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    Customized Bearings and Racks - Product Catalog EN

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    bekirrrr
    This document provides information about Customized Bearings and Racks from SCHNEEBERGER's 2019 product catalog. It includes: 1) An overview of SCHNEEBERGER's competence in rolling element and sliding guideways. 2) Details on precision standards from standard to measuring machine accuracy and the ability to manufacture custom cross-sections and lengths. 3) Information on gear racks and rack guideways manufactured to customer specifications, including details on manufacturing processes, materials, and quality control.

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    © All Rights Reserved
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    Customized Bearings and Racks - Product Catalog EN

    Uploaded by

    bekirrrr
    23 views8 pages
    This document provides information about Customized Bearings and Racks from SCHNEEBERGER's 2019 product catalog. It includes: 1) An overview of SCHNEEBERGER's competence in rolling element and sliding guideways. 2) Details on precision standards from standard to measuring machine accuracy and the ability to manufacture custom cross-sections and lengths. 3) Information on gear racks and rack guideways manufactured to customer specifications, including details on manufacturing processes, materials, and quality control.

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    Customized_Bearings_and_Racks_-_Product_catalog_EN

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    This document provides information about Customized Bearings and Racks from SCHNEEBERGER's 2019 product catalog. It includes: 1) An overview of SCHNEEBERGER's competence in rolling element and sliding guideways. 2) Details on precision standards from standard to measuring machine accuracy and the ability to manufacture custom cross-sections and lengths. 3) Information on gear racks and rack guideways manufactured to customer specifications, including details on manufacturing processes, materials, and quality control.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    23 views8 pages

    Customized Bearings and Racks - Product Catalog EN

    Uploaded by

    bekirrrr
    This document provides information about Customized Bearings and Racks from SCHNEEBERGER's 2019 product catalog. It includes: 1) An overview of SCHNEEBERGER's competence in rolling element and sliding guideways. 2) Details on precision standards from standard to measuring machine accuracy and the ability to manufacture custom cross-sections and lengths. 3) Information on gear racks and rack guideways manufactured to customer specifications, including details on manufacturing processes, materials, and quality control.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 8

    Customized Bearings

    and Racks

    Product catalog 2019


    Latest version of the catalogs
    You can always find the latest version of our catalogs in the Download area of our
    website.

    Disclaimer
    This publication has been compiled with great care and all information has been
    checked for accuracy. However, we can assume no liability for incorrect or
    incomplete information. We reserve the right to make changes to the information
    and technical data as a result of enhancements to our products. Reprinting or
    C100493
    reproducing, even in part, is not permitted without our written consent.
    Table of contents

    Page number

    1 Competence in Rolling Element and Sliding Guideways 4

    2 From standard precision to measuring machine accuracy classes 5

    3 Gear racks and gear rack guideways to customer specification 6

    4 Technical and engineering know-how for special applications 7

    5 Addresses 8

    Table of contents

    Traversing axis under robot, equipped with SCHNEEBERGER flat rails and racks 3
    1 Competence in Rolling Element and Sliding Guideways

    1.1 Product overview

    Linear Bearings

    Sliding Bearings

    Box Way

    Rail Guides

    Prismatic Guides
    Double V Guides
    V Guides

    1.2 Process operation: from raw materials to quality control

    Raw Material Stocks Through hardening Induction hardening


    To minimise leadtimes, an extensive Is one of our core competen­cies. Cross- is of particular interest for very large
    range of material profiles is held on
    ­ sections with a thickness of up to 55mm cross sections, as well as very long
    stock supported by various specialist can be through hardened. components. Only the required surface
    steel suppliers. areas of the cross-section are hardened.
    Hardening up to 3m
    Drilling Through hardening results in more Induction hardening up to 6m
    We drill the rails with pitch error compen- ­stable and good straight rails. Through Longer single piece rail lengths means the
    sation for the hardening process. As a har­dened rails can also be reground. number of butt joints can be reduced.
    result multi-piece rails can be easily A close tolerance is kept on the hole
    mounted. ­pitches.

    4
    2 From standard precision to measuring machine accuracy classes

    2.1 SCHNEEBERGER special components

    A flexible, stand alone production facility specializing in the production in the manufacture of guideways and gear racks:
    • For the metalworking, automation, wood processing, electronics and measuring equipment industries.
    • In various standard designs as single pieces or series volumes.
    • As replacement parts for machine retrofits where spares are no longer available from the manufacturer.
    Our employees have extensive experience, a flexible manufacturing facility and have the know-how from the research and
    ­development departments within the SCHNEEBERGER-Group at their disposal.

    2.2 Parallelism tolerances Ground ends for gap-free


    joints in multi-piece rails

    NQ
    Permissible deviations Δ(μm)

    SQ

    SSQ

    \\
    Single piece rail lengths:
    Rail length (mm) - induction hardened up to 6000mm
    \\
    - through hardened up to 3000mm
    Standard-quality for the machine-tool-industry – NQ Ra 1
    Special-quality for special purpose machines – SQ .0
    Super -special-quality, measuring-machine-quality – SSQ

    2.3 Any cross-section

    Tempering and straightening Precision finish grinding Marking


    The hardening process induces internal Precision grinding is where For traceability or stock control the gui-
    stresses. A careful tempering eliminates SCHNEEBERGER is recognized for
    ­ deways are marked by laser. Butt joint
    such stresses without affect on the quality. Extensive skills and 40 years ends are marked with identification
    hardness. of experience, gives us the compe- numbers.
    Technical data

    tence to achieve extremely high levels


    End grinding of precision. Trackway to Ra = 0.3μm. Quality Control
    For straight or angled butt joints for To ensure the high quality standards of
    gap-free multi-piece rails. This is done Coatings and sliding materials SCHNEEBERGER, all products go
    in efficient multiple settings. Coatings for hardness, corrosion resis- through a comprehensive and stringent
    tance or aesthetics are available. Slide- quality check before shipment.
    ways with various ground plastic or
    metal frictionless wear strips. 5

    3 Gear racks and gear rack guideways to customer specification

    3.1 Gear racks and gear rack guideways

    Gear rack guideways

    • Metric or module standards Gear rack


    • Up to module 20 Best Gear quality Q4
    • Helical or straight gears
    Individual adjacent pitch error
    • Hardened and tempered, nitrided, case-hardened,
    fp = 0.003mm
    induction or through hardened
    • Milled or ground
    Cumulative pitch error
    • Max. single piece length: 3000mm
    Fp = 0,015mm/1000mm
    • Multi-piece butt jointed rails for longer lengths

    3.2 Special version

    Combination with profiled linear guideway Screw connection from below Box way with integrated tooth rack Screw connection through the tooth rack

    3.3 Gear rack process operation

    Gear racks Standard gear racks Marking


    Depending on the loading, gear racks are From modules 2 to 12, gear racks can be For traceability or stock control the gui-
    either thoroughly hardened, case-harde- delivered in typical industry dimensions. deways are marked by laser.
    ned or induction hardened, nitrided or
    hardened and tempered. The material Customized gear racks Quality Control
    varies depending on the process. Alongside the standard parts, we also To ensure the high quality standards of
    manufacture customized gear racks and SCHNEEBERGER, all products go
    Milling and/or grinding guide racks up to a maximum length of through a comprehensive and stringent
    The required accuracy and surface finish 3 m and a unit weight of 500 kg. quality check before shipment.
    determine whether the gears also need to
    6 be ground after milling. Best quality: Q4.
    4 Technical and engineering know-how for special applications

    Customer specific guideways and gear racks


    are standard for us. Our qualified sales engineers will be pleased to visit
    your facility to discuss the optimum solution for your new application.

    Delivery Commitments
    We guarantee short leadtimes for protoype products and fixed
    production schedules for production volumes.

    Spares for machine refurbishments


    When you require a replacement rail or set of rails – we manufacture
    to the original accuracy or better.

    Grinding after hardening


    Ra 0.3

    Engineering know-how for special applications

    7
    www.schneeberger.com
    www.schneeberger.com/contact

    PROSPECTUSES

    • COMPANY BROCHURE • MINI-X MINIRAIL / MINISCALE PLUS / MINISLIDE


    • CUSTOMIZED BEARINGS • MONORAIL AND AMS PROFILED LINEAR GUIDEWAYS
    • GEAR RACKS WITH INTEGRATED MEASURING SYSTEM
    • LINEAR BEARINGS AND RECIRCULATING UNITS • MONORAIL AND AMS APPLICATION CATALOG
    • MINERAL CASTING SCHNEEBERGER • POSITIONING SYSTEMS
    • MINISLIDE MSQSCALE • SLIDES

    www.schneeberger.com

    A.MANNESMANN
    A member of
    MINERALGUSSTECHNIK SCHNEEBERGER linear technology

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