WISECO Complete Catalog 2007

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Pistons Plus Hi-Performance Products

After 65 years in the business, the name Forged Clutch Baskets Long- Rod Stroker Crank with 795 top-end power, there’s no boost porthole 2005-07 Suzuki RMZ450 &
Wiseco has become synonymous with OEM clutch baskets, inner hubs, and Series Pistons and Gasket Kit in the back of the piston. The ring groove 2007 Kawasaki KX450F Pistons Contents
pistons, especially pistons for off-road pressure plates are made from inexpen- The Yamaha Banshee is a mainstay of the and piston pin area are treated with These high per formance, t wo ring
NEW Top End Kits ..................................... 2
racing and riding. Wiseco has attained sive castings with limited service lives. ATV world, and Wiseco has put together a Wiseco’s new “E-Coat” system too. An 450cc pistons include dedicated forging Clutch Baskets and Accessories ............... 4
that instant brand-recognition by being the Even billet machined clutch components stroker kit to make the Banshee scream. excellent protection barrier to prevent designs for the ultimate in light weight Crankshaft and Rod Kit descriptions ........ 6
Included here are a Wiseco 5mm longer and strength, skirt coating for improved European Pistons .................................... 8
only U.S. manufacturer of forged pistons are not the optimum for strength-to-weight any type of galling. The pistons are built
rod and a 4mm stroker crank. That’s wear and friction reduction, and optimized Rotax, Husqvarna, Gas Gas, Cagiva,
for the powersport market, and carry a full ratios. By precision forging, Wiseco has especially for the intermediate to pro Suzuki/Aprilia, Polini, Ducati
line of applications for just about any 2- or taken clutch components to the highest matched with Wiseco’s 795 Series pistons, racer, and they’re available for all current dome and valve pockets for ultimate
Shifter Kart Pistons ............................... 10
4-stroke engine you can think of. Wiseco level of durability, wear resistance, and a special gasket kit, and no casework is CR, KX, RM, and YZ models. combustion flow. We offer standard Honda
is pistons. performance. Wiseco FORGED clutch needed to install at all. Just a bit of cylinder bore and oversize pistons made for 12:1 Off-Road Cycle Pistons, 2-Stroke........ 12
components assure you never compro- boring ups the displacement considerably Single-Ring 250cc Race Piston compression ratio... and 13:1 compres- Street Bike Pistons, 2-Stroke .............. 20
– you can give a Banshee 375cc-400ccs, sion for the serious racer. Off-Road Cycle Pistons, 4-Stroke........ 22
But guess what? Pistons are just a part mise putting power to the ground! Every 250cc pro-race team runs a single-
and all for under $900 retail. Talk about ATV Pistons, 2-Stroke ........................ 30
of what Wiseco has to offer. With the ring piston and the reason is simple – the ATV Pistons, 4-Stroke ........................ 32
performance at a value! Complete Gasket Kits
constantly evolving powersport market, CRF450R High-Compression Pistons bikes make more horsepower and have Overbore Street Kits ............................ 37
Top of the line gaskets are available for
Wiseco has remained right at the forefront While the new generation OE “slipper instant throttle response. Wiseco takes Kawasaki
GP Series 125cc Race Piston most applications.
of technology, developing a whole catalog skirt” pistons are providing tremendous it even further. To prevent any type of Off-Road Cycle Pistons, 2-Stroke........ 40
Wiseco has a new line of Racer’s Choice Street Bike Pistons, 2-Stroke .............. 52
full of innovative products for the off- 4-stroke performance, they do wear out galling, the ring groove and piston pin area Complete Piston Kits
125cc pistons; a “GP” line good for 1.5 Off-Road Cycle Pistons, 4-Stroke........ 54
roader. And coming from Wiseco, you – quickly. OEM’s recommend 15 hour on are treated with Wiseco’s new “E-Coating” Choose an individual piston, or go with a ATV Pistons, 2-Stroke ........................ 56
have to know it’s all pure quality – just ring changes and 30 hours on pistons. more horsepower over stock. The pistons for extra protection in those crucial areas. complete kit. See next page for details ATV Pistons, 4-Stroke ........................ 58
like our pistons. What sort of stuff are we Wiseco’s High-Compression pistons are all ring pinned on the centerline of The “E-Coated” Single Ring 250cc pistons Overbore Street Kits ............................ 61
regarding our NEW Top End Kits.
talking about? Good things, everything freshen up those motors nicely, giving the exhaust to reduce chances of the are a serious performance tweak, perfect KTM
from forged clutch baskets to stroker that extra bit of grunt 450 owners are ring catching in the ports (especially in for intermediate-to pro-level racers. Titanium Nitride Rings Off-Road Cycle Pistons, 2-Stroke........ 66

cranks – and of course some very special looking for. Coming with skirt coating for modified motors) and for better mid-and They’re available for all current CR, KX, Titanium Nitride (TiN) coated rings are Off-Road Cycle Pistons, 4-Stroke........ 70
On-Road Cycle Pistons, 4-Stroke ....... 70
pistons! Check it out. Wiseco, the piston great break-in, low friction, and durability, RM, and YZ models. designed for extreme racing conditions
Polaris ATV ............................................. 72
company isn’t just pistons anymore… Wiseco’s High-Compression pistons are by providing extended life and sustained Suzuki
available from 11.5:1 (stock 2002-03), 12:1 power. Off-Road Cycle Pistons, 2-Stroke........ 74
(stock 2004-06), 12.5:1, 13:1, and 13.5:1 Utilized by Off-Road Cycle Pistons, 4-Stroke........ 84
Yamaha of ATV Pistons, 2 & 4-Stroke .................. 88
compression ratios. Wiseco has a piston
Troy’s 2005 Overbore Street Kits ............................ 92
to fill your needs. Yamaha
factory race
Off-Road Cycle Pistons, 2-Stroke........ 98
team. Street Bike Pistons, 2-Stroke ............110
Off-Road Cycle Pistons, 4-Stroke.......112
ATV Pistons, 2-Stroke ........................118
ATV Pistons, 4-Stroke ....................... 122
Overbore Street Kits .......................... 126
Convertion Table & Warranty ............. 129
PWC Pistons
Arctic Cat ........................................... 130
13.5:1 KX450F/RMZ450 Kawasaki ........................................... 130
Forged Clutch Basket Polaris ............................................... 134
GP Series 125cc High-Compression Piston
Race Piston Sea-Doo ............................................ 136
Wet Jet .............................................. 138
Yamaha ............................................. 138
Crankshaft Accessories....................... 142
Sleeves. ................................................. 143
Ring Buyer's Guides ............................... 150
Complete Piston Kits
Ring Compressor Sleeves & Cyl. Hones .. 153
Long-Rod Stroker Crank with
795 Series Pistons and Gasket Kit Piston Pins, Bearings & Retainers..... 154
Carrillo Connecting Rods ..................... 156
Apparel, Access., Decals & Banners .... 158
Wiseco Product Line ........................... 161

CRF450R High-Compression Piston Single-Ring 250cc Race Piston Complete Gasket Kits

wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates
NEW for 2007 Hi-Performance Products

Top End Kits for ATV & Off-Road Motorcycle


Features: Benefits:
Built on our legacy of championships for over
• Wiseco top end gasket kit • Premium materials produce the best sealing technology
65 years, Wiseco is proud to introduce the available. Exceeding OEM standards
next level in performance. Wiseco is now
combining the most technologically advanced Wiseco hi-performance forged 2-stroke Pro Lite piston:
pistons on the market with a high performance • Dedicated forging • Superior strength/weight ratio utilizing Aerospace alloy
top end gasket kit (and needle bearing where • Race proven designs • Chosen by top race teams, in all forms of racing
applicable). Everything needed to perform • CNC machined • Optimal cam shape & profile for peak HP and service life
your rebuild the right way the first time. Now • Premium top end needle bearing • Precision machined, highest quality materials for
you can get the right parts at the right time, strength and reduced friction
fast and easy. • Hi-performance ring set • Extended life and sustained power
• Highest quality, alloy pin • Consistently true and durable

Wiseco hi-performance forged 4-stroke Pro Lite piston:


• Dedicated forging • Light weight and superior strength
• Dome design • Improved flame travel
Kits include
everything needed • Chrome plated piston pin • Reduced friction / scuff resistant
for a • Horizontal slot pin oiling • Reduced friction / scuff resistant
complete • Pressure seal groove • Maximum ring seal
top • Skirt coated • Reduced friction (racing applications only)
end
• Dedicated rings • Maximum compression and oil control
rebuild.

See new columns within catalog for available kits.


Bore Bottom
Bore Top Price Forged Price Repl.
x Repl. Top End End
Model Years size End Per Wiseco Per Pin
Stroke Ring Set Gasket Kit Gasket
(mm) Kit Kit Piston Piston & Clips
(mm) Kit
YFS200 Blaster thru 66 66.00 PK1089 $137.87 573M06600 $90.98 2598CD S486 W5232 WB1027
2006 x 66.25 PK1090 (D2728) 573M06625 (D9545) 2608CD 1988-06 1988-04
Pro-Lite 57 66.50 PK1091 573M06650 2618CD CW16 $31.94 (D6191)
66.75 PK1092 573M06675 2628CD
67.00 PK1093 573M06700 2638CD
67.25 PK1094 $146.97 573M06725 $100.08 2648CD
67.50 PK1095 (D8188) 573M06750 (D5006) 2658CD
67.75 PK1096 573M06775 2668CD
68.00 PK1097 573M06800 2677CD
68.25 PK1098 573M06825 2687CD

2 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 3
Precision Forged Hi-Performance Products
Clutch Baskets & Accessories

Precision Forged Clutch Baskets, Inner Hubs & Pressure Plates Friction Plates
Wiseco forged clutch components have greater strength due to “feature Wiseco Friction Plates are manufactured
aligned grain flow.” Compared to castings or products machined from to exact OEM specifications. They feature
long life and performance without sacrificing
billet, Wiseco Precision Forgings can be lighter and still have increased
durability. Wiseco Friction Plates are
mechanical properties resulting in higher strength, ductility, and resistance
designed for use with stock clutch compo-
to impact and fatigue.
nents or those offered by Wiseco.
FEA and solid
modeling technologies
allow Wiseco to analyze and
• Forged from lightweight, high strength, certified, aerospace grade optimize designs that demand performance. Steel Drive Plates
aluminum alloy. Wiseco Steel Drive Plates offer longevity,
durability, and the feel of OEM.
• Hard anodized for an ultra tough abrasive resistant surface ensures a long life of smooth clutch operation through the
Alloy Drive Plates
elimination of wear on the sides of the clutch basket tabs.
Wiseco Alloy Drive Plates feature improved engine performance resulting from less rotational mass and quicker lock-up
than conventional steel drive plates.
• A Teflon coating seals the clutch basket to create a near frictionless surface for the clutch disks to glide upon.

Clutch Covers
• Wiseco’s CNC machining process produces each clutch basket dimensionally the same as the next. Wiseco clutch covers are CNC machined from aerospace grade
aluminum alloy, and are hard anodized for maximum protection and wear
• Weight reducing relief cuts on the outside diameter of the clutch basket reduce rotational mass, which lowers the cen- resistance. They offer improved puncture resistance over stock cast
trifugal force acting on the clutch basket and increases overall acceleration of the engine. covers in extreme riding conditions.

• Large oiling holes in the clutch basket


tangs increase lubrication, reduce heat
build up, and reduce weight.

• Supplied with high quality fasteners


complete with pre-applied thread locker for
a secure grip during assembly.

4 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 5
Crankshaft Connecting Rod Kits Hi-Performance Products
Motorcycle • ATV • PWC

Crankshafts are sold complete with: Connecting Rod Kits are sold complete with:
Connecting rods, top end bearings Rod, crank pin, crank pin bearing, top end bearing and thrust washers.
and inner crankshaft webs.
Double forged, Wiseco connecting rods maintain superior dimensional consistency through improved grain
Multi-cylinder applications come complete with main flow. Shot peening eliminates residual stresses and smoothly blends the rod forging surfaces. Extensive
bearings (unless specified otherwise). tests verify that shot peened rods provide more consistent dimensioning and surface finish than hand ground
and polished rods. This produces superior strength under heavy loads.
Pre-assembled and precision trued to OEM
specifications.

Ready for installation.

Crank pin bearing radial


running clearance is
optimized to ensure
maximum performance.

Precision honing
process ensures ultra
round bearing surface.

Double drilled small ends provide


the piston pin with extra lubrication
and cooling - Reducing distortion
of top end due to thermal transfer Our crank pins are
from the piston. manufactured from
Precision engineered the highest quality hot
oiling slots maximize rod rolled steel. Case hard-
strength and bearing life. ened to 58-62 Rc.
Top and bottom end rod
bores case hardened to
58-62 HRC to optimize
bearing running surface. Silver coated bronze phosphor
thrust washers, with dimpled
design to increase oil retention The latest in caged
and reduce friction between needle roller bearings
rod & washer web interface. provided the highest
possible RPM.

6 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 7
EUROPEAN Hi-Performance Products
Motorcycle • 2-Stroke

Bore Bottom Forged Forged Forged Forged Wiseco E


Bore Top Top End Forged Price Repl. Cam Shaft Main Forged Race U
x Repl. Top End End Top End Main Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Valves & Kit Bearing Wiseco Alloy R
Stroke Ring Set Gasket Kit Gasket Bearing Seal Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Chains Kit Crankshaft Plate O
(mm) Kit Rod Kit Basket Hub Plate Gasket
P
Rotax , ATK E
A
Rotax 250 1996-01 67.5 67.50 701M06750 $133.52 2658CS S477 W5566 B1003 N
x 68.00 701M06800 (D1108) 2677CS $18.49 (D9011) $14.95
Pro-Lite 69.8 CW18 (D798)

Husqvarna
CR125 2000-04 54 54.00 760M05400 $104.43 2126CS S467 W5905 B1001
x (D6626) 2000-03 $13.95
54.5 CW15 $58.98 (D9353) (D738)
CR250 1974-84 69.5 69.50 137M06950 $138.10 2736CD S343 B1003
XR250 1974-84 x 70.00 137M07000 (D6828) 2756CD $14.95
WR250 1974-84 64.5 70.50 137M07050 2776CD CW18 (D798)
71.00 137M07100 $144.67 2795CD
Reed Induction 71.50 137M07150 (D0868) 2815CD
WXE250 1992-96 67 67.00 699M06700 $131.81 2638CD S508 W5565 B1003
WXC250 1992-96 x 67.50 699M06750 (D9097) 2658CD $33.00 (D0291) $14.95
Pro-Lite 70.8 68.00 699M06800 2677CD CW18 (D798)
Nikasil Bore - Cyl. sleeving or
replating required for oversizes
Racer's Choice - 1999-04 66.4 66.40 768M06640 $141.64 2614CS S508 W5906 B1003
250cc Single Ring x (D8948) 1999-03 $14.95
CR250 72 CW18 $66.06 (D4693) (D798)
CR250 1999-04 66.4 66.40 761M06640 $145.07 2614CD S508 W5906 B1003
WR250 1999-04 x (D4078) 1999-03 $14.95
72 CW18 $66.06 (D4693) (D798)

Gas Gas
EC/MC125 2000-01 54 54.00 726M05400 $92.25 2126CST S467
Pro-Lite x 54.50 726M05450 (D5355) 2146CS
*Ceramic Composite - Cyl. 54.5 55.00 726M05500 2165CS CW15
sleeving or replating required 56.00 726M05600 $101.47 2205CS
for oversizes. (D8806)
Racer's Choice - GP Style 2002-07 54 54.00 762M05400 $116.28 2126CS S632
EC/MC125 x (D7796)
Electra Coated 54.5 56.00 762M05600 $127.91 2205CS CW15
Nikasil Bore - Cyl. sleeving or (D4767)
replating required for oversizes
EC200 1999-04 62.5 62.50 848M06250 $140.84 2461CD S477
x (D0548)
65 CW18
MC, EC, SM250 1997-07 66.4 66.40 849M06640 $159.59 2614CD S508
x (D5759)
72 CW18
EC300 2 2000-07 72 x 72 72.00 850M07200 $167.13 2835CD S508
Wild HP 300 (ATV) 2000-07 (D82001) CW18

Cagiva
Mito 125 Sport All 56x50.6 56.00 853M05600 $108.86 2205CS S270
Electra Coated (D2356) CW16
Planet 125 1990-91 56x50.6 56.00 854M05600 $108.86 2205CD S270
Mito 125 (D2356)
Electra Coated CW16

Suzuki
RGV 250 1989-95 56x50.6 56.00 852M05600A $108.86 2205CD S270
Electra Coated 852M05600C (D2356) 2205CD CW16

Aprilia
RS125/AF1 1985-02 54 54.00 851M05400A $120.49 2126CD S632
x 54.00 851M05400C (D0327) 2126CD
Electra Coated 54.5 54.25 851M05425 2136CD CW15
54.50 851M05450 2146CD
RS250 Up to 56 56.00 852M05600A $108.86 2205CD S270
2003 x 852M05600C (D2356) 2205CD CW16
Electra Coated 50.6

Polini
Works 1999-04 40.20 40.20 819M04020 $65.93 1574CD S634 W6133
x (D6593) $38.91 (D4332)
39.3 CW12
Recreational/Air/Liquid 1998-04 40 40.00 820M04000 $65.93 1574CD S634 W6133
x (D6593) Liquid
39.3 CW12 $38.91 (D4332)

Additional prices & information: Sleeves: Pg.143 • Carrillo Rods: Pg.156 • Crankshaft Accessories: Pg.142 Rings, compressors & hones: Pg.153 • Piston pins, clips & top end bearings: Pg.154
8 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 9
EUROPEAN Hi-Performance Products
Motorcycle 4-Stroke & Shifter Karts

Bore Bottom Forged Forged Forged Forged Wiseco E


Bore Top Top End Forged Price Repl. Cam Shaft Main Forged Race U
x Repl. Top End End Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Valves & Bearing Wiseco Alloy R
Stroke Ring Set Gasket Kit Gasket Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Chains Kit Crankshaft Plate O
(mm) Kit Rod Kit Basket Hub Plate Gasket
P
4-Stroke E
A
CAN AM, SWM, ATK (ROTAX) N
Rotax 500 89 89.00 4768M08900 $161.47 3504XC S618 W6041 W6042
12:1 Compression x 89.25 4768M08925 (D8869) 3514XC 89- 91mm
79.5 89.50 4768M08950 3524XC W5590 89.50mm $20.80
Cylinder boring required for 91.00 4768M09100 $177.61 3583XC $20.80 (D8421)
oversizes. (D75601) (D8421)
Can Am (Rotax) 600 97 97.00 4711M09700 $190.38 3819XS S618
10.5:1 Compression x 98.00 4711M09800 (D32411) 3858XS
81 CW22

Husqvarna
250TE/TC 2002-04 76 76.00 4862M07600 $162.59 2992XG S686
12.5:1 Compression x (D5189)
Skirt coated 55 CW16
410TE/TC 1999-03 91 91.50 4859M09150 $195.99 9150ZX S641
12:1 Compression x 92.50 4859M09250 (D06711) 9250ZX
60.8 93.00 4859M09300 9300ZX CW20
Skirt coated
570 TE/TC 1999-00 98 98.00 4860M09800 $196.84 9800ZV S618
610 TE/TC 2001-04 x 99.00 4860M09900 (D01811) 9900ZV
10:1 Compression 76.4 W5590
Skirt coated
570 TE/TC 1999-00 98 98.00 4861M09800 $224.28 9800ZV S618
610 TE/TC 2001-04 x 99.00 4861M09900 (D75431) 9900ZV
11:1 Compression 76.4 W5590
Skirt coated

GM Speedway
GM500 All 90 90.00 4866M09000 $242.36 9000J S645 CAR085
High Compression x (D24541) (Carrillo)
Skirt Coated 78.5 W6139 $234.00
(D00602)

Ducati
888 1993-94 94 96.00 4625M09600 $151.87 3780XH S549
916 1994-96 x (D2119)
Must use 96mm cylinder 64 CW21
900SS 1983 86 87.00 4627M08700 $151.87 3425XC S392
Darmah 1983 x (D2119)
Must use 96mm cylinder 74.4 CW20

Triumph
Bonneville T-100, 2001-07 86 92.00 CK149 4817M09200 $147.25 3622XR S660 W6193 CAR077
America, 2002-07 x (D5388) $95.38 (D3275) (Carrillo)
Speedmaster 2003-07 68 CW19 $654.00
CK Kit includes: Pistons, $565.54 (D00055)
rings, piston pins, retainer (D23933)
clips, sleeve, and gasket.
Bonneville T-100, 2001-07 86 92.00 CK172 4873M09200 $147.25 3622ZR S660 W6193 CAR077
America, 2002-07 x (D5388) $95.38 (D3275) (Carrillo)
Speedmaster 2003-07 74.35 CW19 $654.00
Big Bore 1/4” Stroker (D00055)
CK Kit includes: Pistons, $565.54
rings, piston pins, retainer (D23933)
clips, sleeve, and gasket.
Bore Bottom Forged Forged Forged Forged Wiseco
Bore Top Top End Forged Price Repl. Main Forged Race
x Repl. Top End End Top End Main Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Bearing Wiseco Alloy
Stroke Ring Set Gasket Kit Gasket Bearing Seal Kit Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Kit Crankshaft Plate
(mm) Kit Rod Kit Basket Hub Plate Gasket

Shifter Karts
Honda CR80 1986-02 47x47.8 47.00 798M04700 $77.97 1850CS S517 See page 25 See pg. 25 B1012 B6001 BK5009 WPC115 WPR120 WPP3013 WPPF001 WPPS001 Gasket
(D8764) CW14 W6220
Honda RS125 1995-04 54.00 793M05400 $118.63 2126CS S632 B1001
(D8117) CW15
Pavesi 125 54.00 814M05400 $116.58 2126CS S632 B1013
(D5996) CW15
CRS 125 54.00 815M05400 $116.58 2126CS S270 B1016
(D5996) CW16
Vortex 125 54.00 816M05400 $116.58 2126CS S632 B1013
(D5996) CW15
TM K9/K8 54.00 817M05400 $116.58 2126CS S632 NA
(D5996) CW15
SGM 125 54.00 821M05400 $116.58 2126CS S632 B1013
(D5996) CW15

Additional prices & information: Sleeves: Pg.143 • Carrillo Rods: Pg.156 • Crankshaft Accessories: Pg.142 Rings, compressors & hones: Pg.153 • Piston pins, clips & top end bearings: Pg.154
10 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 11
HONDA Hi-Performance Products
Motorcycle • 2-Stroke

Bore Bottom Forged Forged Forged Forged Wiseco


Bore Top Top End Forged Price Repl. Cam Shaft Main Forged Race
x Repl. Top End End Top End Main Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Valves & Kit Bearing Wiseco Alloy
Stroke Ring Set Gasket Kit Gasket Bearing Seal Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Chains Kit Crankshaft Plate
(mm) Kit Rod Kit Basket Hub Plate Gasket
CR80 1980-82 49.5 49.50 450M04950 $76.86 1949CD S538 W5657 B1015 B6003
TC80 1970-78 x 50.00 450M05000 (D1164) 1969CD $18.50 (D0111) $13.95 $19.95
41.4 50.25 450M05025 1979CD CW12 (D738) (D7911)
50.50 450M05050 1988CD
51.00 450M05100 $84.53 2008CD H
51.50 450M05150 (D2705) 2028CD O
N
CR80 1983 49.5 49.50 493M04950 $76.86 1949CD S538 W4022 B1015 B6001 D
x 50.00 493M05000 (D1164) 1969CD pin not $18.50 (D0111) $13.95 $19.95 A
41.4 50.50 493M05050 1988CD included (D738) (D7911)
51.00 493M05100 $84.53 2008CD
51.50 493M05150 (D2705) 2028CD CW12
CR80 1984 49.5 49.50 509M04950 $76.86 1949CD S538 W4023 B1015 B6001 WPPF001 WPPS001
x 50.00 509M05000 (D1164) 1969CD pin not $18.50 (D0111) $13.95 $19.95 $46.43 $21.12
41.4 50.50 509M05050 1988CD included (D738) (D7911) (D8103) (D3731)
51.00 509M05100 $84.53 2008CD
51.50 509M05150 (D2705) 2028CD CW12
CR80 1985 47 47.00 517M04700 $76.86 1850CD NA W6024 B6001 BK5009 WPPF001 WPPS001
x 47.50 517M04750 (D1164) 1869CD Piston $32.42 (5491) $19.95 $28.44 $46.43 $21.12
No piston pin available 47.8 47.75 517M04775 1879CD pin not (D7911) (D6071) (D8103) (D3731)
48.00 517M04800 1890CD included
48.25 517M04825 $84.53 1900CD
48.50 517M04850 (D2705) 1909CD CW13
49.00 517M04900 1929CD
CR80 1986-02 46 46.00 668M04600 $80.88 1810CS S517 W5221 W6136 WB1012 B1012 B6001 BK5009 WPC115 WPR120 WPP3013 WPPF001 WPPS001 Gasket
x (D3584) 1986-91 1992-02 $56.50 $13.95 $19.95 $28.44 $165.68 $78.24 $230.00 $46.43 $21.12 W6220
Pro-Lite 47.8 CW14 $24.73 $23.11 (D0933) (D738) (D7911) (D6071) (D96701) (D6805) (D00161) (D8103) (D3731) $6.96 (D814)
*International Bore - Not (D4841) (D7831)
available in the U.S.
Racer's Choice - GP Style 1986-02 47 47.00 798M04700 $79.53 1850CS S517 W5221 W5356 WB1012 B1012 B6001 BK5009 WPC115 WPR120 WPP3013 WPPF001 WPPS001 Gasket
CR80 x (D2774) 1986-91 49mm $56.50 $13.95 $19.95 $28.44 $165.68 $78.24 $230.00 $46.43 $21.12 W6220
47.8 49.00 798M04900 $87.49 1929CS CW14 $24.73 1999-02 (D0933) (D738) (D7911) (D6071) (D96701) (D6805) (D00161) (D8103) (D3731) $6.96 (D814)
Electra Coated (D9425) (D4841) $23.11
(D7831)
W6136
47mm
1992-02
$23.11
(D7831)
CR80 1986-91 47 47.00 PK1146 $114.43 643M04700 $75.75 1850CS S517 W5221 WB1012 B1012 B6001 BK5009 WPC115 WPR120 WPP3013 WPPF001 WPPS001 Gasket
x 47.50 PK1147 (D6686) 643M04750 (D5454) 1869CS 1986-91 $56.50 $13.95 $19.95 $28.44 $165.68 $78.24 $230.00 $46.43 $21.12 W6220
Pro-Lite 47.8 48.00 PK1148 643M04800 1890CS CW14 $24.73 (D4841) (D0933) (D738) (D7911) (D6071) (D96701) (D6805) (D00161) (D8103) (D3731) $6.96 (D814)
Nikasil Bore - Cylinder 49.00 PK1149 $121.99 643M04900 $83.31 1929CS
sleeving or replating required (D9137) (D9994)
for oversizes.
CR80 1992-02 47 47.00 PK1269 $114.43 643M04700 $75.75 1850CS S517 W6136 W5356 WB1012 B1012 B6001 BK5009 WPC115 WPR120 WPP3013 WPPF001 WPPS001 Gasket
x 47.50 PK1270 (D6686) 643M04750 (D5454) 1869CS 47-48mm 48.5-49mm $56.50 $13.95 $19.95 $28.44 $165.68 $78.24 $230.00 $46.43 $21.12 W6220
Pro-Lite 47.8 48.00 PK1271 643M04800 1890CS CW14 1992-02 1999-02 (D0933) (D738) (D7911) (D6071) (D96701) (D6805) (D00161) (D8103) (D3731) $6.96 (D814)
Nikasil Bore - Cylinder 49.00 PK1272 $120.37 643M04900 $83.31 1929CS $23.11 $23.11
sleeving or replating required (D2227) (D9994) (D7831) (D7831)
for oversizes.
Racer's Choice Supermini 52 52.00 PK1185 $150.66 766M05200 $111.98 2047CS S288 W5973 WB1012 B1012 B6001 BK5009 WPC115 WPR120 WPP3013 WPPF001 WPPS001 Gasket
CR80 1993-03 x (D0409) (D9176) 1993-06 $56.50 $13.95 $19.95 $28.44 1993-04 CR80: $230.00 $46.43 $21.12 W6220
CR85 2003-06 47.8 CW14 $23.11 (D7831) (D0933) (D738) (D7911) (D6071) $165.68 1986-02 (D00161) (D8103) (D3731) $6.96 (D814)
(D96701) CR85:
Nikasil Bore - Cylinder 2003-06
sleeving or replating required $78.24
for oversizes. (D6805)
Racer's Choice - GP Style 2003-07 47.5 47.50 838M04750 $83.51 1869CS S517 W6136 WB1012 B1080 B6001 BK5009 WPC115 WPR120 WPP3013 WPPF001 WPPS001 Gasket
CR85 x (D0105) 2003-06 $56.50 $14.95 $19.95 $28.44 2003-04 2003-06 $230.00 $46.43 $21.12 W6220
47.8 CW14 $23.11 (D7831) (D0933) (D798) (D7911) (D6071) $165.68 $78.24 (D00161) (D8103) (D3731) $6.96 (D814)
Electra Coated (D96701) (D6805)
CR85 2003-07 47.5 47.50 PK1214 $111.99 833M04750 $72.31 1869CS S517 W6136 W5973 WB1012 B1080 B6001 BK5009 WPC115 WPR120 WPP3013 WPPF001 WPPS001 Gasket
x (D9176) (D8334) 47-48mm 50.5mm $56.50 $14.95 $19.95 $28.44 2003-04 2003-06 $230.00 $46.43 $21.12 W6220
Pro-Lite 47.8 48.00 PK1215 $109.88 833M04800 1890CS CW14 2003-06 2003-06 (D0933) (D798) (D7911) (D6071) $165.68 $78.24 (D00161) (D8103) (D3731) $6.96 (D814)
Nikasil Bore (D3956) $23.11 (D96701) (D6805)
48.50 PK1216 $108.26 833M04850 1909CS W5356 (D7831)
(D6946) 48.5-50mm
49.50 PK1217 $117.58 833M04950 $79.52 1949CS 2003-06
(D5507) (D1774) $23.11
50.50 PK1218 $131.13 833M05050 $91.45 1988CS (D7831)
(D8687) (D7845)
CR125 1973-78 56 56.00 339M05600 $122.00 2205CD S394 W5725 B1018 BK5012
MT125 1973-78 x 56.50 339M05650 (D0237) 2224CD Piston $25.85 (D1551) $13.95 $26.51
50 57.00 339M05700 2244CD pin not (D738) (D1951)
57.50 339M05750 $134.20 2264CD included
58.00 339M05800 (D2508) 2284CD
CW14

Additional prices & information: Sleeves: Pg.143 • Carrillo Rods: Pg.156 • Crankshaft Accessories: Pg.142 Rings, compressors & hones: Pg.153 • Piston pins, clips & top end bearings: Pg.154
12 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 13
HONDA Hi-Performance Products
Motorcycle • 2-Stroke

Bore Bottom Forged Forged Forged Forged Wiseco


Bore Top Top End Forged Price Repl. Cam Shaft Main Forged Race
x Repl. Top End End Top End Main Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Valves & Kit Bearing Wiseco Alloy
Stroke Ring Set Gasket Kit Gasket Bearing Seal Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Chains Kit Crankshaft Plate
(mm) Kit Rod Kit Basket Hub Plate Gasket
CR125 1979 56 56.00 430M05600 $122.00 2205CDM S394 W5680 B1018 B6007 BK5008
x 56.25 448M05625 (D0237) 2215CD Piston $24.73 (D4841) $13.95 $19.95 $19.38
Chrome Bore - Cylinder 50 56.50 448M05650 2224CD pin not (D738) (D7911) (D3611)
sleeving or replating required 56.75 448M05675 2234CD included
for oversizes. 57.00 448M05700 $134.21 2244CD H
57.50 448M05750 (D3508) 2264CD CW14 O
N
D
A
CR125 1980-84 55.5 55.50 448M05550 $122.00 2185CD S394 W4025 W4027 B1018 B6008 BK5010 WPR121
x 55.75 448M05575 (D0237) 2195CD Piston 1983 1984 $13.95 $19.95 $26.90 1981-84
50 56.00 448M05600 2205CD pin not $20.01 $29.46 (D738) (D7911) (D4161) $97.25
56.25 448M05625 2215CD included (D1021) (D7671) (D1236)
56.50 448M05650 2224CD
56.75 448M05675 $134.21 2234CD CW14
57.00 448M05700 (D3508) 2244CD
57.50 448M05750 2264CD
CR125 1985-86 54 54.00 518M05400 $98.54 2126CD S485 W4027 W4894 B1006 B6008 BK5010 WPR122 WPPF003 WPPS002 WPPA001
x 54.25 518M05425 (D2195) 2136CD 1985 1986 $13.95 1985 $26.90 $97.25 1986 1986 1986
Pro-Lite 54 54.50 518M05450 2146CD CW14 $20.01 $29.46 (D738) $19.95 (D4161) (D1236) $67.04 $42.17 $45.44
54.75 518M05475 2156CD (D1021) (D7671) (D7911) (D7534) (D1472) (D4592)
55.00 518M05500 $108.40 2165CD
55.25 518M05550 (D4056) 2175CD B6004
55.50 518M05600 2185CD 1986
56.00 2205CD $19.95
(D7911)
CR125 1987 54 54.00 553M05400 $102.16 2126CS S288 W5116 B1018 B6004 BK5010 WPR122 WPP3025 WPPF003 WPPS002 WPPA001 Gasket
x 54.50 553M05450 (D0316) 2146CS $33.00 (D0891) $13.95 $19.95 $26.90 $97.25 $230.00 $67.04 $42.17 $45.44 W6114
Pro-Lite 54 54.75 553M05475 2156CS CW14 (D738) (D7911) (D4161) (D1236) (D00161) (D7534) (D1472) (D4592) $10.71 (D346)
55.00 553M05500 $112.38 2165CS
Power Valve must be modifed 55.25 553M05550 (D3476) 2175CS Opt. Cushion
for .040 and longer. 55.50 553M05600 2185CS W6241-8
56.00 2205CS $25.95
(D7181)
CR125 1988-89 54 54.00 564M05400 $102.16 2126CS S467 W5270 B1001 B6004 BK5010 WPR123 WPP3025 WPPF003 WPPS002 WPPA001 Gasket
x 54.25 564M05425 (D0316) 2136CS $33.00 (D0891) $13.95 $19.95 $26.90 $97.25 $230.00 $67.04 $42.17 $45.44 W6114
Pro-Lite 54.5 54.50 564M05450 2146CS CW15 (D738) (D7911) (D4161) (D1236) (D00161) (D7534) (D1472) (D4592) $10.71 (D346)
54.75 564M05475 2156CS
1989 model has Nikasil 55.00 564M05500 $112.38 2165CS Opt. Cushion
Bore - Cylinder sleeving 55.25 564M05550 (D3476) 2175CS W6241-8
or replating is required for 55.50 564M05600 2185CS $25.95
oversizes 56.00 2205CS (D7181)
CR125 1990-91 54 54.00 595M05400 $102.16 2126CS S467 W5222 WB1043 B1001 B6004 BK5010 WPC116 WPR123 WPP3025 WPPF003 WPPS002 WPPA001 Gasket
x 54.50 595M05450 (D0316) 2146CS $33.00 (D0891) $55.14 $13.95 $19.95 $26.90 $181.46 $97.25 $230.00 $67.04 $42.17 $45.44 W6114
Pro-Lite 54.5 55.00 595M05500 2165CS CW15 (D9033) (D738) (D7911) (D4161) (D59711) (D1236) (D00161) (D7534) (D1472) (D4592) $10.71 (D346)

Nikasil Bore - Cylinder Opt. Cushion


sleeving or replating required W6241-8
for oversizes $25.95
(D7181)
Racer's Choice - GP Style 1995-03 54 54.00 762M05400 $116.28 2126CS S632 54mm: 56mm: WB1043 B1001 B6004 BK5010 WPC116 WPR123 WPP3025 WPP4003 WPP5003 WPPF003 WPPS002 WPPA001 WPPC001
CR125 x (D7796) W5318 W5964 1995-00 $13.95 $19.95 $26.90 $181.46 $97.25 1995-99 2000-03 2000-03 1995-99 1995-99 1995-99 2000-03
54.5 56.00 762M05600 $127.91 2205CS CW15 1992-97 1992-97 $55.14 (D738) (D7911) (D4161) (D59711) (D1236) $230.00 $279.00 $169.50 $67.04 $42.17 $45.44 $164.99
Electra Coated (D4767) $33.00 $33.00 (D9033) (D00161) (D03591) (D56811) (D7534) (D1472) (D4592) (D94511)
No intake window (D0891) (D0891)
Pinned on centerline WB1066 WPP3005 WPPF004 WPPS003 WPPA002 Gasket
Longer skirt than stock W5684 W5965 2001-02 2000-03 2000-03 2000-03 2000-03 W6114
1998-99 1998-99 $55.14 $230.00 $76.61 $49.19 $53.02 $10.71 (D346)
Nikasil Bore - Cylinder $33.00 $33.00 (D9033) (D00161) (D0894) (D8913) (D6443)
sleeving or replating required (D0891) (D0891)
for oversizes. WB1075
W5847 W5966 2003 Opt. Cushion
2000 2000 $57.68 W6241-8
$35.35 $38.91 (D1643) $25.95
(D1212) (D4332) (D7181)

W6020 W5903
2001-02 2001-02
$35.35 $35.35
(D1212) (D1212)

W6104 W6127
2003 2003
$38.92 $38.91
(D5332) (D4332)

Additional prices & information: Sleeves: Pg.143 • Carrillo Rods: Pg.156 • Crankshaft Accessories: Pg.142 Rings, compressors & hones: Pg.153 • Piston pins, clips & top end bearings: Pg.154
14 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 15
HONDA Hi-Performance Products
Motorcycle • 2-Stroke

Bore Bottom Forged Forged Forged Forged Wiseco


Bore Top Top End Forged Price Repl. Cam Shaft Main Forged Race
x Repl. Top End End Top End Main Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Valves & Kit Bearing Wiseco Alloy
Stroke Ring Set Gasket Kit Gasket Bearing Seal Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Chains Kit Crankshaft Plate
(mm) Kit Rod Kit Basket Hub Plate Gasket
CR125 1992-97 54 54.00 PK1164 $148.14 676M05400 $101.19 2126CS S467 54-55mm: 56mm: WB1043 B1001 B6004 BK5010 WPC116 WPR123 WPP3025 WPPF003 WPPS002 WPPA001 Gasket
x 54.50 PK1165 (D8888) 676M05450 (D2706) 2146CS W5318 W5964 1992-97 $13.95 $19.95 $26.90 $181.46 $97.25 1992-97 1992-97 1992-97 1992-97 W6114
Pro-Lite 54.5 55.00 PK1166 676M05500 2165CS CW15 1992-97 1992-97 $55.14 (D738) (D7911) (D4161) (D59711) (D1236) $230.00 $67.04 $42.17 $45.44 $10.71 (D346)
56.00 PK1167 $152.97 676M05600 $106.02 2205CS $33.00 $33.00 (D9033) (D00161) (D7534) (D1472) (D4592)
Nikasil Bore - Cylinder (D8719) (D1636) (D0891) (D0891) H
sleeving or replating required Opt. Cushion O
for oversizes. W6241-8 N
$25.95 D
(D7181) A
CR125 1998-99 54 54.00 PK1253 $148.14 676M05400 $101.19 2126CS S467 54-55mm: 56mm: WB1043 B1001 B6004 BK5010 WPC116 WPR123 WPP3025 WPPF003 WPPS002 WPPA001 Gasket
x 54.50 PK1254 (D8888) 676M05450 (D2706) 2146CS W5684 W5965 1998-99 $13.95 $19.95 $26.90 $181.46 $97.25 1998-99 1998-99 1998-99 1998-99 W6114
Pro-Lite 54.5 55.00 PK1255 676M05500 2165CS CW15 1998-99 1998-99 $55.14 (D738) (D7911) (D4161) (D59711) (D1236) $230.00 $67.04 $42.17 $45.44 $10.71 (D346)
56.00 PK1256 $152.97 676M05600 $106.02 2205CS $33.00 $33.00 (D9033) (D00161) (D7534) (D1472) (D4592)
Nikasil Bore - Cylinder (D8719) (D1636) (D0891) (D0891)
sleeving or replating required
for oversizes.
CR125 2000 54 54.00 PK1257 $150.49 676M05400 $101.19 2126CS S467 54-55mm: 56mm: WB1043 B1001 B6004 BK5010 WPC116 WPR123 WPP3005 WPP4003 WPP5003 WPPF004 WPPS003 WPPA002 WPPC001
x 54.50 PK1258 (D9209) 676M05450 (D2706) 2146CS W5847 W5966 2000 $13.95 $19.95 $26.90 $181.46 $97.25 2000 2000 2000 2000 2000 2000 2000
Pro-Lite 54.5 55.00 PK1259 676M05500 2165CS CW15 2000 2000 $55.14 (D738) (D7911) (D4161) (D59711) (D1236) $230.00 $279.00 $169.50 $76.61 $49.19 $53.02 $164.99
56.00 PK1260 $158.88 676M05600 $106.02 2205CS $35.35 $38.91 (D9033) (D00161) (D03591) (D56811) (D0894) (D8913) (D6443) (D94511)
Nikasil Bore - Cylinder (D3359) (D1636) (D1212) (D4332)
sleeving or replating required Opt. Cushion Gasket
for oversizes. W6241-8 W6114
$25.95 $10.71 (D346)
(D7181)
CR125 2001-02 54 54.00 PK1261 $150.49 676M05400 $101.19 2126CS S467 54-55mm: 56mm: WB1066 B1001 B6004 BK5010 WPC116 WPR123 WPP3005 WPP4003 WPP5003 WPPF004 WPPS003 WPPA002 WPPC001
x 54.50 PK1262 (D9209) 676M05450 (D2706) 2146CS W6020 W5903 2001-02 $13.95 $19.95 $26.90 $181.46 $97.25 2001-02 2001-02 2001-02 2001-02 2001-02 2001-02 2001-02
Pro-Lite 54.5 55.00 PK1263 676M05500 2165CS CW15 2001-02 2001-02 $55.14 (D738) (D7911) (D4161) (D59711) (D1236) $230.00 $279.00 $169.50 $76.61 $49.19 $53.02 $164.99
56.00 PK1264 $155.32 676M05600 $106.02 2205CS $35.35 $35.35 (D9033) (D00161) (D03591) (D56811) (D0894) (D8913) (D6443) (D94511)
Nikasil Bore - Cylinder (D9139) (D1636) (D1212) (D1212)
sleeving or replating required Opt. Cushion Gasket
for oversizes. W6241-8 W6114
$25.95 $10.71 (D346)
(D7181)
CR125 2003 54 54.00 PK1265 $154.06 676M05400 $101.19 2126CS S467 54-55mm: 56mm: WB1075 B1001 B6004 BK5010 WPC116 WPR123 WPP3005 WPP4003 WPP5003 WPPF004 WPPS003 WPPA002 WPPC001
x 54.50 PK1266 (D4429) 676M05450 (D2706) 2146CS W6104 W6127 2003 $13.95 $19.95 $26.90 $181.46 $97.25 2003 2003 2003 2003 2003 2003 2003
Pro-Lite 54.5 55.00 PK1267 676M05500 2165CS CW15 2003 2003 $57.68 (D738) (D7911) (D4161) (D59711) (D1236) $230.00 $279.00 $169.50 $76.61 $49.19 $53.02 $164.99
56.00 PK1268 $158.89 676M05600 $106.02 2205CS $38.92 $38.92 (D1643) (D00161) (D03591) (D56811) (D0894) (D8913) (D6443) (D94511)
Nikasil Bore - Cylinder (D3359) (D1636) (D5332) (D5332)
sleeving or replating required Opt. Cushion Gasket
for oversizes. W6241-8 W6114
$25.95 $10.71 (D346)
(D7181)
Racer's Choice - GP Style 2004-07 54 54.00 841M05400 $112.89 2126CS S632 54mm: 56mm: WB1096 B1001 B6004 BK5010 WPC116 WPR123 WPP3005 WPP4003 WPP5003 WPPF004 WPPS003 WPPC001
CR125 x (D4776) W6261 W6262 2004 $13.95 $19.95 $26.90 2004 2004 $230.00 $279.00 $169.50 $76.61 $49.19 $164.99
54.5 56.00 841M05600 $124.19 2205CS CW15 2004 2004 $57.68 (D738) (D7911) (D4161) $181.46 $97.25 (D00161) (D03591) (D56811) (D0894) (D8913) (D94511)
Electra Coated (D1547) $38.92 $38.92 (D1643) (D59711) (D1236)
57.00 841M05700 2244CS (D5332) (D5332) Opt. Cushion Gasket
Nikasil Bore - Cylinder WB1010 W6241-8 W6114
sleeving or replating required W6350 TBA 2005 $25.95 $10.71 (D346)
for oversizes. 2005 2005 $63.29 (D7181)
$40.50 (D7973)
(D0342)
CR125 2004 54 54.00 840M05400 $94.68 2126CS S632 54mm 56mm WB1096 B1001 B6004 BK5010 WPC116 WPR123 WPP3005 WPP4003 WPP5003 WPPF004 WPPS003 WPPC001
x (D1865) W6261 W6262 $57.68 $13.95 $19.95 $26.90 $181.46 $97.25 $230.00 $279.00 $169.50 $76.61 $49.19 $164.99
Pro Lite 54.5 56.00 840M05600 $104.14 2205CS CW15 $38.92 $36.37 (D1643) (D738) (D7911) (D4161) (D59711) (D1236) (D00161) (D03591) (D56811) (D0894) (D8913) (D94511)
(D9426) (D5332) (D2812)
Opt. Cushion Gasket
W6241-8 W6114
$25.95 $10.71 (D346)
(D7181)
CR125 2005-07 54 54.00 859M05400 $94.68 2126CS S632 W6350 WB1010 B1001 B6004 BK5010 WPP3005 WPP4003 WPP5003 WPPF004 WPPS003 WPPC001
x (D1865) $38.92 (D5332) $63.29 $13.95 $19.95 $26.90 $230.00 $279.00 $169.50 $76.61 $49.19 $164.99
Pro Lite 54.5 CW15 (D7973) (D738) (D7911) (D4161) (D00161) (D03591) (D56811) (D0894) (D8913) (D94511)

Opt. Cushion Gasket


W6241-8 W6114
$25.95 $10.71 (D346)
(D7181)
CR250 1973-74 70 70.00 337M07000 $131.26 2756CD S343 W6149 B1003 BK5003
x 70.50 337M07050 (D6787) 2776CD Piston $23.55 (D3141) $14.95 $32.20
64.4 71.00 337M07100 2795CD pin not (D798) (D2391)
71.50 337M07150 $144.39 2815CD included
72.00 337M07200 (D3668) 2835CD CW18
CR250 1975-77 70 70.00 338M07000 $131.26 2756CD S343 W5558 B1003 BK5003
1975-77 x 70.50 338M07050 (D6787) 2776CD MT, MR $14.95 $32.20
MT, MR 64.4 71.00 338M07100 2795CD CW18 $23.55 (D3141) (D798) (D2391)
71.50 338M07150 $144.39 2815CD
72.00 338M07200 (D3668) 2835CD

Additional prices & information: Sleeves: Pg.143 • Carrillo Rods: Pg.156 • Crankshaft Accessories: Pg.142 Rings, compressors & hones: Pg.153 • Piston pins, clips & top end bearings: Pg.154
16 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 17
HONDA Hi-Performance Products
Motorcycle • 2-Stroke

Bore Bottom Forged Forged Forged Forged Wiseco


Bore Top Top End Forged Price Repl. Cam Shaft Main Forged Race
x Repl. Top End End Top End Main Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Valves & Kit Bearing Wiseco Alloy
Stroke Ring Set Gasket Kit Gasket Bearing Seal Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Chains Kit Crankshaft Plate
(mm) Kit Rod Kit Basket Hub Plate Gasket
CR250R 1978-80 70 70.00 431M07000 $134.16 2756CD S343 W5658 B1003 BK5011
x 70.25 431M07025 (D9408) 2766CD $24.65 (D9741) $14.95 $38.36
Chrome Bore - Cylinder 64.4 70.50 431M07050 2776CD CW18 (D798) (D2032)
sleeving or replating required 70.75 431M07075 2786CD
for oversizes. 71.00 431M07100 2795CD H
71.25 431M07125 $147.59 2805CD O
2756 CDM rings required for 71.50 431M07150 (D5588) 2815CD N
Standard Chrome Bore. 72.00 431M07200 2835CD D
A
CR250R 1981-83 66 66.00 466M06600 $129.30 2598CD S257 W4028 W4772 B1003 B6006 BK5011
x 66.50 466M06650 (D8577) 2618CD Piston 1981-82 1983 $14.95 $19.95 $38.36
72 66.75 466M06675 2628CD pin not $23.55 $23.55 (D798) (D7911) (D2032)
67.00 466M06700 2638CD included (D3141) (D3141)
67.50 466M06750 $142.24 2658CD
68.00 466M06800 (D4358) 2677CD CW18
CR250 1984-85 66 66.00 526M06600 $135.86 2598CD S511 W4773 W4029 B1003 B6002 BK5011 WPR124
x 66.25 526M06625 (D1518) 2608CD 1984 1985 $14.95 $19.95 $38.36 $97.25
Pro-Lite 72 66.50 526M06650 2618CD CW18 $22.01 $33.00 (D798) (D7911) (D2032) (D1236)
66.75 526M06675 2628CD (D1231) (D0891)
67.00 526M06700 2638CD
67.25 526M06725 $149.43 2648CD
67.50 526M06750 (D6698) 2658CD
68.00 526M06800 2677CD
CR250 1986-89 66.4 66.40 PK1243 $183.64 614M06640 $133.34 2614CD S508 W4895 WB1071 B1003 B6002 BK5011 WPR124
x 66.75 (D81011) 614M06675 (D1008) 2628CD 1986-89 1986-89 $14.95 1986-89 $38.36 $97.25
Pro-Lite 72 67.00 PK1244 614M06700 2638CD CW18 $35.35 (D1212) (D798) $19.95 (D2032) (D1236)
*Nikasil Bore - Cylinder 67.25 614M06725 2648CD (D7911)
sleeving or replating required 67.50 PK1245 $196.98 614M06750 $146.68 2658CD
for oversizes 68.00 PK1246 (D91811) 614M06800 (D1088) 2677CD
68.25 PK1247 614M06850 2697CD
CR250 1990-91 66.4 66.40 PK1248 $183.64 614M06640 $133.34 2614CD S508 W5271 B1003 B6002 BK5011 WPR124
x 66.75 (D81011) 614M06675 (D1008) 2628CD 1990-91 $14.95 1990-91 $38.36 $97.25
Pro-Lite 72 67.00 PK1249 614M06700 2638CD CW18 $35.35 (D1212) (D798) $19.95 (D2032) (D1236)
*Nikasil Bore - Cylinder 67.25 614M06725 2648CD (D7911)
sleeving or replating required 67.50 PK1250 $196.98 614M06750 $146.68 2658CD
for oversizes 68.00 PK1251 (D91811) 614M06800 (D1088) 2677CD
68.25 PK1252 614M06850 2697CD
CR250 1992-96 66.4 66.40 PK1128 $181.33 614M06640 $133.34 2614CD S508 W5319 WB1093 B1003 B6010 BK5011 WPC101 WPR124 WPP3009 WPP4002 WPP5002 WPPF005 WPPA003 Gasket
x 66.75 (D08801) 614M06675 (D1008) 2628CD 1992-96 1992-96 $14.95 1992-96 $38.36 $216.96 $97.25 w/cushions 1992-96 1992-96 1994-96 1994-96 W6116
Pro-Lite 72 67.00 PK1129 614M06700 2638CD CW18 $33.04 (D3891) $21.07 (D798) $19.95 (D2032) (D30141) (D1236) 1992-96 $279.00 $169.50 $106.62 $54.47 1992-96
*Nikasil Bore - Cylinder 67.25 614M06725 2648CD (D4621) (D7911) $250.00 (D03591) (D56811) (D7936) (D1453) $15.60 (D639)
sleeving or replating required 67.50 PK1130 $194.67 614M06750 $146.68 2658CD (D00571)
for oversizes 68.00 PK1131 (D08611) 614M06800 (D1088) 2677CD
68.25 PK1132 614M06850 2697CD
Racer's Choice 250cc 1997-01 66.4 66.40 768M06640 $141.64 2614CS S508 W5319 WB1093 B1003 B6010 BK5011 WPC101 WPR124 WPP3009 WPP4002 WPP5002 WPPF005 WPPA003 Gasket
Single Ring x (D8948) $33.04 (D3891) $21.07 $14.95 $19.95 $38.36 1992-01 $97.25 w/cushions $279.00 $169.50 $106.62 $54.47 W6116
CR250 72 CW18 (D4621) (D798) (D7911) (D2032) $216.96 (D1236) $250.00 (D03591) (D56811) (D7936) (D1453) $15.60 (D639)
(D30141) (D00571)
CR250 1997-01 66.4 66.40 PK1168 $177.44 702M06640 $131.99 2614CD S508 W5319 WB1093 B1003 B6010 BK5011 WPC101 WPR124 WPP3009 WPP4002 WPP5002 WPPF005 WPPA003 Gasket
x 67.00 PK1169 (D64601) 702M06700 (D9197) 2638CD $33.04 (D3891) $21.07 $14.95 $19.95 $38.36 1992-01 $97.25 w/cushions $279.00 $169.50 $106.62 $54.47 W6116
Pro-Lite 72 67.50 PK1170 702M06750 2658CD CW18 (D4621) (D798) (D7911) (D2032) $216.96 (D1236) $250.00 (D03591) (D56811) (D7936) (D1453) $15.60 (D639)
*Nikasil Bore - Cylinder 68.00 PK1171 $190.39 702M06800 $145.19 2677CD (D30141) (D00571)
sleeving or replating required 68.50 PK1172 (D32411) 702M06850 (D2178) 2697CD
for oversizes.
Racer's Choice - 2002-04 64.40 66.40 802M06640 $148.98 2614CS S508 W5982 WB1040 B1003 B6010 BK5011 WPC132 WPR187 WPP3009 WPP4002 WPP5002 WPPF005 WPPA003 WPPC003
250cc Single Ring x (D9398) $40.86 (D2542) $57.21 $14.95 $19.95 $38.36 2002-04 $97.25 w/cushions $279.00 $169.50 $106.62 $54.47 $164.99
CR250 72 CW18 (D3343) (D798) (D7911) (D2032) $216.96 (D1236) $250.00 (D03591) (D56811) (D7936) (D1453) (D94511)
(D30141) (D00571)
Electra Coated Gasket
W6216
$17.79
(D7601)
CR250 2002-04 66.4 66.40 PK1195 $187.80 801M06640 $131.99 2614CD S508 W5982 W6157 WB1040 B1003 B6010 BK5011 WPC132 WPR187 WPP3009 WPP4002 WPP5002 WPPF005 WPPA003 WPPC003
x 67.00 (D86211) 801M06700 (D9197) 2638CD 66.4- 68.5mm $57.21 $14.95 $19.95 $38.36 2002-04 $97.25 w/cushions $279.00 $169.50 $106.62 $54.47 $164.99
Pro-Lite 72 67.50 PK1196 801M06750 2658CD CW18 67.5mm $40.86 (D3343) (D798) (D7911) (D2032) $216.96 (D1236) $250.00 (D03591) (D56811) (D7936) (D1453) (D94511)
Nikasil Bore 68.50 PK1197 $201.00 801M06850 $145.19 2697CD $40.86 (D2542) (D30141) (D00571)
(D06021) (D2178) (D2542) Gasket
W6216
$17.79
(D7601)
CR250 2005-07 66.4 66.40 860M06640 $148.98 2614CD S508 W6351 WB1011 B1003 B6010 BK5011 WPR187 WPP3009 WPP4002 WPP5002 WPPF005 WPPA003 WPPC003
x (D9398) 2005-06 $64.25 $14.95 $19.95 $38.36 $97.25 w/cushions $279.00 $169.50 $106.62 $54.47 $164.99
Electra Coated 72 CW18 $43.82 (D9262) (D5583) (D798) (D7911) (D2032) (D1236) $250.00 (D03591) (D56811) (D7936) (D1453) (D94511)
(D00571)
Gasket
W6216
2005-06
$17.79
(D94511)

Additional prices & information: Sleeves: Pg.143 • Carrillo Rods: Pg.156 • Crankshaft Accessories: Pg.142 Rings, compressors & hones: Pg.153 • Piston pins, clips & top end bearings: Pg.154
18 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 19
HONDA Hi-Performance Products
Motorcycle • 2-Stroke

Bore Bottom Forged Forged Forged Forged Wiseco


Bore Top Top End Forged Price Repl. Cam Shaft Main Forged Race
x Repl. Top End End Top End Main Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Valves & Kit Bearing Wiseco Alloy
Stroke Ring Set Gasket Kit Gasket Bearing Seal Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Chains Kit Crankshaft Plate
(mm) Kit Rod Kit Basket Hub Plate Gasket
CR480R 1982-83 89 89.00 554M08900 $160.20 3504TD S512 W4030 B1004 B6006 BK5011
x 89.50 554M08950 (D2169) 3524TD $40.60 (D6342) $15.95 $19.95 $38.36
Pro-Lite 76 90.00 554M09000 3544TD CW20 (D759) (D7911) (D2032)
90.50 554M09050 $176.23 3564TD
91.00 554M09100 (D47501) 3583TD H
CR500 1984-89 89 89.00 554M08900 $160.20 3504TD S512 W4031 W5223 WB1042 B1004 B6002 BK5011 WPR166
O
x 89.50 554M08950 (D2169) 3524TD 1984 1989 1989 $15.95 $19.95 $38.36 1987-89
N
Pro-Lite 79 90.00 554M09000 3544TD CW20 $40.60 $38.91 $59.36 (D759) (D7911) (D2032) $97.25
D
90.50 554M09050 $176.23 3564TD (D6342) (D4332) (D1653) (D1236)
A
91.00 554M09100 (D47501) 3583TD

W4896
1985-88
$36.36
(D2812)
CR500 1990-01 89 89.00 636M08900 $160.20 3504TD S512 W5223 WB1042 B1004 B6002 BK5011 WPR166
x 89.25 636M08925 (D2169) $36.36 (D2812) $59.36 $15.95 $19.95 $38.36 $97.25
Pro-Lite 79 89.50 636M08950 3524TD CW20 (D1653) (D759) (D7911) (D2032) (D1236)
89.75 636M08975
90.00 636M09000 3544TD
90.50 636M09050 $176.23 3564TD
91.00 636M09100 (D47501) 3583TD

Street Bike • 2-Stroke


RS125 1995-03 54 54.00 793M05400 $121.00 2126CS S632
x (D0627)
Electra Coated 54.5 CW15

Additional prices & information: Sleeves: Pg.143 • Carrillo Rods: Pg.156 • Crankshaft Accessories: Pg.142 Rings, compressors & hones: Pg.153 • Piston pins, clips & top end bearings: Pg.154
20 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 21
HONDA Hi-Performance Products
Motorcycle • 4-Stroke

Bore Bottom Forged Forged Forged Forged Wiseco


Bore Top Top End Forged Price Repl. Cam Shaft Main Forged Race
x Repl. Top End End Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Valves & Bearing Wiseco Alloy
Stroke Ring Set Gasket Kit Gasket Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Chains Kit Crankshaft Plate
(mm) Kit Rod Kit Basket Hub Plate Gasket
Z50R 1982-87 39 39.00 4828M03900 $70.04 3900XZ S671 W6159 W6160
11:1 Compression x 39.50 4828M03950 (D3024) 3950XZ 39-40.5mm 41mm
41.40 40.00 4828M04000 4000XZ CW13 $24.73 $24.73
Cylinder boring required for 40.50 4828M04050 $77.05 4050XZ (D4841) (D4841)
oversizes. 41.00 4828M04100 (D3264) 4100XZ H
O
XR50 1988-03 39 39.00 4798M03900 $70.04 3900XZ S671 W6159 W6160 BK5008 N
CRF50F 2004-07 x 39.50 4798M03950 (D3024) 3950XZ 1988-06 1988-06 2000-05 D
11:1 Compression 41.40 40.00 4798M04000 4000XZ CW13 39mm 39.5-41mm $19.38 A
40.50 4798M04050 $77.05 4050XZ $24.73 $24.73 (D3611)
Cylinder boring required for 41.00 4798M04100 (D3264) 4100XZ (D4841) (D4841)
oversizes.
XR50 1988-03 39 50.00 4885M05000 $92.46 1969XE S592 W6159 W6160 BK5008
CRF50F 2004-07 x 52.00 4885M05200 (D8455) 2047XE 1988-06 1988-06 2000-05
10.5:1 Compression 41.40 CW13 39mm 39.5-41mm $19.38
$24.73 $24.73 (D3611)
Will not fit OEM cylinder. (D4841) (D4841)
XR50 1988-03 39 50.00 4886M05000 $101.70 1969XE S592 W6159 W6160 BK5008
CRF50F 2004-07 x 52.00 4886M05200 (D2016) 2047XE 1988-06 1988-06 2000-05
Race Only 41.40 CW13 39mm 39.5-41mm $19.38
13:1 Compression $24.73 $24.73 (D3611)
Will not fit OEM cylinder (D4841) (D4841)
XR70 1997-03 47 47.00 4880M04700 $84.75 1850XE S592 W6364 BK5008
CRF70F 2004-07 x 47.50 4880M04750 (D5805) 1870XE $22.52 (D1531) $19.38
10.5:1 Compression 41.4 48.00 4880M04800 1890XE CW13 (D3611)
48.50 4880M04850 $93.22 1909XE
Cylinder boring required for 49.00 4880M04900 (D3955) 1929XE
oversizes.
XR80 1979-91 47.5 48.00 PK1277 $114.69 4665M04800 $94.68 1890XE S592 W5732
9.7:1 Compression x 48.50 PK1278 (D1886) 4665M04850 (D1865) 1909XE 1979-91
Cylinder boring required for 45 49.00 PK1279 4665M04900 1929XE CW13 $20.01 (D1021)
oversizes. 49.50 PK1280 $124.15 4665M04950 $104.14 1949XE
(D9447) (D9426)
XR80 1992-03 47.5 48.00 PK1225 $115.63 4665M04800 $94.68 1890XE S592 W5748
CRF80F 2004-07 x 48.50 PK1226 (D8396) 4665M04850 (D1865) 1909XE 1992-06
9.7:1 Compression 45 49.00 PK1227 4665M04900 1929XE CW13 $20.95 (D7521)
Cylinder boring required for 49.50 PK1228 $125.09 4665M04950 $104.14 1949XE
oversizes. (D5057) (D9426)
XR100 1985-91 53 53.50 PK1273 $117.05 4666M05350 $94.68 2106XE S593 W5733
9.4:1 Compression x 54.00 PK1274 (D3207) 4666M05400 (D1865) 2126XE 1985-91
Cylinder boring required for 45 54.50 PK1275 4666M05450 2146XE CW14 $22.37 (D2431)
oversizes. 55.00 PK1276 $126.51 4666M05500 $104.14 2165XE
(D1957) (D9426)
XR100 1992-03 53 53.50 PK1229 $118.03 4666M05350 $94.68 2106XE S593 W5749 BK5010
CRF100F 2004-07 x 54.00 PK1230 (D2807) 4666M05400 (D1865) 2126XE 1992-06 1992-02
9.4:1 Compression 45 54.50 PK1231 4666M05450 2146XE CW14 $23.35 (D1041) $26.90
Cylinder boring required for 55.00 PK1232 $127.49 4666M05500 $104.14 2165XE (D4161)
oversizes. (D9467) (D9426)
XR100 1985-03 58 58.00 4773M05800 $109.35 2283XE S485 W6155 W6137 BK5010
CRF100F 2004-07 x (D1656) 1985-91 1992-06 1992-02
12:1 Compression 45 CW14 $24.73 $24.73 $26.90
58mm Big Bore (D4841) (D4841) (D4161)
Cyl. sleeving req. for oversizes.
CRF150R NEW 2007 66 66.00 4915M06600 $125.69 6600YF S737 TBA WPP3038
11.7:1 Compression x (D1457) $230.00
43.7 68.00 4915M06800 $138.26 2677XA CW14 (D00161)
(D6928)
CRF150R NEW 2007 66 66.00 4924M06600 $152.09 6600YF S737 TBA WPP3038
66mm = +.5 Compression x (D5219) $230.00
68mm = +.8 Compression 43.7 68.00 4924M06800 $167.30 2677XA CW14 (D00161)
(D83001)
XR200 to 1983 65.5 65.50 PK1116 $138.65 4156M06550 $113.92 2579XC S522 W5659 XR185
XR185 +.100 x 66.00 PK1117 (D9138) 4156M06600 (D5386) 2598XC 1980-83 BK5011
10:1 Compression 57.8 66.50 PK1118 $150.04 4156M06650 $125.31 2618XC CW15 $24.73 (D4841) 1979-84
67.00 PK1119 (D2009) 4156M06700 (D8157) 2638XC XR200
Cylinder boring required for BK5014
oversizes. 1981-83
$38.36
(D2032)
XR200 1986-91 65.5 65.50 PK1120 $138.65 4156M06550 $113.92 2579XC S522 W5660 XR200
XR185 +.100 x 66.00 PK1121 (D9138) 4156M06600 (D5386) 2598XC 1986-91 BK5014
10:1 Compression 57.8 66.50 PK1122 $150.04 4156M06650 $125.31 2618XC CW15 $24.73 (D4841) 1986-91
67.00 PK1123 (D2009) 4156M06700 (D8157) 2638XC $38.36
Cylinder boring required for (D2032)
oversizes.
XR200 1992-02 65.5 65.50 PK1124 $138.65 4156M06550 $113.92 2579XC S522 W5661 XR200
XR185 +.100 x 66.00 PK1125 (D9138) 4156M06600 (D5386) 2598XC 1992-02 BK5014
10:1 Compression 57.8 66.50 PK1126 $150.04 4156M06650 $125.31 2618XC CW15 $24.73 (D4841) 1992-94
67.00 PK1127 (D2009) 4156M06700 (D8157) 2638XC $38.36
Cylinder boring required for (D2032)
oversizes.

Additional prices & information: Sleeves: Pg.143 • Carrillo Rods: Pg.156 • Crankshaft Accessories: Pg.142 Rings, compressors & hones: Pg.153 • Piston pins, clips & top end bearings: Pg.154
22 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 23
HONDA Hi-Performance Products
Motorcycle • 4-Stroke

Bore Bottom Forged Forged Forged Forged Wiseco


Bore Top Top End Forged Price Repl. Cam Shaft Main Forged Race
x Repl. Top End End Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Valves & Bearing Wiseco Alloy
Stroke Ring Set Gasket Kit Gasket Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Chains Kit Crankshaft Plate
(mm) Kit Rod Kit Basket Hub Plate Gasket
CRF230F 2003-06 65.5 65.50 4816M06550 $171.36 25787XA S632
11:1 Compression x (D28201)
66.2 CW15
XL250 1979-82 74 74 4171M07400 $132.86 2913XC S376 H
XR250 thru x 74.5 4171M07450 (D1797) 2933XC O
10:1 Compression 1983 57.8 75 4171M07500 2953XC CW19 N
Cylinder boring required for 75.5 4171M07550 $146.16 2973XC D
oversizes. 76 4171M07600 (D9678) 2992XC A
XL250 1984-85 75 75.00 4329M07500 $136.53 2953XG S523 BK5011
XR250 1984-87 x 75.50 4329M07550 (D2918) 2973XG $38.36
Radial Head 56.5 76.00 4329M07600 2992XG CW17 (D2032)
10.5:1 Compression
Cyl. sleeving req. for oversizes.
XR250 1986-04 73 73.00 PK1219 $166.28 4466M07300 $139.18 2874XC S533 W5424 W5425 WB1048 BK5011 WPR162
XRL250 1991-96 x 73.50 PK1220 (D7799) 4466M07350 (D1538) 2894XC 73- 73-74mm 75.5-78mm XR 1986-95 1986-95 (fall of 2007)
10.5:1 Compression 59.5 74.00 PK1221 4466M07400 2913XC 75.5mm $27.10 $27.10 XRL $38.36 $137.22
75.50 PK1222 $180.22 4466M07550 $153.12 2973XC S523 (D6261) (D6261) 1991-96 (D2032) (D9198)
Cylinder boring required for 77.00 PK1223 (D31801) 4466M07700 (D7819) 3032XC 77- $58.32
oversizes. 78.00 PK1224 4466M07800 3071XC 78mm (D9943) BK5007
WB1095 1996-04
CW17 XR $38.36
1996-04 (D2032)
$61.29
(D7763)
CRF250R 2004-07 78 78.00 PK1236 $224.09 4829M07800 $152.62 7800YB S686 W6239 WB1001 VES001 CRF250R CAR079 WPP3005 WPP4003 WPP5003 WPPF030 WPPS012 WPPC002
CRF250X 2004-07 x (D54431) (D7519) 2004-07 $103.79 Exh. Steel Cam Chain (Carrillo) $230.00 $279.00 $169.50 $76.61 $52.46 $164.99
12.9:1 Standard Compression 52.2 CW16 $71.47 (D8824) (D7226) $34.95 CC001 2004-05 (D00161) (D03591) (D56811) (D0894) (D0143) (D94511)
(D7442) $45.95 $234.00
Skirt coated VIT001 (D7572) (D00602) Opt. Cushion Gasket
Int. Titanium W6241-8 W6338
$135.81 $25.95 2004-06
(D7059) (D7181) $5.32 (D913)
CRF250R 2004-07 78 78.00 PK1240 $262.47 4852M07800 $191.00 7800YB S686 W6239 WB1001 VES001 CRF250R CAR079 WPP3005 WPP4003 WPP5003 WPPF030 WPPS012 WPPC002
CRF250X x (D84751) (D06411) 2004-07 $103.79 Exh. Steel Cam Chain (Carrillo) $230.00 $279.00 $169.50 $76.61 $52.46 $164.99
13.5:1 Hi-Compression 52.2 CW16 $71.47 (D8824) (D7226) $34.95 CC001 2004-05 (D00161) (D03591) (D56811) (D0894) (D0143) (D94511)
(D7442) $45.95 $234.00
Skirt coated VIT001 (D7572) (D00602) Opt. Cushion Gasket
Int. Titanium W6241-8 W6338
$135.81 $25.95 2004-06
(D7059) (D7181) $5.32 (D913)
XR350 1983-84 84 84.00 4286M08400 $130.32 3307XC S529
Radial Head x 84.50 4286M08450 (D9187) 3327XC
10:1 Compression 61.3 85.00 4286M08500 3347XC CW21
Will not fit XL models.
Cyl. boring req. for oversizes.
XR400 1996-04 85 85.00 PK1031 $163.69 4606M08500 $134.23 3347XC S520 W5514 W5942 WB1022 VES003 WPR126 WPP3024 WPPF007 Gasket
10:1 Compression x 85.50 PK1032 (D1289) 4606M08550 (D4508) 8550XX 85-86mm 87-88mm 1999-04 Exh. Steel $137.22 $230.00 $72.64 W6215
70 86.00 PK1033 4606M08600 3386XC CW20 $44.29 $44.29 $61.89 $37.95 (D9198) (D00161) (D2274) $12.39 (D447)
Cylinder boring required for 87.00 PK1034 $183.01 4606M08700 $147.66 3425XC (D7562) (D7562) (D4173) (D7562)
oversizes. 88.00 PK1035 (D18901) 4606M08800 (D9588) 3465XC VIS003
Intake Steel
$19.95
(D7931)
XR400 1996-04 85 85.00 PK1036 $178.54 4628M08500 $149.08 3347XC S520 W5514 W5942 WB1022 VES003 WPR126 WPP3024 WPPF007 Gasket
11:1 Hi-Compression x 85.50 PK1037 (D21701) 4628M08550 (D5498) 8550XX 85-86mm 87-88mm 1999-04 Exh. Steel $137.22 $230.00 $72.64 W6215
70 86.00 PK1038 4628M08600 3386XC CW20 $29.46 $35.35 $61.89 $37.95 (D9198) (D00161) (D2274) $12.39 (D447)
Cylinder boring required for 87.00 PK1039 $199.35 4628M08700 $164.00 3425XC (D7671) (D1212) (D4173) (D7562)
oversizes. 88.00 PK1040 (D16911) 4628M08800 (D0439) 3465XC VIS003
Intake Steel
$19.95
(D7931)
XR400 1996-04 89 89.00 PK1041 $190.23 4667M08900 $154.88 3504XC S553 W5942 WB1022 VES003 WPR126 WPP3024 WPPF007 Gasket
440 Overbore x (D41411) (D3929) $35.35 (D1212) 1999-04 Exh. Steel $137.22 $230.00 $72.64 W6215
11:1 Compression 70 CW20 $61.89 $37.95 (D9198) (D00161) (D2274) $12.39 (D447)
(D4173) (D7562)
Cylinder sleeving required. VIS003
Intake Steel
$19.95
(D7931)
XR400 1996-04 89 89.00 CK140 $287.24 4794M08900 $152.06 8900XX S553 W5942 WB1022 VES003 WPR126 WPP3024 WPPF007 Gasket
440 Overbore x (D43271) (D3219) $35.35 (D1212) 1999-04 Exh. Steel $137.22 $230.00 $72.64 W6215
12.5:1 Hi-Compression 70 CW20 $61.89 $37.95 (D9198) (D00161) (D2274) $12.39 (D447)
Cylinder sleeving required. (D4173) (D7562)
VIS003
Kit includes: Pistons, rings, Int. Steel
piston pins, retainer clips, $19.95
gasket, and sleeve. (D7931)

Additional prices & information: Sleeves: Pg.143 • Carrillo Rods: Pg.156 • Crankshaft Accessories: Pg.142 Rings, compressors & hones: Pg.153 • Piston pins, clips & top end bearings: Pg.154
24 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 25
HONDA Hi-Performance Products
Motorcycle • 4-Stroke

Bore Bottom Forged Forged Forged Forged Wiseco


Bore Top Top End Forged Price Repl. Cam Shaft Main Forged Race
x Repl. Top End End Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Valves & Bearing Wiseco Alloy
Stroke Ring Set Gasket Kit Gasket Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Chains Kit Crankshaft Plate
(mm) Kit Rod Kit Basket Hub Plate Gasket
CRF450R 2002-03 96 96.00 4753M09600 $153.78 9600ZV S660 CRF450R WB1002 CRF450R CRF450R CAR080 WPP3009 450R 450R WPPF006 WPPS004 WPPC004
CRF450X 2005-06 x (D7229) W5974 $100.71 only Cam Chain (Carrillo) w/cushions WPP4002 WPP5002 $84.19 $70.86 (450R only)
62.1 CW19 2002-06 (D3406) VES002 CC002 2002-05 $250.00 $279.00 $169.50 (D2745) (D6064) $164.99
11.5:1 Standard Comp. $77.18 (D1364) 2002-06 $45.95 $289.00 (D00571) (D03591) (D56811) (D94511)
Exh. Steel (D7572) (D00152) Gasket (both) H
Skirt coated $41.95 W6217 O
(D7392) 2002-05 N
VIT002 (Set includes D
2002-07 inner & outer A
Int. Titanium covers)
$139.80 $17.07
(D6879) (D4201)
CRF450R 2002-07 96 96.00 4820M09600 $166.55 9600ZV S660 CRF450R WB1002 CRF450R CRF450R CAR080 WPP3009 450R 450R WPPF006 WPPS004 WPPC004
CRF450X 2005-07 x (D3999) W5974 $100.71 only Cam Chain (Carrillo) w/cushions WPP4002 WPP5002 $84.19 $70.86 (450R only)
62.1 CW19 2002-06 (D3406) VES002 CC002 2002-05 $250.00 $279.00 $169.50 (D2745) (D6064) $164.99
12:1 Comp. (Standard for $77.18 (D1364) 2002-06 $45.95 $289.00 (D00571) (D03591) (D56811) (D94511)
2004) Exh. Steel (D7572) (D00152) Gasket (both)
$41.95 W6217
Skirt coated (D7392) 2002-05
VIT002 (Set includes
2002-07 inner & outer
Int. Titanium covers)
$139.80 $17.07
(D6879) (D4201)
CRF450R 2002-07 96 96.00 PK1233 $254.82 4755M09600 $177.64 9600ZV S660 CRF450R CRF450R WB1002 CRF450R CRF450R CAR080 WPP3009 450R 450R WPPF006 WPPS004 WPPC004
CRF450X 2005-07 x (D98551) (D85601) W5974 W5975 $100.71 only Cam Chain (Carrillo) w/cushions WPP4002 WPP5002 $84.19 $70.86 (450R only)
62.1 98.00 PK1234 $277.97 4755M09800 $195.39 9800ZV CW19 2002-06 2002-05 (D3406) VES002 CC002 2002-05 $250.00 $279.00 $169.50 (D2745) (D6064) $164.99
12.5:1 Hi-Compression 99.00 PK1235 (D87661) 4755M09900 (D42711) 9900ZV 96mm 98-99mm 2002-06 $45.95 $289.00 (D00571) (D03591) (D56811) (D94511)
$77.18 $82.58 Exh. Steel (D7572) (D00152) Gasket (both)
Skirt coated (D1364) (D5594) $41.95 W6217
(D7392) 2002-05
Cylinder boring / replating VIT002 (Set includes
required for oversizes. 2002-07 inner & outer
Int. Titanium covers)
$139.80 $17.07
(D6879) (D4201)
CRF450R Big Bore 2002-07 96 101.00 4890M10100 $204.98 10100ZS S660 W6345 WB1002 CRF450R CRF450R CAR080 WPP3009 450R 450R WPPF006 WPPS004 WPPC004
x (D99221) 2002-07 $100.71 only Cam Chain (Carrillo) w/cushions WPP4002 WPP5002 $84.19 $70.86 (450R only)
12.5:1 Hi-Compression 62.1 CW19 $65.42 (D5293) (D3406) VES002 CC002 2002-05 $250.00 $279.00 $169.50 (D2745) (D6064) $164.99
2002-06 $45.95 $289.00 (D00571) (D03591) (D56811) (D94511)
Heavy Duty Exh. Steel (D7572) (D00152) Gasket (both)
Skirt Coated $41.95 W6217
(D7392) 2002-05
Big Bore cylinder (W6330) VIT002 (Set includes
required. 2002-07 inner & outer
Int. Titanium covers)
$139.80 $17.07
(D6879) (D4201)
CRF450R 2002-07 96 96.00 4822M09600 $197.33 9600ZV S660 CRF450R WB1002 CRF450R CRF450R CAR080 WPP3009 450R 450R WPPF006 WPPS004 WPPC004
CRF450X 2005-07 x (D04811) W5974 $100.71 only Cam Chain (Carrillo) w/cushions WPP4002 WPP5002 $84.19 $70.86 (450R only)
62.1 CW19 2002-06 (D3406) VES002 CC002 2002-05 $250.00 $279.00 $169.50 (D2745) (D6064) $164.99
13:1 Hi-Compression $77.18 (D1364) 2002-06 $45.95 $289.00 (D00571) (D03591) (D56811) (D94511)
Exh. Steel (D7572) (D00152) Gasket (both)
Skirt Coated $41.95 W6217
(D7392) 2002-05
VIT002 (Set includes
2002-07 inner & outer
Int. Titanium covers)
$139.80 $17.07
(D6879) (D4201)
CRF450R 2002-07 96 96.00 4823M09600 $217.36 9600ZV S660 CRF450R WB1002 CRF450R CRF450R CAR080 WPP3009 450R 450R WPPF006 WPPS004 WPPC004
CRF450X 2005-07 x (D24031) W5974 $100.71 only Cam Chain (Carrillo) w/cushions WPP4002 WPP5002 $84.19 $70.86 (450R only)
62.1 CW19 2002-06 (D3406) VES002 CC002 2002-05 $250.00 $279.00 $169.50 (D2745) (D6064) $164.99
13.5:1 Hi-Compression $77.18 (D1364) 2002-06 $45.95 $289.00 (D00571) (D03591) (D56811) (D94511)
Exh. Steel (D7572) (D00152) Gasket (both)
Skirt Coated $41.95 W6217
(D7392) 2002-05
VIT002 (Set includes
2002-07 inner & outer
Int. Titanium covers)
$139.80 $17.07
(D6879) (D4201)

Additional prices & information: Sleeves: Pg.143 • Carrillo Rods: Pg.156 • Crankshaft Accessories: Pg.142 Rings, compressors & hones: Pg.153 • Piston pins, clips & top end bearings: Pg.154
26 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 27
HONDA Hi-Performance Products
Motorcycle • 4-Stroke

Bore Bottom Forged Forged Forged Forged Wiseco


Bore Top Top End Forged Price Repl. Cam Shaft Main Forged Race
x Repl. Top End End Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Valves & Bearing Wiseco Alloy
Stroke Ring Set Gasket Kit Gasket Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Chains Kit Crankshaft Plate
(mm) Kit Rod Kit Basket Hub Plate Gasket
Racer's Choice 2002-07 96 101.00 CK137 $1007.07 4780M10100 $199.98 10100ZS S660 W6345 WB1002 CRF450R CRF450R CAR080 WPP3009 450R 450R WPPF006 WPPS004 WPPC004
CRF450R x (D72357) (D49911) 2002-04 $100.71 only Cam Chain (Carrillo) w/cushions WPP4002 WPP5002 $84.19 $70.86 (450R only)
500cc Big Bore 62.1 CW19 $65.42 (D5293) (D3406) VES002 CC002 2002-05 $250.00 $279.00 $169.50 (D2745) (D6064) $164.99
2002-06 $45.95 $289.00 (D00571) (D03591) (D56811) (D94511)
12.5:1 Compression Exh. Steel (D7572) (D00152) Gasket (both) H
Skirt coated $41.95 W6217 O
(D7392) 2002-05 N
Kit included pistons, rings, VIT002 (Set includes D
piston pins, retainer clips, 2002-07 inner & outer A
gasket, and cylinder. Int. Titanium covers)
$139.80 $17.07
(D6879) (D4201)
XR500 1979-82 89 89.00 4117M08900 $162.95 3504XC S527 W5426 W5427 BK5004 XR
XL500 1979-82 x 89.50 4117M08950 (D7779) 3524XC 89-91mm 95mm $42.54 CAR066
FT500 1982-84 80 90.00 4117M09000 3544XC CW21 $27.10 $29.46 (D0424) (Carrillo)
90.93 4117M09100 $179.23 3580XC (D6261) (D7671) 1979-82
10.5:1 Compression 95.00 4117M09500 (D45701) 3740XH $209.00
(D00171)
Resleeving required for
95mm piston.
Cylinder boring required for
oversizes.
XR500 1979-82 89 89.00 4163M08900 $172.65 3504XC S527 W5426 BK5004 XR
XL500 1979-82 x 89.50 4163M08950 (D95301) 3524XC $27.10 (D6261) $42.54 CAR066
FT500 1982-84 80 90.00 4163M09000 3544XC CW21 (D0424) (Carrillo)
1979-82
12:1 Compression $209.00
(D00171)
Cylinder boring required for
oversizes.
XR500 1983-84 92 92.00 4330M09200 $172.65 3622XC S419 W5528 BK5004
x 92.50 4330M09250 (D95301) 3642XC $29.46 (D7671) $42.54
Radial Head 75 93.00 4330M09300 3661XC CW22 (D0424)
10.25:1 Compression

Cylinder boring required for


oversizes.
XL600 1983-87 100 100.00 4332M10000 $158.39 3937XH S528 W5428 BK5013 CAR067
x 101.00 4332M10100 (D3059) 3977XH $29.46 (D7671) $51.43 (Carrillo)
Radial Head 75 102.40 4332M10241 $174.21 4032GF CW24 (D6803) $209.00
11:1 Compression (D25401) (D00171)

Cylinder boring required for


oversizes.
XR600 1985-01 97 97.00 4577M09700 $163.61 3819XH S528 W5429 W5435 VES004 BK5013 WPR127
XR600R 1985-01 x 97.50 4577M09750 (D6189) 3839XH 97-98mm 100mm 1993-00 1985-00 $137.22
80 98.00 4577M09800 3858XH CW24 1985-00 1985-00 Exh. Steel $51.43 (D9198)
Radial Head 100.00 4577M10000 $179.97 3937XH $29.46 $29.46 $65.95 (D6803)
9:1 Compression (D89701) (D7671) (D7671) (D7164) CAR067
VIS004 (Carrillo)
1988-90 model has Nikasil 1993-00 $209.00
Bore - (Cylinder sleeving Intake Steel (D00171)
or replating required for $40.95
oversizes) (D7682)
XR600 1985-01 97 97.00 4366M09700 $168.51 3819XH S528 W5429 W5435 VES004 BK5013 WPR127
XR600R 1985-01 x 97.50 4366M09750 (D11101) 3839XH 97-98mm 100mm 1993-00 1985-00 $137.22
80 98.00 4366M09800 3858XH CW24 1985-00 1985-00 Exh. Steel $51.43 (D9198)
Radial Head 100.00 4366M10000 $185.36 3937XH $29.46 $29.46 $65.95 (D6803)
11:1 Compression (D22111) (D7671) (D7671) (D7164) CAR067
VIS004 (Carrillo)
1988-90 model has Nikasil 1993-00 $209.00
Bore - (Cylinder sleeving Intake Steel (D00171)
or replating required for $40.95
oversizes) (D7682)
XR650C 1993-99 100 100.00 4562M10000 $163.61 3937XH S528 W6231 W5430
XR650L 1996-06 x 101.00 4562M10100 (D6189) 3977XH 100- 102.4mm
82 102.40 4562M10241 $179.97 4032GF CW24 101mm 1993-05
10.25:1 Compression (D89701) 1993-05 $29.46
$34.35 (D7671)
Cylinder boring required for (D1602)
oversizes.
XR650R 2000-07 100 100.00 4715M10000 $163.61 3937XS S626 W5892 W5891 CC006 CAR068
x (D6189) 100mm 102.4mm Cam Chain (Carrillo)
10:1 Stock Compression 82.6 102.36 4715M10240 $179.97 4032GF CW23 2000-05 2000-05 $45.95 $209.00
(D89701) $35.35 $35.35 (D7572) (D00171)
Will not fit XR650L (D1212) (D1212)
XR650R 2000-07 100 100.00 4716M10000 $176.16 3937XS S626 W5892 W5891 CC006 CAR068
x (D07501) 100mm 102.4mm Cam Chain (Carrillo)
11:1 Compression 82.6 102.36 4716M10240 $193.79 4032GF CW23 2000-05 2000-05 $45.95 $209.00
(D72611) $35.35 $35.35 (D7572) (D00171)
Will not fit XR650L (D1212) (D1212)

Additional prices & information: Sleeves: Pg.143 • Carrillo Rods: Pg.156 • Crankshaft Accessories: Pg.142 Rings, compressors & hones: Pg.153 • Piston pins, clips & top end bearings: Pg.154
28 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 29
HONDA Hi-Performance Products
ATV • 2-Stroke

Bore Bottom Forged Forged Forged Forged Wiseco


Bore Top Top End Forged Price Repl. Cam Shaft Main Forged Race
x Repl. Top End End Top End Main Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Valves & Kit Bearing Wiseco Alloy
Stroke Ring Set Gasket Kit Gasket Bearing Seal Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Chains Kit Crankshaft Plate
(mm) Kit Rod Kit Basket Hub Plate Gasket
Odyssey 250 thru 70 70.00 338M07000 $131.26 2756CD S343 W5558 B1003 BK5003
1984 x 70.50 338M07050 (D6787) 2776CD $23.55 (D3142) $14.95 $32.20
64.4 71.00 338M07100 2795CD CW18 (D798) (D2391)
71.50 338M07150 $144.39 2815CD
72.00 338M07200 (D3668) 2835CD H
O
ATC250R 1981-84 70 70.00 431M07000 $134.16 2756CD S343 W5048 WB1064 B1003 BK5011 WPR179 N
x 70.25 431M07025 (D9408) 2766CD $33.00 (D0891) $14.95 $38.36 $97.25 D
Air Cooled 64.4 70.50 431M07050 2776CD CW18 (D798) (D2032) (D1236) A
Three Wheeler 70.75 431M07075 2786CD
71.00 431M07100 2795CD
71.25 431M07125 $147.59 2805CD
71.50 431M07150 (D5588) 2815CD
72.00 431M07200 2835CD
ATC250R 1985 66 66.00 PK1073 $181.65 526M06600 $135.86 2598CD S511 W5053 W5470 WB1037 B1003 B6009 BK5011 WPC103 WPR124 WPP3003 WPPF002 Gasket
TRX250R 1986 x 66.25 PK1074 (D99801) 526M06625 (D1518) 2608CD 66- 68.5- $22.25 $14.95 $19.95 $38.36 $260.36 $97.25 $230.00 $92.78 W6115
72 66.50 PK1075 526M06650 2618CD CW18 68mm 69.5mm (D5331) (D798) (D7911) (D2032) (D23961) (D1236) (D00161) (D1306) $13.64 (D918)
Pro-Lite 66.75 PK1076 526M06675 2628CD $30.84 $30.84
Liquid Cooled 67.00 PK1077 526M06700 2638CD (D0581) (D0581)
67.25 PK1078 $195.22 526M06725 $149.43 2648CD
67.50 PK1079 (D31711) 526M06750 (D6698) 2658CD
68.00 PK1080 526M06800 2677CD
68.50 PK1081 526M06850 2697CD
69.00 PK1082 526M06900 2717CD
69.50 PK1083 526M06950 2736CD
Racer's Choice 1986 66 68.00 830M06800 $127.71 2677CD S511 W5053 W5470 B1003 B6009 BK5011 WPC103 WPR124 WPP3003 WPPF002 Gasket
TRX250R x 68.25 830M06825 (D3667) 2687CD 68mm 68.25mm $14.95 $19.95 $38.36 $260.36 $97.25 $230.00 $92.78 W6115
72 CW18 $30.84 $30.84 (D798) (D7911) (D2032) (D23961) (D1236) (D00161) (D1306) $13.64 (D918)
Electra Coated (D0581) (D0581)
Light Weight
2mm over race piston
Racer's Choice 1987-89 66 68.00 832M06800 $127.71 2677CD S511 W5053 W5470 B1003 B6009 BK5011 WPC104 WPR156 WPP3003 WPPF002 Gasket
TRX250R x 68.25 832M06825 (D3667) 2687CD 68mm 68.25mm $14.95 $19.95 $38.36 $260.36 $97.25 $230.00 $92.78 W6115
72 CW18 $30.84 $30.84 (D798) (D7911) (D2032) (D32961) (D1236) (D00161) (D1306) $13.64 (D918)
Electra Coated (D0581) (D0581)
2mm over race piston
Racer's Choice 1986 66 68.00 831M06800 $127.71 2667CD S511 W5053 W5470 B1003 B6009 BK5011 WPC103 WPR124 WPP3003 WPPF002 Gasket
Flat Top Conversion x 68.25 831M06825 (D3667) 2687CD 68mm 68.25mm $14.95 $19.95 $38.36 $260.36 $97.25 $230.00 $92.78 W6115
TRX250R 72 CW18 $30.84 $30.84 (D798) (D7911) (D2032) (D23961) (D1236) (D00161) (D1306) $13.64 (D918)
(D0581) (D0581)
1987-89 needs 4.5mm
spacer plate with 2 base
gaskets (W6134).
Head modification required.
(For experienced engine
builders only.)
Flat Top Conversion
Electra Coated
2mm over race piston.
TRX250R 1987-89 66 66.00 562M06600 $133.24 2598CD S482 W5053 B1003 B6009 BK5011 WPC104 WPR156 WPP3003 WPPF002 Gasket
x 66.25 562M06625 (D5997) 2608CD $30.84 (D0581) $14.95 $19.95 $38.36 $260.36 $97.25 $230.00 $92.78 W6115
Pro-Lite 72 66.50 562M06650 2618CD CW18 (D798) (D7911) (D2032) (D32961) (D1236) (D00161) (D1306) $13.64 (D918)
Bridged Intake 66.75 562M06675 2628CD
67.00 562M06700 2638CD
67.25 562M06725 $146.55 2648CD
67.50 562M06750 (D3978) 2658CD
68.00 562M06800 2677CD
Odyssey 350 1985 78.5 80.00 533M08000 $160.20 3150TD S257 W5471 B1003 B5003
x 80.50 533M08050 (D2169) 3169TD $29.46 (D7671) $14.95 (Rt. only)
329cc Motor 68 81.00 533M08100 3189TD CW18 (D798) $16.10
Overbore Kit 81.50 533M08150 $176.23 3209TD (D669)
82.00 533M08200 (D47501) 3228TD
Odyssey 350 1985 80 80.00 533M08000 $160.20 3150TD S257 B1003 B5003
x 80.50 533M08050 (D2169) 3169TD $14.95 (Rt. only)
Fit Origanal Honda 68 81.00 533M08100 3189TD CW18 (D798) $16.10
OEM engine only 81.50 533M08150 $176.23 3209TD (D669)
82.00 533M08200 (D47501) 3228TD
Pilot FL-400R 1989-91 80 80.00 577M08000 $134.94 3150TD S512 W5163 B1023 BK5003
x 80.50 577M08050 (D6908) 3169TD $33.00 (D0891) $15.95 $16.10
79 81.00 577M08100 3189TD CW20 (D759) (D669)
81.50 577M08150 $148.43 3209TD
82.00 577M08200 (D6098) 3228TD

Additional prices & information: Sleeves: Pg.143 • Carrillo Rods: Pg.156 • Crankshaft Accessories: Pg.142 Rings, compressors & hones: Pg.153 • Piston pins, clips & top end bearings: Pg.154
30 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 31
HONDA Hi-Performance Products
ATV • 4-Stroke

Bore Bottom Forged Forged Forged Forged Wiseco


Bore Top Top End Forged Price Repl. Cam Shaft Main Forged Race
x Repl. Top End End Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Valves & Bearing Wiseco Alloy
Stroke Ring Set Gasket Kit Gasket Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Chains Kit Crankshaft Plate
(mm) Kit Rod Kit Basket Hub Plate Gasket
ATC 185 63 65.00 PK1000 $150.05 4362M06500 $113.66 2559XC S522 W5056 BK5011
+.080 Overbore x 65.50 PK1001 (D3009) 4156M06550 (D0286) 2579XC $36.39 (D4812) $38.36
10.25:1 Compression 57.8 66.00 PK1002 4156M06600 2598XC CW15 (D2032)
66.50 PK1003 $161.70 4156M06650 $125.31 2618XC
PK1004 (D2079) 4156M06700 (D8157) H
O
ATC200 E, X, M, Big Red 1981-85 65 65.00 PK1000 $150.05 4362M06500 $113.66 2559XC S522 W5056 WB1073 BK5011 N
ATC200S 1981-86 x 65.50 PK1001 (D3009) 4156M06550 (D0286) 2579XC $36.39 (D4812) 1982-86 D
TRX 1981-85 57.8 66.00 PK1002 4156M06600 2598XC CW15 $38.36 A
10.25:1 Compression 66.50 PK1003 $161.70 4156M06650 $125.31 2618XC (D2032)
67.00 PK1004 (D2079) 4156M06700 (D8157) 2638XC
ATC200 1981-85 65 65.00 4289M06500 $127.74 2559XC S522 W5056 WB1073 BK5011
TRX 1981-86 x 65.50 4289M06550 (D5667) 2579XC $36.39 (D4812) 1982-86
12:1 Compression 1981-85 57.8 66.00 4289M06600 2598XC CW15 $38.36
67.00 4289M06700 $140.53 2638XC (D2032)
Race part only (D2348)
ATC200X 1986-88 65 65.00 4394M06500 $119.35 2559XC S522 W5663 BK5011
TRX200SX 1986-88 x 65.50 4394M06550 (D1617) 2579XC $23.55 (D3141) $38.36
Fat Cat 200 1986-87 60 66.00 4394M06600 2598XC CW15 (D2032)
10.25:1 Compression

ATC200X 1986-88 65 65.50 4395M06550 $133.83 2579XC S522 W5663 BK5011


TRX200SX 1986-88 x 66.00 4395M06600 (D0308) 2598XC $23.55 (D3141) $38.36
Fat Cat 200 1986-87 60 CW15 (D2032)
12:1 Compression
TRX200 1990-91 65 65.00 4668M06500 $132.86 2559XC S522 W5663 BK5011
8.4:1 Compression x 65.50 4668M06550 (D1797) 2579XC $23.55 (D3141) $38.36
60 66.00 4668M06600 2598XC CW15 (D2032)
TRX250X 1987-92 74 74.00 PK1021 $162.31 4440M07400 $130.92 2913XC S523 W5463 WB1045 BK5011
4-valve x 74.50 PK1022 (D9379) 4440M07450 (D5587) 2933XC $31.39 (D4881) (1987-88,
12:1 Compression 57.3 75.00 PK1023 4440M07500 2953XC CW17 1991-92)
75.50 PK1024 $175.39 4440M07550 $144.00 2973XC $38.36
76.00 PK1025 (D32501) 4440M07600 (D0468) 2992XC (D2032)
TRX300 1988-00 74 74.00 PK1042 $155.66 4629M07400 $121.05 2913XC S523 W5573 WB1045
2-Valve x 74.50 PK1043 (D0439) 4629M07450 (D3627) 2933XC $34.61 (D6702)
2WD & 4WD 65.5 75.00 PK1044 4629M07500 2953XC CW17
10.25:1 Compression 75.50 PK1045 $167.77 4629M07550 $133.16 2973XC
76.00 PK1046 (D66001) 4629M07600 (D0997) 2992XC
TRX300EX 1992-07 74 74.00 PK1026 $152.68 4574M07400 $121.29 2913XC S523 W5463 WB1045
4-Valve x 74.50 PK1027 (D1619) 4574M07450 (D7727) 2933XC 1992-06 1992-04
11:1 Compression 65.5 75.00 PK1028 4574M07500 2953XC CW17 $34.61 (D6702)
75.50 PK1029 $164.81 4574M07550 $133.42 2973XC
76.00 PK1030 (D9889) 4574M07600 (D5008) 2992XC
ATC350X 1985-89 81 81.00 PK1015 $150.60 4393M08100 $121.14 3189XG S529 W5559
TRX350 1985-89 x 81.50 PK1016 (D6309) 4393M08150 (D8627) 3208XG $29.46 (D7671)
Workman 68 82.00 PK1017 4393M08200 3228XG CW21
10.25:1 Compression
ATC350X 1985-89 81 81.00 4396M08100 $135.85 3189XG S529 W5559
TRX350 1985-89 x 81.50 4396M08150 (D1518) 3208XG $29.46 (D7671)
Workman 68 82.00 4396M08200 3228XG CW21
12:1 Compression
TRX400EX 1999-07 85 85.00 PK1031 $163.69 4606M08500 $134.23 3347XC S520 W5514 W5942 WB1021 VES003 Cam Chain WPC131 WPR188 WPP3019 WPPF007 Gasket
10:1 Compression x 85.50 PK1032 (D1289) 4606M08550 (D4508) 8550XX 85-86mm 87-88mm $66.46 Exh. Steel CC004 $343.20 $137.22 $230.00 $72.64 W6215
70 86.00 PK1033 4606M08600 3386XC CW20 $29.46 $35.35 (D8893) $37.95 $45.95 (D80322) (D9198) (D00161) (D2274) $13.04 (D287)
87.00 PK1034 $183.01 4606M08700 $147.66 3425XC (D7671) (D1212) (D7562) (D7572) CAR054
88.00 PK1035 (D18901) 4606M08800 (D9588) 3465XC VIS003 (Carrillo)
Intake Steel $209.00
$19.95 (D00171)
(D7931)
TRX400EX 1999-07 85 85.00 PK1036 $178.54 4628M08500 $149.08 3347XC S520 W5514 W5942 WB1021 VES003 Cam Chain WPC131 WPR188 WPP3019 WPPF007 Gasket
11:1 Compression x 85.50 PK1037 (D21701) 4628M08550 (D5498) 8550XX 85-86mm 87-88mm $66.46 Exh. Steel CC004 $343.20 $137.22 $230.00 $72.64 W6215
70 86.00 PK1038 4628M08600 3386XC CW20 $29.46 $35.35 (D8893) $37.95 $45.95 (D80322) (D9198) (D00161) (D2274) $13.04 (D287)
87.00 PK1039 $199.35 4628M08700 $164.00 3425XC (D7671) (D1212) (D7562) (D7572) CAR054
88.00 PK1040 (D16911) 4628M08800 (D0489) 3465XC VIS003 (Carrillo)
Intake Steel $209.00
$19.95 (D00171)
(D7931)
TRX400EX 1999-07 85 89.00 PK1041 $190.23 4667M08900 $154.88 3504XC S553 W5942 WB1021 VES003 Cam Chain WPC131 WPR188 WPP3019 WPPF007 Gasket
440 Overbore x (D41411) (D3929) $35.35 (D1212) $66.46 Exh. Steel CC004 $343.20 $137.22 $230.00 $72.64 W6215
11:1 Compression 70 CW20 (D8893) $37.95 $45.95 (D80322) (D9198) (D00161) (D2274) $13.04 (D287)
(D7562) (D7572) CAR054
Cylinder sleeving required. VIS003 (Carrillo)
Intake Steel $209.00
$19.95 (D00171)
(D7931)

Additional prices & information: Sleeves: Pg.143 • Carrillo Rods: Pg.156 • Crankshaft Accessories: Pg.142 Rings, compressors & hones: Pg.153 • Piston pins, clips & top end bearings: Pg.154
32 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 33
HONDA Hi-Performance Products
ATV • 4-Stroke

Bore Bottom Forged Forged Forged Forged Wiseco


Bore Top Top End Forged Price Repl. Cam Shaft Main Forged Race
x Repl. Top End End Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Valves & Bearing Wiseco Alloy
Stroke Ring Set Gasket Kit Gasket Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Chains Kit Crankshaft Plate
(mm) Kit Rod Kit Basket Hub Plate Gasket
TRX400EX 1999-07 85 89.00 CK140 $287.24 4794M08900 $152.06 8900XX S553 W5942 WB1021 VES003 Cam Chain WPC131 WPR188 WPP3019 WPPF007 Gasket
12.5:1 Compression x (D43271) (D3219) $35.35 (D1212) $66.46 Exh. Steel CC004 $343.20 $137.22 $230.00 $72.64 W6215
Cylinder sleeving required for 70 CW20 (D8893) $37.95 $45.95 (D80322) (D9198) (D00161) (D2274) $13.04 (D287)
oversizes. (D7562) (D7572) CAR054
VIS003 (Carrillo) H
CK Kit includes: Pistons, Intake Steel $209.00 O
rings, piston pins, retianer $19.95 (D00171) N
clips, gasket, and sleeve. (D7931) D
A
TRX400 4x4 1995-03 86 86.00 4669M08600 $155.53 3386XC S475 W5736
Foreman x 87.00 4669M08700 (D2339) 3425XC $29.46 (D7671)
8.2:1 Compression 68 CW19
TRX450 1998-04 90 90.00 4825M09000 $111.19 3544XC S660 W6371
Foreman S x 90.50 4825M09050 (D1766) 3563XC $42.34 (D1452)
ES 68 91.00 4825M09100 3583XC CW19
9.5:1 Hi-Compression 91.50 4825M09150 $122.32 9150XX
92.00 4825M09200 (D9337) 3622XC
TRX450R 2004-05 94 94.00 PK1066 $226.95 4848M09400 $151.13 3701XR S656 W6282 W6283 TRX450R CAR081 WPP3030 WPP4002 WPP5002 WPPF032 WPPS004 WPPC025
10.5:1 Compression x (D71631) (D8609) 94mm 96mm Cam Chain (Carrillo) $230.00 $279.00 $169.50 $86.80 $70.86 $164.99
64.8 96.00 PK1067 $242.06 4848M09600 $166.24 9600XS CW21 $75.82 $75.82 CC003 $234.00 (D00161) (D03591) (D56811) (D2465) (D6064) (D94511)
Skirt Coated (D42541) (D4799) (D9454) (D9454) $45.95 (D00602)
(D7572) Gasket
W6406
TBA
TRX450R 2004-05 94 94.00 PK1068 $271.49 4849M09400 $195.67 3701XR S656 W6282 W6283 TRX450R CAR081 WPP3030 WPP4002 WPP5002 WPPF032 WPPS004 WPPC025
Hi-Compression +1.0 x (D98261) (D04711) 94mm 96mm Cam Chain (Carrillo) $230.00 $279.00 $169.50 $86.80 $70.86 $164.99
64.8 96.00 PK1069 $291.05 4849M09600 $215.23 9600XS CW21 $75.82 $75.82 CC003 $234.00 (D00161) (D03591) (D56811) (D2465) (D6064) (D94511)
Skirt Coated (D36471) (D41921) (D9454) (D9454) $45.95 (D00602)
(D7572) Gasket
W6406
TBA
TRX450R Big Bore 2004-05 94 99.00 CK188 $1038.29 4889M09900 $204.98 9900XS S656 W6370 TRX450R CAR081 WPP3030 WPP4002 WPP5002 WPPF032 WPPS004 WPPC025
12.5:1 Compression x (D10077) (D99221) $65.42 (D5293) Cam Chain (Carrillo) $230.00 $279.00 $169.50 $86.80 $70.86 $164.99
64.8 CW21 CC003 $234.00 (D00161) (D03591) (D56811) (D2465) (D6064) (D94511)
Skirt Coated $45.95 (D00602)
Gas Ported (D7572) Gasket
W6406
CK Kit includes: Pistons, TBA
rings, piston pins, retianer
clips, gasket, and cylinder.
TRX450R 2004-05 94 94.00 PK1070 $291.05 4851M09400 $215.23 3701XR S656 W6282 TRX450R CAR081 WPP3030 WPP4002 WPP5002 WPPF032 WPPS004 WPPC025
13.1:1 Compression x (D36471) (D41921) $75.82 (D9454) Cam Chain (Carrillo) $230.00 $279.00 $169.50 $86.80 $70.86 $164.99
64.8 CW21 CC003 $234.00 (D00161) (D03591) (D56811) (D2465) (D6064) (D94511)
Skirt Coated $45.95 (D00602)
Gas Ported (D7572) Gasket
W6406
TBA
TRX450 2006-07 96 96.00 4899M09600 $164.91 9600XS S660 TBA Cam Chain
12:1 Compression x (D5989) CC002
62 CW19 $45.95
Skirt Coated (D7572)
TRX450 2006-07 96 96.00 4905M09600 $181.41 9600XS S660 TBA Cam Chain
13.5:1 Compression x (D48801) CC002
62 CW19 $45.95
Skirt Coated (D7572)
Gas Ported

Additional prices & information: Sleeves: Pg.143 • Carrillo Rods: Pg.156 • Crankshaft Accessories: Pg.142 Rings, compressors & hones: Pg.153 • Piston pins, clips & top end bearings: Pg.154
34 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 35
HONDA Hi-Performance Products
Overbore Piston Kits

H
O
N
D
A

Bore Size Kit Part Comp. Cylinder Modification & Replacement Parts
Displacement
Stroke # Ratio All replacement pistons are sold complete with Piston pin, Retainer Clips, and rings

CBR600 F2 & F3 1990-98


CBR600SF Hornet 1998-04
Kit Includes: (4) Pistons, Ring Sets, Piston Pins, Retainer Clips, and (1) Spring Steel Head Gasket
2.598” or 66.00mm R618 Cylinder boring only
618cc 1mm oversize $604.34 Stock Piston: 4513M06600 $131.79 (D7097) Rings: 2598XA Piston Pins: S532
Stroke - 45.17mm (D16263) Retainer Clips: CW17 Head Gasket: W5475 $77.20 (D2364)
2.638” or 67.00mm R637 Cylinder boring only
637cc 2mm oversize $603.34 13:1 Piston: 4513M06700 $131.79 (D7097) Rings: 2638XA Piston Pins: S532
Stroke - 45.17mm (D16263) Retainer Clips: CW17 Head Gasket: W5475 $77.20 (D2364)

CBR600F4 & F4I 1999-06


Kit Includes: (4) Pistons, Ring Sets, Piston Pins, Retainer Clips, and (1) Spring Steel Head Gasket
2.638” or 67.00mm CK106 Cylinder deglazing required
599cc Standard Bore $605.56 12.8:1 Piston: 4698M06700 $132.09 (D5297) Rings: 2638XA Piston Pins: S532
Stroke - 42.5mm (D43363) Retainer Clips: CW17 Head Gasket: W5904 $72.15 (D9234)
2.677” or 68.00mm CK126 Cylinder boring and replating required
618cc 1mm oversize $605.56 13.06:1 Piston: 4698M06800 $132.09 (D5297) Rings: 2677XA Piston Pins: S532
Stroke - 42.5mm (D43363) Retainer Clips: CW17 Head Gasket: W6012 $77.20 (D2364)

CBR600RR 2003-06 *Skirt Coated*


Kit Includes: (4) Pistons, Ring Sets, Piston Pins, and Retainer Clips
2.638” or 67.00mm CK169 Cylinder deglazing required
599cc Standard Bore $576.92 12.4:1 Piston: 4863M06700 $144.23 (D4568) Rings: 2638XA Piston Pins: S686
Stroke - 42.5mm (D51643) Retainer Clips: CW16 Optional Spring Steel Head Gasket: W6365 $77.20 (D2364)
2.677” or 68.00mm CK170 Cylinder boring and replating required
618cc 1mm oversize $576.92 12.7:1 Piston: 4863M06800 $144.23 (D4568) Rings: 2677XA Piston Pins: S686
Stroke - 42.5mm (D51643) Retainer Clips: CW16 Optional Spring Steel Head Gasket: W6366 $77.20 (D2364)

Hawk 650NT (Twin)


Kit includes: (2) Pistons, Ring Sets, Piston Pins, Retainer Clips, and (1) Head and Base Gasket Kit
3.150” or 80.00mm K663 Cylinder boring only
663cc 1mm oversize $294.21 11:1 Piston: 4633M08000 $123.22 (D3937) Rings: 3150XG Piston Pins: S520
Stroke - 65.9mm (D35671) Retainer Clips: CW20 Head/Base Gasket Kit: W5577 $47.78 (D7682)
3.228” or 82.00mm K696 Cylinder boring only
696cc 3mm oversize $294.21 11:1 Piston: 4633M08200 $123.22 (D3937) Rings: 3228XG Piston Pins: S520
Stroke - 65.9mm (D35671) Retainer Clips: CW20 Head/Base Gasket Kit: W5577 $47.78 (D7682)

36 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 37
HONDA Hi-Performance Products
Overbore Piston Kits
Bore Size Kit Part Comp. Cylinder Modification & Replacement Parts Bore Size Kit Part Comp. Cylinder Modification & Replacement Parts
Displacement Displacement
Stroke # Ratio All replacement pistons are sold complete with Piston pin, Retainer Clips, and rings Stroke # Ratio All replacement pistons are sold complete with Piston pin, Retainer Clips, and rings

CB750 F & K Models 1969-78 (2-Valve) CBR1000RR 2004-05


Kit includes: (4) Pistons, Ring Sets, Piston Pins, Retainer Clips, and (1) CFM20 Head Gasket Kit Includes: (4) Pistons, Ring Sets, Piston Pins, and Retainer Clips
Cylinder boring only 2.953” or 75.00mm CK186 Cylinder deglazing required
2.559” or 65.00mm K836
836cc 3mm oversize $541.27 10.25:1
Piston: 4016M06500 $123.37 (D2047) Rings: 2559XC Piston Pins: S522 998cc Standard $634.56 13.2:1 Piston: 4898M07500 $158.64 (D9159) Rings 2953XG Piston Pins: S686
Retainer Clips: CW15 Head Gasket: W4934 $44.65 (D9762) Stroke - 56.50mm (D67083) Retainer Clips: CW17 Optional MLS Head Gasket: W6387 $74.94 (D7944)
Stroke - 63mm (D67423)
Optional Sleeve: H15SL Optional Base Gasket: W6046 $28.20 (D2961)
2.972” or 75.50mm CK187 Cylinder boring and replating required
CB750 1979-82 (4-Valve) 1012cc .5mm oversize $634.56 13.2:1 Piston: 4898M07550 $158.64 (D9159) Rings: 2973XG Piston Pins: S686
H
Stroke - 56.50mm (D67083) Retainer Clips: CW17 Optional MLS Head Gasket: W6387 $74.94 (D7944) O
Kit includes: (4) Pistons, Ring Sets, Piston Pins, Retainer Clips, and (1) CFM20 Head Gasket N
Cylinder boring only
CBR1000F thru 1991, 1993-96 D
2.559” or 65.00mm K823 A
823cc 3mm oversize $542.34 10.25:1
Piston: 4183M06500 $123.64 (D8147) Rings: 2559XC Piston Pins: S522 CBR1000 Big One 1993-99
Retainer Clips: CW15 Head Gasket: W3932 $44.65 (D9762)
Stroke - 62mm (D04523) Kit Includes: (4) Pistons, Ring Sets, Piston Pins, and Retainer Clips
Optional Sleeve: H28SL Optional Base Gasket: W6047 $28.20 (D2961)
Cylinder boring only Cylinder boring only
2.658” or 67.50mm K985 3.110” or 79.00mm R1049
Piston: 4218M06750 $123.64 (D8147) Rings: 2658XC Piston Pins: S522 Piston: 4424M07900 $137.37 (D2428) Rings: 3110XG Piston Pins: S520
890cc 5.5mm oversize $542.34 10.25:1
Retainer Clips: CW15 Head Gasket: W3923 $44.65 (D9762)
1049cc 2mm oversize $626.68 12:1
Retainer Clips: CW20
Stroke - 62mm (D04523) Stroke - 53.5mm (D01673)
Optional Sleeve: H113SL Optional Base Gasket: W6047 $28.20 (D2961) Optional CFM20 Head Gasket: W5177 $47.78 (D7682)

CB900F 1979-82 RVT1000R/RC51 2000-06


Kit includes: (4) Pistons, Ring Sets, Piston Pins, Retainer Clips, and (1) CFM20 Head Gasket Kit includes: (2) pistons, ring sets, Piston pins, Retainer Clips (Must use OEM Head Gasket)

Cylinder boring only 3.937” or 100.00mm CK118 Cylinder deglazing required


2.658” or 67.50mm K985
Piston: 4218M06750 $123.64 (D8147) Rings: 2658XC Piston Pins: S522 999cc Standard $387.66 12.7:1 Piston: 4742M10000 $193.83 (D03611) Rings: 3937XS Piston Pins: S551
985cc 3mm oversize $542.34 10.25:1
Retainer Clips: CW15 Head Gasket: W3923 $44.65 (D9762) Stroke - 68.9mm (D06232) Retainer Clips: W5860 Must use OEM Head Gasket
Stroke - 68.78mm (D04523)
Optional Sleeve: H97SL Optional Base Gasket: W6047 $28.20 (D2961)
CB1100 F&R Models 1982-84
CBR900RR 1992-95 Kit includes: (4) pistons, ring sets, Piston pins, Retainer Clips, and (1) CFM20 Head Gasket
Kit Includes: (4) Pistons, Ring Sets, Piston Pins, Retainer Clips, and (1) Spring Steel Head Gasket Cylinder boring only
2.835” or 72.00mm K1123
Cylinder boring only Piston: 4294M07200 $126.04 (D3657) Rings: 2835XC Piston Pins: S523
2.835” or 72.00mm R945
Piston: 4538M07200 $137.37 (D2428) Rings: 2835XA Piston Pins: S532
1123cc 2mm oversize $551.94 10.25:1
Retainer Clips: CW17 CFM20 Head Gasket: W3924 $47.78 (D7682)
Stroke - 68.9mm (D37233)
945cc 2mm oversize $626.68 12:1
Retainer Clips: CW17 Head Gasket: W5484 $77.20 (D2364) Optional Sleeve: H118SL Optional Base Gasket: W6048 $28.20 (D2961)
Stroke - 58mm (D01673)
Optional Sleeve: 3005FA
CBR1100XX 1997-03
Resleeving required
2.913” or 74.00mm R997 Kit Includes: (4) Pistons, Ring Sets, Piston Pins, Retainer Clips, and (1) Spring Steel Head Gasket
Piston: 4538M07400 $137.37 (D2428) Rings: 2913XA Piston Pins: S532
997cc 4mm oversize $626.68 12:1
Retainer Clips: CW17 Head Gasket: W5485 $77.20 (D2364) Cylinder boring only
Stroke - 58mm (D01673) 3.198” or 81.00mm CK100
Optional Sleeve: 3005FA Piston: 4682M08100 $147.36 (D2488) Rings: 3189XG Piston Pins: S597
1195cc 2mm oversize $666.64 11.0:1
Retainer Clips: CW19 Spring Steel Head Gasket: W5783 $77.20 (D2364)
CBR900RR 1996-99 Stroke - 57.97mm (D89993)
Optional Sleeve: H5332SL
Kit Includes: (4) Pistons, Ring Sets, Piston Pins, Retainer Clips, and (1) Spring Steel Head Gasket
VTX1800 2002-06
Cylinder boring only
2.835” or 72.00mm R944 Kit Includes: (4) Pistons, Ring Sets, Piston Pins, Retainer Clips, and (1) Head and Base Gasket
Piston: 4608M07200 $137.37 (D2428) Rings: 2835XA Piston Pins: S532
945cc 1mm oversize $626.68 12:1
Retainer Clips: CW17 Head Gasket: W5532 $77.20 (D2364) 3.976” or 101.00mm CK146 Cylinder deglazing required
Stroke - 58mm (D01673)
Optional Sleeve: 3005FA
1795cc Standard $441.21 10.5:1 Piston: 4800M10100 $152.41 (D4419) Rings: 10100XS Piston Pins: S657
Resleeving required Stroke - 112mm (D37462) Retainer Clips: W6045 Head/Base Gasket: W6166 $136.39 (D4818)
2.874” or 73.00mm R970
Piston: 4609M07300 $137.37 (D2428) Rings: 2874XA Piston Pins: S532 Resleeving required
970cc 2mm oversize $626.68 12:1
Retainer Clips: CW17 Head Gasket: W5532 $77.20 (D2364) 4.127” or 104.77mm CK136
Piston: 4775M10477 $152.41 (D4419) Rings: 4127GF Piston Pins: S657
Stroke - 58mm (D01673)
Optional Sleeve: 3005FA 1934cc 3.77mm oversize $435.80 10.5:1
Retainer Clips: W6045 Head/Base Gasket: W6158 $136.39 (D4818)
Stroke - 112mm (D84162)
Optional Sleeve: W6040
CBR954RR 2002-04
Kit Includes: (4) Pistons, Ring Sets, Piston Pins, and Retainer Clips
2.953” or 75.00mm CK161 Cylinder deglazing required
954cc Standard Bore $634.60 13.2:1 Piston: 4855M07500 $158.64 (D8159) Rings: 2953XG Piston Pins: S688
Stroke - 54mm (D67083) Retainer Clips: CW17 Optional Spring Steel Head Gasket: W6322 $74.24 (D4544)
2.992” or 76.00mm CK162 Cylinder boring and replating required
980cc 1mm oversize $634.60 13.5:1 Piston: 4855M07600 $158.64 (D8159) Rings: 2992XG Piston Pins: S688
Stroke - 54mm (D67083) Retainer Clips: CW17 Optional Spring Steel Head Gasket: W6322 $74.24 (D4544)

CBR1000F thru 1991, 1993-96


CBR1000 Big One 1993-99
Kit Includes: (4) Pistons, Ring Sets, Piston Pins, and Retainer Clips
Cylinder boring only
3.110” or 79.00mm R1049
Piston: 4424M07900 $137.37 (D2428) Rings: 3110XG Piston Pins: S520
1049cc 2mm oversize $626.68 12:1
Retainer Clips: CW20
Stroke - 53.5mm (D01673)
Optional CFM20 Head Gasket: W5177 $47.76 (D7682)

38 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 39
KAWASAKI Hi-Performance Products
Motorcycle • 2-Stroke

Bore Bottom Forged Forged Forged Forged Wiseco


Bore Top Top End Forged Price Repl. Cam Shaft Main Forged Race
x Repl. Top End End Top End Main Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Valves & Kit Bearing Wiseco Alloy
Stroke Ring Set Gasket Kit Gasket Bearing Seal Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Chains Kit Crankshaft Plate
(mm) Kit Rod Kit Basket Hub Plate Gasket
KDX50 2003-06 41 41.00 826M04100 $74.31 1614CD S563 W6207 B1000
x 41.50 826M04150 (D8544) 1634CD 2003-05 $13.95
37.8 42.00 826M04200 1654CD CW12 $17.66 (D9501) (D738)
42.50 826M04250 $81.74 1674CD
43.00 826M04300 (D5094) 1693CD
KX60 1983-03 43 43.00 648M04300 $75.42 1693CD S595 W5422 W5737 WB1088 B1000 B6052 BK5008 WPC130 WPR128 WPP3006 WPPF023 WPPS007 Gasket
x 43.50 648M04350 (D5254) 1713CD 1985-98 1999-03 1985-03 $13.95 1983-84 $19.38 1986-03 1984-03 $230.00 $47.52 $24.47 W6119
Electorfusion Bore - Cylinder 41.6 44.00 648M04400 1732CD CW12 $21.20 $21.20 $39.11 (D738) $19.95 (D3611) $165.68 $78.24 (D00161) (D9803) (D1951) $7.32 (D934)
sleeving or replating required 45.00 648M04500 $82.96 1772CD (D2721) (D2721) (D6432) (D7911) (D96701) (D6805)
for oversizes. (D7794) B6000 K
1985-03 A
$19.95 W
(D7911) A
S
Racer's Choice - 2000-07 44.5 44.50 861M04450 $93.20 1752CS S595 W5932 WB1055 B1043 B6056 BK5008 WPC117 WPR128 WPP3006 WPPF023 WPPS007 Gasket A
Single Ring x (D2955) $21.20 (D2721) 2000-05 $14.95 $19.95 $19.38 2000-05 $78.24 $230.00 $47.52 $24.47 W6238 K
KX65 41.6 CW12 (D798) (D7911) (D3611) $165.68 (D6805) (D00161) (D9803) (D1951) $7.32 (D934) I
WB1055 (D96701)
Electra Coated 2006
$41.68
(D1052)
KX65 2000-07 44.5 44.50 PK1177 $113.18 752M04450 $77.03 1752CD S595 W5932 W5889 WB1055 B1043 B6056 BK5008 WPC117 WPR128 WPP3006 WPPF023 WPPS007 Gasket
x 45.00 PK1178 (D1976) 752M04500 (D2264) 1772CD 44.5-45mm 46.5mm 2000-05 $14.95 $19.95 $19.38 2000-05 $78.24 $230.00 $47.52 $24.47 W6238
Electrofusion Bore - Cylinder 41.6 46.50 PK1179 $120.88 752M04650 $84.73 1830CD CW12 $21.20 $21.20 (D798) (D7911) (D3611) $165.68 (D6805) (D00161) (D9803) (D1951) $7.32 (D934)
sleeving or replating required (D3527) (D4805) (D2721) (D2721) WB1151 (D96701)
for oversizes 2006-07
$45.50
(D0372)
KX80 1979-83 48 48.00 446M04800 $82.79 1890CD S288 W4033 B1006 B6057 BK5008 WPR129
x 48.50 446M04850 (D8694) 1909CD 1983 1982-83 1980 1979 1982-83
*Electrofusion Bore - Cylinder 45.8 49.00 446M04900 1929CD CW14 $21.20 (D2721) $13.95 $19.95 $19.38 $78.24
sleeving or replating required (D738) (D7911) (D3611) (D6805)
for oversizes
B6052 BK5006
1981-83 1980
$19.95 $24.58
(D7911) (D5741)

BK5008
1981-83
$19.38
(D3611)
KDX80 1980-82 48 48.00 446M04800 $82.79 1890CD S288 B1006 B6052 WPR129
x 48.50 446M04850 (D8694) 1909CD $13.95 1982 1982
Electrofusion Bore - Cylinder 45.8 49.00 446M04900 1929CD CW14 (D738) $19.95 $78.24
sleeving or replating required (D7911) (D6805)
for oversizes.
KX80 1984-85 48 48.00 514M04800 $86.73 1890CD S517 W4033 W5272 B1006 B6052 BK5008 WPR129
x 48.50 514M04850 (D4025) 1909CD Piston 1984 1985 $13.95 1984 $19.38 $78.24
45.8 49.00 514M04900 1929CD pin not $21.20 $21.20 (D738) (D3611) (D6805)
included (D2721) (D2721) B6056
1985
CW14 $19.95
(D7911)
KDX80 1983-88 48 48.00 514M04800 $86.73 1890CD S517 B1006 B6052 BK5008 WPR129
x 48.50 514M04850 (D4025) 1909CD Piston $13.95 1983-84 $19.38 $78.24
Electrofusion Bore - Cylinder 45.8 49.00 514M04900 1929CD pin not (D738) (D3611) (D6805)
sleeving or replating required included B6056
for oversizes. 1985-88
CW14 $19.95
(D7911)
KX80 1986-87 48 48.00 539M04800 $86.73 1890CD S517 W4897 B1006 B6056 BK5008 WPR129
x 48.50 539M04850 (D4025) 1909CD Piston $21.20 (D2721) $13.95 $19.95 $19.38 $78.24
Electrofusion Bore - Cylinder 45.8 49.00 539M04900 1929CD pin not (D738) (D7911) (D3611) (D6805)
sleeving or replating required included
for oversizes.
CW14

Additional prices & information: Sleeves: Pg.143 • Carrillo Rods: Pg.156 • Crankshaft Accessories: Pg.142 Rings, compressors & hones: Pg.153 • Piston pins, clips & top end bearings: Pg.154
40 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 41
KAWASAKI Hi-Performance Products
Motorcycle • 2-Stroke

Bore Bottom Forged Forged Forged Forged Wiseco


Bore Top Top End Forged Price Repl. Cam Shaft Main Forged Race
x Repl. Top End End Top End Main Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Valves & Kit Bearing Wiseco Alloy
Stroke Ring Set Gasket Kit Gasket Bearing Seal Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Chains Kit Crankshaft Plate
(mm) Kit Rod Kit Basket Hub Plate Gasket
KX80 1988-00 47 47.00 669M04700 $81.46 1850CD S517 W5117 W5673 WB1065 B1006 B6056 BK5008 WPC119 WPR129 WPP3014 WPPF024 WPPS008 Gaskets
x (D7884) 1988-90 1998-00 1990-97 $13.95 $19.95 $19.38 1991-00 1988-97 1998-00 1998-00 1998-00 (includes
Pro-Lite 45.8 CW14 $21.20 $21.20 $42.29 (D738) (D7911) (D3611) $165.68 $230.00 $65.11 $36.41 inner & outer
International Bore - not (D2721) (D2721) (D7352) (D96701) WPR171 (D00161) (D2324) (D7632) covers)
available in the U.S. W5273 WB1050 1998-00 W6221
1991-97 1998-00 $78.24 1998-00
$21.20 $50.75 (D6805) $10.61 (D636)
(D2721) (D5403)
KX80 1988-90 48 48.00 PK1296 $122.43 644M04800 $87.28 1890CD S517 W5117 B1006 B6056 BK5008 WPR129 WPP3014
x 48.50 PK1297 (D6437) 644M04850 (D7325) 1909CD 1988-90 $13.95 $19.95 $19.38 1988-90 $230.00 K
Pro-Lite 45.8 49.00 PK1298 644M04900 1929CD CW14 $21.20 (D2721) (D738) (D7911) (D3611) $78.24 (D00161) A
Electrofusion Bore - Cylinder 50.00 PK1299 $131.16 644M05000 $96.01 1969CD (D6805) W
sleeving or replating required (D0787) (D1675) Opt. Cushion A
for oversizes. W6246-8 S
$25.95 A
(D7181) K
KX80 1991-97 48 48.00 PK1300 $122.43 644M04800 $87.28 1890CD S517 W5273 WB1065 B1006 B6056 BK5008 WPC119 WPR129 WPP3014 I
x 48.50 PK1301 (D6437) 644M04850 (D7325) 1909CD 1991-97 1991-97 $13.95 $19.95 $19.38 1991-97 1991-97 $230.00
Pro-Lite 45.8 49.00 PK1302 644M04900 1929CD CW14 $21.20 (D2721) $42.29 (D738) (D7911) (D3611) $165.68 $78.24 (D00161)
Electrofusion Bore - Cylinder 50.00 PK1303 $131.16 644M05000 $96.01 1969CD (D7352) (D96701) (D6805)
sleeving or replating required (D0787) (D1675) Opt. Cushion
for oversizes. W6246-8
$25.95
(D7181)
KX80 1998-00 48 48.00 PK1150 $122.43 644M04800 $87.28 1890CD S517 W5673 WB1050 B1006 B6056 BK5008 WPC119 WPR171 WPP3014 WPPF024 WPPS008 Gaskets
x 48.50 PK1151 (D6437) 644M04850 (D7325) 1909CD 1998-00 1998-00 $13.95 $19.95 $19.38 1998-00 1998-00 $230.00 1998-00 1998-00 (includes
Pro-Lite 45.8 49.00 PK1152 644M04900 1929CD CW14 $21.20 (D2721) $50.75 (D738) (D7911) (D3611) $165.68 $78.24 (D00161) $65.11 $36.41 inner & outer
Electrofusion Bore - Cylinder 50.00 PK1153 $131.16 644M05000 $96.01 1969CD (D5403) (D96701) (D6805) (D2324) (D7632) covers)
sleeving or replating required (D0787) (D1675) Opt. Cushion W6221
for oversizes. W6246-8 1998-00
$25.95 $10.61 (D636)
(D7181)
KX85 2001 48.5 48.50 PK1304 $118.46 782M04850 $83.31 1909CD S517 W5902 WB1050 B1006 B6056 BK5008 WPC119 WPR171 WPP3014 WPPF024 WPPS008 WPPC005
x 49.00 PK1305 (D8017) 782M04900 (D9994) 1929CD 2001 2001 $13.95 $19.95 $19.38 2001 $78.24 $230.00 $65.11 $36.41 $164.99
Pro-Lite 45.8 49.50 PK1306 782M04950 1949CD CW14 $21.20 (D2721) $50.75 (D738) (D7911) (D3611) $165.68 (D6805) (D00161) (D2324) (D7632) (D94511)
Electrofusion Bore - Cylinder 50.50 PK1307 $126.80 782M05050 $91.65 1988CD (D5403) (D96701)
sleeving or replating required (D8067) (D9945) Opt. Cushion Gaskets
for oversizes. W6246-8 (includes
$25.95 inner & outer
(D7181) covers)
W6221
$10.61 (D636)
Racer's Choice - 2001-07 48.5 48.50 862M04850 $100.82 1909CS S517 W5902 W5985 WB1050 B1006 B6056 BK5008 WPC119 WPR171 WPP3014 WPPF024 WPPS008 WPPC005
Single Ring x (D9406) 2001 2002-06 2001 $13.95 $19.95 $19.38 2001-04 $78.24 $230.00 $65.11 $36.41 $164.99
KX85 45.8 CW14 $21.20 $23.55 $50.75 (D738) (D7911) (D3611) $165.68 (D6805) (D00161) (D2324) (D7632) (D94511)
(D2721) (D3141) (D5403) (D96701)
Electra Coated Opt. Cushion Gaskets
WB1056 W6246-8 (includes
2002-05 $25.95 inner & outer
(D7181) covers)
W6221
$10.61 (D636)
KX85 2002-07 48.5 48.50 PK1187 $120.81 782M04850 $83.31 1909CD S517 W5985 WB1056 B1006 B6056 BK5008 WPC119 WPR171 WPP3014 WPPF024 WPPS008 WPPC005
x 49.00 PK1188 (D9427) 782M04900 (D9994) 1929CD 2002-06 2002-05 $13.95 $19.95 $19.38 2002-04 $78.24 $230.00 $65.11 $36.41 $164.99
Pro-Lite 45.8 49.50 PK1189 782M04950 1949CD CW14 $23.55 (D3141) (D738) (D7911) (D3611) $165.68 (D6805) (D00161) (D2324) (D7632) (D94511)
Electrofusion Bore - Cylinder 50.50 PK1190 $129.15 782M05050 $91.65 1988CD (D96701)
sleeving or replating required (D9477) (D9945) Opt. Cushion Gaskets
for oversizes. W6246-8 (includes
$25.95 inner & outer
(D7181) covers)
W6221
$10.61 (D636)
All 100's 1974-82 49.5 49.50 369M04950 $79.96 1949CD S517 B1006
KE100 1986-00 x 50.00 369M05000 (D7974) 1969CD Piston $13.95
51.8 50.50 369M05050 1988CD pin not (D738)
Cylinder sleeving or replating 51.00 $86.22 2008CD included
required for KE100 and 51.50 (D3715) 2028CD
KM100 oversizes CW14
KX100 1995-97 52.5 52.50 PK1281 $127.69 651M05250 $87.31 2067CD S288 W5465 W5668 WB1065 B1006 BK5008 WPC119 WPR129
x 53.00 PK1282 (D1667) 651M05300 (D9325) 2087CD 52.5-53mm 54.5mm 1995-97 $13.95 $19.38 1995-97 1995-97
Electrofusion Bore - Cylinder 45.8 54.50 PK1283 $142.98 651M05450 $96.03 2146CD CW14 1995-97 1995-97 $42.29 (D738) (D3611) $165.68 $78.24
sleeving or replating required (D9758) (D2675) $26.43 $33.00 (D7352) (D96701) (D6805)
for oversizes. (D6851) (D0891)

Additional prices & information: Sleeves: Pg.143 • Carrillo Rods: Pg.156 • Crankshaft Accessories: Pg.142 Rings, compressors & hones: Pg.153 • Piston pins, clips & top end bearings: Pg.154
42 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 43
KAWASAKI Hi-Performance Products
Motorcycle • 2-Stroke

Bore Bottom Forged Forged Forged Forged Wiseco


Bore Top Top End Forged Price Repl. Cam Shaft Main Forged Race
x Repl. Top End End Top End Main Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Valves & Kit Bearing Wiseco Alloy
Stroke Ring Set Gasket Kit Gasket Bearing Seal Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Chains Kit Crankshaft Plate
(mm) Kit Rod Kit Basket Hub Plate Gasket
KX100 1998-07 52.5 52.50 PK1154 $129.54 651M05250 $87.31 2067CD S288 W5465 W5674 WB1050 B1006 B6056 BK5008 WPC119 WPR171 WPP3014 WPPF024 WPPS008 WPPC005
x 53.00 PK1155 (D2777) 651M05300 (D9325) 2087CD 52.5-53mm 52.5-53mm 1998-05 $13.95 1998-05 $19.38 1998-05 1998-04 1998-06 1998-06 1998-06 2002-06
Electrofusion Bore - Cylinder 45.8 54.50 PK1156 $142.98 651M05450 $96.03 2146CD CW14 1995-97 1998-06 $50.75 (D738) $19.95 (D3611) $165.68 $78.24 $230.00 $65.11 $36.41 $164.99
sleeving or replating required (D9758) (D2675) $26.43 $28.28 (D5403) (D7911) (D96701) (D6805) (D00161) (D2324) (D7632) (D94511)
for oversizes. (D6851) (D7961)
WB1098 Opt. Cushion Gaskets
W5668 W5675 2006 W6246-8 (includes
54.5mm 54.5mm $52.04 1998-06 inner & outer
1995-97 1998-06 (D2213) $25.95 covers)
$33.00 $33.00 (D7181) W6221 K
(D0891) (D0891) 1998-06 A
$10.61 (D636) W
KX125 1978-81 56 56.00 438M05600 $106.07 2205CD S270 W4775 W4776 B1016 B6053 BK5008 WPR130 A
x 56.50 438M05650 (D4636) 2224CD Piston 1978-79 1980-81 $14.95 1980 1978-79 1981 S
Electrofusion Bore - Cylinder 50.6 57.00 438M05700 2244CD pin not $22.15 $20.01 (D798) $19.95 $19.38 $97.25 A
sleeving or replating required included (D9231) (D1021) (D7911) (D3611) (D1236) K
for oversizes. I
CW16 B6054 BK5006
1981 1980-81
$24.95 $24.58
(D7941) (D5741)
KX125 1982-85 56 56.00 486M05600 $106.07 2205CD S270 W4774 W4035 B1008 B6052 BK5016 WPR130
x 56.50 486M05650 (D4636) 2224CD Piston 1982 1984 $14.95 1982-84 1982-84 $97.25
Electrofusion Bore - Cylinder 50.6 57.00 486M05700 2244CD pin not $18.70 $20.01 (D798) $19.95 $21.98 (D1236)
sleeving or replating required included (D2211) (D1021) (D7911) (D9131)
for oversizes.
CW16 W4034 W4036 B6051 BK5017
1983 1985 1985 1985
$20.01 $33.00 $24.95 $25.74
(D1021) (D0891) (D7941) (D4451)
KX125 1986 56 56.00 540M05600 $106.07 2205CS S270 W4036 B1008 B6051 BK5017 WPR130
x 56.50 540M05650 (D4636) 2224CS $33.00 (D0891) $14.95 $24.95 $25.74 $97.25
Electrofusion Bore - Cylinder 50.6 57.00 540M05700 2244CS CW16 (D798) (D7941) (D4451) (D1236)
sleeving or replating required
for oversizes.
KX 125 1987 56 56.00 555M05600 $106.07 2205CS S514 W4036 B1008 B6051 BK5017 WPR130
x 56.50 555M05650 (D4636) 2224CS $33.00 (D0891) $14.95 $24.95 $25.74 $97.25
Electrofusion Bore - Cylinder 50.6 57.00 555M05700 2244CS CW16 (D798) (D7941) (D4451) (D1236)
sleeving or replating required
for oversizes
KX125 1988-89 56 56.00 566M05600 $106.07 2205CS S514 W5118 W5183 B1008 B6058 BK5009 WPR131
x 56.50 566M05650 (D4636) 2224CS 1988 1989 $14.95 $19.95 $28.44 $97.25
Pro-Lite 50.6 57.00 566M05700 2244CS CW16 $30.00 $30.00 (D798) (D7911) (D6071) (D1236)
Single Ring (D0891) (D0891)
Electrofusion Bore - Cylinder
sleeving or replating required
for oversizes.
KX 125 1989 56 56.00 578M05600 $102.19 2205CS S514 W5183 B1008 B6058 BK5009 WPR131
x 56.50 578M05650 (D2316) 2224CS $33.00 (D0891) $14.95 $19.95 $28.44 $97.25
Pro-Lite 50.6 57.00 578M05700 2244CS CW16 (D798) (D7911) (D6071) (D1236)
Electrofusion Bore - Cylinder
sleeving or replating required
for oversizes.
KX 125 1990 56 56.00 589M05600 $107.19 2205CS S514 W5224 B1008 B6058 BK5009 WPR131
x 56.50 589M05650 (D2346) 2224CS $33.00 (D0891) $14.95 $19.95 $28.44 $97.25
Pro-Lite 50.6 57.00 589M05700 2244CS CW16 (D798) (D7911) (D6071) (D1236)
Electrofusion Bore - Cylinder
sleeving or replating required
for oversizes.
KX 125 1991 56 56.00 603M05600 $105.40 2205CS S514 W5266 B1008 B6058 BK5009 WPR131
x 56.50 603M05650 (D4236) 2224CS $33.00 (D0891) $14.95 $19.95 $28.44 $97.25
Pro-Lite 50.6 57.00 603M05700 2244CS CW16 (D798) (D7911) (D6071) (D1236)
Electrofusion Bore - Cylinder
sleeving or replating required
for oversizes.
KX 125 1992 54 54.00 616M05400 $102.33 2126CS S514 W5320 B1008 B6058 BK5009 WPR130
x 54.50 616M05450 (D0416) 2146CS $33.00 (D0891) $14.95 $19.95 $28.44 $97.25
Pro-Lite 54.5 55.00 616M05500 2165CS CW16 (D798) (D7911) (D6071) (D1236)
Electrofusion Bore - Cylinder
sleeving or replating required
for oversizes.
KX 125 1993 54 54.00 626M05400 $102.33 2126CS S514 W5349 B1008 B6058 BK5009 WPR130
x 54.50 626M05450 (D0416) 2146CS $33.00 (D0891) $14.95 $19.95 $28.44 $97.25
Pro-Lite 54.5 55.00 626M05500 2165CS CW16 (D798) (D7911) (D6071) (D1236)
Electrofusion Bore - Cylinder
sleeving or replating required
for oversizes.

Additional prices & information: Sleeves: Pg.143 • Carrillo Rods: Pg.156 • Crankshaft Accessories: Pg.142 Rings, compressors & hones: Pg.153 • Piston pins, clips & top end bearings: Pg.154
44 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 45
KAWASAKI Hi-Performance Products
Motorcycle • 2-Stroke

Bore Bottom Forged Forged Forged Forged Wiseco


Bore Top Top End Forged Price Repl. Cam Shaft Main Forged Race
x Repl. Top End End Top End Main Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Valves & Kit Bearing Wiseco Alloy
Stroke Ring Set Gasket Kit Gasket Bearing Seal Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Chains Kit Crankshaft Plate
(mm) Kit Rod Kit Basket Hub Plate Gasket
KX 125 1994 54 54.00 640M05400 $102.33 2126CS S467 W5349 B1013 B6058 BK5009 WPR132 WPP3007 WPPF026 WPPS009 WPPC006
”A” Cylinder x 54.50 640M05450 (D0416) 2146CS $33.00 (D0891) $14.95 $19.95 $28.44 $97.25 $230.00 $102.98 $37.36 $164.99
54.5 55.00 640M05500 2165CS CW15 (D798) (D7911) (D6071) (D1236) (D00161) (D3966) (D8242) (D94511)
Pro-Lite
Electrofusion Bore - Cylinder Opt. Cushion Gasket
sleeving or replating required W6243-8 W6117
for oversizes. $25.95 $4.57 (D472)
(D7181)
KX 125 1994 54 54.03 640M05403 $102.33 2126CS S467 W5349 B1013 B6058 BK5009 WPR132 WPP3007 WPPF026 WPPS009 WPPC006
”B” Cylinder x 54.50 640M05450 (D0416) 2146CS $33.00 (D0891) $14.95 $19.95 $28.44 $97.25 $230.00 $102.98 $37.36 $164.99 K
54.5 55.00 640M05500 2165CS CW15 (D798) (D7911) (D6071) (D1236) (D00161) (D3966) (D8242) (D94511) A
Pro-Lite W
Electrofusion Bore - Cylinder Opt. Cushion Gasket A
sleeving or replating required W6243-8 W6117 S
for oversizes. $25.95 $4.57 (D472) A
(D7181) K
KX125 1995-97 54 54.00 652M05400 $102.33 2126CS S467 W5455 B1013 B6058 BK5009 WPR132 WPP3007 WPPF026 WPPS009 WPPC006 I
x 54.50 652M05450 (D0416) 2146CS $33.00 (D0891) $14.95 $19.95 $28.44 $97.25 $230.00 1995-96 $37.36 $164.99
Pro-Lite 54.5 55.00 652M05500 2165CS CW15 (D798) (D7911) (D6071) (D1236) (D00161) $102.98 (D8242) (D94511)
Electrofusion Bore - Cylinder 56.00 652M05600 $112.55 2205CS (D3966)
sleeving or replating required (D3576) Opt. Cushion Gasket
for oversizes. W6243-8 WPPF025 W6117
$25.95 1997 $4.57 (D472)
(D7181) $91.54
(D0595)
KX125 1998 54 54.00 719M05400 $102.55 2126CS S467 W5666 B1013 B6058 BK5009 WPR165 WPP3007 WPPF025 WPPS009 WPPC006
x (D3516) $30.84 (D0581) $14.95 $19.95 $28.44 $97.25 $230.00 $91.54 $37.36 $164.99
Pro-Lite 54.5 56.00 719M05600 $112.81 2205CS CW15 (D798) (D7911) (D6071) (D1236) (D00161) (D0595) (D8242) (D94511)
Electrofusion Bore - Cylinder (D9676)
sleeving or replating required Opt. Cushion Gasket
for oversizes. W6243-8 W6117
$25.95 $4.57 (D472)
(D7181)
KX125 1999-00 54 54.00 741M05400 $97.67 2126CS S467 W5666 B1013 B6058 BK5009 WPR165 WPP3007 WPPF025 WPPS009 WPPC006
x (D0685) $30.84 (D0581) $14.95 $19.95 $28.44 $97.25 $230.00 $91.54 $37.36 $164.99
Pro-Lite 54.5 56.00 741M05600 $107.44 2205CS CW15 (D798) (D7911) (D6071) (D1236) (D00161) (D0595) (D8242) (D94511)
Electrofusion Bore - Cylinder (D6446)
sleeving or replating required Opt. Cushion Gasket
for oversizes. W6243-8 W6117
$25.95 $4.57 (D472)
(D7181)
KX125 2001-02 54 54.00 783M05400 $93.02 2126CS S467 W5901 WB1074 B1013 B6058 BK5009 WPR165 WPP3007 WPPF025 WPPS009 WPPC006
x (D1855) $35.35 (D1212) $65.46 $14.95 $19.95 $28.44 $97.25 $230.00 $91.54 $37.36 $164.99
Pro-Lite 54.5 56.00 783M05600 $102.33 2205CS CW15 (D8293) (D798) (D7911) (D6071) (D1236) (D00161) (D0595) (D8242) (D94511)
Electrofusion Bore - Cylinder (D0416)
sleeving or replating required Opt. Cushion Gasket
for oversizes. W6243-8 W6117
$25.95 $4.57 (D472)
(D7181)
KX125 2003 54 54.00 822M05400 $93.02 2126CS S467 W6109 WB1013 B1013 B6058 BK5009 WPR190 WPP3026 WPPF025 WPPS009 WPPC007
x (D1855) $35.35 (D1212) $62.25 $14.95 $19.95 $28.44 $97.25 $230.00 $91.54 $37.36 $164.99
Nikasil Bore - cylinder 54.5 56.00 822M05600 $102.33 2205CS CW15 (D5373) (D798) (D7911) (D6071) (D1236) (D00161) (D0595) (D8242) (D94511)
sleeving or replating required (D0416)
for oversizes. Opt. Cushion Gasket
W6243-8 W6234
$25.95 $4.57 (D472)
(D7181)
Racer's Choice - Flat Top 1995-03 54 54.00 755M05400 $84.64 2126CS S467 W5455 W5901 WB1074 B1013 B6058 BK5009 WPR132 WPP3007 WPPF026 WPPS009 WPPC006
Conversion x (D8705) 1995-97 2001-02 2001-02 $14.95 $19.95 $28.44 1995-97 1995-02 1995-96 $37.36 1992-02
KX125 54.5 56.00 755M05600 $98.79 2205CS CW15 $33.00 $35.35 $65.46 (D798) (D7911) (D6071) $230.00 $102.98 (D8242) WPPC007
(D7295) (D0891) (D1212) (D8293) WPR165 (D00161) (D3966) 2003
No intake window 1998-02 $164.99
Pinned on centerline W5666 W6109 WB1013 WPP3026 WPPF025 (D94511)
1998-00 2003 2003 WPR190 2003 1997-03
$30.84 $35.35 $62.25 2003 $230.00 $91.54 Gaskets:
(D0581) (D1212) (D5373) $97.25 (D00161) (D0595) W6117
(D1236) 1995-02
Opt. Cushion $4.57 (D472)
W6243-8
$25.95 W6234
(D7181) 2003
$4.57 (D472)

Additional prices & information: Sleeves: Pg.143 • Carrillo Rods: Pg.156 • Crankshaft Accessories: Pg.142 Rings, compressors & hones: Pg.153 • Piston pins, clips & top end bearings: Pg.154
46 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 47
KAWASAKI Hi-Performance Products
Motorcycle • 2-Stroke

Bore Bottom Forged Forged Forged Forged Wiseco


Bore Top Top End Forged Price Repl. Cam Shaft Main Forged Race
x Repl. Top End End Top End Main Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Valves & Kit Bearing Wiseco Alloy
Stroke Ring Set Gasket Kit Gasket Bearing Seal Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Chains Kit Crankshaft Plate
(mm) Kit Rod Kit Basket Hub Plate Gasket
Racer's Choice - GP Style 2001-05 54 54.00 788M05400 $112.89 2126CS S632 W5901 W6253 WB1074 B1013 B6058 BK5009 WPR165 WPP3007 WPPF025 WPPS009 WPPC006
KX125 x (D4776) 2001-02 2004-05 2001-02 $14.95 $19.95 $28.44 2001-02 2001-02 $91.54 $37.36 2001-02
54.5 CW15 $35.35 $35.35 $65.46 (D798) (D7911) (D6071) $230.00 (D0595) (D8242)
Electra Coated (D1212) (D1212) (D8293) WPR190 (D00161) WPPC007
No intake window 2003-04 2003-05
Pinned on centerline W6109 WB1013 $97.25 WPP3026 $164.99
2003 2003-05 (D1236) 2003-05 (D94511)
$35.35 $62.25 $230.00
(D1212) (D5373) (D00161) Gaskets:
W6117 K
Opt. Cushion 2001-02 A
W6243-8 $4.57 (D472) W
$25.95 A
(D7181) W6234 S
2003-05 A
$4.57 (D472) K
KX125 2004-05 54 54.00 834M05400 $88.60 2126CS S467 W6253 WB1013 B1013 B6058 BK5009 WPR190 WPP3026 WPPF025 WPPS009 WPPC007 I
x (D6135) 2004-05 $62.25 $14.95 $19.95 $28.44 2004 $230.00 $91.54 $37.36 $164.99
Pro Lite 54.5 56.00 834M05600 $97.45 2205CS CW15 $35.35 (D1212) (D5373) (D798) (D7911) (D6071) $97.25 (D00161) (D0595) (D8242) (D94511)
Nikasil Bore - cylinder (D7485) (D1236)
sleeving or replating required Opt. Cushion Gasket
for oversizes. W6243-8 W6234
$25.95 $4.57 (D472)
(D7181)
KDX175 1980-82 66 66.00 469M06600 $102.88 2598CD S255 B1016 B6057 BK5006
x 66.50 469M06650 (D3716) 2618CD Piston 1980-81 1980-81 $24.58
Electrofusion Bore - Cylinder 50.6 67.00 469M06700 2638CD pin not $14.95 $19.95 (D5741)
sleeving or replating required 67.50 469M06750 $110.95 2658CD included (D798) (D7911)
for oversizes. 68.00 469M06800 (D7566) 2677CD B6054
CW16 1982
$24.95
(D7941)
KDX200 1986-06 66 66.00 711M06600 $123.75 2598CD S255 W5225 W5456 B1008 B6054 BK5006 WPR131
x 66.50 711M06650 (D5247) 2618CD 1986-88 1995-05 $14.95 1986-89 $24.58 1989-04
Pro-Lite 58 67.00 711M06700 2638CD CW16 $35.26 $38.91 (D798) $24.95 (D5741) $97.25
Electrofusion Bore - Cylinder 67.50 711M06750 $136.11 2658CD (D5112) (D4332) (D7941) (D1236)
sleeving or replating required 68.00 711M06800 (D7618) 2677CD B6047
for oversizes. W5252 1990-91
1989-94 $19.95
$36.36 (D7911)
(D2812) B6059
1992-05
$19.95
(D7911)
KDX220 1998-05 69 69.00 750M06900 $123.75 2717CD S259 W5856 B1008 B6059 BK5006 WPR131
x 69.50 750M06950 (D5247) 2736CD 1998-05 $14.95 $19.95 $24.58 1998-04
Pro-Lite 58 70.00 750M07000 2756CD CW16 $36.36 (D2812) (D798) (D7911) (D5741) $97.25
Electrofusion Bore - Cylinder (D1236)
sleeving or replating required
for oversizes.
KX250 1978-86 70 70.00 439M07000 $123.90 2756CD S513 KX250 W4899 B1022 KDX250 BK5006 KX250
KDX250 1980-84 x 70.25 439M07025 (D4347) 2766CD W4037 1986 $14.95 B6048 $24.58 WPR133
64.9 70.50 439M07050 2776CD CW18 1983-84 $38.91 (D798) 1980 (D5741) 1978-86
Electrofusion Bore - Cylinder 70.75 439M07075 2786CD $22.01 (D4332) $19.95 $97.25
sleeving or replating required 71.00 439M07100 2795CD (D1231) (D7911) (D1236)
for oversizes. 71.25 439M07125 $136.29 2805CD
71.50 439M07150 (D8718) 2815CD W4038 B6050
72.00 439M07200 2835CD 1985 1981-84
$38.91 $24.95
(D4332) (D7941)
KX250 1987-89 67.4 67.40 556M06740 $120.29 2652CD S508 W5119 W5120 B1022 B6050 BK5011 WPR133
Pro-Lite x 68.00 556M06800 (D7127) 2677CD 1987 1988-89 $14.95 $24.95 $38.36 $97.25
*Electrofusion Bore - Cylinder 70 68.50 556M06850 2697CD CW18 $38.56 $38.56 (D798) (D7941) (D2032) (D1236)
sleeving or replating required 69.00 556M06900 $132.32 2717CD (D4132) (D4132)
for oversizes. 69.50 556M06950 (D9397) 2736CD

Additional prices & information: Sleeves: Pg.143 • Carrillo Rods: Pg.156 • Crankshaft Accessories: Pg.142 Rings, compressors & hones: Pg.153 • Piston pins, clips & top end bearings: Pg.154
48 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 49
KAWASAKI Hi-Performance Products
Motorcycle • 2-Stroke

Bore Bottom Forged Forged Forged Forged Wiseco


Bore Top Top End Forged Price Repl. Cam Shaft Main Forged Race
x Repl. Top End End Top End Main Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Valves & Kit Bearing Wiseco Alloy
Stroke Ring Set Gasket Kit Gasket Bearing Seal Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Chains Kit Crankshaft Plate
(mm) Kit Rod Kit Basket Hub Plate Gasket
KX250 1990-91 67.4 67.40 607M06740 $127.25 2652CD S508 KDX250 W5321 B1022 B6050 BK5011 WPR133
KDX250 1991-94 x 68.00 607M06800 (D5367) 2677CD W5758 1992 $14.95 $24.95 $38.36 $97.25
70 68.50 607M06850 2697CD CW18 $41.26 $41.26 (D798) (D7941) (D2032) (D1236)
Pro-Lite (D6742) (D6742)
Electrofusion Bore - Cylinder
sleeving or replating required W5275 W5350
for oversizes 1990-91 1993
$41.26 $41.26
(D6742) (D6742)
K
W5421 A
1994 W
$41.26 A
(D6742) S
Racer's Choice - 250cc 1992-01 66.40 66.40 737M06640 $128.85 2614CS S508 W5321 W5421 WB1091 B1022 B6050 BK5011 WPC128 WPR133 WPP3010 WPPF028 WPPS011 WPPC008 A
Single Ring x (D1377) 1992 1994-00 1992-93 $14.95 $24.95 $38.36 $216.96 $97.25 $230.00 $112.74 $55.57 $164.99 K
KX250 72 CW18 $41.26 $41.26 $49.50 (D798) (D7941) (D2032) (D30141) (D1236) (D00161) (D8237) (D2163) (D94511) I
(D6742) (D6742) (D0372)
Opt. Cushion Gasket
W5350 W5897 WB1049 W6247-8 W6118
1993 2001 1997-03 $25.95 $8.54 (D215)
$41.26 $41.26 $64.79 (D7181)
(D6742) (D6742) (D7883)

WB1090
2001
KX250 1992 66.4 66.40 PK1284 $177.67 617M06640 $121.46 2614CD S508 W5321 WB1091 B1022 B6050 BK5011 WPC128 WPR133 WPP3010 WPPF028 WPPS011 WPPC008
x 67.00 PK1285 (D06601) 617M06700 (D8827) 2638CD 1992 1992 $14.95 $24.95 $38.36 $216.96 $97.25 $230.00 $112.74 $55.57 $164.99
Pro-Lite 72 67.50 PK1286 617M06750 2658CD CW18 $41.26 (D6742) $49.50 (D798) (D7941) (D2032) (D30141) (D1236) (D00161) (D8237) (D2163) (D94511)
Electrofusion Bore - Cylinder 68.50 PK1287 $189.82 617M06850 $133.61 2697CD (D0372)
sleeving or replating required (D98311) (D7108) Opt. Cushion Gasket
for oversizes W6247-8 W6118
$25.95 $8.54 (D215)
(D7181)
KX250 1993 66.4 66.40 PK1288 $177.67 617M06640 $121.46 2614CD S508 W5350 WB1091 B1022 B6050 BK5011 WPC128 WPR133 WPP3010 WPPF028 WPPS011 WPPC008
x 67.00 PK1289 (D06601) 617M06700 (D8827) 2638CD 1993 1993 $14.95 $24.95 $38.36 $216.96 $97.25 $230.00 $112.74 $55.57 $164.99
Pro-Lite 72 67.50 PK1290 617M06750 2658CD CW18 $41.26 (D6742) $49.50 (D798) (D7941) (D2032) (D30141) (D1236) (D00161) (D8237) (D2163) (D94511)
Electrofusion Bore - Cylinder 68.50 PK1291 $189.82 617M06850 $133.61 2697CD (D0372)
sleeving or replating required (D98311) (D7108) Opt. Cushion Gasket
for oversizes W6247-8 W6118
$25.95 $8.54 (D215)
(D7181)
KX250 1994-00 66.4 66.40 PK1292 $177.67 617M06640 $121.46 2614CD S508 W5421 B1022 B6050 BK5011 WPC128 WPR133 WPP3010 WPPF028 WPPS011 WPPC008
x 67.00 PK1293 (D06601) 617M06700 (D8827) 2638CD 1994-00 $14.95 $24.95 $38.36 $216.96 $97.25 $230.00 $112.74 $55.57 $164.99
Pro-Lite 72 67.50 PK1294 617M06750 2658CD CW18 $41.26 (D6742) (D798) (D7941) (D2032) (D30141) (D1236) (D00161) (D8237) (D2163) (D94511)
Electrofusion Bore - Cylinder 68.50 PK1295 $189.82 617M06850 $133.61 2697CD
sleeving or replating required (D98311) (D7108) Opt. Cushion Gasket
for oversizes W6247-8 W6118
$25.95 $8.54 (D215)
(D7181)
KX250 2001 66.4 66.40 PK1133 $177.67 617M06640 $121.46 2614CD S508 W5897 WB1049 B1022 B6050 BK5011 WPC128 WPR133 WPP3010 WPPF028 WPPS011 WPPC008
x 67.00 PK1134 (D06601) 617M06700 (D8827) 2638CD $41.26 (D6742) $64.79 $14.95 $24.95 $38.36 $216.96 $97.25 $230.00 $112.74 $55.57 $164.99
Pro-Lite 72 67.50 PK1135 617M06750 2658CD CW18 (D7883) (D798) (D7941) (D2032) (D30141) (D1236) (D00161) (D8237) (D2163) (D94511)
Electrofusion Bore - Cylinder 68.50 PK1136 $189.82 617M06850 $133.61 2697CD
sleeving or replating required (D98311) (D7108) WB1009 Opt. Cushion Gasket
for oversizes $61.57 W6247-8 W6118
(D4963) $25.95 $8.54 (D215)
(D7181)
Racer's Choice - 250cc 2002-04 66.4 66.40 800M06640 $148.98 2614CS S508 W5988 W6252 WB1049 B1022 B6050 WPC128 WPR133 WPP3010 WPPF028 WPPS011 WPPC008
Single Ring x (D9398) 2002-03 2004 2002-03 $14.95 $24.95 $216.96 $97.25 $230.00 $112.74 $55.57 $164.99
KX250 72 CW18 $44.80 $40.30 $64.79 (D798) (D7941) (D30141) (D1236) (D00161) (D8237) (D2163) (D94511)
(D8862) (D8142) (D7883)
Electra Coated Opt. Cushion Gasket
WB1009 W6247-8 W6118
2004 $25.95 $8.54 (D215)
$61.57 (D7181)
(D4963)
KX250 2002-04 66.4 66.40 799M06640 $119.14 2614CD S508 W5988 W6354 WB1049 B1022 B6050 WPC128 WPR133 WPP3010 WPPF028 WPPS011 WPPC008
x 67.00 799M06700 (D8417) 2638CD 2002-03 67.5mm 2002-03 $14.95 $24.95 $216.96 $97.25 $230.00 $112.74 $55.57 $164.99
Pro-Lite 72 67.50 799M06750 2658CD CW18 $44.80 2004 $64.79 (D798) (D7941) (D30141) (D1236) (D00161) (D8237) (D2163) (D94511)
(D8862) $39.09 (D7883)
(D5432) Opt. Cushion Gasket
W6252 WB1009 W6247-8 W6118
66.4-67mm $61.57 $25.95 $8.54 (D215)
2004 (D4963) (D7181)
$40.30
(D2152)

Additional prices & information: Sleeves: Pg.143 • Carrillo Rods: Pg.156 • Crankshaft Accessories: Pg.142 Rings, compressors & hones: Pg.153 • Piston pins, clips & top end bearings: Pg.154
50 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 51
KAWASAKI Hi-Performance Products
Motorcycle • 2-Stroke

Bore Bottom Forged Forged Forged Forged Wiseco


Bore Top Top End Forged Price Repl. Cam Shaft Main Forged Race
x Repl. Top End End Top End Main Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Valves & Kit Bearing Wiseco Alloy
Stroke Ring Set Gasket Kit Gasket Bearing Seal Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Chains Kit Crankshaft Plate
(mm) Kit Rod Kit Basket Hub Plate Gasket
Racer's Choice - 2005-07 66.4 66.40 844M06640 $148.98 2614CS S508 W6324 WB1014 B1022 B6050 WPR133 WPP3010 WPPF028 WPPS011 WPPC009
250cc Single Ring x (D9398) $38.04 (D2822) $64.79 $14.95 $24.95 $97.25 $230.00 $112.74 $55.57 $164.99
KX250 72 CW18 (D7883) (D798) (D7941) (D1236) (D00161) (D8237) (D2163) (D94511)

Electra Coated Opt. Cushion Gasket


W6247-8 W6343
$25.95 2005-06
(D7181) $26.82
(D9061)
KX250 2005-07 66.4 66.40 843M06640 $119.14 2614CD S508 W6324 WB1014 B1022 B6050 WPR133 WPP3010 WPPF028 WPPS011 WPPC009 K
x (D8417) $38.04 (D2822) $64.79 $14.95 $24.95 $97.25 $230.00 $112.74 $55.57 $164.99 A
Pro-Lite 72 68.50 843M06850 $131.05 2697CD CW18 (D7883) (D798) (D7941) (D1236) (D00161) (D8237) (D2163) (D94511) W
(D3687) A
Opt. Cushion Gasket S
W6247-8 W6343 A
$25.95 2005-06 K
(D7181) $26.82 I
(D9061)
KX500 1988-04 86 86.00 575M08600 $149.31 3386TD S376 W5121 W5277 B1036 B6046 BK5003 WPR164 WPPF027
x 86.50 575M08650 (D8598) 3405TD 1988 1991-04 $15.95 $19.95 $32.20 $97.25 $116.23
Electrofusion Bore - Cylinder 86 87.00 575M08700 3425TD CW19 $43.62 $43.62 (D759) (D7911) (D2391) (D1236) (D5557)
sleeving or replating required 87.50 575M08750 $164.24 3445TD (D7162) (D7162)
for oversizes. 88.00 575M08800 (D4589) 3465TD
W5276
1989-90
$43.62
(D7162)

Street Bikes • 2-Stroke


KRZ150 1996 59 59.00 683M05900 $90.09 2323CD S558
x (D5045)
Pro-Lite 54.5 CW15
Single cyclinder

• International Bore - Not


availble in the U.S.
• Electrofusion Bore -
Cylinder sleeving or replating
required for oversizes.
500 S 60 60.50 K101 $327.18 149M06050 $112.39 2382CD S256 B1021
500 H1 x 61.00 K102 (D13202) 149M06100 (D4476) 2402CD $14.95
500 KH 59.7 61.50 K103 $360.09 149M06150 $123.63 2421CD CW16 (D798)
Mach III 62.00 K104 (D50612) 149M06200 (D8147) 2441CD

Triple cylinder

Kit includes: Pistons, rings,


piston pins, and retainer clips
750 Mach IV 71 71.00 K105 $382.62 423M07100 $127.54 2795CD S259 B1005
750 H2 x 71.50 K106 (D75922) 423M07150 (D3567) 2815CD $14.95
63 72.00 K107 423M07200 2835CD CW16 (D798)
Triple cylinder 72.50 K108 $420.90 423M07250 $140.30 2854CD
73.00 K109 (D45252) 423M07300 (D8148) 2874CD
Kit includes: Pistons, rings, 73.50 K110 423M07350 2894CD
piston pins, and retainer clips

Additional prices & information: Sleeves: Pg.143 • Carrillo Rods: Pg.156 • Crankshaft Accessories: Pg.142 Rings, compressors & hones: Pg.153 • Piston pins, clips & top end bearings: Pg.154
52 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 53
KAWASAKI Hi-Performance Products
Motorcycle • 4-Stroke

Bore Bottom Forged Forged Forged Forged Wiseco


Bore Top Top End Forged Price Repl. Cam Shaft Main Forged Race
x Repl. Top End End Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Valves & Bearing Wiseco Alloy
Stroke Ring Set Gasket Kit Gasket Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Chains Kit Crankshaft Plate
(mm) Kit Rod Kit Basket Hub Plate Gasket
KXL110 2002-06 53 53.50 4875M05350 $104.14 2106XE S592 W6388
11:1 Compression x 54.00 4875M05400 (D9426) 2126XE $36.93 (D6122)
50.6 54.50 4875M05450 $114.56 2146XE CW13
Cylinder boring required for 55.00 4875M05500 (D3786) 2165XE
oversizes.
KLX125 2002-06 57 57.00 4815M05700 $94.68 2244XE S593 W6209 W6206
11:1 Hi-Compression x 57.50 4815M05750 (D1865) 2264XE 57-59mm 61mm
48.8 58.00 4815M05800 2283XE CW14 2002-05 2002-05
Cylinder boring required for 58.50 4815M05850 $104.14 2303XE $21.72 $21.72 K
oversizes. (D9426) (D3031) (D3031) A
59.00 4815M05900 $114.56 2323XE W
61.00 4815M06100 (D3786) 2402XA A
S
KX250F 2004-05 77 77.00 PK1237 TBA 4842M07700 $152.62 7700YC S677 W6255 W6284 WB1003 VET011 Cam Chain CAR082 WPP3027 WPPF029 WPPS010 WPPC010 A
Standard Compression x (D7519) 77mm 79mm $89.50 Exh.Titanium CC007 (Carrillo) $230.00 $102.54 $43.59 $164.99 K
53.6 79.00 PK1238 TBA 4842M07900 $167.88 3110XG CW16 $56.28 $56.28 (D0735) $127.82 $27.95 $234.00 (D00161) (D5666) (D3382) (D94511) I
Cylinder boring / replating (D37001) (D7733) (D7733) (D7498) (D7761) (D00602) Gasket
required for oversizes. VIT011 W6339
Int. Titanium $8.18 (D194)
$123.82
(D7668)
KX250F 2004-05 77 77.00 PK1239 TBA 4843M07700 $184.67 7700YC S677 W6255 WB1003 VET011 Cam Chain CAR082 WPP3027 WPPF029 WPPS010 WPPC010
Hi-Compression +1.0 x (D08011) $56.28 (D7733) $89.50 Exh.Titanium CC007 (Carrillo) $230.00 $102.54 $43.59 $164.99
53.6 CW16 (D0735) $127.82 $27.95 $234.00 (D00161) (D5666) (D3382) (D94511)
(D7498) (D7761) (D00602) Gasket
VIT011 W6339
Int. Titanium $8.18 (D194)
$123.82
(D7668)
KX250F 2006 77 77.00 4904M07700 $145.35 7700YC S677 W6255 VET011 Cam Chain WPP3035 TBA WPPS010 WPPC010
13.5:1 Compression x (D1278) $56.28 (D7733) Exh.Titanium CC007 $230.00 $43.59 $164.99
53.6 CW16 $127.82 $27.95 (D00161) (D3382) (D94511)
Skirt coated (D7498) (D7761)
VIT011
Int. Titanium
$123.82
(D7668)
KX250F NEW 2007 77 77.00 4920M07700 $152.62 7700YC S677 W6255 VET011 Cam Chain WPP3035 TBA WPPS010 WPPC010
13.5:1 Compression x (D0519) $56.28 (D7733) Exh.Titanium CC007 $230.00 $43.59 $164.99
53.6 CW16 $127.82 $27.95 (D00161) (D3382) (D94511)
Skirt coated (D7498) (D7761)
KLX300 1997-06 78 78.00 4630M07800 $137.65 3071XG S533 W5567 W5924
11:1 Compression x (D9528) 78mm 80mm
61.2 80.00 4630M08000 $151.41 3150XG CW17 1997-05 1997-05
Electrofusion Bore - Cylinder (D5809) $35.35 $41.26
sleeving or replating required (D1212) (D6742)
for oversizes.
KLX400 2003-04 90 90.00 4713M09000 $149.40 35433XR S549 W5881 WB1046 Cam Chain WPP3020 WPPF022 WPPS006 WPPC017
12.2:1 Standard Compression x (D4698) $29.46 (D7671) $77.14 CC010 $230.00 $107.60 $34.16 $164.99
62.6 92.00 4713M09200 $164.33 3622XR CW20 (D9264) $31.75 (D00161) (D4996) (D0222) (D94511)
Nikasil Bore - cyl. sleeving or (D0689) (D5091) Gasket
replating reqd. for oversizes. W6222
$10.71 (D346)
KLX400 2003-04 90 90.00 4714M09000 $156.64 35433XR S549 W5881 WB1046 VES009 Cam Chain WPP3020 WPPF022 WPPS006 WPPC017
13.5:1 Hi-Compression x (D8939) $29.46 (D7671) $77.14 Exh. Steel CC010 $230.00 $107.60 $34.16 $164.99
62.6 92.00 4714M09200 $172.33 3622XR CW20 (D9264) $32.95 $31.75 (D00161) (D4996) (D0222) (D94511)
Nikasil Bore - cylinder (D93301) (D7032) (D5091) Gasket
sleeving or replating required VIS009 W6222
for oversizes. Intake Steel $10.71 (D346)
$20.95
(D7641)
KLX400 2003-04 90 94.50 CK144 $1008.02 4795M09450 $177.15 3720XP S549 W6103 WB1046 VES009 Cam Chain WPP3020 WPPF022 WPPS006 WPPC017
440cc Big Bore Piston x (D51467) (D92601) $34.18 (D1502) $77.14 Exh. Steel CC010 $230.00 $107.60 $34.16 $164.99
12.5:1 Compression 62.6 CW20 (D9264) $32.95 $31.75 (D00161) (D4996) (D0222) (D94511)
Skirt coated (D7032) (D5091)
Nikasil Bore - cyl. sleeving or VIS009 Gasket
big bore cylinder required. Intake Steel W6222
$20.95 $10.71 (D346)
Kit includes: Pistons, rings, (D7641)
retainer clips, piston pins,
gasket and cylinder.

Additional prices & information: Sleeves: Pg.143 • Carrillo Rods: Pg.156 • Crankshaft Accessories: Pg.142 Rings, compressors & hones: Pg.153 • Piston pins, clips & top end bearings: Pg.154
54 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 55
KAWASAKI Hi-Performance Products
Motorcycle • 4-Stroke

Bore Bottom Forged Forged Forged Forged Wiseco


Bore Top Top End Forged Price Repl. Cam Shaft Main Forged Race
x Repl. Top End End Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Valves & Bearing Wiseco Alloy
Stroke Ring Set Gasket Kit Gasket Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Chains Kit Crankshaft Plate
(mm) Kit Rod Kit Basket Hub Plate Gasket
KLX400 2003-04 90 94.50 CK145 $1013.34 4796M09450 $182.47 3720XP S549 W6103 WB1046 VES009 Cam Chain WPP3020 WPPF022 WPPS006 WPPC017
440cc Big Bore Piston x (D43767) (D84901) $34.18 (D1502) $77.14 Exh. Steel CC010 $230.00 $107.60 $34.16 $164.99
13.5:1 Hi-Compression 62.6 CW20 (D9264) $32.95 $31.75 (D00161) (D4996) (D0222) (D94511)
Skirt coated (D7032) (D5091)
Nikasil Bore - cyl. sleeving or VIS009 Gasket
big bore cylinder required. Intake Steel W6222
$20.95 $10.71 (D346)
Kit includes: Pistons, rings, (D7641)
retainer clips, piston pins,
gasket and cylinder. K
A
KX450F 2006-07 96 96.00 4900M09600 $152.27 9600ZV S682 W6434 VET012 WPP3036 WPPC012 W
12:1 Compression x (D6319) Exh.Titanium $230.00 $164.99 A
62.1 98.00 4900M09800 $167.50 9800ZV CW19 W6435 $115.83 (D00161) (D94511) S
Skirt Coated (D05001) $62.29 (D7373) (D8018) A
Cylinder boring / replating VIT012 K
required for oversizes. Int.Titanium I
$115.83
(D8018)
KX450F 2006-07 96 96.00 4901M09600 $184.24 9600ZV S682 W6434 VET012 WPP3036 WPPC012
13:1 Compression x (D55011) Exh.Titanium $230.00 $164.99
62.1 98.00 4901M09800 $202.67 9800ZV CW19 W6435 $115.83 (D00161) (D94511)
Skirt Coated (D06121) $62.29 (D7373) (D8018)
Cylinder boring / replating VIT012
required for oversizes. Int.Titanium
$115.83
(D8018)

KAWASAKI
ATV • 2-Stroke
Bore Bottom Forged Forged Forged Forged Wiseco
Bore Top Top End Forged Price Repl. Main Forged Race
x Repl. Top End End Top End Main Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Bearing Wiseco Alloy
Stroke Ring Set Gasket Kit Gasket Bearing Seal Kit Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Kit Crankshaft Plate
(mm) Kit Rod Kit Basket Hub Plate Gasket
KFX50 All Years 41 41.00 826M04100 $74.31 1614CD S563 W6207 B1000
x 41.50 826M04150 (D8544) 1634CD $17.66 (D9501) $13.95
37.8 42.00 826M04200 1654CD CW12 (D738)
42.50 826M04250 $81.74 1674CD
43.00 826M04300 (D5094) 1693CD
KFX80 2003-06 50 50.00 PK1099 $109.05 673M05000 $71.99 1969CD S538 W5520 WB1034 B1000 WPR184
x 50.25 PK1100 (D3456) 673M05025 (D9134) 1979CD 2003-06 $47.86 $13.95 $78.24
42 50.50 PK1101 673M05050 1988CD CW12 $23.11 (D7831) (D1782) (D738) (D6805)
50.75 PK1102 673M05075 1998CD
51.00 PK1103 673M05100 2008CD
51.50 PK1104 $116.74 673M05150 $79.13 2028CD
52.00 PK1100 (D4796) 673M05200 (D1574) 2047CD
KXT250 A1 thru 70 70.00 439M07000 $123.90 2756CD S513 W4037 W5076 B1022 B6050
1987 x 70.25 439M07025 (D4347) 2766CD 1984-85 1986-87 $14.95 1984-87
Tecate 64.9 70.50 439M07050 2776CD CW18 $22.01 $38.91 (D798) $24.95
3-Wheeler only 70.75 439M07075 2786CD (D1231) (D4332) (D7941)
71.00 439M07100 2795CD
Electrofusion Bore - Cylinder 71.25 439M07125 $136.29 2805CD
sleeving or replating required 71.50 439M07150 (D8718) 2815CD
for oversizes. 72.00 439M07200 2835CD
Tecate-4 250 1987-88 67.4 67.40 556M06740 $120.29 2652CD S508 W5119 B1022
x 68.00 556M06800 (D7127) 2677CD $38.56 (D4132) $14.95
4-Wheeler Only 70 68.50 556M06850 2697CD CW18 (D798)
Pro-Lite 69.00 556M06900 $132.32 2717CD
Electrofusion Bore - Cylinder 69.50 556M06950 (D9397) 2736CD
sleeving or replating required
for oversizes.

Additional prices & information: Sleeves: Pg.143 • Carrillo Rods: Pg.156 • Crankshaft Accessories: Pg.142 Rings, compressors & hones: Pg.153 • Piston pins, clips & top end bearings: Pg.154
56 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 57
KAWASAKI Hi-Performance Products
ATV • 4-Stroke

Bore Bottom Forged Forged Forged Forged Wiseco


Bore Top Top End Forged Price Repl. Cam Shaft Main Forged Race
x Repl. Top End End Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Valves & Bearing Wiseco Alloy
Stroke Ring Set Gasket Kit Gasket Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Chains Kit Crankshaft Plate
(mm) Kit Rod Kit Basket Hub Plate Gasket
KLF220 Bayou 1988-03 67 67.00 PK1047 $151.92 4670M06700 $118.74 2638XC S596 W5739
9.3:1 Compression x 67.50 PK1048 (D5119) 4670M06750 (D4217) 2658XC $33.18 (D1991)
61 68.00 PK1049 4670M06800 2677XC CW16
Cylinder boring required for
oversizes.
KSF250 Mojave thru 74 74.00 4418M07400 $122.32 2913XC S555 W5563
Liquid Cooled 2005 x 74.50 4418M07450 (D9337) 2933XC thru 2005
11.5:1 Compression 58 75.00 4418M07500 2953XC CW18 $30.80 (D8481)

Cylinder boring required for K


oversizes. A
KLF300 Bayou 1986-03 76 76.00 PK1050 $166.81 4671M07600 $133.63 2992XC S555 W5740 WB1077 W
KLF300 Bayou 4x4 1986-03 x 76.50 PK1051 (D90001) 4671M07650 (D8108) 3012XC $33.18 (D1991) 1986-04 A
KEF300 Lakota Sport 1995-03 64 77.00 PK1052 4671M07700 3032XC CW18 (2x2) S
KVF300 Prairie 1999-03 77.50 PK1053 $180.17 4671M07750 $146.99 3051XC $48.39 A
KVF300 Prairie 4x4 1999-03 (D01801) (D0288) (D4092) K
8.6:1 Compression I
WB1155
Cylinder boring required for 1989-03
oversizes. (4x4)
KFX400 2003-06 90 90.00 4713M09000 $149.40 35433XR S549 W5881 WB1031 VES009 Cam Chain WPP3020 WPPF022 WPPS006 Gasket
12.2:1 Standard Compression x (D4698) 2003-04 2003-06 Exh. Steel CC010 $230.00 $107.60 $34.16 W6223
62.6 92.00 4713M09200 $164.33 3622XR CW20 $29.46 (D7671) $88.36 $32.95 $31.75 (D00161) (D4996) (D0222) $12.39 (D447)
Nikasil Bore - cylinder (D0689) (D1035) (D7032) (D5091)
sleeving or replating required
for oversizes. VIS009
Intake Steel
$20.95
(D7641)
KFX400 2003-06 90 90.00 4714M09000 $156.64 35433XR S549 W5881 WB1031 VES009 Cam Chain WPP3020 WPPF022 WPPS006 Gasket
13.5:1 Hi-Compression x (D8939) 2003-04 2003-06 Exh. Steel CC010 $230.00 $107.60 $34.16 W6223
62.6 92.00 4714M09200 $172.31 3622XR CW20 $29.46 (D7671) $88.36 $32.95 $31.75 (D00161) (D4996) (D0222) $12.39 (D447)
Nikasil Bore - cylinder (D93301) (D1035) (D7032) (D5091)
sleeving or replating required
for oversizes. VIS009
Intake Steel
$20.95
(D7641)
KFX400 2003-06 94.5 94.50 12.5:1 $1008.02 4795M09450 $177.15 3720XP S549 W6103 WB1031 VES009 Cam Chain WPP3020 WPPF022 WPPS006 Gasket
440cc Big Bore Piston x CK144 (D51467) 12.5:1 (D92601) 2003-04 2003-06 Exh. Steel CC010 $230.00 $107.60 $34.16 W6223
12.5:1 & 13.5:1 Compression 62.6 CW20 $34.18 (D1502) $88.36 $32.95 $31.75 (D00161) (D4996) (D0222) $12.39 (D447)
13.5:1 $1013.34 4796M09450 $182.47 (D1035) (D7032) (D5091)
Nikasil Bore - cylinder CK145 (D43767) 13.5:1 (D84901)
sleeving or big bore cylinder VIS009
required. Intake Steel
$20.95
Kit includes: Pistons, rings, (D7641)
retainer clips, piston pins,
gaskets and cylinder.
Prairie 650 2002-03 80 80.00 4782M08000 $120.87 3150XC S520 W6105 W6162
Twin Cylinder x 80.50 4782M08050 (D2527) 3169XC 80-81mm 82mm
11:1 Compression 63 81.00 4782M08100 3189XC CW20 $80.18 $54.50
82.00 4782M08200 $132.97 3228XC (D1184) (D0723)
(D8797)
KFX700 2004-07 82 82.00 CK182 $287.24 4896M08200 $143.62 3228XC S641 W6162 W6409
Prairie 700 2004-06 x (D43271) (D7168) 82mm 84mm
11.5:1 Compression 66 84.00 CK183 $315.96 4896M08400 $157.98 3307XC CW20 $54.50 $21.00
(D85981) (D9749) (D0723) (D0621)
Kit includes: Pistons, rings,
retainer clips, and piston pins.
2005-07 85 85.00 CK184 $287.24 4897M08500 $143.62 3347XC S641
Prairie Brute Force 750 x (D43271) (D7168)
11.5:1 Compression 66 87.00 CK185 $315.96 4897M08700 $157.98 3425XC CW20
(D85981) (D9749)
Nikasil Bore - cylinder
sleeving or replating required
for oversizes.

Kit includes: Pistons, rings,


retainer clips, and piston pins.

Additional prices & information: Sleeves: Pg.143 • Carrillo Rods: Pg.156 • Crankshaft Accessories: Pg.142 Rings, compressors & hones: Pg.153 • Piston pins, clips & top end bearings: Pg.154
58 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 59
Kawasaki Hi-Performance Products
Overbore Piston Kits
Bore Size Kit Part Comp. Cylinder Modification & Replacement Parts
Displacement
Stroke # Ratio All replacement pistons are sold complete with Piston pin, Retainer Clips, and rings

ZX, KZ, GPZ550 1982-95


Kit includes: (4) Pistons, Ring Sets, Piston Pins, Retainer Clips, and (1) CFM20 Head Gasket
2.402” or 61.00mm K615 Cylinder boring only
615cc 3mm oversize $541.27 10.25:1 Piston: 4185M06100 $123.37 (D2047) Rings: 2402XA Piston Pins: S394
Stroke - 52.59mm (D67423) Retainer Clips: CW14 CFM20 Head Gasket: W3162 $47.78 (D7682)

ZX6R Ninja 1995-99


Kit includes: (4) Pistons, Ring Sets, Piston Pins, Retainer Clips, and (1) Spring Steel Head Gasket
Cylinder boring only
2.638” or 67.00mm R613
Piston: 4583M06700 $131.79 (D7097) Rings: 2638XA Piston Pins: S554
617cc 1mm oversize $604.34 11.8:1
Retainer Clips: CW16 Spring Steel Head Gasket: W5476 $77.20 (D2364)
Stroke - 43.74 (D16263) K
Optional: Base Gasket: W6050 $28.20 (D2961) A
W
ZX6R Ninja 2000-02 A
S
Kit includes: (4) Pistons, Ring Sets, Piston Pins, Retainer Clips, and (1) Spring Steel Head Gasket A
K
Cylinder boring and replating required I
2.638” or 67.00mm CK108
Piston: 4700M06700 $132.09 (D5297) Rings: 2638XA Piston Pins: S554
618cc 1mm oversize $605.56 13:1
Retainer Clips: CW16 Spring Steel Head Gasket: W5476 $77.20 (D2364)
Stroke - 43.80mm (D43363)
Optional: Base Gasket: W6050 $28.20 (D2961)
Cylinder boring and replating required
2.677” or 68.00mm CK120
Piston: 4700M06800 $132.09 (D5297) Rings: 2677XA Piston Pins: S554
637cc 2mm oversize $600.56 13.4:1
Retainer Clips: CW16 Spring Steel Head Gasket: W5476 $77.20 (D2364)
Stroke - 43.80mm (D43063)
Optional: Base Gasket: W6050 $28.20 (D2961)

ZX6R Ninja 2003-05


Kit includes: (4) Pistons, Ring Sets, Piston Pins, and Retainer Clips
2.677” or 68.00mm CK175 Cylinder deglazing required
636cc STD $605.56 12.9:1 Piston: 4874M06800 $136.05 (D3618) Rings: 2677XA Piston Pins: S686
Stroke - 43.80mm (D43363) Retainer Clips: CW16 Optional Spring Steel Gasket: W6359 $77.20 (D2364)
2.716” or 69.00mm CK176 Cylinder boring and replating required
655cc 1mm oversize $605.56 13.1:1 Piston: 4874M06900 $136.05 (D3618) Rings: 2717XA Piston Pins: S686
Stroke - 43.80mm (D43363) Retainer Clips: CW16 Optional Spring Steel Head Gasket: W6360 $77.20 (D2364)

KZ650 1976-83
Kit includes: (4) Pistons, Ring Sets, Piston Pins, Retainer Clips, and (1) CFM20 Head Gasket
2.520” or 64.00mm K700 Cylinder boring only
700cc 2mm oversize $541.27 10.25:1 Piston: 4037M06400 $123.37 (D2047) Rings: 2520XC Piston Pins: S522
Stroke - 54.38 (D76423) Retainer Clips: CW15 CFM20 Head Gasket: W2486 $47.78 (D7682)

ZN, KZ, GPZ 750 1980-85


Kit includes: (4) Pistons, Ring Sets, Piston Pins, Retainer Clips, and (1) CFM20 Head Gasket
Cylinder boring only
2.717” or 69.00mm K810
Piston: 4186M06900 $123.37 (D4027) Rings: 2717XC Piston Pins: S526
810cc 3mm oversize $541.27 10.25:1
Retainer Clips: CW15 CFM20 Head Gasket: W3163 $47.78 (D7682)
Stroke - 54.14mm (D76423)
Optional Sleeve: KA686SL

ZX750 E1, Turbo


Kit includes: (4) Pistons, Ring Sets, Piston Pins, and Retainer Clips. Head Gasket not supplied with Kit: Copper head gasket recommended
2.717” or 69.00mm P809B Cylinder boring only
810cc 3mm oversize $544.15 8:1 Piston: 4335M06900 $136.04 (D2618) Rings: 2717XC Piston Pins: S529
Stroke - 54.14mm (D94623) Retainer Clips: CW16 Optional Sleeve: KA686SL

ZX750, ZX750R, ZX7 1991-95


Kit includes: (4) Pistons, Ring Sets, Piston Pins, Retainer Clips, and (1) Spring Steel Head Gasket
Cylinder deglazing required
2.795” or 71.00mm R736
Piston: 4516M07100 $137.37 (D2428) Rings: 2795XA Piston Pins: S537
748cc Standard $626.68 13:1
Retainer Clips: CW18 Spring Steel Head Gasket: W5534 $77.20 (D2364)
Stroke - 47.24mm (D01673)
Optional Base Gasket: W6051 $28.20 (D2961)
Cylinder boring only
2.835” or 72.00mm R766
Piston: 4518M07200 $137.37 (D2428) Rings: 2835XA Piston Pins: S537
765cc 1mm oversize $626.68 12:1
Retainer Clips: CW18 Spring Steel Head Gasket: W5534 $77.20 (D2364)
Stroke - 47.24mm (D01673)
Optional Base Gasket: W6051 $28.20 (D2961)

60 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 61
Kawasaki Hi-Performance Products
Overbore Piston Kits
Bore Size Kit Part Comp. Cylinder Modification & Replacement Parts Bore Size Kit Part Comp. Cylinder Modification & Replacement Parts
Displacement Displacement
Stroke # Ratio All replacement pistons are sold complete with Piston pin, Retainer Clips, and rings Stroke # Ratio All replacement pistons are sold complete with Piston pin, Retainer Clips, and rings

ZX7R, ZX7RR 1996-03 GPZ1000RX


Kit includes: (4) Pistons, Ring Sets, Piston Pins, Retainer Clips, and (1) Spring Steel Head Gasket Ninja 1986-87
2.874” or 73.00mm CK110
Cylinder deglazing required GTR1000 1986-00 (18mm pin)
Piston: 4702M07300 $137.37 (D2428) Rings: 2874XA Piston Pins: S537
748cc Standard $626.68 13:1
Retainer Clips: CW18 Spring Steel Head Gasket: W5886 $77.20 (D2364)
Kit includes: (4) Pistons, Ring Sets, Piston Pins, Retainer Clips, and (1) CFM20 Head Gasket
Stroke - 49.7mm (D10673)
Optional Base Gasket: W6052 $28.20 (D2961) 2.973” or 75.50mm K1039 Cylinder boring only
Cylinder boring only 1039cc 1.5mm oversize $551.94 11:1 Piston: 4413M07550 $126.04 (D3657) Rings: 2973XG Piston Pins: S555
2.933” or 74.50mm CK111 Stroke - 58mm (D71133) Retainer Clips: CW18 CFM20 Head Gasket: W3885 $47.78 (D7682)
Piston: 4703M07450 $137.37 (D2428) Rings: 2933XA Piston Pins: S537
779cc 1.5mm oversize $626.68 12.5:1
Retainer Clips: CW18 Spring Steel Head Gasket: W5887 $77.20 (D2364)
Stroke - 49.7mm (D10673)
Optional Base Gasket: W6052 $28.20 (D2961)
ZX10, ZX1000 Ninja, Tom Cat 1988-89
Kit includes: (4) Pistons, Ring Sets, Piston Pins, Retainer Clips, and (1) Spring Steel Head Gasket
ZX9R 1994-97 Cylinder boring only
K
2.973” or 75.50mm K1040 A
Kit includes: (4) Pistons, Ring Sets, Piston Pins, Retainer Clips, and (1) Spring Steel Head Gasket Piston: 4445M07550 $126.04 (D3657) Rings: 2973XG Piston Pins: S555 W
1039cc 1.5mm oversize $581.37 11:1
Retainer Clips: CW18 Spring Steel Head Gasket: W5533 $77.20 (D2364) A
Cylinder boring only Stroke - 58mm (D28843) S
2.953” or 75.00mm R951 Optional Base Gasket: W6055 $28.20 (D2961)
Piston: 4591M07500 $137.37 (D2428) Rings: 2953XG Piston Pins: S343 A
950cc 2mm oversize $626.68 13:1
Retainer Clips: CW18 Spring Steel Head Gasket: W5440 $77.20 (D2364) K
Stroke - 53.74mm (D10673)
Optional Base Gasket: W6051 $28.20 (D2961) Optional Sleeve: 3261FA
ZX11 C1 1990-94 I
ZX11 D1 1993-01
ZX9R 1998-99 ZZR1100 1990-01
Kit includes: (4) Pistons, Ring Sets, Piston Pins, Retainer Clips, and (1) Spring Steel Head Gasket
ZRX1100 1997-01
Cylinder boring only
2.992” or 76.00mm R923
Piston: 4652M07600 $137.37 (D2428) Rings: 2992XG Piston Pins: S343 GPZ1100 1995-97
923cc 1mm oversize $626.68 12:1
Retainer Clips: CW18 Spring Steel Head Gasket: W5687 $77.20 (D2364) Kit includes: (4) Pistons, Ring Sets, Piston Pins, Retainer Clips, and (1) Spring Steel Head Gasket
Stroke - 50.87mm (D10673)
Optional Base Gasket: W6053 $28.20 (D2961)
Cylinder boring only
3.071” or 78.00mm R1052
ZX9R 2000-03 1109cc 2mm oversize $626.68 12:1
Piston: 4578M07800 $137.37 (D2428) Rings: 3071XG Piston Pins: S524
Retainer Clips: CW18 Spring Steel Head Gasket: W5486 $77.20 (D2364)
Kit includes: (4) Pistons, Ring Sets, Piston Pins, Retainer Clips, and (1) Spring Steel Head Gasket Stroke - 58mm (D10673)
Optional Base Gasket: W6057 $28.20 (D2961)
Cylinder boring and replating required
2.992” or 76.00mm R923
Piston: 4652M07600 $137.37 (D2428) Rings: 2992XG Piston Pins: S343 KZ900, KZ1000, KZ1000 ST thru 1980
923cc 1mm oversize $626.68 12:1
Retainer Clips: CW18 Spring Steel Head Gasket: W5687 $77.20 (D2364) Z1R, Z2R 1977-80 (continued on next page)
Stroke - 50.87mm (D10673)
Optional Base Gasket: W6053 $28.20 (D2961)
Kit includes: (4) Pistons, Ring Sets, Piston Pins, Retainer Clips, and (1) Overbore Head Gasket
Cylinder boring and replating required Base gaskets and sleeves are supplied as noted
3.0708” or 78.00mm CK129
Piston: 4757M07800 $137.37 (D2428) Rings: 3071XG Piston Pins: S524
973cc 3mm oversize $626.68 13.5:1
Retainer Clips: CW18 Spring Steel Head Gasket: W6029 $77.20 (D2364) 2.756” or 70.00mm
K1015
Cylinder boring only for KZ900 Drop in kit for KZ1000
Stroke - 50.9mm (D10673) Standard for KZ1000 Piston: 4020M07000 $123.37 (D2047) Rings: 2756XC Piston Pins: S523
Optional Base Gasket: W6054 $28.20 (D2961)
1015cc 4mm oversize for KZ900
$553.48 10.25:1
Retainer Clips: CW17 CFM20 Head Gasket: W3917 $47.78 (D7682)
(D90233)
ZX10-R 2004-05 Stroke - 65.93mm Optional Sleeve: KA627SL, 3099FA Fiber Base Gasket: W5380 $12.21 (D337)

Kit includes: (4) pistons, ring sets, Piston pins and Retainer Clips 2.795” or 71.00mm Cylinder boring only
K1045
1mm oversize for KZ1000 Piston: 4022M07100 $123.37 (D2047) Rings: 2795XC Piston Pins: S523
2.992” or 76.00mm CK157 Cylinder deglazing required 1045cc 5mm oversize for KZ900
$534.62 10.25:1
Retainer Clips: CW17 CFM20 Head Gasket: W3917 $47.78 (D7682)
998cc Standard $576.92 13.5:1 Piston: 4853M07600 $144.23 (D4568) Rings: 2992XG Piston Pins: S688 Stroke - 65.93mm
(D77023)
Optional Sleeve: KA627SL, 3099FA Fiber Base Gasket: W5380 $12.21 (D337)
Stroke - 55mm (D51643) Retainer Clips: CW17 Must use OEM Head Gasket
Cylinder boring only Resleeving required for KZ900
3.070” or 78.00mm CK158 Cylinder boring and replating required 2.835” or 72.00mm K1074-1
Piston: 4379M07200 $115.29 (D7196) Rings: 2835XC Piston Pins: S523
1051cc 2mm oversize $634.60 13.5:1 Piston: 4853M07800 $158.65 (D9159) Rings: 3071XG Piston Pins: S688 1075cc 2mm oversize for KZ1000 $521.15 9:1
Retainer Clips: CW17 CFM20 Head Gasket: W3918 $47.78 (D7682)
Stroke - 55mm (D67083) Retainer Clips: CW17 Optional Spring Steel Head Gasket: W6321 $77.20 (D2364) Stroke - 65.93mm (D96213)
Optional Sleeve: KA627SL, 3099FA Fiber Base Gasket: W5380 $12.21 (D337)
GPZ900R Ninja, Eliminator thru 1987 2.835” or 72.00mm K1075-1
Cylinder boring only Resleeving required for KZ900
Piston: 4052M07200 $123.37 (D2047) Rings: 2835XC Piston Pins: S523
Kit includes: (4) Pistons, Ring Sets, Piston Pins, Retainer Clips, and (1) CFM20 Head Gasket 1075cc 2mm oversize for KZ1000 $553.48 10.25:1
Retainer Clips: CW17 CFM20 Head Gasket: W3918 $47.78 (D7682)
Stroke - 65.93mm (D90233)
Cylinder boring only Optional Sleeve: KA627SL, 3099FA Fiber Base Gasket: W5380 $12.21 (D337)
2.953” or 75.00mm K972
Piston: 4415M07500 $126.04 (D3657) Rings: 2953XG Piston Pins: S555
972cc 2.5mm oversize $542.34 11:1
Retainer Clips: CW18 CFM20 Head Gasket: W3885 $47.78 (D7682) 2.835” or 72.00mm K1075
Resleeving required for KZ900
Piston: 4052M07200 $123.37 (D2047) Rings: 2835XC Piston Pins: S523
Stroke - 55mm (D04523)
Optional Sleeve: KA863SL Optional Base Gasket: W6055 $28.20 (D2961) 1075cc 2mm oversize for KZ1000 $812.20 10.25:1
Retainer Clips: CW17 CFM20 Head Gasket: W3918 $47.78 (D7682)
Stroke - 65.93mm (D86784)
Sleeve: KA627SL, 3099FA Fiber Base Gasket: W5380 $12.21 (D337)
KZ1000J, KZ1000R 1981-83 (17mm pin)
Resleeving required for KZ900 Cylinder boring only for KZ1000
Kit includes: (4) Pistons, Ring Sets, Piston Pins, Retainer Clips, and (1) CFM20 Head Gasket 2.835” or 72.00mm R1075
Piston: 4227M07200 $129.28 (D7577) Rings: 2835XC Piston Pins: S523
Cylinder boring only
1075cc 2mm oversize for KZ1000 $577.09 12:1
Retainer Clips: CW17 CFM20 Head Gasket: W3918 $47.78 (D7682)
2.835” or 72.00mm K1076 Stroke - 65.93mm (D52643)
Piston: 4548M07200 $115.29 (D7196) Rings: 2835XC Piston Pins: S523 Optional Sleeve: KA627SL, 3099FA Fiber Base Gasket: W5380 $12.21 (D337)
1075cc 2.5mm oversize $527.01 10.25:1
Retainer Clips: CW17 CFM20 Head Gasket: W3918 $47.78 (D7682)
Stroke - 66mm (D12631)
Optional Base Gasket: W5026 $28.20 (D2961)
Cylinder boring only
2.874” or 73.00mm K1106
Piston: 4548M07300 $115.29 (D7196) Rings: 2874XC Piston Pins: S523
1105cc 3.5mm oversize $498.37 10.25:1
Retainer Clips: CW17 CFM20 Head Gasket: W3918 $47.78 (D7682)
Stroke - 66mm (D20992)
Optional Base Gasket: W5026 $28.20 (D2961)

62 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 63
Kawasaki Hi-Performance Products
Overbore Piston Kits
Bore Size Kit Part Comp. Cylinder Modification & Replacement Parts Bore Size Kit Part Comp. Cylinder Modification & Replacement Parts
Displacement Displacement
Stroke # Ratio All replacement pistons are sold complete with Piston pin, Retainer Clips, and rings Stroke # Ratio All replacement pistons are sold complete with Piston pin, Retainer Clips, and rings

KZ900, KZ1000, KZ1000 ST thru 1980 KZ, GPZ, Pro Stock Gas Ported (2-Valve)
Z1R, Z2R 1977-80 (continued) Kit includes: (4) Pistons with 450 Angle Domes, 17mm Pin Holes, Ring Sets, Piston Pins and Retainer Clips - Gaskets not included

Kit includes: (4) Pistons, Ring Sets, Piston Pins, Retainer Clips, and (1) Overbore Head Gasket 3.268” or 83.00mm P1428 Pro Stock - Drag Racing only Extensive cylinder head machining required. Big Block required.
Base gaskets and sleeves are supplied as noted 1428cc 13mm overzise $590.12 13.5:1 Piston: 4566M08300 $147.53 (D2588) Rings: 3268XG Piston Pins: S557 Retainer Clips: CW17
Stroke - 65.93mm (D70453) Optional Base Gasket: W5363 $28.20 (D2961)
Resleeving and crankcase cleanup required for KZ900.
2.874” or 73.00mm K1105 3.347” or 85.00mm P1494 Pro Stock - Drag Racing only Extensive cylinder head machining required. Big Block required.
Piston: 4052M07300 $123.37 (D2047) Rings: 2874XC Piston Pins: S523
1105cc 3mm oversize for KZ1000 $736.88 10.25:1
Retainer Clips: CW17 CFM20 Head Gasket: W3918 $47.78 (D7682) 1497cc 15mm oversize for KZ1000 $590.12 13.5:1 Piston: 4563M08500 $147.53 (D2588) Rings: 3347XC Piston Pins: S557 Retainer Clips: CW17
Stroke - 65.93mm (D31244) Stroke - 65.93mm (D70453) Optional Base Gasket: W5363 $28.20 (D2961)
Sleeve: KA629SL, 3030FA Fiber Base Gasket: W5380 $12.21 (D337)

2.874” or 73.00mm K1105-1


Cylinder boring only for KZ1000. 2-Valve Prostock - Vortex Cylinder Head
Piston: 4052M07300 $123.37 (D2047) Rings: 2874XC Piston Pins: S523
1105cc 3mm oversize for KZ1000 $553.48 10.25:1
Retainer Clips: CW17 CFM20 Head Gasket: W3918 $47.78 (D7682) Kit includes: (4) Pistons, Ring Sets, Piston Pins, Retainer Clips, and (1) Copper Head Gasket w/.060” offset
K
Stroke - 65.93mm (D90233)
Optional Sleeve: KA629SL, 3030FA Fiber Base Gasket: W5380 $12.21 (D337) 3.3464” or 85.00mm CK127 A
Piston: 4751M08500 $165.00 (D0099 Rings: 3346XR Piston Pins: S665 Retainer Clips: CW18 W
2.913” or 74.00mm K1135
Resleeving and crankcase cleanup required. 1496cc 13mm oversize $710.16 13.5:1
Copper Head Gasket w/.060” offset : W6182 $52.40 (D4413) **18mm Piston Pin Parts** A
Piston: 4052M07400 $123.37 (D2047) Rings: 2913XC Piston Pins: S523 Stroke - 65.93mm (D01624) S
1135cc 4mm oversize for KZ1000 $736.88 10.25:1
Retainer Clips: CW17 CFM20 Head Gasket: W3918 $47.78 (D7682) 3.3464” or 85.00mm CK151
A
Stroke - 65.93mm (D31244) Piston: 4826M08500 $165.00 (D0099) Rings: 3346XR Piston Pins: S674 Retainer Clips: CW17 K
Sleeve: KA629SL, 3030FA Fiber Base Gasket: W5380 $12.21 (D337)
1496cc 13mm oversize $710.16 13.5:1
Copper Head Gasket w/.060” offset : W6182 $52.40 (D4413) **17mm Piston Pin Parts** I
Resleeving and crankcase cleanup required. Stroke - 65.93mm (D01624)
2.992” or 76.00mm K1200
Piston: 4177M07600 $123.37 (D2047) Rings: 2992XG Piston Pins: S523
1197cc 6mm oversize for KZ1000 $736.88 10.25:1
Retainer Clips: CW17 CFM20 Head Gasket: W3919 $47.78 (D7682) GPZ1100 1981-82 (17mm pin)
Stroke - 65.93mm (D31244)
Optional Sleeve: KA629SL, 3030FA Fiber Base Gasket: W5380 $12.21 (D337) Kit includes: (4) Pistons, Ring Sets, Piston Pins, Retainer Clips, (1) CFM20 Head Gasket and (1) Fiber Base Gasket
Resleeving and crankcase cleanup required. Racing only Cylinder boring only
2.992” or 76.00mm P1200 Piston (Left): 4076M07600 $143.57 (D4168) Rings: 2992XG Piston Pins: S557 2.913” or 74.00mm K1136
Piston: 4256M07400 $123.64 (D8147) Rings: 2913XC Piston Pins: S523 Retainer Clips: CW17
1197cc 6mm oversize for KZ1000 $626.68 13.5:1 Piston (Right): 4077M07600 $143.57 (D4168) Retainer Clips: CW17 1135cc 1.5mm oversize $554.55 10.25:1
Composite Head Gasket: W3918 $47.78 (D7682) Fiber Base Gasket: W5496 $12.21 (D337)
Stroke - 65.93mm (D10673) Copper Head Gasket: W2743 $52.40 (D4413) Copper Base Gasket: W5026 $28.20 (D2961) Stroke - 65.99mm (D37233)
Optional Sleeve: KA629SL, 3030FA
Optional Sleeve: KA629SL, 3030FA
Cylinder boring only
Big Block and crankcase modification required. Drag Racing only. 2.913” or 75.00mm K1171
Piston: 4255M07500 $123.64 (D8147) Rings: 2953XG Piston Pins: S523 Retainer Clips: CW17
3.071” or 78.00mm P1260 Piston (Left): 4128M07800 $143.57 (D4168) Rings: 3071XG Piston Pins: S557 1166cc 2.5mm oversize $554.55 10.25:1
CFM-20 Head Gasket: W5963 $47.78 (D7682) Fiber Base Gasket: W5496 $12.21 (D337)
1261cc 8mm oversize for KZ1000 $626.68 13.5:1 Piston (Right): 4129M07800 $143.57 (D4168) Retainer Clips: CW17 Stroke - 65.99mm (D37233)
Optional Sleeve: KA629SL, 3030FA
Stroke - 65.93mm (D10673) Copper Head Gasket: W2744 $52.40 (D4413) Copper Base Gasket: W5359 $28.20 (D2961)
Optional Sleeve: KA750SL, 3010FA KZ1100, GPZ1100, GPZX1100, ZX1100 1983-84 (18mm pin)
Big Block and crankcase modification required. Kit includes: (4) Pistons, Ring Sets, Piston Pins, Retainer Clips, (1) CFM20 Head Gasket and (1) Fiber Base Gasket
3.150” or 80.00mm K1325
Piston: 4287M08000 $120.31 (D9127) Rings: 3150XG Piston Pins: S523
1327cc 10mm oversize for KZ1000 $749.23 10.25:1
Retainer Clips: CW17 CFM20 Head Gasket: W3921 $47.78 (D7682) Cylinder boring only
Stroke - 65.93mm (D45944) 2.953” or 75.00mm K1173
Fiber Base Gasket: W5364 $12.21 (D337) Optional Sleeve: KA773SL, 3031FA Piston: 4380M07500 $126.04 (D3657) Rings: 2953XG Piston Pins: S555 Retainer Clips: CW18
1170cc 2.5mm oversize $554.55 9.5:1
CFM-20 Head Gasket: W5963 $47.78 (D7682) Fiber Base Gasket: W5496 $12.21 (D337)
Big Block and crankcase modification required. Drag Racing only Stroke - 66.2mm (D37233)
Optional Sleeve: KA629SL, 3030FA
3.150” or 80.00mm P1325 Piston (Left): 4219M08000 $143.57 (D4168) Rings: 3150XG Piston Pins: S557
1327cc 10mm oversize for KZ1000 $626.68 13.5:1 Piston (Right): 4220M08000 $143.57 (D4168) Retainer Clips: CW17
2.953” or 75.00mm K1172
Cylinder boring only
Stroke - 65.93mm (D10673) Copper Head Gasket: W5944 $52.40 (D4413) Fiber Base Gasket: W5364 $12.21 (D337) Piston: 4302M07500 $126.04 (D3657) Rings: 2953XG Piston Pins: S555 Retainer Clips: CW18
Optional Sleeve: KA773SL, 3031FA 1170cc 2.5mm oversize $554.55 10.25:1
CFM-20 Head Gasket: W5963 $47.78 (D7682) Fiber Base Gasket: W5496 $12.21 (D337)
Stroke - 66.2mm (D37233)
Optional Sleeve: KA629SL, 3030FA
Big Block and crankcase modification required.
3.228” or 82.00mm K1385
Piston: 4287M08200 $120.31 (D9127) Rings: 3228XG Piston Pins: S523 Retainer Clips: CW17 Resleeving required
1393cc 12mm oversize for KZ1000 $749.23 10.25:1
CFM20 Head Gasket: W3922 $47.78 (D7682) Fiber Base Gasket: W5364 $12.21 (D337)
3.071” or 78.00mm K1262
Piston: 4304M07800 $126.04 (D3657) Rings: 3071XG Piston Pins: S555 Retainer Clips: CW18
Stroke- 65.93mm (D45944)
Sleeve: KA773SL, 3031FA 1262cc 5.5mm oversize $810.80 10.25:1
Composite Head Gasket: W3920 $47.78 (D7682) Fiber Base Gasket: W5496 $12.21 (D337)
Stroke - 66.2mm (D84684)
Sleeve: KA750SL, 3010FA
Big Block and crankcase modification required. Drag Racing Only
3.228” or 82.00mm P1385 Piston (Left): 4222M08200 $151.96 (D7119) Rings: 3228XG Piston Pins: S557 ZX12R 2000-05
1393cc 12mm oversize for KZ1000 $660.24 13.5:1 Piston (Right): 4223M08200 $151.96 (D7119) Retainer Clips: CW17
Stroke - 65.93mm (D41693) Copper Head Gasket: W5947 $52.40 (D4413) Fiber Base Gasket: W5363 $28.20 (D2961) Kit includes: (4) Pistons, Ring Sets, Piston Pins, Retainer Clips, and (1) Spring Steel Head Gasket
Optional Sleeve: KA773SL, 3031FA
3.2677” or 83.00mm CK132 Cylinder deglazing required
3.228” or 82.00mm P1385B
Big Block and crankcase modification required. Turbo application 1198cc STD Bore $626.68 13.5:1 Piston: 4765M08300 $137.37 (D2428) Rings: 3268XG Piston Pins: S527 Retainer Clips: CW21
Piston: 4263M008200 $151.96 (D7119) Rings: 3228XG Piston Pins: S557 Retainer Clips: CW17 Stroke - 55.40mm (D10673) Spring Steel Head Gasket: W6316 $74.24 (D45444) Optional Base Gasket: W6058 $26.97 (D8161)
1393cc 12mm oversize for KZ1000 $660.24 8:1
Copper Head Gasket: W5947 $52.40 (D4413) Fiber Base Gasket: W5364 $12.21 (D337)
Stroke - 65.93mm (D41693) 3.3661” or 85.50mm CK133 Cylinder boring and replating required
Optional Sleeve: KA773SL, 3031FA
1272cc 2.5mm oversize $626.68 13.5:1 Piston: 4766M08550 $137.37 (D2428) Rings: 8550XX Piston Pins: S527 Retainer Clips: CW21
Big Block and crankcase modification required. Drag Racing Only Stroke - 55.40mm (D10673) Spring Steel Head Gasket: W6037 $77.20 (D2364) Optional Base Gasket: W6058 $26.97 (D8161)
3.268” or 83.00mm P1425 Piston (Left): 4248M08300 $151.96 (D7119) Rings: 3268XG Piston Pins: S557
3.3661” or 85.50mm Single **Nitrous Application** Cylinder boring and replating required
1428cc 13mm oversize for KZ1000 $660.24 13.5:1 Piston (Rignt): 4249M08300 $151.96 (D7119) Copper Head Gasket: W5948 $52.40 (D4413)
1272cc 2.5mm oversize Pistons 13.5:1 Piston: 9751M08550 $185.00 (D00111) Rings: 8550XW Piston Pins: S527 Retainer Clips: CW21
Stroke - 65.93mm (D41693) Optional Base Gasket: W5363 $28.20 (D2961) Retainer Clips: CW17
Stroke - 55.40mm Only Must use Spacer Plate: W6135 $73.55 (D3144) Optional Base Gasket: W6058 $26.97 (D8161)
Optional Sleeve: KA773SL, 3031FA
Big Block and crankcase modification required. Turbo application
3.268” or 83.00mm P1425B
Piston: 4264M08300 $151.96 (D7119) Rings: 3268XG Piston Pins: S557 Retainer Clips: CW17
1428cc 13mm oversize for KZ1000 $660.24 8:1
Optional Copper Head Gasket: W5948 $52.40 (D4413)
Stroke - 65.93mm (D41693)
Optional Base Gasket: W5363 $28.20 (D2961) Optional Sleeve: KA773SL, 3031FA

64 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 65
KTM Hi-Performance Products
Motorcycle • 2-Stroke

Bore Bottom Forged Forged Forged Forged Wiseco


Bore Top Top End Forged Price Repl. Cam Shaft Main Forged Race
x Repl. Top End End Top End Main Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Valves & Kit Bearing Wiseco Alloy
Stroke Ring Set Gasket Kit Gasket Bearing Seal Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Chains Kit Crankshaft Plate
(mm) Kit Rod Kit Basket Hub Plate Gasket

Cobra • Action • LEM


KTM, LEM 39 39.00 698M03900 $67.91 1535CDM S563 W5755 B1041 WPR172
Cobra, Cobra Action x (D5704) $29.46 (D7671) $14.95 $78.24
50cc, Reed 41.7 41.00 698M04100 $74.70 1614CD CW12 (D798) (D6805)
(D2844)
Pro-Lite
Will not fit King Cobra Model.
Chrome Bore - Cylinder
sleeving or replating required
for oversizes.
KTM, LEM 39 43.00 696M04300 $78.10 1693CD S563 W5756 B1041 WPR172
Cobra Action x (D6864) $29.46 (D7671) $14.95 $78.24
Reed, Big Bore, 60cc 41.7 CW12 (D798) (D6805)

Pro-Lite

KTM K
50 SX LC 2001-06 39.50 39.50 803M03950 $72.69 1555CS S563 W6259 W6256 WB1006 B1041 T
50 Mini Adventure AC 2002-06 x (D1634) SX LC 50 Mini AC $28.57 $14.95 M
40 41.50 803M04150 $79.96 1634CS CW12 2002-05 2002-05 (D4171) (D798)
Pro-Lite (D7974) $28.92 $24.10
Nikasil Bore - Cylinder (D5371) (D6441)
sleeving or replating required
for oversizes.
65 SX 1999-07 45 45.00 746M04500 $72.69 1772CS S595 W6259 WB1094 B1042
x (D1634) 2002-05 $61.07 $14.95
Pro-Lite 40 47.00 746M04700 $79.96 1850CS CW12 $28.92 (D5371) (D4663) (D798)
Nikasil Bore - Cylinder (D7974)
sleeving or replating required
for oversizes.
85 SX 2003-07 47 47.00 855M04700 $83.51 1850CS S517 W6348 B1012
x (D0105) 2003-05 $13.95
48.95 CW14 $26.71 (D2061) (D738)
105 SX Super Mini 2003-07 52 52.00 855M05200 $91.45 2047CS S517 TBA B1012
x (D7845) $13.95
Will NOT fit 85cc over bore. 48.95 CW14 (D738)
125 SX 1987-93 54.25 54.25 627M05425 $152.30 2136CD S467 W5665 B1013
x (D8319) $29.46 (D7671) $14.95
Pro-Lite 54 CW15 (D798)
*Nikasil Bore - Cylinder
sleeving or replating required
for oversizes.
125 SX 1998-00 54.25 54.25 740M05425 $118.31 2136CS S467 W5760 B1013 WPP3033 WPPC026
x (D9907) $29.46 (D7671) $14.95 $230.00 $164.99
Pro-Lite 54 56.25 740M05625 $130.15 2215CS CW15 (D798) (D00161) (D94511)
Nikasil Bore - Cylinder (D9087)
sleeving or replating required Gasket
for oversizes. W6390
$8.07 (D484)
125 SX 2001-06 54 54.00 786M05400 $110.54 2126CS S467 W5760 W5972 B1013 WPP3033 WPPC026
x (D2366) 2001 2002-06 $14.95 $230.00 $164.99
Pro-Lite 54 56.00 786M05600 $121.59 2205CS CW15 $29.46 $31.82 (D798) (D00161) (D94511)
Nikasil Bore - Cylinder (D6927) (D7671) (D9091)
sleeving or replating required Gasket
for oversizes. W6390
$8.07 (D484)
125 SX GP Series 2001-07 54 54.00 836M05400 $112.89 2126CS S632 W5760 W5972 B1013 WPP3033 WPPC026
x (D4776) 2001 2002-07 $14.95 $230.00 $164.99
Nikasil Bore - Cylinder 54 56.00 836M05600 $124.19 2205CS CW15 $29.46 $31.82 (D798) (D00161) (D94511)
sleeving or replating required 58.00 836M05800 (D1547) 2284CS (D7671) (D9091)
for oversizes. Gasket
W6390
$8.07 (D484)
125 SX GP Series NEW 2007 54 54.00 TBA $112.89 TBA S632 W5972 B1013 WPP3033 WPPC026
2-Ring version x (D4776) $31.82 (D9091) $14.95 $230.00 $164.99
54 56.00 $124.19 CW15 (D798) (D00161) (D94511)
Nikasil Bore - Cylinder 58.00 (D1547)
sleeving or replating required Gasket
for oversizes. W6390
$8.07 (D484)
200 1998-02 64 64.00 770M06400 $133.21 2520CD S486 W5907 W6141 B1082 WPP3033 EXC
200 EXC 1998-07 x 64.50 770M06450 (D3997) 2539CD 1998-02 2003-05 $14.95 $230.00 WPPC026
200 MXC 1998-06 60 65.00 770M06500 2559CD CW16 $35.35 $34.35 (D798) (D00161) $164.99
200 XC 2006-07 66.00 770M06600 $146.54 2598CD (D1212) (D1602) (D94511)
200 XC-W 2006-07 (D3978)
Gasket
Pro-Lite W6390
Nikasil Bore - Cylinder $8.07 (D484)
sleeving or replating required
for oversizes.

Additional prices & information: Sleeves: Pg.143 • Carrillo Rods: Pg.156 • Crankshaft Accessories: Pg.142 Rings, compressors & hones: Pg.153 • Piston pins, clips & top end bearings: Pg.154
66 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 67
KTM Hi-Performance Products
Motorcycle • 2-Stroke

Bore Bottom Forged Forged Forged Forged Wiseco


Bore Top Top End Forged Price Repl. Cam Shaft Main Forged Race
x Repl. Top End End Top End Main Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Valves & Kit Bearing Wiseco Alloy
Stroke Ring Set Gasket Kit Gasket Bearing Seal Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Chains Kit Crankshaft Plate
(mm) Kit Rod Kit Basket Hub Plate Gasket
200 SX 2003-06 64 64.00 825M06400 $140.84 2520CS S486 W6141 B1082 WPP3033 WPPC026
Pro-Lite X (D0548) 2003-05 $14.95 $230.00 2003-04
60 CW16 $34.35 (D1602) (D798) (D00161) $164.99
(D94511)

Gasket
W6390
$8.07 (D484)
250 SX 1990-94 67.5 67.50 601M06750 $164.37 2658CD S459 W5327 B1037 WPR135
x 68.00 601M06800 (D2689) 2677CD $35.35 (D1212) $14.95 $97.25
Pro-Lite 69.5 68.50 601M06850 2697CD CW18 (D798) (D1236)
Nikasil Bore - Cylinder
sleeving or replating required
for oversizes.
250 SX 1995 67.5 67.50 655M06750 $164.37 2658CD S459 W5327 B1037 WPR135
x (D2689) $35.35 (D1212) $14.95 $97.25
Pro-Lite 69.5 CW18 (D798) (D1236)
Nikasil Bore - Cylinder K
sleeving or replating required T
for oversizes M
250 SX 1996-99 67.5 67.50 694M06750 $164.37 2658CD S459 W5327 B1037 WPR135
x 68.00 694M06800 (D2689) 2677CD $35.35 (D1212) $14.95 $97.25
Pro-Lite 69.5 68.50 694M06850 2697CD CW18 (D798) (D1236)
Nikasil Bore - Cylinder
sleeving or replating required
for oversizes.
250 SX 2000-02 66.4 66.40 774M06640 $149.43 2614CS S508 W5908 B1037
x (D6698) $38.91 (D4332) $14.95
Pro-Lite 72 CW18 (D798)
Single Ring
250 EXC/MXC 2000-05 66.4 66.40 857M06640 $156.46 2614CD S508 W5908 B1037
x (D8839) 2000-03 $14.95
72 CW18 $38.91 (D4332) (D798)
250 SX 2003-04 66.4 66.40 824M06640 $159.59 2614CS S508 W6144 B1037
x (D5759) $42.45 (D7452) $14.95
Pro-Lite 72 CW18 (D798)
250 SX 2005-07 66.4 66.40 856M06640 $147.27 2614CD S508 W6353 B1037
250 XC x (D6388) $25.93 (D6551) $14.95
250 XC-W 72 CW18 (D798)
300 1991-94 72 72.00 631M07200 $167.13 2835CD S477 W5328 B1037 WPR135
x 72.50 631M07250 (D82001) 2854CD $35.35 (D1212) $14.95 $97.25
Pro-Lite 73 73.00 631M07300 2874CD CW18 (D798) (D1236)
Nikasil Bore - Cylinder
sleeving or replating required
for oversizes.
300 1996-03 72 72.00 712M07200 $167.13 2835CD S477 W5328 W6260 B1037 WPR135
x 72.50 712M07250 (D82001) 2854CD 1996-99 2000-03 $14.95 1996-99
Pro-Lite 73 73.00 712M07300 2874CD CW18 $35.35 $35.35 (D798) $97.25
Nikasil Bore - Cylinder (D1212) (D1212) (D1236)
sleeving or replating required
for oversizes.
300 EXC/MXC 2004-06 72 72.00 858M07200 $167.13 2835CD S477 W6352 W6358 B1037
300 XC 2006-07 x (D82001) 2004 2005 $14.95
300 XC-W 2006-07 72 CW18 $26.71 $26.71 (D798)
(D2061) (D2061)
360 SX 1997-99 78 78.00 747M07800 $167.13 3071TD S511 W5694 B1037
x 78.50 747M07850 (D82001) 3091TD $35.35 (D1212) $14.95
Pro-Lite 74 79.00 747M07900 3110TD CW18 (D798)
Nikasil Bore - Cylinder
sleeving or replating required
for oversizes.
380 SX 1998-02 78 78.00 748M07800 $167.13 3071TD S511 W5694 B1037
380 EXC x 78.50 748M07850 (D82001) 3091TD $35.35 (D1212) $14.95
77 79.00 748M07900 3110TD CW18 (D798)
Pro-Lite
Nikasil Bore - Cylinder
sleeving or replating required
for oversizes.

Additional prices & information: Sleeves: Pg.143 • Carrillo Rods: Pg.156 • Crankshaft Accessories: Pg.142 Rings, compressors & hones: Pg.153 • Piston pins, clips & top end bearings: Pg.154
68 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 69
KTM Hi-Performance Products
Motorcycle • 4-Stroke

Bore Bottom Forged Forged Forged Forged Wiseco


Bore Top Top End Forged Price Repl. Cam Shaft Main Forged Race
x Repl. Top End End Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Valves & Bearing Wiseco Alloy
Stroke Ring Set Gasket Kit Gasket Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Chains Kit Crankshaft Plate
(mm) Kit Rod Kit Basket Hub Plate Gasket

Off-Road Motorcycle
250 SX-F 2005-07 76 76.00 4908M07600 $232.45 2992XG S686 TBA VET013
250 XC-F 2007 x (D74931) Exh.Titanium
Standard Compression 55 78.00 4908M07800 $255.69 3071XG CW16 $119.83
(D24351) (D8838)
Skirt Coated VIT013
Int.Titanium
$119.83
(D8838)
250 SX-F 2005-07 76 76.00 4909M07600 $281.27 2992XG S686 TBA VET013
250 XC-F 2007 x (D67861) Exh.Titanium
+.5 Compression 55 78.00 4909M07800 $309.40 3071XG CW16 $119.83
(D46581) (D8838)
Skirt Coated VIT013
Int.Titanium
$119.83
(D8838) K
T
400 SX 2000-02 89 89.00 4733M08900 $152.30 8900ZC S553 W5883 M
400 EXC 2000-02 x (D8319) $45.98 (D9572)
11:1 Compression 64 91.00 4733M09100 $167.52 9100ZC CW20
Cylinder boring / replating (D15001)
required for oversizes.
400 SX 2000-02 89 89.00 4734M08900 $182.75 8900ZC S553 W5883
400 EXC 2000-02 x (D56901) $45.98 (D9572)
12:1 Compression 64 91.00 4734M09100 $201.03 9100ZC CW20
Cylinder boring / replating (D26021)
required for oversizes.
450SX 2003-06 95 95.00 4805M09500 $191.67 9500ZS S641 W6153 W5885 VET014
12:1 Compression x (D00511) 95mm 97mm Exh.Titanium
63.4 97.00 4805M09700 $210.83 9700ZS CW20 2003-05 2003-05 $151.78
Cylinder boring / replating (D05621) $68.72 $68.72 (D52601)
required for oversizes. (D3214) (D3214) VIT014
Int. Titanium
$151.78
(D52601)
450SX 2003-06 95 95.00 4806M09500 $210.83 9500ZS S641 W6153 W5885 VET014
13:1 Compression x (D05621) 95mm 97mm Exh.Titanium
63.4 97.00 4806M09700 $231.93 9700ZS CW20 2003-05 2003-05 $151.78
Cylinder boring / replating (D61931) $68.72 $68.72 (D52601)
required for oversizes. (D3214) (D3214) VIT014
Int. Titanium
$151.78
(D52601)
450SX NEW 2007 97 x 97.00 TBA TBA TBA TBA TBA TBA
12.5:1 Compression 60.8
450SX NEW 2007 97 x 97.00 TBA TBA TBA TBA TBA TBA
13.5:1 Compression 60.8
450 EXC/MXC NEW 2003-07 89 89.00 TBA TBA 8900ZC S553 W5883
11:1 Compression x
72 91.00 9100ZC CW20
Cylinder boring / replating
required for oversizes.
450 EXC/MXC NEW 2003-07 89 89.00 TBA TBA 8900ZC S553 W5883
12:1 Compression x
72 91.00 9100ZC CW20
Cylinder boring / replating
required for oversizes.
520 SX/EXC 2000-02 95 95.00 4731M09500 $191.67 9500ZS S641 W5885
525 SX/EXC 2003-07 x (D00511) 2000-07
11:1 Compression 72 97.00 4731M09700 $210.82 9700ZS CW20 $68.72 (D3214)
Cylinder boring / replating (D94621)
required for oversizes.
520 SX/EXC 2000-02 95 95.00 4732M09500 $191.67 9500ZS S641 W5885
525 SX/EXC 2003-07 x (D00511) 2000-07
12.5:1 Compression 72 97.00 4732M09700 $210.82 9700ZS CW20 $68.72 (D3214)
Cylinder boring / replating (D94621)
required for oversizes.

On-Road Motorcycle
660 SMC 2003-05 102 102.00 4809M10200 $205.95 4016XH S655
13:1 Compression x (D75321)
80 CW22

Additional prices & information: Sleeves: Pg.143 • Carrillo Rods: Pg.156 • Crankshaft Accessories: Pg.142 Rings, compressors & hones: Pg.153 • Piston pins, clips & top end bearings: Pg.154
70 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 71
Polaris Hi-Performance Products
ATV • 2 & 4-Stroke

Bore Bottom Forged Forged Forged Forged Wiseco


Bore Top Top End Forged Price Repl. Cam Shaft Main Forged Race
x Repl. Top End End Top End Main Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Valves & Kit Bearing Wiseco Alloy
Stroke Ring Set Gasket Kit Gasket Bearing Seal Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Chains Kit Crankshaft Plate
(mm) Kit Rod Kit Basket Hub Plate Gasket

2-Stroke
Sportsman 90 2001-05 52 52.00 839M05200 $73.39 2047CD S538
Scrambler x 52.50 839M05250 (D3044) 2067CD
41.9 53.00 839M05300 2087CD CW12
53.50 839M05350 $80.73 2106CD
(D4484)
Trail Boss 250 4x4 72 72.00 PK1084 $142.11 536M07200 $107.46 2835CD S459 W5326 WB1028 B1014 WPR168
Scrambler 250 x 72.50 PK1085 (D7258) 536M07250 (D7446) 2854CD 1990-05 1985-05 $15.95 $97.25
Trail Blazer 250 60 73.00 PK1086 536M07300 2874CD CW18 $18.70 (D2211) (D759) (D1236)
73.50 PK1087 $152.84 536M07350 $118.19 2894CD
74.00 PK1088 (D7258) 536M07400 (D1907) 2913CD
ATV300 1994-00 74.5 74.50 721M07450 $108.50 2933TD S513 W5667 WB1058 B1014
x 75.00 721M07500 (D0156) 2953TD $18.70 (D2211) $15.95
Pro-Lite 65 75.50 721M07550 2973TD CW18 (D759)
76.00 721M07600 $119.35 2992TD
76.50 721M07650 (D1617) 3012TD
Trail Boss 350 80 80.00 639M08000 $115.03 3150TD S278 W5423 WB1053 B1002 WPR169
x 80.50 639M08050 (D2096) 3169TD $22.01 (D1231) 1990-93 $15.95 thru 2003
70 81.00 639M08100 3189TD CW18 (D759) $97.25
81.50 639M08150 $126.53 3209TD (D1236) P
82.00 639M08200 (D2957) 3228TD O
ATV 400 thru 83 83.00 PK1106 $159.59 675M08300 $116.11 3268TD S278 W5517 WB1030 B1002 WPR169 L
2003 x 83.25 PK1107 (D5759) 675M08325 (D6696) 3278TD $27.53 (D2561) 1994-03 $15.95 thru 2003 A
70 83.50 PK1108 675M08350 3287TD CW18 (D759) $97.25 R
84.00 PK1109 675M08400 3307TD (D1236) I
84.50 PK1110 $171.19 675M08450 $127.71 3327TD S
85.00 PK1111 (D17201) 675M08500 (D3667) 3347TD
Bore Bottom Forged Forged Forged Forged Wiseco
Bore Top Top End Forged Price Repl. Main Forged Race
x Repl. Top End End Cam Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Valves Bearing Wiseco Alloy
Stroke Ring Set Gasket Kit Gasket Shaft Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Kit Crankshaft Plate
(mm) Kit Rod Kit Basket Hub Plate Gasket

4-Stroke
500 Xplorer 1996-03 92 92.00 4677M09200 $152.30 3622XC S591 W5747 WB1079
ATP 500 H.O. 2004-05 x 92.50 4677M09250 (D8319) 3642XC 1996-05 1996-04
Sportsman 1996-05 75 93.00 4677M09300 3661XC CW23 $45.98 (D9572)
Scrambler 1996-05
10.2:1 Compression

Cylinder boring required for


oversize.
Predator 2003-07 99.2 99.20 4807M09920 $150.80 3905XK S626 W6195 W6196 WB1044 WPP3020 Gasket
Outlaw 500 2006-07 x (D8409) 99.2mm 104.83mm $230.00 W6340
Hi-Compression 12.5:1 64.6 104.83 4807M10483 $165.89 4127GF W5860 $62.98 $62.98 (D00161) 2003-04
(D4599) (D9773) (D9773) $9.86 (D195)
Cylinder resleeving required
for oversize. W6426
2005-06
$9.21 (D355)
Outlaw 525 NEW 2007 95 95.00 4731M09500 $191.67 9500ZS S641 W5885
525 x (D00511) $68.72 (D3214)
11:1 Compression 72 97.00 4731M09700 $210.82 9700ZS CW20
(D94621)
Cylinder boring / replating
required for oversizes.
Outlaw 525 NEW 2007 95 95.00 4732M09500 $191.67 9500ZS S641 W5885
525 x (D00511) $68.72 (D3214)
12.5:1 Compression 72 97.00 4732M09700 $210.82 9700ZS CW20
(D94621)
Cylinder boring / replating
required for oversizes.

Additional prices & information: Sleeves: Pg.143 • Carrillo Rods: Pg.156 • Crankshaft Accessories: Pg.142 Rings, compressors & hones: Pg.153 • Piston pins, clips & top end bearings: Pg.154
72 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 73
Suzuki Hi-Performance Products
Motorcycle • 2-Stroke

Bore Bottom Forged Forged Forged Forged Wiseco


Bore Top Top End Forged Price Repl. Cam Shaft Main Forged Race
x Repl. Top End End Top End Main Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Valves & Kit Bearing Wiseco Alloy
Stroke Ring Set Gasket Kit Gasket Bearing Seal Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Chains Kit Crankshaft Plate
(mm) Kit Rod Kit Basket Hub Plate Gasket
JR50 1978-06 41 41.00 826M04100 $74.31 1614CD S563 W6207 B1000
X 41.50 826M04150 (D8544) 1634CD 1978-05 $13.95
37.8 42.00 826M04200 1654CD CW12 $17.66 (D9501) (D738)
42.50 826M04250 $81.74 1674CD
43.00 826M04300 (D5094) 1693CD
RM60 2003 43 43.00 648M04300 $75.42 1693CD S595 W5737 WB1088 B1000 BK5008 WPR128 WPP3006 WPPF023 WPPS007 Gasket
x 43.50 648M04350 (D5254) 1713CD $21.20 (D2721) $39.11 $13.95 $19.38 $78.24 $230.00 $47.52 $24.47 W6119
Electorfusion Bore - Cylinder 41.6 44.00 648M04400 1732CD CW12 (D6432) (D738) (D3611) (D6805) (D00161) (D9803) (D1951) $7.46 (D844)
sleeving or replating required 45.00 648M04500 $82.96 1772CD
for oversizes. (D7794)
Racer's Choice - 2003-05 44.5 44.50 861M04450 $93.20 1752CS S595 W5932 WB1055 B6000 BK5008 WPC117 WPR128 WPP3006 WPPF023 WPPS007 Gasket
Single Ring x (D2955) 2003-05 2003-04 $19.95 $19.38 2003-04 2003-04 $230.00 $47.52 $24.47 W6238
RM65 41.6 CW12 $21.20 (D2721) $41.68 (D7911) (D3611) $165.68 $78.24 (D00161) (D9803) (D1951) $7.32 (D934)
(D1052) (D96701) (D6805)
Electra Coated
RM65 2003-06 44.5 44.50 PK1177 $113.18 752M04450 $77.03 1752CD S595 W5932 W5889 WB1055 B1043 B6000 BK5008 WPC117 WPR128 WPP3006 WPPF023 WPPS007 Gasket
x 45.00 PK1178 (D1976) 752M04500 (D2264) 1772CD 44.5mm 46.5mm 2003-04 $14.95 $19.95 $19.38 2003-04 2003-04 $230.00 $47.52 $24.47 W6238
Electrofusion Bore - Cylinder 41.6 46.50 PK1179 $120.88 752M04650 $84.73 1830CD CW12 2003-05 2003-05 $41.68 (D798) (D7911) (D3611) $165.68 $78.24 (D00161) (D9803) (D1951) $7.32 (D934)
sleeving or replating required (D3527) (D4805) $21.20 $21.20 (D1052) (D96701) (D6805)
for oversizes. (D2721) (D2721)
RM80 1977-81 49 49.00 456M04900 $74.15 1929CD S538 B1000 B6036 BK5008
DS80 thru x 49.50 456M04950 (D9444) 1949CD $13.95 $19.95 1980-81
2000 42 50.00 456M05000 1969CD CW12 (D738) (D7911) $19.38
50.50 456M05050 $81.57 1988CD (D3611)
51.00 456M05100 (D4984) 2008CD
RM80 1983-85 49 49.00 497M04900 $78.45 1929CD S288 W4040 B1012 B6029 BK5008
x 49.50 497M04950 (D7074) 1949CD $17.66 (D9501) $13.95 $19.95 $19.38
44 50.00 497M05000 1969CD CW14 (D738) (D7911) (D3611) S
50.50 497M05050 $86.29 1988CD U
51.00 497M05100 (D8715) 2008CD Z
RM80 1986-87 47.5 47.50 542M04750 $78.45 1869CS S288 W4900 B1012 B6031 BK5008 U
x 47.75 542M04775 (D7074) 1879CS $20.01 (D1021) $13.95 $19.95 $19.38 K
46.8 48.00 542M04800 1890CS CW14 (D738) (D7911) (D3611) I
48.50 542M04850 1909CS
49.00 542M04900 $86.29 1929CS
49.50 542M04950 (D8715) 1949CS
RM80 1988 47.5 47.50 567M04750 $78.45 1869CS S288 W4900 B1012 B6031 BK5008
x 48.00 567M04800 (D7074) 1890CS $20.01 (D1021) $13.95 $19.95 $19.38
46.8 48.50 567M04850 1909CS CW14 (D738) (D7911) (D3611)
49.00 567M04900 $86.29 1929CS
49.50 567M04950 (D8715) 1949CS
RM80 1989-90 47.5 47.50 579M04750 $78.45 1869CS S288 W5164 B1012 B6033 BK5008 WPP3015 WPPF019 Gasket
x 47.75 579M04775 (D7074) 1879CS $21.20 (D2721) $13.95 $19.95 $19.38 $230.00 $46.43 W6224
46.8 48.00 579M04800 1890CS CW14 (D738) (D7911) (D3611) (D00161) (D8103) $7.00 (D024)
48.25 579M04825 1900CS
48.50 579M04850 1909CS
49.00 579M04900 $86.29 1929CS
49.50 579M04950 (D8715) 1949CS
RM80 1991-01 47.5 47.50 645M04750 $78.45 1869CS S517 W5261 WB1017 B1012 B6033 BK5008 WPR136 WPP3015 WPPF019 Gasket
x 47.75 645M04775 (D7074) 1879CS $21.20 (D2721) $60.04 $13.95 1991-98 $19.38 $78.24 $230.00 $46.43 W6224
Pro-Lite 46.8 48.00 645M04800 1890CS CW14 (D3602) (D738) $19.95 (D3611) (D6805) (D00161) (D8103) $7.00 (D024)
Power Valve must be 48.25 645M04825 1900CS (D7911)
modified for .030 and larger. 48.50 645M04850 1909CS
48.75 645M04875 $86.29 1920CS B6034
49.00 645M04900 (D8715) 1929CS 1999-01
49.50 645M04950 1949CS $19.95
(D7911)
RM80 1991-01 46.5 46.50 670M04650 $81.49 1830CS S517 W5261 WB1017 B1012 B6033 BK5008 WPR136 WPP3015 WPPF019 Gasket
x (D9884) $21.20 (D2721) $60.04 $13.95 1991-98 $19.38 $78.24 $230.00 $46.43 W6224
Pro-Lite 46.8 CW14 (D3602) (D738) $19.95 (D3611) (D6805) (D00161) (D8103) $7.00 (D024)
International Bore - Not (D7911)
available in the U.S.
B6034
1999-01
$19.95
(D7911)
RM85 2002-07 48 48.00 PK1206 $106.06 806M04800 $68.56 1890CS S288 W5980 WB1017 B1012 B6034 BK5008 WPR191 WPP3015 WPPF019 Gasket
x 48.50 PK1207 (D4636) 806M04850 (D4114) 1909CS 2002-06 $60.04 $13.95 $19.95 $19.38 $78.24 $230.00 $46.43 W6224
Pro-Lite 46.8 49.00 PK1208 806M04900 1929CS CW14 $23.55 (D3141) (D3602) (D738) (D7911) (D3611) (D6805) (D00161) (D8103) $7.00 (D024)
*Must use stock thrust 50.00 PK1209 $112.92 806M05000 $75.42 1969CS
washers. (D5776) (D5254)
*Cylinder resleeving or
replating required for all
oversizes.
Racer's Choice Supermini 2002-07 52 52.00 PK1210 $165.48 806M05200 $108.71 2047CS S288 W5980 WB1017 B1012 B6034 BK5008 WPR191 WPP3015 WPPF019 Gasket
RM85 x (D9299) (D3256) 2002-06 $60.04 $13.95 $19.95 $19.38 $78.24 $230.00 $46.43 W6224
46.8 CW14 $23.55 (D3141) (D3602) (D738) (D7911) (D3611) (D6805) (D00161) (D8103) $7.00 (D024)
Must use stock thrust
washers.

Additional prices & information: Sleeves: Pg.143 • Carrillo Rods: Pg.156 • Crankshaft Accessories: Pg.142 Rings, compressors & hones: Pg.153 • Piston pins, clips & top end bearings: Pg.154
74 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 75
Suzuki Hi-Performance Products
Motorcycle • 2-Stroke

Bore Bottom Forged Forged Forged Forged Wiseco


Bore Top Top End Forged Price Repl. Cam Shaft Main Forged Race
x Repl. Top End End Top End Main Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Valves & Kit Bearing Wiseco Alloy
Stroke Ring Set Gasket Kit Gasket Bearing Seal Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Chains Kit Crankshaft Plate
(mm) Kit Rod Kit Basket Hub Plate Gasket
RM100 1976, 50 50.00 454M05000 $80.92 1969CD S288 B1018
1979-81 x 50.50 454M05050 (D5584) 1988CD $13.95
50 51.00 454M05100 2008CD CW14 (D738)
51.50 454M05150 $89.03 2028CD
52.00 454M05200 (D2435) 2047CD
RM100 2003-05 52.5 52.50 PK1154 $129.54 651M05250 $87.31 2067CD S288 W5674 W5675 WB1050 B1006 WPR171
x 53.00 PK1155 (D2777) 651M05300 (D9325) 2087CD 52.5-53mm 54.5mm 2003-04 $13.95 2003-04
Electrofusion Bore - Cylinder 45.8 54.50 PK1156 $142.98 651M05450 $96.03 2146CD CW14 2003-04 2003-04 $50.75 (D738) $78.24
sleeving or replating required (D9758) (D2675) $28.28 $33.00 (D5403) (D6805)
for oversizes. (D7961) (D0891)
125DS 1979-81 56 56.00 449M05600 $84.44 2205CD S395 B1018
125TS 1979-81 x 56.50 449M05650 (D6605) 2224CD $13.95
125TC 1970-78 50 57.00 449M05700 2244CD CW14 (D738)
57.50 449M05750 $92.88 2264CD
58.00 449M05800 (D3755) 2284CD
RM125 1977-80 54 54.00 432M05400 $94.69 2126CD S395 B1018 B6041
x 54.50 432M05450 (D1865) 2146CD $13.95 1979-80
54 54.75 432M05475 2156CD CW14 (D738) $19.95
55.00 432M05500 2165CD (D7911)
55.50 432M05550 $104.15 2185CD
56.00 432M05600 (D9426) 2205CD
RM125 1981-84 54 54.00 511M05400 $83.80 2126CD S485 W4042 W4043 B1018 B6037 WPR121
x 54.25 511M05425 (D8205) 2136CD 1983 1984 $13.95 1981 1984
54 54.50 511M05450 2146CD CW14 $20.01 $24.73 (D738) $97.25
54.75 511M05475 2156CD (D1021) (D4841) B6030 (D1236)
55.00 511M05500 2165CD 1982-84
55.25 511M05525 $92.18 2175CD $19.95
55.50 511M05550 (D1355) 2185CD (D7911)
56.00 511M05600 2205CD S
U
RM125 1985-86 54 54.00 519M05400 $86.99 2126CD S485 W4043 W4901 B1018 B6030 WPR121 Z
X 54.50 519M05450 (D9125) 2146CD 1985 1986 $13.95 1985 $97.25 U
54 54.75 519M05475 2156CD CW14 $24.73 $29.46 (D738) (D1236) K
55.00 519M05500 2165CD (D4841) (D7671) B6032 I
55.50 519M05550 $95.69 2185CD 1986
56.00 519M05600 (D1475) 2205CD $19.95
(D7911)
RM125 1987 54 54.00 557M05400 $86.99 2126CS S288 W5127 B1018 B6032
x 54.50 557M05450 (D9125) 2146CS $29.46 (D7671) $13.95 $19.95
Pro-Lite 54 55.00 557M05500 2165CS CW14 (D738) (D7911)
55.50 557M05550 $95.69 2185CS
56.00 557M05600 (D1475) 2205CS
RM125 1988 54 54.00 568M05400 $86.99 2126CS S467 W5127 B1013 B6032 WPR137
x 54.50 568M05450 (D9125) 2146CS $29.46 (D7671) $14.95 $19.95 $97.25
Pro-Lite 54 55.00 568M05500 2165CS CW15 (D798) (D7911) (D1236)
55.50 568M05550 $95.69 2185CS
56.00 568M05600 (D1475) 2205CS
RM125 1989 54 54.00 PK1308 $127.45 641M05400 $83.04 2126CD S467 W5165 B1013 B6033 BK5010 WPR137
x 54.50 PK1309 (D7467) 641M05450 (D2894) 2146CD 1989 $14.95 1989 $26.90 1989
Pro-Lite 54 54.75 641M05475 2156CD CW15 $29.46 (D7671) (D798) $19.95 (D4161) $97.25
SCEM Composite - Cylinder 55.00 PK1310 641M05500 2165CD (D7911) (D1236)
sleeving or replating required 55.25 641M05525 $91.34 2175CD
for oversizes. 55.50 PK1311 $135.75 641M05550 (D0845) 2185CD
56.00 PK1312 (D5418) 641M05600 2205CD
RM125 1990 54 54.00 PK1313 $127.45 641M05400 $83.04 2126CD S467 W5316 B1013 B6033 BK5010 WPR137
x 54.50 PK1314 (D7467) 641M05450 (D2894) 2146CD 1990 $14.95 1990 $26.90 1990
Pro-Lite 54 54.75 641M05475 2156CD CW15 $29.46 (D7671) (D798) $19.95 (D4161) $97.25
SCEM Composite - Cylinder 55.00 PK1315 641M05500 2165CD (D7911) (D1236)
sleeving or replating required 55.25 641M05525 $91.34 2175CD
for oversizes. 55.50 PK1316 $135.75 641M05550 (D0845) 2185CD
56.00 PK1317 (D5418) 641M05600 2205CD
RM125 1991-96 54 54.00 PK1318 $124.72 641M05400 $83.04 2126CD S467 W6384 WB1152 B1013 B6033 BK5010 WPR137 WPP3008 WPP4005 WPP5005 WPPF020 WPPS005 W6120
x 54.50 PK1319 (D3847) 641M05450 (D2894) 2146CD 1991-96 1991 $14.95 1991-96 $26.90 1991-96 1992-96 1992-96 1992-96 1992-96 1992-96 1992-96
Pro-Lite 54 54.75 641M05475 2156CD CW15 $26.73 (D4061) $88.96 (D798) $19.95 (D4161) $97.25 $230.00 $279.00 $169.50 $90.89 $43.59 $10.61 (D636)
SCEM Composite - Cylinder 55.00 PK1320 641M05500 2165CD (D8335) (D7911) (D1236) (D00161) (D03591) (D56811) (D8095) (D3382)
sleeving or replating required 55.25 641M05525 $91.34 2175CD
for oversizes. 55.50 PK1321 $133.02 641M05550 (D0845) 2185CD WB1019 Opt. Cushion
56.00 PK1322 (D1897) 641M05600 2205CD 1992-96 W6244-8
$78.36 1992-96
(D1074) $25.95
(D7181)

Additional prices & information: Sleeves: Pg.143 • Carrillo Rods: Pg.156 • Crankshaft Accessories: Pg.142 Rings, compressors & hones: Pg.153 • Piston pins, clips & top end bearings: Pg.154
76 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 77
Suzuki Hi-Performance Products
Motorcycle • 2-Stroke

Bore Bottom Forged Forged Forged Forged Wiseco


Bore Top Top End Forged Price Repl. Cam Shaft Main Forged Race
x Repl. Top End End Top End Main Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Valves & Kit Bearing Wiseco Alloy
Stroke Ring Set Gasket Kit Gasket Bearing Seal Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Chains Kit Crankshaft Plate
(mm) Kit Rod Kit Basket Hub Plate Gasket
RM125 1997-99 54 54.00 PK1137 $124.72 641M05400 $83.04 2126CD S467 W6385 WB1152 B1013 B6033 BK5010 WPR160 WPP3008 WPP4005 WPP5005 WPPF020 WPPS005 W6120
x 54.50 PK1138 (D3847) 641M05450 (D2894) 2146CD $26.73 1991 $14.95 1997-98 $26.90 1998 1997-99 1997-99 1997-99 1997-99 1997-99 1997-99
Pro-Lite 54 54.75 641M05475 2156CD CW15 (D4061) $88.96 (D798) $19.95 (D4161) $230.00 $279.00 $169.50 $90.89 $43.59 $10.61 (D636)
SCEM Composite - Cylinder 55.00 PK1139 641M05500 2165CD (D8335) (D7911) WPR177 (D00161) (D03591) (D56811) (D8095) (D3382)
sleeving or replating required 55.25 641M05525 $91.34 2175CD WB1019 1999
for oversizes. 55.50 PK1140 $133.02 641M05550 (D0845) 2185CD 1992-97 B6034 $97.25 Opt. Cushion
56.00 PK1141 (D1897) 641M05600 2205CD $78.36 1999 (D1236) W6244-8
(D1074) $19.95 1997-99
WB1020 (D7911) $25.95
1998-00 (D7181)
$77.14
(D9264)
Racer's Choice - GP Style 1999-03 54 54.00 764M05400 $112.89 2126CS S632 W6385 WB1020 B1013 B6034 BK5010 WPC121 WPR177 WPP3008 WPP4005 WPP5005 WPPF020 WPPS005 WPPC013
RM125 x (D4776) $26.73 (D4061) 1998-00 $14.95 1999-00 $26.90 2001-03 $97.25 $230.00 $279.00 $169.50 1999-01 $43.59 2001-03
54.5 56.00 764M05600 $124.19 2205CS CW15 (D798) $19.95 (D4161) $201.18 (D1236) (D00161) (D03591) (D56811) $90.89 (D3382) $164.99
Electra Coated (D1574) WB1153 (D7911) (D77031) (D8095) (D94511)
No intake window 2001-03 Opt. Cushion
Pinned on centerline $77.14 W6244-8 WPPF021 Gaskets:
(D9264) $25.95 2002-03 W6120
(D7181) $100.21 1999-03
(D4156) $10.61 (D636)
Racer's Choice - 1999-03 54 54.00 755M05400 $84.64 2126CS S467 W6385 WB1020 B1013 B6034 BK5010 WPC121 WPR177 WPP3008 WPP4005 WPP5005 WPPF020 WPPS005 WPPC013
Flat Top Conversion x (D8705) $26.73 (D4061) 1998-00 $14.95 $19.95 $26.90 2001-03 $97.25 $230.00 $279.00 $169.50 1999-01 $43.59 2001-03
RM125 54.5 56.00 755M05600 $98.79 2205CS CW15 (D798) (D7911) (D4161) $201.18 (D1236) (D00161) (D03591) (D56811) $90.89 (D3382) $164.99
(D7295) WB1153 (D77031) (D8095) (D94511)
No intake window 2001-03 Opt. Cushion
Pinned on centerline $77.14 W6244-8 WPPF021 Gaskets:
(D9264) $25.95 2002-03 W6120
(D7181) $100.21 1999-03 S
(D4156) $10.61 (D636) U
RM125 2000-03 54 54.00 PK1180 $124.72 754M05400 $83.04 2126CS S467 W6385 WB1020 B1013 B6034 BK5010 WPC121 WPR177 WPP3008 WPP4005 WPP5005 WPPF020 WPPS005 WPPC013 Z
x 54.50 PK1181 (D3847) 754M05450 (D2894) 2146CS $26.73 (D4061) $14.95 $19.95 $26.90 2001-03 $97.25 $230.00 $279.00 $169.50 2000-01 $43.59 2001-03 U
Pro-Lite 54.5 55.00 PK1182 754M05500 2165CS CW15 WB1153 (D798) (D7911) (D4161) $201.18 (D1236) (D00161) (D03591) (D56811) $90.89 (D3382) $164.99 K
SCEM Composite - Cylinder 55.50 PK1183 $133.02 754M05550 $91.34 2185CS 2001-03 (D77031) (D8095) (D94511) I
sleeving or replating required 56.00 PK1184 (D1897) 754M05600 (D0845) 2205CS $77.14 Opt. Cushion
for oversizes. (D9264) W6244-8 WPPF021 W6120
$25.95 2002-03 2000-03
(D7181) $100.21 $10.61 (D636)
(D4156)
Racer's Choice - GP Style 2004-07 54 54.00 836M05400 $112.89 2126CS S632 W6254 WB1008 B1013 B6034 BK5010 WPC135 WPR195 WPP3008 WPP4005 WPP5005 WPPF021 WPPS005 WPPC013
RM125 x (D4776) 2004-06 $79.07 $14.95 $19.95 $26.90 2004 $97.25 $230.00 $279.00 $169.50 $100.21 $43.59 $164.99
54.5 56.00 836M05600 $124.19 2205CS CW15 $30.28 (D7181) (D4474) (D798) (D7911) (D4161) $201.18 (D1236) (D00161) (D03591) (D56811) (D4156) (D3382) (D94511)
Electra Coated (D1547) (D77031)
• No intake window 58.00 836M05800 2284CS Opt. Cushion Gasket
• Pinned on centerline W6244-8 W6120
• Nikasil Bore - Cylinder $25.95 $10.61 (D636)
sleeving or replating required (D7181)
for oversizes.
RM125 2004-07 54 54.00 835M05400 $83.04 2126CS S632 W6254 WB1008 B1013 B6034 BK5010 WPC135 WPR195 WPP3008 WPP4005 WPP5005 WPPF021 WPPS005 WPPC013
x (D2894) 2004-06 $79.07 $14.95 $19.95 $26.90 2004 $97.25 $230.00 $279.00 $169.50 $100.21 $43.59 $164.99
Pro-Lite 54.5 56.00 835M05600 $91.33 2205CS CW15 $30.28 (D7181) (D4474) (D798) (D7911) (D4161) $201.18 (D1236) (D00161) (D03591) (D56811) (D4156) (D3382) (D94511)
SCEM Cylinder - Sleeving (D0845) (D77031)
or replating required for Opt. Cushion Gasket
oversizes. W6244-8 W6120
$25.95 $10.61 (D636)
(D7181)
175PE 1980-84 62 62.00 490M06200 $100.45 2441CD S255 B1008
x 62.50 490M06250 (D7206) 2461CD $14.95
57 63.00 490M06300 2480CD CW16 (D798)
63.50 490M06350 $110.51 2500CD
64.00 490M06400 (D0366) 2520CD
185TC 1974-77 64 64.00 176M06400 $95.90 2520CD S256 B1008
185TS 1971-81 x 64.50 176M06450 (D4575) 2539CD $14.95
185DS 1978-80 57 65.00 176M06500 2559CD CW16 (D798)
65.50 176M06550 $105.49 2579CD
66.00 176M06600 (D9236) 2598CD
TS250 thru 70 70.00 380M07000 $104.83 2756CD S343 B1002
TM250 1976, x 70.50 380M07050 (D0926) 2776CD $15.95
RL250 1978-81 64 71.00 380M07100 2795CD CW18 (D759)
thru 71.50 380M07150 $115.30 2815CD
1976 72.00 380M07200 (D8196) 2835CD
thru
1976

Additional prices & information: Sleeves: Pg.143 • Carrillo Rods: Pg.156 • Crankshaft Accessories: Pg.142 Rings, compressors & hones: Pg.153 • Piston pins, clips & top end bearings: Pg.154
78 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 79
Suzuki Hi-Performance Products
Motorcycle • 2-Stroke

Bore Bottom Forged Forged Forged Forged Wiseco


Bore Top Top End Forged Price Repl. Cam Shaft Main Forged Race
x Repl. Top End End Top End Main Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Valves & Kit Bearing Wiseco Alloy
Stroke Ring Set Gasket Kit Gasket Bearing Seal Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Chains Kit Crankshaft Plate
(mm) Kit Rod Kit Basket Hub Plate Gasket
RM250 1977-81 67 67.00 405M06700 $102.82 2638CD S391 RM250 only B1014 B6038 BK5006
PE250 1977-81 x 67.50 405M06750 (D9616) 2658CD W5683 $15.95 1981 1977-80
70 68.00 405M06800 2677CD CW18 $27.10 (D6261) (D759) $24.95 $24.58
Double Ring 68.50 405M06850 $113.09 2697CD (D7941) (D5741)
69.00 405M06900 (D5876) 2717CD
BK5002
1981
$22.90
(D4731)
RM250 1982-85 70 70.00 485M07000 $98.14 2756CS S343 W4045 W4046 B1014 B6038 BK5018
x 70.50 485M07050 (D9885) 2776CS M-series 1983 1984-85 $15.95 $24.95 $23.74
64 70.75 485M07075 2786CS only $23.55 $31.82 (D759) (D7941) (D4241)
71.00 485M07100 2795CS (D3141) (D9091)
71.50 485M07150 $107.95 2815CS CW18
72.00 485M07200 (D7746) 2835CS
RM250 1986 67 67.00 543M06700 $102.82 2638CS S391 W4902 B1014 B6039 BK5018
x 67.50 543M06750 (D9616) 2658CS $31.82 (D9091) $15.95 $24.95 $23.74
70 68.00 543M06800 2677CS CW18 (D759) (D7941) (D4241)
68.50 543M06850 $113.09 2697CS
69.00 543M06900 (D5876) 2717CS
RM250 1987-88 67 67.00 558M06700 $104.33 2638CS S459 W5129 B1014 B6039 BK5018 WPR138
x 67.50 558M06750 (D0626) 2658CS $35.35 (D1212) $15.95 $24.95 $23.74 $97.25
Pro-Lite 70 67.75 588M06775 2668CS CW18 (D759) (D7941) (D4241) (D1236)
Boron Composite - Cylinder 68.00 558M06800 2677CS
sleeving or replating required 68.25 558M06825 $114.75 2687CS
for oversizes. 68.50 558M06850 (D5886) 2697CS
69.00 558M06900 2717CS
RM250 1989 67 67.00 PK1142 $155.63 642M06700 $104.33 2638CD S459 RM250 RMX250 B1014 B6039 RM250 WPR138
RMX250 1989-92 x 67.50 PK1143 (D8339) 642M06750 (D0626) 2658CD W5166 W5166 $15.95 1989-92 BK5006 1989-92 S
70.8 68.00 PK1144 642M06800 2677CD CW18 1989 1989-92 (D759) $24.95 1989 $97.25 U
Pro-Lite 69.00 PK1145 $166.05 642M06900 $114.75 2717CD $35.35 $35.35 (D7941) $24.58 (D1236) Z
SCEM Cylinder - Cylinder (D3699) (D5886) (D1212) (D1212) (D5741) U
sleeving or replating required K
for oversizes. RMX250 I
BK5019
1989-92
$31.47
(D8881)
RM250 1990 67 67.00 PK1323 $155.63 642M06700 $104.33 2638CD S459 RM250 B1014 WPR138
x 67.50 PK1324 (D8339) 642M06750 (D0626) 2658CD W5278 $15.95 1990
Pro-Lite 70.8 68.00 PK1325 642M06800 2677CD CW18 1990 (D759) $97.25
SCEM Cylinder - Cylinder 69.00 PK1326 $166.05 642M06900 $114.75 2717CD $35.35 (D1212) (D1236)
sleeving or replating required (D3699) (D5886)
for oversizes.
RM250 1991 67 67.00 PK1327 $155.63 642M06700 $104.33 2638CD S459 RM250 B1014 WPR138
x 67.50 PK1328 (D8339) 642M06750 (D0626) 2658CD W5262 $15.95 1991
Pro-Lite 70.8 68.00 PK1329 642M06800 2677CD CW18 1991 (D759) $97.25
SCEM Cylinder - Cylinder 69.00 PK1330 $166.05 642M06900 $114.75 2717CD $35.35 (D1212) (D1236)
sleeving or replating required (D3699) (D5886)
for oversizes.
RM250 1992-93 67 67.00 PK1331 $155.63 642M06700 $104.33 2638CD S459 RM250 B1014 B6039 RM250 WPR138
x 67.50 PK1332 (D8339) 642M06750 (D0626) 2658CD W5664 $15.95 1993 BK5006 1992-93
Pro-Lite 70.8 68.00 PK1333 642M06800 2677CD CW18 1992-93 (D759) $24.95 1992-93 $97.25
SCEM Cylinder - Cylinder 69.00 PK1334 $166.05 642M06900 $114.75 2717CD $35.35 (D1212) (D7941) $24.58 (D1236)
sleeving or replating required (D3699) (D5886) (D5741)
for oversizes.
RM250 1994-95 67 67.00 PK1335 $155.63 642M06700 $104.33 2638CD S459 RM250 B1014 B6040 RM250 WPR138
x 67.50 PK1336 (D8339) 642M06750 (D0626) 2658CD W5431 $15.95 1994-95 BK5011 1994-95
Pro-Lite 70.8 68.00 PK1337 642M06800 2677CD CW18 1994-95 (D759) $24.95 1994-95 $97.25
SCEM Cylinder - Cylinder 69.00 PK1338 $166.05 642M06900 $114.75 2717CD $35.35 (D1212) (D7941) $38.36 (D1236)
sleeving or replating required (D3699) (D5886) (D2032)
for oversizes.
RMX250 1993-99 67 67.00 PK1339 $155.63 642M06700 $104.33 2638CD S459 RMX250 B1014 B6039 RMX250 WPR138
x 67.50 PK1340 (D8339) 642M06750 (D0626) 2658CD W5529 $15.95 1993 BK5019 1993-98
Pro-Lite 70.8 68.00 PK1341 642M06800 2677CD CW18 1993-99 (D759) $24.95 1993-94 $97.25
SCEM Cylinder - Cylinder 69.00 PK1342 $166.05 642M06900 $114.75 2717CD $35.35 (D1212) (D7941) $31.47 (D1236)
sleeving or replating required (D3699) (D5886) (D8881)
for oversizes. B6040 BK5011
1994-95 1995-98
$24.95 $38.36
(D7941) (D2032)

B6044
1996-98
$29.95
(D7971)

Additional prices & information: Sleeves: Pg.143 • Carrillo Rods: Pg.156 • Crankshaft Accessories: Pg.142 Rings, compressors & hones: Pg.153 • Piston pins, clips & top end bearings: Pg.154
80 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 81
Suzuki Hi-Performance Products
Motorcycle • 2-Stroke

Bore Bottom Forged Forged Forged Forged Wiseco


Bore Top Top End Forged Price Repl. Cam Shaft Main Forged Race
x Repl. Top End End Top End Main Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Valves & Kit Bearing Wiseco Alloy
Stroke Ring Set Gasket Kit Gasket Bearing Seal Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Chains Kit Crankshaft Plate
(mm) Kit Rod Kit Basket Hub Plate Gasket
RM250 1994-95 67 67.00 642M06700 $104.33 2638CD S459 RM250 RMX250 B1014 B6039 RM250 WPR138
RMX250 2000 x 67.50 642M06750 (D0626) 2658CD W5278 W5166 $15.95 1993 BK5006 1989-98
70.8 68.00 642M06800 2677CD CW18 1990 1989-92 (D759) $24.95 1999-93 $97.25
Pro-Lite 69.00 642M06900 $114.75 2717CD (D7941) $24.58 (D1236)
SCEM Cylinder - Cylinder (D5886) W5262 W5529 (D5741)
sleeving or replating required 1991 1993-99 B6040 BK5011
for oversizes. $35.35 1994-95 1994-95
W5664 (D1212) $24.95 $38.36
1992-93 (D7941) (D2032)

W5431 B6044 RMX250


1994-95 1996-98 BK5019
$35.35 $29.95 1993-94
(D1212) (D7971) $31.47
(D8881)
BK5011
1995-98
$38.36
(D2032)
RM250 1996-97 66.4 66.40 681M06640 $106.66 2614CD S508 W5518 B1014 B6044 BK5011 WPR161 WPP3011 WPPF034 WPPS014 WPPC014
x (D0046) $41.26 (D6742) $15.95 $29.95 $38.36 $97.25 $230.00 $138.05 $37.06 $164.99
Pro-Lite 72 CW18 (D759) (D7971) (D2032) (D1236) (D00161) (D4798) (D9042) (D94511)
SCEM Cylinder - Cylinder
sleeving or replating required Opt. Cushion Gasket
for oversizes. W6245-8 W6121
$25.95 $12.29 (D737)
(D7181)
RM250 1998 66.4 66.40 723M06640 $108.73 2614CD S508 W5518 B1014 B6044 BK5011 WPR161 WPP3011 WPPF034 WPPS014 WPPC014
x (D4256) $41.26 (D6742) $15.95 $29.95 $38.36 $97.25 $230.00 $138.05 $37.06 $164.99 S
Pro-Lite 72 68.50 723M06850 $119.61 2697CD CW18 (D759) (D7971) (D2032) (D1236) (D00161) (D4798) (D9042) (D94511) U
Flat Top, Double Ring (D6717) Z
Nikasil Bore - Cylinder Opt. Cushion Gasket U
sleeving or replating required W6245-8 W6121 K
for oversizes. $25.95 $12.29 (D737) I
(D7181)
RM250 1999 66.4 66.40 743M06640 $108.73 2614CD S508 W5741 B1014 B6044 BK5011 WPR161 WPP3011 WPPF034 WPPS014 WPPC014
x (D4256) $41.26 (D6742) $15.95 $29.95 $38.36 $97.25 $230.00 $138.05 $37.06 $164.99
Pro-Lite 72 68.50 743M06850 $119.61 2697CD CW18 (D759) (D7971) (D2032) (D1236) (D00161) (D4798) (D9042) (D94511)
SCEM Cylinder - Cylinder (D6717)
sleeving or replating required Opt. Cushion Gasket
for oversizes. W6245-8 W6121
$25.95 $12.29 (D737)
(D7181)
RM250 2000-02 66.4 66.40 756M06640 $103.55 2614CD S508 W5741 W5899 B1014 B6045 BK5011 WPR161 WPP3011 WPPF034 WPPS014 WPPC014
x (D3126) 2000 2001-02 $15.95 $24.95 $38.36 $97.25 $230.00 $138.05 $37.06 $164.99
SCEM Cylinder - Cylinder 72 68.50 756M06850 $113.91 2697CD CW18 $41.26 $45.98 (D759) (D7941) (D2032) (D1236) (D00161) (D4798) (D9042) (D94511)
sleeving or replating required (D5386) (D6742) (D9572)
for oversizes. Opt. Cushion Gasket
W6245-8 W6121
$25.95 2000
(D7181) $12.29 (D737)

W6219
2001-02
$13.64 (D918)
RM250 2003-07 66.4 66.40 PK1211 $165.48 823M06640 $103.55 2614CD S508 W6111 WB1016 B1014 BK5011 WPR192 WPP3011 WPPF035 WPPS014 WPPC014
x 67.00 PK1212 (D9299) 823M06700 (D3126) 2638CD 2003-05 $80.64 $15.95 $38.36 $97.25 $230.00 $116.05 $37.06 $164.99
SCEM Cylinder - Cylinder 72 67.50 PK1213 823M06750 2658CD CW18 $45.98 (D9572) (D8384) (D759) (D2032) (D1236) (D00161) (D4457) (D9042) (D94511)
sleeving or replating required
for oversizes. Opt. Cushion Gasket
W6245-8 W6219
$25.95 $13.64 (D918)
(D7181)

Additional prices & information: Sleeves: Pg.143 • Carrillo Rods: Pg.156 • Crankshaft Accessories: Pg.142 Rings, compressors & hones: Pg.153 • Piston pins, clips & top end bearings: Pg.154
82 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 83
Suzuki Hi-Performance Products
Motorcycle • 4-Stroke

Bore Bottom Forged Forged Forged Forged Wiseco


Bore Top Top End Forged Price Repl. Cam Shaft Main Forged Race
x Repl. Top End End Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Valves & Bearing Wiseco Alloy
Stroke Ring Set Gasket Kit Gasket Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Chains Kit Crankshaft Plate
(mm) Kit Rod Kit Basket Hub Plate Gasket
DRZ110 2004-05 53 53.50 4875M05350 $104.14 2106XE S592 W6388
11:1 Compression x 54.00 4875M05400 (D9426) 2126XE $36.93 (D6122)
50.6 54.50 4875M05450 $114.56 2146XE CW13
Cylinder boring required for 55.00 4875M05500 (D3786) 2165XE
oversizes.
DRZ125 2002-07 57 57.00 4815M05700 $94.68 2244XE S593 W6209 W6206
11:1 Hi-Compression x 57.50 4815M05750 (D1865) 2264XE 57-59mm 61mm
48.8 58.00 4815M05800 2283XE CW14 2002-05 2002-05
Cylinder boring required for 58.50 4815M05850 $104.14 2303XE $21.72 $21.72
oversizes. (D9426) (D3031) (D3031)
59.00 4815M05900 $114.56 2323XE
61.00 4815M06100 (D3786) 2402XA
DRZ250 2002-06 73 73.00 4776M07300 $130.32 2874XC S475 W6106 Gasket
11.5:1 Compression x (D9187) 2002-05 W6341
59.6 CW19 $34.18 (D1502) $12.39 (D447)
Nikasil Bore
DRZ250 2002-06 80 80.00 4777M08000 $147.68 8000XX S475 W6107 Gasket
11.5:1 Compression x (D1688) 2002-05 W6341
59.6 CW19 $34.18 (D1502) $12.39 (D447)
Nikasil Bore
300cc Big Bore - must be
resleeved with 3382FA.
RM-Z250 2004-06 77 77.00 PK1237 TBA 4842M07700 $152.62 7700YC S677 W6255 W6284 WB1003 VET011 Cam Chain WPC144 CAR082 WPP3027 WPPF029 WPPS010 WPPC010
Standard Compression x (D7519) 77mm 79mm $89.50 2004-05 CC007 $ TBA (Carrillo) 2004-05 $102.54 $43.59 2004-05
53.6 79.00 PK1238 4842M07900 $167.88 3110XG CW16 2004-06 2004-06 (D0735) Exh.Titanium $27.95 2004-05 $230.00 (D5666) (D3382) $164.99
Cylinder boring or replating (D37001) $56.28 $56.28 $127.82 (D7761) $234.00 (D00161) (D94511)
required for oversizes. (D7733) (D7733) (D7498) (D00602)
Gasket
VIT011 W6339 S
2004-05 $8.18 (D194) U
Int.Titanium Z
$123.82 U
(D7668) K
RM-Z250 2004-06 77 77.00 PK1239 TBA 4843M07700 $184.67 7700YC S677 W6255 W6284 WB1003 VET011 Cam Chain WPC144 CAR082 WPP3027 WPPF029 WPPS010 WPPC010
I
Hi-Compression +1.0 x (D08011) 77mm 79mm $89.50 2004-05 CC007 $ TBA (Carrillo) 2004-05 $102.54 $43.59 2004-05
53.6 CW16 2004-06 2004-06 (D0735) Exh.Titanium $27.95 2004-05 $230.00 (D5666) (D3382) $164.99
Cylinder boring or replating $56.28 $56.28 $127.82 (D7761) $234.00 (D00161) (D94511)
required for oversizes. (D7733) (D7733) (D7498) (D00602)
Gasket
VIT011 W6339
2004-05 $8.18 (D194)
Int.Titanium
$123.82
(D7668)
RM-Z250 NEW 2007 77 77.00 4921M07700 $152.62 7700YC S677 NEW NEW TBA TBA CAR082 WPP3037 TBA
13.4:1 Compression x (D7519) (Carrillo) 2006
53.6 CW16 2004-07 $230.00
Cylinder boring or replating $234.00 (D00161)
required for oversizes. (D00602)
DR350 1990-99 79 79.00 4576M07900 $125.56 3110XG S520 W5280 W5432 WB1080 TBA
x 80.00 4576M08000 (D4357) 3150XG 79-80mm 81-83mm (Man. start)
Cylinder boring or replating 71.2 81.00 4576M08100 $138.13 3189XG CW20 $27.10 $27.10 $55.54
required for oversizes. 82.00 4576M08200 (D8828) 3228XG (D6261) (D6261) (D2333)
83.00 4576M08300 3268XG WB1156
(Electric)
$52.32
(D9313)
DRZ400 2000-07 90 90.00 4713M09000 $149.40 35433XR S549 W5881 WB1046 VES009 Cam Chain WPP3020 WPPF022 WPPS006 WPPC017
12.2:1 Standard Compression x (D4698) $29.46 (D7671) 2000-04 Exh. Steel CC010 $230.00 $107.60 $34.16 $164.99
62.6 92.00 4713M09200 $164.33 3622XR CW20 $77.14 $32.95 2000-06 (D00161) (D4996) (D0222) (D94511)
Nikasil Bore - cylinder (D0689) (D9264) (D7032) $31.75
sleeving or replating required (D5091) Gasket
for oversizes. VIS009 W6226
Intake Steel $12.39 (D447)
$20.95
(D7641)
DRZ400 2000-07 90 90.00 4714M09000 $156.64 35433XR S549 W5881 WB1046 VES009 Cam Chain WPP3020 WPPF022 WPPS006 WPPC017
13.5:1 Hi-Compression x (D8939) $29.46 (D7671) 2000-04 Exh. Steel CC010 $230.00 $107.60 $34.16 $164.99
62.6 92.00 4714M09200 $172.31 3622XR CW20 $77.14 $32.95 2000-06 (D00161) (D4996) (D0222) (D94511)
Nikasil Bore - cylinder (D93301) (D9264) (D7032) $31.75
sleeving or replating required (D5091) Gasket
for oversizes. VIS009 W6226
Intake Steel $12.39 (D447)
$20.95
(D7641)

Additional prices & information: Sleeves: Pg.143 • Carrillo Rods: Pg.156 • Crankshaft Accessories: Pg.142 Rings, compressors & hones: Pg.153 • Piston pins, clips & top end bearings: Pg.154
84 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 85
Suzuki Hi-Performance Products
Motorcycle • 4-Stroke

Bore Bottom Forged Forged Forged Forged Wiseco


Bore Top Top End Forged Price Repl. Cam Shaft Main Forged Race
x Repl. Top End End Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Valves & Bearing Wiseco Alloy
Stroke Ring Set Gasket Kit Gasket Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Chains Kit Crankshaft Plate
(mm) Kit Rod Kit Basket Hub Plate Gasket
DRZ400 2000-07 94.5 94.50 CK144 $1004.03 4795M09450 $177.15 3720XP S549 W6103 WB1046 VES009 Cam Chain WPP3020 WPPF022 WPPS006 WPPC017
440cc Big Bore Piston x (D57167) (D92601) $34.18 (D1502) 2000-04 Exh. Steel CC010 $230.00 $107.60 $34.16 $164.99
12.5:1 Compression 62.6 CW20 $77.14 $32.95 2000-06 (D00161) (D4996) (D0222) (D94511)
(D9264) (D7032) $31.75
Skirt coated (D5091) Gasket
Nikasil Bore - Big bore VIS009 W6226
cylinder required. Intake Steel $12.39 (D447)
$20.95
Kit includes: Pistons, rings, (D7641)
retainer clips, piston pins,
gasket & big bore cylinder.
DRZ400 2000-07 94.5 94.50 CK145 $1009.29 4796M09450 $182.47 3720XP S549 W6103 WB1046 VES009 Cam Chain WPP3020 WPPF022 WPPS006 WPPC017
440cc Big Bore Piston x (D19467) (D84901) $34.18 (D1502) 2000-04 Exh. Steel CC010 $230.00 $107.60 $34.16 $164.99
13.5:1 Hi-Compression 62.6 CW20 $77.14 $32.95 2000-06 (D00161) (D4996) (D0222) (D94511)
(D9264) (D7032) $31.75
Skirt coated (D5091) Gasket
Nikasil Bore - Cylinder VIS009 W6226
sleeving or big bore cylinder Intake Steel $12.39 (D447)
required. $20.95
(D7641)
Kit includes: Pistons, rings,
retainer clips, piston pins,
gasket & cylinder.
RMZ450 2005-07 95.5 95.50 4869M09550 $143.62 9550ZV S682 95.5mm 98mm WB1018 VET010 Cam Chain BK5000 WPC142 WPP3034 WPPF033 WPPS013 WPPC016
12:1 Compression x (D7168) W6416 W6417 $96.71 2005-06 CC011 $72.56 2005-06 $230.00 $107.39 $39.70 $164.99
62.8 98.00 4869M09800 $157.98 9800ZV CW19 $67.64 $74.07 (D3085) Exh.Titanium 2005-06 (D4534) $29.596 (D00161) (D0896) (D1852) (D94511)
Skirt Coated (D9749) (D9504) (D4444) $115.83 $31.09 (D73291)
Bore and replating required (D8018) (D5681)
for oversizes. VIT010 S
2005-06 U
Int.Titanium Z
$115.83 U
(D8018) K
RMZ450 2005-07 95.5 95.50 4870M09550 $182.42 9550ZV S682 95.5mm 98mm WB1018 VET010 Cam Chain BK5000 WPC142 WPP3034 WPPF033 WPPS013 WPPC016 I
13:1 Compression x (D55011) W6416 W6417 $96.71 2005-06 CC011 $72.56 2005-06 $230.00 $107.39 $39.70 $164.99
62.8 98.00 4870M09800 $202.67 9800ZV CW19 $67.64 $74.07 (D3085) Exh.Titanium 2005-06 (D4534) $29.596 (D00161) (D0896) (D1852) (D94511)
Skirt Coated (D06121) (D9504) (D4444) $115.83 $31.09 (D73291)
Bore and replating required (D8018) (D5681)
for oversizes. VIT010
2005-06
Int.Titanium
$115.83
(D8018)
DR-SP600 Djebel 1985-89 94 95.00 4597M09500 $158.42 3740XH S551
+.040 Overbore x 96.00 4597M09600 (D5059) 3780XH
85 97.00 4597M09700 $174.27 3819XH CW23
Cyl. boring reqd. for oversizes. (D65401)
DR650 1990-95 95 95.00 4597M09500 $158.42 3740XH S551
LS650 1986-95 x 96.00 4597M09600 (D5059) 3780XH
90.4 97.00 4597M09700 $174.27 3819XH CW23
(D65401)

Additional prices & information: Sleeves: Pg.143 • Carrillo Rods: Pg.156 • Crankshaft Accessories: Pg.142 Rings, compressors & hones: Pg.153 • Piston pins, clips & top end bearings: Pg.154
86 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 87
Suzuki Hi-Performance Products
ATV • 2-Stroke

Bore Bottom Forged Forged Forged Forged Wiseco


Bore Top Top End Forged Price Repl. Cam Shaft Main Forged Race
x Repl. Top End End Top End Main Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Valves & Kit Bearing Wiseco Alloy
Stroke Ring Set Gasket Kit Gasket Bearing Seal Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Chains Kit Crankshaft Plate
(mm) Kit Rod Kit Basket Hub Plate Gasket
LT50 All Years 41 41.00 826M04100 $74.31 1614CD S563 W6207 B1000
x 41.50 826M04150 (D8544) 1634CD $17.66 (D9501) $13.95
37.8 42.00 826M04200 1654CD CW12 (D738)
42.50 826M04250 $81.74 1674CD
43.00 826M04300 (D5094) 1693CD
LT80 All Years 50 50.00 PK1099 $109.05 673M05000 $71.99 1969CD S538 W5520 WB1034 B1000 B6035 BK5005 WPR184
x 50.25 PK1100 (D3456) 673M05025 (D9134) 1979CD $23.11 (D7831) $47.86 $13.95 1987-05 1987-04 $78.24
42 50.50 PK1101 673M05050 1988CD CW12 (D1782) (D738) $19.95 $14.88 (D5805)
50.75 PK1102 673M05075 1998CD (D7911) (D398)
51.00 PK1103 673M05100 2008CD
51.50 PK1104 $116.74 673M05150 $79.18 2028CD
52.00 PK1100 (D4796) 673M05200 (D1574) 2047CD
LT250RF 1985-86 70 70.00 534M07000 $115.22 2756CD S513 W5065 WB1060 B1002
LT250RG 1985-86 x 70.25 534M07025 (D3196) 2766CD $31.82 (D9091) $51.61 $15.95
Quad Racer 1985-86 64.8 70.50 534M07050 2776CD CW18 (D6903) (D759)
70.75 534M07075 2786CD
Liquid Cooled 71.00 534M07100 2795CD
Must use stock thrust 71.50 534M07150 $126.75 2815CD
washers. 72.00 534M07200 (D5067) 2835CD
LT250 1987 67 67.00 552M06700 $115.22 2638CD S513 W5148 WB1052 B1002 B6042 WPR157
Quad Racer 1987 x 67.50 552M06750 (D3196) 2658CD $33.04 (D3891) $54.57 $15.95 $24.95 $97.25
70 67.75 552M06775 2668CD CW18 (D4723) (D759) (D7941) (D1236)
Must use stock thrust 68.00 552M06800 2677CD
washers. 68.25 552M06825 $126.75 2687CD
68.50 552M06850 (D5067) 2697CD
69.00 552M06900 2717CD
LT250 1988-92 67 67.00 571M06700 $115.22 2638CD S484 W5148 WB1052 B1002 B6042 WPC120 WPR157
Quad Racer 1988-92 x 67.25 571M06725 (D3196) 2648CD $33.04 (D3891) $54.57 $15.95 $24.95 $216.96 $97.25
70 67.50 571M06750 2658CD CW18 (D4723) (D759) (D7941) (D30141) (D1236) S
Pro-Lite 67.75 571M06775 2668CD U
68.00 571M06800 2677CD Z
68.25 571M06825 $126.75 2687CD U
68.50 571M06850 (D5067) 2697CD K
69.00 571M06900 2717CD I
LT500R 1987-90 86 86.00 561M08600 $122.22 3386TD S278 86.0 - 88.5 - B1002 BK5003 WPR176
Quad Racer 1987-90 x 86.50 561M08650 (D3337) 3405TD 88.0mm 9.5mm $15.95 $32.20 $97.25
86 87.00 561M08700 3425TD CW18 W5084 W5472 (D759) (D2391) (D1236)
Pro-Lite 87.50 561M08750 $134.43 3445TD 1987 1987
88.00 561M08800 (D6608) 3465TD $33.00 $35.35
88.50 561M08850 3484TD (D0891) (D1212)
89.00 561M08900 3504TD W5150 W5473
89.50 561M08950 3524TD 1988-90 1988-90
$35.35 $35.35
(D1212) (D1212)

Suzuki ATV • 4-Stroke


Bore Bottom Forged Forged Forged Forged Wiseco
Bore Top Top End Forged Price Repl. Cam Shaft Main Forged Race
x Repl. Top End End Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Valves & Bearing Wiseco Alloy
Stroke Ring Set Gasket Kit Gasket Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Chains Kit Crankshaft Plate
(mm) Kit Rod Kit Basket Hub Plate Gasket
LT230 1985-94 66 66.00 PK1005 $136.83 4382M06600 $103.79 2598XD S259 W5066 WPR175
Quadsport 1985-94 x 66.50 PK1006 (D0128) 4382M06650 (D7226) 2618XD $33.04 (D2891) 1987-94
10.25:1 Compression 67 67.00 PK1007 4382M06700 2638XD CW16 $137.22
67.50 PK1008 $147.22 4382M06750 $114.18 2658XD (D8649)
Cylinder boring required for 68.00 PK1009 (D3388) 4382M06800 (D1586) 2677XD
oversizes.
LT4WD 250 1987-95 66 66.00 PK1010 $140.61 4382M06600 $103.79 2598XD S259 W5896
Quadsport x 66.50 PK1011 (D7348) 4382M06650 (D7226) 2618XD $36.82 (D9022)
10.25:1 Compression 67 67.00 PK1012 4382M06700 2638XD CW16
67.50 PK1013 $151.00 4382M06750 $114.18 2658XD
• 4382M06600 fits LT250 68.00 PK1014 (D0609) 4382M06800 (D1586) 2677XD
4WD 1987-95 & LTF250
1989-96.
• Will NOT fit LT250S
(72mm) or LT250EF 1985-86
(68.5mm).
• Cylinder boring required for
oversizes.

Additional prices & information: Sleeves: Pg.143 • Carrillo Rods: Pg.156 • Crankshaft Accessories: Pg.142 Rings, compressors & hones: Pg.153 • Piston pins, clips & top end bearings: Pg.154
88 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 89
Suzuki Hi-Performance Products
ATV • 4-Stroke

Bore Bottom Forged Forged Forged Forged Wiseco


Bore Top Top End Forged Price Repl. Cam Shaft Main Forged Race
x Repl. Top End End Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Valves & Bearing Wiseco Alloy
Stroke Ring Set Gasket Kit Gasket Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Chains Kit Crankshaft Plate
(mm) Kit Rod Kit Basket Hub Plate Gasket
LT300 4x4 1991-02 68.5 69.00 4673M06900 $106.83 2717XC S533 W5743
King Quad x 69.50 4673M06950 (D0146) 2736XC $35.35 (D1212)
8.9:1 Compression 76 CW17

Cylinder boring required for


oversizes.
Z400 2003-07 90 90.00 4713M09000 $149.40 35433XR S549 W5881 WB1031 VES009 Cam Chain WPP3020 WPPF022 WPPS006 Gasket
12.2:1 Standard Compression x (D4698) $29.46 (D7671) $88.36 Exh. Steel CC010 $230.00 $107.60 $34.16 W6225
62.6 92.00 4713M09200 $164.33 3622XR CW20 (D1035) $32.95 2003-06 (D00161) (D4996) (D0222) $12.39 (D447)
Nikasil Bore - cylinder (D0689) (D7032) $31.75
sleeving or replating required (D5091)
for oversizes. VIS009
Intake Steel
$20.95
(D7641)
Z400 2003-07 90 90.00 4714M09000 $156.64 35433XR S549 W5881 WB1031 VES009 Cam Chain WPP3020 WPPF022 WPPS006 Gasket
13.5:1 Hi-Compression x (D8939) $29.46 (D7671) $88.36 Exh. Steel CC010 $230.00 $107.60 $34.16 W6225
62.6 92.00 4714M09200 $172.31 3622XR CW20 (D1035) $32.95 2003-06 (D00161) (D4996) (D0222) $12.39 (D447)
(D93301) (D7032) $31.75
(D5091)
VIS009
Intake Steel
$20.95
(D7641)
Z400 2003-07 94.5 94.50 CK144 $1008.02 4795M09450 $177.15 3720XP S549 W6103 WB1031 VES009 Cam Chain WPP3020 WPPF022 WPPS006 Gasket
440cc Big Bore Piston x (D51467) (D92601) $34.18 (D1502) $88.36 Exh. Steel CC010 $230.00 $107.60 $34.16 W6225
12.5:1 Compression 62.6 CW20 (D1035) $32.95 2003-06 (D00161) (D4996) (D0222) $12.39 (D447)
(D7032) $31.75
Skirt coated (D5091) S
Nikasil Bore - cylinder VIS009 U
sleeving or big bore cylinder Intake Steel Z
required for oversizes. $20.95 U
(D7641) K
Kit includes: Pistons, rings, I
retainer clips, piston pins,
gasket and cylinder.
Z400 2003-07 94.5 94.50 CK145 $1013.34 4796M09450 $182.47 3720XP S549 W6103 WB1031 VES009 Cam Chain WPP3020 WPPF022 WPPS006 Gasket
440cc Big Bore Piston x (D43767) (D84901) $34.18 (D1502) $88.36 Exh. Steel CC010 $230.00 $107.60 $34.16 W6225
13.5:1 Compression 62.6 CW20 (D1035) $32.95 2003-06 (D00161) (D4996) (D0222) $12.39 (D447)
(D7032) $31.75
Skirt coated (D5091)
Nikasil Bore - cylinder VIS009
sleeving or big bore cylinder Intake Steel
required for oversizes. $20.95
(D7641)
Kit includes: Pistons, rings,
retainer clips, piston pins,
gasket and cylinder.
LT-R450 NEW 2006-07 95.5 95.50 4911M09550 $164.91 TBA
11.7:1 Compression x (D5989)
62.8 98.00 4911M09800 $181.41
(D48801)
LT-R450 NEW 2006-07 95.5 95.50 4912M09550 $184.24 TBA
13:1 Compression x (D55011)
62.8 98.00 4912M09800 $202.67
(D06121)
Twin Peaks 700 2004-05 82 82.00 CK182 $287.24 4896M08200 $143.62 3228XC S641 W6162 W6409
11.5:1 Compression x (D43271) (D7168) 82mm 84mm
66 84.00 CK183 $315.96 4896M08400 $157.98 3307XC CW20 $54.50 $54.52
Cylinder boring / replating (D8598) (D9749) (D0723) (D1723)
required for oversizes.

Kit includes: Pistons, rings,


retainer clips, and piston pins.

Additional prices & information: Sleeves: Pg.143 • Carrillo Rods: Pg.156 • Crankshaft Accessories: Pg.142 Rings, compressors & hones: Pg.153 • Piston pins, clips & top end bearings: Pg.154
90 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 91
Suzuki Hi-Performance Products
Overbore Piston Kits
Bore Size Kit Part Comp. Cylinder Modification & Replacement Parts Bore Size Kit Part Comp. Cylinder Modification & Replacement Parts
Displacement Displacement
Stroke # Ratio All replacement pistons are sold complete with Piston pin, Retainer Clips, and rings Stroke # Ratio All replacement pistons are sold complete with Piston pin, Retainer Clips, and rings

GSXR600 1997-00 GSXR750 1988-89


Kit includes: (4) Pistons, Ring Sets, Piston Pins, Retainer Clips, and (1) Spring Steel Head Gasket GSXR750F Katana 1989-97
2.579” or 65.50mm CK115 Cylinder deglazing required Kit includes: (4) Pistons, Ring Sets, Piston Pins, Retainer Clips, and (1) Spring Steel Head Gasket (CK142 Only)
600cc Std Bore $605.56 11.2:1 Piston: 4705M06550 $132.09 (D5297) Rings: 25787XA Piston Pins: S571 Retainer Clips: CW15
2.913” or 74.00mm R775 Cylinder boring only
Stroke - 44.5mm (D43362) Spring Steel Head Gasket: W5893 $77.20 (D2364) Optional Base Gasket: W6059 $26.97 (D8161)
2.658” or 67.50mm CK116 Cylinder boring and replating required
771cc 1mm oversize $626.68 13:1 Piston: 4449M07400 $137.37 (D2428) Rings: 2913XA Piston Pins: S531 Retainer Clips: CW19
Stroke - 44.8mm (D10673) Optional Spring Steel Head Gasket: W6214 $77.20 (D2364)
640cc 2mm oversize $605.56 11.8:1 Piston: 4706M06750 $132.09 (D5297) Rings: 2658XA Piston Pins: S571 Retainer Clips: CW15
2.992” or 76.00mm CK142 Cylinder boring only
Stroke - 44.5mm (D43362) Spring Steel Head Gasket: W5685 $77.20 (D2364) Optional Base Gasket: W6059 $26.97 (D8161)
813cc 3mm oversize $626.68 12:1 Piston: 4789M07600 $137.37 (D2428) Rings: 2992XG Piston Pins: S531 Retainer Clips: CW19
GSXR600 2001-03 Stroke - 44.8mm (D10673) Spring Steel Head Gasket: W6023 $77.20 (D2364)

Kit includes: (4) Pistons, Ring Sets, Piston Pins, Retainer Clips, and (1) Spring Steel Head Gasket GSXR750 1990-91
2.6377” or 67.00mm CK130 Cylinder deglazing required Oil/Air Cooled Models
599cc STD bore $605.56 13.3:1 Piston: 4762M06700 $132.09 (D5297) Rings: 2638XA Piston Pins: S394 Retainer Clips: CW14
Kit includes: (4) Pistons, Ring Sets, Piston Pins, and Retainer Clips
Stroke - 42.5mm (D43362) Spring Steel Head Gasket: W6096 $77.20 (D2364)
2.6771” or 68.00mm CK131 Cylinder boring and replating required 2.795” or 71.00mm R787 Cylinder boring only
617cc 1mm oversize $605.56 13.3:1 Piston: 4763M06800 $132.09 (D5297) Rings: 2677XA Piston Pins: S394 Retainer Clips: CW14 771cc 1mm oversize $549.48 11:1 Piston: 4503M07100 $137.37 (D2428) Rings: 2795XA Piston Pins: S537 Retainer Clips: CW18
Stroke - 42.5mm (D43362) Spring Steel Head Gasket: W6096 $77.20 (D2364) Stroke - 48.7mm (D96923) Optional Spring Steel Head Gasket: W5705 $77.20 (D2364)

2.7165” or 69.00mm CK148 Cylinder boring and replating required GSXR750 1992-95
636cc 2mm oversize $605.56 13.5:1 Piston: 4802M06900 $136.05 (D3618) Rings: 2717XA Piston Pins: S394 Retainer Clips: CW14
Stroke - 42.5mm (D43362) Spring Steel Head Gasket: W6009 $77.20 (D2364) Water Cooled Models
GSXR600 2004-05 Kit includes: (4) Pistons, Ring Sets, Piston Pins, Retainer Clips, and (1) Spring Steel Head Gasket

Kit includes: (4) Pistons, Ring Sets, Piston Pins, and Retainer Clips 2.795” or 71.00mm R782 Cylinder boring only
771cc 1mm oversize $626.68 11.8:1 Piston: 4553M07100 $137.37 (D2428) Rings: 2795XA Piston Pins: S537 Retainer Clips: CW18
2.6377” or 67.00mm CK154 Cylinder deglazing required Stroke - 48.7mm (D10673) Spring Steel Head Gasket: W5535 $77.20 (D2364)
599cc STD bore $576.92 13.5:1 Piston: 4850M06700 $144.23 (D4568) Rings: 2638XA Piston Pins: S394 S
Stroke - 42.5mm (D51643) Retainer Clips: CW14 Optional Head Gasket: W6317 $72.15 (D9234) GSXR750 1996-99 U
Z
2.671” or 68.00mm CK155 Cylinder boring and replating required Kit includes: (4) Pistons, Ring Sets, Piston Pins, Retainer Clips, and (1) Spring Steel Head Gasket U
617cc +1mm oversize $634.60 13.3:1 Piston: 4850M06800 $158.65 (D9159) Rings: 2677XA Piston Pins: S394
2.835” or 72.00mm K749 Cylinder deglazing required
K
I
Stroke - 42.5mm (D67083) Retainer Clips: CW14 Optional Head Gasket: W6318 $72.15 (D9234)
748cc STD bore $605.56 12:1 Piston: 4663M07200 $132.09 (D5297) Rings: 2835XA Piston Pins: S554 Retainer Clips: CW16
SV650X 1999-05 Stroke - 46mm (D43363) Spring Steel Head Gasket: W5575 $77.20 (D2364) Optional Base Gasket: W6061 $26.91 (D8161)

Kit includes: (2) Pistons, Ring Sets, Piston Pins, Retainer Clips, and (1) Spring Steel Head Gasket 2.913” or 74.00mm K770 Cylinder boring and replating required
791cc 2mm oversize $605.56 12:1 Piston: 4663M07400 $132.09 (D5297) Rings: 2913XA Piston Pins: S554 Retainer Clips: CW16
3.189” or 81.00mm CK113 Cylinder deglazing required Stroke - 46mm (D43363) Spring Steel Head Gasket: W5977 $77.20 (D2364) Optional Base Gasket: W6061 $26.91 (D8161)
645cc STD bore $360.53 12:1 Piston: 4695M08100 $137.37 (D2428) Rings: 3189XC Piston Pins: S520 Retainer Clips: CW20
2.992” or 74.50mm CK125 Cylinder boring and replating required
Stroke - 62.6mm (D23612) Spring Steel Head Gasket: W5895 $85.79 (D8415) Optional Base Gasket: W6060 $28.20 (D2961)
802cc 2.5mm oversize $626.68 12:1 Piston: 4708M07450 $137.37 (D2428) Rings: 2933XA Piston Pins: S554 Retainer Clips: CW16
3.267” or 83.00mm CK180 Cylinder boring only Stroke - 46mm (D10673) Spring Steel Head Gasket: W5977 $77.20 (D2364) Optional Base Gasket: W6061 $26.91 (D8161)
677cc 2mm oversize $360.53 12.5:1 Piston: 4883M08300 $137.37 (D2428) Rings: 3268XC Piston Pins: S520 Retainer Clips: CW20
Stroke - 62.6mm (D23612) Spring Steel Head Gasket: W5861 $85.79 (D8415) Optional Base Gasket: W6060 $28.20 (D2961) GSXR750 2000-03
3.268” or 84.00mm CK114 Cylinder boring only Kit includes: (4) Pistons, Ring Sets, Piston Pins, Retainer Clips, and (1) Spring Steel Head Gasket
694cc 3mm oversize $360.53 12:1 Piston: 4696M08400 $137.37 (D2428) Rings: 3307XC Piston Pins: S520 Retainer Clips: CW20
2.8346” or 72.00mm CK123 Cylinder deglazing required
Stroke - 62.6mm (D23612) Spring Steel Head Gasket: W5861 $85.79 (D8415) Optional Base Gasket: W6060 $28.20 (D2961)
749cc STD bore $657.60 12.2:1 Piston: 4699M07200 $145.10 (D6078) Rings: 2835XA Piston Pins: S571 Retainer Clips: CW15
GS750 1977-79 (2-Valve) Stroke - 46mm (D65493) Spring Steel Head Gasket: W6010 $77.20 (D2364)

Kit includes: (4) Pistons, Ring Sets, Piston Pins, Retainer Clips, and (1) CFM20 Head Gasket 2.8740” or 73.00mm CK152 Cylinder boring and replating required
770cc 1mm oversize $657.60 12.5:1 Piston: 4699M07300 $145.10 (D6078) Rings: 2874XA Piston Pins: S571 Retainer Clips: CW15
2.717” or 69.00mm K844 Cylinder boring only Stroke - 46mm (D65493) Spring Steel Head Gasket: W6033 $77.20 (D2364)
844cc 2mm oversize $541.27 10.25:1 Piston: 4035M06900 $123.37 (D2047) Rings: 2717XC Piston Pins: S259 Retainer Clips: CW16
2.9133” or 74.00mm CK147 Cylinder boring and replating required
Stroke - 56.4mm (D67423) CFM20 Head Gasket: W2487 $47.78 (D7682) Optional Base Gasket: W6063 $12.21 (D337)
791cc 2mm oversize $657.60 12.63:1 Piston: 4801M07400 $145.10 (D6078) Rings: 2913XA Piston Pins: S571 Retainer Clips: CW15
GS750 1980-84 (4-Valve) Stroke - 46mm (D65493) Spring Steel Head Gasket: W6025 $77.20 (D2364)

Kit includes: (4) Pistons, Ring Sets, Piston Pins, Retainer Clips, and (1) CFM20 Head Gasket 2.9527” or 75.00mm CK124 Cylinder boring and replating required
813cc 3mm oversize $657.60 12.9:1 Piston: 4712M07500 $145.10 (D6078) Rings: 2935XG Piston Pins: S571 Retainer Clips: CW15
2.756” or 70.00mm K816 Cylinder boring only - 1983 GS750ED & GS750ESD must use modified OEM Head Gasket Stroke - 46mm (D65493) Spring Steel Head Gasket: W6011 $77.20 (D2364)
816cc 3mm oversize $538.14 10.25:1 Piston: 4188M07000 $123.37 (D2047) Rings: 2756XC Piston Pins: S555 Retainer Clips: CW18
Stroke - 53mm (D98223) CFM20 Head Gasket: W4937 $45.53 (D2374) Optional Base Gasket: W6064 $12.21 (D337) GS1000 1978-81 (2-Valve)
GSXR750 thru 1987 Kit includes: (4) Pistons, Ring Sets, Piston Pins, Retainer Clips, and (1) CFM20 Head Gasket

Kit includes: (4) pistons, ring sets, Piston pins, Retainer Clips Cylinder boring only
2.874” or 73.00mm K1085
Piston: 4064M07300 $123.37 (D2047) Rings: 2874XC Piston Pins: S555 Retainer Clips: CW18
2.759” or 71.00mm R771 1085cc 3mm oversize $541.27 10.25:1
CFM20 Head Gasket: W2711 $47.78 (D7682) Optional Base Gasket: W6065 $28.20 (D2961)
Cylinder boring only - Use OEM Head Gasket Stroke - 64.8mm (D67423)
771cc 1mm oversize $626.68 13:1
Piston: 4376M07100 $137.37 (D2428) Rings: 2795XA Piston Pins: S537 Retainer Clips: CW18
Optional Sleeve: FL654SL
Stroke - 48.7mm (D10673)
Cylinder boring only
2.894” or 73.50mm K1100
Piston: 4066M07350 $123.37 (D2047) Rings: 2894XC Piston Pins: S555 Retainer Clips: CW18
1100cc 3.5mm oversize $541.27 10.25:1
CFM20 Head Gasket: W2711 $47.78 (D7682) Optional Base Gasket: W6065 $28.20 (D2961)
Stroke - 64.8mm (D67423)
Optional Sleeve: FL654SL

92 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 93
Suzuki Hi-Performance Products
Overbore Piston Kits
Bore Size Kit Part Comp. Cylinder Modification & Replacement Parts Bore Size Kit Part Comp. Cylinder Modification & Replacement Parts
Displacement Displacement
Stroke # Ratio All replacement pistons are sold complete with Piston pin, Retainer Clips, and rings Stroke # Ratio All replacement pistons are sold complete with Piston pin, Retainer Clips, and rings

TL1000R 1998-03 (4-Valve) Twin Cylinder GSXR1100 1989-92 (1127cc, 4-Valve)


Kit includes: (2) Pistons, Ring Sets, Piston Pins, Retainer Clips, and (1) Spring Steel Head Gasket GSXR1100F Katana 1988-92
3.858” or 98.00mm CK112 Cylinder deglazing required Kit includes: (4) Pistons, Ring Sets, Piston Pins, Retainer Clips, and (1) Overbore Head Gasket
996cc STD bore $380.94 12:1 Piston: 4704M09800 $151.87 (D2119) Rings: 3858XS Piston Pins: S550 Retainer Clips: CW22
Cylinder boring only
Stroke - 66mm (D65822) Spring Steel Head Gasket: W5888 $77.20 (D2364) Optional Base Gasket: W6066 $33.25 (D5991) 3.150” or 80.00mm R1186
Piston: 4614M08000 $137.37 (D2428) Rings: 3150XG Piston Pins: S520 Retainer Clips: CW20
GSXR1000 2001-04 1186cc 2mm oversize $626.68 12:1
Spring Steel Head Gasket: W5477 $77.20 (D2364) Optional Base Gasket: W6068 $28.20 (D2961)
Stroke - 58.97mm (D10673)
Optional Sleeve: 3083FA
Kit includes: (4) Pistons, Ring Sets, Piston Pins, Retainer Clips, and (1) Spring Steel Head Gasket
Cylinder boring only
2.874” or 73.00mm CK134 Cylinder deglazing required 3.169” or 80.50mm R1193
Piston: 4616M08050 $137.37 (D2428) Rings: 3169XC Piston Pins: S520 Retainer Clips: CW20
988cc STD bore $626.68 13.5:1 Piston: 4771M07300 $137.37 (D2428) Rings: 2874XA Piston Pins: S554 Retainer Clips: CW16 1201cc 2.5mm oversize $626.68 12:1
Spring Steel Head Gasket: W5536 $77.20 (D2364) Optional Base Gasket: W6068 $28.20 (D2961)
Stroke - 59mm (D10673) Spring Steel Head Gasket: W6033 $77.20 (D2364) Optional Tool Steel Piston Pin: S680 Stroke - 58.97mm (D10673)
Optional Sleeve: 3083FA
2.913” or 74.00mm CK156 Cylinder boring and replating required Cylinder boring only
3.169” or 80.50mm R1201
1015cc 1mm oversize $626.68 13.5:1 Piston: 4771M07400 $137.37 (D2428) Rings: 2913XA Piston Pins: S554 Retainer Clips: CW16
1201cc 2.5mm oversize $626.68 13:1
Piston: 4610M08050 $137.37 (D2428) Rings: 3169XC Piston Pins: S520 Retainer Clips: CW20
Stroke - 59mm (D10673) Spring Steel Head Gasket: W6025 $77.20 (D2364) Optional Tool Steel Piston Pin: S680 Spring Steel Head Gasket: W5536 $77.20 (D2364) Optional Base Gasket: W6068 $28.20 (D2961)
Stroke - 58.97mm (D10673)
2.9528” or 75.00mm CK135 Cylinder boring and replating required Optional Sleeve: 3083FA
1043cc 2mm oversize $626.68 13.5:1 Piston: 4772M07500 $137.37 (D2428) Rings: 2953XG Piston Pins: S554 Retainer Clips: CW16
3.189” or 81.00mm R1216
Cylinder boring only
Stroke - 59mm (D10673) Spring Steel Head Gasket: W6011 $77.20 (D2364) Optional Tool Steel Piston Pin: S680 Piston: 4617M08100 $137.37 (D2428) Rings: 3189XG Piston Pins: S520 Retainer Clips: CW20
2.9921” or 76.00mm CK150 Cylinder boring and replating required
1216cc 3mm oversize $626.68 12:1
Spring Steel Head Gasket: W5536 $77.20 (D2364) Optional Base Gasket: W6068 $28.20 (D2961)
Stroke - 58.97mm (D10673)
Optional Sleeve: 3083FA
1071cc 3mm oversize $626.68 13.5:1 Piston: 4819M07600 $137.37 (D2428) Rings: 2992XG Piston Pins: S554 Retainer Clips: CW16
Stroke - 59mm (D10673) Spring Steel Head Gasket: W6203 $77.20 (D2364) Optional Tool Steel Piston Pin: S680 Resleeving & crankcase cleanup reqd. - Not recommended for street use. Must use W51891 Big Block
3.228” or 82.00mm CK143
Piston: 4791M08200 $147.53 (D2588) Rings: 3228XG Piston Pins: S520 Retainer Clips: CW20
GSXR1000 2005-06 1245cc 4mm oversize $667.32 13.5:1
Spring Steel Head Gasket: W5832 $77.20 (D2364) Optional Base Gasket: W6068 $28.20 (D2961)
Stroke - 58.97mm (D93004)
Kit includes: (4) Pistons, Ring Sets, Piston Pins, Retainer Clips. Optional Sleeve: 3188FA

2.874” or 73.40mm CK190 Cylinder deglazing required Resleeving & crankcase cleanup reqd. - Not recommended for street use. Must use W51891 Big Block
3.268” or 83.00mm P1255
Piston: 4744M08300 $147.53 (D2588) Rings: 3268XG Piston Pins: S520 Retainer Clips: CW20
998cc STD bore $576.92 13.5:1 Piston: 4910M07340 $144.23 (D4568) Rings: OEM Piston Pins: S571 Retainer Clips: CW15 1277cc 5mm oversize $667.32 13.5:1
Spring Steel Head Gasket: W5832 $77.20 (D2364) Optional Base Gasket: W6068 $28.20 (D2961) S
Stroke - 59mm (D51643) Spring Steel Head Gasket: W6011 $77.20 (D2364) Stroke - 58.97mm (D93004) U
Optional Sleeve: 3188FA Z
2.9528” or 75.00mm CK191 Cylinder boring and replating required U
Resleeving & crankcase cleanup reqd. - Not recommended for street use. Must use W51891 Big Block
1043cc 1.5mm oversize $634.60 13.5:1 Piston: 4910M07500 $158.65 (D9159) Rings: 2953XG Piston Pins: S571 Retainer Clips: CW15 3.347” or 85.00mm P1317
Piston: 4745M08500 $147.53 (D2588) Rings: 3347XC Piston Pins: S520 Retainer Clips: CW20
K
I
Stroke - 59mm (D67083) Spring Steel Head Gasket: W6011 $77.20 (D2364) 1340cc 7mm oversize $684.32 13.5:1
Copper Head Gasket: W5481 $52.40 (D4413) Optional Base Gasket: W6069 $28.20 (D2961)
Stroke - 58.97mm (D95014)
2.9921” or 76.00mm CK192 Cylinder boring and replating required Optional Sleeve: 3188FA
1071cc 2.5mm oversize $634.60 13.5:1 Piston: 4910M07600 $158.65 (D9159) Rings: 2992XG Piston Pins: S571 Retainer Clips: CW15
Stroke - 59mm (D67083) Spring Steel Head Gasket: W6203 $77.20 (D2364) GSXR1100 1993-98
GSXR1100 1986-88 (1052cc, 4-Valve) Kit includes: (4) Pistons, Ring Sets, Piston Pins, Retainer Clips, and (1) Spring Steel Head Gasket

Kit includes: (4) Pistons, Ring Sets, Piston Pins, Retainer Clips, and (1) Overbore Head Gasket 3.032” or 77.00mm R1117 Cylinder boring only
1117cc 1.5mm oversize $626.68 12:1 Piston: 4543M07700 $137.37 (D2428) Rings: 3032XG Piston Pins: S520 Retainer Clips: CW20
3.070” or 78.00mm R1109 Cylinder boring only Stroke - 60mm (D10673) Spring Steel Head Gasket: W5479 $77.20 (D2364) Optional Base Gasket: W6070 $28.20 (D2961)
1109cc 2mm oversize $626.68 12:1 Piston: 4435M07800 $137.37 (D2428) Rings: 3071XG Piston Pins: S520 Retainer Clips: CW20
Resleeving required
Stroke - 58mm (D10673) Spring Steel Head Gasket: W5169 $77.20 (D2364) Optional Base Gasket: W6067 $28.20 (D2961) 3.130” or 79.50mm R1192
Piston: 4615M07950 $137.37 (D2428) Rings: 3130XG Piston Pins: S520 Retainer Clips: CW20
Big Block and crankcase modification required. Drag Racing only. 1192cc 4.0mm oversize $626.68 12:1
Spring Steel Head Gasket: W5478 $77.20 (D2364) Optional Base Gasket: W6070 $28.20 (D2961)
3.228” or 82.00mm CK143 Stroke - 60mm (D10673)
Piston: 4791M08200 $147.53 (D2588) Rings: 3228XG Piston Pins: S520 Retainer Clips: CW20 Optional Sleeve: 3016FA
1225cc 4mm oversize $667.32 13.5:1
Spring Steel Head Gasket: W5832 $77.20 (D2364) Optional Base Gasket: W6068 $28.20 (D2961)
Stroke - 58mm (D93004) Resleeving required
Optional Sleeve: 3188FA 3.130” or 79.50mm R1196
Piston: 4611M07950 $137.37 (D2428) Rings: 3130XG Piston Pins: S520 Retainer Clips: CW20
Big Block and crankcase modification required. Drag Racing only. 1192cc 4.0mm oversize $626.68 13:1
Spring Steel Head Gasket: W5478 $77.20 (D2364) Optional Base Gasket: W6070 $28.20 (D2961)
3.268” or 83.00mm P1255 Stroke - 60mm (D10673)
Piston: 4744M08300 $147.53 (D2588) Rings: 3268XG Piston Pins: S520 Retainer Clips: CW20 Optional Sleeve: 3016FA
1255cc 5mm oversize $667.32 13.5:1
Spring Steel Head Gasket: W5832 $77.20 (D2364) Optional Base Gasket: W6068 $28.20 (D2961)
Stroke - 58mm (D93004) Resleeving required
Optional Sleeve: 3188FA 3.140” or 79.75mm R1198
Piston: 4611M07975 $137.37 (D2428) Rings: 3140XG Piston Pins: S520 Retainer Clips: CW20
Big Block and crankcase modification required. Drag Racing only. 1198cc 4.25mm oversize $626.68 13:1
Spring Steel Head Gasket: W5478 $77.20 (D2364) Optional Base Gasket: W6070 $28.20 (D2961)
3.347” or 85.00mm P1317 Stroke - 60mm (D10673)
Piston: 4745M08500 $147.53 (D2588) Rings: 3347XC Piston Pins: S520 Retainer Clips: CW20 Optional Sleeve: 3016FA
1317cc 7mm oversize $684.32 13.5:1
Copper Head Gasket: W5481 $52.40 (D4413) Optional Base Gasket: W6069 $28.20 (D2961)
Stroke - 58mm (D95014)
Optional Sleeve: 3188FA

94 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 95
Suzuki Hi-Performance Products
Overbore Piston Kits
Bore Size Kit Part Comp. Cylinder Modification & Replacement Parts Bore Size Kit Part Comp. Cylinder Modification & Replacement Parts
Displacement Displacement
Stroke # Ratio All replacement pistons are sold complete with Piston pin, Retainer Clips, and rings Stroke # Ratio All replacement pistons are sold complete with Piston pin, Retainer Clips, and rings

GS1100, GSX1100E 1980-83 (18mm pin) 4-Valve GSX1300R Hayabusa 1999-05


Kit includes: (4) Pistons, Ring Sets, Piston Pins, Retainer Clips, and (1) Overbore Head Gasket Kit includes: (4) Pistons, Ring Sets, Piston Pins, Retainer Clips, and (1) Spring Steel Head Gasket
Cylinder boring only Cylinder deglazing required ”TURBO APPLICATION” MUST USE CYLINDER SPACER.
2.913” or 74.00mm K1133 3.189” or 81.00mm CK163
Piston: 4178M07400 $123.64 (D8147) Rings: 2913XC Piston Pins: S555 Retainer Clips: CW18 Piston: 4856M08100 $158.64 (D8159) Rings: 3189XG Piston Pins: S698 Retainer Clips: CW20
1134cc 2mm oversize $554.55 10.25:1
CFM20 Head Gasket: W3925 $47.98 (D9782) Fiber Base Gasket: W5371 $12.21 (D337) 1298cc STD bore $634.60 9.5:1
Spring Steel Head Gasket: W6028 $77.20 (D2364) Optional Base Gasket: W6071 $26.97 (D8161)
Stroke - 65.93mm (D37233) Stroke - 63mm (D67083)
Optional Sleeve: FL692SL Cylinder Spacer: W6342
Cylinder boring only Cylinder deglazing required
2.953” or 75.00mm K1168 3.189” or 81.00mm CK104
Piston: 4193M07500 $123.64 (D8147) Rings: 2953XG Piston Pins: S555 Retainer Clips: CW18 Piston: 4690M08100 $137.37 (D2428) Rings: 3189XG Piston Pins: S520 Retainer Clips: CW20
1166cc 3mm oversize $554.55 10.25:1
CFM20 Head Gasket: W3925 $47.98 (D9782) Fiber Base Gasket: W5371 $12.21 (D337) 1298cc STD bore $626.68 13:1
Spring Steel Head Gasket: W6028 $77.20 (D2364) Optional Base Gasket: W6071 $26.97 (D8161)
Stroke - 65.93mm (D37233) Stroke - 63mm (D10673)
Optional Sleeve: FL692SL Optional Tool Steel Pin: S698
2.953” or 75.00mm P1168 Cylinder boring only - RACE USE ONLY Cylinder boring and replating required ”TURBO APPLICATION” MUST USE CYLINDER SPACER
1166cc 3mm oversize $660.24 13.5:1 Piston: 4176M07500 $151.96 (D7119) Rings: 2953XG Piston Pins: S555 Retainer Clips: CW18
3.268” or 83.00mm CK164
Piston: 4856M08300 $158.64 (D8159) Rings: 3268XG Piston Pins: S698 Retainer Clips: CW20
Pro Lite Stroke - 65.93mm (D41693) Copper Head Gasket: W2945 $52.40 (D4413) Optional Sleeve: FL692SL 1363cc 2mm oversize $634.60 10.0:1
Spring Steel Head Gasket: W5784 $77.20 (D2364) Optional Base Gasket: W6071 $26.97 (D8161)
Stroke - 63mm (D67083)
Cylinder Spacer: W6342
2.992” or 76.00mm P1198 Resleeving and crankcase cleanup required - RACE USE ONLY
1197cc 4mm oversize $660.24 13:1 Piston: 4174M07600 $151.96 (D7119) Rings: 2992XG Piston Pins: S556 Retainer Clips: CW18 Cylinder boring and replating required
Pro Lite 3.268” or 83.00mm CK105
Stroke - 65.93mm (D41693) Copper Head Gasket: W2945 $52.40 (D4413) Optional Sleeve: KA750SL, 3010FA Piston: 4692M08300 $137.37 (D2428) Rings: 3268XG Piston Pins: S520 Retainer Clips: CW20
1363cc 2mm oversize $626.68 12:1
Spring Steel Head Gasket: W5784 $77.20 (D2364) Optional Base Gasket: W6071 $26.97 (D8161)
Resleeving and crankcase cleanup required Stroke - 63mm (D10673)
3.071” or 78.00mm K1258 Optional Tool Steel Pin: S698
Piston: 4194M07800 $120.04 (D3027) Rings: 3071XG Piston Pins: S555 Retainer Clips: CW18
1261cc 6mm oversize $801.19 10.25:1
CFM20 Head Gasket: W3928 $47.78 (D7682) Fiber Base Gasket: W5375 $12.21 (D337) Cylinder boring and replating required
Stroke - 65.93mm (D17084) 3.307” or 84.00mm CK121
Sleeve: KA750SL, 3010FA Piston: 4746M08400 $137.37 (D2428) Rings: 3307XC Piston Pins: S520 Retainer Clips: CW20
1396cc 3mm oversize $626.68 12:1
Spring Steel Head Gasket: W5976 $77.20 (D2364) Optional Base Gasket: W6071 $26.97 (D8161)
3.071” or 78.00mm P1258 Resleeving and crankcase cleanup required - RACE USE ONLY Stroke - 63mm (D10673)
1261cc 6mm oversize $660.24 13.5:1 Piston: 4195M07800 $151.96 (D7119) Rings: 3071XG Piston Pins: S556 Retainer Clips: CW18
Optional Tool Steel Pin: S698
Pro Lite Stroke - 65.93mm (D41693) Copper Head Gasket: W3202 $52.40 (D4413) Optional Sleeve: KA750SL, 3010FA Cylinder boring and replating required
3.307” or 84.00mm CK181
13.5:1 Piston:4892M08400 $137.37 (D2428) Rings: 3307XC Piston Pins: S520 Retainer Clips: CW20
1327cc 3.150” or 80.00mm P1323 Big Block and crankcase modification required. RACE USE ONLY 1396cc 3mm oversize $626.68
(Flat Top) Spring Steel Head Gasket: W5976 $77.20 (D2364) Optional Base Gasket: W6071 $26.97 (D8161)
8mm oversize $660.24 13.5:1 Piston: 4211M08000 $151.96 (D7119) Rings: 3150XG Piston Pins: S556 Retainer Clips: CW18 Stroke - 63mm (D10673)
Pro Lite Optional Tool Steel Pin: S698 S
Stroke - 65.93mm (D41693) Copper Head Gasket: W5949 $52.40 (D4413) Optional Sleeve: FL773SL
Cylinder boring and replating required ”RACE USE ONLY” U
3.268” or 83.00mm P1423 Big Block and crankcase modification required. RACE USE ONLY 3.346” or 85.00mm CK171 Z
1428cc 11mm oversize $660.24 13:1 Piston: 4252M08300 $151.96 (D7119) Rings: 3268XG Piston Pins: S556 Retainer Clips: CW18 1429cc 4mm oversize $626.68 13.5:1
Piston: 4865M08500 $137.37 (D2428) Rings: 3346XR Piston Pins: S549 Retainer Clips: CW20 U
Spring Steel Head Gasket: W6357 $77.20 (D2364) Optional Base Gasket: W6071 $26.97 (D8161) K
Pro Lite Stroke - 65.93mm (D41693) Copper Head Gasket: W5950 $52.40 (D4413) Optional Sleeve: KA773SL Stroke - 63mm (D10673)
I
Optional Tool Steel Pin: S698
2-Valve, Prostock - Vortex Cylinder Head
Kit includes: (4) Pistons, Ring Sets, Piston Pins, Retainer Clips, and (1) Copper Head Gasket
3.3464” or 85.00mm CK127 Piston: 4751M08500 $165.00 (D0099) Rings: 3346XR Piston Pins: S665 Retainer Clips: CW18
1496cc 13mm oversize $710.16 13.5:1 Copper Head Gasket w/.060” offset : W6018 $52.40 (D4413)
Stroke - 65.93mm (D01624) Optional Base Gasket: W5378 $28.20 (D2961)
3.3858” or 86.00mm CK128 Piston: 4751M08600 $165.00 (D0099) Rings: 3386XR Piston Pins: S665 Retainer Clips: CW18
1532cc 14mm oversize $710.16 13.5:1 Copper Head Gasket w/.060” offset : W6019 $52.40 (D4413)
Stroke - 65.93mm (D01624) Optional Base Gasket: W5378 $28.20 (D2961)

GS1150 thru 1986 (20mm pin)


Kit includes: (4) Pistons, Ring Sets, Piston Pins, Retainer Clips, Base Gasket and (1) CFM20 Head Gasket
Cylinder boring only
2.992” or 76.00mm K1199
Piston: 4345M07600 $126.04 (D3657) Rings: 2992XG Piston Pins: S520 Retainer Clips: CW20
1197cc 2mm oversize $554.55 10.25:1
CFM20 Head Gasket: W3927 $47.78 (D7682) Fiber Base Gasket: W5375 $12.21 (D337)
Stroke - 65.96mm (D37233)
Optional Sleeve: 3271FA
Cylinder boring only
3.032” or 77.00mm K1229
Piston: 4345M07700 $126.04 (D3657) Rings: 3032XG Piston Pins: S520 Retainer Clips: CW20
1229cc 3mm oversize $554.55 10.25:1
CFM20 Head Gasket: W3928 $47.78 (D7682) Fiber Base Gasket: W5375 $12.21 (D337)
Stroke - 65.96mm (D37233)
Optional Sleeve: 3271FA

GSF1200SX Bandit 1996-05


Kit includes: (4) Pistons, Ring Sets, Piston Pins, Retainer Clips, and (1) Spring Steel Head Gasket
3.189” or 81.00mm CK101 Cylinder boring only
1216cc 2mm oversize $626.68 11:1 Piston: 4683M08100 $137.37 (D2428) Rings: 3189XG Piston Pins: S520 Retainer Clips: CW20
Stroke - 58.97mm (D10673) Spring Steel Head Gasket: W5536 $77.20 (D2364) Optional Base Gasket: W6068 $28.20 (D2961)

96 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 97
Yamaha Hi-Performance Products
Motorcycle • 2-Stroke

Bore Bottom Forged Forged Forged Forged Wiseco


Bore Top Top End Forged Price Repl. Cam Shaft Main Forged Race
x Repl. Top End End Top End Main Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Valves & Kit Bearing Wiseco Alloy
Stroke Ring Set Gasket Kit Gasket Bearing Seal Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Chains Kit Crankshaft Plate
(mm) Kit Rod Kit Basket Hub Plate Gasket
YSR50 40 40.00 727M04000 $75.54 1574CD S563 W5704 B1042
x 40.50 727M04050 (D2354) 1594CD 1987-92 $14.95
39 41.00 727M04100 1614CD CW12 $19.15 (D9411) (D798)
41.50 727M04150 $83.09 1634CD
42.00 727M04200 (D6894) 1654CD
YSR50 Big Bore 40 43.00 598M04300 $83.98 1693CD S634 W5228 B1042
3mm Oversize x 43.50 598M04350 (D9305) 1713CD 1987-92 $14.95
39 44.00 598M04400 1732CD CW12 $18.50 (D0111) (D798)
PW50 thru 40 40.00 PK1163 $103.90 653M04000 $71.45 1574CD S630 W5531 WB1054
2007 x 40.25 PK1164 (D4326) 653M04025 (D7824) 1585CD 1992-06 1992-04
39.2 40.50 PK1165 653M04050 1594CD CW10 $18.50 (D0111)
40.75 PK1166 653M04075 1604CD
41.00 PK1167 653M04100 1614CD
41.50 PK1168 653M04150 $78.59 1634CD
42.00 PK1169 653M04200 (D5174) 1654CD
YZ80 1974-75 47 47.00 222M04700 $80.90 1850CS S538 B1042
MX80 1980-82 x 47.50 222M04750 (D4584) 1869CS $14.95
TY80 1974-75 42 48.00 222M04800 1890CS CW12 (D798)
GT1 1973-75 48.50 222M04850 $88.98 1909CS
49.00 222M04900 (D9335) 1929CS
PW80 thru 47 47.00 649M04700 $73.54 1850CD S538 W5560 WB1057 B1042
BW80 2006 x 47.25 649M04725 (D3144) 1860CD thru 2005 1983-04 $14.95
thru 42 47.50 649M04750 1869CD CW12 $22.15 (D9231) (D798)
2000 47.75 649M04775 1879CD
48.00 649M04800 1890CD
48.50 649M04850 $80.91 1909CD
49.00 649M04900 (D4584) 1929CD
YZ80 1976-80 49 49.00 457M04900 $87.30 1929CD S538 B1042 BK5005
x 49.50 457M04950 (D8325) 1949CD $14.95 1977 & 80
42 50.00 457M05000 1969CD CW12 (D798) $14.88
50.50 457M05050 $96.02 1988CD (D398)
51.00 457M05100 (D1675) 2008CD
BK5022
1978-79
$20.89 Y
(D3521) A
YZ80 1981 49 49.00 465M04900 $87.30 1929CD S538 B1043 BK5005 M
x 49.50 465M04950 (D8325) 1949CD $14.95 $14.88 A
42 50.00 465M05000 1969CD CW12 (D798) (D398) H
50.50 465M05050 $96.02 1988CD A
51.00 465M05100 (D1675) 2008CD
YZ80 1982-83 47 47.00 477M04700 $87.30 1850CD S538 W4050 B1043 B6011 BK5005
x 47.50 477M04750 (D8325) 1869CD 1983 $14.95 $14.95 $14.88
45.6 47.75 477M04775 1879CD CW12 $17.66 (D9501) (D798) (D798) (D398)
48.00 477M04800 1890CD
48.50 477M04850 $96.02 1909CD
49.00 477M04900 (D1675) 1929CD
YZ80 1984 48 48.00 508M04800 $87.30 1890CS S538 W4051 B1015 B6011 BK5005
x 48.50 508M04850 (D8325) 1909CS $17.66 (D9501) $13.95 $14.95 $14.88
45.6 49.00 508M04900 1929CS CW12 (D738) (D798) (D398)
49.50 508M04950 $96.02 1949CS
50.00 508M05000 (D1675) 1969CS
YZ80 1985-87 48 48.00 520M04800 $87.30 1890CS S538 W4052 W5282 B1015 B6011 BK5005
x 48.50 520M04850 (D8325) 1909CS 1985 1987 $13.95 $14.95 $14.88
45.6 49.00 520M04900 1929CS CW12 $21.20 $21.20 (D738) (D798) (D398)
49.50 520M04950 $96.02 1949CS (D2721) (D2721)
50.00 520M05000 (D1675) 1969CS
W5281
1986
$21.20
(D2721)
YZ80 1988-92 48 48.00 569M04800 $87.30 1890CS S538 W5284 B1015 B6011 BK5005
x 48.50 569M04850 (D8325) 1909CS $21.20 (D2721) $13.95 $14.95 $14.88
45.6 49.00 569M04900 1929CS CW12 (D738) (D798) (D398)
49.50 569M04950 $96.02 1949CS
50.00 569M05000 (D1675) 1969CS
YZ80 1993-01 46 46.00 671M04600 $89.60 1810CS S517 W5353 WB1062 B1012 B6011 BK5015 WPC122 WPR139 WPP3016 WPPF011 WPPS015 Gasket
x (D6735) $21.20 (D2721) $13.95 $14.95 $17.13 $165.68 $78.24 $230.00 1995-01 $39.33 W6227
Pro-Lite 47.8 CW14 (D738) (D798) (D8201) (D96701) (D6805) (D00161) $67.44 (D6552) $9.39 (D465)
International Bore - Cylinder (D3834)
sleeving or replating required
for oversizes.
YZ80 1993-01 47 47.00 646M04700 $87.88 1850CS S517 W5353 WB1062 B1012 B6011 BK5015 WPC122 WPR139 WPP3016 WPPF011 WPPS015 Gasket
x 47.50 646M04750 (D3725) 1869CS $21.20 (D2721) $13.95 $14.95 $17.13 $165.68 $78.24 $230.00 1995-01 $39.33 W6227
Pro-Lite 47.8 48.00 646M04800 1890CS CW14 (D738) (D798) (D8201) (D96701) (D6805) (D00161) $67.44 (D6552) $9.39 (D465)
Ceramic Composite - 48.50 646M04850 $96.69 1909CS (D3834)
Cylinder sleeving or replating 49.00 646M04900 (D1085) 1929CS
required for oversizes.

Additional prices & information: Sleeves: Pg.143 • Carrillo Rods: Pg.156 • Crankshaft Accessories: Pg.142 Rings, compressors & hones: Pg.153 • Piston pins, clips & top end bearings: Pg.154
98 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 99
Yamaha Hi-Performance Products
Motorcycle • 2-Stroke

Bore Bottom Forged Forged Forged Forged Wiseco


Bore Top Top End Forged Price Repl. Cam Shaft Main Forged Race
x Repl. Top End End Top End Main Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Valves & Kit Bearing Wiseco Alloy
Stroke Ring Set Gasket Kit Gasket Bearing Seal Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Chains Kit Crankshaft Plate
(mm) Kit Rod Kit Basket Hub Plate Gasket
Racer's Choice - Supermini 1993-01 52.5 52.50 PK1186 $147.13 767M05250 $111.98 2067CS S288 W5353 WB1062 B1012 B6011 BK5015 WPC122 WPR139 WPP3016 WPPF011 WPPS015 Gaskets:
YZ80 x (D8288) (D9176) 1993-01 1993-01 $13.95 $14.95 $17.13 1993-01 $78.24 1993-01 1995-01 1993-01 W6227
47.8 CW14 $21.20 (D2721) (D738) (D798) (D8201) $165.68 (D6805) $230.00 $67.44 $39.33 1993-01
Ceramic Composite - (D96701) (D00161) (D3834) (D6552) $9.39 (D465)
Cylinder sleeving or replating
required for oversizes.
Racer's Choice - Supermini 2002-07 52.5 52.50 PK1343 $149.48 767M05250 $111.98 2067CS S288 W5983 WB1041 B1012 B6011 BK5015 WPC123 WPR139 WPP3017 WPPF011 WPPS016 WPPC018
YZ85 x (D9689) (D9176) 2002-07 2002-07 $13.95 $14.95 $17.13 2002-07 $78.24 2002-06 $67.44 2002-07 $164.99
47.8 CW14 $23.55 (D3141) (D738) (D798) (D8201) $165.68 (D6805) $230.00 (D3834) $39.33 (D94511)
Ceramic Composite - (D96701) (D00161) (D6552)
Cylinder sleeving or replating Gaskets:
required for oversizes. W6228
$4.57 (D472)
YZ85 2002-07 47.5 47.50 PK1202 $118.95 805M04750 $81.45 1869CS S517 W5983 WB1041 B1012 B6011 BK5015 WPC123 WPR139 WPP3017 WPPF011 WPPS016 WPPC018
x 48.00 PK1203 (D7317) 805M04800 (D7884) 1890CS $23.55 (D3141) $13.95 $14.95 $17.13 2002-07 $78.24 $230.00 $67.44 2002-07 $164.99
Pro-Lite 47.8 48.50 PK1204 805M04850 1909CS CW14 (D738) (D798) (D8201) $165.68 (D6805) (D00161) (D3834) $39.33 (D94511)
Ceramic Composite - 49.50 PK1205 $127.10 805M04950 $89.60 1949CS (D96701) (D6552)
Cylinder sleeving or replating (D6267) (D6735) Gasket
required for oversizes. W6228
$4.57 (D472)
LT100 52 52.00 235M05200 $93.43 2047CD S288 B1012
LT100-2 x 52.50 235M05250 (D6065) 2067CD $13.95
LT100-3 45.6 53.00 235M05300 2087CD CW14 (D738)
MX100 53.50 235M05350 $102.77 2106CD
DT100 54.00 235M05400 (D6616) 2126CD
YZ100 1976-83 50 50.00 455M05000 $92.96 1969CD S637 B1016 B6019
x 50.50 455M05050 (D7755) 1988CD $14.95 1977-81
50 51.00 455M05100 2008CD CW16 (D798) $19.95
51.50 455M05150 $102.25 2028CD (D7911)
52.00 455M05200 (D5316) 2047CD
RT100 1990- 52 52.00 771M05200 $87.23 2047CD S288 B1012
2000 x 52.50 771M05250 (D4325) 2067CD $13.95
45.6 53.00 771M05300 2087CD CW14 (D738)
53.50 771M05350 $95.96 2106CD
54.00 771M05400 (D8575) 2126CD Y
AT2 125 1980-86 56 56.00 236M05600 $100.90 2205CD S270 B1016 A
AT3 125 1980-86 x 56.50 236M05650 (D4506) 2224CD $14.95 M
MX125 1980-86 50 57.00 236M05700 2244CD CW16 (D798) A
IT125 1980-86 57.50 236M05750 $111.00 2264CD H
DT125 1973 58.00 236M05800 (D0666) 2284CD A
and up
TZR 125 1987-92 56 56.00 679M05600 $99.15 2205CD S270 B1008
DTR 125 1988-96 x 56.25 679M05625 (D9495) 2215CD $14.95
DTR 125E 1990-96 50.7 56.50 679M05650 2224CD CW16 (D798)
TDR 125 1990-92 56.75 679M05675 2234CD
TDR 240 1988-92 57.00 679M05700 2244CD
57.25 679M05725 $109.07 2254CD
Pro-Lite 57.50 679M05750 (D4456) 2264CD
Reed Cutout
International Bore - Not
available in U.S.
DT125 1975-76 56 56.00 684M05600 $97.32 2205CD S270 B1016
AT2 125 1972-76 x 56.25 684M05625 (D9385) 2215CD $14.95
AT3 125 1972-76 50.7 56.50 684M05650 2224CD CW16 (D798)
DT125LC 1980-91 56.75 684M05675 2234CD
RD125LC 1982-92 57.00 684M05700 2244CD
DT125 Tenere 1989-92 57.25 684M05725 $107.06 2254CD
57.50 684M05750 (D4246) 2264CD
Pro-Lite
Two Reed Holes
International Bore - Not
available in the U.S.
YZ125 1976-82 56 56.00 435M05600 $100.85 2205CS S270 B1016 B6019
x 56.25 435M05625 (D1506) 2215CS $14.95 1977-79
50 56.50 435M05650 2224CS CW16 (D798)
56.75 435M05675 2234CS B6020
57.00 435M05700 2244CS 1980-82
57.50 435M05750 $110.94 2264CS $19.95
58.00 435M05800 (D6566) 2284CS (D7911)
YZ125 1983 56 56.00 503M05600 $96.63 2205CS S270 W4053 B1016 B6020
x 56.50 503M05650 (D8975) 2224CS $21.20 (D2721) $14.95 $19.95
50 56.75 503M05675 2234CS CW16 (D798) (D7911)
57.00 503M05700 2244CS
57.50 503M05750 $106.29 2264CS
58.00 503M05800 (D8736) 2284CS

Additional prices & information: Sleeves: Pg.143 • Carrillo Rods: Pg.156 • Crankshaft Accessories: Pg.142 Rings, compressors & hones: Pg.153 • Piston pins, clips & top end bearings: Pg.154
100 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 101
Yamaha Hi-Performance Products
Motorcycle • 2-Stroke

Bore Bottom Forged Forged Forged Forged Wiseco


Bore Top Top End Forged Price Repl. Cam Shaft Main Forged Race
x Repl. Top End End Top End Main Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Valves & Kit Bearing Wiseco Alloy
Stroke Ring Set Gasket Kit Gasket Bearing Seal Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Chains Kit Crankshaft Plate
(mm) Kit Rod Kit Basket Hub Plate Gasket
YZ125 1984 56 56.00 512M05600 $96.63 2205CS S270 W4053 B1016 B6020
x 56.50 512M05650 (D8975) 2224CS $21.20 (D2721) $14.95 $19.95
50 56.75 512M05675 2234CS CW16 (D798) (D7911)
57.00 512M05700 2244CS
57.50 512M05750 $106.29 2264CS
58.00 512M05800 (D8736) 2284CS
YZ125 1985 56 56.00 521M05600 $96.63 2205CS S270 W5285 B1016 B6020
x 56.25 521M05625 (D8975) 2215CS $29.46 (D7671) $14.95 $19.95
Power Valve must be 50 56.50 521M05650 2224CS CW16 (D798) (D7911)
modified for .040 and larger. 57.00 521M05700 2244CS
57.50 521M05750 $106.29 2264CS
58.00 521M05800 (D8736) 2284CS
YZ125 1986-88 56 56.00 559M05600 $96.63 2205CS S514 W4904 B1016 B6014 BK5009 WPR140
x 56.25 559M05625 (D8975) 2215CS $29.46 (D7671) $14.95 $19.95 $28.44 $97.25
Pro-Lite 50 56.50 559M05650 2224CS CW16 (D798) (D7911) (D6071) (D1236)
Power Valve must be 56.75 559M05675 2234CS
modified for .040 and larger. 57.00 559M05700 2244CS
57.50 559M05750 $106.29 2264CS
58.00 559M05800 (D8736) 2284CS
YZ125 1989 56 56.00 582M05600 $96.63 2205CS S270 W5167 B1016 B6014 BK5009 WPR140
x 56.50 582M05650 (D8975) 2224CS $29.46 (D7671) $14.95 $19.95 $28.44 $97.25
Pro-Lite 50 57.00 582M05700 2244CS CW16 (D798) (D7911) (D6071) (D1236)
Ceramic Composite-Cylinder
sleeving or replating required
for oversizes.
YZ125 1990-92 56 56.00 594M05600 $96.63 2205CS S514 W5229 W5354 B1016 B6014 BK5009 WPR140
x 56.50 594M05650 (D8975) 2224CS 1990-91 1992 $14.95 $19.95 $28.44 $97.25
Pro-Lite 50.7 57.00 594M05700 2244CS CW16 $28.28 $28.28 (D798) (D7911) (D6071) (D1236)
Ceramic Composite-Cylinder (D7961) (D7961)
sleeving or replating required
for oversizes.
YZ125 1993 56 56.00 629M05600 $92.25 2205CS S514 W5354 B1016 B6014 BK5009 WPR140 WPPF012 WPPS017
x 56.50 629M05650 (D5355) 2224CS $28.28 (D7961) $14.95 $19.95 $28.44 $97.25 $117.98 $45.88
Pro-Lite 50.7 57.00 629M05700 2244CS CW16 (D798) (D7911) (D6071) (D1236) (D9667) (D2892)
Ceramic Composite-Cylinder Y
sleeving or replating required A
for oversizes. M
YZ125 1994-96 54 54.00 647M05400 $96.63 2126CS S514 W5420 WB1068 B1016 B6014 BK5009 WPR140 WPP3004 WPPF012 WPPS017 Gasket A
x 54.50 647M05450 (D8975) 2146CS $28.28 (D7961) $14.95 $19.95 $28.44 $97.25 $230.00 $117.98 $45.88 W6122 H
Pro-Lite 54.5 55.00 647M05500 2165CS CW16 (D798) (D7911) (D6071) (D1236) (D00161) (D9667) (D2892) $8.18 (D194) A
Ceramic Composite-Cylinder 56.00 647M05600 $106.29 2205CS
sleeving or replating required (D8736) Opt. Cushion
for oversizes. W6243-6
$25.95
(D8171)
YZ125 1997 54 54.00 693M05400 $92.25 2126CS S467 W5420 WB1068 B1038 B6014 BK5009 WPR174 WPP3004 WPPF012 WPPS017 Gasket
x (D5355) $28.28 (D7961) $13.95 $19.95 $28.44 $97.25 $230.00 $117.98 $45.88 W6122
Pro-Lite 54.5 56.00 693M05600 $101.47 2205CS CW15 (D738) (D7911) (D6071) (D1236) (D00161) (D9667) (D2892) $8.18 (D194)
Ceramic Composite-Cylinder (D8806)
sleeving or replating required Opt. Cushion
for oversizes. W6243-6
$25.95
(D8171)
Racer's Choice - GP Style 1997-04 54 54.00 765M05400 $112.89 2126CS S632 W5420 W5981 WB1068 B1038 B6014 BK5009 WPC124 WPR174 WPP3004 WPPF012 WPPS017 WPPC019
YZ125 x (D4776) 1997 2002 1997 1997-00 1997 $28.44 1998-00 1997-00 $230.00 1997 $45.88 1998-04
54.5 56.00 765M05600 $124.19 2205CS CW15 $28.28 $30.63 $13.95 $19.95 (D6071) $201.18 $97.25 (D00161) $117.98 (D2892) $164.99
Electra Coated. (D1547) (D7961) (D8381) WB1032 (D738) (D7911) (D77031) (D1236) (D9667) (D94511)
No intake window. 1998-01 Opt. Cushion
Pinned on centerline. W5677 W6140 B1001 B6015 W6243-6 WPPF013 Gasket
Longer skirt than stock. 1998-01 2003-04 WB1078 2001-04 1998-00 $25.95 1998-04 W6122
• Ceramic Composite- $28.28 $30.63 2002 $13.95 $19.95 (D8171) $88.05 $8.18 (D194)
Cylinder sleeving or replating (D7961) (D8381) (D738) (D7911) (D3275)
required for oversizes. WB1061
2003-04
Racer's Choice - 1997-04 54 54.00 762M05400 $116.28 2126CS S632 W5420 W5981 WB1068 B1001 B6014 BK5009 WPC124 WPR174 WPP3004 WPPF012 WPPS017 WPPC019
Flat Top Conversion x (D7796) 1997 2002 1997 $13.95 1997 $28.44 1998-00 1997-00 $230.00 1997 $45.88 1998-04
YZ125 54.5 56.00 762M05600 $127.91 2205CS CW15 $28.28 $30.63 (D738) $19.95 (D6071) $201.18 $97.25 (D00161) $117.98 (D2892) $164.99
(D4767) (D7961) (D8381) WB1032 (D7911) (D77031) (D1236) (D9667) (D94511)
No intake window 1998-01 Opt. Cushion WPPF013
Flat Top Conversion W5677 W6140 B6015 W6243-6 1998-04 Gasket
1998-01 2003-04 WB1078 1998-00 $25.95 $88.05 W6122
$26.43 $30.63 2002 $19.95 (D8171) (D3275) $8.18 (D194)
(D6851) (D8381) (D7911)
WB1061
2003-04

Additional prices & information: Sleeves: Pg.143 • Carrillo Rods: Pg.156 • Crankshaft Accessories: Pg.142 Rings, compressors & hones: Pg.153 • Piston pins, clips & top end bearings: Pg.154
102 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 103
Yamaha Hi-Performance Products
Motorcycle • 2-Stroke

Bore Bottom Forged Forged Forged Forged Wiseco


Bore Top Top End Forged Price Repl. Cam Shaft Main Forged Race
x Repl. Top End End Top End Main Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Valves & Kit Bearing Wiseco Alloy
Stroke Ring Set Gasket Kit Gasket Bearing Seal Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Chains Kit Crankshaft Plate
(mm) Kit Rod Kit Basket Hub Plate Gasket
YZ125 1998-00 54 54.00 PK1173 $134.48 726M05400 $92.25 2126CST S467 W5677 WB1032 B1038 B6015 BK5009 WPC124 WPR174 WPP3004 WPPF013 WPPS017 WPPC019
x 54.50 PK1174 (D9608) 726M05450 (D5355) 2146CS $28.28 (D7961) 1998-00 1998-00 $28.44 1998-00 1998-00 $230.00 $88.05 $45.88 $164.99
Pro-Lite 54.5 55.00 PK1175 726M05500 2165CS CW15 13.95 $19.95 (D6071) $201.18 $97.25 (D00161) (D3275) (D2892) (D94511)
Ceramic Composite-Cylinder 56.00 PK1176 $143.70 726M05600 $101.47 2205CS (D738) (D7911) (D77031) (D1236)
sleeving or replating required (D2268) (D8806) Opt. Cushion Gasket
for oversizes. W6243-6 W6122
$25.95 $8.18 (D194)
(D8171)
YZ125 2001 54 54.00 PK1348 $134.48 726M05400 $92.25 2126CST S467 W5677 WB1032 B1001 B6012 BK5009 WPC125 WPR183 WPP3004 WPPF013 WPPS017 WPPC019
x 54.50 PK1349 (D9608) 726M05450 (D5355) 2146CS $28.28 (D7961) 2001 2001 $28.44 2001 2001 $230.00 $88.05 $45.88 $164.99
Pro-Lite 54.5 55.00 PK1350 726M05500 2165CS CW15 13.95 $19.95 (D6071) $201.18 $97.25 (D00161) (D3275) (D2892) (D94511)
Ceramic Composite-Cylinder 56.00 PK1351 $143.70 726M05600 $101.47 2205CS (D738) (D7911) (D77031) (D1236)
sleeving or replating required (D2268) (D8806) Opt. Cushion Gasket
for oversizes. W6243-6 W6122
$25.95 $8.18 (D194)
(D8171)
YZ125 2002 54 54.00 PK1191 $136.61 797M05400 $92.03 2126CST S467 W5981 WB1078 B1001 B6012 BK5009 WPC125 WPR183 WPP3004 WPPF013 WPPS017 WPPC019
x 54.50 PK1192 (D7918) 797M05450 (D2255) 2146CS 2002 2002 $13.95 $19.95 $28.44 $201.18 $97.25 $230.00 $88.05 $45.88 $164.99
Pro-Lite 54.5 55.00 PK1193 797M05500 2165CS CW15 $30.63 (D8381) WB1061 (D738) (D7911) (D6071) (D77031) (D1236) (D00161) (D3275) (D2892) (D94511)
56.00 PK1194 $145.83 797M05600 $101.25 2205CS 2003-04
(D0578) (D5706) Opt. Cushion Gasket
W6243-6 W6122
$25.95 $8.18 (D194)
(D8171)
YZ125 2003-04 54 54.00 PK1344 $136.61 797M05400 $92.03 2126CST S467 W6140 WB1061 B1001 B6012 BK5009 WPC125 WPR183 WPP3004 WPPF013 WPPS017 WPPC019
x 54.50 PK1345 (D7918) 797M05450 (D2255) 2146CS 2003-04 2003-04 $13.95 $19.95 $28.44 $201.18 $97.25 $230.00 $88.05 $45.88 $164.99
Pro-Lite 54.5 55.00 PK1346 797M05500 2165CS CW15 $30.63 (D8381) (D738) (D7911) (D6071) (D77031) (D1236) (D00161) (D3275) (D2892) (D94511)
56.00 PK1347 $145.83 797M05600 $101.25 2205CS
(D0578) (D5706) Opt. Cushion Gasket
W6243-6 W6122
$25.95 $8.18 (D194)
(D8171)
Racer's Choice - GP Style 2005-07 54 54.00 846M05400 $112.89 2126CS S668 W6331 WB1007 B1001 BK5009 WPP3032 WPPF012 WPPS017 WPPC020
YZ125 x (D4776) 2005-06 $63.39 $13.95 $28.44 $250.00 $117.98 $45.88 $164.99
54.5 56.00 846M05600 $124.19 2205CS CW15 $26.34 (D0851) (D4083) (D738) (D6071) (D00571) (D9667) (D2892) (D94511) Y
Electra coated (D1547) A
58.00 846M05800 2284CS Gasket M
W6344 A
2005 H
$5.57 (D433) A
YZ125 2005-07 54 54.00 845M05400 $92.03 2126CS S668 W6331 WB1007 B1001 BK5009 WPP3032 WPPF012 WPPS017 WPPC020
x (D2255) 2005-06 $63.39 $13.95 $28.44 $250.00 $117.98 $45.88 $164.99
Pro-Lite 54.5 56.00 845M05600 $101.24 2205CS CW15 $26.34 (D0851) (D4083) (D738) (D6071) (D00571) (D9667) (D2892) (D94511)
(D4706)
Gasket
W6344
2005
$5.57 (D433)
175CT-2 thru 66 66.00 471M06600 $103.05 2598CD S259 B1021
175CT-3 1977 x 66.50 471M06650 (D3816) 2618CD $14.95
175DT thru 50 67.00 471M06700 2638CD CW16 (D798)
175MX 1977 67.50 471M06750 $113.35 2658CD
1979-81 68.00 471M06800 (D1086) 2677CD
1979-82
YZ175 1976-81 66 66.00 374M06600 $110.07 2598CD S259 B1021 B6019
IT175 1976-81 x 66.50 374M06650 (D4066) 2618CD $14.95 1977-79
50 67.00 374M06700 2638CD CW16 (D798)
67.50 374M06750 $121.08 2658CD B6020
68.00 374M06800 (D5627) 2677CD 1980-81
$19.95
(D7911)
RT180 1990-00 64.5 64.50 772M06450 $95.05 2539CD S486 B1021
x 65.00 772M06500 (D3075) 2559CD $14.95
54 65.50 772M06550 2579CD CW16 (D798)
66.00 772M06600 $104.56 2598CD
66.50 772M06650 (D4726) 2618CD
IT200 1984-86 66 66.00 522M06600 $105.32 2598CD S259 B1005 B6022
x 66.50 522M06650 (D9136) 2618CD $14.95 $34.95
57 67.00 522M06700 2638CD CW16 (D798) (D7902)
67.50 522M06750 $117.61 2658CD
68.00 522M06800 (D6507) 2677CD
DT200 1990-91 66 66.00 599M06600 $103.24 2598CD S271 W5913 B1008
x 66.50 599M06650 (D5916) 2618CD $23.55 (D3141) $14.95
Pro-Lite 57 67.00 599M06700 2638CD CW16 (D798)
Canadian Model - Not 67.50 599M06750 $113.57 2658CD
available in the U.S. 68.00 599M06800 (D4186) 2677CD

Additional prices & information: Sleeves: Pg.143 • Carrillo Rods: Pg.156 • Crankshaft Accessories: Pg.142 Rings, compressors & hones: Pg.153 • Piston pins, clips & top end bearings: Pg.154
104 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 105
Yamaha Hi-Performance Products
Motorcycle • 2-Stroke

Bore Bottom Forged Forged Forged Forged Wiseco


Bore Top Top End Forged Price Repl. Cam Shaft Main Forged Race
x Repl. Top End End Top End Main Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Valves & Kit Bearing Wiseco Alloy
Stroke Ring Set Gasket Kit Gasket Bearing Seal Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Chains Kit Crankshaft Plate
(mm) Kit Rod Kit Basket Hub Plate Gasket
WR200 1992-98 66.8 66.80 818M06680 $98.55 2628CD S271 BK5006
x 67.00 818M06700 (D3195) 2638CD 1992-95
57 67.50 818M06750 2658CD CW16 $24.58
68.00 818M06800 $108.41 2677CD (D5741)
68.50 818M06850 (D4056) 2697CD
YZ250 1976-79 70 70.00 234M07000 $129.63 2756CD S343 B1003 B6028 BK5002
IT250 1978-80 x 70.50 234M07050 (D8777) 2776CD $14.95 $19.95 $22.90
DT250 1974-79 64 71.00 234M07100 2795CD CW18 (D798) (D7911) (D4731)
MX250 1973-75 71.50 234M07150 $142.60 2815CD
72.00 234M07200 (D6558) 2835CD
YZ250 1980-82 70 70.00 452M07000 $129.63 2756CD S343 IT250 B6028 BK5002
IT250 1981-82 x 70.25 452M07025 (D8777) 2766CD B1003 $19.95 $22.90
64 70.50 452M07050 2776CD CW18 1977-82 (D7911) (D4731)
70.75 452M07075 2786CD $14.95
71.00 452M07100 2795CD (D798)
71.50 452M07150 $142.60 2815CD
72.00 452M07200 (D6558) 2835CD YZ250
B1003
1976-81
$14.95
(D798)

B1014
1982
$15.95
(D759)
IT250 1983 68 68.00 515M06800 $130.90 2677CD S511 B1014 B6028 BK5002
x 68.25 515M06825 (D4587) 2687CD $15.95 $19.95 $22.90
Pro-Lite 68 68.50 515M06850 2697CD CW18 (D759) (D7911) (D4731)
68.75 515M06875 2707CD
69.00 515M06900 2717CD
69.25 515M06925 $143.99 2727CD
69.50 515M06950 (D0468) 2736CD
70.00 515M07000 2756CD
YZ250 1983-87 68 68.00 560M06800 $129.63 2677CD S511 W5128 B1014 B6028 BK5002 WPR141 Y
x 68.25 560M06825 (D8777) 2687CD 1986-87 $15.95 $19.95 $22.90 $97.25 A
Pro-Lite 68 68.50 560M06850 2697CD CW18 $34.18 (D1502) (D759) (D7911) (D4731) (D1236) M
Power Valve must be 68.75 560M06875 2707CD A
modified for .040 and larger. 69.00 560M06900 2717CD H
69.25 560M06925 $142.60 2727CD A
69.50 560M06950 (D6558) 2736CD
70.00 560M07000 2756CD
YZ250 1988-91 68 68.00 605M06800 $126.04 2677CD S508 YZ250 WR250 B1014 B6017 BK5011 WPR141
WR250 1988-91 x 68.25 605M06825 (D2657) 2687CD W5130 W5168 $15.95 $19.95 $38.36 1988-89
68 68.50 605M06850 2697CD CW18 1988 1989-90 (D759) (D7911) (D2032)
Pro-Lite 68.75 605M06875 2707CD $34.18 $33.00 WPR142
69.00 605M06900 2717CD (D1502) (D0891) 1990-91
Power Valve must be 69.25 605M06925 $138.66 2727CD $97.25
modified for .040 and larger. 69.50 605M06950 (D0238) 2736CD W5168 W5268 (D1236)
70.00 605M07000 2756CD 1989-90 1991
1991 model is Ceramic - $33.00 $33.00
Composite Cylinder sleeving (D0891) (D0891)
or replating required for
oversizes. W5268
1991
$33.00
(D0891)
Racer's Choice - 1992-98 68.00 68.00 736M06800 $124.76 2677CS S508 W5323 W5467 WB1072 B1014 B6017 BK5011 WPR142 WPP3012 WPP4004 WPPF015 WPPS018 Gaskets
250cc Single RIng x (D5847) 1992-94 1995-98 1995-98 $15.95 1992-97 $38.36 $97.25 w/kick-starter 1993-98 1993-98 $52.25 W6125
YZ250 68 CW18 $33.00 $35.58 (D759) $19.95 (D2032) (D1236) gear $279.00 $127.59 (D6933) 1990-98
(D0891) (D5312) (D7911) 1993-98 (D03591) (D3928) (Set includes
$250.00 inner & outer
B6016 (D00571) covers)
1998 $16.04 (D269)
$19.95 Opt. Cushion
(D7911) W6243-8
1993-98
$25.95
(D8171)
YZ250 1992-98 68 68.00 677M06800 $120.32 2677CD S508 W5323 W5467 WB1072 B1014 B6017 BK5011 WPR142 WPP3012 WPP4004 WPPF015 WPPS018 Gaskets
WR250 1992-98 x 68.50 677M06850 (D9127) 2697CD 1992-94 1995-98 1995-98 $15.95 1992-97 $38.36 $97.25 w/kick-starter 1993-98 1993-98 $52.25 W6125
68 69.00 677M06900 2717CD CW18 $33.00 $35.58 (D759) $19.95 (D2032) (D1236) gear $279.00 $127.59 (D6933) 1990-98
Pro-Lite 70.00 677M07000 $132.36 2756CD (D0891) (D5312) (D7911) 1993-98 (D03591) (D3928) (Set includes
Ceramic Composite - (D1497) $250.00 inner & outer
Cylinder sleeving or replating B6016 (D00571) covers)
required for oversizes. 1998 $16.04 (D269)
$19.95 Opt. Cushion
(D7911) W6243-8
1993-98
$25.95
(D8171)

Additional prices & information: Sleeves: Pg.143 • Carrillo Rods: Pg.156 • Crankshaft Accessories: Pg.142 Rings, compressors & hones: Pg.153 • Piston pins, clips & top end bearings: Pg.154
106 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 107
Yamaha Hi-Performance Products
Motorcycle • 2-Stroke

Bore Bottom Forged Forged Forged Forged Wiseco


Bore Top Top End Forged Price Repl. Cam Shaft Main Forged Race
x Repl. Top End End Top End Main Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Valves & Kit Bearing Wiseco Alloy
Stroke Ring Set Gasket Kit Gasket Bearing Seal Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Chains Kit Crankshaft Plate
(mm) Kit Rod Kit Basket Hub Plate Gasket
YZ250 1999-01 66.4 66.40 742M06640 $116.81 2614CD S508 W5744 WB1036 B1003 B6013 BK5011 WPC126 WPR173 WPP3012 WPP4004 WPP5004 WPPF015 WPPS018 WPPC015
x (D9007) $33.00 (D0891) $14.95 1999-00 $38.36 1999-00 $97.25 w/kick-starter $279.00 2000-01 1993-98 $52.25 $164.99
Pro-Lite 72 68.50 742M06850 $128.50 2697CD CW18 (D798) $19.95 (D2032) (D1236) gear (D03591) $169.50 $127.59 (D6933) (D94511)
Ceramic Composite - (D0177) (D7911) WPC127 $250.00 (D56811) (D3928)
Cylinder sleeving or replating 2001 (D00571) Gasket
required for oversizes B6023 $216.96 W6126
2001 (D30141) Opt. Cushion $7.46 (D844)
$19.95 W6243-8
(D7911) 1993-98
$25.95
(D8171)
Racer's Choice - 250cc 2002-07 66.40 66.40 808M06640 $148.98 2614CS S508 W5978 WB1051 B1003 B6023 BK5011 WPC127 WPR173 WPP3012 WPP4004 WPP5004 WPPF015 WPPS018 WPPC015
Single Ring x (D9398) 2002-07 $14.95 $19.95 $38.36 2002 $97.25 w/kick-starter $279.00 $169.50 $127.59 $52.25 $164.99
YZ250 72 CW18 $35.35 (D1212) (D798) (D7911) (D2032) (D1236) gear (D03591) (D56811) (D3928) (D6933) (D94511)
WPC134 $250.00
Electra Coated 2003-07 (D00571) Gasket
$216.96 W6126
(D03141) Opt. Cushion $7.46 (D844)
W6243-8
1993-98
$25.95
(D8171)
YZ250 2002-07 66.4 66.40 PK1198 $165.95 804M06640 $115.65 2614CD S508 W5978 WB1051 B1003 B6023 BK5011 WPC127 WPR173 WPP3012 WPP4004 WPP5004 WPPF015 WPPS018 WPPC015
x 67.00 PK1199 (D7599) 804M06700 (D9396) 2638CD 2002-07 $14.95 $19.95 $38.36 2002 $97.25 w/kick-starter $279.00 $169.50 $127.59 $52.25 $164.99
Pro-Lite 72 67.50 PK1200 804M06750 2658CD CW18 $35.35 (D1212) (D798) (D7911) (D2032) (D1236) gear (D03591) (D56811) (D3928) (D6933) (D94511)
Ceramic Composite - 68.50 PK1201 $177.50 804M06850 $127.20 2697CD WPC134 $250.00
Cylinder sleeving or replating (D05601) (D2367) 2003-07 (D00571) Gasket
required for oversizes. $216.96 W6126
(D03141) Opt. Cushion $7.46 (D844)
W6243-8
1993-98
$25.95
(D8171)
DT400 1975-78 85 85.00 232M08500 $137.55 3347TD S277 B1003
MX400 1975-76 x 85.50 232M08550 (D3528) 3366TD $14.95
70 86.00 232M08600 3386TD CW18 (D798) Y
86.50 232M08650 $151.31 3405TD A
87.00 232M08700 (D8709) 3425TD M
A
YZ400 1977-78 85 85.00 394M08500 $124.60 3347TD S277 B1003 B6028 BK5003 H
IT400 1977-78 x 85.50 394M08550 (D6747) 3366TD $14.95 $19.95 $32.20 A
70 86.00 394M08600 3386TD CW18 (D798) (D7911) (D2391)
86.50 394M08650 $137.07 3405TD
87.00 394M08700 (D4228) 3425TD
YZ465 1980-81 85 85.00 451M08500 $134.85 3347TD S277 B1014 B6028 BK5003
IT465 1981-82 X 85.50 451M08550 (D1908) 3366TD $15.95 $19.95 1980-81
82 86.00 451M08600 3386TD CW18 (D759) (D7911) $32.20
86.50 451M08650 $148.34 3405TD (D2391)
87.00 451M08700 (D0098) 3425TD
YZ490 1982-83 87 87.00 478M08700 $137.37 3425TD S277 W4055 B1014 B6028 BK5003
IT490 1983-84 x 87.50 478M08750 (D2428) 3445TD 1983 $15.95 $19.95 $32.20
82 88.00 478M08800 3465TD CW18 $33.25 (D5991) (D759) (D7911) (D2391)
88.50 478M08850 $151.12 3484TD
89.00 478M08900 (D7609) 3504TD
YZ490 1984-90 87 87.00 546M08700 $137.37 3425TD S277 YZ490 WR500 B1014 B6028 BK5003
WR500 1991-93 x 87.50 546M08750 (D2428) 3445TD W4056 W5287 $15.95 $19.95 $32.20
82 88.00 546M08800 3465TD CW18 1984-86 $33.25 (D759) (D7911) (D2391)
Pro-Lite 88.50 546M08850 $151.12 3484TD $33.25 (D5991)
89.00 546M08900 (D7609) 3504TD (D5991)

W5286
1987-90
$33.25
(D5991)
RD350 1973-75 64 64.00 K129 $201.60 393M06400 $100.80 2520CD S486 RD350 B1021
RD400 1976-79 x 64.50 K130 (D69021) 393M06450 (D8406) 2539CD W5561 $14.95
54 65.00 K131 393M06500 2559CD CW16 1973-75 (D798)
Reed Induction 65.50 K132 $221.76 393M06550 $110.88 2579CD $44.75 (D5862)
Note: Bore & stroke for 66.00 K133 (D60331) 393M06600 (D3566) 2598CD
RD400 = 64x62

Kit includes: Pistons, rings,


piston pins, and retainer clips.

Additional prices & information: Sleeves: Pg.143 • Carrillo Rods: Pg.156 • Crankshaft Accessories: Pg.142 Rings, compressors & hones: Pg.153 • Piston pins, clips & top end bearings: Pg.154
108 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 109
Yamaha Hi-Performance Products
Street Bikes • 2-Stroke

Bore Bottom Forged Forged Forged Forged Wiseco


Bore Top Top End Forged Price Repl. Cam Shaft Main Forged Race
x Repl. Top End End Top End Main Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Valves & Kit Bearing Wiseco Alloy
Stroke Ring Set Gasket Kit Gasket Bearing Seal Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Chains Kit Crankshaft Plate
(mm) Kit Rod Kit Basket Hub Plate Gasket
RZ350 1982-90 64 64.00 K134 $199.08 513M06400 $99.54 2520CD S486 W5562 B1005 B5014 (Left) WPR158 WPP3002 WPP4001 WPP5001 WPPF008 WPPS020
Liquid Cooled Pro-Lite x 64.25 (D54911) 513M06425 (D2795) 2530CD $42.87 (D2752) $14.95 $20.79 1987-90 (w/cushions) $279.00 $169.50 $67.04 1987-05
54 64.50 K135 513M06450 2539CD CW16 (D798) (D7421) $97.25 $250.00 (D03591) (D56811) (D7534) $50.98
K Kit includes: Piston, rings, 64.75 513M06475 2549CD (D1236) (D00571) (D4133)
piston pins, and retainer clips. 65.00 K136 513M06500 2559CD B5015 (Rt.)
65.25 513M06525 $109.50 2569CD $40.96 W6094-8
65.50 K137 $219.00 513M06550 (D0756) 2579CD (D8542) $25.95
66.00 K138 (D04131) 513M06600 2598CD (D1718)
66.25 513M06625 2608CD B5014
66.50 513M06650 2618CD (Inner 1)
$20.79
PK Kit includes: Piston, 64.00 PK134 $271.85 513M06400 (D7421)
rings, piston pins, retainer 64.50 PK135 (D11361) 513M06450
clips, gaskets & needle 65.00 PK136 513M06500 B5014
bearing. 65.50 PK137 $291.77 513M06550 (Inner 2)
66.00 PK138 (D60571) 513M06600 $20.79
(D7421)

Y
A
M
A
H
A

Additional prices & information: Sleeves: Pg.143 • Carrillo Rods: Pg.156 • Crankshaft Accessories: Pg.142 Rings, compressors & hones: Pg.153 • Piston pins, clips & top end bearings: Pg.154
110 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 111
Yamaha Hi-Performance Products
Motorcycle • 4-Stroke

Bore Bottom Forged Forged Forged Forged Wiseco


Bore Top Top End Forged Price Repl. Cam Shaft Main Forged Race
x Repl. Top End End Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Valves & Bearing Wiseco Alloy
Stroke Ring Set Gasket Kit Gasket Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Chains Kit Crankshaft Plate
(mm) Kit Rod Kit Basket Hub Plate Gasket
TTR90E 2003-06 47 47.00 4840M04700 $94.68 1850XE S592 W6332 W6334
11:1 Hi-Compression x 47.50 4840M04750 (D1865) 1870XE 47-48mm 52mm
51.8 48.00 4840M04800 1890XE CW13 $35.24
Cylinder boring required for 50.00 4840M05000 $104.14 1969XE W6333 (D4112)
oversizes. (D9426) 50mm
52.00 4840M05200 $114.56 2047XE $35.24
(D3786) (D4112)
TTR125 2000-06 54 54.00 4752M05400 $102.39 2126XE S571 W5962
11:1 Compression x 54.50 4752M05450 (D3416) 2146XE 2000-05
54 55.00 4752M05500 2165XE CW15 $25.92 (D5551)
Cylinder boring required for
oversizes.
TTR250 1999-06 73 73.00 4689M07300 $130.32 2874XC S524 W5894
10.5:1 Compression x 73.50 4689M07350 (D9187) 2894XC $25.92 (D5551)
59.6 74.00 4689M07400 2913XC CW18
Cylinder boring required for 74.50 4689M07450 $143.35 2933XC
oversizes. 75.00 4689M07500 (D1068) 2953XC
YZ250F 2001-04 77 77.00 PK1241 TBA 4872M07700 $174.98 7700XU S686 W5921 WB1038 VET005 Cam Chain YZ250F WPP3023 WPP4007 WPP5007 WPPF014 WPPS023 WPPC021
WR250F 2001-04 x (D99401) $33.18 (D1991) Exh.Titanium CC007 2003-07 $230.00 $279.00 $169.50 $97.81 $52.44 $164.99
12.7:1 Compression 53.6 79.00 PK1242 TBA 4872M07900 $192.49 3110XG CW16 $151.78 $27.95 WPC140 (D00161) (D03591) (D56811) (D7536) (D8043) (D94511)
(4872M07700) (D94511) (D52601) (D7761) $240.00
VIT005C (D00651) Gasket
13.2:1 Compression Int.Titanium W6229
(4872M07900) Center WR250F $6.43 (D683)
$139.80 2003-04
Nikasil - Replating / (D6879) WPC141
resleeving required for VIT005 $240.00
oversize. Int.Titanium (D00651)
$139.80
(D6879)
YZ250F Race Only 2001-04 77 77.00 4858M07700 $192.49 7700YC S686 W5921 WB1038 VET005 Cam Chain YZ250F WPP3023 WPP4007 WPP5007 WPPF014 WPPS023 WPPC021
+.75 Compression - Light x (D94511) $33.18 (D1991) Exh.Titanium CC007 2003-047 $230.00 $279.00 $169.50 $97.81 $52.44 $164.99
Weight 53.6 79.00 4858M07900 $211.73 3110XG CW16 $151.78 $27.95 WPC140 (D00161) (D03591) (D56811) (D7536) (D8043) (D94511)
(D4721) (D52601) (D7761) $240.00
+1.2 Compression - 2-Ring VIT005C (D00651) Gasket Y
Gas ported Int.Titanium W6229 A
Skirt coated Center WR250F $6.43 (D683) M
Nikasil - Replating / $139.80 2003-04 A
resleeving reqd. for oversize. (D6879) WPC141 H
VIT005 $240.00 A
Int.Titanium (D00651)
$139.80
(D6879)
YZ250F 2005-07 77 77.00 4882M07700 $137.81 7700XU S686 W5921 WB1039 VET005 Cam Chain YZ250F WPP3023 WPP4007 WPP5007 WPPF014 WPPS023 WPPC021
WR250F x (D9628) $33.18 (D1991) Exh.Titanium CC007 2005-07 $230.00 $279.00 $169.50 $97.81 $52.44 $164.99
12.5:1 Compression 53.6 79.00 4882M07900 $151.60 3110XG CW16 $151.78 $27.95 WPC140 (D00161) (D03591) (D56811) (D7536) (D8043) (D94511)
(D6909) (D52601) (D7761) $240.00
Nikasil - Replating / VIT005C (D00651) Gasket
resleeving required for Int.Titanium W6229
oversize. Center WR250F $6.43 (D683)
$139.80 2005
(D6879) WPC141
VIT005 $240.00
Int.Titanium (D00651)
$139.80
(D6879)
YZ250F Race Only 2005-07 77 77.00 4881M07700 $192.49 7700YC S686 W5921 WB1039 VET005 Cam Chain YZ250F WPP3023 WPP4007 WPP5007 WPPF014 WPPS023 WPPC021
WR250F x (D94511) $33.18 (D1991) Exh.Titanium CC007 2005-07 $230.00 $279.00 $169.50 $97.81 $52.44 $164.99
+1 Compression - 2-Ring 53.6 79.00 4881M07900 $211.73 3110XG CW16 $151.78 $27.95 WPC140 (D00161) (D03591) (D56811) (D7536) (D8043) (D94511)
(D4721) (D52601) (D7761) $240.00
Skirt coated VIT005C (D00651) Gasket
Nikasil - Replating / Int.Titanium W6229
resleeving required for Center WR250F $6.43 (D683)
oversize. $139.80 2005
(D6879) WPC141
VIT005 $240.00
Int.Titanium (D00651)
$139.80
(D6879)
XT350 1985-98 86 86.00 4674M08600 $150.28 3386XC S475 W5751 BK5020
TT350 1985-98 x 87.00 4674M08700 (D7109) 3425XC $20.01 (D1021) 1985
9:1 Compression 59.6 87.50 4674M08750 $165.30 3445XC CW19 $27.55
(D8199) (D3561)
Nikasil - Replating /
resleeving required for BK5003
oversize. 1986-98
$32.20
(D2391)

Additional prices & information: Sleeves: Pg.143 • Carrillo Rods: Pg.156 • Crankshaft Accessories: Pg.142 Rings, compressors & hones: Pg.153 • Piston pins, clips & top end bearings: Pg.154
112 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 113
Yamaha Hi-Performance Products
Motorcycle • 4-Stroke

Bore Bottom Forged Forged Forged Forged Wiseco


Bore Top Top End Forged Price Repl. Cam Shaft Main Forged Race
x Repl. Top End End Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Valves & Bearing Wiseco Alloy
Stroke Ring Set Gasket Kit Gasket Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Chains Kit Crankshaft Plate
(mm) Kit Rod Kit Basket Hub Plate Gasket
YZ400F 1998-99 92 92.00 4649M09200 $152.30 3622XR S560 W5678 W5699 VES006 Cam Chain BK5003 WPP3018 WPPF016 WPPS020 YZF
WR400F 1998-00 x (D8319) 92mm 94mm Exh. Steel CC008 $32.20 $230.00 $95.26 $50.98 WPPC022
12.5:1 Compression 60.1 94.00 4649M09400 $167.52 3701XR CW18 $46.04 $35.35 $13.30 $29.95 (D2391) (D00161) (D2916) (D4133) 1998-99
(D15001) (D3672) (D1212) (D139) (D7971) $164.99
Nikasil - Replating / VIS006C (D94511)
resleeving required for Int. Steel
oversize. Center Gaskets:
$9.85 W6230
(D096) 1998-99
VIS006 $6.43 (D683)
Int. Steel
$9.85 WRF
(D096) W6123
2000
$6.43 (D683)
YZ400F 1998-99 92 92.00 4650M09200 $167.52 3622XR S560 W5678 W5699 VES006 Cam Chain BK5000 WPP3018 WPPF016 WPPS020 YZF
WR400F 1998-00 x (D15001) 92mm 94mm Exh. Steel CC008 1998-99 $230.00 $95.26 $50.98 WPPC022
13.5:1 Hi-Compression 60.1 94.00 4650M09400 $184.28 3701XR CW18 $46.04 $35.35 $13.30 $29.95 $72.56 (D00161) (D2916) (D4133) 1998-99
(D75011) (D3672) (D1212) (D139) (D7971) (D4534) $164.99
Cylinder boring / replating VIS006C (D94511)
required for oversize. Int. Steel
Center Gasket
$9.85 W6230
(D096) 1998-99
VIS006 $6.43 (D683)
Int. Steel
$9.85 W6123
(D096) 2000
$6.43 (D683)
YZ426 2000-02 95 95.00 4693M09500 $170.04 3741XS S615 W5882 W5960 VET007 Cam Chain BK5000 WPP3001 WPPS021 WPPC023
WR426 2001-02 x (D30201) 95-96.5mm 97mm Exh.Titanium CC008 $72.56 $230.00 2001-02 $164.99
12.5:1 Standard Compression 60.1 96.50 4693M09650 $187.05 9650XS CW19 $35.35 $45.98 $151.78 $29.95 (D4534) (D00161) $59.72 (D94511)
97.00 4693M09700 (D32211) 3819XS (D1212) (D9572) (D52601) (D7971) (D2883)
Cylinder boring / replating VIT007C Gasket
required for oversize. Int. Titanium W6123
Center $6.43 (D683) Y
$151.78 A
(D52601) M
VIT007 A
Int. Titanium H
$151.78 A
(D52601)
YZ426 2000-02 95 95.00 4694M09500 $187.05 3741XS S615 W5882 W5960 VET007 Cam Chain BK5000 WPP3001 WPPS021 WPPC023
WR426 2001-02 x (D32211) 95-96.5mm 97mm Exh.Titanium CC008 $72.56 $230.00 2001-02 $164.99
13.5:1 Hi-Compression 60.1 97.00 4694M09700 $205.75 3819XS CW19 $35.35 $45.98 $151.78 $29.95 (D4534) (D00161) $59.72 (D94511)
(D54321) (D1212) (D9572) (D52601) (D7971) (D2883)
Cylinder boring / replating VIT007C Gasket
required for oversize. Int. Titanium W6123
$151.78 $6.43 (D683)
(D52601)
Center
VIT007
Int. Titanium
$151.78
(D52601)
YZ450F 2003-07 95 95.00 4785M09500 $179.40 3741XS S600 W6129 W6130 WB1069 VET008 BK5000 YZ450F CAR083 WPP3021 WPPF017 WPPS021 WPPC024
WR450 X (D46701) 95mm 97mm Exh.Titanium $72.56 2003-05 (Carrillo) 2003 $89.14 2003-06 $164.99
12.5:1 Standard Compression 63.4 97.00 4785M09700 $197.60 3819XS CW18 2003-05 2003-05 $151.78 (D4534) WPC139 $234.00 (D4975) $59.72 (D94511)
(D65811) $43.37 $43.37 (D52601) $295.95 (D00602) WPP3031 (D2883)
Nikasil Bore - cylinder (D2062) (D2062) VIT008C (D73291) 2004-07 Opt. Gasket
sleeving or replating required Int. Titanium WPR197 $230.00 W6232
for oversizes. W6420 W6421 Center WR450 $137.22 (D00161) $6.43 (D683)
2006-07 2006-07 $151.78 2003-06 (D9198)
$80.20 $80.20 (D52601) WPC145
(D2184) (D2184) VIT008 $295.95
Int. Titanium (D73291)
$151.78
(D52601)
YZ450F 2003-07 95 95.00 4786M09500 $197.60 3741XS S600 W6129 W6130 WB1069 VET008 BK5000 YZ450F CAR083 WPP3021 WPPF017 WPPS021 WPPC024
WR450 X (D65811) 95mm 97mm Exh.Titanium $72.56 2003-05 (Carrillo) 2003 $89.14 2003-06 $164.99
13.5:1 Hi-Compression 63.4 97.00 4786M09700 $217.36 3819XS CW18 2003-05 2003-05 $151.78 (D4534) WPC139 $234.00 (D4975) $59.72 (D94511)
(D24031) $43.37 $43.37 (D52601) $295.95 (D00602) WPP3031 (D2883)
Nikasil Bore - cylinder (D2062) (D2062) VIT008C (D73291) 2004-07 Opt. Gasket
sleeving or replating required Int. Titanium WPR197 $230.00 W6232
for oversizes. W6420 W6421 Center WR450 $137.22 (D00161) $6.43 (D683)
2006-07 2006-07 $151.78 2003-06 (D9198)
$80.20 $80.20 (D52601) WPC145
(D2184) (D2184) VIT008 $295.95
Int. Titanium (D73291)
$151.78
(D52601)

Additional prices & information: Sleeves: Pg.143 • Carrillo Rods: Pg.156 • Crankshaft Accessories: Pg.142 Rings, compressors & hones: Pg.153 • Piston pins, clips & top end bearings: Pg.154
114 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 115
Yamaha Hi-Performance Products
Motorcycle • 4-Stroke

Bore Bottom Forged Forged Forged Forged Wiseco


Bore Top Top End Forged Price Repl. Cam Shaft Main Forged Race
x Repl. Top End End Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Valves & Bearing Wiseco Alloy
Stroke Ring Set Gasket Kit Gasket Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Chains Kit Crankshaft Plate
(mm) Kit Rod Kit Basket Hub Plate Gasket
XT500 87 87.00 4764M08700 $141.65 3425XC S553 W5688 WB1063 XT, TT
TT500 X 87.50 4764M08750 (D9948) 3445XC $27.10 (D6261) 1976-81 CAR069
SR500 84 88.00 4764M08800 3465XC CW20 (Carrillo)
European models 88.50 4764M08850 $155.82 3484XC 1975-81
9:1 Standard Compression. 89.00 4764M08900 (D9439) 3504XC $209.00
(D00171)
Cyl. boring reqd. for oversize.
XT500 87 87.00 4045M08700 $148.77 3425XC S553 W5688 WB1063 XT, TT
TT500 x 87.50 4045M08750 (D6298) 3445XC $27.10 (D6261) 1976-81 CAR069
SR500 84 88.00 4045M08800 3465XC CW20 (Carrillo)
10:1 Compression 88.50 4045M08850 $163.65 3484XC 1975-81
89.00 4045M08900 (D9189) 3504XC $209.00
Cyl. boring reqd. for oversize. (D00171)
XT500 90 90.00 4783M09000 $145.69 3544XC S553 W5688 WB1063 XT, TT
TT500 x (D1478) $27.10 (D6261) 1976-81 CAR069
SR500 84 CW20 (Carrillo)
3mm Big Bore 1975-81
Standard Compression 9:1 $209.00
(D00171)
XT500 90 90.00 4190M09000 $151.63 3544XC S553 W5688 WB1063 XT, TT
TT500 x (D8909) $27.10 (D6261) 1976-81 CAR069
SR500 84 CW20 (Carrillo)
3mm Big Bore 1975-81
11:1 Compression $209.00
(D00171)
XT500 87 87.00 4767M08700 $152.30 3425XC S553 W5688 WB1063 XT, TT
TT500 x 87.50 4767M08750 (D8319) 3445XC $27.10 (D6261) 1976-81 CAR069
SR500 84 88.00 4767M08800 3465XC CW20 (Carrillo)
12:1 Compression 88.50 4767M08850 $164.24 3474XC 1975-81
Cyl. boring reqd. for oversizes. 89.00 4767M08900 (D4589) 3504XC $209.00
(D00171)
TT600 Chrome Bore 95 95.00 4619M09500 $159.82 3740XJ S550 W5689 BK5021
11.5:1 Compression x 96.00 4596M09600 (D9859) 3780XH $27.10 (D6261) 1983-96
84 CW22 $33.56
Cylinder sleeving or replating (D4102) Y
required for oversizes. A
XT600 1984-96 95 95.00 4797M09500 $146.41 3740XH S550 W5689 W5726 WB1023 BK5021 XT M
SRX600 1984-96 x 96.00 4797M09600 (D5878) 3780XH 1984-87 1988-96 1988-96 $33.56 CAR069 A
Tenere600 1984-96 84 97.00 4797M09700 $159.46 3819XH CW22 $27.10 $27.10 (D4102) (Carrillo) H
STD Compression (D8659) (D6261) (D6261) $209.00 A
(D00171)
Cyl. boring reqd. for oversizes.
XT600 1984-96 95 95.00 4596M09500 $159.82 3740XH S550 W5689 W5726 WB1023 BK5021 XT
SRX600 1986 x 96.00 4596M09600 (D9859) 3780XH 1984-87 1988-96 1988-96 $33.56 CAR069
Tenere600 1984-96 84 CW22 $27.10 $27.10 (D4102) (Carrillo)
11.5:1 Compression (D6261) (D6261) $209.00
(D00171)
Cyl. boring reqd. for oversizes.
XT600 1984-96 95 98.00 4607M09800 $167.43 3858XH S550 W5689 W5726 WB1023 BK5021 XT
SRX600 1984-96 x (D64001) 1984-87 1988-96 1988-96 $33.56 CAR069
Tenere600 1984-96 84 CW22 $27.10 $27.10 (D4102) (Carrillo)
10:1 Compression (D6261) (D6261) $209.00
(D00171)
Cyl. boring reqd. for oversizes.
XT600 1984-96 95 101.00 4607M10100 $167.43 3977XH S550 W5754 W5727 WB1023 BK5021 XT
SRX600 1984-96 x (D64001) 1984-87 1988-96 1988-96 $33.56 CAR069
Tenere600 1984-96 84 CW22 $27.10 $27.10 (D4102) (Carrillo)
10.75:1 Compression (D6261) (D6261) $209.00
(D00171)
Cylinder sleeving required.
Crankcase clean-up required.

Additional prices & information: Sleeves: Pg.143 • Carrillo Rods: Pg.156 • Crankshaft Accessories: Pg.142 Rings, compressors & hones: Pg.153 • Piston pins, clips & top end bearings: Pg.154
116 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 117
Yamaha Hi-Performance Products
ATV • 2-Stroke

Bore Bottom Forged Forged Forged Forged Wiseco


Bore Top Top End Forged Price Repl. Cam Shaft Main Forged Race
x Repl. Top End End Top End Main Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Valves & Kit Bearing Wiseco Alloy
Stroke Ring Set Gasket Kit Gasket Bearing Seal Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Chains Kit Crankshaft Plate
(mm) Kit Rod Kit Basket Hub Plate Gasket
YT125 1980-86 56 56.00 236M05600 $98.92 2205CD S270 W5067 B1016
x 56.50 236M05650 (D5395) 2224CD $18.70 (D2211) $14.95
50 57.00 236M05700 2244CD CW16 (D798)
57.50 236M05750 $108.82 2264CD
58.00 236M05800 (D9256) 2284CD
YT175 1982-84 66 66.00 471M06600 $101.03 2598CD S259 W5068 B1021
x 66.50 471M06650 (D2606) 2618CD $18.70 (D2211) $14.95
50 67.00 471M06700 2638CD CW16 (D798)
67.50 471M06750 $111.13 2658CD
68.00 471M06800 (D8666) 2677CD
YFS200 Blaster thru 66 66.00 PK1089 $137.87 573M06600 $90.98 2598CD S486 W5232 WB1027 B1005 B6021 BK5023 WPC105 WPR170 WPP3029 WPPF010 WPPS022 Gasket
2006 x 66.25 PK1090 (D2728) 573M06625 (D9545) 2608CD 1988-06 1988-04 $14.95 1987-04 1987-05 $189.35 $97.25 $230.00 $60.15 1988-05 W6235
Pro-Lite 57 66.50 PK1091 573M06650 2618CD CW16 $31.94 (D6191) (D798) $19.95 $38.92 (D80321) (D1236) (D00831) (D9063) $39.33 $11.14
66.75 PK1092 573M06675 2628CD (D7911) (D5332) (D6552) (D966)
67.00 PK1093 573M06700 2638CD
67.25 PK1094 $146.97 573M06725 $100.08 2648CD
67.50 PK1095 (D8188) 573M06750 (D5006) 2658CD
67.75 PK1096 573M06775 2668CD
68.00 PK1097 573M06800 2677CD
68.25 PK1098 573M06825 2687CD
Tri Z 250 68 68.00 515M06800 $130.90 2677CD S511 W5493 B1014 B6028 BK5002
x 68.25 515M06825 (D4587) 2687CD 1985-89 $15.95 1985-89 1985-89
Pro-Lite 68 68.50 515M06850 2697CD CW18 $30.84 (D0581) (D759) $19.95 $22.90
Liquid Cooled 68.75 515M06875 2707CD (D7911) (D4731)
69.00 515M06900 2717CD
69.25 515M06925 $143.99 2727CD
69.50 515M06950 (D0468) 2736CD
70.00 515M07000 2756CD
YFZ350 Banshee Thru 64 64.00 K139 $218.95 513M06400 $95.71 2520CD S486 W5231 W5474 WB1025 B1005 B6018 B5014 (Left) WPC100 WPR158 WPP3002 WPP4001 WPP5001 WPPF008 WPPS020 Gasket
2007 x 64.25 (D73131) 513M06425 (D3475) 2530CD 64-65.5mm 66-66.5mm $58.93 $14.95 $19.95 $20.79 $535.54 $97.25 (w/cushions) $279.00 $169.50 $67.04 1987-05 W6124
Twin Cylinder 54 64.50 K140 513M06450 2539CD CW16 $27.53 $27.53 (D6353) (D798) (D7911) (D7421) (D51643) (D1236) $250.00 (D04761) (D07101) (D2204) $43.70 $9.86 (D195)
Pro-Lite 64.75 K144 513M06475 2549CD (D2561) (2561) (D00051) (D0482)
Liquid Cooled 65.00 K141 513M06500 2559CD B5015 (Rt.)
65.25 K145 $238.11 513M06525 $105.29 2569CD $40.96 W6094-8
K Kit includes: Piston, 65.50 K142 (D78241) 513M06550 (D8136) 2579CD (D8542) $25.95 Y
rings, piston pins, retainer 66.00 K143 513M06600 2598CD (D3151) A
clips, and gasket. 66.25 K146 513M06625 2608CD B5014 M
66.50 K147 513M06650 2618CD Inner 1 A
$20.79 H
PK Kit includes: Piston, 64.00 PK139 $258.44 513M06400 (D7421) A
rings, piston pins, retainer 64.50 PK140 (D60551) 513M06450
clips, gaskets & needle 65.00 PK141 513M06500 B5014
bearing. 65.25 PK145 $278.36 513M06525 Inner 2
65.50 PK142 (D20761) 513M06550 $20.79
66.00 PK143 513M06600 (D7421)
66.25 PK146 513M06625
66.50 PK147 513M06650
Racer's Choice Thru 64 64.00 K148 $220.91 795M06400 $98.62 2520CD S486 W5231 W5474 WB1025 B1005 B6018 B5014 (Left) WPC114 WPR178 WPP3002 WPP4001 WPP5001 WPPF008 WPPS020 Gasket
YFZ350 Banshee 2007 x 64.50 K149 (D55231) 795M06450 (D7195) 2539CD 64-65.5mm 66mm $58.93 $14.95 $19.95 $20.79 $571.99 Banshee (w/cushions) $279.00 $169.50 $67.04 1987-05 W6124
54 65.00 K150 795M06500 2559CD CW16 $27.53 $27.53 (D6353) (D798) (D7911) (D7421) (D97173) & Banshee $250.00 (D04761) (D07101) (D2204) $43.70 $9.86 (D195)
Long Rod Kit (+5mm). 65.50 K151 $240.25 795M06550 $108.49 2579CD (D2561) (2561) B5015 (Rt.) Long Rod (D00051) (D0482)
Twin Cylinder. 66.00 K152 (D51441) 795M06600 (D9056) 2598CD $40.96 $97.25
Liquid Cooled. (D8542) (D1236) W6094-8
B5014 $25.95
• Must use Long Rod Crank. (Inner 1) (D3151)
• Supplied with piston pin. $20.79
(D7421)
Kit includes: Pistons, rings, B5014
retainer clips, piston pins, (Inner 2)
and gasket. $20.79
(D7421)

Additional prices & information: Sleeves: Pg.143 • Carrillo Rods: Pg.156 • Crankshaft Accessories: Pg.142 Rings, compressors & hones: Pg.153 • Piston pins, clips & top end bearings: Pg.154
118 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 119
Yamaha Hi-Performance Products
ATV • 2-Stroke

Bore Bottom Forged Forged Forged Forged Wiseco


Bore Top Top End Forged Price Repl. Cam Shaft Main Forged Race
x Repl. Top End End Top End Main Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Valves & Kit Bearing Wiseco Alloy
Stroke Ring Set Gasket Kit Gasket Bearing Seal Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Chains Kit Crankshaft Plate
(mm) Kit Rod Kit Basket Hub Plate Gasket
Racer's Choice Thru 64 64.00 795M06400 $96.69 2520CD S486 W6093 WB1025 B1005 B6018 B5014 (Left) WPC129 WPR178 WPP3002 WPP4001 WPP5001 WPPF008 WPPS020 Gasket
YFZ350 Banshee 2007 X 64.50 795M06450 (D1085) 2539CD $69.45 $58.93 $14.95 $19.95 $20.79 Must use Banshee (w/cushions) $279.00 $169.50 $67.04 1987-05 W6124
58 65.00 795M06500 2559CD CW16 (D7614) (D6353) (D798) (D7911) (D7421) W6093 & Banshee $250.00 (D04761) (D07101) (D2204) $43.70 $9.86 (D195)
Long Rod Stroker Kit. 65.50 795M06550 $106.36 2579CD B5015 (Rt.) gasket when Long Rod (D00051) (D0482)
Twin Cylinder. 66.00 795M06600 (D2836) 2598CD Must use $40.96 using OEM $97.25
Liquid Cooled. W6093 gasket (D8542) cylinder (D1236) W6094-8
when using OEM B5014 heads $25.95
• Must use Long Rod Crank. cylinder heads (Inner 1) $650.88 (D3151)
• Supplied with piston pin. $20.79 (D70324)
(D7421)
B5014
(Inner 2)
$20.79
(D7421)
Racer's Choice - HP Series Thru 64 64.00 842M06400 $116.49 2520CD S486 W5231 WB1025 B1005 B6018 B5014 (Left) WPC100 WPR158 WPP3002 WPP4001 WPP5001 WPPF008 WPPS020 Gasket
YFZ350 Banshee 2007 x 64.25 842M06425 (D0996) 2530CD $27.53 (D2561) $58.93 $14.95 $19.95 $20.79 $535.54 $97.25 (w/cushions) $279.00 $169.50 $67.04 1987-05 W6124
54 64.50 842M06450 2539CD CW16 (D6353) (D798) (D7911) (D7421) (D51643) (D1236) $250.00 (D04761) (D07101) (D2204) $43.70 $9.86 (D195)
Twin Cylinder, Liquid Cooled 65.00 842M06500 2559CD B5015 (Rt.) (D00051) (D0482)
Electra Coated 65.50 842M06550 $128.14 2579CD $40.96
(D9867) (D8542) W6094-8
B5014 $25.95
(Inner 1) (D3151)
$20.79
(D7421)
B5014
(Inner 2)
$20.79
(D7421)

Y
A
M
A
H
A

Additional prices & information: Sleeves: Pg.143 • Carrillo Rods: Pg.156 • Crankshaft Accessories: Pg.142 Rings, compressors & hones: Pg.153 • Piston pins, clips & top end bearings: Pg.154
120 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 121
Yamaha Hi-Performance Products
ATV • 4-Stroke

Bore Bottom Forged Forged Forged Forged Wiseco


Bore Top Top End Forged Price Repl. Cam Shaft Main Forged Race
x Repl. Top End End Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Valves & Bearing Wiseco Alloy
Stroke Ring Set Gasket Kit Gasket Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Chains Kit Crankshaft Plate
(mm) Kit Rod Kit Basket Hub Plate Gasket
Raptor 80 2002-06 47 47.00 4841M04700 $94.68 1850XE S592
Grizzly 80 2005 x 47.50 4841M04750 (D1865) 1870XE
Badger 80 1985-01 45.6 48.00 4841M04800 1890XE CW13
11:1 Compression 50.00 4841M05000 $104.14 1969XE
(D9426)
Cyl. boring reqd. for oversizes.
YFM, YTM 200 1984-85 67 67.00 4292M06700 $110.25 2638XC S256 W5069
YFM, DXT 1987-88 x 67.50 4292M06750 (D5166) 2658XC 1984-85
Moto-4 1987-88 55.7 68.00 4292M06800 2677XC CW16 $25.33(D0251)
10.25:1 Compression

Cyl. boring reqd. for oversizes.


YTM, YFM 225 1984-88 70 70.00 4312M07000 $114.66 2756XC S259 W5070
Moto-4 1987-88 x 70.50 4312M07050 (D9786) 2776XC 1984-86
10.25:1 Compression 58 71.00 4312M07100 2795XC CW16 $29.79 (D7871)

Cyl. boring reqd. for oversizes.


YFM250 Timberwolf 1990-00 71 71.00 PK1054 $154.89 4675M07100 $112.39 2795XC S596 W5745
YFB250 Bear Tracker 2000-02 x 71.50 PK1055 (D3929) 4675M07150 (D4476) 2815XC 1990-02
8.7:1 Compression 58 72.00 PK1056 4675M07200 2835XC CW16 $30.84 (D0581)

Cyl. boring reqd. for oversizes.


YFM350 XT Warrior Thru '04 83 83.00 PK1018 $158.46 4419M08300 $121.41 3268XC S376 Warrior/ Big Bear/ WB1033 YFM350 WPC137 WPR189
Raptor 350 2005-07 x 83.50 PK1019 (D8059) 4419M08350 (D5827) 3287XC Raptor Moto-4 1987-04 Warrior/ 1987-05 1987-05
YFM350 WT Big Bear thru '99 64.5 84.00 PK1020 4419M08400 3307XC CW19 W5746 W5746 Raptor (Warrior & $137.22
BW350T 1999 1987-06 1987-96 CC009 Raptor 350 (D8649)
Moto-4 1999 $37.05 $37.05 $42.45 only)
10.25:1 Compression (D3222) (D3222) (D7452) $343.20
(D80322)
Cyl. boring reqd. for oversizes.
Kodiak 400 1993-99 83 83.00 4676M08300 $134.23 3268XC S376 W5746
Big Bear 2000-05 x 83.50 4676M08350 (D4508) 3287XC 1993-04
8.6:1 Compression 71.5 84.00 4676M08400 3307XC CW19 $25.33 (D0251)

Cyl. boring reqd. for oversizes. Y


YFZ450 2004-07 95 95.00 PK1071 $199.35 4865M09500 $152.27 3741XS S641 95mm 96mm WB1059 VET008 BK5000 CAR084 WPP3028 WPPF018 WPPS018 WPPC024 A
12:1 STD Compression x (D16911) (D6319) 9600XS CW20 W6129 W6248 Exh. Ti $72.56 (Carrillo) $230.00 $54.51 2004-05 $164.99 M
62 96.00 PK1072 $214.58 4865M09600 $165.84 2004-06 2004-06 VIT008C (D4534) $234.00 (D00831) (D1723) $52.25 (D42701) A
CK Kit includes: Pistons, (D57821) (D0599) $40.53 $47.08 Intake (D00602) (D6933) H
rings, piston pins, retianer (D2342) (D5282) Titanium Gasket A
clips, gasket, and cylinder. 95 x 63.4 98.00 CK189 $1038.29 4906M09800 $202.95 3858XS S705 Center W6232
(See page 2 for PK Kit (D10077) (D77121) CS20 VIT008 $6.43 (D683)
description). Intake
Titanium
For 2006 model (11.4:1)
YFZ450 2004-07 95 95.00 PK1064 $239.04 4835M09500 $193.73 3741XS S641 95mm 96mm WB1059 VET008 BK5000 CAR084 WPP3028 WPPF018 WPPS018 WPPC024
13:1 Hi-Compression x (D24341) (D42611) 9600XS W6129 W6248 Exh. Ti $72.56 (Carrillo) $230.00 $54.51 2004-05 $164.99
96mm is 450 class legal. 62 96.00 PK1065 $262.31 4835M09600 $213.10 CW20 2004-06 2004-06 VIT008C (D4534) $234.00 (D00831) (D1723) $52.25 (D42701)
(D93751) (D68721) $40.53 $47.08 Intake Ti (D00602) (D6933) Gasket
Nikasil Bore - Cyl. sleeving or (D2342) (D5282) Center W6232
replating reqd. for oversizes. VIT008 $6.43 (D683)
Intake Ti
YFZ450 2006-07 95 95.00 4865M09500 $152.27 3741XS S641 95mm 96mm WB1059 VET008 BK5000 CAR084 WPP3028 WPPF018 WPPS018 WPPC024
11.4:1 STD Compression x (D6319) CW20 W6129 W6248 Exh. Ti $72.56 (Carrillo) $230.00 $54.51 $52.25 $164.99
63.4 96.00 4865M09600 $165.84 9600XS 2004-06 2004-06 VIT008C (D4534) $234.00 (D00831) (D1723) (D6933) (D42701)
(D0599) $40.53 $47.08 Intake (D00602)
(D2342) (D5282) Titanium Gasket
YFZ450 95.00 4835M09500 $193.73 3741XS S641 WB1059 Center W6232
12.4:1 Hi-Compression (D42611) CW20 VIT008 $6.43 (D683)
96.00 4835M09600 $213.10 9600XS Intake
(D68721) Titanium
YFM600 Grizzly 1998-01 95 95.00 PK1057 $190.55 4797M09500 $146.41 3740XH S550 W5726 WB1024
STD Compression x 96.00 PK1058 (D33411) 4797M09600 (D5878) 3780XH $25.33 (D0251)
84 97.00 PK1059 $205.19 4797M09700 $159.46 3819XH CW22
Cyl. boring reqd. for oversizes. (D11321) (D8659)
YFM600 Grizzly 1998-01 95 98.00 4607M09800 $167.43 3858XH S550 W5726 WB1024
10:1 Compression x (D64001) $25.33 (D0251)
84 CW22
Cyl. boring reqd. for oversizes.
YFM600 Grizzly 1998-01 95 101.00 4607M10100 $167.43 3977XH S550 W5727 WB1024
10.75:1 Comprssion x (D64001) $25.33 (D0251)
84 CW22
Cylinder Sleeving required.
Crankcase clean-up required.

Additional prices & information: Sleeves: Pg.143 • Carrillo Rods: Pg.156 • Crankshaft Accessories: Pg.142 Rings, compressors & hones: Pg.153 • Piston pins, clips & top end bearings: Pg.154
122 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 123
Yamaha Hi-Performance Products
ATV • 4-Stroke

Bore Bottom Forged Forged Forged Forged Wiseco


Bore Top Top End Forged Price Repl. Cam Shaft Main Forged Race
x Repl. Top End End Wiseco Wiseco Wiseco Wiseco Friction Steel Clutch Cover
Model Years Size End Kit Wiseco Per Pin Valves & Bearing Wiseco Alloy
Stroke Ring Set Gasket Kit Gasket Connecting Clutch Inner Pressure Plate Plate & Optional
(mm) Kit Price Piston Piston & Clips Chains Kit Crankshaft Plate
(mm) Kit Rod Kit Basket Hub Plate Gasket
YFM600 Grizzly 1998-01 95 95.00 4596M09500 $159.82 3740XH S550 W5726 WB1024
11.5:1 Compression x 96.00 4596M09600 (D9859) 3780XH $25.33 (D0251)
84 CW22
Cyl. boring reqd. for oversizes.
YFM660R Raptor 2001-06 100 100.00 PK1112 $249.13 4737M10000 $164.25 3937XS S570 W6017 WB1035 B5016 WPC133 WPR193 WPP3018 WPPF009 WPPS024 Gasket
YFM660F Grizzly 2002-06 x 100.50 PK1113 (D84941) 4737M10050 (D5589) 10050XS CW22 (Raptor only) 2001-05 2001-05 (Raptor only) 2001 2001-05 2001-05 2001-05 W6233
Rhino 2005-06 84 101.00 PK1114 4737M10100 10100XS $73.93 (D6344) Left $361.55 WPR194 $230.00 $76.61 $50.98 2001-05
11:1 Hi-Compression $23.36 (D21912) 2002-05 (D00831) (D7954) (D4133) $12.39 (D447)
102.00 PK1115 $265.74 4811M10200 $180.68 4014GF S655 W6428 (D2041) $137.22
Cylinder boring required for (D44951) (D14801) CW22 (Grizzly & Rhino) WPC148 (D8649)
oversizes. $83.25 (D5994) (Grizzly & CAR055
Rhino) (Carrillo)
102mm $361.55 $209.00
W6315 (D21912) (D00171)
(Raptor only)
$58.30 (D8943)

W6429
(Grizzly & Rhino)
$83.25 (D5994)
YFM700 Raptor 2006-07 102 102.00 4902M10200 $139.44 10200XS S724 TBA TBA
Grizzly 700 x 4902M10300 (D6638) 10300XS
9.2:1 Compression 84 W5860

Skirt coated
Nikasil bore - Cylinder boring
required for oversizes.
YFM700 Raptor 2006-07 102 102.00 4903M10200 $175.41 10200XS S724 TBA TBA
Grizzly 700 x 4903M10300 (D52501) 10300XS
11:1 Compression 84 W5860

Skirt coated
Nikasil bore - Cylinder boring
required for oversizes.
Y
A
M
A
H
A

Additional prices & information: Sleeves: Pg.143 • Carrillo Rods: Pg.156 • Crankshaft Accessories: Pg.142 Rings, compressors & hones: Pg.153 • Piston pins, clips & top end bearings: Pg.154
124 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 125
Yamaha Hi-Performance Products
Overbore Piston Kits
Bore Size Kit Part Comp. Cylinder Modification & Replacement Parts Bore Size Kit Part Comp. Cylinder Modification & Replacement Parts
Displacement Displacement
Stroke # Ratio All replacement pistons are sold complete with Piston pin, Retainer Clips, and rings Stroke # Ratio All replacement pistons are sold complete with Piston pin, Retainer Clips, and rings

FZR600 1989-99 (4-Valve) YZF-R1 2004-06 **Skirt Coated**


Kit includes: (4) Pistons, Ring Sets, Piston pins, Retainer Clips and (1) Spring Steel Head Gasket Kit includes: (4) Pistons, Ring Sets, Piston pins, and Retainer Clips
Cylinder boring only 3.031” or 77.00mm CK165 Cylinder deglazing only
2.362” or 60.00mm R619
619cc 1mm oversize $604.34 Stock
Piston: 4478M06000 $125.51 (D1357) Rings: 2362XA Piston Pins: S554 998cc Standard $634.60 13.5:1 Piston: 4857M07700 $158.64 (D8159) Rings: 3032XG Piston Pins: S688
Retainer Clips: CW16 Head Gasket: W5181 $77.20 (D2364) Stroke - 53.6mm (D67083) Retainer Clips: CW17 Optional Head Gasket: W6346 $74.24 (D4544)
Stroke - 54.7mm (D16263)
Optional: Base Gasket: W6072 $29.63 (D8771)
3.071 or 78.00mm CK166 Cylinder boring and replating required
2.382” or 60.50mm R629
Cylinder boring only 1024cc 1mm oversize $634.60 13.5:1 Piston: 4857M07800 $158.64 (D8159) Rings: 3071XG Piston Pins: S688
Piston: 4479M06050 $125.51 (D1357) Rings: 2382XA Piston Pins: S554 Stroke - 53.6mm (D67083) Retainer Clips: CW17 Optional Head Gasket: W6346 $74.24 (D4544)
630cc 1.5mm oversize $604.34 13:1
Retainer Clips: CW16 Head Gasket: W5181 $77.20 (D2364)
Stroke - 54.7mm (D16263)
Optional: Base Gasket: W6072 $29.63 (D8771) XS1100
Kit includes: (4) Pistons, Ring Sets, Piston pins, Retainer Clips and (1) CFM20 Head Gasket
YZF-R6 1999-00
2.913” or 74.00mm K1179 Cylinder boring only
Kit includes: (4) Pistons, Ring Sets, Piston pins, Retainer Clips and (1) Spring Steel Head Gasket
1179cc 2.5mm oversize $578.27 10.25:1 Piston: 4069M07400 $123.37 (D2047) Rings: 2913XC Piston Pins: S523
2.618” or 66.50mm CK109 Cylinder boring and replating required Stroke - 68.55mm (D69643) Retainer Clips: CW17 Head Gasket: W2723 $47.78 (D7682)
618cc 1mm oversize $579.27 12.92:1 Piston: 4701M06650 $125.52 (D1357) Rings: 2618XA Piston Pins: S554
2.933” or 74.50mm K1196 Cylinder boring only
Stroke - 44.5mm (D65753) Retainer Clips: CW16 Head Gasket: W5920 $77.20 (D2364)
1196cc 3mm oversize $541.27 10.25:1 Piston: 4069M07450 $123.37 (D2047) Rings: 2933XC Piston Pins: S523
2.658” or 67.50mm CK117 Cylinder boring and replating required Stroke - 68.55mm (D67423) Retainer Clips: CW17 Head Gasket: W2723 $47.78 (D7682)
637cc 2mm oversize $579.27 13.2:1 Piston: 4701M06750 $125.52 (D1357) Rings: 2658XA Piston Pins: S554
Stroke - 44.5mm (D65753) Retainer Clips: CW16 Head Gasket: W5920 $77.20 (D2364) FJ1100, FJ1200, XJR1200 1995-98 (4-Valve)
Kit includes: (4) Pistons, Ring Sets, Piston pins, Retainer Clips and (1) Spring Steel Head Gasket and Fiber Base Gasket and Sleeve where noted
YZF-R6 2001-05
3.032” or 77.00mm Drop in kit for FJ1200 - Cylinder boring only for FJ1100
Kit includes: (4) Pistons, Ring Sets, Piston pins, and Retainer Clips K1188
3mm oversize for FJ1100 Piston: 4342M07700 $126.04 (D3657) Rings: 3032XC Piston Pins: S555 Retainer Clips: CW18
2.579” or 65.50mm CK159 Cylinder deglazing only 1188cc STD bore for FJ1200
$593.58 10.25:1
Spring Steel Head Gasket: W5706 $77.20 (D2364) Fiber Base Gasket: W5391 $29.63 (D8771)
(D51653)
600cc Standard $576.92 13.5:1 Piston: 4854M06550 $158.65 (D9159) Rings: 25787XA Piston Pins: S554 Stroke - 63.75mm Optional Sleeve: 3015FA
Stroke - 44.5mm (D51643) Retainer Clips: CW16 Optional Spring Steel Head Gasket: W6323 $77.20 (D2364)
3.032” or 77.00mm Drop in kit for FJ1200 - Cylinder boring only for FJ1100
R1188
2.618” or 66.50mm CK160 Cylinder boring and replating required 3mm oversize for FJ1100 Piston: 4344M07700 $137.37 (D2428) Rings: 3032XC Piston Pins: S555 Retainer Clips: CW18
618cc 1mm oversize $634.60 13.5:1 Piston: 4854M06650 $158.65 (D9159) Rings: 2618XA Piston Pins: S554 1188cc STD bore for FJ1200
$638.89 12:1
Spring Steel Head Gasket: W5706 $77.20 (D2364) Fiber Base Gasket: W5391 $29.63 (D8771)
(D33383)
Stroke - 44.5mm (D67083) Retainer Clips: CW16 Optional Spring Steel Head Gasket: W6323 $77.20 (D2364) Stroke - 63.75mm Optional Sleeve: 3015FA
3.071” or 78.00mm Cylinder boring only for FJ1200
FZR1000R 1987-88 (5-Valve) 4mm oversize for FJ1100
K1219-1
Piston: 4552M07800 $115.29 (D7196) Rings: 3071XG Piston Pins: S555 Retainer Clips: CW18 Y
Kit includes: (4) Pistons, Ring Sets, Piston pins, Retainer Clips and (1) Spring Steel Head Gasket 1219cc 1mm oversize for FJ1200
$593.58 10.25:1
Spring Steel Head Gasket: W5585 $77.20 (D2364) Fiber Base Gasket: W5391 $29.63 (D8771) A
(D51653) M
Stroke - 63.75mm Optional Sleeve: 3015FA
3.012” or 76.50mm R1029 Cylinder boring only A
1029cc 1.5mm oversize $626.68 12:1 Piston: 4453M07650 $137.37 (D2428) Rings: 3012XG Piston Pins: S560 3.071” or 78.00mm Resleeving and crankcase cleanup required for FJ1100 H
K1219 A
Stroke - 55.95mm (D10673) Retainer Clips: CW18 Head Gasket: W5482 $77.20 (D2364) 4mm oversize for FJ1100 Piston: 4552M07800 $115.29 (D7196) Rings: 3071XG Piston Pins: S555 Retainer Clips: CW18
1219cc 1mm oversize for FJ1200
$882.10 10.25:1
Spring Steel Head Gasket: W5585 $77.20 (D2364) Fiber Base Gasket: W5391 $29.63 (D8771)
(D62925)
FZR1000 1989-96 Stroke - 63.75mm Sleeve: 3015FA

YZF1000 Thunderace 1997-98 (5-Valve) 3.110” or 79.00mm K1250


Resleeving and crankcase cleanup required for FJ1100 - FJ1200 cylinder block required for FJ1100
Piston: 4552M07900 $126.04 (D3657) Rings: 3110XG Piston Pins: S555 Retainer Clips: CW18
Kit includes: (4) Pistons, Ring Sets, Piston pins, Retainer Clips and (1) Spring Steel Head Gasket 1250cc 2mm oversize $882.10 10.25:1
Spring Steel Head Gasket: W5586 $77.20 (D2364) Fiber Base Gasket: W5391 $29.63 (D8771)
Stroke - 63.75mm (D62925)
Cylinder boring only Sleeve: 3032FA
3.031” or 77.00mm R1041
Piston: 4487M07700 $137.37 (D2428) Rings: 3032XG Piston Pins: S531
1040cc 1.5mm oversize $626.68 12:1
Retainer Clips: CW19 Head Gasket: W5482 $77.20 (D2364) 3.189” or 81.00mm K1314
Resleeving & crankcase cleanup required for FJ1100 & FJ1200 - FJ1200 cyl. block required for FJ1100
Piston: 4552M08100 $126.04 (D3657) Rings: 3189XG Piston Pins: S555 Retainer Clips: CW18
Stroke - 55.85mm (D10673)
Optional: Base Gasket: W6056 $26.97 (D8161) Optional Sleeve: 3510FA 1314cc 4mm oversize $882.10 10.25:1
Spring Steel Head Gasket: W5587 $77.20 (D2364) Fiber Base Gasket: W5391 $29.63 (D8771)
Stroke - 63.75mm (D62925)
Cylinder resleeving required Sleeve: 3032FA
3.071” or 78.00mm R1070
Piston: 4487M07800 $137.37 (D2428) Rings: 3071XG Piston Pins: S531
1070cc 2.5mm oversize $626.68 12:1
Retainer Clips: CW19 Head Gasket: W5483 $77.20 (D2364) Royal Star Venture, Custom, Midnight Star 1996-07
Stroke - 55.85mm (D10673)
Optional: Base Gasket: W6056 $26.97 (D8161) Optional Sleeve: 3510FA Kit includes: (4) Pistons, Ring Sets, Piston pins, Retainer Clips and (1) Spring Steel Head Gasket

YZF-R1 1999-03, FZ1 2001-05 3.228” or 82.00mm CK103


Cylinder boring only
Piston: 4685M08200 $137.37 (D2428) Rings: 3228XC Piston Pins: S376
Kit includes: (4) Pistons, Ring Sets, Piston pins, Retainer Clips and (1) Spring Steel Head Gasket 1394cc 3mm oversize $626.68 10.5:1
Retainer Clips: CW19 Head Gasket: W5785 $77.20 (D2364)
Stroke - 65.98mm (D10673)
2.913” or 74.00mm CK122 Cylinder deglazing only Optional Sleeve: YA5017SL
998cc STD bore $626.68 13:1 Piston: 4707M07400 $137.37 (D2428) Rings: 2913XA Piston Pins: S532
Stroke - 58mm (D10673) Retainer Clips: CW17 Head Gasket: W5934 $77.20 (D2364)
3.031” or 75.00mm CK119 Cylinder boring and replating required
1025cc 1mm oversize $651.64 12:1 Piston: 4743M07500 $143.61 (D7168) Rings: 2953XG Piston Pins: S532
Stroke - 58mm (D89093) Retainer Clips: CW17 Head Gasket: W5934 $77.20 (D2364)

126 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 127
Yamaha Hi-Performance Products
Overbore Piston Kits
Displacement
Bore Size
Stroke
Kit Part
#
Comp.
Ratio
Cylinder Modification & Replacement Parts
All replacement pistons are sold complete with Piston pin, Retainer Clips, and rings
MM to INCHES CONVERSION TABLE
Road Star 1999-03 MM ....INCHES MM ... INCHES MM .... INCHES MM .....INCHES MM ..... INCHES
Kit includes: (2) Pistons, Ring Sets, Piston pins, and Retainer Clips 39.0......1.5354 54.0..... 2.1260 68.0...... 2.6772 83.0.......3.2677 98.0....... 3.8583
3.7401” or 95.00mm CK177
Cylinder deglazing only 39.5......1.5551 54.5..... 2.1457 68.5...... 2.6969 83.5.......3.2874 98.5....... 3.8780
Piston: 4878M09500 (Front): $159.84 (D0959) Rings: 9500XY Piston Pins: S655 40.0......1.5748 55.0..... 2.1654 69.0...... 2.7165 84.0.......3.3071 99.0....... 3.8976
1602cc Standard $319.68 10.5:1
4879M09500 (Rear): $159.84 (D0959) Retainer Clips: W5590
Stroke - 113.00mm (D18191) 40.5......1.5945 55.5..... 2.1850 69.5...... 2.7362 84.5.......3.3268 99.5....... 3.9173
Optional Head & Base Gasket: W6367 $57.75 (D5643)
Cylinder boring and replating required 41.0......1.6142 56.0..... 2.2047 70.0...... 2.7559 85.0.......3.3465 100.0...... 3.9370
3.8188” or 97.00mm CK178
Piston: 4878M09700 (Front): $159.84 (D0959) Rings: 9700VA Piston Pins: S655 41.5......1.6339 56.5..... 2.2244 70.5...... 2.7756 85.5.......3.3661 100.5...... 3.9567
1670cc 2mm oversize $319.68 10.5:1
4879M09700 (Rear): $159.84 (D0959) Retainer Clips: W5590
Stroke - 113.00mm (D18191)
Optional Head & Base Gasket: W6368 $57.75 (D5643)
42.0......1.6535 57.0..... 2.2441 71.0...... 2.7953 86.0.......3.3858 101.0...... 3.9764
42.5......1.6732 57.5..... 2.2638 71.5...... 2.8150 86.5.......3.4055 101.5...... 3.9961
Cylinder boring and replating required
3.937” or 100.00mm CK179 43.0......1.6929 58.0..... 2.2835 72.0...... 2.8346 87.0.......3.4252 102.0...... 4.0157
Piston: 4878M10000 (Front): $159.84 (D0959) Rings: 1000XY Piston Pins: S655
1775cc 5mm oversize $319.68 10.5:1
4879M10000 (Rear): $159.84 (D0959) Retainer Clips: W5590 43.5......1.7126 58.5..... 2.3031 72.5...... 2.8543 87.5.......3.4449 102.4...... 4.0299
Stroke - 113.00mm (D18191)
Optional Head & Base Gasket: W6369 $57.75 (D5643)
44.0......1.7323 59.0..... 2.3228 73.0...... 2.8740 88.0.......3.4646 102.5...... 4.0354
Road Star 2004-05, Road Star Warrior 2002-05 44.5......1.7520 59.5..... 2.3425 73.5...... 2.8937 88.5.......3.4843 103.0...... 4.0551
Kit includes: (2) Pistons, Ring Sets, Piston pins, and Retainer Clips 45.0......1.7717 60.0..... 2.3622 74.0...... 2.9134 89.0.......3.5039 103.5...... 4.0748
Cylinder deglazing only 45.5......1.7913 60.5..... 2.3819 74.5...... 2.9331 89.5.......3.5236 104.0...... 4.0945
3.8188” or 97.00mm CK178
Piston: 4878M09700 (Front): $159.84 (D0959) Rings: 9700VA Piston Pins: S655 46.0......1.8110 61.0..... 2.4016 75.0...... 2.9528 90.0.......3.5433 104.5.......4.1142
1670cc Standard $319.68 10.5:1
4879M09700 (Rear): $159.84 (D0959) Retainer Clips: W5590
Stroke - 113.00mm (D18191)
Optional Head & Base Gasket: W6368 $57.75 (D5643) 46.5......1.8307 61.5..... 2.4213 75.5...... 2.9724 90.5.......3.5630 105.0...... 4.1339
Cylinder boring and replating required 47.0......1.8504 62.0..... 2.4409 76.0...... 2.9921 91.0.......3.5827 105.5...... 4.1535
3.937” or 100.00mm CK179 Piston: 4878M10000 (Front): $159.84 (D0959) Rings: 1000XY Piston Pins: S655 47.5......1.8701 62.5..... 2.4606 76.5.......3.0118 91.5.......3.6024 106.0...... 4.1732
1775cc 3mm oversize $319.68 10.5:1 4879M10000 (Rear): $159.84 (D0959) Retainer Clips: W5590
48.0......1.8898 63.0..... 2.4803 77.0...... 3.0315 92.0.......3.6220 106.5...... 4.1929
Stroke - 113.00mm (D18191) Optional Head & Base Gasket: W6369 $57.75 (D5643)
48.5......1.9094 63.5..... 2.5000 77.5...... 3.0512 92.5.......3.6417 107.0...... 4.2126
49.0......1.9291 64.0..... 2.5197 78.0...... 3.0709 93.0.......3.6614 107.5...... 4.2323
49.5......1.9488 64.5..... 2.5394 78.5...... 3.0906 93.5....... 3.6811 108.0...... 4.2520
50.0......1.9685 65.0..... 2.5591 79.0.......3.1102 94.0.......3.7008 108.5...... 4.2717
50.5......1.9882 65.5..... 2.5787 79.5...... 3.1299 94.5.......3.7205 109.0...... 4.2913 Y
51.0......2.0079 66.0..... 2.5984 80.0...... 3.1496 95.0.......3.7402 109.5.......4.3110 A
M
51.5......2.0276 66.4..... 2.6142 80.5...... 3.1693 95.5.......3.7598 110.0 ...... 4.3307 A
H
52.0......2.0472 66.5..... 2.6181 81.0...... 3.1890 96.0.......3.7795 A
52.5......2.0669 67.0..... 2.6378 81.5...... 3.2087 96.5.......3.7992
53.0......2.0866 67.4..... 2.6535 82.0...... 3.2283 97.0.......3.8189
53.5......2.1063 67.5..... 2.6575 82.5...... 3.2480 97.5.......3.8386

WISECO PISTON COMPANY, INC., LIMITED PISTON WARRANTY


WISECO warrants this product will be free from defects in material and workmanship for thirty (30) days following date of original purchase. If the product is found
by WISECO to be defective, such products will, at WISECO’S option, be replaced or repaired at cost to WISECO. All products alleged by Purchaser to be defective
must be returned to WISECO, postage prepaid, within thirty (30) days warranty period.
This limited warranty does not cover labor or other costs or expenses incidental to the repair and/or replacement of products or parts.
This limited warranty does not apply to any product which has been used in a hi-performance application, or racing, or is subject to misuse, mishandling, misapplica-
tion, neglect (including but not limited to improper maintenance), accident, improper installation, modification (including but not limited to use of unauthorized parts
or attachments), or adjustment or repair performed by anyone other than WISECO.
The parties hereto expressly agree that the purchaser’s sole and exclusive remedy against WISECO shall be for the repair or replacement of the defective product
as provided in this limited warranty. This exclusive remedy shall not be deemed to have failed of its essential purpose so long as WISECO is willing and able to repair
or replace defective goods.
THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THOSE OF MERCHANTABILITY OR FITNESS FOR
A PARTICULAR PURPOSE NOT EXPRESSLY SET FORTH HEREIN. ANY PRODUCT WHICH MAY BE SOLD BY WISECO BUT WHICH IS NOT MANUFACTURED
BY WISECO IS NOT WARRANTED BY WISECO, BUT IS SOLD ONLY WITH THE WARRANTIES, IF ANY, OF THE MANUFACTURERS THEREOF.
WISECO’S liability (whether under the theories of breach of contract or warranty, negligence or strict liability) for its products shall be limited to repairing or replac-
ing parts found by WISECO to be defective, or at WISECO’S option, to refund the purchase price of such product. In no event shall WISECO be liable for incidental
or consequential damages arising out of or in connection with the product. Consequential damages shall include, without limitation, loss of use, income or profit, or
losses sustained as the result of injury (including death) to any person, or loss of or damage to property.
Any claim by purchaser regarding this product shall be deemed waived by the purchaser unless submitted in writing to WISECO within the earlier of (i) fifteen (15)
days following the date Purchaser discovered, or by reasonable inspection should have discovered, any claimed breach of this limited warranty, or (ii) thirty (30) days
following the date of original purchase. Any cause of action for breach of this limited warranty shall be brought within six months from the date the alleged breach was
discovered or should have been discovered, whichever occurs first.
This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

128 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 129
Personal Water Craft Hi-Performance Products
Arctic Cat • Kawasaki

Bore Forged Forged


Bore Over Price Repl. Main Forged Advanced
x Displ. Wiseco Repl. Top End Bottom End Top End Main Wiseco L.A. Sleeve
Model Years Size Sizes Per Pin Bearing Wiseco Sleeve
Stroke (cc) Piston Ring Set Gasket Kit Gasket Kit Bearing Seal Kit Connecting Part no.
(mm) (mm) Piston & Clips Kit Crankshaft Part no.
(mm) Part no. Rod Kit

Arctic Cat
650cc (All models) 76 639 76.00 *0.31 632M07600 $112.46 2992TD S461 W5387 B1024 FL5237SL
Twin Cylinder x 652 76.50 0.81 632M07650 (D7476) 3012TD 1993-98 $15.95 1993-96
Note: *0.31 not standard. 71 661 77.00 1.31 632M07700 3032TD CW20 $42.93 (D6752) (D759) $91.46
Replacement must be bored. (D8845)
76.00 0.31 Kits: WK1084 $267.85
Kit includes pistons, rings, 76.50 0.81 WK1085 (D17061)
retainer clips, pins & gasket. 77.00 1.31 WK1086
900cc 76.5 896 76.50 STD 2349M07650 $99.26 3012TDW S512 W5591 B1024 FL5281SL 3297FA
Tigershark x (D6595) 1995-96 $15.95 1995-96 76.5mm
Monte Carlo 65 998 80.50 4.00 2349M08050 $114.64 3169TD CW20 $76.39 (D4854) (D759) 76.5mm $96.51
Triple Cylinder (D8786) $93.59 (D1975)
(D5165)
Nikasil Bore - Cylinder
sleeving required for 76.5 & FL5281BSL
80.5mm bore. 76.50 STD Kit: WK1093 $389.05 1995-96
(D34332) 80.5mm
Kit includes pistons, rings, 80.00 4.00 Kit: WK1127 $437.50 $125.02
retainer clips, pins & gasket. (D05262) (D1057)
1000cc 81 1000 81.00 STD 2394M08100 $104.22 3189KD S539 W5591 3204FA
Tigershark Daytona x (D3526) 1997-99 81mm
Monte Carlo 64.6 1100 85.00 4.00 718M08500 $128.46 3347KD CW22 $76.39 (D4854) $96.51
Triple Cylinder (D7077) (D1975)
Nikasil Bore - Cylinder
sleeving required for 85mm 3087FA
bore. 81.00 STD Kit: WK1216 $431.50 85mm
(D09852) $88.40
Kit includes pistons, rings, 85.00 4.00 Kit: WK1217 $455.77 (D4035)
retainer clips, pins & gasket. (D64372)

Kawasaki
300cc 76 295 76.00 STD 549M07600 $102.93 2292TD S513 W5291 KA951HSL
Single Cylinder x 299 76.50 0.50 549M07650 (D6716) 3012TD thru 1994 1986-94
64.9 303 77.00 1.00 549M07700 3032TD CW18 $23.64 (D9141) $96.48
Possible Crankcase cleanup 307 77.50 1.50 549M07750 $113.22 3051TD (D9875)
required for 77.5 & 78mm 311 78.00 2.00 549M07800 (D3976) 3071TD
bore.
76.00 STD Kits: WK1026 $142.11
Kit includes pistons, rings, 76.50 0.50 WK1027 (D7258)
retainer clips, pins & gasket. 77.00 1.00 WK1028
77.50 1.50 WK1029 $152.40 P
78.00 2.00 WK1030 (D4419) W
440cc 68 436 68.00 STD 2322M06800 $99.37 2677CD S259 W5293 B1021 KA630SL C
Twin Cylinder x 439 68.25 0.25 2084M06825 (D2695) 2687CD thru 1992 $14.95 Aluminum
60 442 68.50 0.50 2084M06850 2697CD CW16 $32.54 (D2591) (D798) 1976-81
449 69.00 1.00 2084M06900 2717CD $96.49
455 69.50 1.50 2084M06950 $109.31 2736CD (D9875)
462 70.00 2.00 2084M07000 (D8556) 2756CD
KA835SL
Kit includes pistons, rings, 68.00 STD Kits: WK1000 $231.28 Iron
retainer clips, pins & gasket. 68.25 0.25 WK1001 (D77831) 1982-90
68.50 0.50 WK1002 $91.46
69.00 1.00 WK1003 (D8845)
69.50 1.50 WK1004 $251.16
70.00 2.00 WK1005 (D07051)
475cc Big Bore Kit 71 475 71.00 STD 423M07100 $127.54 2795CD S259 W5294 B1021 KA630HSL
All models x 481 71.50 0.50 423M07150 (D3567) 2815CD thru 1992 $14.95 $107.31
Twin Cylinder 60 488 72.00 1.00 423M07200 2835CD CW16 $32.54 (D2591) (D798) (D8346)
496 72.50 1.50 423M07250 $140.30 2854CD
Aluminum Cylinder Only. 502 73.00 2.00 423M07300 (D8148) 2874CD
Cylinder sleeving required.
71.00 STD Kits: WK1006 $287.60
Kit includes pistons, rings, 71.50 0.50 WK1007 (D75271)
retainer clips, pins & gasket. 72.00 1.00 WK1008
72.50 1.50 WK1009 $313.14
73.00 2.00 WK1010 (D88781)
550cc (All models) All years 75 531 75.00 STD 516M07500 $97.70 2953TC S259 W5295 B1021 KA5033SL 3227FA
Twin Cylinder up to 1990 x 537 75.50 0.50 516M07550 (D2685) 2973TC $34.71 (D3802) $14.95 1986-90 1986-90
60 544 76.00 1.00 516M07600 2992TC CW16 (D798) $91.46 $96.51
Crankcase cleanup required 551 76.50 1.50 516M07650 $107.47 3012TC (D8845) (D1975)
for 76.5 &77mm bore. 559 77.00 2.00 516M07700 (D8446) 3032TC

75.00 STD Kits: WK1011 $230.11


Kit includes pistons, rings, 75.50 0.50 WK1012 (D70831)
retainer clips, pins & gasket. 76.00 1.00 WK1013
76.50 1.50 WK1014 $249.65
77.00 2.00 WK1015 (D97941)

Additional prices & information: Crankshaft Accessories: Pg.142 • Rings, Tools: Pg.153 • Piston pins, clips & top end bearings: Pg.154
130 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 131
Personal Water Craft Hi-Performance Products
Kawasaki

Bore Forged Forged


Bore Over Price Repl. Main Forged Advanced
x Displ. Wiseco Repl. Top End Bottom End Top End Main Wiseco L.A. Sleeve
Model Years Size Sizes Per Pin Bearing Wiseco Sleeve
Stroke (cc) Piston Ring Set Gasket Kit Gasket Kit Bearing Seal Kit Connecting Part no.
(mm) (mm) Piston & Clips Kit Crankshaft Part no.
(mm) Part no. Rod Kit

Kawasaki (continued)
550cc (All models) 1991-96 75 531 75.00 STD 608M07500 $98.75 2953TD S259 W5296 B1021 KA5135SL
Twin Cylinder x 537 75.50 0.50 608M07550 (D5295) 2973TD $41.43 (D6842) $14.95 $91.46
Cylinder Reed 60 544 76.00 1.00 608M07600 2992TD CW16 (D798) (D8845)
551 76.50 1.50 608M07650 $107.47 3012TD
Crankcase cleanup required 559 77.00 2.00 608M07700 (D8446) 3032TD
for 76.5 & 77mm bore.
75.00 STD Kits: WK1045 $238.93
Kit includes pistons, rings, 75.50 0.50 WK1046 (D63341)
retainer clips, pins & gasket. 76.00 1.00 WK1047
76.50 1.50 WK1048 $256.37
77.00 2.00 WK1049 (D28351)
650cc (All models) All 76 635 76.00 STD 549M07600 $102.93 2292TD S513 W5297 B1022 WPR150 KA999SL 3043FA
Twin Cylinder x 643 76.50 0.50 549M07650 (D6716) 3012TD thru 1995 $14.95 $97.25 1986-96 1986-96
70 657 77.00 1.00 549M07700 3032TD CW18 $39.18 (D1532) (D798) (D1236) $96.48 $114.07
Crankcase cleanup required 660 77.50 1.50 549M07750 $113.22 3051TD (D9875) (D4486)
for 77.5 & 78mm bore. 668 78.00 2.00 549M07800 (D3976) 3071TD

Kit includes pistons, rings, 76.00 STD Kits: WK1016 $245.04


retainer clips, pins & gasket. 76.50 0.50 WK1017 (D20741)
77.00 1.00 WK1018
77.50 1.50 WK1019 $265.62
78.00 2.00 WK1020 (D73951)
750cc (All models) Thru 1995 80 743 80.00 STD 813M08000 $113.00 3150KD S650 W6211 W5503 B1023 WPR151 SX SX
Twin Cylinder/Small Pin x 752 80.50 0.50 813M08050 (D0876) 3169KD 80-83mm 85- $15.95 20mm pin KA5166SL 3080FA
74 760 81.00 1.00 813M08100 3189KD CW20 $70.39 85.5mm (D759) 1993-95 1993-95 1993-95
Crankcase cleanup and 771 81.50 1.50 813M08150 $113.22 3207KD (D4224) $47.15 $91.46 $96.51
cylinder sleeving required for 779 82.00 2.00 813M08200 (D3976) 3228KD (D9282) WPR152 (D8845) (D1975)
83mm thru 85.5mm bore. 795 83.00 3.00 813M08300 3268KD 22mm pin
840 85.00 5.00 813M08500 3347KD 1995 SXI, ZXI SXI, ZXI
Replaces 623 series with KD 849 85.50 5.50 813M08550 3367KD $97.25 KA5280SL 3242FA
rings, stronger forging and (D1236) 1993-95 1993-95
stronger 20mm pin. 80.00 STD Kits: WK1059 $296.39 $93.58 $100.87
80.50 0.50 WK1060 (D38771) (D5165) (D2506)
Kit includes pistons, rings, 81.00 1.00 WK1061
retainer clips, pins & gasket. 81.50 1.50 WK1062 $269.83 SS, SX
82.00 2.00 WK1063 (D01871) 3080FB
83.00 3.00 WK1090 $272.71 83-85.5mm
85.00 5.00 WK1091 (D36361) $100.87
85.50 5.50 WK1092 (D2506)
750cc (All models) 1996-02 80 743 80.00 STD 809M08000 $115.14 3150KD S662 W6211 W5779 B1030 WPR151 SX SX P
Twin Cylinder/Big Pin x 752 80.50 0.50 809M08050 (D9096) 3169KD 80-83mm 84- $15.95 20mm pin KA5166SL 3080FA W
74 760 81.00 1.00 809M08100 3189KD CW22 $70.39 84.5mm (D759) 1996 1996 1996 C
Crankcase cleanup and 771 81.50 1.50 809M08150 $126.66 3207KD (D4224) $41.27 $91.46 $96.51 (D1975)
cylinder sleeving required for 779 82.00 2.00 809M08200 (D0067) 3228KD (D6742) WPR152 (D8845)
83mm thru 84.5mm bore. 795 83.00 3.00 809M08300 3268KD 22mm pin SXI, ZXI
820 84.00 4.00 809M08400 3307KD $97.25 SXI, ZXI 3242FA
Replaces 733 series with KD 830 84.50 4.50 809M08450 3327KD (D1236) KA5280SL 1996
rings, stronger forging and 1996 $100.87
stronger 22mm pin. 80.00 STD Kits: WK1241 $300.67 $93.58 (D2506)
80.50 0.50 WK1242 (D04081) (D5165)
Kit includes pistons, rings, 81.00 1.00 WK1243 SS, SX
retainer clips, pins & gasket. 81.50 1.50 WK1244 $323.71 3080FB
82.00 2.00 WK1245 (D32491) 1996
83.00 3.00 WK1261 $293.82 83-85.5mm
84.00 4.00 WK1262 (D92671) $100.87
84.50 4.50 WK1263 (D2506)
750cc Sxi 1996-02 80 791 82.50 2.50 810M08250 $145.67 8250KB S640 W6211 W6197 B1030 WPR152 3242FA
SX800R 2003-04 x 800 82.96 2.96 810M08296 (D0478) 8300KB 1996-02 2003-04 $15.95 2003-04 1996
Electra Coated 74 CW22 $70.39 $54.55 (D759) $97.25 82.50mm
(D4224) (D3723) (D1236) $100.87
Special boost hole & reed (D2506)
cutaway.
3080FB
1996
82.96mm
$100.87
(D2506)
SX800R 2003-04 82 782 82.00 STD 837M08200 $118.72 3228KD S662 W6197 B1030 WPR152
x 791 82.50 0.50 837M08250 (D3217) 3248KD $54.55 (D3723) $15.95 2003-04
74 800 82.96 0.96 837M08296 $145.67 3268KD CW22 (D759) $97.25
(D0478) (D1236)
900cc (All models) 1995-04 73 891 73.00 STD 659M07300 $102.38 2874CD S512 W5459 B1023 WPR151 KA5283SL 3228FA
Triple Cylinder x 903 73.50 0.50 659M07350 (D3416) 2894CD $89.50 (D0735) $15.95 $97.25 1995-96 $96.51
71 915 74.00 1.00 659M07400 2913CD CW20 (D759) (D1236) $93.59 (D1975)
928 74.50 1.50 659M07450 $112.61 2933TD (D5165)
(D7576)
Kit includes pistons, rings, 73.00 STD Kits: WK1100 $396.64
retainer clips, pins & gasket. 73.50 0.50 WK1101 (D89732)
74.00 1.00 WK1102
74.50 1.50 WK1103 $427.33
(D04652)
Additional prices & information: Crankshaft Accessories: Pg.142 • Rings, Tools: Pg.153 • Piston pins, clips & top end bearings: Pg.154
132 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 133
Personal Water Craft Hi-Performance Products
Kawasaki • Polaris

Bore Forged Forged


Bore Over Price Repl. Main Forged Advanced
x Displ. Wiseco Repl. Top End Bottom End Top End Main Wiseco L.A. Sleeve
Model Years Size Sizes Per Pin Bearing Wiseco Sleeve
Stroke (cc) Piston Ring Set Gasket Kit Gasket Kit Bearing Seal Kit Connecting Part no.
(mm) (mm) Piston & Clips Kit Crankshaft Part no.
(mm) Part no. Rod Kit

Kawasaki (continued)
1100cc (All models) 1996-02 80 1071 80.00 STD 809M08000 $115.14 3150KD S662 W5522 W5780 B1030 WPR167 3036FA
Triple cylinder/Big pin x 1083 80.50 0.50 809M08050 (D9096) 3169KD 80- 82- $15.95 $97.25 $96.51
71 1097 81.00 1.00 809M08100 3189KD CW22 81.5mm 84.5mm (D759) (D1236) (D1975)
Crankcase cleanup and 1106 81.50 1.50 809M08150 $126.66 3207KD $96.21 $82.61
cylinder sleeving required for 1125 82.00 2.00 809M08200 (D0067) 3228KD (D3775) (D7594)
83mm thru 84.5mm bore. 1151 83.00 3.00 809M08300 3268KD
1179 84.00 4.00 809M08400 3307KD
Replaces 733 series with KD 1193 84.50 4.50 809M08450 3327KD
rings, stronger forging and
stronger 22mm pin. 80.00 STD Kits: WK1246 $476.19
80.50 0.50 WK1247 (D17582)
Kit includes pistons, rings, 81.00 1.00 WK1248
retainer clips, pins & gasket. 81.50 1.50 WK1249 $461.05
82.00 2.00 WK1250 (D36672)
83.00 3.00 WK1264
85.00 4.00 WK1265
85.50 4.50 WK1266
1200cc Ultra 150 All 80 1176 80.00 STD 749M08000 $115.14 3150TD S598 W5781 B1075 WPR186 3293FA
Triple cylinder x 1191 80.50 0.50 749M08050 (D9096) 3169TD 1999-04 $15.95 $97.25 1995-04
Cylinder sleeving or replating 78 1205 81.00 1.00 749M08100 3189TD CW24 $154.14 (D9429) (D759) (D1236) $96.51
required for oversizes. $499.56 (D1975)
80.00 STD Kits: WK1267 (D47992)
Kit includes pistons, rings, 80.50 0.50 WK1268
retainer clips, pins & gasket. 81.00 1.00 WK1269

Polaris
650cc (All models) 65 647 65.00 STD 624M06500 $105.63 2559CD S280 W5325 B1014 WPR153 FL5191SL 3229FA
Triple cylinder x 656 65.50 0.50 624M06550 (D8336) 2579CD 1992-95 $15.95 MAG/Center 1992-96 65-66mm
65 665 66.00 1.00 624M06600 2598CD CW18 $58.32 (D9943) (D759) $91.46 1992-96
675 66.50 1.50 624M06650 $116.20 2618CD WPR154 (D8845) $96.51
685 67.00 2.00 624M06700 (D2796) 2638CD PTO (D1975)
$97.25
Kit includes pistons, rings, 65.00 STD Kits: WK1064 $375.21 (D1236)
retainer clips, pins & gasket. 65.50 0.50 WK1065 (D31522)
66.00 1.00 WK1066
66.50 1.50 WK1067 $406.92
67.00 2.00 WK1068 (D51442)
700cc (All models) 81 700 81.00 STD 700M08100 $107.67 3189TD S512 W5523 B1039 WPR155 Hurricane SL
Twin cylinder x 710 81.50 0.50 700M08150 (D0646) 3209TD 1996-00 $15.95 $97.25 FL5300SL 3211FA
68 718 82.00 1.00 700M08200 3228TD CW20 $44.86 (D1962) (D759) (D1236) 1996-97 1996-97 P
726 82.50 1.50 700M08250 $118.44 3248TD $91.46 $96.51 W
734 83.00 2.00 700M08300 (D6017) 3268TD (D8845) (D1975) C
Kit includes pistons, rings, 81.00 STD Kits: WK1137 $260.20 SL, SLT
retainer clips, pins & gasket. 81.50 0.50 WK1138 (D21651) FL5341SL
82.00 1.00 WK1139 1996-97
82.50 1.50 WK1140 $281.74 $97.64
83.00 2.00 WK1141 (D40961) (D9585)
750cc (All models) 69.75 744 69.75 STD 633M06975 $109.86 2746CD S343 W5385 W5436 B1014 WPR153 SL, SLT SL, SLT
Triple cylinder x 755 70.25 0.50 633M07025 (D2956) 2766CD 69.75- 71.25- $15.95 MAG/Center FL5239SL 3243FA
65 766 70.75 1.00 633M07075 2786CD CW18 70.75mm 72mm (D759) 1993-96 1993-96
777 71.25 1.50 633M07125 $120.83 2805CD 1992-96 1992-96 WPR154 $91.46 69-.75-70.75mm
783 71.50 1.75 633M07150 (D0527) 2815CD $58.32 $58.32 PTO (D8845) $96.51
795 72.00 2.25 633M07200 2835CD (D9943) (D9943) $97.25 (D1975)
(D1236)
Kit includes pistons, rings, 69.75 STD Kits: WK1075 $387.90 3281FA
retainer clips, pins & gasket. 70.25 0.50 WK1076 (D47232) 1995-97
70.75 1.00 WK1077 71.25-72mm
71.25 1.50 WK1078 $420.81 $96.51
71.50 1.75 WK1128 (D94252) (D1975)
72.00 2.25 WK1087
777cc Octane 2002-04 84 775.8 84.00 STD 811M08400 $129.78 8400KB S662
Virage i 2002-04 x 785.1 84.50 0.50 811M08450 (D7877) 8450KB
Twin cylinder 70 794.4 85.00 1.00 811M08500 8500KB CW22
799.1 85.25 1.25 811M08525 $142.76 8525KB
(D5658)
777cc Octane 2002-04 85 794.4 85.00 1.00 812M08500 $166.22 8500KB S662
Twin cylinder x (D3799)
Electra Coated 70 799.1 85.25 1.25 812M08525 $182.84 8525KB CW22
(D17901)
Special low dome race part -
head modifcations required
780cc (All models) 71.3 783 71.50 0.20 633M07150 $120.83 2815CD S343 W5555 B1014 WPR153 SL, SLT, SLX SL, SLT, SLX
Triple cylinder x 794 72.00 0.71 633M07200 (D0527) 2835CD 1995-97 $15.95 MAG/Center FL5302SL 3281FA
65 CW18 $85.00 (D0015) (D759) 1995-97 1995-97
WPR154 $91.46 $96.51
Kit includes pistons, rings, 71.50 0.20 Kits: WK1167 $447.49 PTO (D8845) (D1975)
retainer clips, pins & gasket. 72.00 0.71 WK1218 (D94862) $97.25 (D1236)

Additional prices & information: Crankshaft Accessories: Pg.142 • Rings, Tools: Pg.153 • Piston pins, clips & top end bearings: Pg.154
134 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 135
Personal Water Craft Hi-Performance Products
Polaris • Sea-Doo

Bore Forged Forged


Bore Over Price Repl. Main Forged Advanced
x Displ. Wiseco Repl. Top End Bottom End Top End Main Wiseco L.A. Sleeve
Model Years Size Sizes Per Pin Bearing Wiseco Sleeve
Stroke (cc) Piston Ring Set Gasket Kit Gasket Kit Bearing Seal Kit Connecting Part no.
(mm) (mm) Piston & Clips Kit Crankshaft Part no.
(mm) Part no. Rod Kit

Polaris (continued)
785cc SLX Pro 1997-01 69.7 779 69.70 STD 722M06970 $117.32 2746CD S343 W5669 B1014 FL5342SL
Triple cylinder x (D9307) 1997-00 $15.95 1998-98
XPS coated 68 CW18 $59.00 (D0453) (D759) $93.59
Nikasil Bore - cylinder (D5165)
sleeving or replating required
for oversizes.

Kit includes pistons, rings, 69.70 STD Kit: WK1223 $409.86


retainer clips, pins & gasket. (D29542)
900cc (All models) 74.5 889 74.50 STD 687M07450 $107.67 2933TD S512 W5524 B1039 WPR155 FL5305SL
Triple cylinder x 901 75.00 0.50 687M07500 (D0646) 2953TD 1996-97 $15.95 $97.25 1996-97
68 913 75.50 1.00 687M07550 2973TD CW20 $61.57 (D4963) (D759) (D1236) $93.59
925 76.00 1.50 687M07600 $118.44 2992TD (D5165)
937 76.50 2.00 687M07650 (D6017) 3012TD

Kit includes pistons, rings, 74.50 STD Kits: WK1142 $384.58


retainer clips, pins & gasket. 75.00 0.50 WK1143 (D57032)
75.50 1.00 WK1144
76.00 1.50 WK1145 $416.89
76.50 2.00 WK1146 (D31052)
1050cc (All models) 81 1051 81.00 STD 781M08100 $132.25 8100LF S512 W5525 B1039 WPR155 FL5300SL 3211FA
Triple cylinder x 1064 81.50 0.50 781M08150 (D5397) 8150LF 1996-99 $15.95 $97.25 1996-97 1996-97
68 1077 82.00 1.00 781M08200 8200LF CW20 $61.57 (D4963) (D759) (D1236) $91.46 $96.51
1090 82.50 1.50 781M08250 $145.35 8300LF (D8845) (D1975)
1102 83.00 2.00 781M08300 (D1278)

Kit includes pistons, rings, 81.00 STD Kits: WK1307 $458.32


retainer clips, pins & gasket. 81.50 0.50 WK1308 (D99472)
82.00 1.00 WK1309
82.50 1.50 WK1310 $498.01
83.00 2.00 WK1311 (D18892)
1200cc 84 1163.8 84.00 STD 811M08400 $129.78 8400KB S539
Pro 1200 2000-01 x 1177.7 84.50 0.50 811M08450 (D7877) 8450KB
Virage TX 2000-03 70 1191.6 85.00 1.00 811M08500 8500KB CW22
Virage TXI 2001-03 1198.7 85.25 1.25 811M08525 $142.76 8525KB
SLX 2000-01 (D5658)
Genesis (All models)
X45 1999
Triple cylinder
1200cc 2000-01 85 1191.6 85.00 1.00 812M08500 $144.20 8500KB S662 P
Pro 1200 x (D2568) W
Triple cylinder 70 1198.7 85.25 1.25 812M08525 $158.62 8525KB CW22 C
Electra coated (D7159)
Special low dome race part
Head modifications required

Sea-Doo
580cc (All models) 76 580 76.00 STD 734M07600 $126.32 2292TD S477 W5450 B1003 WPR144 FL5102SL
Twin cylinder x 588 76.50 0.50 734M07650 (D9757) 3012TD thru 1996 $14.95 thru 1986 Longer
Electra Coated 64 595 77.00 1.00 734M07700 3032TD CW18 $70.64 (D9324) (D798) $97.25 finger port
602 77.50 1.50 734M07750 $138.96 3051TD (D1236) 1988
(D7338) $101.32
Kit includes pistons, rings, 76.00 STD Kits: WK1251 $323.28 (D9706)
retainer clips, pins & gasket. 76.50 0.50 WK1252 (D79391)
77.00 1.00 WK1253 FL5125SL
77.50 1.50 WK1254 $348.56 Shorter
(D41902) finger port
1988-96
$99.00 (D0495)
650cc (All models) 78 650 78.00 STD 663M07800 $121.47 3071LK S512 W5384 B1039 WPR147 FL5244SL 3241FA
Twin cylinder x 658 78.50 0.50 663M07850 (D8827) 3091LK 1993-95 1995-96 thru 1997 1993-95 1993-95
68 666 79.00 1.00 663M07900 3110LK CW20 $58.82 (D9253) $15.95 $97.25 $101.32 $100.87
674 80.00 2.00 663M08000 $133.62 3150LK (D759) (D1236) (D9706) (D2506)
(D7108)
Kit includes pistons, rings, 78.00 STD Kits: WK1116 $301.76
retainer clips, pins & gasket. 78.50 0.50 WK1117 (D60181)
79.00 1.00 WK1118
80.00 2.00 WK1119 $326.06
(D46591)
718cc (All models) 82 718 82.00 STD 775M08200 $121.47 8200LF S461 W5460 B1071 WPR145 FL5268SL
Twin cylinder x 726 82.50 0.50 775M08250 (D8827) 8250LF 1995-00 $15.95 MAG 1995-03
Stock Style Ring 68 735 83.00 1.00 775M08300 8300LF CW20 $58.82 (D9253) (D759) $93.58
744 83.50 1.50 775M08350 $133.62 8350LF WPR146 (D5165)
754 84.00 2.00 775M08400 (D7108) 8400LF PTO
$97.25
Kit includes pistons, rings, 82.00 STD Kits: WK1295 $301.76 (D1236)
retainer clips, pins & gasket. 82.50 0.50 WK1296 (D60181)
83.00 1.00 WK1297
83.50 1.50 WK1298 $326.06
84.00 2.00 WK1299 (D46591)

Additional prices & information: Crankshaft Accessories: Pg.142 • Rings, Tools: Pg.153 • Piston pins, clips & top end bearings: Pg.154
136 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 137
Personal Water Craft Hi-Performance Products
Sea-Doo • Wet-Jet • Yamaha

Bore Forged Forged


Bore Over Price Repl. Main Forged Advanced
x Displ. Wiseco Repl. Top End Bottom End Top End Main Wiseco L.A. Sleeve
Model Years Size Sizes Per Pin Bearing Wiseco Sleeve
Stroke (cc) Piston Ring Set Gasket Kit Gasket Kit Bearing Seal Kit Connecting Part no.
(mm) (mm) Piston & Clips Kit Crankshaft Part no.
(mm) Part no. Rod Kit

Sea-Doo (continued)
780cc (All models) 82 780 82.00 STD 779M08200 $133.62 8200LF S461 W5556 B1072 FL5290SL 3059FA
Twin cylinder x 785 82.10 0.10 779M08210 (D7108) 8210LF 1995-99 $15.95 1995-03 1995-03
74 791 82.50 0.50 779M08250 8250LF CW20 $62.18 (D1373) (D759) $87.45 $100.87
Stock Style Ring 800 82.96 0.96 779M08296* * 8300LF (D7425) (D2506)
* Must gap rings 801 83.00 1.00 779M08300 8300LF
810 83.50 1.50 779M08350 $159.35 8350LF
820 84.00 2.00 779M08400 (D1659) 8400LF

Kit includes pistons, rings, 82.00 STD Kits: WK1300 $293.56


retainer clips, pins & gasket. 82.10 0.10 WK1301 (D41671)
82.50 .050 WK1302
83.00 1.00 WK1303
83.50 1.50 WK1304 $316.70
84.00 2.00 WK1305 (D20091)
785cc (All models) 82 780 82.00 STD 778M08200 $129.58 8200KB S461 B1072 WPC109 WPR148
Twin cylinder x 785 82.10 0.10 778M08210 (D5777) 8200KB $15.95 (Will not fit fuel $97.25
Electra Coated 74 791 82.50 0.50 778M08250 8250KB CW20 (D759) injected models) (D1236)
800 82.96 0.96 778M08296 8300KB 1996-04
$470.00
(D00923)
950cc (All models) 88 951 88.00 STD 716M08800 $138.98 3464KD S568 W5574 W6250 WPR182 3203FA
Twin cylinder x 960 88.50 0.50 716M08850 (D9338) 3484KD Carb DI models 1998-04 88-90mm
78.2 971 89.00 1.00 716M08900 3503KD CW21 (Not for DI 88-90mm $97.25 1997-04
Cylinder sleeving and crank- 982 89.40 1.40 716M08940 $152.88 3520KD models) $85.64 (D1236) $100.87
case cleanup required for 993 90.00 2.00 716M09000 (D3719) 3544KD 88-90mm (D9315) (D2506)
91mm bore. 1017 91.00 3.00 716M09100 3584KD $88.93
(D6335) W6249 3203FB
Gaskets do not fit DI models. DI models 91mm
88.00 STD Kits: WK1211 $366.89 W5782 91mm 1997-04
Kit includes pistons, rings, 88.50 0.50 WK1212 (D31022) Carb $85.64 $100.87
retainer clips, pins & carb 89.00 1.00 WK1213 (Not for DI (D9315) (D2506)
gasket. 89.40 1.40 WK1214 $394.69 models)
90.00 2.00 WK1215 (D18632) 91mm
• Order DI parts individually 91.00 3.00 WK1282 $393.97 $94.38
(D83632) (D3665)

Wet-Jet
700cc 1995-97 81 701 81.00 STD 790M08100 $119.09 3189KD S631 W5543 B1031
Duo x 710 81.50 0.50 790M08150 (D5417) 3207KD $32.54 (D2591) $15.95
ZX, Kraze 68 718 82.00 1.00 790M08200 3228KD CW20 (D759) P
Twin Cylinder 726 82.50 1.50 790M08250 $131.01 3248KD W
High Temperature 735 83.00 2.00 790M08300 (D6187) 3268KD C
753 84.00 3.00 790M08400 3307KD

Kit includes pistons, rings, 81.00 STD Kits: WK1323 $270.72


retainer clips, pins & gasket. 81.50 0.50 WK1324 (D34261)
82.00 1.00 WK1325
82.50 1.50 WK1326 $294.56
83.00 2.00 WK1327 (D47671)
84.00 3.00 WK1328

Yamaha
500cc (All models) 72 496 72.00 STD 586M07200 $102.00 2835CD S478 W5235 YA5025SL 3307FA
Twin cylinder x 503 72.50 0.50 586M07250 (D0216) 2854CD thru 1992 1987-92 1987-92
61 509 73.00 1.00 586M07300 2874CD CW20 $56.75 (D5043) $96.49 $97.94
517 73.50 1.50 586M07350 $104.64 2894CD (D9875) (D6785)
(D9726)

Kit includes pistons, rings, 72.00 STD Kits: WK1035 $260.75


retainer clips, pins & gasket. 72.50 0.50 WK1036 (D54651)
73.00 1.00 WK1037
73.50 1.50 WK1038 $266.03
(D26951)
650cc (All models) 77 633 77.00 STD 602M07700 $101.25 3032TD S423 W5300 WB1004 B1023 WPC102 WPR143 YA5176SL
Twin cylinder x 641 77.50 0.50 602M07750 (D5706) 3051TD thru 1996 $42.61 (D6552) $15.95 (D759) $470.00 $97.25 1991-97
68 649 78.00 1.00 602M07800 3071TD CW20 $42.79 (D7652) (D00923) (D1236) $93.59
658 78.50 1.50 602M07850 $104.63 3091TD (D5165)
667 79.00 2.00 602M07900 (D8726) 3110TD

Kit includes pistons, rings, 77.00 STD Kits: WK1040 $245.29


retainer clips, pins & gasket. 77.50 0.50 WK1041 (D71741)
78.00 1.00 WK1042
78.50 1.50 WK1043 $252.05
79.00 2.00 WK1044 (D32151)

Additional prices & information: Crankshaft Accessories: Pg.142 • Rings, Tools: Pg.153 • Piston pins, clips & top end bearings: Pg.154
138 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 139
Personal Water Craft Hi-Performance Products
Yamaha

Bore Forged Forged


Bore Over Price Repl. Main Forged Advanced
x Displ. Wiseco Repl. Top End Bottom End Top End Main Wiseco L.A. Sleeve
Model Years Size Sizes Per Pin Bearing Wiseco Sleeve
Stroke (cc) Piston Ring Set Gasket Kit Gasket Kit Bearing Seal Kit Connecting Part no.
(mm) (mm) Piston & Clips Kit Crankshaft Part no.
(mm) Part no. Rod Kit

Yamaha (continued)
701cc (All models) 81 701 81.00 STD 790M08100 $119.09 3189KD S631 W5494 W5495 WB1000 B1031 WPC102 WPR143 Raider Blaster,
Twin cylinder x 710 81.50 0.50 790M08150 (D5417) 3207KD 81-83mm 84mm $69.93 (D6914) $15.95 $470.00 $97.25 YA5284SL Runner
68 718 82.00 1.00 790M08200 3228KD CW20 $42.93 $43.00 (D759) (D00923) (D1236) 1994-04 3054FA
726 82.50 1.50 790M08250 $131.01 3248KD (D6752) (D0852) $93.59 1994-04
735 83.00 2.00 790M08300 (D1687) 3268KD (D5165) $100.87
753 84.00 3.00 790M08400 3307KD (D2506)
Blaster
Kit includes pistons, rings, 81.00 STD Kits: WK1317 $281.11 YA5187SL Raider,
retainer clips, pins & gasket. 81.50 0.50 WK1318 (D76861) 1993-03 SuperJet
82.00 1.00 WK1319 $93.59 3215FA
82.50 1.50 WK1320 $304.95 (D5165) 1995-98
83.00 2.00 WK1321 (D79281) $100.87
84.00 3.00 WK1322 $305.02 (D2506)
(D13081)
760cc (All models) 84 754 84.00 STD 757M08400 $125.02 3307KD S631 W5526 W5527 WB1004 B1031 WPC102 WPR143 YA5304SL 3233FA
Twin cylinder x 763 84.50 0.50 757M08450 (D1057) 3327KD 84-85mm 85.5- $42.61 (D6552) $15.95 $470.00 $97.25 1996-00 84-85mm
68 771 85.00 1.00 757M08500 3347KD CW20 1996-99 86mm (D759) (D00923) (D1236) $87.45 1996-00
Cylinder sleeving required. 780 85.50 1.50 757M08550 $137.53 3368KD $56.36 1996-99 (D7425) $96.51
for 85.5 & 86mm bore 789 86.00 2.00 757M08600 (D2528) 3386KD (D1833) $43.00 (D1975)
(D0852)
Kit includes pistons, rings, 84.00 STD Kits: WK1290 $306.43
retainer clips, pins & gasket. 84.50 0.50 WK1291 (D68381)
85.00 1.00 WK1292
85.50 1.50 WK1293 $318.06
86.00 2.00 WK1294 (D48091)
784cc All 80 784 80.00 STD 758M08000 $122.66 3150KD S640 W5670 B1074 WPR185 YA5356SL 3291FA
All 800’s x 804 81.00 1.00 758M08100 (D0637) 3189KD 1998-04 $15.95 $97.25 1998-04 1998-04
XL 78 CW22 $85.25 (D5115) (D759) (D1236) $93.59 $96.51
XLT (D5165) (D1975)
GP
Twin cylinder
Ceramic Composit Bore 80.00 STD Kits: WK1306 $330.57
80.50 0.50 WK1334 (D43891)
Kit includes pistons, rings, 81.00 1.00 WK1335
retainer clips, pins & gasket.
1100cc 81 1051 81.00 STD 791M08100 $122.66 3189KD S631 W5462 B1031 WPC112 WPR143 YA5282SL 3053FA
WaveRaider 100 1995-97 x 1064 81.50 0.50 791M08150 (D0637) 3207KD $80.21 (D3184) $15.95 $599.95 $97.25 1995-97 $96.51
WaveVenture 1996-97 68 1077 82.00 1.00 791M08200 3228KD CW20 (D759) (D00024) (D1236) $93.59 (D1975)
Triple cylinder 1090 82.50 1.50 791M08250 $134.94 3248KD (D5165)
1104 83.00 2.00 791M08300 (D6908) 3268KD P
W
Kit includes pistons, rings, 81.00 STD Kits: WK1329 $448.19 C
retainer clips, pins & gasket. 81.50 0.50 WK1330 (D19862)
82.00 1.00 WK1331
82.50 1.50 WK1332 $485.03
83.00 2.00 WK1333 (D20192)
1200cc 84 1131 84.00 STD 757M08400 $125.02 3307KD S631 W5570 B1031 WPC111 WPR143 Runner 3234FA
GP1200 1997-99 x 1142 84.50 0.50 757M08450 (D1057) 3327KD $83.07 (D4894) $15.95 1996-99 $97.25 YA5349SL 84-85mm
XL1200 1998 68 1156 85.00 1.00 757M08500 3347KD CW20 (D759) Will not fit 1999 (D1236) 1997-99 1997-99
SUV All Years 1169 85.50 1.50 757M08550 $137.53 3367KD XL1200L TD $118.51 $96.51
Triple cylinder 1184 86.00 2.00 757M08600 (D2528) 3386KD $632.38 (D1117) (D1975)
(D07244)
Kit includes pistons, rings, 84.00 STD Kits: WK1312 $458.13 4000FB
retainer clips, pins & gasket. 84.50 0.50 WK1313 (D88472) YA5349BSL 85.5-86mm
85.00 1.00 WK1314 86mm 1997-99
85.50 1.50 WK1315 $495.66 $87.45 $114.07
86.00 2.00 WK1316 (D04792) (D7425) (D4486)
1200cc 80 1176 80.00 STD 758M08000 $122.66 3150KD S640 W6314 B1074 WPR185 3286FA
GP1200 2000 up x 1206 81.00 1.00 758M08100 (D0637) 3189KD 2000-02 $15.95 $97.25 1999-00
XL1200 1999 up 78 CW22 $160.46 (D8269) (D759) (D1236) $96.51
Triple cylinder (D1975)

Ceramic Composite Bore

Additional prices & information: Crankshaft Accessories: Pg.142 • Rings, Tools: Pg.153 • Piston pins, clips & top end bearings: Pg.154
140 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 141
Crankshafts Sleeves Hi-Performance Products
Pins, Bearings & Washers Off Road Cycle & ATV
$19.95 (D7911)
Crank Pins Crank Pins Crank Pins L.A. Sleeve LA Sleeve Advanced Sleeve Advanced Sleeve
Model Years Cyl. Type
Part no. Price Part no. Price
Part # Diameter Length Type Part # Diameter Length Type Part # Diameter Length Type
(mm) (mm) (mm) (mm) (mm) (mm) HONDA • 2-Stroke • Cycle
CR80 1985 3201FA $90.55 (D3345) CS
W5787 16 30 Solid W5859 24 56.5 Hollow W5819 26 54.5 Hollow
CR80 1986 H948SL $82.39 (D3494) 3119FA $90.55 (D3345) AC
W5938 17 36 Hollow W5804 24 58 Hollow W5820 26 55 Solid CR80 1987 H5066SL $82.38 (D3494) 3127FA $90.55 (D3345) AC
W5788 20 43 Hollow W5805 24 58.5 Hollow W5821 26 58.5 Solid CR80 1988-02 H5066SL $82.39 (D3494) 3101FA $90.55 (D3345) AC
CR125 1979 H1SL $123.56 (D3147) CS
W5789 20 45 Hollow W5806 24 60 Hollow W5822 26 58.5 Hollow CR125 1980 H94SL $125.02 (D1057) CS
W5790 20 46 Hollow W5807 24 65 Solid W5823 26 59 Solid CR125 1981-82 H99SL $93.85 (D1365) 3114FA $96.51 (D1975) CS
CR125 1983-84 H114SL $93.85 (D1365) CS
W5791 22 46.5 Hollow W5837 24 74 Solid W5824 26 67.5 Hollow
CR125 1985-86 H940SL $93.85 (D1365) 3118FA $96.51 (D1975) CS
W5792 22 51 Hollow W5808 24.3 48 Hollow W5834 26 61 Hollow CR125 1987-88 H5001SL $88.95 (D7335) 3128FA $96.51 (D1975) CS
W5793 22 53 Hollow W5809 24.3 49 Hollow W6031 27 68.5 Solid CR125 1989 H5075SL $88.95 (D7335) 3131FA $96.51 (D1975) AC
CR125 1990-91 H5104SL $88.95 (D7335) 3033FA $96.51 (D1975) AC
W5794 22 54 Hollow W5810 24.3 51 Hollow W5825 28 55 Solid CR125 1992 H5301SL $88.95 (D7335) 3334FA $96.51 (D1975) AC
W5795 22 54 Solid W5811 24.3 54 Hollow W5826 28 58.5 Hollow CR125 1993-95 H5249SL $88.95 (D7335) 3034FA $96.51 (D1975) AC
CR125 1996-99 H5291SL $88.95 (D7335) 3259FA $96.51 (D1975) AC
W5796 22 54.5 Hollow W5812 24.3 56 Hollow W5828 28 60 Hollow
CR125 2000 3325FA $96.51 (D1975) AC
W5797 22 56.5 Hollow W5813 24.3 57 Hollow W5857 28 57 Solid CR125 2001 3377FA $96.51 (D1975) AC
W5798 24 48 Solid W5814 25 51 Solid W5835 30 53 Hollow CR125 2002 3418FA $96.51 (D1975) AC
CR125 2003 3433FA $96.51 (D1975) AC
W5799 24 52 Hollow W5815 25 58.5 Solid W5829 32 58 Hollow CR250 1978-80 H88SL $110.00 (D0066) 3113FA $125.47 (D8257) AC
W5800 24 52 Solid W5816 25 60 Hollow W6032 32 62 Hollow CR250 1981-83 H104SL $110.00 (D0066) 3193FA $125.47 (D8257) CI
CR250 1984 H843SL $108.88 (D3356) CI
W5801 24 53 Solid W5817 25 60 Solid W6034 33 58 Hollow
CR250 1985 H844SL $108.85 (D1356) CI
W5802 24 55 Solid W5833 25 56 Hollow W5830 34 66 Hollow CR250 1986 H958SL $115.26 (D5196) 3057FA $125.47 (D8257) AC
W5803 24 57 Solid W5818 26 53 Solid W5831 38 65 Hollow CR250 1987 H5002SL $115.26 (D5196) 3129FA $125.47 (D8257) AC
CR250 1988 H5076SL $115.26 (D5196) 3130FA $125.47 (D8257) AC
CR250 1989 H5076SL $115.26 (D5196) 3132FA $125.47 (D8257) AC
CR250 1990-91 H5105SL $115.26 (D5196) 3133FA $125.47 (D8257) AC
$19.95 (D7911) **$27.95 (D7761) • $19.95 (D7911) * Limited Stock CR250 1992 H5178SL $115.26 (D5196) 3318FA $125.47 (D8257) AC
CR250 1993 H5178SL $115.26 (D5196) 3134FA $125.47 (D8257) AC
Crank Pin Bearings Crank Pin Bearings Crank Pin Bearings CR250 1994 H5198SL $115.26 (D5196) 3335FA $125.47 (D8257) AC
Part # Type ID OD Width Part # Type ID OD Width Part # Type ID OD Width CR250 1995-96 H5250SL $115.26 (D5196) 3103FA $125.47 (D8257) AC
CR250 1997-98 H5318SL $115.26 (D5196) 3220FA $125.47 (D8257) AC
B1045 KU 20 26 14 B1058 KT 24.6 30.6 15 B1067 KT 24 30 15
CR250 1999-00 H5375SL $115.26 (D5196) 3280FA $125.47 (D8257) AC
B1046 KU 22 28 14 B1059 KT 25 32 16 B1068 KT 25 34 17.8 CR250 2001 3330FA $125.47 (D8257) AC
B1047 KU 22 28 16 CR250 2002-03 3361FA $125.47 (D8257) AC
B1060* KT 25 32 20 B1069 KU 30 38 18
CR500 1985-86 3283FA $125.47 (D8257) CS
B1048 KU 22 29 17 B1061 KU 26 33 18 B1070 KU 16 22 12 CR500 1987-88 3278FA $125.47 (D8257) CS S
L
B1049 KU 24 31 17 B1062 KT 26 34 20 B1073 KT 17 23 14 CR500 1989-01 H5077SL $119.57 (D4717) 3358FA $125.47 (D8257) CI E
E
B1050 KU 24 32 20 B1063 KU 28 35 16 B1076 KT 27 34 21 HONDA • 4-Stroke • Cycle V
XR50 1988-03 E
B1051 KU 25 32 20 B1064 KU 28 35 18 B1077 KT 32 40 20 3447FA $96.51 (D1975) CI S
CRF50F 2004
B1052 KU 32 41 18 B1065 KU 28 36 20 B1078 KU 25 32 16 XR80 1979-03 3374FA $76.91 (D5164) CS &
XR80 1982-03 H101SL $52.51 (D1513) CS
B1053** KU 34 43 20 • B1066 KU 38 48 23 B1079 KT 33 41 20
XR100 1992-03 H5197SL $52.51 (D1513) 3426FA $76.91 (D5164) CI C
B1057 KT 24.3 32.3 16 XR100 58mm Big Bore 1985-03 3078FA $76.91 (D5164) CI
R
A
XL200R 1983-84 N
XR200 1980-84 K
H103SL $51.11 (D6603) CI
XR200R 1981-83 &
1986-02 A
$5.99 (D593) C
XR200 1985-95 3115FA $76.91 (D5164) CI
C
Thrust Washers Thrust Washers Thrust Washers XL, XR250 1979-83 H98SL $56.76 (D6043) RS
XL, XR250 1984-85 H842SL $70.95 (D5524) RS
Part # ID Thickness Part # ID Thickness Part # ID Thickness
XR250 1986-03 H957SL $70.95 (D5524) 3120FA $81.37 (D2884) RS
W5937 17mm 1mm W5770 24mm 1.25mm W5775 26mm 1.5mm XRL250 1991-95 H957SL $70.95 (D5524) 3120FA $81.37 (D2884) RS
W5763 20mm 1mm W5838 24mm 2.5mm W6027 27mm 1.5mm XR350 1983-84 H943SL $72.79 (D8634) RS
XR400 1996-04 H5293SL (85-87mm) $70.84 (D0524) 3236FA $83.92 (D5305) RS
W5764 20mm 1.5mm Spacer Ring W5979 24mm 1.5mm W5776 28mm 1mm
XR400 Big Bore 1996-04 3052FA $83.92 (D5305) AC
W5765 22mm 1mm W5771 24mm 1.5mm Spacer Ring W5836 30mm 1mm CRF450R 96mm 2002-04 3357FA $81.37 (D2884) AC
W5777 32mm 1mm XL, XR500 1978-82 H5SL $81.32 (D9784) 3112FA $92.31 (D9355) RS
W5766 22mm 1.5mm W5864 24.3mm 1mm
XL, XR500 95mm 1978-82 3226FA $92.31 (D9355) RS
W5767 22mm 2mm *W5772 24.6mm 1mm W6030 33mm 1mm XR500 1983-84 H839SL $82.39 (D3494) RS
W5768 24mm .85mm W5773 25mm 1mm W5778 38mm 1mm XL600 1983-87 H120SL $82.57 (D4594) RS
XR600 1985-87 H960SL $82.39 (D3494) RS
W5769 24mm 1mm W5774 26mm 1mm * Limited to available stock

142 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 143
Sleeves Hi-Performance Products
Off Road Cycle & ATV
L.A. Sleeve LA Sleeve Advanced Sleeve Advanced Sleeve L.A. Sleeve LA Sleeve Advanced Sleeve Advanced Sleeve
Model Years Cyl. Type Model Years Cyl. Type
Part no. Price Part no. Price Part no. Price Part no. Price

HONDA • 4-Stroke • Cycle KAWASAKI • 2-Stroke • Cycle


XR600 1988-90 H5037SL $89.18 (D1535) AC KX125 1985 KA855SL $88.95 (D7335) 3041FA $96.51 (D1975) AC
XR600 Big Bore 1988-90 H5037BSL $88.32 (D8925) 3004FA $92.31 (D9355) AC KX125 1987 KA5006SL $88.95 (D7335) 3157FA $96.51 (D1975) AC
XR600 1991-00 H5159SL $82.39 (D3494) 3102FA $98.38 (D3095) RS KX125 1988 KA5043SL $88.95 (D7335) 3159FA $96.51 (D1975) AC
XR650L 1993-04 H5160SL $81.58 (D4984) 3359FA $92.31 (D9355) RS KX125 1989 KA5089SL $88.95 (D7335) 3162FA $96.51 (D1975) AC
XR650R 2000-04 3273FA $92.31 (D9355) RS KX125 1990-91 KA5107SL $88.95 (D7335) 3048FA $96.51 (D1975) AC
XR650R Big Bore 2000-04 3274FA $92.31 (D9355) RS KX125 1992 KA5154SL $88.95 (D7335) 3167FA $96.51 (D1975) AC
KX125 1993 KA5179SL $88.95 (D7335) 3168FA $96.51 (D1975) AC
HONDA • 2-Stroke • ATV KX125 1994 KA5208SL $88.97 (D8335) 3170FA $96.51 (D1975) AC
ODYSSEY 250 1977-84 H91SL $123.79 (D7247) CI
KX125 1995 KA5251SL $88.96 (D8335) 3336FA $96.51 (D1975) AC
ATC250 70-72mm 1981-84 3317FA $125.47 (D8257) CI
KX125 1996-97 KA5307SL $88.97 (D8335) 3331FA $96.51 (D1975) AC
ATC250 1985-86 KX125 1998-99 KA5354SL $88.95 (D7335) 3337FA $96.51 (D1975) AC
TRX250R H845SL $104.87 (D2926) 3117FA $125.47 (D8257) CI
1986 KX125 2000 KA5429SL $88.95 (D7335) 3264FA $96.51 (D1975) AC
66-66.75mm
ATC250 KX125 2001 3356FA $96.51 (D1975) AC
1985-86
TRX250R H845SL $104.87 (D2926) 3223FA $145.88 (D3578) CI KX125 2002 KA5473SL $88.96 (D8335) AC
1986
67-69.5mm
KX125 2003 3431FA $96.51 (D1975) AC
TRX250R 66-66.75mm 1987-89 H5032SL $104.87 (D2926) 3221FA $125.47 (D8257) CI
KX125 2004 3468FA $96.51 (D1975) AC
TRX250R 67-68mm 1987-89 H5032SL $104.87 (D2926) 3206FA $145.88 (D3578) CI
KDX200 1986-88 KA969SL $93.85 (D1365) 3225FA $96.51 (D1975) AC
ODYSSEY 350 1985-86 H896SL $120.44 (D6227) 3238FA $127.90 (D4767) CS
KDX200 1989-94 KA5086SL $93.85 (D1365) 3047FA $96.51 (D1975) AC
PILOT FL400R 1989-92 H5088SL $105.95 (D7536) CI
KDX200 1995-05 KA5252SL $93.85 (D1365) 3097FA $96.51 (D1975) AC
HONDA • 4-Stroke • ATV KDX220 1997-05 KA5319SL $93.85 (D1365) AC
ATC XL/XR185 1979-85 H3SL $50.60 (D6303) CS KX250, A4 1978 KA655SL $123.56 (D3147) AC
ATC200 1981-86 KX250, A5 1979-81 KA662SL $109.99 (D9956) AC
H103SL $51.11 (D6603) CI
TRX200 1984 KX250, B1 1982 KA739SL $110.00 (D0066) AC
ATC200 1982-86 3115FA $76.91 (D5164) CS KX250 1983-84 KA796SL $110.00 (D0066) AC
ATC200X 1986-87 H989SL $56.20 (D2733) CI KX250 1985 KA859SL $110.00 (D0066) 3141FA $125.47 (D8257) AC
ATC 4 TRAX250 1987-94 3062FA $85.54 (D2315) CS KX250 1986 KA949SL $107.00 (D0246) 3067FA $125.47 (D8257) AC
TRX300 2-Valve 1988-00 H5062SL $68.32 (D9904) 3373FA $81.37 (D2884) RS KX250 1987 KA5007SL $107.18 (D1346) 3158FA $125.47 (D8257) AC
TRX300EX 4-Valve 1993-05 H5062SL $68.32 (D9904) 3373FA $81.37 (D2884) RS KX250 1988 KA5044SL $115.26 (D5196) 3160FA $125.47 (D8257) AC
ATC, TRX350 1985-89 H952SL $70.13 (D8024) 3082FA $81.37 (D2884) RS KX250 1989 KA5090SL $115.27 (D6196) 3163FA $125.47 (D8257) AC
TRX400 EX 1999-05 H5293SL (85-87mm) $70.15 (D8024) 3236FA $83.92 (D5305) RS KX250 1990 KA5122SL $115.26 (D5196) 3164FA $125.47 (D8257) AC
TRX400 Big Bore 89mm 1999-04 3052FA $83.92 (D5305) RS KX250 1991 KA5123SL $115.26 (D5196) 3165FA $125.47 (D8257) AC
TRX400 4x4 1995-03 H5286SL $70.13 (D8024) RS KX250 1992 KA5153SL $115.26 (D5196) 3166FA $125.47 (D8257) AC
Foreman 450 1998-04 3409FA $87.93 (D6725) RS KX250 1993 KA5180SL $115.27 (D6196) 3169FA $125.47 (D8257) AC
KAWASAKI • 2-Stroke • Cycle KX250
KX250
1994
1995
KA5209SL
KA5253SL
$115.26 (D5196)
$115.26 (D5196)
3322FA
3222FA
$125.47 (D8257)
$125.47 (D8257)
AC
AC
KDX50 2003-04 3423FA $93.49 (D9065) CI
KX60 1985-03 KA935SL $64.83 (D9883) 3142FA $83.92 (D5305) AC KX250 1996 KA5294SL $115.27 (D6196) 3292FA $125.47 (D8257) AC
KX65 2000-03 3402FA $93.49 (D9065) AC KX250 1997 KA5321SL $115.27 (D6196) 3338FA $125.47 (D8257) AC
KX80 1978-79 KA672SL $82.39 (D3494) 3135FA $90.55 (D3345) AC KX250 1998-99 KA5350SL $115.27 (D6196) 3289FA $125.47 (D8257) AC
KX80 1980-81 KA735SL $82.39 (D3494) AC KX250 2000 KA5422SL $115.26 (D5196) 3407FA $125.47 (D8257) AC
KX80 1982 KA736SL $82.39 (D3494) 3040FA $90.55 (D3345) AC KX250 2001 KA5481SL $115.26 (D5196) 3407FA $125.47 (D8257) AC
KX80 1983 KA791SL $82.39 (D3494) AC KDX250 1991-94 3071FA $125.47 (D8257) AC
KDX80 1980-82 KA672SL $82.39 (D3494) 3135FA $90.55 (D3345) AC KX500 1988 3202FA $125.47 (D8257) AC
KDX80 1983-88 KA736SL $82.39 (D3494) 3255FA $90.55 (D3345) AC KX500 1989-03 3161FA $125.47 (D8257) AC
KX80 1984 KA852SL $82.39 (D3494) 3140FA $90.55 (D3345) AC KAWASAKI • 4-Stroke • Cycle
KX80 1985 KA854SL $82.39 (D3494) AC KLX125 2002-03 3435FA $95.30 (D8175) CI
KX80 1986-87 KA967SL $82.39 (D3494) 3042FA $90.55 (D3345) AC KLX400 2003-04 3287FA $92.31 (D9355) AC
S
L
KX80 1988-90 KA5041SL $82.39 (D3494) 3046FA $90.55 (D3345) AC KLX400 440 Big Bore 2000-04 3481FA $116.28 (D7796) CI E
KX80 1991-94 KA5121SL $82.39 (D3494) 3049FA $90.55 (D3345) AC E
KX80 1995-97 KA5316SL $82.39 (D3494) 3326FA $90.55 (D3345) AC KAWASAKI • 2-Stroke • ATV V
KXT250 Tecate 1983-85 KA795SL $94.92 (D5965) 3139FA $120.63 (D8327) AC E
KX80 1998-00 KA5351SL $82.39 (D3494) 3267FA $90.55 (D3345) AC S
KX85 2001-04 3296FA $90.55 (D3345) AC KXT250 Tecate 1986 3067FA $125.47 (D8257) AC
1979-83, Tecate 4 1987-88 KA5007SL $106.12 (D7636) 3158FA $125.47 (D8257) AC
KE100 KA786SL $86.71 (D3025) 3137FA $90.55 (D3345) AC
1986-94
KX100 1995-97 KA5263SL $82.39 (D3494) 3171FA $90.55 (D3345) AC
KAWASAKI • 4-Stroke • ATV
KLF220 1988-03 KA5063SL $63.08 (D5873) RS
KX100 1998-05 KA5358SL $83.14 (D8894) 3248FA $90.55 (D3345) AC
KSF250 Mojave 1987-05 KA5018SL $77.18 (D1364) RS
KX125, A4, A5 1978-79 KA656SL $123.56 (D3147) AC
KLF300 1986-03 KA986SL $63.08 (D5873) 3348FA $76.91 (D5164) RS
KX125, A6 1980 KA680SL $146.45 (D7878) AC
KEF300 1995-03 KA986SL $63.08 (D5873) RS
KX125, A7 1981 KA717SL $93.85 (D1365) AC
KVF300 1999-03 KA986SL $63.08 (D5873) RS
KX125, B1 1982 KA737SL $93.85 (D1365) AC
KXF400 2003 3287FA $92.31 (D9355) AC
KX125 1983-84 KA792SL $88.95 (D7335) 3138FA $96.51 (D1975) AC
KXF400 440 Big Bore 2000-04 3481FA $116.28 (D7796) CI
Prairie 650 2002-03 3398FA $90.12 (D7045) RS
KFX700 2004-06 KA5526SL $70.13 (D8024) RS

144 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 145
Sleeves Hi-Performance Products
Off Road Cycle & ATV
L.A. Sleeve LA Sleeve Advanced Sleeve Advanced Sleeve L.A. Sleeve LA Sleeve Advanced Sleeve Advanced Sleeve
Model Years Cyl. Type Model Years Cyl. Type
Part no. Price Part no. Price Part no. Price Part no. Price

KTM/Cobra/Action/LEM SUZUKI • 4-Stroke • Cycle


KTM, LEM 1998-01 3314FA $93.49 (D9065) AC DRZ125 2002-04 3435FA $95.30 (D8175) CI
DRZ250 2001-04 3379FA $76.91 (D5164) CI
KTM • 2-Stroke • Cycle DRZ250 2001-04 3382FA $85.55 (D3315) CI
KTM125 1987-92 FL5151SL $110.00 (D0066) AC
DR350 79-82mm 1990-99 FL5112SL $80.11 (D7084) CI
KTM125 1993-94 FL5211SL $98.54 (D3195) 3077FA $100.87 (D2506) AC
DRZ400 2000-04 3287FA $92.31 (D9355) AC
KTM125 1998 FL5388SL $110.00 (D0066) AC
DRZ400 440 Big Bore 2000-04 3481FA $116.28 (D7796) AC
KTM125 1999-00 FL5404SL $110.00 (D0066) AC
DR650 Limited Stock 1996-02 FL5309SL $82.39 (D3494) AC
KTM250 1990-92 FL5146SL $129.55 (D3777) AC
KTM250 1993-94 FL5212SL $128.28 (D5967) AC SUZUKI • 2-Stroke • ATV
KTM250 1996-97 FL5299SL $129.55 (D3777) 3256FA $131.18 (D1787) AC LT80 All All 3438FA $92.31 (D9355) RS
KTM300 1990-94 FL5147SL $128.28 (D5967) AC LT250 1985 FL942SL $99.45 (D7695) CI
KTM300 1996 FL5315SL $128.28 (D5967) AC LT250 1986 FL988SL $99.45 (D7695) 3126FA $120.63 (D8327) CI
KTM300 1997 FL5408SL $128.28 (D5967) AC LT250 1987 FL5020SL $104.87 (D2926) 3148FA $120.63 (D8327) CS
KTM300 1998 FL5409SL $128.16 (D8867) 3244FA $131.18 (D1787) AC LT250 1988-92 FL5064SL $104.87 (D2926) 3050FA $120.63 (D8327) CS
KTM300 1999-01 FL5410SL $128.28 (D5967) AC LT500 1987 FL5021SL $115.90 (D4596) 3149FA $131.18 (D1787) CI
KTM360 1997 FL5363SL $128.28 (D5967) AC LT500 1988-91 FL5073SL $115.90 (D4596) 3251FA $131.18 (D1787) CI
KTM380 1998-02 3269FA $131.18 (D1787) AC
SUZUKI • 4-Stroke • ATV
POLARIS • 2-Stroke • ATV LT230 Quadspt 1985-94 FL866SL $58.92 (D5353) 3122FA $76.91 (D5164) CI
Trail Boss 250 1986-00 FL5168SL $104.87 (D2926) 3320FA $120.63 (D8327) CI Z400 2000-03 3287FA $92.31 (D9355) AC
ATV300 1994-00 FL5273SL $104.87 (D2926) 3105FA $120.63 (D8327) CI Z400 440 Big Bore 2000-04 3481FA $116.28 (D7796) AC
Trail Boss 350 1990-94 FL5171SL $104.87 (D2926) CI
ATV400 Thru 2003 3108FA $120.63 (D8327) CI
YAMAHA • 2-Stroke • Cycle
YZ80 1977 3272FA $90.55 (D3345) CI
POLARIS • 4-Stroke • ATV YZ80 1979 3275FA $90.55 (D3345) CI
500 1996-04 3388FA $88.40 (D4035) CI YZ80 1982 YA827SL $82.39 (D3494) CI
Predator 99.2mm 2002-04 3404FA $90.12 (D7045) AC YZ80 1983 YA827ASL $82.39 (D3494) CI
Predator 104.83mm 2002-04 3458FA $87.81 (D9625) AC YZ80 1984-85 YA888SL $82.39 (D3494) CI
YZ80 1986 YA978SL $82.39 (D3494) CI
SUZUKI • 2-Stroke • Cycle YZ80 1987-92 YA5056SL $82.39 (D3494) 3172FA $90.55 (D3345) CI
JR50 1996-04 3423FA $93.49 (D9065) CI
YZ80 1993-01 YA5183SL $82.39 (D3494) 3177FA $90.55 (D3345) CI
RM60 2003 KA935SL $64.83 (D9883) 3142FA $79.71 (D3874) AC
YZ85 2002-04 3372FA $90.55 (D3345) AC
RM80 1983 FL800SL $82.39 (D3494) CI
YZ125 1977-79 YA659SL $146.45 (D7878) CS
RM80 1986-87 3262FA $93.49 (D9065) CS
YZ125 1980 YA693SL $146.45 (D7878) CS
RM80 1989-90 FL5091SL $82.39 (D3494) CS
YZ125 1981 YA723SL $93.83 (D0365) CS
RM80 1991-01 FL5140SL $82.39 (D3494) 3111FA $93.49 (D9065) CS
YZ125 1982 YA760SL $93.84 (D0365) CI
RM85 48-50mm 2002-04 3394FA $93.49 (D9065) AC
YZ125 1983 YA809SL $93.84 (D0365) CI
RM125 1981 FL722SL $93.83 (D0365) CI
YZ125 1984 YA874SL $93.84 (D0365) CI
RM125 1982-83 FL748SL $93.84 (D0365) 3121FA $96.51 (D1975) CI
YZ125 1985 YA875SL $93.84 (D0365) 3144FA $96.51 (D1975) CI
RM125 1984-85 FL900SL $88.95 (D7335) CI
YZ125 1986 YA979SL $93.85 (D1365) CS
RM125 1986 FL974SL $88.95 (D7335) 3125FA $96.51 (D1975) CI
YZ125 1987 YA5014SL $93.84 (D0365) CS
RM125 1987 FL5011SL $88.95 (D7335) 3146FA $96.51 (D1975) CI
YZ125 1988 YA5055SL $93.84 (D0365) CS
RM125 1988 FL5049SL $88.95 (D7335) CI
YZ125 1989 YA5094SL $88.95 (D7335) 3173FA $96.51 (D1975) AC
RM125 1989 FL5092SL $88.95 (D7335) 3151FA $96.51 (D1975) CS
YZ125 1990 YA5120SL $88.95 (D7335) 3175FA $96.59 (D5975) AC
RM125 1990 FL5106SL $88.95 (D7335) 3152FA $96.51 (D1975) AC
YZ125 1991 YA5118SL $88.95 (D7335) 3174FA $96.51 (D1975) AC
RM125 1991-92 FL5108SL $88.95 (D7335) 3045FA $96.51 (D1975) AC
YZ125 1992 YA5141SL $88.95 (D7335) 3343FA $96.51 (D1975) AC
RM125 1993 FL5181SL $88.97 (D8335) 3154FA $96.51 (D1975) AC
YZ125 1993 YA5184SL $88.95 (D7335) 3178FA $96.51 (D1975) AC
RM125 1994-96 FL5255SL $88.95 (D7335) 3156FA $96.51 (D1975) AC
YZ125 1994-95 YA5257SL $88.96 (D8335) 3182FA $96.51 (D1975) AC
RM125 1997 FL5323SL $88.95 (D7335) 3254FA $96.51 (D1975) AC
YZ125 1996-98 YA5348SL $88.95 (D7335) 3183FA $96.51 (D1975) AC S
RM125 1998-99 FL5346SL $88.95 (D7335) 3299FA $96.51 (D1975) AC L
YZ125 1999-01 YA5378SL $88.95 (D7335) 3217FA $96.51 (D1975) AC
RM125 2000-03 3425FA $100.87 (D2506) AC
YZ125 2002 3422FA $96.51 (D1975) AC
E
RM250 1984-85 FL869SL $109.99 (D9956) CI E
YZ125 2003 3441FA $96.51 (D1975) AC V
RM250 1986 FL976SL $146.45 (D7878) CS E
IT200 1984-87 YA876SL $98.54 (D3195) CS
RM250 1987 FL5012SL $109.99 (D9956) 3147FA $125.47 (D8257) AC S
YZ250 1976-79 YA658SL $146.45 (D7878) CI
RM250 1988 FL5053SL $110.00 (D0066) 3150FA $125.47 (D8257) AC
YZ250 1980-81 YA695SL $146.45 (D7878) CS
RM250 1989-90 FL5093SL $110.00 (D0066) 3044FA $125.47 (D8257) AC
YZ250 1982 YA764SL $146.45 (D7878) CS
RM250 1991-92 FL5182SL $110.01 (D0066) 3153FA $125.47 (D8257) AC
YZ250 1983 YA810SL $115.26 (D5196) CI
RM250 1993 FL5182SL $110.01 (D0066) 3155FA $125.47 (D8257) AC
YZ250 1984 YA877SL $119.59 (D5717) CI
RM250 1994 FL5217SL $110.01 (D0066) 3290FA $125.47 (D8257) AC
YZ250 1985 YA878SL $119.57 (D4717) CI
RM250 1995 FL5256SL $110.00 (D0066) 3339FA $125.47 (D8257) AC
YZ250 1986 YA980SL $119.57 (D4717) CS
RM250 1996 FL5295SL $115.26 (D5196) 3333FA $125.47 (D8257) AC
YZ250 1987 YA5015SL $119.57 (D4717) CS
RM250 1997 FL5324SL $115.27 (D6196) 3340FA $125.47 (D8257) AC
YZ250 1988 YA5054SL $119.57 (D4717) CS
RM250 1998 FL5357SL $115.27 (D6196) 3341FA $125.47 (D8257) AC
YZ250 1989 YA5095SL $119.57 (D4717) CS
RM250 1999 FL5379SL $115.26 (D5196) 3342FA $125.47 (D8257) AC
YZ250 1990 YA5109SL $119.57 (D4717) 3253FA $125.47 (D8257) CS
RM250 2000-02 3306FA $125.47 (D8257) AC
YZ250 1991 YA5119SL $119.59 (D5717) 3260FA $125.47 (D8257) AC
RM250 2003 3397FA $125.47 (D8257) AC
YZ250 1992 YA5174SL $119.57 (D4717) 3176FA $125.47 (D8257) AC
RMX250 1989 3207FA $125.47 (D8257) AC
YZ250 1993 YA5185SL $119.59 (D5717) 3179FA $125.47 (D8257) AC
RMX250 67mm 1993-98 3088FA $114.07 (D4486) AC
RMX250 1999-00 3268FA $125.47 (D8257) AC

146 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 147
Sleeves Sleeves Hi-Performance Products
Off Road Cycle & ATV Street Bikes
L.A. Sleeve LA Sleeve Advanced Sleeve Advanced Sleeve LA Sleeve Advanced Sleeve
Model Years Cyl. Type Model Years LA Sleeve Price Advanced Price
Part no. Price Part no. Price Part # Part #

YAMAHA • 2-Stroke • Cycle HONDA


YZ250 1994-95 YA5258SL $119.57 (D4717) 3181FA $125.47 (D8257) AC CB750, 2-Valve Stock 1973-77 H15SL $81.33 (D9784)
YZ250 1996 YA5296SL $119.57 (D4717) 3329FA $125.47 (D8257) AC CB750F Stock 1973-83 H28SL $60.01 (D1063)
YZ250 1997 YA5327SL $119.57 (D4717) 3344FA $125.47 (D8257) AC CB750, 4-Valve H113SL $65.63 (D8393)
YZ250 1998 YA5352SL $119.57 (D4717) 3345FA $125.47 (D8257) AC Overbore to 985cc
YZ250 1999-05 YA5377SL $119.57 (D4717) 3332FA $125.47 (D8257) AC CB900F Overbore to 1063cc H113SL $65.63 (D8393)
YZ465 1980-81 YA698SL $146.45 (D7878) CS CB900 Stock 1979-83 H97SL $60.01 (D1063)
YZ490 1982 YA766SL $119.57 (D4717) CS CBR900 Stock 1993-95 H5199SL $51.11 (D6603) 3011FA $76.91 (D5164)
YZ490 1983 YA766ASL $119.57 (D4717) CS CBR900 72-74mm Bore 1988-02 3005FA $76.91 (D5164)
YZ490 1984-86 YA821SL $119.57 (D4717) CS CB1100 Stock Block 1983-95 H118SL $65.47 (D8293)
YZ490 1987-90 3324FA $125.47 (D8257) CS CB1100 Big Block H123SL $151.42 (D5809)
WR500 1991-93 YA5138SL $119.57 (D4717) CS CBR1100XX 1997-02 H5332SL $51.11 (D6603)
VTX1800 103.5-106mm 2002-05 W6040 $92.31 (D9355)
YAMAHA • 4-Stroke • Cycle
TTR90E 2003-04 3490FA $98.38 (D3095) CC KAWASAKI
YZ250F 2001-05 3305FA $85.55 (D3315) AC GPZ, KZ750 Stock 1980-85 KA686SL $65.47 (D8293)
YZF400 1998-99 YA5359SL $72.79 (D7634) AC GPZ, 900 Ninja Stock 1984-86 KA863SL $70.95 (D5524)
WR400 1998-00 YA5359SL $72.79 (D7634) AC KZ900, Overbore to 1200cc KA629SL $46.29 (D8772) 3030FA $76.91 (D5164)
YZF426 2000-02 YA5424SL $82.39 (D3494) AC KZ1000 Stock 1970-80 KA627SL $65.47 (D8293) 3099FA $76.91 (D5164)
XT500 KZ1000, Overbore to 1260cc KA629SL $46.29 (D8772) 3030FA $76.91 (D5164)
TT500 YA375SL $98.17 (D0985) RS KZ1000, GPZ1100,
SR500 Overbore 1200-1260cc KA750SL $62.27 (D6373) 3010FA $76.91 (D5164)
TT600 Big Block Only
1983-96
XT600, SRX600, YA814SL $80.16 (D0184) 3191FA $87.93 (D6725) RS KZ1000, GPZ1100 82-83mm KA773SL $82.48 (D9494) 3031FA $76.91 (D5164)
1984-96
Tenere600 95-98mm ZX9R 1994-97 3261FA $76.91 (D5164)
XT600, SRX600,
Tenere600 101mm 1984-96 3192FA $87.93 (D6725) RS
SUZUKI
YAMAHA • 2-Stroke • ATV GS1000 Stock
GS1000, GS1100, GS1150,
1978-82 FL654SL $64.31 (D9583)

YSF200 Blaster 1988-05 YA5035SL $96.66 (D9975) 3100FA $100.87 (D2506) CS KA750SL $62.27 (D6373) 3010FA $76.91 (D5164)
Overbore 1175-1260cc
TRI Z250 1985-89 YA879SL $104.87 (D2926) 3145FA $120.63 (D8327) CS GS1100 1979-85 FL692SL $64.30 (D8583)
YFZ350 Banshee 1987-04 YA5023SL $92.35 (D1455) 3061FA $100.87 (D2506) CI Overbore to 1260cc
GS1100, GS1150
YAMAHA • 4-Stroke • ATV 82-83mm KA773SL $52.00 (D9113) 3031FA $76.91 (D5164)
YTM200 1984-91 YA762SL $60.55 (D3363) RS GS1100, GS1150 85mm 3188FA $81.37 (D2884)
YTM225 1984-89 YA812SL $61.16 (D9663) 3143FA $76.91 (D5164) RS GS1150 Stock 1984-86 3271FA $100.87 (D2506)
YFM250 Timberwolf 1992-02 3315FA $76.91 (D5164) RS GS1100, Overbore 3028FA $76.91 (D5164)
YFM350 Warrior 1987-04 YA5024SL $70.95 (D7524) 3107FA $81.37 (D2884) RS 1463-1568cc
400 Kodiak 1992-00 3237FA $81.37 (D2884) RS GSXR1100 1989-92 3083FA $75.72 (D3454)
YFZ450 2004-05 3428FA $95.30 (D8175) AC GSXR2200 1993-98 3016FA $81.37 (D2884)
YFM600 1998-02 3191FA $87.93 (D6725) AC Overbore 1192-1198cc
YFM600 (101mm) 1998-01 3192FA $87.93 (D6725) AC YAMAHA
YFM660R Raptor 2001-04 XJ750 Stock 1980-85 YA771SL $65.47 (D8293)
3347FA $87.93 (D6725) RS
YFM660F Grizzly 2002-03
FZR1000 Overbore to 1069cc 1989-96 3510FA $81.37 (D2884)
FJ1100 Stock 1984-85 YA887SL $65.47 (D8293)
FJ1100/1200, 1188cc 1986-93 3015FA $76.91 (D5164)
FJ1100/1200, Overbore 1250cc 1986-93 3032FA $76.91 (D5164)
YA5029SL
FJ1100/1200, Overbore 1380cc 1986-93 $65.47 (D8293) 3020FA $76.91 (D5164)
Limited Stock
XV-1300 Venture, Royal Star 1986-03 YA5017SL $70.95 (D5524)
S
L
*CYLINDER TYPE CODE DESCRIPTIONS E
E
AC: Original cylinder bore is alloy-chrome plated, nikasil, V
electrofused or boron composite. Cylinder must be E
bored to accept new sleeve. S
CS: Original barrel has cast-in liner in cylinder. Cylinder
must be bored out to accept new sleeve. Cast-in liner
will be bored completely out of cylinder. Do not try
to push out the cast-in liner, cylinder damage may
result.
CI: Original barrel has cast-iron liner. Cylinder must be
bored to accept new sleeve. Cast-in liner will not be
completely removed. Sleeve is designed to insert into
the iron lined cylinder.
RS: Original barrel has a replacement sleeve. Heat cylin-
der to remove sleeve. Re-heat cylinder to install new
cylinder sleeve.

148 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 149
Rings Rings Hi-Performance Products
2-Stroke Titanium Nitride
All Wiseco rings can be used in cast iron, nickel ceramic platings (Nikasil), boron composite, and Electrofusion bores. TiN Rings • 2-Stroke TiN Rings • 4-Stroke
$29.90 (D4971) *$32.20 (D2391) $44.69 (D1462) New from Wiseco
CAUTION: Unless otherwise noted, Wiseco rings can NOT be used in chrome plated bores. Engine damage will occur.
1752CSA 44.50mm 7700YCA 77mm Titanium Nitride coated rings are designed for extreme
*CSM & CDM rings are designed to be used in chrome bores. racing conditions by providing extended life and
1772CSA 45.00mm 7800YBA 78mm
sustained power. Utilized by Yamaha of Troy’s 2005
1869CSA 47.50mm 8000YBA 80mm factory race team. Packaged individually.
Type Price Thickness Bore Range Description 1890CSA 48.00mm
Key features Key benefits
2-Stroke Rings 1909CSA 48.50mm • Reduced friction • Resists wear from exhaust bridge that plagues today’s high performance two
• Wear resistance cycle engines.
$13.98 1mm 2126CSA 54.00mm
• Harder than chrome • Maintains size and geometry for exceptional ring seal providing sustained peak
CS (D938) (.039”) 39 - 74mm (1.535 - 2.913”) Alloy steel, ferrox coated, chrome faced, internally notched. 2244CSA 57.00mm performance.
*2614CSA 66.40mm
$29.90 1mm
CSA (D4971) (.039”) 44.5 - 66.4mm (1.752 - 2.614”) Alloy steel, ferrox coated, Titanium Nitride faced, internally

4-Stroke Rings
notched.
$27.95 1mm 1mm
CD (D7761) (.039”) (.039”) 39 - 74mm (1.535 - 2.913”) Alloy steel, ferrox coated, chrome faced, internally notched.

$27.95 1mm 1mm All Wiseco rings can be used in cast iron, nickel ceramic platings (Nikasil), boron composite, and Electrofusion bores.
CDW (D7761) (.039”) (.039”) 73.4mm (2.890”) Alloy steel, ferrox coated, chrome faced, internally notched
CAUTION: With the exception of the XJ rings, Wiseco 4-stroke rings can NOT be used in chrome plated bores.
(for 2.04mm knock pin)
Engine damage will occur.
$13.98 1mm
*CSM (D938) (.039”) 39 - 73mm (1.535 - 2.874”) Nodular iron, phosphate coated, internally notched *XJ rings are designed to be used in chrome bores.
(for use in • Chrome Bores)
$27.95 1mm 1mm
*CDM (D7761) (.039”) (.039”) 39-73mm (1.535-2.874”) Nodular iron, phosphate coated, internally notched Type Price Bore Range Top Ring 2nd Ring Oil Ring
(for use in • Chrome Bores) 4-Stroke Rings
$14.48 1.2mm 0.7mm (.028”) 1.2mm (.047”) 2mm (.079”)
TC (D968) (.047”) 74.5 - 91mm (2.933 - 3.583”) Alloy steel, ferrox coated, chrome faced, internally notched. EK $46.22 96 - 98mm (3.780 - 3.858”) Alloy steel, Cast iron, 2 piece cast iron oil assembly,
(D7903) flat faced phosphate coated, phosphate coated
taper faced
$28.94 1.2mm 1.2mm
TD (D7371) (.047”) (.047”) 74.5 - 91mm (2.933 - 3.583”) Alloy steel, ferrox coated, chrome faced, internally notched. 1.2mm (.047”) 1.2mm (.047”) 3mm (.118”)
GF $34.95 93.54 - 105.61mm (3.683- 4.158”) Alloy steel, Cast iron, 3 piece oil assembly:
(D7902) ferrox coated, phosphate coated, Stainless steel flex-vent spacer,
$28.94 1.2mm 1.2mm chrome faced taper faced chrome faced rails
TDW (D7371) (.047”) (.047”) 74.8 - 81mm (2.945 - 3.189”) Alloy steel, ferrox coated, chrome faced, internally notched 1.2mm (.047”) 1.5mm (.057”) 3mm (.118”)
(for 2.04mm knock pin) VA $27.95 95-102mm (3.740-3.977”) Alloy steel, Cast iron, 3 piece oil assembly:
(D7761) ferrox coated, phosphate coated, Stainless steel spacer,
$30.95 2.0mm chrome faced taper faced chrome faced rails
LT (D7581) (.079”) 67.5 - 80mm (2.658 - 3.150”) Nodular iron, phosphate coated, chrome faced, internally 1.58mm (.0625”) 1.58mm (.0625”) 3.9mm (.1525”)
notched, half-keystone, Dykes “L”. X $27.95 80.97 - 92.83mm (3.188 - 3.655”) Cast iron, Cast iron, taper 3 piece oil assembly:
$36.95 2.0mm LK ring package contains (1) LT ring, and (1) flat ring. (D7761) moly barrel faced faced, reverse Stainless steel flex-vent spacer,
torsion chrome faced rails
LK (D7122) (.079”) 67.5 - 84mm (2.658 - 3.307”) The flat ring will be a CS style for bore sizes up to 74mm; TC
style for 74.25mm bores and larger. 0.8mm (.031”) 0.8mm (.031”) 1.5mm (.059”)
XA $29.95 60 - 74.5mm (2.362-2.933”) Alloy steel, Nodular iron, 3 piece oil assembly:
$36.95 2.0mm 2.0mm The LF ring package contains (1) Nodular iron, phosphate coated, (D7971) ferrox coated, phosphate coated, Stainless steel flex-vent spacer,
LF (D7122) (.079”) (.079”) 81 - 84mm (3.189 - 3.307”) chrome faced, internally notched, half-keystone, Dykes “L” top ring, chrome faced taper faced chrome faced rails
and (1) cast iron, phosphate coated, internally notched second ring. 1mm (.039”) 1.2mm (.047”) 2.8mm (.110”)
$14.98 1.5mm
XC $27.95 64-94mm (2.520-3.701”) Alloy steel, Cast iron, 3 piece oil assembly:
(D7761) ferrox coated, phosphate coated, Stainless steel spacer,
KA (D998) (.059”) 55.57 - 98.9mm (2.188 - 3.894”) Alloy steel, ferrox coated, chrome faced, side notched, half- chrome faced taper faced chrome faced rails
keystone. 1mm (.039”) 1.2mm (.047”) 2mm (.079”)
$29.95 1.5mm 1.5mm XD $27.95 66-68mm (2.598-2.677”) Alloy steel, Cast iron, 3 piece oil assembly:
KD (D7971) (.059”) (.059”) 55.57 - 98.9mm (2.188 - 3.894”) Alloy steel, ferrox coated, chrome faced, side notched, half- (D7761) ferrox coated, phosphate coated, Stainless steel spacer,
chrome faced taper faced chrome faced rails
keystone.
1mm (.039”) 1.2mm (.047”) 2.5mm (.098”)
$32.27 1.2mm 1.2mm XE $26.95 47-59mm (1.850-2.323”) Alloy steel, Cast iron, 3 piece oil assembly:
KB (D6391) (.047”) (.047”) 82 - 85.25mm (3.228 - 3.356”) Alloy steel, ferrox coated, chrome faced, side notched, half- (D7161) ferrox coated, phosphate coated, Stainless steel spacer,
keystone. chrome faced taper faced chrome faced rails
R
$16.95 1.2mm 1.2mm 1mm (.039”) 1mm (.039”) 2mm (.079”) I
KE (D7101) (.047”) (.047”) 65mm (2.559”) & Alloy steel, ferrox coated, chrome faced, internally notched,
XG $27.95 75-83mm (2.953-3.268”) Alloy steel, Nodular iron, 3 piece oil assembly: N
(D7761) ferrox coated, phosphate coated, Stainless steel flex-vent spacer, G
66.5mm (2.618”) half-keystone. chrome faced taper faced chrome faced rails S
$29.95 1.2mm 1.2mm 1.2mm (.047”) 1.5mm (.057”) 4mm (.057”)
KF (D7971) (.047”) (.047”) 65mm (2.559”) & Alloy steel, ferrox coated, chrome faced, internally notched, XH $27.95 95-102mm (3.740-3.977”) Alloy steel, Cast iron, 3 piece oil assembly:
66.5mm (2.618”) half-keystone. (D7761) ferrox coated, phosphate coated, Stainless steel spacer,
chrome faced taper faced chrome faced rails
1.2mm (.047”) 1.5mm (.057”) 4mm (.158”)
*XJ $27.95 95mm (3.740”) Soft nitrided, Cast iron, 3 piece oil assembly:
(D7761) nodular cast iron phosphate coated, Stainless steel spacer,
taper faced soft nitrided rails
1.5mm (.057”) 1.5mm (.057”) 2.5mm (.098”)
XK $24.95 98.42 - 103.38mm (3.875 - 4.070”) Cast iron, plasma Cast iron, 3 piece oil assembly:
(D7941) moly faced reverse torsion Stainless steel flex-vent spacer,
taper faced chrome faced rails

150 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 151
Rings Tapered Ring Hi-Performance Products
4-Stroke Compressor Sleeves
Type Price Bore Range Top Ring 2nd Ring Oil Ring • Machined from Wiseco sleeve forgings to offer the same toughness as Wiseco's forged pistons.
4-Stroke Rings
• Hard anodized and Teflon coated for low friction and prolonged wear resistance.
• Sleeves have a smooth radius that tapers down to the specific bore size.
1.5mm (.057”) 1.5mm (.057”) 3mm (.118”)
XN $27.95 96.84mm (3.8125”) Cast iron, plasma Cast iron, 3 piece oil assembly: • Compresses the piston rings smoothly and evenly.
(D7761) moly faced reverse torsion Stainless steel flex-vent spacer,
taper faced unplated rails • Greatly reduces the difficulty with installing thin high-performance oil rings.
1.5mm (.057”) 1.5mm (.057”) 3mm (.118”)
XP $27.95 92.01 - 96.01mm (3.663 - 3.780”) Cast iron, plasma Cast iron, 3 piece oil assembly: $29.95 (D7971)
(D7761) moly faced reverse torsion Stainless steel flex-vent spacer, Ring Compressor Sleeves Part No. Bore Size (mm) Bore Size (in.) Part No. Bore Size (mm) Bore Size (in.)
taper faced chrome faced rails
Part No. Bore Size (mm) Bore Size (in.) RCS08100 81.00 3.189 RCS09250 92.50 3.642
1.5mm (.057”) 1.5mm (.057”) 3mm (.118”)
XQ $27.95 95 - 97.28mm (3.740 - 3.830”) Cast iron, Cast iron, 3 piece oil assembly: RCS06550 65.50 2.579 RCS08150 81.50 3.209 RCS09300 93.00 3.661
(D7761) moly faced reverse torsion Stainless steel flex-vent spacer, RCS06600 66.00 2.598 RCS08200 82.00 3.228 RCS09350 93.50 3.681
taper faced chrome faced rails RCS06650 66.50 2.618 RCS08400 84.00 3.307 RCS09400 94.00 3.701
1mm (.039”) 1.2mm (.047”) 2mm (.079”) RCS06700 67.00 2.638 RCS08450 84.50 3.327 RCS09450 94.50 3.720
XR $27.95 85 - 94mm (3.346 - 3.701”) Alloy steel, Cast iron, 3 piece oil assembly:
(D7761) ferrox coated, phosphate coated, Stainless steel flex-vent spacer, RCS06750 67.50 2.657 RCS08500 85.00 3.346 RCS09500 95.00 3.740
chrome faced taper faced chrome faced rails RCS06800 68.00 2.677 RCS08550 85.50 3.366 RCS09550 95.50 3.760
1.2mm (.047”) 1.5mm (.057”) 2mm (.079”) RCS06900 69.00 2.717 RCS08600 86.00 3.386 RCS09600 96.00 3.780
XS $32.43 95 - 104mm (3.740 - 4.094”) Alloy steel, Cast iron, 3 piece oil assembly:
RCS07000 70.00 2.756 RCS08650 86.50 3.406 RCS38100 96.77 3.810
(D6491) ferrox coated, phosphate coated, Stainless steel flex-vent spacer,
chrome faced taper faced chrome faced rails RCS07200 72.00 2.835 RCS08700 87.00 3.425 RCS09700 97.00 3.819
0.9mm (.035”) 0.8mm (.031”) 1.5mm (.059”) RCS07300 73.00 2.874 RCS08750 87.50 3.445 RCS09750 97.50 3.839
XU $29.95 77.00mm (3.031”) Alloy steel, Ductile iron, 3 piece oil assembly: RCS07340 73.40 2.890 RCS08800 88.00 3.465 RCS09800 98.00 3.858
(D7971) ferrox coated, phosphate coated, Stainless steel flex-vent spacer,
chrome faced taper faced chrome faced rails RCS07400 74.00 2.913 RCS08850 88.50 3.484 RCS09850 98.50 3.878
1mm (.039”) 1.2mm (.047”) 2.8mm (.110”) RCS07500 75.00 2.953 RCS08900 89.00 3.504 RCS09900 99.00 3.898
XX $34.95 75 - 95mm (2.953 - 3.740”) Stainless steel, Cast iron, 3 piece oil assembly: RCS07600 76.00 2.992 RCS08950 89.50 3.524 RCS09950 99.50 3.917
(D6902) gas nitrided, phosphate coated, Stainless steel flex-vent spacer,
barrel faced taper faced, nitrided rails RCS07700 77.00 3.032 RCS09000 90.00 3.543 RCS10000 100.00 3.937
under hook RCS07750 77.50 3.051 RCS09050 90.50 3.563 RCS10100 101.00 3.976
1.2mm (.047”) 1.5mm (.057”) 3mm (.118”) RCS07800 78.00 3.071 RCS09100 91.00 3.583 RCS10200 102.00 4.016
XY $34.95 95-100mm (3.740 - 3.937”) Alloy steel, Cast iron, 3 piece oil assembly: RCS07900 79.00 3.110 RCS09200 92.00 3.622 RCS10400 104.00 4.094
(D7902) ferrox coated, phosphate coated, Stainless steel flex-vent spacer,
chrome faced taper faced chrome faced rails
1.96mm (.077”) 2.8mm (.110”)
XL $27.95
(D7761)
65.09 - 67.63mm (2.563 - 2663”) Chrome faced
Nodular iron
No second ring 3 piece oil assembly:
Stainless steel spacer,
chrome faced rails
Honing Brushes
1mm (.039”) 2.8mm (.110”)
XM $27.95 65.09 - 71.50mm (2.563 - 2.815”) Alloy steel, No second ring 3 piece oil assembly: Nylon Soft Hone Brushes
(D7761) ferrox coated, Stainless steel spacer, Bore Range Bore Range Brush Overall
chrome faced chrome faced rails Part No. Price
mm Inches O.D. Length
0.9mm (.035”) 1.5mm (.059”) 45-57mm 1.77”-2.24” W6075 2” 10” $42.01 (D0873)
YB $36.79 78mm (3.071) & 80mm (3.150”) Stainless steel, No second ring 3 piece oil assembly: 57-70mm 2.24”-2.76” W6076 3” 10” $43.44 (D0193)
(D7022) gas nitrided, Stainless steel flex-vent spacer,
barrel faced nitrided rails 63-76mm 2.48”-2.99” W6077 4” 14” $54.51 (D0094)
0.8mm (.031”) 1.5mm (.059”) 76-89mm 2.99”-3.50” W6078 4” 14” $56.79 (D1115)
YC $55.08 77mm (3.031”) Alloy steel, 3 piece oil assembly: 89-102mm 3.50”-4.02” W6079 4” 14” $56.79 (D1115)
(D5033) phosphate coated, No second ring Stainless steel flex-vent spacer,
chrome faced chrome faced rails
positive twist
1mm (.039”) 2mm (.079”)
YE $36.75 95mm (3.740") Alloy steel, 3 piece oil assembly: Cast Iron Sleeved Cylinders: To ensure proper ring seal, it is necessary to hone the cylinder with a rigid or brush hone. DO NOT install a new
(D5022) phosphate coated, No second ring Stainless steel flex-vent spacer, piston without honing the cylinder to break the glaze. Finish hone with a 280 grit. Cross hatch is necessary to ensure proper ring seal and
chrome faced chrome faced rails
positive twist adequate lubrication. If the cylinder is in good condition, simply honing the cylinder may be enough to restore the bore to an acceptable condi-
.8mm (.031”) 1.5mm (.057”)
tion. However in some cases, boring may be necessary to insure the cylinder bore is within the tolerances outlined in the service manual.
YF $30.11 66mm (2.598") Alloy steel, 3 piece oil assembly:
(D6081) gas nitrided, No second ring Stainless steel flex-vent spacer, Plated Cylinders: (Includes nickel ceramic coatings (Nikasil), chrome, Electrofusion, and boron composite.) If the plated cylinder is in good
barrel faced chrome faced rails condition, honing may not be necessary. If deglazing is necessary, DO NOT use a ball hone. Use a rigid or brush type diamond hone. Plated
positive twist
cylinders cannot be bored oversize without replating or resleeving.
1.1mm (.043”) 2mm (.079”)
ZB $55.08 107.95mm (4.250") Ductile iron, No second ring 3 piece oil assembly:
Any time a cylinder is bored or honed: All ports must be chamfered. The top of the cylinder should be deburred, and the bottom should be
(D5033) plasma moly face Stainless steel flex-vent spacer,
chrome faced rails generously chamfered for ease of piston and ring installation. When boring a cylinder with an exhaust bridge, the face of the bridge must
be relieved .002”-.004” to allow for bridge expansion. Without proper bridge clearance, engine damage could occur. R
1mm (.039”) 2.8mm (.110”) I
ZC $27.95 89mm (3.504) & 91mm (3.583”) Alloy steel, No second ring 3 piece oil assembly: N
(D7761) ferrox coated, Stainless steel spacer, IMPORTANT: After honing, the cylinder must be washed with warm soapy water to remove all honing grit. Be sure to wash away any grit that may G
chrome faced chrome faced rails S
have traveled into the transfer and exhaust ports during honing. The cylinder is NOT clean until you can wipe the cylinder wall with a clean, oil
1.5mm (.057”) 3mm (.118”) dampened cloth and it does not pick up any honing grit. Lightly oil the cylinder bore to prevent oxidation and assist with piston installation.
ZN $27.95 96.84 (3.8125”) Alloy steel, No second ring 3 piece oil assembly:
(D7761) unplated face Stainless steel flex-vent spacer,
unplated rails Exhaust Power Valves (2-Stroke engines): When boring cylinders with exhaust power
1.2mm (.047”) 2mm (.079”) valves the exhaust power valve must be 0inspected to ensure it does not extend into
ZS $27.95 95 - 101mm (3.740 - 3.976”) Alloy steel, No second ring 3 piece oil assembly: the cylinder. The exhaust power valve must have approximately .015” clearance from
(D7761) ferrox coated, Stainless steel flex-vent spacer, the cylinder bore. Without proper clearance, the exhaust power valve could contact
chrome faced chrome faced rails
the piston and engine damage could occur. If machining the exhaust power valve is
.95mm (.037”) 2mm (.079”) necessary, remove metal only in the area that extends into the cylinder bore. Remove this material
ZV $36.75 96 - 99mm (3.780 - 3.898") Alloy steel, 3 piece oil assembly:
(See illustration)
(D5022) gas nitrided No second ring Stainless steel flex-vent spacer,
barrel faced chrome faced rails
positive twist

152 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 153
Pins, Clips, & Top End Bearings Hi-Performance Products

Unchromed Piston Pins (2 & 4-cycle use) Unchromed Piston Pins (2 & 4-cycle use) Tool Steel Piston Pins Retainer Clips
$13.60 (D618) OD Length ID Weight Str. Wall OD Length ID Weight Str. Wall Part # mm Price
Part # Part #
mm mm mm grams Tpr. Wall mm mm mm grams Tpr. Wall
OD Length ID Weight Str. Wall CS13 13 $2.00 (D021)
Part # mm mm mm grams Tpr. Wall S631 20.000 60.00 12.00 83 TW S680 16.000 44.50 9.00 47.60 SW
CS15 15 $2.00 (D021)
S630 10.000 32.90 7.10 10 SW S650 20.000 65.00 12.00 91.5 TW S688 17.000 42.00 10.00 46.00 TW
CS17 17 $2.00 (D021)
S538 12.000 39.00 8.00 19 SW * S390 21.000 76.20 14.00 113 SW S674 17.000 47.00 12.00 41.50 SW
CS20 20 $2.00 (D021)
S563 12.000 31.00 8.00 15 SW S568 21.000 66.50 16.00 69 TW S665 18.000 47.00 12.00 51.50 SW
CS22 22 $2.00 (D021)
S595 12.000 36.00 9.00 17 SW S417 22.000 63.50 15.00 100 SW S644 19.000 52.00 11.00 75.00 SW
CW10 10 $2.00 (D021)
S634 12.000 31.01 9.00 11.8 SW S419 22.000 54.00 15.00 85 SW S673 20.000 47.50 12.16 47.50 TW
CW12 12 $2.00 (D021)
S671 13.000 29.75 8.90 14.5 TW S428 22.000 82.00 15.00 129 SW S698 20.000 60.00 12.00 93.41 SW
CW13 13 $2.00 (D021)
S288 14.000 41.00 10.00 23 TW S488 22.000 70.00 15.00 115 SW S705 20.000 49.34 12.00 76.96 SW
CW14 14 $2.00 (D021)
S394 14.000 48.00 9.00 33 SW S539 22.000 63.50 17.00 70 TW
Contact Wiseco for exact pricing and availability. CW15 15 $2.00 (D021)
S395 14.000 44.00 9.00 31 SW S619 22.000 50.80 13.86 90 SW
CW16 16 $2.00 (D021)
S485 14.000 45.25 9.00 31 SW S640 22.000 63.50 15.00 101.4 SW $31.45 - $39.38
CW17 17 $2.00 (D021)
S517 14.000 38.35 10.00 22 TW S662 22.000 69.85 15.00 99 TW
CW18 18 $2.00 (D021)
S467 15.000 41.00 10.00 36 TW S493 24.000 76.00 17.00 132 SW
CW19 19 $2.00 (D021)
S558 15.000 50.00 10.00 36 TW S598 24.000 68.00 18.00 96 TW Top End Bearings CW20 20 $2.00 (D021)
S632 15.000 47.00 9.50 34.4 TW S651 24.000 68.00 15.00 126.5 TW Part # ID x OD x Length (mm) Price CW21 21 $2.00 (D021)
S635 15.000 41.00 9.00 32.9 TW Chromed Piston Pins (4-cycle use Only) B1000 12 x 16 x 15.8 $13.95 (D738) CW22 22 $2.00 (D021)
S668 15.000 47.00 10.50 34.4 TW $13.60 (D618) B1001 15 x 19 x 16.8 $13.95 (D738)
CW23 23 $2.00 (D021)
* S677 16.000 40.00 9.00 39 TW S592 13.000 39.00 8.00 25 SW B1002 18 x 23 x 23.8 $15.95 (D759)
CW24 24 $2.00 (D021)
S725 16.000 40.00 9.00 41.3 TW S593 14.000 44.00 9.00 31 SW B1003 18 x 22 x 21.8 $14.95 (D798)
CW26 23 $2.00 (D021)
S255 16.000 50.00 10.00 43 TW S522 15.000 56.00 9.00 44 TW B1004 20 x 25 x 27.8 $16.95 (D7101)
CW28 21 $3.30 (D122)
S256 16.000 52.00 10.00 44.8 TW S525 15.000 50.00 9.00 44 SW B1005 16 x 21 x 22.5 $14.95 (D798)
W4958 20 $2.00 (D021)
S258 16.000 44.50 10.00 38 TW S526 15.000 60.00 9.00 52 SW B1006 14 x 18 x 17.2 $13.95 (D738)
W5263 19.045 $2.00 (D021)
S259 16.000 58.40 10.00 50 TW S571 15.000 44.50 9.00 36 TW B1008 16 x 21 x 19.5 $14.95 (D798)
W5333 78.5 $3.31 (D842)
S270 16.000 46.99 11.00 36 TW S554 16.000 44.50 10.00 39 TW B1012 14 x 18 x 16.2 $13.95 (D738)
W5413 .563” $2.00 (D021)
S271 16.000 57.00 10.00 54 SW B1013 15 x 19 x 19.5 $14.95 (D798)
S596 16.000 57.00 10.00 54 SW W5414 .6875” $2.00 (D021)
S486 16.000 55.25 11.00 42 TW B1014 18 x 23 x 21.8 $15.95 (D759)
S646 16.000 44.40 10.00 42.7 SW W5487 23.315 $2.29 (D731)
B1015 12 x 17 x 14.2 $13.95 (D738)
S514 16.000 44.50 11.00 34 TW S686 16.000 41.50 10.50 37 SW
B1016 16 x 20 x 19.8 $14.95 (D798) W5509 20 $2.00 (D021)
S637 16.000 44.00 11.00 33.7 SW S523 17.000 61.70 11.00 57 TW
B1018 14 x 18 x 19.8 $13.95 (D738) W5590 22 $3.63 (D342)
S330 17.000 61.70 11.00 57 TW S532 17.000 43.00 11.00 41 TW
B1021 16 x 20 x 22.5 $14.95 (D798) W5731 20 $2.00 (D021)
S507 17.000 46.18 11.00 43 TW S533 17.000 52.35 11.00 49 TW
B1022 18 x 22 x 23.5 $14.95 (D798) W5752 .927” $2.00 (D021)
S540 17.000 56.75 11.00 58 SW S557 17.000 61.70 9.00 78 SW
B1023 20 x 25 x 24.8 $15.95 (D759) W5845 18 Snap Ring $2.00 (D021)
S257 18.000 56.00 13.00 49 TW S524 18.000 57.00 12.00 56 TW
B1024 20 x 26 x 23.8 $15.95 (D759) W5858 12.44 $3.50 (D012)
S272 18.000 58.50 12.00 58 TW S537 18.000 43.00 12.00 44 TW
B1030 22 x 27 x 24.8 $15.95 (D759) W5860 23 $3.31 (D842)
S277 18.000 65.50 12.00 64 TW S555 18.000 62.81 12.00 62 TW
B1031 20 x 25 x 23.8 $15.95 (D759) W5922 16 Snap Ring $2.00 (D021)
S278 18.000 62.81 12.00 62 TW S556 18.000 62.80 10.00 85 SW B1036 19 x 24 x 24.8 $15.95 (D759) W5939 23 $3.65 (D472)
S280 18.000 54.99 13.00 48 TW S560 18.000 47.00 12.00 47 TW B1037 18 x 22 x 19.8 $14.95 (D798) W6045 24 $5.36 (D123)
S343 18.000 60.00 12.00 60 TW S600 18.000 47.00 10.00 64 SW B1038 15 x 20 x 17.8 $13.95 (D738) W6139 20.638 $2.00 (D021)
S391 18.000 57.00 12.00 56 TW S601 18.000 47.00 10.00 64 SW B1039 20 x 25 x 21.8 $15.95 (D759)
S455 18.000 46.18 12.00 46 TW S531 19.000 46.00 11.90 55 TW B1041 12 x 15 x 14.5 $14.95 (D798)
S459 18.000 47.00 13.00 42 TW S597 19.000 63.50 11.90 83 SW B1042 12 x 15 x 16.3 $14.95 (D798)
S477 18.000 52.70 13.00 46 TW S660 19.000 50.44 11.00 73.8 SW B1043 12 x 16 x 14.8 $14.95 (D798)
S482 18.000 49.50 12.00 50 TW S520 20.000 60.00 13.00 76 TW B1071 20 x 24 x 23.8 $15.95 (D759)
S484 18.000 58.20 12.00 63 SW S549 20.000 50.85 13.00 64 SW B1072 20 x 24 x 22.8 $15.95 (D759)
S506 18.000 46.18 12.00 46 TW S553 20.000 55.50 13.00 71 TW B1074 22 x 27 x 22.8 $15.95 (D759)
S508 18.000 53.50 13.00 48 TW S641 20.000 50.44 12.00 79.9 SW B1075 24 x 29 x 24.8 $15.95 (D759)
S511 18.000 57.00 13.00 50 TW S527 21.000 54.00 14.00 80 SW B1080 14 x 18 x 15.8 $14.95 (D798)
S513 18.000 58.50 13.00 51 TW S529 21.000 70.00 14.00 104 SW B1081 21 x 25 x 23.8 $14.95 (D798)
S376 19.000 63.50 12.00 85 SW S561 21.000 50.85 14.00 68 TW B1084 15 x 19 x 17.8 $13.95 (D738)
S475 19.000 58.50 12.00 77 TW S550 22.000 50.85 15.00 71 TW
S615 19.000 50.44 11.00 74.2 SW S566 22.000 63.50 15.00 89 TW C
S478 19.900 59.89 13.00 82 SW S618 22.000 50.80 13.86 90 SW
O
M
S392 20.000 77.50 13.00 108 SW S655 22.000 57.15 14.00 96.81 SW P
S414 20.000 82.00 13.00 115 SW
O
S551 23.000 50.85 16.00 75 TW N
S423 20.000 55.50 15.00 56 TW S591 23.000 54.00 16.00 79 TW E
N
S461 20.000 65.00 15.00 64 TW S626 23.000 63.50 15.00 117 SW T
S512 20.000 60.00 15.00 59.8 TW S528 24.000 63.50 16.00 123 SW S
S544 20.000 74.50 12.00 116 SW S552 24.000 50.85 17.00 79 TW
* Limited Stock

154 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 155
Carrillo Hi-Performance Products
Rods
Model Year Part Number Type Disc. Price C
A
Kawasaki R
ZX12R 2000-05 CAR002 H-Beam 1200 $1080.00 (D00409) R
I
ZX12R 2000-04 CAR073 A-Beam $798.00 (D00096) L
KX250F (Includes crank pin and bearing) 2004-05 CAR082 Carborized 250 $289.00 (D00152) L
EX500 (Twin) CAR017 H-Beam 500 $654.00 (D00055) O
The Choice Connection ZX6R 1995-98 CAR018 H-Beam 600 $1308.00 (D000011) R
O
ZX7/ZX7R 1991-95 CAR019 H-Beam 750 $1080.00 (D00409)
ZX9R 1994-99 CAR020 H-Beam 900 $1308.00 (D000011) D
S
Wiseco supplies Carrillo Rods! ZX10 CAR021 H-Beam 1000 $1308.00 (D000011)
ZX10 2004-05 CAR063 H-Beam $1080.00 (D00409)
Carrillo H-Beam Chrome Moly Steel Rods are designed ZX11 1990-97 CAR022 H-Beam 1100 $1080.00 (D00409)

with the serious racer in mind. Each rod is balanced and Moto Guzzi
All twins CAR046 H-Beam $540.00 (D00254)
shot peened to achieve the ultimate in strength and fatigue
Norton
properties to endure the most challenging conditions Vertical twin CAR047 H-Beam 750 / 850 $540.00 (D00254)

during high-performance competition. Speedway


Speedway CAR085 Carborized $234.00 (D00602)
Kits include four rods and SPS rod bolts. Suzuki
GSXR1300R Hayabusa 1999-04 CAR001 H-Beam 1300 $1080.00 (D00409)
GSXR750 2000-03 CAR003 H-Beam 750 $1080.00 (D00409)
Since 1963, Carrillo has been GSXR1000 2000-04 CAR004 H-Beam 1000 $1080.00 (D00409)
the Choice Connection of Perfomance Rods. GSXR600 2001-03 CAR006 H-Beam 600 $1080.00 (D00409)
TL 1000 (V-Twin) 1999-02 CAR008 H-Beam 1000 $654.00 (D00055)
RMZ250 (Includes crank pin and bearing) 2004-05 CAR082 Carborized 250 $289.00 (D00152)
Not legal for sale or use on pollution controlled vehicles
GSXR600 1997-00 CAR009 H-Beam 600 $1308.00 (D000011)
GSXR600 2004-05 CAR062 H-Beam $1080.00 (D00409)
SV650 (V-Twin) 1999-03 CAR010 H-Beam 650 $540.00 (D00254)
GSXR750 (18mm pin) Thru 1987, 90-95 CAR011 H-Beam 750 $1308.00 (D000011)
GSXR750 (19mm pin) 1988-89 CAR012 H-Beam 750 $1308.00 (D000011)
GSXR750 1996-99 CAR013 H-Beam 750 $1308.00 (D000011)
RF900 (4-cycle) CAR014 H-Beam 900 $1308.00 (D000011)
GS1000 1978-81 CAR076 H-Beam 1000 $1140.00 (D00049)
Model Year Part Number Type Disc. Price
GSXR1000 2000-04 CAR074 A-Beam $798.00 (D00096)
BMW GSXR1000 2005 CAR061 H-Beam $1080.00 (D00409)
All the opposed twins CAR045 H-Beam $654.00 (D00055) GSXR1100 (1052 crank - Long rod) Thru 1987, 93-97 CAR015 H-Beam 1100 $1080.00 (D00409)
GSXR, Katana, Bandit 1988 & Later (1127 crank - Short rod) 1988 & Later CAR016 H-Beam 1100/1200 $1080.00 (D00409)
Ducati GSXR1300R Hayabusa 1999-04 CAR056 A-Beam 1300 $798.00 (D00096)
746, 851, 916, 956 (20mm pin, can make it a 21mm wrist pin) CAR042 H-Beam $540.00 (D00254)
SV650 (V-Twin) 1999-04 CAR057 A-Beam 650 $399.00 (D00543)
900 Monster CAR043 H-Beam $540.00 (D00254)
GSXR, Katana, Bandit 1988 & Later (1127 crank - Short rod) 1988 & Later CAR058 A-Beam 1100/1200 $798.00 (D00096)
750 Pantah SS model CAR044 H-Beam $654.00 (D00055)

Harley-Davidson Triumph
500 Daytona twin CAR048 H-Beam 500 $654.00 (D00055)
V-Rod (VRSCA) 2002-04 CAR007 H-Beam 1100 $540.00 (D00254)
Early 650 twin CAR049 H-Beam 650 $540.00 (D00254)
V-Rod (VRSCA) 2002-04 CAR072 A-Beam $399.00 (D00543)
Late 650 and early 750 twins T140 CAR050 H-Beam 650 / 750 $540.00 (D00254)
Sportster CAR039 H-Beam 1200 $610.00 (D00525)
Triple cylinder 1995 CAR051 H-Beam $810.00 (D00876)
Current Big Twin CAR040 H-Beam $610.00 (D00525)
The original triple cylinder from the 60's T150 CAR052 H-Beam $810.00 (D00876)
8” center to center big twin CAR041 H-Beam $610.00 (D00525)
Bonneville CAR077 H-Beam $654.00 (D00055)
Honda Vincent MC
CBR1100XX Blackbird 1998-02 CAR005 H-Beam 1100 $1080.00 (D00409)
Twin CAR053 H-Beam 998cc $418.00 (D00243)
CBR600F2 CAR030 H-Beam 600 $1308.00 (D000011)
CBR600F3 1991-98 CAR031 H-Beam 600 $1080.00 (D00409) Yamaha
CBR600F4/F4I 1999-02 CAR031 H-Beam 600 $1080.00 (D00409) FZR600 CAR023 H-Beam 600 $1308.00 (D000011)
Hawk NT (Twin) All CAR032 H-Beam 650 $654.00 (D00055) XS650 (V-Twin) CAR024 H-Beam 650 $570.00 (D00074)
750 SOHC Thru 1978 CAR033 H-Beam 750 $1308.00 (D000011) R1 1999-02 CAR026 H-Beam 1000 $1080.00 (D00409)
CBR900RR 1996-99 CAR034 H-Beam 900 $1308.00 (D000011) R1 2004-05 CAR064 H-Beam $1080.00 (D00409)
CBR929 2000-01 CAR035 H-Beam 929 $1080.00 (D00409) R6 1999-00 CAR025 H-Beam 600 $1080.00 (D00409)
CBR954RR 2002-03 CAR036 H-Beam 954 $1080.00 (D00409) R6 2001-05 CAR075 H-Beam $1080.00 (D00409)
CBR1000RR 2004-05 CAR065 H-Beam $1080.00 (D00409) TT/XT500 CAR069 H-Beam $209.00 (D00171)
CBX1100 (6-cyl.) 1979-82 CAR037 H-Beam 1100 $1962.00 (D000561) XT600 CAR070 H-Beam $209.00 (D00171)
RC51 (V-Twin) 2000-02 CAR038 H-Beam 1000 $654.00 (D00055) FJ1100/1200 CAR027 H-Beam 1100/1200 $1080.00 (D00409)
CRF250R 2004-05 CAR079 Carborized 250 $234.00 (D00602) FJ1100/1200 CAR059 A-Beam 1100/1200 $798.00 (D00096)
CRF450R (Includes crank pin and bearing) 2002-05 CAR080 Carborized 450 $289.00 (D00152) FZR 1989-96 CAR028 H-Beam 1000 $1080.00 (D00409)
TRX400 (ATV) 1999-06 CAR054 H-Beam $209.00 (D00171) VMAX (4-cycle) CAR029 H-Beam $1080.00 (D00409)
TRX450R 2004-05 CAR081 Carborized 450 $234.00 (D00602) VMAX (4-cycle) CAR060 A-Beam $798.00 (D00096)
XR500 All (Not 1983-84) CAR066 H-Beam $209.00 (D00171) YZ450F (Includes crank pin and bearing) 2003-05 CAR083 Carborized 450 $289.00 (D00152)
XL/XR600 XL 83-87 / XR 85-01 CAR067 H-Beam $209.00 (D00171) YFZ450 ATV (Includes crank pin and bearing) 2004-05 CAR084 Carborized 450 $289.00 (D00152)
XR650R 2000-06 CAR068 H-Beam $209.00 (D00171) Raptor ATV (Includes crank pin and bearing) 2001-06 CAR055 H-Beam 660 $264.00 (D00612)

156 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 157
Apparel Hi-Performance Products

White #W5986
Black #W5987
Script 100% Cotton Tee
(Logo front & back)
Available in adult M-XXL
White $14.95 (D279)
Black $15.95 (D7301) #W5991
A
Black, Heavy Sweatshirt P
logo front & back P
A
Available in adult L-XXL R
$29.95 (D7491) E
L

Ash/Black #W6001
Black #W5996
Black/Black #W6002
Ash #W5997
Wool & Leather sleeve
#W5998 Embroidered Beanie Letterman’s Jacket
One size fits all $14.95 (D279) Embroidered front & back
Black, embroidered Visor Available in adult M-XXL
One size fits all $249.95 (D59912)
$14.95 (D279)
#W6000
Black, Urban Jacket
logo front & back
Adult M-XXL
(Limited stock)
$69.95 (D7454)

Ash #W5992 Ash #W5989


Black #W5993 Black #W5990
Polo Long sleeve Tee
Embroidered (Left chest) 100% Cotton
Available in adult M-XXL Logo front, back & sleeves
$27.95 (D7181) Available in adult M-XXL #W5999
$21.95 (D7241)
Black, Nylon Jacket
w/Flannel Lining
logo front & back
Adult M-XXL
$39.95 (D7952)

Ash/Black #W5995
Black/Black #W5994
Ash/Black Sandwich Bill Cap
& Black Twill Cap
Embroidered
One size fits all
$14.95 (D279)

* When ordering, please indicate part # - followed by size. * When ordering, please indicate part # - followed by size.

158 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 159
Decals & Apparel Wiseco Product Line Hi-Performance Products

PowerSports Snowmobile V-Twin & Metric Cruiser


Part # Description Price Size Price
W5956 (black)
Apparel
W5957 (white)
90% Cotton (Preshrunk)
W5703 Crew Neck Sweatshirt M-XXL $22.00 (D0591)
Screened Front
90% Cotton (Preshrunk)
W5702 Hooded Sweatshirt M-XXL $30.00 (D0072)
Screened Front
90% Cotton (Preshrunk) W5865
W5956 Black Mock Turtle Neck Shirt L-XXL $24.95 (D0002)
Embroidered on Neck
90% Cotton (Preshrunk)
W5957 White Mock Turtle Neck Shirt L-XXL $24.95 (D0002)
Embroidered on Neck
W6313 Black Cap Embroidered One Size $14.95 (D279)
100% Cotton
W5958R Red Ski Cap One Size $22.95 (D0071)
Embroidered Logo
100% Cotton
W5958B Black Ski Cap One Size $22.95 (D0071)
Embroidered Logo

Part # Description Price


Decals
A. D10 6 1/2”x21 1/2” Trailer Decal $1.25
B. D11 2”x6 1/2” Decal $0.25
C. D12 4 1/2”x10” Window Decal $1.00
D. D14 2”x5” Wiseco Patch $0.75
E. D17 2”x14 1/2” NASCAR Decal $0.50 W5958R (red)
W5958B (black)
F. D18
G. D19
1 1/2”x11 3/4” Fork Decal
9 1/2” Cycle Fender Decal
$2.00
$1.00
Outboard Marine European Auto Karting & Jr. Dragster
H. D21 2 3/4”x6 1/2” Pro Tru Decal $0.50
W6313
I. D22 Sheet of 2, 5 1/2” Decals $1.00
J. D23 Sheet of 5, 2 1/2” High Temp Decals $1.00
Banners (not pictured) J.
W1044 8’x3’ Wiseco black and red on white $7.00
W5497 12’x3’ Wiseco black and red on white $15.00
Accessories
W5702
Motocross and Off-Road Handbook
MXHB $24.95
3rd Addition
Stadium Cup 16oz
W6347 $1.95
Black w/white Wiseco Performance
W5865 Piston Key Ring $4.95 W5703
I.
F.

A.

H.

G. Pro Tru/Automotive Sport Compact/Auto Automotive


D.
C.

B.

E.

160 wiseco.com • 800-321-1364 Go to www.wiseco.com for on-line ordering, engine calculators, tech info, and updates 161

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