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    75 CC 88

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    Briliant Imron
    This document provides instructions and specifications for an engine simulator board. It allows connection to an ECU and simulation of engine sensors and inputs. Proper precautions should be taken as incorrect use can damage the ECU. Assembly requires careful soldering of components in the correct orientation and connections. The board outputs include crank/cam signals, ignition, injection and other sensors that interface with the ECU.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    75 CC 88

    Uploaded by

    Briliant Imron
    156 views7 pages
    This document provides instructions and specifications for an engine simulator board. It allows connection to an ECU and simulation of engine sensors and inputs. Proper precautions should be taken as incorrect use can damage the ECU. Assembly requires careful soldering of components in the correct orientation and connections. The board outputs include crank/cam signals, ignition, injection and other sensors that interface with the ECU.

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    75cc88_7ba6a9dd32ed4ffdb9954dc2d002e076

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    This document provides instructions and specifications for an engine simulator board. It allows connection to an ECU and simulation of engine sensors and inputs. Proper precautions should be taken as incorrect use can damage the ECU. Assembly requires careful soldering of components in the correct orientation and connections. The board outputs include crank/cam signals, ignition, injection and other sensors that interface with the ECU.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    156 views7 pages

    75 CC 88

    Uploaded by

    Briliant Imron
    This document provides instructions and specifications for an engine simulator board. It allows connection to an ECU and simulation of engine sensors and inputs. Proper precautions should be taken as incorrect use can damage the ECU. Assembly requires careful soldering of components in the correct orientation and connections. The board outputs include crank/cam signals, ignition, injection and other sensors that interface with the ECU.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 7

    Engine simulator Board V1.

    4
    Warning:
    Only attempt to use this device if you know what you are doing, and always double check your connections before
    applying power. Incorrect use can damage your ECU. This is not a plug and play solution – you must check the
    schematics and ensure each circuit is correct for the application you intend to use it for.

    1. Specifications

     12v/5v protected by Polyfuses


     Screw terminal and 26 position IDC Header connection
     Nano can be run from battery via DC 2.1mm barrel connector
     Crank and cam patterns as per ARDUstim project
     Crank/CAM outputs buffered – 12v/5v selectable output
     Ignition input – 4x LED (12v/5v)
     Injection input – 4x LED (12v)
     PWM idle input (LED)
     Fuel pump input (LED)
     2x spare inputs (LED)
     Manifold Air Temp sensor output (IAT)
     Coolant temp sensor output
     O2 sensor output
     Throttle Position Sensor output
     Spare ADC output (simulate 0-5v pressure sensor etc)
     3x switchable inputs:
     SW1 – Momentary, selectable 12v or switch to GND
     SW2 – Momentary, switch to GND
     SW3 – ON/OFF, switch to GND

    NOT INCLUDED IN THE KIT:


     The Arduino Nano or ARDUstim software.
     Connector for the IDC interface
     Battery/Connector for the 2.1mm barrel connector
    2. Assembly

    Assembly is rather straight forward however I suggest you adhere to the following rules:

     Start with the smaller items such as the resistors first and work into for the taller components last
     For the 3 pin headers, a rubber band can be used to hold in place while soldering the first connection.
     Ensure the polarity of the LEDs is correct (align the flat of the LED base with the PCB print), be careful the Spark
    LEDs are placed opposite to the other 2 rows.
     There are 6x potentiometers in the kit, 5 green (10K) and 1 black in colour (100K). The black Potentiometer is to
    be used in the Coolant temp position (CLT).
     The resistor arrays must be soldered in the correct way, the small dot on the resistor must align with the dot
    printed on the PCB as shown below:

     The flat section of SW1 and SW2 must align with the line on the PCB footprint to ensure correct orientation as
    shown below.
     Ensure correct fitment of fuses and capacitors, identification of these components as shown below.
    3. IDC Header

    The header allows for a neater connection to the ECU and the ability to make patch harnesses to suit different ECUs.
    No hardware is provided in the kit to adapt to any specific ECU. Below is the pinout of the IDC connector. An option
    for a 26 pin header with pins (22-26AWG) is the XG5N-261 with XG5W-0231 pins which can be purchased from
    Digikey, although using a ribbon cable style connector would be cheaper.

    4. Grounds

    *important* The pin labelled GND on the green screw connectors is the signal ground, this is primarily the ground
    for the potentiometers and is separated from the main ground of the board (Note the corresponding pin on the IDC
    header is labelled as S_GND on the picture above – pin 23). If you have printed your own boards from the files
    provided this will be labelled correctly as S_GND on the PCB. Please connect this terminal to the signal ground wire
    on your ECU.

    5. Injector load testing

    Note the circuits provided for testing the injectors are low current, in the unlikely event that you are having issues
    that may be related to heat of your injector drivers this may not be seen when using this device. For load testing of
    these circuits I recommend sourcing an old injector to test the ECU, this will provide more realistic resistance and
    inductance properties to load up the driver and induce the fault condition.
    6. Crank/Cam outputs

    Crank and cam output are handled by Arduino Nano with ARDUstim software loaded (not supplied), for more
    information on loading the software and its abilities visit:

    https://blogs.libreems.org/arduino-wheel-simulator/

    7. RPM Potentiometer

    As downloaded the code for the RPM potentiometer is there but disabled via “commenting out”, to enable this
    feature (and enable you to change RPM with no computer connected) you can delete the /* and */ characters
    around this section of code before loading to your Nano.

    Also check lines 10, 11 and 12 on the below picture, they should look as per below. If they are commented out with
    /* and */ characters they must be deleted for the POT control to work
    8. Base plate

    Optional (but strongly suggested) is the use of the 3d printed base plate, this will prevent any of the circuits shorting
    out on the bottom of the circuit board and has a clip to hold a 9v battery to power the Arduino. Printing in PLA is fine
    but PETG may be a better alternative if you intend to use the device in an engine bay at any point.
    9. Bill of materials

    Part Number Manufacturer Part


    QTY/unit Use (Digikey) Number Description
    INJ/OTR current 4609X-101-561LF-
    1 limiter ND 4609X-101-561LF RES ARRAY 8 RES 560 OHM 9SIP
    LED BLUE DIFFUSED 5MM
    4 SPK 732-5015-ND 151051BS04000 ROUND T/H
    LED RED DIFFUSED 5MM ROUND
    4 INJ 732-5016-ND 151051RS11000 T/H
    LED GREEN DIFFUSED 5MM
    4 Other outputs 732-5017-ND 151051VS04000 ROUND T/H
    2 C1, C2 BC2665CT-ND K104K10X7RF5UH5 CAP CER 0.1UF 50V X7R RADIAL
    1 12V PTC RUEF250-ND RUEF250 PTC RESET FUSE 30V 2.5A RADIAL
    PTC RESET FUSE 90V 250MA
    1 5V PTC 507-1332-ND 0ZRC0025FF1E RADIAL
    POT 10K OHM 1/32W PLASTIC
    5 O2,TPS,SPR_ADC, 987-1277-ND P090S-14T20BR10K LINEAR
    PTV09A-4020U- POT 100K OHM 1/20W CARBON
    1 COOLANT B104-ND PTV09A-4020U-B104 LINEAR
    CONN TERM BLOCK 45DEG 6POS
    4 Screw terminals 277-1783-ND 1988998 3.5MM
    CONN PWR JACK 2X5.5MM
    1 Nano power jack CP-102A-ND PJ-102A SOLDER
    SWITCH PUSHBUTTON SPST 1A
    1 SW3 CW181-ND GPTS203211B 30V
    SBH11-PBPC-D13-ST- CONN HEADER 2.54MM 26POS
    1 IDC header S9173-ND BK GOLD
    4605X-101-681LF-
    1 spk current limiter ND 4605X-101-681LF RES ARRAY 4 RES 680 OHM 5SIP
    CRANK/CAM
    1 BUFFER 296-14647-5-ND SN7417N IC BUF NON-INVERT 5.25V 14DIP
    2 SW1, SW2 401-1978-ND D6R90 F1 LFS SWITCH PUSH SPST-NO 0.1A 32V
    CONN JUMPER SHORTING GOLD
    3 jumpers S9001-ND SPC02SYAN FLASH
    2 R3, R4 CF14JT1K20CT-ND CF14JT1K20 RES 1.2K OHM 1/4W 5% AXIAL
    Power/GND TERMINAL BLOCK 5MM VERT
    1 terminal ED2561-ND OSTTA020161 2POS PCB
    2 Nano Header pins 2.54mm 15 position header pins
    Jumper header
    3 pins 2.54mm 3 position header pins
    1 PCB PCB, engine simulator board

     NOTE: Arduino Nano not included in this kit – a genuine Arduino or clone will be OK, if purchasing a clone unit it
    is advised to find a unit that uses the FTDI chip as it will provide more stable communications over the Chinese
    CH340 units. If you purchase unit with the CH340 chip you must download the driver before the Arduino IDE will
    recognise your device.

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