Alstot.L: Grid Power Proiect Services Tar Grid System Mangala Processing Terminal, Rajasthan, India)

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Ra^*Faat.4 - 'r'\ f4rs 2:-01-2914

Grid Power Proiect


I (EPGC Services tar 220133kV, 125 MVA Grid Power
' System for Mangala Processing Terminal,
Rajasthan, India)

EOT Grane ITP & QAP

Cairn Document Number: M205ALS7M1 9-MPT'M'lTP'0001

DD PKS DDM
A2 I 09.01.13 IFR

Purpose of lssue
t*l;*o "nif;'o ooo'oun Approval
Rev Date I I
Conttactor:
angineering cons_ultant: TCE Mumbai

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or by anym€anr withour pflor written conrent of Ins

Effective O.t€: 15.09.2012


:.i',,"
..'.'.''.-....*.......,'...' t

ql-{f, V{.c6'!T Lr0veinment of lndia.


sq"tftrn qqi, iqrt; ,r*. * Minr$tr!, of Cilnslrmer,q$airs, Food
& public Distrjbution
nri'1|}r";; htr:'r rErvir: 3*d*r.5S, $anreypur Road, BaltaOf:garh. Far;dabad
ilqF 56, - titAfq
r1:;q 9r ri:J
{trcO,.rrsj qrl:r{i;, t 21 lCa
kqttfi I Date

Date of Cajibration
o 0B-01-2014

Cer-tiiirags 111rnbe., RRSL/FIC/|L/ 77 / 2073_74

5.N$, 8ox No, Mass Value 1 ;rr -


4
1 Eox No" 1 J,I]J
2.
,* *Box NO,z
3 1.099,
Box No.3 12.100
4 *.. 8ox llo.4
- 15,120
5 Box No.5 - 7 A,AF
e Fgx No.6 6.38\
7 Box No,7 2,420
Box N0.8 25,220
_ * Box t!o.9 3.045
10 Box No.10 3,640

Note: - (i). This ce*ifrcate may not be feproduced


permission for publication except in ful, unress written
__. _, of _,,
". an ;approved extract has been obtained
the Directcr {dr_ from

t2). This ce*ificate refers to the values


obtained at the time of the test only.

tl,',
Deputy Director (!_M)
,1. 5"

ngIffis3
T*{i'r}l$LssY ssx\Jtf s$
$$ffi $x& Y€{ r{ ru &Ls6Y
n i; r*:
SsRVt{g$
AeCRfOtTHC i AB. C€Rl r'i{}. *-85{15 & c"8?*?}

Certificate No.: NTS/ 1721 /A *


UserName: IWS CENTURY CRANE ENG1NEERS pVT. LTD. (CCE LNTT-{I)
PRITI{LA.DUDH{}LA RI}AD. PRITHLA PALWAL
FARI}ABAD,I2ICOz

Equip. For Calibration I\4EASijIiINS TAPF, Equipmcat & Master Used For
calibration
Make FREIMANS OI, SL]P CAUCE SgT
Range 0-3::tir Make : ADITYA
L€ast Col|nt l mr:r Serial No. : 784
IDstrultreni Id, No. C€dificate No. : SV/5840,2012
Serial No. Next Due Date : 14109/ZQt4
'l'raceability : S.V.ENGC.CFNTRE
Yisual Insntction OK O2.CALIPER CHECKER
Sate ofCalibratio* 0r)-s9-20i 3
Suggested Date ofNext
Mrke : KCP
09-$9-?01'1
Id. No. : NTSIfvIECH/02
f, nvironmen{*l Cand,iflon Certificafe No. : 3Y 1fiA82/2Aft
Temperature 25+-3 eg. C. Next Due Date I 18{10/2014
Relatire Humidity {50+i-! *}% Traceability : S.V.Engg. Cenke

t3:,!gB&rl0N_!rxs ur.rs
Sl, No. Nominal Rcai!ing (mm) Observed Reailing (mm)
0! -{00 500.1
02 i{,00 1000.1
a3 I J00 1500.1
04 ?000 2000.2
UJ 25S0 ?.590.2
06 3r)00 3000-2

o', Calibrafion specificstiou 8as*d Oll ; WI .35M (NTS CALIBARAIION PROCEDTTRE)

llncertriniy of Me*surernent : -+1-1mm {The reported uncertainty r's at coverage factor k=2,
which conespond to cov€rage :rossibility of approximately g5% of a nonnal distribution- )

NOTI r-
L The calibration results reported il lhis certificate is valid at the time ofand the stated
condition of measuierl]e nt.
2.
3.
mm$xffib
TC{ft*6!,*$Y S[RVtf **{
f{sxs ?€{}*frsls€Y snwrdex

(lertilieate No. : N'l'Si 1072/0{)3


Us* Narnc: MIS CENT[.IR)' CRANE EN(i|NEERS pVT. LTD. (CCE UNft.-tt)
PR{ Illl.A-Dl-tntl0{,;\ ROAD. pRtTHLA pAt_wAl,
FARIDABAD-t:I O02

Equipment & Masten Used For calibrition

Serial No. : NTS/SW-0.1


Certilicatc No. : [nrrc:6]21 I J
\ext Due Dare : 2i 116. 1i
fracr.'r'nliitr : Frnxrtecit
(j ir'ti: lil;,l

Erviiorctent*l {bfi diti{}rl


t* (:!0+t-10)%

C-ALTBRAJIgN REIULTS

$l.Nc. S!i!44 d ucaoirre tminr se;inJ Mensulqrl Rcading fmin: sec: ms)
0l {l5:12:4 5 05:i2:?l
02 ll):13:16 l0:12:24
0i I ):llt:l I
20:47;52
04 i t:.11:,J 8 28:31.57

Calibraticn specilicafion llascd On : wl-I6M


lJncertain{' of l\4casurenlen:l : +/-0.{}sseij ('l he i.eported unsertaLntv is at coverage factor
k=2,
*hich corlespond to coveragc glssibility ofappnrxirnatcll, t159ro u1', nornral disfrjb;tion.
)

i. The caJibrafio results repo|tecl in ihis cefiifiOate are valid at the time ofand the
stated
condi{Ioo of measurctr:enl
2. This_ report sho ld no1 be reproducerl except in full rvithout our pri.r permission i' wrifi'g.
C4fibration cel'tilionte signaiurc iue not yalid.
'villlout

(Calibration

FDlmar No I0l{5. t0l0l) ,,t,. Page No I of 1


.. ,1.,,i::,1

l:i:1 ii*. 55,i, Balrano


Ch,:wk. Oid,$lrer $hai.; Surj Ro€d, $aiai
Khwaza, Faficaljad lHaryana)
ilis:r;r ' ti2i: rtlra$5. r'tobirs: gli16i9$cs,
9er1.r$04s4. E-;;[', nrni:o'o'e69r",,.corn [email protected]*
{.s*1,
l
p*sx& ?x€ffi stgLw&Y
mffiffi#3 t& *-&st,
$gnv,€gs
&*;RsstyE* LCm. *geT. ,{{}. *.05s$ & c-{irs7}

CA}:IBR4T[ OX CERTiTICATE
s Name & Addressi
-'- *'. j' r* {€cE uN'r-rr) Corti{icate No-r NTS/l72liotl
Receiving Date-:
f.imnliffi,lif;:rR: Daae ofcalibration-:
09-09-2013
09-09-2013
Calibration Interval-: i YEAR
Unit trnder Caiib""ti",, - Y-t,R.\IEIi {.AI IPF}T hstrqment ld, No.
Make h,fiturovo Serial No
fuog. 0 to 100 mm Visual Inspeclion OK
Leasi Count 0"02 mm Loc*tiol
4s!:g!tcmp. egg)! Relative t{umidity 50*10
O Standards Mak*
srabdrrd Used Fr )r
S,erial No, Certificr*p. iY. Ner{ Due Dati
l,LaI{)er checker KCP NTS;MEClIr02
Tr*r
sv/l3082/2012 18/10t2014 S,V.E

OD Measurement
lleasnred j -trDdr;; DEPTH Measurement
Read ir:g{n:mi I &erdjlrg (&rn} Measur€d
Reading(mm)

20.00
50.00
100.0s

proc-edureBaserl
onliSf)6iti9Fafir-ifffi-* l
*-
:eribr.alio.n
a,- uncertain(v of Measurement : -ri-
(The reported unca{ainty is at cr*erage
l Spnl
f-acior A-2" v"'hich correspond to
coverage probabilily or
P*1,::*:31"lYe:v.l.of anormaldistriirurion.)
(L'UC: - Unit unrler Cslibr{rion)
L$ornEn lnr6:r he gi\.n & ftqrr.d bv aulro;d

* *s certincare is varid ar rhe rime of and rhe srared


ffi:fj::lfn:-"T:l:X:"*
our prior pemrission in
::iil:i'X *:?l*'J $xixffi:,::::t#*[:'"*r *dting

By
l- (r
F0l (5.10/c 1)
Page No 1 of I
pict I'ic. 544. tstrl€tq; {\r.v;1. r:rr
!l':.si|a-, s:i. *nai_,sri*i K.ra#:rz.ir, Fe*aiai,rarr rJ,raryana)
tirhiit lri 1'1ij:r!it.ir'.r r.---.-. -. :: -..] -r |:::i1ta.t.il,:r ":r,t ;,:r.' .iar:u:.i:1::,l.jrit?.rit.:::l
, '" __,__-i4q*.1

TTLEGRA

ffi
/it;tr&1.
{m} {,llq **{ #n)
Ttr{'}" a,rii
Regiona* Kef*rsmae $tanAaias Laboratory
{Waighk & Measures)
B]r{f, {{-{EFr{ Governnrenl ct lndia.
lllqi?, M'n s:i1-ef Consumer Atfairs, Food & public
gq''?lrRTr r"qi:a .li.i ; .. Otst.ibution
-\pcroi^ :h :amaycuf Road Ballabhgarh Faridabad - 121004
:{rh!rys i?roTr 4arr"rq
$rtui. b6_ mir ,,i{ il$
(qFFrr6) s-teTriis^ 12 i t)0:i
Rqi;; I Dale

l.No: - RRSl-,rli1r{rir:013-:4/fs-r-+

Next Glibration due o; l!o. cf Pages

C&LI EPdTIOI{ CERTIFICATE

Certificate Nurnber RRS|IF/CA|_/ 7? I 2013-14


Calibrated for l4/s.Century Crane Engineers pvt
Ltd (Unjt *Ii),
Prithta Dhr_rdhola Road,
Prithla, Palwat,
Haryana.

Reference Lettef No: - Century-C.al-2014 dated: _ 07-01-2014


OescriFtion of lnstrum€nt Dead Wei$hts

{1). Dead weights - 10 nos


Environmental Canditions Temperatufe ' (25 * 2; '5
Relative Humidii:r/ ' {50 * rq; o/o

Purpose fo flnd out ihe Mass Value ot each Dead Weight

Major equlpment used Ma$s standards and balance of appropriate


accurdcy
Traceabilt! Traceeble-to Nauonal Standards vide NpL
- Certificate
i,to. 1?040092iD5.0UC-115 dat€d: 02_0E_2012

{f^[,,#*
Depuiy Director (LM)
CENTURY CRANE ENGINEERS PVT. LTD.
sEcToR-sg, BALLABGARH(HARYANA)
LOAD TEST & DIMENSION REPORT

AATEi2l n3l2A1 4
CLIENT:. M/S. ALSTOM T&D LTD.
JOB NO- 500141
CAP;- 5 TON S/c EOT CRANE

Sr No Location Specified Observed QTY. MAKE. Remarks


Main Hoist 5HP 5HP 01 NO. MTHN OK
2 Cross Travel 1HP 1HP 01 NO. MTHN OK
3 Long Travel 1HP 1HP 02 Nos. MTHN OK
ON Load
Speeds (M/Min) + 10%
Sr No Location Specified Observed Remarl(s
'| Main Hoist 2 MPM 2.14 MPM OK
2 Cross Travel 4 MPM 4,2 MPM OK
vqr rqr rr tr1
Sr No Location Specified ObserYed Voltage(v) Remarks
1 Main Hoist-UP 6.4 415 nk
7.5 Max.
2 lvlain Hoist-DOWN 4.2 415 OK
3 Cross Travel 2.5 Max. '1.5 415 OK
NO Load

Sr No Location
SpeeOqtvtltvtinI
Specified
fl
O.Z
Observ€d Remarks
Main Hoist 2 MPM 2.1 MPM r'" OK
2 Cross Travel 4 MPM 3.98 MPM y- OK
Sr No DESCRIPTION Specified Observed
1 Deflection 15 MM 7mm v. OK
MH motion at Over
2
load 125Vo 6.3 Ton v OK

DIMENSION REPORT IN ASSEMBLY CONDTTION


DescriDtion Specified Observed
SPAN 9400 mm 9401 mm
wHeEr_ sA=E 1500 mm
wrne n6FE- 12 mm(6 x 36 1
1502 mm
mm(6 x 361
NO. OF FALL 4 Fall 4 Fall

REMARKS;
1. Smooth Running of Crane Checked at NO Load and Found
OK
2. OIL Leakage in Gear Box Checked, No Leakage Observed and Found
OK
3. Functional and Operational Test Of equipment checked with respective.
Control panel checked at No load. load and over load test found ok.
4. Brakes and switch checked and found ok
't.-s. LT Motion will be checked at site during erection and commossioning.
6 lR lest checked and found OK

WITNESS BY

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Plot No 31, Raitway Station Road, Ba|abgarh, Faridabad


Fg#KjSffi
Pnone : 01 29-4060020, Mobite : 95609991 b1,52-S3.54_Ss
email : shivam*[email protected]

t
a;
t
CERTIFICATE NO642O
j

a rdto: No. t Data : N/ ,t


i
9.1
i Century Crane Engineering tpvt) Ltd. otSamplsReceip: 19.11.2013
: unit{, Prlthla tleDra$n by : Cueloner
,i

i Samble Particular$ : Sample of Ropo Drum Seamless pipe Z6gxl6mm


?

;
4'l
{

*6,I 0ATE OF TEST|NG


,. 22.11./s1s
a.
:", PROTOCOT USED
z ASTMI5[P:I946
:
a
*
:
.RESULTS. Required Valte (ASTM - A IOS)
{
. (91
3
5 Ca$on ro Q.252 0_30 Mr{. g
f Silieon
-tr'l.--iq 0.2?0 q,10 Min, !
a
Mangq!ese {Mn) n/o
0.760 O29. 1.00
a
PhousPhorgus tP) ort
0.021 0.035 Max.
;5 -s!q!9!_ -Ft____% 0,018 0.0. 5 Max. I
.? Qlro4rurn (cr) 1/o
0.2'14
Q40 Max.
uoly!9_e&ry (Mo) 0.1s2 glil4ry
:
Vo
,
t. Nickel (Ni) To 0.223 0.40 Max.
e

a
copper (Cu) o/o
q.110 q.49 Max
;
W$djun (V) ok
0.041
!
rl 0.08 Max
a
!
*
i - - -, -"dj l0eciB w.r.t.
ASTU
|t| A luqs'rE w'r't' abov€
aoov€ r€sults.
tBsults. e
"tF'{'i'' t:

t \m,,,,ffi
v't''"'
Reviewed & Accepted /i..
t

' ppr)t&Wfi C/-'qL---


-1'?Z'""^t I t. a
kl
.

r 1- 4'4 1ar{
as
| | Qualitv Assurerle As;ttr::,re I
|*bant,
14'4"'l"6 f,gnru,y C'a.e Engineers (P) Ltd. ffD
a

,. -wd*
8y
$bdcfoo l( f td '' )lc-:""?;'".gnl'li;';i'*'l Arjhodsed Slgna{ory

i SMpL sh€l bc €rrin€d ory tor 90 dey! ht J ujDss sDed,,e6 by fl6 .u6roher
3lr::pktPdTL,31'yroth.roeled$hdoandapoicabbp.€ft.1e6.F.dofsln!€ntofptuducrh,ne,€r,nrsrRdnddrpl€d
r. r@ edrrry d dr vrofis rs rm.]od ro tN(ra€d amoJbt.
4. ThiE relori c€1 nor b€ (/sod .6 an 6rid6rce n th3 .ou4 olitr ,ttDout hs *r,|td ,lDrolar c, lao
5. CerUic€te sha! nol be reoroduc€d arc69t In ![,w{houL th€ winen appovst of th; iabo,alory,
..ri"T"",,t
ffi.&$K&ffiee
.rffim'x'
sff#K3ffiffi
'Xff'
'tt,"rrrLr.",J"
-
Plot No. 31, Raitway Station Road, Baltabgarh,
Faridabad
Phone : 012e,4060020, Mobite , gsoosgdisi,Si.sel6ilss
ematt : [email protected]

iI
.i
iru
a

,
i
q

i llilfl"Jftfl"*neEnsneers{pvr')Ltd I lsf,TrH,tr-* , j#{,"


',

ISRF No. rssr


II i
q

i Sarrpte particulars : Sampte of ROFe Drum Seamlgls pipe


t1
Dta 25gx,l6rnm ;
i
ii

-"j DATE OF TESTING


4 22.11.2l1tr

: PROTOCOL USFD
:
I IS l 16S:{ 20ffi)

j
-r
5

\".!

:
i
1
a

i iGviewod & A

'
QualilY Assurall'':e
(P)
: !dA/ f" E'
Crntury Cre ri* f;ngineeiq
|iantltry!!airi'yu"js:1:-t'/::l
i \.Jr
#lsckedgy /

fo. 80 .t6ys unut unbss ipecnl€d 6y th€ cusaomer.


cnoorsenr'n'orp.o<tuc,,sne,thr.ini.n.dno,,mpred
i +nTffitlT":"ffilf.HJf*#ff*i-t<;autedaranrscn
a. Tlts rcPol ca Dol b6 6!d as at €vtdeft€ f tE cout ot,ar wib&n rh, h'tt€.,ppDvar of lab.
5. Cbrtifrcab shart 4ol bo Epro.tucd dep{ in full,\thout l\" ,n"n sppr*"r ot |ni ;;;;;l-
Uea"L I crnc.e{

DATE OF TESTING
19.'t1.2013 to ni1,m1Z

PROTOCOL USED
I5 : ?28

Remarks :Sampte Conforms


to as per Etl"g w.r.t. aboye result

i:iiieiteo

OualilY Asslf'dr'ceP)

&ctrd-cksd 8y
Auihorised Sign6b4/

: :;ll.eka.E/iielp}n&,.. r,.i d, a/..t.


r iJlffilil;i""1:-*fl':l',illiLijlliil.;;i,:.'e,r****l*" ii,:on*"6ft o'ar-dLrri$ neir,$inreq€d no, i.np,€.

i ;Hff#ffi :iT. i,*::l.i?*i ll X ;:": -,,, . l j,t, ;, ::L:1:":;1,


Date No. I : NiU tS,.lt.21x3
Century Crane Engineers (p) Ltd.
,
Receipt
Date of Sample : j9,,11.2013
Prithla $ample Drawn by
Palwal
: Customer
Oder No- : 2391

Samptg Particulars : Saarpl€ of Steel Round O Zoomrn BS -


, 920
o Job No. 1 1259

DATE OF TE$TING
19.11.2013 to 22.11.2013

PROTOCOL USED
IS : 1608 ( 2005 )

$.NO. TESl' PARAMti't'ER$ RI;SUt,T$ REOUTRRp VELUL

1 Ultimafe Tensile Strength (Mpa) 817.89 687 {Mpa) Min


2 Yield Stress (l\r1pa) 613.42
3 {%) Elongaticn on GL=5.6i{A 20.00 18 % Min

**'*end of the repo*****

Oualilt Assurance
Centu!-Y
(;ra,ri Engineers {P)

,G",
tsienriGrrr.a.oer*a:]e!.ny.-1i{&,,",.r.r.iu-,J..p'....r:/11...r..iJ-r?
z io {a,e tsr4c rerer I nrl c i5o tes&! *r rr^. ,i h,l rridi.riir ,rrnit&r: *:d$sanent
'
3 T,rt3lliabilit 01oui r$*s !i l!i.{irc to:n!oi.si *njorr. o, ifsde.i b .eirrle. ,r:er€rl rrf rmtsien
4.14rs€rcrcfl"or)1 ,..d4..r rj'n,,na.:r, !. . .,.. ,-JrrJ.r!tL,n
i. L',aica. crarr / r" y,:-.. .. -.i,... ( ,, I
cneo?f .8 <l-lrteet

'' l._ii ',

'' Ii::.:..

DATE OF TESTING
19..U.2013 to 22.J1.?Or3

FROTOCOT USED
IS I 228

. ...::t
:... .:.rt .:, jrri.: l

o Remarks :gample confoms to as per gk/w.r;t.


above resuft

Feule*eO & AccePted

Quaiitl' ./'isutance
Ltd'
Centurr Crir(il Engineers {P)

i ;6.19J? sf,ai o.'da.s; :4rl,v dJ Jd,1 !,.


j ;;Yilirl:fiiil"{f .':i,f'ld;':'.,. "rul'1::*,.i !:i.::ki*:s
rni:.$ei,."er air'du{r B neiih*.idr.ir no, iagle'
I lHilil.il,T;l::l:."'r; ''*;l: '.,: ": ': ' r'':it"j *'
Cn€a-t & u/€P4

@ asl. c€nil*lcA?g

&! No.. i1

PATE OF TESTING
19.11 .2d13 ta 22.1 |rZAI3

PROTOCOT U$ED
IS : 1608 { 2005 }

s.No. Tnsl P,{RArvrrfi iRs RESTJIfS REOUIRED VELUE


'I
Ultirnate lensite $trergth
it"{pa) 807.40 S87 (Mpa) Min
2 Yield $tress (t\Ipa)
601.69
3 (%) E;ongation on GL.S 65.,A
24.29 18 % [,lin

n'*'end al
lhe report",**

Reviewed & Acceptetl

Ouality Assuranie
yl Century Cranir F nSrneers (p) Ltd.

tt*")

ahicked 6y

1:rrF.3rd:d:h!sa,.
t ;1"iil:j':,1::*1 :: i;i:.::,j.,!: ,, ,*",;i,r:,:,,:,;,;;.,ei iii,*r'rai'u,n-id,,.i i,,.,lii,!, !!er€{inci,r!',.:d
i i.l,xlf,i"?i 1tli1t".i::t,-;Er:L;1"#:;;;:i:,.*1r j;:il::;;#,:ll?,s;*
ozl
':

{NASL AC*REDITEB}
*l*t l.Jo. 31, R;:ilw*y,station f?oa{t, Safabgarh, Faridabad
Fh*ne : 01?9,406*r)2*, Mcrbit* : 95609991S1-S?-S3_C4-S5
einail : shivsm *t*sthouse@ymail"com

CERTIFI€ATF fil*" : S$sT ,$$I"'XD DATF: 22.41

lo: No. I Date : NtU 19..1.1,2013


Cenlury Cfane Engine€rs {F} l_t*" Date of gampte Receip: i9.t1.2013
Unil-l!, Prilhla by
Drawn i customer
NO. ; a39l

Sarnp,e Farticufars : $ample o{ St*el ftound ff 60mm , BS - 920


Job No. : 11248

DATE OF TESTING
19.1I -2Al3 to 22.11,2A1a

PRO1OCOL USFD
t5 r 2.:8

:- ..'. :. , .1 '..,,'.",,.'..- i:,r .

ELEMFNTS RE$ULTS Required Value (Elrf- 'l g)


Ca$on (ci 0.40
0.35 - 0.45
Silicon (S,) Ya 018 0.10 " 0_35
Manganese {Mn) % c.63 0.50 * 0.80
Suiphur (S) ,/" 0.019
0.050 Max.
Phosphorus {P) % t3.622
0,050 Max .
Chromium (C,
.

'h i,\JJ 0.90 " 1.s0


Molybednum -{Mo) 0/6
c"23 0.20 - 0.40
lllckel i Ni) %

Remarks :Sample Contorm$ to as p,:{ Ei{-19 }y,r,t. above result

65@{.fi;ttoa

."..fi'4i";i@g
**'.'
ljodl.i l: reilber i.i.r;fBd rjor {rej!g|j.

1..
..,,.:.4.'.. l.:
..1....,..-, i,, a .': ,,,',,., ,.'.,l, ,;. ',. ; .l
'-1,,;1 l.:''.,.,.,..-.,
{h,A&i- ACCRFBiTSD}
plot fia. A1, fi.:ri{way $ta?ion
phone : cr tg-aog*b:*, ,?oed, ealfaigarh, Faridabad
&,,tobile : 9560sg51151-52-53-$4.-55
bi'_si_i{.su-,
e*raiJ : shir,:ln':
-:s$t*[email protected]?1

itequestfiDffi
iDate of Sarnpie Receipt : 1g.11.mfi I
lsample Drdwn by : customer I
lJob Order No. : Z:gr I
,$arnole Particulars : $ampNe of gfe€l
Round 6 60mrn , gS , SZ0

OATF OF TESTING
19.'11.2013 to t2.i 1.20ti

PRQTOCOL US€D
IS ;1608 { 2005 )

?l:ii^ l' 8A ti,,i"&t E I"L.RS


RESIJrrc RlOUIRfD VELUO
1 Uliinraie fe,rsjle $trengtlt (f',1*a)
687 (Mpa) Min
2 Yield $trsss {Mpa)
578.91
3 {%} F}ongalion on GL*5.4S\A
21.80 18 % Min

"*"*end of lhe repo6r*"

OLlslity AS.Ura{ice
Enginee(s (P) Ltd.

' 5a, jl€ o. E.-i | ... , .. ..:


"-.ai
i itj;i.';;;i:';;1,";"'i", ,r.j'
',:];:;ll ;'r'':;'ar'r""o'n"''"'- i:!,i.r'e'}1eJ,,|i'rc!!r,isi.ih.r*,e,'edrci{rFri.d.
1.*?,1*1":_f i.":; tr,,1 '1li -' ,:, ,.;
i1."" *
,,,-,
: ,;i,;::,
Pmrc>1

rt {$6 &

lssued to: Req!€sf No.I Oate : Ni|l07.01.t0t4


M/s. Century Crane Engineers {p} Ltd. nate of Sample Reaeipl : 02.01.2014
No--'122-'1 29, S€ctoa.59, Part,ll, Jaz.oo Mor€ Ssmpls Drawn by : Cusromer
Faridabad. SRF NO. i 011

gam'lePadiculars : $ample of # f0rn,s,, 5r. Nc.- 3f 1

DATE OF TESTING ':


Job No. : 073 0?.01.2014 to 09.01.2014
P&OTOC9LUSUD
iS : 1608-2005

:
s.No. Tllril' PAS.4ATTETA[!t RI$ULTS Required Valug

1 Ultimate Tonsile Strength {MPa) 801.83 687 Mpa (Min)

7 Yieid Stress (MFa) 595.64


'18 % Min
3 (%; fiiongatian *n GL-5.65rA 22.2A

*rtx-*f nd o the ftPqrt+'**

ierr,.recl & Accepted

Qr.rality Assttrol-'ce
,,\ Centtrry Crane Engineefs {P}
1t'

..J#"
: SrD..\: 6c:F.il 1r
t1o.,3lts Lsld a 4.
2 _riji'l 4.i.nljr:iii::. i:r .:d1rl:. i:al.!.fe)r ri tlcllii is r'fe,ilrt rcririrli"{.
:. ii.bilitj, et $ir-*{:,*s r, ilfjnn !: t,'ilic$it r!r!,'irf. 'Bt1!.r
1.:'r,,sprr-c,J{rd,r&.r.; r.,..Jr. .. r..J..r.:i {:,.rj er r.r
j g.ji.r.rite s"sij 0.rl lA{ irri{ta:jr)1a nql)clx ijr in,i rlrtrrt: *!ti :r{i.:ir irtrr*i :d itri tl*.$t y.
Pmipz -

*gRTlSlC,&Yfr SiS": oi5


l6$ued to :
Requesi No. tr Date : Niti 07.01,t0t4
Century Crane enginee$ {p} Lid. ol Sample Receipi 0?.01.2014
No.. 122-129, Sector -59, Pad ;t, Ja:reo M*r€ Drawn by : Customef
NO. : 011

€3ru1e Partic.ula.s : $ample of 6 Z8rnrl1,, Sr. Nc,- 311

DATE OF TESTING
0?.01.2014 to 09.01.2014
Joo No. : 073 PROTOCOL U$ED
l$ ; 228
'Lpil*RssuLTS
{% BY 14'et)

Bicele:t!i Results f%'l Reouired Value (EN- 191

Caibor 0.37 0_35 - 0,45


Silicl)n 0-?3 0.10 -- 0.35

$uiphur 0.015 0.050 Max.


Phospholus 0.018 0.050 Max.
Ma{garc.se 0.78 0.50 - 0_80
Nicksl 0.'t9
Chromiufi 1.06 0.90 - 1.50
fvlolybdenum 0.27 0.?0 - 0.40

Remark$ :Sample Ccnfortrs to a$ pef ESI -Ig w,r,t. above rgsult

Revtevi ed & AccePted

Ouality Assurance
Cenl..rry C rane E ngiroers (P)

. aires:dr-!'Fq.ni 'l
,r'lt,.,r\:*'\-frir,.,,i!;.:jil'i::i.si*1*.:*i.j:it;:ia1_:Jrr:*&,igfrdlrit,r*,itr.r:{e!.re,r..r*Tri$ii
.l ]i{!lllirbriiV ci ccr 6nii!51. lr$*!i !* i:}|i.*it ::r.u. {
.!. n;r rell)t car €1 tx *rfi; n* ;a r;,rfaei,,ri ,i1 !i:r r!r: - r',:ir" ri i:].::rj
ta:* arr:ja! .rrilrial jf i;b
i: cedllii.te r.irsll r*1 lr. ,.tbit|!itt .rt,rl]{ ir ..rj: .4!1f::: rf:. ,1i1r. r!tr.rl4 c .; ttifr+b.t- ,
CENTURY GRANE ENGINEERS PW.LTD.
DUDHOLA ROAD, PRITHLA (PALWAL)

FARIDABAD, HARYANA -121 102

DIMENSION REPORT OF GEAB

Glient : M/s. ALSTOM T&D INDIA LTD,


JOB No. 500141
Equipment 5 T S/G EOT CRANE

Equipment Qty, ot No.

MH 6.8. 480 C.D {1" Gear)

\ l_o
-.d-\\\
:;\.
\'-J t:Y
CENTURY CRANE ENGINEERS PVT.LTD.
DUDHOLA ROAD, PRTTHLA (PALWAL)

FARIDABAD, HARYANA .121 102

DIMENSNAL REPORT OF PINION

Client : M/s. ALSTOM T&D INDIA LTD.


JOB No, : 500141
Equipment i 5 T S/G EOT CRANE
Equipment Qty. ! 01 NO.

MH G.B. 480 C.D (ln PtNtON)

AUTHORISEO

{a.c
CENTURY CRANE ENGINEERS PW.LTD.
DUDHOLA ROAD, PRITHLA (PALWAL)

FARIDABAD, HARYANA -121 102

o|MENSION REPORT OF WttEEt

Client t Nt/s, ALSTOM T&D INDIA LTD.


JOB No, : 5OOl4l
Equiprnent ; 5 T S/G EOT CRANE
Equiprnent Qty. : 01 NO.

ilr-"-/. dr

a
CENTURY CRANE ENGINEERS PVT.LTD.
DUDHOLA ROAD, PRITHLA (PALWAL)
- FARIDABAD, HARYANA -121102

DIMENSION REPORT OF WHEEL

Client I VlIs. ALSTOM T&D INDIA LTD.


JOB No. r 500141
Equipment : 5 TS/G EoT CRANE
Equipment ety, : Ol NO.

Observed Dimension

(4c("
CENTURY CRANE ENGINEERS PVT.LTD.
DUDHOLA ROAD, PRITHLA (PALWAL)

FARIDABAD, HARYANA -121 102


pIMENStON REPORT
OF WHEE!

Client t M/s, ALSTOM T&O INDIA t_TD.


JOB No. : 5OO141
Equipment : 5 TS/G EOT CRANE
Equipment Qty, : Ol NO.

Required Dimension
Observed Dimens;on
Lt nlJtrrr(r! wnEt|. ,
lst | 2nd I

a Report No. 05
Drg No. std.
Out Side Dia. 6200 mm 200.04 200.06
Thickness 0120 mm 120,06 L20,08
Brg. Dia. +0.03
01lomm 110.01 110.02
Trade Dia. 0160 mm 150.02 160.04

ffi
No, of Teeth 487 487 487

(a.c
*$!-1t

I
CENTURY CRANE ENGINEERS PVT.LTD.
DUDHOLA ROAD, PRITHLA (PALWAL)

FARIDABAD, HARYANA -121 102

* DIMENSION REPORT OF WHEEL

Client z M/s, ALSTOM T&D INDIA LTD,


JOB No. : 5OOl41
Eguipment ! 5 T S,/G EOT CRANE
Equipment Qty. i Ol NO,

Observed Dimension

-,. i-licl

I
CENTURY GRANE ENGINEERS PVT,LTD.
DUDHOLA ROAD, PRITHLA (PALWAL)

FARIDABAD, HARYANA .121 102

DIMENSION REPORTOF ROPE ORUM

Client M/s, ALSTOM T&D INDIA LTD.


JOB NO. 500141
Equipment 5 T S/G EOT CRANE
Equipment Qty. 01 NO,

Required Dimension Observed Dimension


Report ilo, 07 lst Znd 3rd 4th
Drg No. std.
Out Side Dia, @258 mm 258.1mm
Total Length 600 mm 600 mm
Brg. Dia. +0.02
@50 mm 50.01 mm
055 mm 55.01 mm
Gear Fitting Dia, +0.015
654 mm 54.01mm
j. r*e
itrptr::J-^H*lffi lT"T*sm#f "* -
tuc*d, *!a.*f ,\i$r&i , 4{F lr7! ihser; . ret e5s5; i,
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tro ji
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vio, sFsruRY
',i;r,{}"l;i,!".1;1.
;:.,, eleAHE €t**s *,Lla.
1?/{rfl:

/r6*?sgtr1$$fd*fr $ 64*!*.ss 3*.i"


lcenlrhcalrr, ll.rrt I Dr$h.q!.sirdDo,
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tl..i; ?t F - rr.r,,:r: $"{
u.?.S, = :,,.!l
. $61*qma" l"rryfrnff
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Sltng r .,,'. ,'i,
rlirl -%
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;;;;;G;;;;l.ac, {;.i
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uard.atng rtrd ronp;rtlr .rv ;; 'rd,x,,
. 1iiffff,":iffffJ:,i;:';liilr:ti:; illlfill--",,.:1:iijlii ,HH"*, ;,ri,1r
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PROOF tOAO ::Tl!,,',H
AS r{EeUtREO Ji,, I J yy l ll,,t iF;..*'i-*^Lr rrrr> Dtrtr:\ s u e r m,,,G_
r-t. i su:JJt:CT ld :}1f nPprtgpq[ATt
n pileuq ra:#
i
pLRsoF. fURTITER By - '-'
t"t;;Y;tlll*T!
1, ",,1 _
YrA)')ur15t q/-t\:-Y fl^Nll *t n'i'&"u.,r*,
PIRSOF. ruRTrrLR C"ennflnt
L€RnFrFo T
rF{ts roftsrc rtlFNr r,.\, *rc s!'tltgs lfl.?yt,:l("-t.':-riiturt-r',
lritbD I R{-lry tr-p*Esr\T oT oi t?HicH
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t li i-no l, i,l il r' ini Li"rili..l.X a{9 r:Slr r
H i:, ::i'Jgy:,g
IHf 5P€CIfIfO lg1'
IYITH RFqLIRT ME:Y'IS "i u h ACCQRDA"\,C5
.. .r:...*i.":ii'! 3
J-!:rtf : , ---***
j. i r'l

$ikl
uslity Ai:uiarce
Cenl'rt y Urarl,.:-,rjrnc€.s
i;,) Ltd.
ushu martin Usho Marrin lrr?rited
.!!V1e lones & SFesiqtiry
producF Divtston)
Worls :Totisilwoi - 835 103, Ronchi,lhorlhond
Ph.: 100 9l 65lJ 3051 a}o / zztst
Fox : (00 91 65113051409 /410

CART]FICATE OT rES!
n/QP-2-ill33R Rev:1
C3fti:tcaig lllnbet : li 3.55495/1 Da:e : 13-! 9-20: l
Cusiofier : H-ii?SJSi ::::_-:-.-.: ji ;...:, _::.
Cuslorlsr 0rder Ref : r. ": - _j; l:::;il__?-j_.il
llorks Order Nurobe.r .. '.ili.-: 2
Reel Nunber :. 353{95:1 =a:e:ll-lt-2011
}are of !est:15*G9-2013
.l4ari u fa eC ui e r : SSHA }qRrJN I.IMITED, Ir,[DtA
S9ECIrlcArrolt
Applied St.andard : IS-z'! i 6.i 2002 (Marked)
l'-/'
( Nominal oiameter of roDe : i? :r,n
Construction : 6X36 t-,r' , pr€foim€d
Strand Construction : 14-l+l-?-:
Tensile Gaade o: stee]. Wire : 1?? 0 N/nn2 /
l{i.re finish/Material Grade : Ungalvd
Type of Core,/Lay Direc: ion : JUTr / Ri10
Length of Rope : 500. 00 l'ltr
tlass/unii tenqth {Apprx. l : 0.540 (g,4Mtr
l,ubricaiioo : A2 / Petroleun Lrbe
l{lnirnuir BIeaking rorcg ; 81.C kN
P!est-retching :NA
RESL']rTS .Or rnsr 6 EJG!&NA!:OIC
Ileasured Dia . 0ff-tens ion : i2.i80C rfi,,
lleasured tay Off-tensirn : 18. 5000 mrn
D{eaaured Brea}ing Force ; 97. 0 lN

RfiGi6a I Accepted

i)
F,';,;li:i,$.E,-,s
lle certrfy t.hat the maEerial desc.ribed above con.forns Eo Is-2266/2002
Properties of th€ praouct as Lesled ln acccrdance wlt,b STT .^rri1ha.-.1 i
^
8IS cerlification rnarks -Licence no. CM/L-0:?523.9 are as indicated
against reel,lcoil.

/
ffi
848914 6

el'titrlii tu!.u0 QudiE,


!6otuj8@nr4]!ilin! tr
jrr!*q erifurrrrnra.o
,:+B4le${6:'col' Bq.{t1J rit i c.rrtrre4rtd
legd. Ofiiee : 2A Sliolorpoore S6rani. Kolkoh 700 0;1, tr,dio, pione :
{C0 9t 39} g9g0o3m/228239t5, r(,r: 10O.9? 33) ??S2 S306,/.rO?9,/j980 0100,/i400
IIOP-3- l!5/01 R€e.O
(n4y'
Marathon Electric Motors (lndia ) Limited
58, Taratala Road, Kolkata-7O0 024
CERTIFICATE OF ROUTINE TEST
AS PER tS325

pRoDUcr: sq. CERTIFICATE NO' : 2013/10/30/HK/0079


CAGE |NDUCT|ON MoroR cusroMER:
RCHASE ORDER NO: BRANCH ORDER NO:
MOTOR DETAII.S

MOTOR 5L NO : P13569840009 FRAME : KD100L ENCL:TEFCSC :3 HZ: 50


KW:3.7 H.P.:5 SYNC.SPEED:1500 'HASE
TAGE :415 F.L.AMPS : 7.5 F.[.RPM : 1440
INS CLASS(ST/RT) : F AMB. TEMP : 45 deg C DUTY : 54 40% 150 ST5/H
coNNECTloNs(sr/RT): DELTA DEG. oF pRor. : rpss spEcrAL FEATURE' rD.cyL,cR.Dury MoroR

WATTM ETTER READING

BESTSTANgE
punse/lrne :
pEn
srnron@
lNsurAloN REstsrANcE : ( Foil BEFoRilNE;FTrnTvTffi
STATOR:100 MEGOHMS
HIGH VOTTAGE TEST : (PHASE TO PHASE/PHASE TO
EARTH}
STATOR : 2000 VOTTS FOR 60 SECS WITHSTOOD

Cl'liity A3SuIAnCe
Cent-r) - Jrnr's's {i) Ltd.

The Motor runs upto full speed at no-load jn both direction


of rotatlon < 239 votts applied to the stator For squirrel cage
Only ).
{ Motor
Motor has been run and has been found to be electrically and mechanically
sound and in working order in respect.

DATE OF TEST : 15-09-13 DATE ; 30-10-13 APPROVED BY

PRQF 0446 C DT. 01.09.06


This is a Computer generated Certificate. Need no Signature.
(
T
(lndialLimited
5€,Taratala Road ,kotkAta,Z00 0?4
C€FTIFICATE OF ffOUTINE TEST
ASPcR ts3?5

FIOO0CT: CERT|rICATE NO. : tdl3t1ortotKAUSHtKS10oA4


SQ. CA6E II|OUCTION MOrOR eU$f.olltER :
PUBCHA$E OBDEff NO:.
BHAilc oSDtA NO:

MOTOfr $L NO
t"'
1355S20074 FSAMf:
:
KD80 ENCL ;fFC Pt-tASg: 3 He: S0
Kl#: 0.75 H:P.: t lzl S\.11O.SFE6O; 1000
V0LTAGE {15
: F.LAMpS p_5 F.L.*PM : 8g0
:
tt$ OlgSi$T,RTt r r lii,ts rEMni 45 dogc DUTY | $.4io%JgjSTSrH
:OfiNf CT|ONiS11AT}; SrAf DgG, OF PRO'. : tP55 9P€oAL TTAIURES i

I ED MAF1AU I Ef{tS O$
T€ST tINE- LINEAMPS WATT'IETTER FEAPING TOTAL WATTS ,c,,FFN
DETA1LS VOI1AGE AMPS I II WATI I WATT II (wr.wzl
NO LOAO {15 1-35 1,4 1.375 340 168 172 9$8
HUT.I

toox€0 175 ,\ 2.55 400 -40 440


EOrOf,

y\^ r.t\:f: I cD L :{f HAtib. I u pHAsElpHAgE To EARTH}


: 2000 voLlsr0n 60

Cenlu;r j J. 1 i.r"i,neer; {P) Ltd.

Flile OFTEST: 04{9-13 DATt: 10.10-13 APPNOVEO SY

ThiS is a e orTlputer gensralod Cerlificate,Need no Slgnaturs.


LT-I
Marathon Electric Motors (lndia) Limited
SS,Taratafa Road ,kolkata.TOO 024
CERTIFICATE OF ROUTINE TEST
AS PER IS325

CERTTFTCATE NO. : 2013/12.10/kaushiks/0031


PRODUCT: SQ. oAGE INDUoTIoN MoToR -.
CUSTOMER :
PURCHASE ORDER NO;
BRANCH ORDEH NO:
MOTOF DETAILS
MOTOR SL NO : 195696A0047 FBAME: KDBO ENCL: TEFC PHASE: g HZ:
KW :0.75 H.p. : 1 SYNC.SPEED : i ooo
SO

TAGE : 415 F.L.AMPS 2.5 F.L.RPM: 890


:

INS CLASS(S7RT) : F AMB. TEt\,rlp : DUTY : S4 40% l5O STS / H

EEqlla!9EtE! tlagE4tlE : sl4lqR : 4a,q?= , t;-;;MtilE Ar 32 dej C


INSULATION RESTSTANCE : (FOR BEFORE AND AFTER H U ,ESrl
STATOT: 100 |VEGOHMS
HIGH VOLTAGE TEST :{PHASE TO PHASE/PHASE -
iOiANT"I
STATOR: ZOOO VOLTS FOF 60 SECS WTTHSTOOO

Revie'red & Acc---Pted

.'r ij !:atlCe
'.1f
, 'r.rrneers {P) Ltd.

The Motor runs upto full spe'ed at noload in


both direction ot rotation < 239 volts applied to the stato(For squinel cage
Motors Only).
Motor has been run and has been found
to be electrically and mechanicafly sound and in working
order in respect.

DATEOFTEST: 28-09-13 DATE : 10-1 2-13 APPROVED BY


0,146 C DT. 01.09.06
This is a Computer generated Certif jcate.Need no
Sjgnature.
L'T- L
Limited

PROBUCI : SQ. OAGE $tgUCT$N rrOTOn


PUFCHASE ONOEF NO]

ItoToR OelArLs
1!5696e0086 FRAJT,E: KD$O
MOTORSLNO:
EN0L; IEF0 PHASE : 3 H?: 50
fWrq"7s H.P.:I 6yNC.SpEED:1000
VOITAG€;:415 f,t.AMpE: .?..5 r.LhpM: Aio
l{SptASs{gInT}: P A e,rzup: 4s dege OUTy: 6440% l60sr8i t"l
3gM..lE0nON(Fff1l: STAF OEq..OF pnOI. I lpSS Spgeril FEnrUneS: .
%
rEsieffi
TESr L|NE UNE AMPS
nl:tilr 6 TOTAL WATTS SPEEO
A WATT I ATT II (WI.WzI
NOLOAD 415 r.45 1.55 l4 3S8 19e 176 .998
RUf,l

142 i.& 'r.95 .1'


L@KEO 1.825 ?24 $s
AQTOft

Reviewed a A-GFie-A

C.:i"'. 1,.;3,rru,.r*
9l!t:,, _ .. j,neers (rr) Lrd,

]ATE OF T€ST : 09.09-ta 1O-J0-13 APPNOVEO gY


'ATE:
gener€ :torl ga.rtificate.tleed no SignaftJre.
PET!-IE INDIJSTRIAi- MARKETII.IG CO"
PVT, LTD.
6C, S.K-Sols *€d, FagdllABdt, ahdar {W{6r}, MUMBAT - 400
028.

T.C.ic.C. No. -.
Z4S.t t I3-'! 4 Name Ot Cl'atDnlef . C"ntury Cr",,u Engineers
P.O.NI;. : 00f 6f 9
F}v.. Lrd

1g'Dec,t3

TFST CERTTF|CAI€
For Electro-Magnetic Srake
Model llo. SLDC-170 (1 S,lo"l $*ri*i l{0. fri-4d35j Type - DC Fa safe Sprtng Loaded

Rated Vottage - 190 V bC Tffqire KGt4 s

H.V.Test - 2 {V tu. .? Min. -


l$s!,lation fest 5 M-Ohm. insulation Class - B
(As Per iS-325)
{As P€.i l$-3?f}
Special Test - N.A.

Ciecked 8y

we hsreby GITARANTEC our

Type - De Faitsafe Spdn$ Loaded M6del Ns_ $tSC-j70 (j No.) Seriat fvo. M-44351

For any manufuchrinE de{e6t in ih€ sarn*


,!r a fre$sd cf ONE YEAF ftom tha daEe
ofsupply.

.": .,. .t ,..,:,.:,,

"""d*
.--,1** MARKflNG
For P€THE IIVOUSTR|AI
CO. pVT. LTD.

we.J g AccL'pted

Orial;ly Assrir€ince
,) !,'t9tfleers (p)
Ltd,
..:.ST&?;. FETI-|E JNDLtSTRtp.r nxARKCTts\jG
e0. FVT. t-TD,
69, g.K.gab noad, f€gd;,{r6di,
tr}isJaf (!Vesa}, MUirgAt - 4O0 0?8.

T.C.lc.C_ No_ : ZA0S/.13,14


Name of Customer , C"ntury
f, ra. Ltd
crri"Eng;;; P O.No. : 001798.1(amendj

Date ' 17-Feb-14

TF$T€€ TFUAIE
For Electrc-Magnetic Brake
Modet t,lo. slDc-l10
{4 ,{o$.) fieri{*l iltg. M-4SSS6 i0 M,4i0S9
Type- frc Fajtseie Spring Loaded

Raled Voltrage - f SC V nC T0rq a KCi,f 1

H"V.Test- I t{Jfar 1 Min, l$sufali$n Tesl ,


{As Pef i$-32S)
5 M-ohm. lfisulatton Class - B
{A$ Pef ,$-3lS)
$pecialTest- N.A.

Checked By

{fo hereby GUAMNTEF our

Type - DC Faitsafe SprinE Lodded Modet lr,ie. SLDC_r i0 {4 Nos.) Seriat No.M-4S056 to M-45SS9

For any manutact$ing de$e*t


in lhe s*ms fof a
Beriod of e*E YEAR f.om lhe dais of $upply.

. ', ', ,"','"


;..-,,1;,,1,,r,,,,,';;i;'r.ifu1 *
Fo. pETHE fi{DUSTF AL MARKET|I,,|G
CO" pyT. LTD.

Rev iewed

'\,15Sltla!nCe

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