AutoCreaser Pro XL

DigiFold Pro XL

www.plockmaticgroup.com
Morgana AutoCreaser Pro XL

Crease your digital stock with

the AutoCreaser Pro XL and
remove all cracking

Morgana AutoCreaser Pro XL

The AutoCreaser Pro XL is an easy to use automatic paper
creasing system with an efficient vacuum top feeder. The unique
creasing rule in the AutoCreaser Pro XL eliminates paper tearing
and toner cracking.

Running at a maximum speed of 8,500 A4 sheets hour, with no

loss of accuracy, this is our most productive creaser to date.
The new AutoCreaser Pro XL takes a sheet size up to 385mm x
1300mm with the table extension.

Morgana’s Adaptive
The new AutoCreaser Pro XL is specifically designed to handle the Process Control
widest range of media. Morgana’s new Adaptive Process Control technology (APC)
(APC) monitors sheet feeding in a closed loop process, delivering measures sheet
outstanding performance and reliability. The Feeder continuously separation in the “float
area” and adjusts tray
checks the paper float zone and automatically makes adjustments
position and airflow
on the fly. This is an industry first for a product of this class and
automatically.
ensures highest feed reliability. Operators of all skill levels can get
the most out of the AutoCreaser Pro XL.

Key Features m
660m

• Edge registered vacuum top feeder with a load capacity of

200mm.
m
320m
Cut

• New sheet separation controlled by optical sensor array -

automatically adapts to different media, weights and types
• Automatic feeding parameter selection based on paper size
and thickness - simplifies set up regardless of operator skill Cut

• Ultrasonic double sheet detection Crease

• Table extendible up to 1300mm to support popular longer e

Creas

sheet applications Cut

Cut

• Powerful creasing unit can accept standard

and narrow creasing blades as well as
optional cross perforation blades
• Optional second creaser enables up/down
creasing in one pass
• Simplified adjustments and blade changeovers
without special tools
• Inline rotary perforation, up to five at the same time
• Optional cross perforation unit available
 Morgana AutoCreaser Pro XL

AutoCreaser Pro XL with intuitive user interface And now with enhanced perforation...

The new intuitive User Interface controls all the main functions of the Rotary perforation comes standard on the AutoCreaser Pro range
AutoCreaser Pro XL. Using the screen is simplicity itself. Key in the sheet with a wide variety of wheels available to suit all requirements. An
length (popular sizes are pre-set), touch the fold type for the finished optional cross perforating unit can be added for more complex jobs,
product (letter, gate etc.) and press enter. The AutoCreaser Pro XL will and multiple perforation layouts can be achieved with the cross
automatically calculate where the creases need to be and set them perforation option.
accordingly. All settings and adjustments are made using the user
interface so operation couldn’t be easier. An alpha-numeric memory
allows an unlimited number of jobs to be stored and named as you
choose.

Any changes to the feed method, crease position and engineering

settings are all made through the user interface which has been
developed and designed to make the AutoCreaser Pro XL easy to
operate. You’ll process more jobs in less time.

Examples of short edge fed perforating

Morgana DigiFold Pro XL

Our DigiFold Pro XL with

new vacuum feeder, running
at 6,000 A4 half fold sheets
per hour, with no loss of
accuracy.

Morgana DigiFold Pro XL

The DigiFold Pro XL is the latest addition to the Morgana DigiFold
family. Developed on the well proven Morgana DigiFold Pro, built
with our unique, open design, suction feeder that handles stock
sizes from 210 – 1300mm in length. This heavy-duty automatic
creasing and folding system is designed to complement mid to
high volume digital and offset production presses.

The Morgana DigiFold Pro XL is designed to complement the long FREEUSPILGVREARDE

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• Up to 30 creases per sheet (static crease)

• Equipped with both a belt-stacker for folded sheets and a ‘‘An additional static crease option can be installed to enable
the full range of crease and perforation options’’
delivery tray for crease only jobs.
 Morgana DigiFold Pro XL

Intuitive user interface

An intuitive colour touch screen with a run screen that gives you a The DigiFold Pro XL can be connected to the BST-4000 Beltstacker
complete overview of the job in progress. Basic adjustments can for increased stacking capability and easier handling of batch
be made “on the run” and access to crease and fold patterns is folded sheets.
simple. The user interface is available in multiple languages. With
new ‘Auto-settings’, this truly unique function takes care of the
roller gap settings, speed adjustment and fan settings, removing
time-consuming adjustments of various settings.

The DigiFold Pro XL connected with the BST-4000 Beltstacker

Integrated storage

There is also a large storage shelf located below the feed bed in
Open design feeder
the back of the Pro XL, the tool kits that are included are located
here. There is also enough space to store the feed deck extension
The system is engineered to simplify the loading and unloading of
table when it’s not needed, plus room to store accessories such as
long “slippery” stacks of paper. The loading and unloading areas
crease and perforation tools in the integrated storage shelves.
are an open design to make it easy to monitor performance and
make changing from job to job fast and efficient. The new open
feeder design is capable of efficiently feeding a wide range of
media types and weights. Equipped with automated vacuum feed
technology, specifically designed to handle the widest range of
preprinted media.

The Morgana DigiFold Pro XL comes with a fully automatic belt

stacker for folded sheets. It also has a catch tray capable of stack-
ing up to 900mm long sheets in the standard configuration.

The two-in-one stacker combination let’s you switch between

crease or fold jobs from the user interface, no need to reconfigure
the machine.
Creasing styles Folding & Creasing styles

AutoCreaser Pro XL DigiFold Pro XL

Creasing on covers for perfect binding Creasing on covers for perfect binding

One crease (for a thin book) Two creases (spine only) Four creases (spine and One crease (for a thin book) Two creases (spine only) Four creases (spine and
hinge) hinge)

Five creases for spine, hinge Four creases for flat Six creases for spine, hinge Five creases for spine, hinge Four creases for flat Six creases for spine, hinge
and flap spine, hinge and flap and double flap and flap spine, hinge and flap and double flap

Folding Patterns Folding Styles

Parallel Fold Accordion Fold Short Fold Parallel Fold Accordion Fold Short Fold

Letter Fold Double Parallel Fold Letter Fold Double Parallel Fold

Open Gate Fold Open Gate Fold with Open Gate Fold Open Gate Fold with
creased line creased line

* Optional second/crease/perforation tool required for some

applications

Perforation

*The above perforation pattern requires 2 passes on the

Examples of short edge fed perforating with optional perforation blade DigiFold Pro XL or single pass on the AutoCreaser Pro XL
 Technical Specifications

AutoCreaser Pro XL
Maximum number of creases / sheets 30 (Up to 60 when 2 creasers are fitted)
Maximum productivity 8500 Sheets per hour (single crease)
Number of crease tools 1 standard, optional 2nd creaser tool
Maximum load capacity 200 mm
Minimum distance between creases 0.1mm
Media range 0.1 - 0.4mm (approx 80 - 400gsm)
Sheet size: max 385 x 700 mm (385 x 1300 mm with table extension)
Sheet size: min 93 x 210 mm
Inline perforation Standard
Cross perforation Optional
Feed technology Vacuum belt top fed with Advanced Process Control (APC)
Weight 305kg incl. packing

DigiFold Pro XL
Maximum number of creases / sheets 30 (with optional static creasing tool)
Maximum productivity 6000 Sheets per hour, A4/half fold, one crease only 7,500. DynaCrease standard, Static crease optional
Dual folding knifes Yes
Number of crease tools Up to two. One DynaCrease and one static crease optional
Maximum load capacity 200 mm
Minimum distance between creases 0.1 mm with static crease (2.5mm with DynaCrease)
Media range 0.1 - 0.4mm (approx 80 - 400gsm)
Sheet size: max 385 x 700 mm (385 x 1300 mm with table extension)
Sheeet size: min 93 x 210 mm
Inline perf Standard
Cross perf Optional (comes with static crease kit)
Feed technology Vacuum belt top fed with Advanced Process Control (APC)
Weight 368kg incl. packing

Machine Footprints
Morgana AutoCreaser Pro XL Morgana DigiFold Pro XL

730mm 730mm

2540mm with extension table 2765mm with extension table

Drawings not shown to scale

 AutoCreaser Pro XL : DigiFold Pro XL
CU_BRO_210X297_4PP_AUTOCREASER DIGIFOLD XL PRO V6.2

Morgana Systems Ltd ▪ Tel: 0800 1381 882 ▪ www.plockmaticgroup.com ▪ email: [email protected]
*Disclaimer As part of our continued product improvement plan, specifications and information published here are subject to change without notice. All specifications are dependent on application,
type of stock, temperature, RH and print engine used. Specifications quoted were measured on uncoated and unprinted stock. E & OE.