PIP-LV 3KVA Manual-20210701
PIP-LV 3KVA Manual-20210701
PIP-LV 3KVA Manual-20210701
PIP 2424LV-MSD
INVERTER / CHARGER
Version: 1.4
Table of Contents
Purpose ................................................................................................................................................1
Scope ...................................................................................................................................................1
INTRODUCTION .............................................................................................................................. 2
Features ...............................................................................................................................................2
Basic System Architecture ......................................................................................................................2
Product Overview ..................................................................................................................................3
INSTALLATION ................................................................................................................................ 4
OPERATION ................................................................................................................................... 10
SPECIFICATIONS .......................................................................................................................... 24
TROUBLESHOOTING ..................................................................................................................... 28
Scope
This manual provides safety and installation guidelines as well as information on tools and wiring.
SAFETY INSTRUCTIONS
WARNING: This chapter contains important safety and operating instructions. Read and
keep this manual for future reference.
1. Before using the unit, read all instructions and warnings marked on the unit, the batteries and all
appropriate sections of this manual.
2. CAUTION --To reduce risk of injury, charge it with only deep-cycle lead acid type rechargeable
batteries. It might cause burst or result in physical injury and damage if you charge it with other types
of the batteries.
3. Do not disassemble the unit at will. For servicing or repairs, it’s advised to take it to an authorized
service center. Incorrect re-assembly may result in a risk of electric shock or fire.
4. To reduce the risk of electric shock, unplug all wirings from the wall outlet before any maintenance or
cleaning. Turning off the unit will not reduce this risk.
5. CAUTION – Only qualified personnel can install this device with battery.
6. NEVER charge a frozen battery.
7. For optimum operation of this inverter/charger, please follow required spec to select appropriate cable
size. It’s very important to correctly operate this inverter/charger.
8. Be very cautious when working with metal tools on or around the batteries. A potential risk exists when
you drop tools on or around the batteries. Spark, short circuited batteries or other electrical parts might
cause an explosion.
9. Please strictly follow installation procedure when you want to disconnect AC or DC terminals. Please
refer to the INSTALLATION section of this manual for the details.
10. Fuses are provided for over-current protection of the battery supply.
11. GROUNDING INSTRUCTIONS -This inverter/charger should be connected to a permanent grounded
wiring system. Be sure to comply with local requirements and regulation to install this inverter.
12. NEVER cause AC output and DC input short circuited. Do NOT connect to the mains when DC input
short circuits.
13. Warning!! Only qualified service staffs are able to operate this device. If errors still persist after
following the troubleshooting table, please send this inverter/charger back to the local dealer or service
center for maintenance.
1
INTRODUCTION
This is a multi-functional inverter/charger, combining the functions of inverter, PWM/MPPT solar charger and
battery charger to offer uninterruptible power support with portability. Its comprehensive LCD display offers
user-configurable and easy-accessible button operation such as battery charging current, priority setting for
AC/solar charger, and acceptable input voltage setting to suit different applications.
Features
Pure sine wave inverter
Built-in PWM/MPPT solar charge controller
Configurable input voltage range for home appliances and personal computers via LCD setting
Configurable battery charging current to suit different applications via LCD setting
Configurable priority of AC/Solar Charger via LCD setting
Compatible to mains voltage or generator power
Automatic restart while AC is recovering
Overload/ Over temperature/ short circuit protection
Smart battery charger design to optimize battery performance
Cold start function
This inverter can power all kinds of appliances at home or in the office, including motor-type appliances such as
tube light, fan, refrigerator and air conditioner.
2
Product Overview
1. LCD display
2. Status indicator
3. Charging indicator
4. Fault indicator
5. Function buttons
6. Power on/off switch
7. AC input
8. AC output
9. PV input
10. Battery input
11. Circuit breaker
12. RS232 communication port
13. Parallel communication port (only for parallel model)
14. Current sharing port (only for parallel model)
15. Dry contact
16. USB communication port
3
INSTALLATION
Unpacking and Inspection
Before installation, please inspect the unit. Be sure that nothing inside the package is damaged. You should
have received the following items inside the package:
The unit x 1
User manual x 1
Communication cable x 1
Software CD x 1
Preparation
Before connecting all wirings, please take off the cover of the bottom by removing the two screws as shown
below.
4
Battery Connection
CAUTION: For safety operation and regulation compliance, it’s requested to install a separate DC over-current
protector or disconnect the device between battery and inverter. It may not be necessary to disconnect the
device for some applications, however, it’s requested to have over-current protection installed. Please refer to
the typical amperage in the table below as required fuse or size of the breaker.
5. Insert the battery wires flatly into battery connectors of inverter and make sure the bolts are tightened with
torque of 2 Nm in clockwise direction. Make sure polarity at both the battery and the inverter/charge is
correctly connected and conductors are tightly screwed into the battery terminals.
Recommended tool: #2 Pozi Screwdriver
5
6. To firmly secure wire connection, you may fix the wires to strain relief with cable tie.
CAUTION!! Do not place anything between the flat part of the inverter terminal and the ring
terminal. Otherwise, overheating may occur.
CAUTION!! Do not apply any anti-oxidant substance on the terminals before the terminals are
connected tightly.
CAUTION!! Before making the final DC connection or closing DC breaker/disconnector, be sure
positive (+) must be connected to positive (+) and negative (-) must be connected to negative
(-).
AC Input/Output Connection
CAUTION!! Before connecting to AC input power source, please install a separate AC breaker between
inverter and AC input power source. This will ensure the inverter can be securely disconnected during
maintenance and fully protected from over current of AC input. The recommended spec of AC breaker is 40A
for 3KVA.
CAUTION!! There are two terminal blocks with “IN” and “OUT” markings. Please do NOT mis-connect input
and output connectors.
WARNING:
Be sure that AC power source is disconnected before attempting to hardwire it to the unit.
4. Then, insert AC output wires according to polarities indicated on terminal block and fasten the terminal
screws. Be sure to connect PE protective conductor ( ) first.
→ Ground (yellow-green)
L→ LINE (brown or black)
N→ Neutral (blue)
CAUTION: Appliances such as air conditioner are required at least 2~3 minutes to restart because it’s required
to have enough time to balance refrigerant gas inside of circuits. If a power shortage occurs and recovers in a
short time, it will cause damage to your connected appliances. To prevent this kind of damage, please check with
the manufacturer of the air conditioner if it’s equipped with time-delay function before installation. Otherwise,
this inverter/charger will cause overload fault and cut off the output to protect your appliance but sometimes it
still causes internal damage to the air conditioner.
PV Connection
CAUTION: Before connecting to PV modules, please install separately a DC circuit breaker between inverter
and PV modules.
7
Model Typical Amperage Cable Size Torque
PIP 2424LV-MSD 80A 6 AWG 1.4~1.6 Nm
PV Module Selection:
When selecting proper PV modules, please be sure to consider the parameters below:
1. Open circuit Voltage (Voc) of PV modules can’t exceed the maximum voltage of the PV array open circuit of
the inverter.
2. Open circuit Voltage (Voc) of PV modules should be higher than the minimum voltage of the battery.
Final Assembly
After connecting all wirings, please put the bottom cover back by fixing two screws as shown below.
8
Communication Connection
Please use supplied communication cable to connect to inverter and PC. Insert bundled CD into a computer and
follow the on-screen instructions to install the monitoring software. For the detailed software operations,
please check user manual of software inside the CD.
Unit
Condition Dry contact port:
Status
NC & C NO & C
Power Off Unit is off and no output is powered. Close Open
Output is powered from Utility. Close Open
Output is Program Battery voltage < Low DC warning
Open Close
powered 01 set as voltage
from Battery Utility Battery voltage > Setting value in
or Solar. Program 13 or battery charging Close Open
reaches floating stage
Power On
Program Battery voltage < Setting value in
Open Close
01 is set Program 12
as SBU or Battery voltage > Setting value in
Solar first Program 13 or the battery
Close Open
charging reaches the floating
stage
9
OPERATION
Power ON/OFF
Once the unit has been properly installed and the batteries are connected well, simply press On/Off switch
(located on the right corner of the rear panel) to turn on the unit.
LCD display
LED indicators
Function keys
LED Indicator
LED Indicator Messages
Solid On Output is powered by utility in Line mode.
Green
Flashing Output is powered by battery or PV in battery mode.
Solid On Battery is fully charged.
Green
Flashing Battery is charging.
Solid On Fault occurs in the inverter.
Red
Flashing Warning occurs in the inverter.
Function Keys
Function Key Description
ESC To exit setting mode
UP To go to previous selection
DOWN To go to next selection
ENTER To confirm the selection in setting mode or enter setting mode
10
LCD Display Icons
Indicate output voltage, output frequency, load percent, load in VA, load in
Watt and discharging current.
Battery Information
11
In battery mode, it will present battery capacity.
Load Percentage Battery Voltage LCD Display
< 1.717V/cell
1.717V/cell ~ 1.8V/cell
Load >50%
1.8 ~ 1.883V/cell
< 1.817V/cell
1.817V/cell ~ 1.9V/cell
50%> Load > 20%
1.9 ~ 1.983V/cell
> 1.983
< 1.867V/cell
1.867V/cell ~ 1.95V/cell
Load < 20%
1.95 ~ 2.033V/cell
> 2.033
Load Information
Indicates overload.
Mute Operation
12
LCD Setting
After pressing and holding the ENTER button for 3 seconds, the unit will enter setting mode. Press “UP” or
“DOWN” button to select setting programs. And then, press “ENTER” button to confirm the selection or ESC
button to exit.
Setting Programs:
Program Description Selectable option
Escape
00 Exit setting mode
13
30A 40A
70A 80A
130A (only for 3KVA 140A (only for 3KVA with MPPT
with MPPT models) models)
14
User-Defined If “User-Defined” is selected, battery
charge voltage and low DC cut-off
voltage can be set up in program 26,
27 and 29.
Restart disable Restart enable
Automatically restart when (default)
06
overload occurs
2A 10A
60A
22.0V 22.5V
25.0V 25.5V
15
Battery fully charged 24V
24.5V 25V
25.5V 26V
27.5V 28V
28.5V 29V
16
Return to default If selected, no matter how users
display screen switch display screen, it will
(default) automatically return to default display
screen (Input voltage /output
Automatically return to voltage) after no button is pressed for
19
default display screen
1 minute.
Stay at latest screen If selected, the display screen will
stay at the latest screen user finally
switches.
17
Solar power balance If selected, solar input power will
be automatically adjusted
enable (Default):
according to the following formula:
Max. input solar power = Max.
battery charging power +
Solar power balance: Connected load power.
When enabled, solar input Solar power balance If selected, the solar input power
31 power will be automatically will be the same as max. battery
disable:
adjusted according to the charging power no matter how
connected load power. many loads are connected. The
max. battery charging power will
be based on the setting current in
program 02.
(Max. solar power = Max. battery
charging power)
Display Setting
The LCD display information will be switched in turns by pressing “UP” or “DOWN” key. The selectable
information is switched as below order: input voltage, input frequency, PV voltage, MPPT charging current,
MPPT charging power, battery voltage, output voltage, output frequency, load percentage, load in VA,
load in Watt, DC discharging current, main CPU Version and second CPU Version.
Input frequency=50Hz
Input frequency
PV voltage=60V
PV voltage
18
Current ≧10A
Output frequency=50Hz
Output frequency
Load percent=70%
Load percentage
19
When connected load is lower than 1kVA, load in
VA will present xxxVA like the chart below.
Load in VA
When load is larger than 1kVA (≧1KVA), load in
VA will present x.xkVA like the chart below.
Load in Watt
When load is larger than 1kW (≧1KW), load in W
will present x.xkW like the chart below.
20
Operating Mode Description
Operation mode Description LCD display
Charging by utility.
Charging by PV energy.
Fault mode
Note:
*Fault mode: Errors are caused
PV energy can charge the
by internal circuit errors or
batteries.
external reasons such as over No charging.
temperature, output short
circuited and so on.
Charging by PV energy
21
Fault Reference Code
02 Over temperature
22
Warning Indicator
Warning
Warning Event Audible Alarm Icon flashing
Code
Fan is locked when Beep three times every
01
inverter is on. second
23
SPECIFICATIONS
Table 1: Line Mode Specifications
INVERTER MODEL PIP 2424LV-MSD
Input Voltage Waveform Sinusoidal (utility or generator)
Nominal Input Voltage 120Vac
95Vac± 7V (UPS)
Low Loss Voltage
65Vac± 7V (Appliances)
100Vac± 7V (UPS);
Low Loss Return Voltage
70Vac± 7V (Appliances)
High Loss Voltage 140Vac± 7V
High Loss Return Voltage 135Vac± 7V
Max AC Input Voltage 150Vac
Nominal Input Frequency 50Hz / 60Hz (Auto-detection)
Low Loss Frequency 40± 1Hz
Low Loss Return Frequency 42± 1Hz
High Loss Frequency 65± 1Hz
High Loss Return Frequency 63± 1Hz
Output Short Circuit Line mode: Circuit Breaker
Protection Battery mode: Electronic Circuits
Max bypass current 40A
Efficiency (Line Mode) >95% ( Rated R load, battery full charged )
10ms typical (UPS);
Transfer Time
20ms typical (Appliances)
120Vac model:
Output Power
24
Table 2: Inverter Mode Specifications
INVERTER MODEL PIP 2424LV-MSD
Rated Output Power 3KVA/2.4KW
Output Voltage Waveform Pure Sine Wave
25
Table 3: Charging Mode Specifications
Utility Charging Mode
INVERTER MODEL PIP 2424LV-MSD
Charging Current (UPS)
2/10A/20/30A/40/50/60A
@ Nominal Input Voltage
Bulk Flooded Battery 29.2
Charging AGM / Gel
28.2
Voltage Battery
Floating Charging Voltage 27Vdc
Charging Algorithm 3-Step
Battery Voltage, per cell Charging Current, %
2.43Vdc (2.35Vdc)
Voltage
2.25Vdc
100%
Charging Curve
50%
T0 T1
T1 = 10* T0, minimum 10mins, maximum 8hrs
Current
Time
Bulk Absorption Maintenance
(Constant Current) (Constant Voltage) (Floating)
26
Table 4 General Specifications
INVERTER MODEL PIP 2424LV-MSD
Safety Certification CE
Operating Temperature Range 0°C to 55°C
Storage temperature -15°C~ 60°C
Dimension (D*W*H), mm 125 x 300 x 440
Net Weight, kg 11
27
TROUBLESHOOTING
Problem LCD/LED/Buzzer Explanation / Possible cause What to do
Unit shuts down LCD/LEDs and buzzer
automatically will be active for 3 The battery voltage is too low 1. Re-charge the battery.
during startup seconds and then (<1.91V/Cell) 2. Replace the battery.
process. completely off.
1. The battery voltage is far too 1. Check if batteries and the
No response after low. (<1.4V/Cell) wiring are connected well.
No indication.
power on. 2. Battery polarity is connected 2. Re-charge the battery.
reversely. 3. Replace the battery.
Input voltage is
Check if AC breaker is tripped
displayed as 0 on the
Input protector is tripped and AC wiring is connected
LCD and green LED is
well.
flashing.
1. Check if AC wires are too
Mains exist but the thin and/or too long.
unit works in 2. Check if generator (if
Insufficient quality of AC power.
battery mode. Green LED is flashing. applied) is working well or if
(Shore or Generator)
the setting range of input
voltage is correct.
(UPSAppliance)
Set “Solar First” as the priority of Change output source priority
Green LED is flashing.
output source. to Utility first.
When the unit is
turned on, internal LCD display and LEDs Check if battery wires are
Battery is disconnected.
relay is switched on are flashing connected well.
and off repeatedly.
Reduce the connected load by
Overload error. The inverter is
Fault code 07 switching off some
overload by 110% and time is up.
equipment.
Check if wiring is connected
Output short circuited. well and remove abnormal
load.
Fault code 05
The temperature of internal
Check whether the air flow of
converter is over 120°C. (Only
the unit is blocked or whether
available for 1-3KVA models.)
the ambient temperature is
The internal temperature of the
Fault code 02 too high.
inverter is over 100°C.
Battery is over-charged. Return to repair center.
Fault code 03 Check if spec and quantity of
Buzzer beeps The battery voltage is too high. the batteries meet the
continuously and requirements.
red LED is on.
Fault code 01 Fan fault Replace the fan.
Output abnormal (Inverter voltage 1. Reduce the connected
Fault code 06/58 is lower than 190Vac or is higher load.
than 260Vac) 2. Return it to repair center
Fault code
Internal components failed. Return it to repair center.
08/09/53/57
Fault code 51 Over current or surge.
Restart the unit, if the error
Fault code 52 Bus voltage is too low. happens again, please return
it to repair center.
Fault code 55 Output voltage is unbalanced.
If the battery is connected
Battery is not connected well or
Fault code 56 well, please return it to repair
fuse is burnt.
center.
28
Appendix I: Approximate Back-up Time Table
Model Load (VA) Backup Time @24Vdc 100Ah (min) Backup Time @24Vdc 200Ah (min)
300 449 1100
600 222 525
900 124 303
1200 95 227
PIP 1500 68 164
2424LV-MSD 1800 56 126
2100 48 108
2400 35 94
2700 31 74
3000 28 67
Note: Backup time depends on the quality of the battery, age of battery and type of battery.
Specifications of batteries may vary depending on different manufacturers.
29
Appendix II: Parallel function
1. Introduction
This inverter can be used in parallel with two different operation modes.
1. Parallel operation in single phase with up to 6 units. The supported maximum output power is
14.4KW/18KVA.
2. Maximum six units work together to support three-phase equipment. Four units support one phase
maximum. The supported maximum output power is 14.4KW/18KVA and one phase can be up to
9.6KW/12KVA.
NOTE: If this unit is bundled with shared current cable and parallel cable, this inverter supports parallel
operation in default. You may skip section 3. If not, please purchase parallel kit and install this unit by following
instruction from professional technical personnel in local dealer.
2. Package Contents
In parallel kit, you will find the following items in the package:
Step 3: Before installing parallel board inside of the inverter, be sure to connect 2-pin and 14-pin cables as
shown in below chart.
30
Step 4: Simply slide in the parallel board and fix it to the inverter with 2 screws tightly. Now the inverter is in
parallel operation.
NOTE: For proper air circulation to dissipate heat, allow a clearance of approx. 20 cm to the side and approx.
50 cm above and below the unit. Be sure to install each unit in the same height.
5. Wiring Connection
The size of the cable for each inverter is shown as below:
WARNING: Be sure the length of all battery cables is the same. Otherwise, there will be voltage difference
between inverter and battery which might cause mal-function of the parallel inverters.
Recommended battery cable and terminal size for each inverter:
Model Wire Size Torque value
PIP 2424LV-MSD 1*4AWG 2~ 3 Nm
31
securely disconnected during maintenance and fully protected from over current of battery or AC input. The
recommended mounted location of the breakers is shown in the parallel diagrams in section 5-1 and 5-2.
Recommended specification of battery breaker for each inverter:
Model 1 unit*
PIP 2424LV-MSD 125A/30VDC
*If you want to use only one breaker at the battery side for the whole system, the rating of the breaker should
be X times current of 1 unit. “X” indicates the number of inverters connected in parallel.
WARNING! Be sure that all inverters will share the same battery bank. Otherwise, the inverters will be
transferred to fault mode.
32
5-1. Parallel Operation in Single phase
Two inverters in parallel:
Power Connection
Communication Connection
33
Communication Connection
Communication Connection
34
Five inverters in parallel:
Power Connection
Communication Connection
Communication Connection
35
5-2. Support 3-phase equipment
Two inverters in each phase:
Power Connection
Communication Connection
Four inverters in one phase and the rest two inverters for the other two phases:
Power Connection
36
Communication Connection
Three inverters in one phase, another two inverters in second phase and the other inverter for the third
phase:
Power Connection
Communication Connection
Three inverters in one phase and only one inverter for each remaining phase:
Power Connection
37
Communication Connection
Two inverters in two phases and only one inverter for each remaining phase:
Power Connection
Communication Connection
38
Two inverters in one phase and only one inverter for each remaining phase:
Power Connection
Communication Connection
39
Communication Connection
WARNING: Do NOT connect the current sharing cables between the inverters in different phases. Otherwise,
it may damage the inverters.
6. PV Connection
Please refer to the user manual of single unit for PV Connection.
CAUTION: Each inverter should connect to PV modules separately.
40
7. LCD Setting and Display
Setting Program:
41
Fault code:
80 CAN fault
81 Host loss
82 Synchronization loss
8. Commissioning
Parallel in single phase
Step 1: Check the following requirements before installation:
Correct wire connection
Ensure all breakers in Line wires at load side are open and each Neutral wires of each unit is connected
together.
Step 2: Turn on each unit and set “PAL” in LCD setting program 28 of each unit. And then shut down all units.
NOET: It’s necessary to turn off switch when setting LCD program. Otherwise, the setting can not be
programmed.
Step 3: Turn on each unit.
LCD display in Master unit LCD display in Slave unit
42
Step 4: Switch on all AC breakers of Line wires in AC input. It’s better to connect all of the inverters to the utility
at the same time. If not, it will display fault 82 in the following inverters. However, these inverters will
automatically restart. If detecting AC connection, they will work normally.
LCD display in Master unit LCD display in Slave unit
Step 5: If there is no more fault alarm, the parallel system is completely installed.
Step 6: Please switch on all breakers of Line wires in load side. This system will start to provide power to the
load.
Step 4: Switch on all AC breakers of Line wires in AC input. If AC connection is detected and three phases are
matched with unit setting, they will work normally. Otherwise, the AC icon will flash and they will not work
in line mode. Under this circumstance, you can switch wires of AC inputs from L2 phase and L3 phase. Or you
may exchange the LCD program 28 of P2 and P3 to solve this problem.
LCD display in L1-phase unit LCD display in L2-phase unit LCD display in L3-phase unit
Step 5: If there is no more fault alarm, the system to support 3-phase equipment is completely installed.
Step 6: Please switch on all breakers of Line wires in load side. This system will start to provide power to the
load.
Note 1: To avoid overload occurring, before turning on breakers at load side, it’s better to have the whole
system in operation first.
Note 2: There is some transfer time for this operation. Power interruption may happen to critical devices,
which cannot tolerate transfer time.
43
9. Troubleshooting
If the device fails to function as expected, check the list of common faults below before consulting the service
center.
Situation
Fault Solution
Fault Event Description
Code
1. Restart the inverter.
2. Check if L/N cables are not connected reversely in all inverters.
3. For parallel system in single phase, make sure the current sharing cables
Current feedback into
are connected to all inverters.
60 the inverter is
For supporting three-phase system, make sure the current sharing
detected.
cables are connected to the inverters in the same phase, and
disconnected to the inverters in different phases.
4. If the problem remains, please contact your installer.
1. Update the firmware of all inverter to the same version.
The firmware version 2. Check the version of each inverter via LCD setting and make sure the
71 of each inverter is not CPU versions are the same. If not, please contact your installer to
the same. provide the latest firmware to update.
3. After updating, if the problem still remains, please contact your installer.
The output current of
1. Check if shared cables are connected well and restart the inverter.
72 each inverter is
2. If the problem remains, please contact your installer.
different.
80 CAN data loss
1. Check if communication cables are connected well and restart the
81 Host data loss
inverter.
Synchronization data
82 2. If the problem remains, please contact your installer.
loss
1. Make sure all inverters share the same groups of batteries together.
2. Remove all loads and disconnect AC input and PV input. Then, check
The battery voltage of battery voltage of all inverters. If the values from all inverters are close,
83 each inverter is not the please check if all battery cables are in the same length and in the same
same. material type. Otherwise, please contact your installer to provide SOP to
calibrate battery voltage of each inverter.
3. If the problem still remains, please contact your installer.
1. Check the utility wiring conncetion and restart the inverter.
AC input voltage and 2. Make sure utility starts up at same time. If there are breakers installed
84 frequency are detected between utility and inverters, please be sure all AC input breakers can be
different. turned on at same time.
3. If the problem remains, please contact your installer.
1. Restart the inverter.
2. Remove some excessive loads and re-check the load information from
AC output current
85 LCD of the inverters. If the values are different, please check if AC input
unbalance
and output cables are in the same length and in the same material type.
3. If the problem remains, please contact your installer.
1. Switch off the inverter and check LCD setting #28.
2. For parallel system in single phase, make sure no 3P1, 3P2 or 3P3 is set
AC output mode
86 on #28.
setting is different.
For supporting three-phase system, make sure no “PAL” is set on #28.
3. If the problem remains, please contact your installer.
44