Mustapha Et Al. (2022)
Mustapha Et Al. (2022)
Mustapha Et Al. (2022)
ABSTRACT: Hydrothermal gasification also known as supercritical water gasification (SWG) has been considered a
promising approach for converting wet biomass such as sugarcane bagasse into high-quality syngas. This study
presents the thermodynamic modeling of the hydrothermal gasification of sugarcane bagasse using Aspen Plus. The
effects of process parameters on the composition and yield of product gases were also investigated. It was found that
the effect of temperature and biomass concentration were significant in the production of hydrogen-rich gas, while
less impact was observed with pressure. The hydrogen gas (H2) produced with the highest mole fraction (56.70 mol%)
and yield (103.26 kmol/kg) was obtained at 750°C and low biomass concentration of 10 wt%, while the lowest yield
(1.52 kmol/kg) and mole fraction (2.45 mol%) of H2 were obtained at 450°C and high biomass concentration of 50
wt%. Findings from this study also showed that the highest net calorific value (17.55MJ/kg) was reached at 450˚C and
50 wt% of biomass concentration. This study would help to consolidate research on hydrothermal gasification of
sugarcane bagasse and optimization of experimental processes and also serve as an important benchmark in the
utilization of biomass as a clean energy source for future projects.
KEYWORDS: Hydrothermal gasification, Thermodynamic modelling, Aspen Plus, Hydrogen gas, Sugarcane bagasse
[Received Jul. 17, 2022; Revised Sep. 16, 2022; Accepted Oct. 2, 2022] Print ISSN: 0189-9546 | Online ISSN: 2437-2110
properties ( i.e dielectric constant, density, ionic product, and Plus or any other simulation software. Experimental processes
viscosity), allowing water to behave as a catalyst, green involving biomass gasification are generally expensive and
solvent, and reaction medium, that improves mass transfer and laborious, especially on larger scales; hence, modelling and
reaction rates (Okolie et al, 2021). Hydrothermal gasification, simulation are necessary to save time and money while also
which occurs at a temperature range of 400°C - 750°C and assisting in the planning and optimization of experiments to be
pressure range of 24 MPa - 36 MPa, has been deemed a conducted in real systems. Aspen plus thermodynamic
potential approach for the production of high-quality synthesis modelling and simulation of SWG of sugarcane bagasse can be
gas from biomass containing appreciable quantities of effectively used to examine the technical difficulties of
moisture, paving the way for the majority of its advantages overcoming the high cost of hydrogen production to increase
over the traditional gasification process, as wet biomass can be the commercial market for advanced gasification technology.
used directly without the need for drying (Mustapha et al, Hence, this research aimed to evaluate the production of
2021). hydrogen-rich gas from the gasification of sugarcane bagasse
Hydrogen gas is considered a cleaner energy carrier with under SWG conditions. The process of SWG of sugarcane
the highest energy density compared to other gases and energy bagasse was modelled using Aspen plus. The effects of process
efficiency of 122 KJ/kg, which is 2.75 times that of a typical variables such as biomass concentration, temperature, and
hydrocarbon fuel. Thus, the present research focussed on pressure on hydrogen gas production were studied, and
determining the feasibility of meeting the global energy needs validation of the Aspen plus model results with experimental
(Lamb and Pollet, 2020). This energy carrier is ideal because work was also carried out. This study would serve as an
it produces water as the byproduct of combustion, so it emits important benchmark in the utilization of biomass as a clean
no emissions despite its high energy density. Hydrogen can be energy source for future projects.
utilized directly or as an intermediate storage fuel for
manufacturing gasoline, methanol, ethanol, and other useful II. MATERIALS AND METHODS
compounds. Hydrogen can be used as a gas or a liquid,
depending on the application, making it a versatile fuel A. Feedstock Characterization
(Parthasarathy and Narayanan, 2014).
Numerous experimental investigations have been The proximate and ultimate values of sugarcane bagasse
conducted on the SWG of sugarcane bagasse with the use of used in this study were obtained from Cao et al (2018) as
different catalysts to increase the rate of reaction as well as presented in Table 1.
enhance gas yield and selectivity. For example, Rashidi and Table 1: Feedstock composition of sugarcane bagasse
Tavasoli (2015) performed the SWG of sugarcane bagasse in
Proximate Analysis (%)
the presence of unpromoted and copper-promoted carbon Moisture 4.46
nanotubes supported nickel. The results showed that the Volatile matter 83.32
promotion of Ni/CNTs catalysts with copper increased the total Fixed carbon 14.03
gas and hydrogen yield by 14.4% and 14.7%, respectively Ash (dry basis) 2.65
Ultimate Analysis (%)
while the yield of methane decreased by 25.9%. Safari et al C 47.09
(2016) developed a novel process for the gasification of H 6.16
sugarcane bagasse under supercritical water conditions for the N 0.52
co-production of hydrogen and power. The result revealed that O 42.50
S 1.08
hydrogen production of 8.55 kg/h and electrical power Cl 0.00
generation of 56 kW were obtained for the 20 wt% mixture of
bagasse with a mass flow rate of 1000 kg/h, reactor pressure of B. Modelling Hydrothermal Gasification under Aspen Plus
300 bars and temperature of 700ºC. Sheikhdavoodi et al (2015) V.10
studied the SWG of sugarcane bagasse in a batch reactor and
1) Lists of components
evaluated the effects of catalyst and process parameters on
hydrogen production. They observed that an increase in The components utilized in the hydrothermal gasification
model are shown in Table 2. The lists of the components are
reaction temperature to 800ºC favored hydrogen yield with the
grouped into nonconventional, conventional and solids.
presence of KOH as catalyst. Zhang et al (2019) reviewed the
SWG of sugarcane bagasse for hydrogen production from the 2) Physical property method
exergy aspect. The results showed that exergy efficiencies of This simulation used a combination of the Peng–
hydrogen production were mainly in the range of 0.04% - Robinson and Boston–Mathias function (PR-BM) property
42.05%. So far, only a few studies have been reported on the approach, which estimates every physical characteristic of the
thermodynamic modelling of the SWG process. Okolie et al typical components in the gasification process. This property
(2020) employed an experimental and thermodynamic package's alpha parameter is a temperature-dependent
modelling approach to study the hydrothermal gasification of variable. When the temperature is very high, this parameter
soybean straw and flax straw for hydrogen rich-gas production. increases the pure component vapour pressure (Mustapha et al,
Recently, Mustapha et al (2021) reported the hydrothermal 2021). The major reason this property package was selected for
gasification of Scenedesmus obliquus microalgae using Aspen the gasification process is that the temperature used was fairly
plus. However, there is a scarcity of modeling work on high. The HCOALGEN and DCOALIGT were the enthalpy
hydrothermal gasification of sugarcane bagasse using Aspen
MUSTAPHA et al: VALORIZATION OF SUGARCANE BAGASSE FOR HYDROGEN-RICH GAS PRODUCTION 411
and density models used for both biomass and ash, which are H2O = WATER/100
non-conventional components. ASH = ULT (1) / 100 * FACT
C = ULT (2) / 100 * FACT
Table 2: Components utilized in the hydrothermal gasification. H2 = ULT (3) / 100 * FACT
Nonconventional Conventional Solid N2 = ULT (4) / 100 * FACT
Element Element Element O2 = ULT (5) / 100 * FACT
Biomass(Sugarcane Water Carbon- S = ULT (6) / 100 * FACT
bagasse) Graphite
Ash Methane -
The GASIFIER (i.e the principal reaction unit block) was
- Carbon - linked by various streams to the other unit blocks. CYCLONE,
monoxide COOLER, and F-SEP in the simulation with each unit
- Sulfur - performing distinct functions as described in Table 3. The
- Carbon dioxide -
process flow diagram for the hydrothermal gasification process
- Oxygen -
- Nitrogen - is shown in Figure 1.
- Hydrogen -
C. Validation of Model
3) Thermodynamic modeling assumptions The model validation was carried out to verify that the
The following assumptions were developed during the proposed Aspen Plus model in this study was reliable, and the
development of the model: experimental data from Cao et al (2018) on hydrothermal
i. Hydrogen, Methane, Carbon dioxide, Carbon gasification of sugarcane bagasse was utilized. The
monoxide, Water, Hydrogen Sulfide and Ammonia experiments were conducted with a sugarcane bagasse
were the gaseous products from the gasifier; concentration of 6 wt% and a gasifier maintained at (600℃ -
ii. The simulation model operated at a steady state; 750℃, 24 - 30 MPa). Using the vast nature of the Aspen Plus,
iii. Char consisted of solid carbon and ash only; a model was simulated to produce synthesis gas from
iv. The gasifier temperature was uniform throughout the hydrothermal gasification of sugarcane bagasse under similar
process; empirical conditions as reported by Cao et al (2018). The
v. Oxides of nitrogen or sulfur were not formed; Aspen Plus simulation results are in good accord with the
vi. Ash was considered inert. empirical outcome of Cao et al (2018) as the simulation model
produced a similar forecast of the produced gas composition
4) Gasification reactions (in mol.%) that is comparable to that of the experimental result
The chemical reaction steps that make up the as shown in Figure 2.
hydrothermal gasification process are listed using Eqns. 1–10
(Parthasarathy and Narayanan, 2014): III. RESULTS AND DISCUSSION
Biomass Devolatilization: 𝐵𝑖𝑜𝑚𝑎𝑠𝑠 𝑐ℎ𝑎𝑟 + 𝑡𝑎𝑟 + 𝐻2 𝑂 +
𝑙𝑖𝑔ℎ𝑡 𝑔𝑎𝑠 (𝐶𝑂 + 𝐶𝑂2 + 𝐻2 + 𝑁2 . . . ) (1) A. Influence of Temperature
1 The effect of temperature on produced gas composition
Oxidation of Carbon: 𝐶 + 𝑂2 → 𝐶𝑂 -111 MJ/ kmol. (2)
2 and yield as well as the net calorific was studied by varying the
𝐶 + 𝑂2 → 𝐶𝑂2 -394 MJ/ kmol (3) temperature in the range of 450 to 750℃. (CH4), hydrogen
Char gasification: 𝐶 + 𝐶𝑂2 → 2𝐶𝑂 +172 MJ/ kmol. (4) (H2), and carbon dioxide (CO2), hydrogen (H2), are the primary
𝐶 + 𝐻2 𝑂 → 𝐶𝑂 + 𝐻2 +131 MJ/ kmol. (5) resulting gases recognized from the hydrothermal gasification
𝐶 + 2𝐻2 → 𝐶𝐻4 -75 MJ/ kmol. (6) with minute amounts of carbon monoxide (CO), hydrogen
1
Volatile oxidation:𝐶𝑂 + 𝑂2 → 𝐶𝑂2 -283 MJ/ kmol. (7) sulphide (H2S) and ammonia (NH3). The current research will
2
1 be focused on the major gaseous products of H2, CH4 and CO2
𝐻2 + 𝑂2 → 𝐻2 𝑂 -242 MJ/ kmol. (8)
2 obtained from the SWG process. The main reactions during the
𝐶𝐻4 + 2𝑂2 → 𝐶𝑂2 +2𝐻2 𝑂 +206MJ/ kmol. (9) hydrothermal gasification process are steam reforming
𝐶𝑂 + 𝐻2 𝑂 → 𝐶𝑂2 + 𝐻2 -41 MJ/ kmol. (10) reaction (Equation 5), methanation reaction (Equation 6) and
water-gas shift reaction (Equation 10). Each reaction has a
5) Description of biomass decomposition process significant impact on the outcome of the gasification process.
The biomass was designated as an unconventional The H2 is produced by water-gas shift and steam-reforming
component, and the ultimate and proximate analyses as well as reactions, while the CH4 is produced through methanation
the mass flow were entered. The biomass feedstock used in all reactions (Rashidi and Tavasoli, 2015).
the simulations ran at 10𝑘𝑔ℎ𝑟 −1 . By setting the product Temperature plays a very significant impact in SWG as
distribution based on the ultimate analysis, the RYIELD the gasifier temperature affects the entire end product
reactor was utilized to simulate the decomposition of biomass. composition. This occurs because of some chemical reactions
In this step, biomass was converted into its constituent in the gasifier, such as steam-reforming reactions which are
components, such as carbon (C), hydrogen (H2), oxygen (O2), endothermic. As a result, according to Le Chatelier's principle
nitrogen (N2), sulfur (S), chlorine (Cl), and ash. For the product (Adar et al, 2020), a higher temperature favors the endothermic
distribution, the FORTRAN statement was used, which is as reaction product and suppresses exothermic reactions (Tavares
follows: et al, 2020). Figure 3 illustrates the produced gases H2 ,
FACT = (100-WATER) / 100
412 NIGERIAN JOURNAL OF TECHNOLOGICAL DEVELOPMENT, VOL. 19, NO.4, DECEMBER 2022
Figure 1: The flow diagram of Aspen Plus model for hydrothermal gasification of sugarcane bagasse.
Table 3: Description of Aspen plus unit operation blocks used in the simulation model.
Aspen plus ID Block ID DESCRIPTION
RYield DECOMP Based on their proximate and ultimate assessment, it converts nonconventional biomass into
conventional components.
RGibbs GASIFIER Simulation of solid-gas reactions based on phase and chemical equilibrium calculations and the
minimization of the system’s Gibbs free energy.
SSplit CYCLONE Separation of solid product from the vapour product.
Heat COOLER Reduction of the vapour stream temperature to induce condensation of liquid products.
Exchanger
Flash2 F-SEP Separation of the non-condensable gaseous product from liquid product
Calculator CONVERT Calculation of mass yields obtained from DECOMP using FORTRAN statement with execution of
the calculator block before DECOMP block.
EXPERIMENT H2 ASPEN
70
60
Composition (mol%)
50
40
30
20
10
0
600°C 650°C 700°C 750°C
Figure 2: Composition of H2 from the hydrothermal gasification of sugarcane bagasse (Temperature: 600 – 750 °C, Pressure: 25MPa, and 6
wt% biomass feed concentration).
MUSTAPHA et al: VALORIZATION OF SUGARCANE BAGASSE FOR HYDROGEN-RICH GAS PRODUCTION 413
CH4 and CO2 molar fraction as a function of the gasification gaseous product relative to the temperature. This slight effect
temperature. on the composition of gaseous products is evidenced by the
The mole fraction of H2 obtained in Figure 3 increased minor increase observed with CH4 mole fraction and a slight
from 6.22 to 42.86 mol% at 26 MPa, whereas the composition decline in H2 mole fraction. The work of Mustapha et al (2021)
of CH4 declined from 44.97 to 15.88 mol% and that of CO2 on hydrothermal gasification of microalgae also revealed H2
from 43.93 to 32.79 mol%. Depicting an opposite trend in their generation declined while the CH4 production was promoted
production as the temperature elevated from 450°C to 750°C. with an increase in reaction pressure.
The decrease in CH4 with temperature is due to exothermic
behaviour exhibited by the methane reaction formation (Eqn. C. Influence of Biomass Concentration
6). In contrast, the increase in H2 was due to the steam- Sugarcane bagasse concentration was varied within the
reforming reactions and water gas shift reactions (Eqns. 5 and range of 10 – 50 wt % attemperatures of 450°C, 550°C, 650°C,
10), favoring the production of more H2 . These findings are and 750°C, respectively. The mole fractions of the gases (i.e.
consistent with the existing literature (Mustapha et al, 2021; H2 , CO2 , CH4 ) and their yield at a range of temperature and
Tavares et al, 2020), which also concluded that lower biomass concentration are depicted in Figure 5. As shown in
temperatures favored CH4 production while H2 production was Figure 5, sugarcane bagasse of 10 wt% at 750°C generated the
favored at higher temperatures. highest H2 mole fraction of 56.70 mol% with a corresponding
yield of 103.26 kmol/kg.
50 H2 mol.%
45
CH4 mol.%
Composition (mol.%)
40
CO2 mol.%
35
30
25
20
15
10
5
0
450 550 650 750
Temperature (°C)
Figure 3: Effect of varying temperature on gas composition obtained from Hydrothermal Gasification of 20wt% biomass concentration at 26
MPa pressure.
H2 mol.%
CH4 mol.%
CO2 mol.%
40
Composition (mol%)
35
30
25
20
15
10
5
0
24 26 28 30
Pressure (MPa)
Figure 4: Effect of varying pressure on gas composition obtained from hydrothermal gasification of sugarcane bagasse with 40wt% biomass
concentration.
60 H2 CO2 CH4
Composition (mol%)
50
40
30
20
10
0
10wt%
20wt%
40wt%
50wt%
10wt%
20wt%
40wt%
50wt%
10wt%
20wt%
40wt%
50wt%
10wt%
20wt%
40wt%
50wt%
450˚C 550˚C 650˚C 750˚C
80
Yield (kmol/kg)
60
40
20
0
10wt%
10wt%
20wt%
40wt%
50wt%
10wt%
20wt%
40wt%
50wt%
20wt%
40wt%
50wt%
10wt%
20wt%
40wt%
50wt%
Figure 5: Effect of biomass concentration at temperatures 450˚C, 550˚C, 650˚C and 750˚C respectively on the yield and composition of 𝑯𝟐 ,
𝑪𝑶𝟐 𝒂𝒏𝒅 𝑪𝑯𝟒 obtained from hydrothermal gasification of sugarcane bagasse at 28MPa.
MUSTAPHA et al: VALORIZATION OF SUGARCANE BAGASSE FOR HYDROGEN-RICH GAS PRODUCTION 415
corresponding yield of 29.96 kmol/kg. The mole fraction of product gases with significant attention to the hydrogen gas at
CH4 increased from 42.10 - 48.23 mol% as the biomass varying temperature, pressure, and biomass concentration. In
concentration, increased from 10 - 50 wt.% and the yield comparison to pressure, temperature has the greatest impact on
increased slightly from 35.21 to 36.82 kmol/kg. The hindrance the gasification reaction. High temperature (750oC) and the
in the production of H2 is as a result of the methanation reaction least biomass concentration (i.e. 10 wt%) produced the highest
favoring the CH4 gas production at the expense of H2 gas. H2 yield and mole fraction of H2 gas while low temperature
(450oC) and high biomass concentration (i.e. 50 wt%) yielded
D. Effect of Influencing Parameters on Net Calorific Value the lowest H2 yield and H2 mole fraction. On the contrary, the
The net calorific value for the gas products was calculated maximum CH4 mole fraction with a modest increase in
using the equation reported for lower heating value by produced CO2 was attained at the least temperature (450oC)
Mustapha et al (2021). The resulting composition data for H2 , and highest biomass concentration (50 wt%). The greatest
CH4 and CO with CH4 composition contributing a significant LHV of 17.55 MJ/kg was achieved at 450˚C with a biomass
impact on the end value of lower heating value (LHV). The content of 50 wt%. The results obtained from this study show
effect of biomass concentration on net calorific value at that the resulting CO2 is at significantly elevated mole
varying temperatures is shown in Figure 6. Due to the fractions. Therefore, there is a need to minimize the CO2
considerable effect of lower temperatures on the improved emitted from the process either by the introduction of CO 2-
generation of methane gas; the peak value was attained at absorber that can reduce the CO2 concentration towards
450°C with minimal difference as the biomass content elevated minimization of potential greenhouse effects or CO2 recycling
under this same temperature condition. LHV obtained at 10, option, which can enable the production of minimum CO2
20, 40, and 50 wt% were 16.16, 16.92, 17.39 and 17.55 MJ/kg emission by serving as a gasifying agent in the biomass
respectively, indicating LHV of the produced gas is favored at gasification. This information is essential for the development
increasing biomass concentrations with low temperatures. The of initiatives that use biomass as a renewable energy source.
high hydrogen production of sugarcane bagasse indicates that
hydrothermal gasification is a yardstick in upgrading such low- AUTHOR CONTRIBUTIONS
value biomass waste to high-value energy carriers, and 450°C S. I. Mustapha: Conceptualization, Resources, Supervision
may be the most effective temperature for high energy and Methodology.I. A. Mohammed: Visualization, Formal
recovery of sugarcane bagasse. analysis, Methodology. F. A. Aderibigbe: Resources,
Supervision and Methodology.T. L. Adewoye: Resources,
Supervision and Methodology. F. O. Omoarukhe:
IV. CONCLUSION Methodology, Investigation, Validation, Writing - original
The modeling of supercritical water gasification of draft. A. O. Sowole: Methodology, Investigation, Validation,
sugarcane bagasse has been studied using Aspen plus V10 Writing.
simulation environment. The research focused on the
composition, yield, and lower heating value (LHV) of the
20
LHV (MJ/kg )
18
16
14
12
10
8
6
4
2
0
40wt%
10wt%
20wt%
50wt%
10wt%
20wt%
40wt%
50wt%
10wt%
20wt%
40wt%
50wt%
10wt%
20wt%
40wt%
50wt%
Figure 6: Effect of biomass concentration at temperatures 450˚C, 550˚C, 650˚C and 750˚C respectively on net calorific value obtained from
hydrothermal gasification of sugarcane bagasse at 28MPa.
416 NIGERIAN JOURNAL OF TECHNOLOGICAL DEVELOPMENT, VOL. 19, NO.4, DECEMBER 2022