MAHARASHTRA STATE BOARD OF TECHNICAL EDUCATION,

MUMBAI MAHARASHTRA (INDIA)

Abhay R. Patil CONSTRUCTION

A

Implant Training Report Submitted in partial

fulfillment for the award of the
Diploma in
Engineering Submitted
by
ENROLLMENT NO. NAME OF STUDENT EXAM SEAT NO
2015520035 Vrushbh Sunil Holkar 226283

Mode of Implant Training

- Offline Training

Shri Ambabai Talim Sanstha’s

Sanjay Bhokare Group of Institutes Abhay R.
Faculty of Polytechnic, Miraj – Patil,Varnali Sangli,
Maharashtra 416416
416410 www.sbgimiraj.org

Mentor Industry Supervisor

Ms.S.G.Pawar
Er.Abhay R. Patil

DEPARTMENT OF CIVIL ENGINEERING

ACADEMIC YEAR
2022-2023
 DECLARATION

I, hereby declare that the discussion entitled “Abhay R. Patil

CONSTRUCTION” being submitted by us towards the partial fulfillment of the
Diploma in Engineering, in the Department of Civil Engineering is an implant
training work carried by me under the supervision of Ms.S.G.Pawar, and Industry
resource person Co-Guide Er.Abhay R. Patil, Trainer and have not been
submitted anywhere else.
We will be solely responsible if any kind of plagiarism is
found.

ER NO. 2015520035
Mr. Vrushbh Sunil Holkar

Place: ATS, SBGI, Miraj Date:

 Shri Ambabai Talim Sanstha’s

Sanjay Bhokare Group Of Institutes

Faculty of Polytechnic, Miraj – 416410
Approved by AICTE, New Delhi, DTE Mumbai and
Affiliated to MSBTE Mumbai

Certificate of Completion of Industrial Training

This is to certify that Mr. Vrushbh Sunil Holkar with Enrolment No.2015520035
has successfully completed Industrial Training (22049) in Abhay R. Patil
CONSTRUCTION from 05 July 2022 to 14 August 2022 for partial fulfilment towards
completion of Diploma in Civill Engineering from ATS, Sanjay Bhokare Group Of
Institutes, Miraj Institute code 1552.
The matter presented in this Implant Training report is an authentic record of our
student work carried out during training period, under the supervision of Ms.S.G.Pawar
Faculty, Head of Department Ms.S.S.M uj aw ar and under the monitoring of Er.Abhay
R. Patil, of Civil Engineering Department. Also it has not been submitted by us for the
award of any other diploma elsewhere.

Ms.S.G.Pawar Er.Abhay R. Patil Ms.S.S. Mujawar

Training Mentor Manager / Head Of Department
Department Of Civill Engineering Supervisor Department Of Civill Engineering

Faculty Of Polytechnic, Miraj Production Department Faculty Of Polytechnic, Miraj

Abhay R.Patil
Construction

External-Examinar
Department Of Civill Engineering Dean Director
Appointed By MSBTE, Mumbai Sanjay Bhokare Group Of Institutes Sanjay Bhokare Group Of Institutes
Faculty Of Polytechnic, Miraj Miraj
Place: ATS SBGI, Miraj Date:
 ACKNOWLEDGEMENT

We like to share our sincere gratitude to all those who help us in completion of this
Implant Training. During the work we faced many challenges due to our lack of
knowledge and experience but these people help us to get over from all the difficulties and
in final compilation of our idea to a shaped sculpture.

I am indeed grateful to Head of Department of Civil Engineering.

Ms.S.S.Mujawar for being an effective source of inspiration.

We would like to thank Ms.S.G.Pawar mam as well as Er.Abhay R. Patil sir for his
governance and guidance, because of which our whole team was able to learn the minute
aspects of Civil Engineering.

We would also like to show our gratitude to our department faculties of our Civil
Engineering department for their continuous help and monitoring during the work. I am
thankful to supporting staff of our Department as well as Abhay R. Patil
CONSTRUCTION, for their help and support towards my training.

In the last we would like to thank the management of ATS, Sanjay Bhokare Group of
Institutes, Miraj for providing us such an opportunity to learn from these experiences.

We are also thankful to our whole class and most of all to our parents who have inspired us
to face all the challenges and win all the hurdles in life.

Thank you All

ER NO. 2015520035
Mr. Vrushbh Sunil Holkar

Place: ATS, SBGI, Miraj Date:

 ABSTRACT

As part of curriculum, and the partial fulfillment of the requirements for completion of
Diploma in Civil Engineering from Sanjay Bhokare Group of Institutes, technical campus,
I Vrushbh Sunil Holkar, underwent an industrial training at the Abhay R. Patil
Construction Sangli, Site for 6 weeks during the months July 2022 – august 2022. The
report consists of brief study and description of materials, equipment and procedures used
at the site of construction.

The report contains my 6 week experience in the hosting company. All the contents are
broadly explained and it is constructed from the practical basis of the site.

In the opening content I have given details of the company background including its
mission. The contents are written such a manner which give details of the company so that
the reader can easily know and access the company.

In the second content i have explained my overall internship familiarity in the last
successive weeks. This content is the main content that I have recorded and it contents
overall work I have been executing.
 TABLE OF CONTENTS

Sr.No. Contents
1. Organizational Structure Of Industry.
2. Introduction Of Industry .
3. Types Of Major Equipment And Machines Used In Industry
4. Manufacturing Process Along With Production Planning And
Control Methods.
5. Testing Raw Materials, Components And Finished Products
Along With Quality Accordance Procedures.
6. Material Handling Procedures.
7. Safety Procedures And Safety Gear Used.
8. Particulars Of Practical Experiences In Industry.
9. Description Of The Project Runs During The Training.
10. Special/Challenging Encountered During Training.
 CHAPTER -1
ORGANIZATIONAL
STRUCTURE OF
INDUSTRY
ORGANIZATIONAL STRUCTURE OF INDUSTRY

Abhay R. Patil
CONSTRUCTION

ER.Abhay R. PATIL ER.Jyoti PATIL

(SPERVISIOR
(SUPERVISOR) GOVERNMENT)

(Labor contractor)

CENTERING MASONARY
LABOURS LABOURS

SKILLED LABOURS
SKILLED LABOURS

UNSKILLED UN-SKILLED
LABOURS LABOURS
 CHAPTER -2
INDUSTRY
ESTABLISHMENTAND
BUSINESS
DEVELOPMEN
Abhay R. Patil Construction, Varnali Sangli, is one of the well-known
industries in sangli. It was established by Mr. Abhay Patil and Mrs. Jyoti
Patil. The basic turnover of the company was about 25-30 lakhs per annum.
Almost 10 employees are working along with company. They provide good
quality which is been continuously appreciated by costumers for their service.
They specially run projects for residential buildings. Abhay R. Patil
Construction provide most economical budget for the housing purpose from
common man point of view.
 CHAPTER-3
TYPES OF MAJOR
EQUIPMENT AND
MACHINES USED IN
INDUSTRY
1. Trowel Used in masonry and plastering work to place the
mortar.
2. Plum bob Used to check the vertical surface element.

 Machines used in industry with their specification, specific use

1. EXCAVATORS
Excavators are earthmoving equipment used for construction jobs, digging purposes as
well as various lifting and carrying tasks in various applications. Excavators are consists of
Engine, Pump, boom, arm, bucket, cabin, undercarriage as main components. These
excavators are also used along with various special attachments such as rock breakers,
coupler, grapples, clamshell, cutters, shears etc. Excavators are important machines used in
various infrastructures, construction & development work. Excavator size will vary with
required amount of task to be performed considering factors like productivity, fuel
efficiency, and multi-functional purposes.

Uses-
 Digging of trenches, holes, foundations
 Demolition
 Material handling
 General grading/landscaping
 Brush cutting with hydraulic attachments
 Forestry work
 Lifting and placing of pipes
 Mining, especially, but not only open-pit mining
 River dredging

Specifications
 Maximum Dig Depth: 4.77 m
 Maximum Engine Power: 36 kW
 Maximum Lift Capacity: 1490 kg
Maintenance procedures for excavator -
With proper maintenance, the efficiency of the fuel is maximized, and it also helps in
reducing operational costs as well as equipment failure. Here are some of the tips to
maintain excavator well.
Daily inspection list
1. Check if there is enough coolant or not
2. Engine oil and the hydraulic oil level should be checked
3. Leakage in the compartment and under the machine should be checked
4. Tracks should be checked
5. Make sure the coolers are free of debris
6. Dust ejector must also be checked
7. Pins must be greased and brushed daily
8. Trash and debris from the cab should be cleaned

2. CONCRETE MIXER
 Hydraulic concrete mixer
A concrete mixer is a device that homogeneously combines cement, aggregate such as sand or gravel, and water to
form concrete. A typical concrete mixer uses a revolving drum to mix the components. For smaller volume works,
portable concrete mixers are often used so that the concrete can be made at the construction site, giving the workers
ample time to use the concrete before it hardens. An alternative to a machine is mixing concrete by hand. This is
usually done in a wheelbarrow; however, several companies have recently begun to sell modified tarps for this
purpose.

 Transit concrete mixer truck

Transit mixer is a multipurpose device that used to transport concrete mortar from a concrete batching
plant. The transit mixer is loaded with dry material and water; The transit mixer consists of a drum with a
spiral blade which has the ability to move in two directions. The purpose of the drum is to ensure the concrete
remains in the liquid state; while it rotates on its own axis. This type of mixer has multiple purposes and helps
deliver concrete to several locations; especially remote locations
NEEDLE OR IMMERSION VIBRATOR
Internal concrete vibrators are used to consolidate the concrete
surface so that it becomes steadier and gets free of any risk of
voids. Based on operation this is either electrically operated or
diesel operated.

Needle vibrator is mounted on a round plate which dampens the

vibrations generated in the engine. The vibrators' needles work on
the pendulum principle showing both high frequency and
amplitude, distributing vibration equally over the whole needle.

CONCRETE MIXER TRUCK

Concrete Mixer Truck- The hydrostatic truck

mixer transports concrete directly from plant to the
place where it is to be poured. Concrete mixer with
various capacities like 3, 4 and 6 cum is mounted on
truck. It has a wide range of applications especially
for mass concreting works like Multi-storey
buildings,
Bridge works etc. The basic function of transit mixer
s is to maintain the concrete's liquid state, through
the turning of the drum till the point of delivering at
construction site.

Trailer Mounted Concrete Pumps

Trailer Mounted Concrete Pumps are ideal for
wide range applications and the high- pressure
models are extensively used for high-rise and long
distance conveying.
Some of the salient features of SCHWING

9| P a g e
 SP1400 are mentioned below:
• Highly wear-resistant
• Less wear parts
• Powerful agitator
• “EASY CLEAN” hopper
• Maintenance friendly

BACKHOE
Backhoe is widely used equipment which is
suitable for multiple purposes. The name itself
telling that the hoe arrangement is provided on the
back side of vehicle while loading bucket is
provided in the front. This is well useful for
excavating trenches below the machine level and
using front bucket loading, unloading and lifting
of materials can be done.

MECHANICAL MIXTURE WITH HOPPER

This can be used for design mix concrete with weigh
batching as well as for volumetric mix concrete. Hopper
attached to the mixer is mechanically operated.

This machinery has unique technical specifications as

follows:
• Capacity: 10 CFT
• Drum speed: 18 / 20 RPM
• Type: Tilting
• Loading: Hopper loading
• Hopper Function: Electrically operated
PLATE COMPACTOR

Plate Compactor is particularly

suitable for application like
compacting loose gravel and sand
on footpaths, sub-grade for concrete
floors, trenches, and column
footings, phavara.
 CHAPTER - 4
MANUFACTURING
PROCESS ALONG WITH
PRODUCTION
PLANNING AND
CONTROL METHODS
 MANUFACTURING OF CONCRETE

BATCHING

MIXING

TRANSPORTING

PLACING

COMPACTION

CURING

FINISHING

Good quality concrete is essentially a homogenous mixture of cement, coarse and fine
aggregates, and water which consolidates into a hard mass due to chemical action between
cement and water. While manufacturing concrete, it should be ensured that every batch of
concrete has the same proportions. This is a mandatory requirement so as to satisfy two
aspects, same
workability and uniform strength.
In the manufacturing of concrete the following steps are followed:
 Proportioning of concrete.
 Batching of materials.
 Mixing of concrete.
 Conveyance of concrete.
 Placing of concrete.
 Compaction of concrete.
 Curing of concrete.
PROCESS OF RED CLAY BRICK WALL

1. Wet the all bricks which are used to construct.

2. Place a 25 mm Thick mortar bed and place bricks firmly and Fill the Vertical Joint
Mortar mix of Cement and sand ratio is 1:6
3. The mortar joint is of 10 mm thickness.
4. In Second layer place mortar in Frog
and place bricks according the bonds
used at site. At site stretcher and
Flemish Bonds used.
5. Sloping courses are not acceptable.
6. Plum bob shall be used to check the
verticality of wall erected.
7. Water level tube is also used at site to
check the level of brick layer.
8. In one day 1.5m wall should be erected.
 PROCESS OF WALL PUTTY AND PAINT

1. Clean the wall surface with brush.

2. Add water then putty powder to
bucket in a ration 2:1 stir the
mixture until thoroughly mixed
and smooth.
3. Apply help putty smoothly with the
scrapping plate.

4. Wait to dry the putty.

5. Use polish paper to make surface
even smoother.
6. Apply a primer twice to a
wall using brush or a roller
7. Apply finish coat to a wall.
8. Wash a tools & hand using
turpentine or water

PROCESS OF PLASTERING WORK

1. Roughen the entire Wall to be plastered. Clean the all joints and surfaces
of Wall with Wire brush there should be no grease, oil, etc.
2.Wet all the Wall before plastering Work.
3.Applying Base coat ratio of cement and
sand For First coat plaster varied From
1:3 to 1:6 the thickness of base coat
varies From 8 mm to 15 mm.
4.Level the surface by means wooden Flat
Wooden Float and Trowels.
5.After levelling roughing it with a
scratching tool and Form second coat
of plaster.
6.A key to the thickness. 2 To of 3mm Finishing coat
7.Before Applying second coat damp a first coat.
 CHAPTER - 5
TESTING RAW
MATERIALS,
COMPONENTS AND
FINISHED PRODUCTS
ALONG WITH
QUALITY
ACCORDANCE
PROCEDURES.
 Following is the list of material and field tests were conducted for checking of quality of

materials:

1) Cement.
1. Manufacturing date- Strength of cement reduces with time, so it is important to check
the
2. manufacturing date of the cement. The general fact is that the cement should be used
before 90 days fromthe date of manufacturing.
3. Colour-greenish grey, colour is uniform.
4. Adulteration- given smooth feeling so there is no adultering
5. Lumps-unavailable
6. Temperature-gives cool feeling
RO vi.Float Test -The cement particles floated for some time before sinking

2) Brick:
Testing of raw materials, components and finished products
1.Field test on bricks.
a) Hardness test on bricks-
In this test hardness of brick is tested. Finger nail is a scratch on thesurface of brick if there
is no impression on brick then it is the hard brick.
Result obtained- There is no any impression so brick is hard
b) Colour of bricks
The colour of brick should be reddish brown, uniform and brightthroughout the body.
Result obtained-
Brick are not bright in colour and uniform.
c) Shape and size of bricks
Shape and size of bricks should be uniform and same. Randomly bricks wereselected and
their shapes and sizes were observed

Result obtained-
Bricks have sharp edges and uniform rectangular in shape.
• Size of bricks is 6 inches and 4 inches thick
d) Efflorescence test on bricks:
Presence of soluble salt on a brick surface can be dangerous. To know the presence of salt
bricks are immersed in water for 24 hours and then dry in shade. If percentage of
efflorescence
is more than limiting value, those bricks should be avoided for construction work.

Result obtained-
Some bricks are effloresced due to rain water.
e) Sound test:
Quality of brick largely depends on burning of bricks. If the bricks are properly burned it
results in high strength. Well burnt bricks give metallic sound.
Result obtained - Metallic sound

3) Fine Aggregates:
Quality of fine aggregate greatly varies the strength of mortar as well as concrete. There
should not be bulking of aggregate. There shouldn't not any impurities present in the
aggregate more
than limiting value. Aggregates should be well graded.

4) Course Aggregates:
Quality of Course aggregate greatly varies the strength of concrete. There shouldn't not any
impurities present in the aggregate more than limiting value. Aggregates should be well
graded.
 CHAPTER - 6
MAJOR MATERIAL
HANDLING
PROCEDURES
1) Concrete mixture machine with Lift
A concrete mixer is a device that homogeneously combines cement, aggregate such as sand
or gravel, and water to form concrete. A typical concrete mixer uses a revolving drum to
mix the components. For smaller volume works, portable concrete mixers are often used so
that the concrete can be made at the construction site, giving the workers ample time to use
the concrete before it hardens. An alternative to a machine is mixing concrete by hand.
Mechanically operated lift is used to transport the concrete from ground level to floor
level. Lift consists of drum in which concrete is filled and transported to floor level.
 1. PULLEYS
Pulleys are the basis of the modern machines we use every day. Engineers harness the
power of pulleys by designing processes and mechanisms that help us achieve difficult
tasks.A pulley is one of the simple machines that help make difficult tasks like lifting a
material, etc. possible by leveraging the engineering phenomenon of mechanical advantage
of the design.
A pulley is a system of rope looped over one or more wheels to make it easier to lift heavy
objects. Pulling the rope downward creates an upward force on the load.

FIXED PULLEY
A fixed pulley has a wheel that is secured in a single spot and changes the direction of the force needed
to lift an object. The pulley itself stays in place while the load moves with the rope.
This type of pulley is used at site.
2. Cranes
Before cranes can perform the essential lifting operations that make them valuable on
job sites, they must be stabilized and assembled.

10 Feet Material Lift, For

Distribution Centers, Capacity: 3-
4 Ton ₹ 75,000
By: Uchgaonkar Construction Machinery, Kolhapur

PRODUCT DESCRIPTION
 Capacity: 3-4 ton
 Brand: Uchgaonkar
 Usage/Application: Distribution Centers
 Operating Height: 15 feet
 AMC/After Sales Service: Required
 Country of Origin: Made in India
 Item code:177509648

The crane builds the rest of its own structure as it rises to its ultimate height. Complex
calculations take into account all of the forces that will act on the crane as it performs
lifts, rotations and trolley movements.
 CHAPTER – 7
SAFETY PROCEDURES
AND SAFETY GEAR
USED.
Safety is very important part of any work. Most accidents can be prevented by taking
simple measures or adopting proper working procedures. It is very important to discuss
issues on safety and health that should be paid attention to on construction sites for easy
reference by the workers. If we work carefully and take appropriate safety measures, there
will definitely be fewer work injury cases, and our sites will become a safe and secure
place to work in. It is important to educate everyone in the site regarding safety for
following purposes:

 Workers safety.
 Construction progress.
 Standard procedure.
 Legal cases.
 Working efficiency.

Precautions at site for safety-

Wear protective equipment.

Do not drink or take drugs while
working. Pay attention to personal
hygiene.
Report to your supervisor immediately if you notice an unsafe condition. BC
Don't play in the work place.

Equipment required for safety at construction site

i. Gum boot - It is used during concreting work
ii. Gloves – It is used during masonry work, for handling mortar.

iii. Mask – It is used during concrete, unloading of materials and indemolition works.

iv. Goggles – it is used during welding, cutting of steel.

 CHAPTER - 8
PARTICULARS OF
PRACTICAL
EXPERIENCES IN
INDUSTRY
Following are my practical experiences during Industrial Training

i. Line out for excavation of pits for foundation

ii. Excavation for foundation III. PCC for Column Footing

iv. Centring work for foundation

V. Centring work for column, beam, lintel, chajja, staircase and slab vi. Formwork for
column, beam, Lintel, chajja, RCC wall and slab

vii. Construction of masonry

viii. Mixing and transportation of concrete

IX. Placing and Compaction of concrete

X. Bed concreting work

XI. Casting of column, beam, lintel, chajja, slab and staircase

 CHAPTER - 9
DESCRIPTION OF
THE PROJECT
RUNS DURING THE
TRAINING
Residential Building General Details:
 Construction type : Residential Building
 No. of floors :G+1
 Sill Level : 0.9 m
 Lintel level : 2.1 m
 Floor to floor height : 3 m
 Slab thickness : 0.125 m
 Tread : 300 mm
 Riser : 150 mm
 Width of staircase : 1.2 m
 No. of Riser : 20
 Steel used : Fe 500
 Concrete mix : M20
 Column Sizes : Min 0.15m x 0.45 m
Max 0.23m x 0.45 m

Slab details:

 Type of slab : Two-way slab

 Thickness : 150 mm
 Main steel :8 mm Diameter
 Distribution steel used: 8 mm Diameter
 Thickness of cantilever slab: 12
 Brick sizes : 0.2m x 0.1m x 0.1 m

Major material:
 Chemicals Polymer Cement Waterproof Coating .
Reinforcement Details

Shuttering for Slab

Beam reinforcement

Slab Reinforcement
Slab Casting
 CHAPTER - 10
SPECIAL/CHALLENGING
ENCOUNTERED DURING
TRAINING
1. Cleaning of raw material .for e.g. Sand, Course aggregate, Brick, etc. Taking
correct proportion for sand, course aggregate, and water.
2. Mixing platform for concrete and mortar.
3. Mortar proportion.
4. Mortar thickness is to be 10mm.
5. Curing of concrete and wall.
6. Material handling for upper floor.
7. Safety precautions.
8. Site layout for material storage.
9. Sustainable interior projects
10. At the time foundation on a site of , the soil is collapse into the formwork
because of the soil has low bearing capacity and high water content due to the
rainy season. Below ground level support is provided to the soil by the help
of planks.
11. Health and Safety Problems- There are just so many potential hazards on
construction sites, which is why the industry has one of the highest
percentages of deaths and lost time injuries. Incidents can cause sites to be
immediately shut down and investigated.
12. Due to failure of adjust wall it was difficult for concreting of foundation.
 Conclusion :

After Undergoing 45 Days on Industrial report there a lot of Knowledge that can be learned
And I get to understand how this firm plays an important role in industrial Filed,
Especially in Quantity of Surveying. The main objective of the industrial training is to
provide an opportunity to undergraduates to identify, observe and practice how
information technology is applicable in the real industry t is not only to get experience on
technical practices but also to observe management practices and to interact with fellow
workers.

The only chance that an undergraduate has to have this experience is the industrial training
period. I feel I got the maximum out of that experience. Also I learnt the way of work in an
organization, the importance of being punctual, the importance of maximum commitment,
and the importance of team spirit. The training program having three destinations was a lot
more useful than staying at one place throughout the whole six weeks.

I have gained lots of knowledge and experience needed to be successful ina great information
technology challenge, as in my opinion, IT is after all a Challenge, and not a Job.