Pongal

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A review on Manufacturing practice 5S in comparison with Indian


Cultural Festival (called in many names like in Tamilnadu Bhogi &
Pongal)

Presentation · January 2016


DOI: 10.13140/RG.2.1.3969.6400

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Somasundaram Balasubramaniam
ELGI Equipments Ltd
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A review on Manufacturing practice
5S in comparison with Indian
Cultural Festival (called in many
names like in Tamilnadu Bhogi &
Pongal)
By Balasubramaniam Somasundaram
@[email protected]
+91 7708757575
About this Indian Festival
celebrated in India in different names
Name Region
Thai Pongal Tamil Nadu, Sri Lanka
Andhra Pradesh, Bengal, Kerala, Bihar, Jharkhand,Goa,
Makara Sankranthi Karnataka, Orissa, Madhya Pradesh, Maharashtra,
Manipur, Telangana Uttar Pradesh
Uttarayana Gujarat and Rajasthan
Lohri Haryana, Himachal Pradesh and Punjab
Magh Bihu/Bhogali Bihu Assam
Maghe Sankranti or Makar
Nepal
Sankranti
Source: https://en.wikipedia.org/wiki/Thai_Pongal
In the subsequent slides an interesting comparison on this festival and the manufacturing best
practice is discussed.
1 S – Seri – Sort
vs Bhogi festival of pongal

First Step of 5S Previous day of Pongal


• Sort the materials around your work • Unwanted materials from home &
place based on when you need farm are moved out
• If you don’t need and if you think it • Display the unwanted materials to
may be needed for someone send it common place like road..
to Red tag area • If no one likes to have end of the day
• Scrap the materials that’s not incinerate and dispose
needed
2 S – seiton – Set in order
vs Bhogi festival of pongal

Second Step of 5S Previous day of Pongal


• After completion of step 1 we • Wanted materials in home and
will have only needed materials farm cleaned & painted
• Arrange them neatly • There use to be different
• Retrievable based on the storage location like attali or
frequency of need parangu where occasionally
needed tools will be stored
3 S – seiso – Inspect & Spine
vs Bhogi festival of pongal

Third Step of 5S Previous day of Pongal


• Cleaned the stored materials • Arranging the good part or
and inspect for defects needed part is done after
• If any fault or damage cleaning and careful
observed take necessary inspection
action • This avoids the muda
4 S – seiketsu – Standardize
vs Bhogi festival of pongal

Fourth Step of 5S Previous evening of Pongal


• Layouts and standards are • This is what we do after cleaning
developed , so that what ever of our home by painting foot
done in 1s, 2s and 3s doesn't get prints by rangolli with rice paste
spoiled by others like new paints of heavy items like
recruits, labors etc., furniture's, workship place and
kitchen
5 S – Shitsuke – Sustain
vs Bhogi festival of pongal

Fifth Step of 5S Weekly in Indian home


• Audit least weekly whether • This is done in Indian homes and
whatever done in the previous farms every week mostly on Friday
steps and standardized are a small thorough cleaning, floor
maintained or practiced washing, dusting etc., along with
a prayer.. And parents trains their
son or daughter on this practice
Thank You
• Pongal is a festival having a history of 3000
years and that culture in the form of 5S is
benefiting the manufacturing practice of 20th
century

• Please give your comments


[email protected] +91 7708757575

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