTER
05
JOINT
06 ASSEMBLY OF KNUCKLE JOINT

07 ASSEMBLY OF FLANGED COUPLING


ASSEMBLY OF PISTON WITH PISTON
08
PIN
09 ASSEMBLY OF UNIVERSAL COUPLING

10 ASSEMBLY OF SCREW JACK

11 ASSEMBLY OF PLUMMER BLOCK

12 ASSEMBLY OF BUSHED BEARING

VIVA QUESTIONS
INTRODUCTION
In cad laboratory we are going to study about how to create a model of engineering
objects and also how to create an assembly of modeled objects. The modeling software’s like
CATIA, Pro e, Unigraphics are generally used in mechanical engineering field for the
modeling. In this lab catia-v5r18 software is used to do the exercises.

CATIA (Computer Aided Three-dimensional Interactive Application) is a multi-


platform CAD/CAM/CAE. It is written in the C++ programming language. Commonly
referred to as a 3D Product Lifecycle Management software suite, CATIA supports multiple
stages of product development (CAx), from conceptualization, design (CAD), manufacturing
(CAM), and engineering (CAE).CATIA can be customized via application programming
interfaces (API). V4 can be adapted in the Fortran and C Programming languages under an
API called CAA (Component Application Architecture). V5 can be adapted via the Visual
Basic and C++ programming languages, an API called CAA2 or CAA V5 that is a
component object model (COM)-like interface. Although later versions of CATIA V4
implemented NURBS, V4 principally used piecewise polynomial surfaces.

AN OVERVIEW OF CATIA DESIGN SOFTWARE

Optimal Sharing

Catia V6 users will get access to a unique, collaborative 3 dimensional environments that can
be access by an unlimited number of people online. This allows people from across the globe
to collaborate in a virtual environment. It has been designed to not only allow for online
cooperation, but also makes offline sharing and designing easy to integrate as well.

Simplified Product Development

Creating a new product can be a long and complex process. It encompasses multiple design
phases including the initial design, overall development, and manufacturing. Catia V6
decreases the complexity and length of the entire project because it integrates various stages
of the development process so that they can be controlled and modified on a single platform.
It does this by using an approach to systems engineering known as RFLP. This allows you to
create several versions of the same product using different sets of requirements. This gives
you a comprehensive look at what the final product could be Seamless Transitioning.

Every version of the CATIA design software is designed to allow for seamless integration
with previous versions. This makes upgrading a simple process and can be completed without
losing any of the information that has already been stored. CATIA design software has found
its way into more and more industries with each passing year. Traditionally, it gained
notoriety through 3 main industries; however, every industry that is involved in engineering
has found ituseful.

CATIA has become a leader in product development software and may be exactly what is
needed to overcome the shortcomings of CAD software.
Tool Bars

Many standard toolbars are used in the different modes like sketcher mode operational mode
etc, in CATIA software. Here we discuss about the tool bars used in sketcher with some
examples.

Sketcher Work Bench Tool Bars

There are three standard tool bars found in the Sketcher Work Bench. The three toolbars
are shown below. The individual tools found in each of the three tools are labeled to the right
of the tool icon. Some tools have an arrow located at the bottom right of the tool icon. The
arrow is an indication that there is more than one variation of that particular type of tool. The
tools that have more than one option that are listed to the right of the default tool. To display
the other tool options you must select and hold the left mouse button on the arrow as shown
in Figure1.1. This will bring up the optional tools Select Arrow Optional tools.

THE OPERATION TOOL BAR

THE PROFILE TOOL BAR


THE CONSTRAINTS TOOL BAR

Specify a Working Plane

The next step is to create a 2 dimensional profile of the part. The Sketcher Work Bench is a
two dimensional (planar) work area. To use the Sketcher Work Bench, you must specify
which plane the profile is to be created on. Specifying, the plane can be done several different
ways.

ZX plane
MODIFYING THE PROFILE USING CHAMFER

The Chamfer icon is also located in the Operations tool bar. This procedure assumes you
know what a chamfer is. The steps required to create a chamfer are almost identical to
creating a corner. Select the Chamfer icon.
The command prompt at the bottom left hand of the screen, will prompt you with the
following: “Select the first curve, or a common point”. For this exercise select line 5. The
next command prompt will ask you to “Select the second curve”.

Constraint

This tool allows you to create individual constraints, one at time. You have already applied a
constraint and may not even know it. The Anchor icon is a constraint. The values attached to
the Chamfer and Corner is constraints. To apply Dimensional Constraints, complete the
following steps:

Select the Constraint icon.


Select the line and/or Sketcher element to be constrained.
The Sketcher element will turn green (constraint symbol) along with the appropriate
dimension and box with the value in it. To re-locate the constraint value, select the value box
and drag the mouse to the desired location.

If the initial location of the constraint is not satisfactory re-select the dimension and drag and
drop it at the new location.
To edit the value of the constraint double click on the value box. This will bring up the
Constraint Definition pop up window shown in. This window shows the existing value for the
Sketcher element. This value can be edited by typing the new value over the existing
value. Then select OK or hit the Enter key. The entities linked to the constraint will
automatically be updated to the new value.

If the constraint is between two different entities, such as lines, select the first line and then
the second line. CATIA V5 will constrain the distance between the two entities. The
constraint value will appear near the constraint to move the constraint value. For this lesson
constrain your “L Shaped Extrusion” similar to the one shown in Figure.
Suggested Steps for practice exercises:

1. Select the XY plane (the plane the profile will be sketched on). Enter the
SketcherWork Bench.
2. Sketch the profile of the part. Hint: use the Profile tool.
3. Anchor the lower left hand corner of the sketch. For anchoring a profile.
4. Constrain the profile to match the dimensions given in the profile.
5. Exit the Sketcher Work Bench, return to the Part Design Work Bench (the
3D environment). Sketcher Work Bench and entering the Part Design Work
Bench.
6. Once in the Part Design Work Bench extrude the profile to the
dimension. It’sExtrude or cut the profile.
7. Finally save a part drawing.

*******************************
TUTORIAL - 1

Creating the “Swivel. CATPart” Using Multiple Sketches

1.1 Start CATIA V5.


1.2 Verify that you are in the Part Design Work Bench and the default Properties are
set the way you want them such as Units. For this step, set the Units to mm.
1.3 In the Specification Tree rename Part.1 to “Swivel”.
1.4 Enter the Sketcher Work Bench using the ZX Plane as shown in figure 1.1

ZX Plane

Figure 1.1

1.5 Create a circle at the coordinates (0,0) with a diameter of 25 mm as shown in figure
5.2

Figure 1.2
1.6 Exit the Sketcher Work Bench. Remember, this will put you back into the Part
Design Work bench.
1.7 Select the Pad tool.
1.8 When the Pad Definition window appears, , select the More button. This will expand
the Pad Definition window to show the Second Limit box. Figure 1.3 shows the Pad
Definition window expanded to include the Second Limit.
Figure 1.3
1.9 In the First Limit area enter “20mm” for the Length Box. Leave the Type box set at
“Dimension”, as shown in figure 1.5.
1.10 In the Second Limit area, enter ”20mm” for the Length box, as shown in figure
1.5.
1.11 Select the OK button. Notice that the circle has been extruded 1 inch in both
directions, reference figure 1.4

Figure 1.4
1.12 Select the ZX Plane (figure 5.1) and enter the Sketcher Work Bench.
1.13 Create another circle at the Coordinates (0,0) with a diameter of 18 (Figure 1.5).

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Figure 1.5

1.14 Exit the Sketcher Workbench. Select the Pad tool and select the More button to
expand the Pad Definition window.
1.15 Enter “40” as the First Length and “40” as the Second length.

1.16 Select the OK button. The part should look similar the part shown in figure 1.6.

Figure 1.6

1.17 Select the YZ Plane (Figure 1.7) and enter the Sketcher Work Bench.
YZ Plane

Figure 1.7

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1.18 Create a circle at the coordinates(0,0) with a diameter of 25mm(Figure1.2)
1.19 Exit the Sketcher Work Bench and select the Pad tool.
1.20 Select the More button from the Pad Definition window.
1.21 Enter “20” for both the First and Second lengths.
1.22 Select the OK button. The part should look similar the one shown in figure 1.8

Figure 1.8
1.23 Select the YZ Plane reference figure 1.7
1.24 Enter the Sketcher Work Bench.
1.25 Create a circle at the coordinates (0,0) with a diameter of 18mm, as shown in
figure 1.5
1.26 Exit the Sketcher Work Bench.
1.27 Extrude the part using the Pad tool and More button. Enter “40” mm for both the
First and Second Lengths.
1.28 Select the OK button. At this point your part should look similar to the one shown
in Figure 1.9.

Figure 1.9

Save the part as “Swivel.CATPart”.

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TUTORIAL - 2

Creating The “Top U-Joint” Using Multiple Sketches

2.1 The “Top U-Joint” part is a new and completely separate part from the “Swivel”
part you just created. Since the “Top U-Joint” part is a new part, you will need to
go to the file option in the top left pull down menu. Select New.
2.2 Selecting the Part option automatically puts you in the Part Design Work Bench.
2.3 Select the YZ Plane, shown in Figure 2.1

YZ Plane

Figure 2.1
2.4 Enter the Sketcher Work Bench.
2.5 Sketch the Profile shown in Figure 2.2
2.6 Constrain the profile as shown in Figure 2.2

Figure 2.2

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2.7 Exit the Sketcher Work Bench


2.8 Use the Pad tool to extrude the profile 40mm. Your part should look similar to the
one shown in figure 2.3

Figure 2.3

2.9 The next step is to create a 40mm diameter rounded edge on the bottom of both legs.
This process can simplified by using the Tritangent Fillet tool. By default the
Tritangent Fillet tool will be a sub option under the Edge Fillet tool .

Select the Tritangent Fillet tool.

2.10 Selecting the Tritangent Fillet tool will


bring up the Tritangent Fillet Definition
window (Figure 2.4). The first box is the
Faces To Fillet box. This box allows you
to select two faces to be joined with a
fillet. The second box is Face To Remove
box. This box allows you to select the face
that will be removed and replaced with the
fillet. Figure 2.4
2.11 Select the front and back surfaces as the Faces to Fillet on the “Top U-Joint”, as
shown in Figure 2.5

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CATIA cadcamguru

Select back
surface

Select front
surface

Figure 2.5
2.12 Select the bottom surface of the right leg. This surface joins the front and back
surfaces. It is the Face to Remove, as shown in figure 2.6

Figure 2.6 Figure 2.7

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2.13 Select the OK button. The bottom surface selected will be removed and replaced
with a radius. The radius will be the same size as the length of the surface it
replaced, reference Figure 2.7.

2.14 Repeat steps 2.9 thru 2.13 to create the


radius on the other leg. With the radii
created on both legs, the part should look
similar to the one shown in figure 2.8

2.15 To put the 18mm diameter hole in the


two leg of the part, multi select the edge
and surface shown in figure 2.8

Edge

Surface

Figure 2.8

2.16 Select the Hole tool. When the Hole Definition Window appears, enter “18 mm”
for the Diameter box and select “Up To Last” as the Hole Type. This will create the
Hole in both legs at the same time. Select OK to create the hole. Your part should
look similar to the one in Figure 2.9.

Figure 2.9

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2.17 The next step is to create the shaft on the top of the “Top U-Joint”. To accomplish
this you will need to create a Plane that will represent the top of the shaft. This
Plane is where you will create the sketch for the shaft.

2.18 Select the Plane tool from the Reference element tool bar and with the Plane
Definition window set to “Offset from Plane”, create a plane 150mm from the
XY Plane as shown in Figure 2.10

Figure 2.11
. Figure 2.10

2.19 Select the new Plane and enter the Sketcher Work Bench.
2.20 Create a Circle, with a radius of 20mm and Constrain it as shown in figure 2.11
2.21 Exit the Sketcher Work Bench and extrude the circle down to the top surface of
the “Top U-Joint” as shown in figure 2.12

Figure 2.12

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2.22 Add a 2mm Chamfer to the top edge of the shaft as shown in figure 2.13
2.23 Add a 5mm radius Fillet to all of the exterior edges of the solid as shown in Figure
2.13
2.24 The “Top U-Joint” has now been created. Rename Part.1 in the Specification
Tree to “Top U-Joint”
2.25 Save the part as ‘Top U-Joint.CATPart.”

Fillets
Chamfer

Figure 2.13

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Tutorial – 3

Creating the “Bottom U-Joint” using Boolean Geometry.

The third and last part you will create in this lesion is the Bottom U-Joint; The Bottom U-
Joint is identical to the Top U-Joint. In industry you would create the Bottom U-Joint as
efficiently as possible, which would be by duplicating the Top U-Joint. Since it is this
books objective to show you how to step will use another method of creating the Bottom
U-Joint. At the moment this may not be the most efficient method, but it will help you be
a more efficient and knowledgeable CATIA V5 user. The method still has solids using
Boolean geometry. The following instructions step you through the process of creating
the Bottom U-Joint using Boolean Operations.
3.1 Start a new part. rename it to Bottom U-Joint.
3.2 Select the ZX Plane and enter the Sketcher Work bench.
3.3 Create a rectangle of 80mm x 85mm in the Sketcher Work Bench .
3.4 Exit the Sketcher Work Bench and extrude the box 40mm as shown in figure 3.1

Figure 3.1
3.5 Select the Insert tab from the top pull down menu as
shown in figure 3.2

3.6 From the Insert window, select the Body option. This
will insert a new body into the Specification Tree
(Figure 3.3). The purpose of this step will be explained
later.

3.7 Select the front surface of the box as shown in figure


3.4 and enter the Sketcher Work Bench. Selecting the
surface is the same as selecting a plane; the selection is
where the sketch will be created.

Figure 3.2

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3.8 Sketch the profile shown in figure 3.5 CATIA V5 will allow you to Constrain the
new sketch to the edges of the existing box (Sketch.1) as shown in figure 3.5

Select
this
face

Figure 3.3 Figure 3.4

Figure 3.5
3.9 Exit the Sketcher Work Bench and select the Pad tool.
3.10In the Pad Definition window, select the More button. Figure 3.6 shows the Pad
Definition window already expanded.

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Figure 3.6

3.11In the First Limit box, for the Length, enter “45mm” as shown in figure 3.6
3.12In the Second Limit box, for the Length enter “.5mm” as shown in figure 3.6. Select
the OK button. The extruded solid should look similar to the one shown in figure 3.7.
if the solid was extruded in the wrong direction you may need to hit the Reverse
Direction button to reverse the direction of the extrusion.

Pad.1

Pad.2

Figure 3.7
3.13 Select the branch, Body.2 from the Specification Tree. This should highlight
indicating it has been selected. The corresponding solid on the screen Body.2 will
also highlight. If Body.2 is not selected, the following steps will not work.
3.14 Select the Edit tab from the top pull down menu as shown in figure 3.8
3.15 Select the body.2 Object from the bottom of the edit window Figure 3.8.

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Figure 3.8

3.16 Select Remove from the list of Boolean Operations as shown in figure 3.8. this will
remove the second profile from the first profile. Reference figure 3.9. selecting the
Insert, Boolean Operation, Remove option will give you the same result.

Figure 3.9

3.17 Create a 40mm radius Fillet on the bottom two edges of the par. Reference figure
3.10

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Figure 3.10

3.18 By using step 2.9 thru 2.23 then your can construct part, which will be like fig 3.11.

Figure 3.11
3.19If your part looks similar the one shown in figure 3.11, you are ready to save your
newly created CATPart. Save the part as Bottom U-Joint.CATOPart.

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Tutorial – 4
Assembling Detail Parts
Inserting Components into the Assembly Design Work Bench
The detail parts that make up the assembly were created in assignment 1,2and3. before
the detail parts can be assembled, you will need to insert them into the Assembly Work
Bench. The follow steps explain how this is done.
1.1 The top of the Specification Tree must be selected before components can be inserted
into the Assembly Design Work Bench. In this case, the top of the Specification Tree
is labeled “product1”. If your specification Tree has a different number following the
“Product”, it is OK; the process is the same. That number will change depending on
the number of times you have entered the Assembly Design Work Bench.
1.2 With ‘Product1” highlighted, select the Existing Component tool. The Insert an
Existing Component widow will appear on the screen as shown in figure 4.1

Figure 4.1
1.3 In the Insert An Existing Component window, find the file that was saved earlier
assignment 1 named “Swivel”. Select the open button. Reselect the top of the
Specification Tree and select the Existing Component tool as you did in Step 2.2
1.4 In the Insert An Existing Component window, select the file labeled “Top U-Joint”.
Select the OK button.
1.5 Repeat steps 1.4, but instead of opening the file “Top U-Joint” open the file “Bottom
U-Joint”. Your screen should look similar to figure 4.2.

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Figure 4.2

2 Assembling Existing Components


To assemble the components, constraints will need to be created that define the
relationship each object has with respect to the others. The steps below will show you
how to create these constraints.
2.1 Select the Fix Component tool from the right
side of the screen and then select the “Bottom U-
Joint part. It can be selected from the Specification
Tree or by selecting the object on the screen. An
Anchor symbol will appear on the part to show that
it has been fixed as shown in figure 4.3

Anchor Symbol

Figure 4.3

2.2 Select the contact constraint tool . This tool will


place the selected surfaces of one part onto the selected surface of another part.
Select the surfaces shown in figure 4.4 views A & B. The Contact constraint symbol
will appear on each surface selected. A line connecting the two surfaces will show
that they share a common plane as shown in figure 4.5

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CATIA cadcamguru

View B

View A
Select these
surfaces

View A

Figure 4.4

View B

Contact
Constraint

Figure 4.5 Figure 4.6 Center axis


line
2.3 Select the coincidence constraint tool . This command will align the centers of
two holes or cylinders. This command will be used to place the shafts of the swivel
part though the hiles in the Bottom U-Joint.
CATIA cadcamguru

2.4 Place the curser on the hole of the Bottom U-Joint part and move it around until the
axis that runs through the center of the holes appears as shown in figure 4.6. This can
sometimes be tricky; the axis is hard to activate to make it visible. The pointer needsto
be in just the right place in order for the Axis Line to appear. Moving the mouse around
in the area of the axis should allow you to pick it up. When it appears, press down the
left mouse button to select it. Once the Axis line is selected it will show up as
highlighted.

Figure 4.7

Figure 4.7 Figure 4.8


2.5 Repeat the same process to locate the Axis Line that passes through the center of the
cylinder of the swivel part as shown in figure 4.7.
2.6 The swivel should now be lined up with the Bottom U-Joint so that the shafts of the
Swivel are inside the holes in the Bottom U-Joint as shown in figure 4.8.
CATIA cadcamguru

EX. NO. 1 ISOMETRIC VIEW - 1

DATE:

AIM:

Preparation of 3D model using CATIA V5.18 software

TOOLS USED:

Pad, Pocketing etc.,

PROCEDURE:

1. Click the Sketcher icon to start the Sketcher workbench.

2. Select XY, YZ, ZX plane to define the sketch plane, now the Sketcher workbench

isdisplayed, it contains the tools needed for sketching any profile.

3. Select the profile and draw the part which is given in the model.

4. Using Constraint command the dimensions are modified as per the given model.

5. Exit the Sketcher workbench, click Pad and give the thickness for the part.

6. Select the face to define the work plane and draw the second element.

7. Using Pocket command material is removed and the final model is created.
CATIA cadcamguru
CATIA cadcamguru

RESULT:

Thus the given 3D model as per the drawing is modelled using CATIA V5.18 software.
CATIA cadcamguru
CATIA cadcamguru

EX. NO. 2 ISOMETRIC VIEW - 2

DATE:

AIM:

Preparation of 3D model using CATIA V5.18 software

TOOLS USED:

Pad, Pocketing etc.,

PROCEDURE:

1. Click the Sketcher icon to start the Sketcher workbench.

2. Select XY, YZ, ZX plane to define the sketch plane, now the Sketcher workbench

isdisplayed, it contains the tools needed for sketching any profile.

3. Select the profile and draw the part which is given in the model.

4. Using Constraint command the dimensions are modified as per the given model.

5. Exit the Sketcher workbench, click Pad and give the thickness for the part.

6. Select the face to define the work plane and draw the second element.

7. Using Pocket command material is removed and the final model is created.
CATIA cadcamguru
CATIA cadcamguru

RESULT:

Thus the given 3D model as per the drawing is modelled using CATIA V5.18 software.
CATIA cadcamguru
CATIA cadcamguru

EX. NO. 3 ISOMETRIC VIEW - 3

DATE:

AIM:

Preparation of 3D model using CATIA V5.18 software

TOOLS USED:

Pad, Pocketing etc.,

PROCEDURE:

1. Click the Sketcher icon to start the Sketcher workbench.

2. Select XY, YZ, ZX plane to define the sketch plane, now the Sketcher workbench

isdisplayed, it contains the tools needed for sketching any profile.

3. Select the profile and draw the part which is given in the model.

4. Using Constraint command the dimensions are modified as per the given model.

5. Exit the Sketcher workbench, click Pad and give the thickness for the part.

6. Select the face to define the work plane and draw the second element.

7. Using Pocket command material is removed and the final model is created.
CATIA cadcamguru
CATIA cadcamguru

RESULT:

Thus the given 3D model as per the drawing is modelled using CATIA V5.18 software.
CATIA cadcamguru
CATIA cadcamguru

EX. NO. 4 ISOMETRIC VIEW - 4

DATE:

AIM:

Preparation of 3D model using CATIA V5.18 software

TOOLS USED:

Pad, Pocketing etc.,

PROCEDURE:

1. Click the Sketcher icon to start the Sketcher workbench.

2. Select XY, YZ, ZX plane to define the sketch plane, now the Sketcher workbench

isdisplayed, it contains the tools needed for sketching any profile.

3. Select the profile and draw the part which is given in the model.

4. Using Constraint command the dimensions are modified as per the given model.

5. Exit the Sketcher workbench, click Pad and give the thickness for the part.

6. Select the face to define the work plane and draw the second element.

7. Using Pocket command material is removed and the final model is created.
CATIA cadcamguru
CATIA cadcamguru

RESULT:

Thus the given 3D model as per the drawing is modelled using CATIA V5.18 software.
CATIA cadcamguru
CATIA cadcamguru

EX. NO. 5 ASSEMBLY OF GIB AND COTTER JOINT

DATE:

AIM:

Preparation of 3D Assembly model using CATIA V5.18 software

TOOLS USED:

Existing Component icon, Smart move, Constraining etc.,

PROCEDURE:

1. Assembly Design command is activated to launch the required workbench.

2. The commands for assembling parts are available in the toolbar on the right side

of the application window.

3. Click the Existing Component icon in the Product Structure toolbar, then the File

Selection dialog box is displayed were required the part model is selected.

4. To constrain a model for positioning parts correctly is carried using the various

constraints tools like Constraining and Manipulating and Select the fix component

icon,to Fix a part in the space.

5. Then the parts are assembled in the following order Fork, Block, Gib,

Cotter by adopting above methods

6. Select the update icon for assembly to be updated, all assembly design models are

ensured that it is in constraints condition before the models are finished.


CATIA cadcamguru

Assembly of Gibb and Cotter joint


CATIA cadcamguru

RESULT:

Thus the given 3D assembly model as per the drawing is modelled usingCATIA V5.18 software.
CATIA cadcamguru

Details of Knuckle joint


CATIA cadcamguru

EX. NO. 6 ASSEMBLY OF KNUCKLE JOINT

DATE:

AIM:

Preparation of 3D Assembly model using CATIA V5.18 software

TOOLS USED:

Existing Component icon, Smart move, Constraining etc.,

PROCEDURE:

1. Assembly Design command is activated to launch the required workbench.

2. The commands for assembling parts are available in the toolbar on the right side

of the application window.

3. Click the Existing Component icon in the Product Structure toolbar, then the File

Selection dialog box is displayed were required the part model is selected.

4. To constrain a model for positioning parts correctly is carried using the various

constraints tools like Constraining and Manipulating and Select the fix component

icon,to Fix a part in the space.

5. Then the parts are a assembled in the following order Fork end, Eye end, Pin,

Collar, Taper pin by adopting above methods

6. Select the update icon for assembly to be updated, all assembly de sign models are

ensured that it is in constraints condition before the models are finished.


CATIA cadcamguru

Assembly of Knuckle Joint


CATIA cadcamguru

RESULT:

Thus the given 3D assembly model as per the drawing is modelled usingCATIA V5.18 software.
CATIA cadcamguru
CATIA cadcamguru

EX. NO. 7 ASSEMBLY OF FLANGED COUPLING

DATE:

AIM:

Preparation of 3D Assembly model using CATIA V5.18 software.

TOOLS USED:

Existing Component icon, Smart move, Constraining etc.,

PROCEDURE:

1. Assembly Design command is activated to launch the required workbench.

2. The commands for assembling parts are available in the toolbar on the right side

of theapplication window.

3. Click the Existing Component icon in the Product Structure toolbar, then the File

Selection dialog box is displayed were required the part model is selected.

4. To constrain a model for positioning parts correctly is carried using the various

constraints tools like Constraining and Manipulating and Select the fix component

icon,to Fix a part in the space.

5. Then the p arts are assembled in the following order Flange (Male), Flange

(Female), Shaft, Key by adopting above methods.

6. Select the update icon for assembly t o b e updated, all assembly de sign models

are ensured that it is in constraints condition before the models are finished.
CATIA cadcamguru

Assembly of Unprotected type Flange Coupling


CATIA cadcamguru

RESULT:

Thus the given 3D assembly model as per the drawing is modelled usingCATIA V5.18 software.
CATIA cadcamguru
CATIA cadcamguru

EX. NO. 8 ASSEMBLY OF PISTON WITH PIN

DATE:

AIM:

Preparation of 3D Assembly model using CATIA V5.18 software

TOOLS USED:

Existing Component icon, Smart move, Constraining etc.,

PROCEDURE:

1. Assembly Design command is activated to launch the required workbench.

2. The commands for assembling parts are available in the toolbar on the right side

of theapplication window.

3. Click the Existing Component icon in the Product Structure toolbar, then the File

Selection dialog box is displayed were required the part model is selected.

4. To constrain a model for positioning parts correctly is carried using the various

constraints tools like Constraining and Manipulating and Select the fix component

icon,to Fix a part in the space.

5. Then the parts are assembled in the following or der Piston, piston pin and piston

ring by adopting above methods.

6. Select the update icon for assembly t o b e updated, all assembly de sign models

are ensured that it is in constraints condition before the models are finished.
CATIA cadcamguru

Assembly of Piston with piston pin


CATIA cadcamguru

RESULT:

Thus the given 3D assembly model as per the drawing is modelled usingCATIA V5.18 software.
CATIA cadcamguru

Details of Universal Coupling


CATIA cadcamguru

EX. NO. 9 ASSEMBLY OF UNIVERSAL COUPLING

DATE:

AIM:

Preparation of 3D Assembly model using CATIA V5.18 software

TOOLS USED:

Existing Component icon, Smart move, Constraining etc.,

PROCEDURE:

1. Assembly Design command is activated to launch the required workbench.

2. The commands for assembling parts are available in the toolbar on the right side

of theapplication window.

3. Click the Existing Component icon in the Product Structure toolbar, then the File

Selection dialog box is displayed were required the part model is selected.

4. To constrain a model for positioning parts correctly is carried using the various

constraints tools like Constraining and Manipulating and Select the fix component

icon,to Fix a part in the space.

5. Then the parts are assembled in the following order Flange, Centre block, collar,

Taperpin by adopting above methods

6. Select the update icon for assembly to be updated, all assembly design models

areensured that it is in constraints condition before the models are finished.


CATIA cadcamguru

Assembly of Universal Coupling


CATIA cadcamguru

RESULT:

Thus the given 3D assembly model as per the drawing is modelled usingCATIA V5.18 software.
CATIA cadcamguru
CATIA cadcamguru

EX. NO. 10 ASSEMBLY OF SCREW JACK

DATE:

AIM:

Preparation of 3D Assembly model using CATIA V5.18 software

TOOLS USED:

Existing Component icon, Smart move, Constraining etc.,

PROCEDURE:

1. Assembly Design command is activated to launch the required workbench.

2. The commands for assembling parts are available in the toolbar on the right side

of theapplication window.

3. Click the Existing Component icon in the Product Structure toolbar, then the File

Selection dialog box is displayed were required the part model is selected.

4. To constrain a model for positioning parts correctly is carried using the various

constraints tools like Constraining and Manipulating and Select the fix component

icon,to Fix a part in the space.

5. Then the parts are assembled in the following or der Body, Screw spindle, Nuts,

Cup,Tommy bar, Sunk screw, washer by adopting above methods

6. Select the update icon for assembly to be updated, all assembly de sign models

are ensured that it is in constraints condition before the models are finished.
CATIA cadcamguru

Assembly of Screw Jack


CATIA cadcamguru

RESULT:

Thus the given 3D assembly model as per the drawing is modelled usingCATIA V5.18 software.
CATIA cadcamguru

Details of Plummer Block


CATIA cadcamguru

Ex. No. 11 ASSEMBLY OF PLUMMER BLOCK

DATE:

AIM:

Preparation of 3D Assembly model using CATIA V5.18 software

TOOLS USED:

Existing Component icon, Smart move, Constraining etc.,

PROCEDURE:

1. Assembly Design command is activated to launch the required workbench.

2. The commands for assembling parts are available in the toolbar on the right side of the

application window.

3. Click the Existing Component icon in the Product Structure toolbar, then the File Selection

dialog box is displayed were required the part model is selected.

4. To constrain a model for positioning parts correctly is carried using the various constraints

tools like Constraining and Manipulating and Select the fix component icon, to Fix a part

in the space.

5. Then the parts are assembled in the following or der Body, Brass, Cap, Bolt & Nuts,

Lock Nuts by adopting above methods.

6. Select the update icon for assembly to be updated, all assembly de sign models are

ensured that it is in constraints condition before the models are finished.


CATIA cadcamguru

Assembly of Plummer Block


CATIA cadcamguru

RESULT:
CATIA cadcamguru

Thus the given 3D assembly model as per the drawing is modelled usingCATIA V5.18 software.

Details of Bushed Bearing


CATIA cadcamguru

EX. NO. 12 ASSEMBLY OF BUSHED BEARING

DATE:

AIM:

Preparation of 3D Assembly model using CATIA V5.18 software

TOOLS USED:

Existing Component icon, Smart move, Constraining etc.,

PROCEDURE:

1. Assembly Design command is activated to launch the required workbench.

2. The commands for assembling parts are available in the toolbar on the right side of the

application window.

3. Click the Existing Component icon in the Product Structure toolbar, then the File Selection

dialog box is displayed were required the part model is selected.

4. To constrain a model for positioning parts correctly is carried using the various constraints

tools like Constraining and Manipulating and Select the fix component icon, to Fix a part

in the space.

5. Then the parts are assembled in the following order Body, Bush, Shaft by adopting

above methods.

6. Select the update icon for assembly to be updated, all assembly de sign models are

ensured that it is in constraints condition before the models are finished.


CATIA cadcamguru

Assembly of Bushed Bearing


CATIA cadcamguru

RESULT:

Thus the given 3D assembly model as per the drawing is modelled usingCATIA V5.18 software.

******************************************************************
CATIA cadcamguru

VIVA QUESTIONS

1. Why tolerances are given to the parts?


Because it’s impossible to make perfect settings✓
To reduce weight of the component
To reduce cost of the assembly
To reduce amount of material used

2. What is bilateral tolerance?


Total tolerance is in 1 direction only
Total tolerance is in both the directions✓
May or may not be in one direction
Tolerance provided all over the component body

3. Which type of tolerance provided in drilling mostly?


Bilateral
Unilateral✓Trilateral
Compound

4. What is mean clearance?


Maximum size of hole minus maximum size of shaft Minimum
size of hole minus minimum size of shaft
Mean size of hole minus mean size of shaft✓
Average of both size of shaft and hole

5. Which of the following is incorrect about tolerances?


Too loose tolerance results in less cost✓
Tolerance is a compromise between accuracy and ability
Too tight tolerance may result in excessive cost
Fit between mating components is decided by functional requirements

6. Bilateral tolerances are used in


Unitary production
Mass production✓
Both Unitary and mass production
None of the above
CATIA cadcamguru

7. The overall width of a part is dimensioned as 3.00 ± 0.02. What is the upper limit?
3.00
+0.02
3.02✓
0.04

8. How may types of Assemblies are used in CATIA


Top down
Bottom up
Both top down and bottom up✓
None of the above

9. Abbreviation of CATIA
Computer Aided Three Dimensional Interactive Animation Computer
Aided Three Dimensional Interactive Application✓ Computer Assisted
Three Dimensional Interactive Application Computer Aided Three
Dimensional Internet Application

10. Polar coordinates are used mostly for drawing


Circles
Arcs
Vertical lines Angled
lines✓

11. When the interior of an object is complicated, which of the following view is used?
Front view
Side view
Top view
Sectional view✓

12. When the cutting plane cuts the entire object the section is known as

Full section✓

Half section
CATIA cadcamguru

Revolved section Removed

section

13. Inclined and offset cutting planes can be used if

all the hidden objects are not in one line

all the hidden objects are in one line

the single line nor offset sectioning is useful and shape of the object is inclined

it is used for combined objects✓

14. Crane hook is to drawn by method.

full section

half section

removed section revolved

section✓

15. The section which cuts the object at an angle is called

removed section

broken out section

auxiliary section✓

assembly section

16. The command which is used to set a new layer is called

LAYOFF

LAYVPI

LAYDEL

LAYER✓

17. Modifying a layer consist of

Line weight and line type✓

Thawing
CATIA cadcamguru

Freeze

Deleting a layer

18. Thin parts like stiffeners, webs, bolts, rivets, etc. are if they are cut by
the cutting plane along their axis.

Not hatched✓ hatched

sectioned

Not sectioned

19. Which command is used to divide the object into segments having
predefined length?
Divide

Chamfer

Trim

Measure✓

20. Status bar do not contain

Snap

Grid

Erase✓

Polar

21. Which mode allows the user to draw 90° straight lines

Osnap

Ortho✓

Linear

Polar tracking

22. To obtain parallel lines, concentric circles and parallel curves; is


used.

Array

Fillet

Copy
CATIA cadcamguru

Offset✓

23. The default grid spacing in both X and Y directions is:

10✓

20

15

24. Scale command can be accessed easily by typing

SL

SC✓

25. What is the save extension of the sketcher file in CATIA?

CATPart✓ CATIAPart

CPart

None of the above

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