Sailor MF-HF Installation Manual

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TECHNICAL MANUAL

SAILOR SYSTEM 5000 MF/HF 150/250W

Disclaimer
Any responsibility or liability for loss or damage in connection with the use of this product and the accompanying documentation is disclaimed by Thrane & Thrane. The information in this manual is provided for information purposes only, is subject to change without notice, may contain errors or inaccuracies, and represents no commitment whatsoever by Thrane & Thrane. This agreement is governed by the laws of Denmark. Manuals issued by Thrane & Thrane are periodically revised and updated. Anyone relying on this information should satisfy himself/herself as to the most current version. Providers with access to Thrane & Thranes Extranet may obtain current copies of manuals at: http://extranet.thrane.com. Thrane & Thrane is not responsible for the content or accuracy of any translations or reproductions, in whole or in part, of this manual from any other source.

MF/HF 150W/250W

CONTENTS 1 1.1 1.2 2 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 2.12 2.13 2.14 2.15 2.16 2.17 3 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.10 3.11 3.12 3.13 4 4.1 4.2 4.3 4.4 4.5 4.6 5 5.1 5.2 5.3 5.4
0715

General information Introduction Technical data Installation Description Mounting the units Ground connections Grounding considerations Antennas Power supply Interconnection of units Connector mounting instructions Position and time information DSC programming Battery alarm adjustment Options menu - setting up the system Factory resetting / MMSI resetting Enabling the 6 ch scanning DSC Watch Receiver Enabling the Telex operation Telex operation Final installation check Technical description Control Unit Transceiver Unit Control/Intercon module 60-122878 Synth. and DSC WR module 60-122879 RX/EX signal path module 60-122880 PA and Filters module 60-122881 SMPS module 60-122882 Transceiver unit block diagram Transceiver unit interconnection diagram Antenna Tuning Unit Antenna Tuning Unit block diagram Power control and protection system Power control and protection system Service Preventive maintenance Realignment of master oscillator Software update Trouble shooting Power protection Selftest Spare part exchange Disassembling the Transceiver Unit Transceiver Unit module location Required service tool Accessory list

1-1 1-1 1-1 2-1 2-1 2-1 2-6 2-6 2-8 2-11 2-12 2-19 2-20 2-20 2-21 2-21 2-23 2-23 2-24 2-24 2-26 3-1 3-1 3-1 3-1 3-1 3-2 3-2 3-2 3-3 3-4 3-5 3-5 3-6 3-7 4-1 4-1 4-1 4-2 4-2 4-3 4-5 5-1 5-1 5-2 5-4 5-4

MF/HF 150W/250W

General information

1.1 Introduction
The 150W / 250W MF/HF transceiver with integrated DSC and telex is designed for maritime applications in voluntary as well as compulsorily fitted vessels. It offers simplex and semi-duplex SSB radiotelephone communication in the maritime mobile frequency bands between 1.6 and 30 MHz. The basic version of the transceiver include voice, DSC and a dedicated 2187,5kHz DSC watch receiver, forming an ideal system for MF GMDSS installations. The transceiver can easily be upgraded to include 6 channel scanning DSC watch receiver, and Telex operation to comply with MF/HF requirements in sea area A3. The upgrade is done by entering software license codes. The equipment consists of a compact transceiver control unit, a fully remote controlled transceiver unit and an automatic antenna tuning unit. The microprocessor controlled Antenna Tuning Unit automatically matches the impedance of antennas between 8 and 18 metres in length and requires no presetting at the installation. The typical tuning time is 1 s. It is designed for outdoor installation and may be located up to 100 metres from the Transceiver Unit. The Transceiver Unit contains all receiver and transmitter circuits. The fully protected solid state 150W / 250W power amplifier cooled by natural convection matches a 50 ohm antenna system, but is normally used in connection with the Antenna Tuning Unit. The DSC/Telex modem contains two demodulators, one connected to the built-in watch receiver for continuous watch on the DSC distress frequency 2187.5 kHz, the other connected to the communication receiver which may be used to keep simultaneous watch on other DSC frequencies or may be used for telex communication. The Control Unit is for operation of radiotelephone as well as DSC and telex functions. Use of the equipment is simple, logic and straight forward. DSC operation is based on the use of soft keys. Guiding texts are provided and the large display is able to show the contents of a complete call in one screen. For telex operation the keyboard, printer or data terminal can be connected directly to the control unit. The equipment is designed for operation from a 24 V battery. With the optional AC Power Supply unit installed the equipment may be supplied from 115/230 V AC main or emergency supplies with automatic switch-over to 24 V DC supply in the absence of AC supply voltage. Also optionally battery charger for AC is available in the product line. The built-in test facilities and easy-to-replace module design of the equipment simplifies the service concept.

1.2 Technical data 1.2.1 General

Complies with the relevant IMO performance standards for MF/HF GMDSS equipment, the ITU Radio Regulations, the ITU-R recommendations and the relevant performance specifications of ETSI and IEC, in the ITU marine bands. Operating modes: Simplex and semi-duplex SSB telephony (J3E), DSC (J2B), AM broadcast reception (A3E) and Telex (J2B). Refer to sections concerning specific characteristics. better than 0.35ppm Warm-up time. Less than one minute. Ageing less than 0,1ppm/year.

Frequency range: Frequency stability:

Normal operating temperature: Extreme operating temperature: User-programmable channels: User-programmable stations:
0812

from 0C to +40C.

from -15C to +55C

199 frequency pairs with mode (1-199)

40 stations with name, MMSI and station channel 1-1

1 General information Output power: Supply voltage:

MF/HF 150W/250W Refer to sections concerning Receiver / Transmitter characteristics Nominal 24V DC floating (-10 +30%) With optional external AC power supply: 115/230V AC 50/60 Hz. Automatic change-over to DC in the absence of AC supply 150W: Rx, 60W (approx. at 24V DC) Tx, SSB speech: Tx, SSB two-tone: Tx, DSC/TELEX: 175W 300W 420W 250W: 300W 550W 600W

Power consumption:

Compass safe distance:

Compass safe distance in accordance with ISO/R 694 are given below in metres. Unit Control Unit Transceiver Unit Antenna Tuning Unit Handset Cradle 5070 Loudspeaker Standard 5.4/H 1.2 0.4 0.3 0.3 1.1 2.2 Steering 18/H 0.5 0.2 0.1 0.2 0.7 1.6

1.2.2
General:

Receiver characteristics
Complies with ETSI 300373 in the ITU marine bands. Mode SSB/AM DSC Telex Rx/Tx antenna plug X X DSC/Telex antenna plug

Reception:

Frequency range: Frequency resolution:

150 kHz to 30 MHz. 100 Hz by keyboard entry. 10 Hz, 100 Hz or 1 kHz search/fine-tune facility is provided. Rx/Tx : 50 ohm The Antenna is matched by the antenna amplifier in the Aerial Coupler. DSC/Telex: 50 ohm 12V DC / 20 mA is available for eventual use of active antenna.

Input impedance:

Sensitivity:

Telephony(J3E): Broadcast (A3E): DSC/Telex (J2B): Telephony (J3E): Wanted Signal: Intermodulation level: Telex(J2B): Wanted Signal: Intermodulation level: DSC (J2B): Wanted Signal: Intermodulation level:

below 11 dBV for 20 dB Sinad below 25 dBV for 20 dB Sinad below 0 dBV 30 dBV above 80 dBV 30 dBV above 90 dBV 20 dBV above 80 dBV above 70 dB

Intermodulation:

Spurious rejection: Audio output power: 1-2

Build-in loudspeaker Optional loudspeaker output 4 W typical with less than 10 % distortion. Output intended for 8 ohm loudspeaker. 0812

1 General information

MF/HF 150W/250W

1.2.3
General:

Transmitter characteristics
Complies with ETSI 300373 or better in the ITU marine bands. The Transmitter characteristics are with the Aerial Coupler included. The ITU marine bands in the frequency range 1605 kHz to 30 MHz 100 Hz. 150W SSB: 1.4 dB into 50 ohm Antenna, voice for a duty cycle less than 55% and modulation rate greater than 3 baud. Reduction to 80W when continuously keyed with duty cycle greater than 55% during 1 min. Automatic power recovery after 1 min. DSC/Telex: 85W 1.4 dB 250W SSB: 1.4 dB into 50 ohm Antenna, voice for a duty cycle less than 55% and modulation rate greater than 3 baud. Reduction to 100W when continuously keyed with duty cycle grater than 55% during 1 min. Automatic power recovery after 1 min. DSC/Telex: 125W 1.4 dB

Frequency range: Frequency resolution: Output power:

Power reduction: Intermodulation: Spurious Emission: Hum and noise:

Low power:

approx. 20 W PEP. below -31 dB/PEP. below -43 dB/PEP. Less than - 40 dB/PEP.

1.2.4
General:

DSC Watch receiver characteristics


Complies with ETSI 300338 or better. DSC/Telex antenna plug. Scanning the following frequencies: 2187,5 KHz, 4207,5 kHz, 6312,0 KHz, 8414,5 kHz, 12577,0 KHz, 16814,5 kHz. DSC/Telex: 50 ohm. 12V DC / 20 mA is available for eventual use of active antenna. DSC (J2B): DSC (J2B): Wanted Signal: Intermod. level: below 0 dBV. 20 dBV. above 70 dBV. above 70 dB.

Reception: Frequency range:

Input impedance:

Sensitivity: Intermodulation:

Spurious rejection:

0812

1-3

1 General information

MF/HF 150W/250W

1.2.5
General:

Aerial coupler characteristics


Complies with ETSI 300373 or better in the ITU marine bands. 1.6 MHz - 27 MHz. 8-18 m wire and/or whip aerial. Fully automatic with no presetting. 0.1 - 8 sec. 350W PEP into 50 ohm Antenna.

Frequency range: Aerial requirements: Aerial tuning: Tuning speed: Power capability: Extreme operating temperature:

from -25C to +55C.

1.2.6
DSC:

DSC/Telex modem characteristics


DSC Equipment class: Protocols: Ships identity: Navigator interface: Class A. ITU-R M. 493.12, M. 541-6, and M. 1082. 9-digit identity number. According to IEC 61162-1 GLL, RMC, ZDA, GGA.

TELEX:

Protocols:

ITU-R M. 625-2 (incl. M. 476-4), M. 490, M. 491-1, and 492-5 NBDP telex in ARQ, FEC and SELFEC modes. 5- and/or 9-digit identity number.

Ships identity:

1.2.7

Dimensions and weight


Width: Height: Depth: Weight: Width: Height: Depth: Weight: Width: Height: Depth: Weight: 200 mm (7,9") 100 mm (3,9") 80 mm (3.1") 3.3 kg (7.3 lbs) 390 mm (15.3") 445 mm (17.5") 127 mm (5") 19 kg (41.9 lbs) 290 mm (11.4") 500 mm (19.7") 80 mm (3.1") 3.3 kg (7.3 lbs)

Control Unit: CU5100/CU5110:

Transceiver Unit TU5150/TU5155/TU5250:

Antenna Tuning Unit: ATU5215:

Equipment category:

Control Unit: Transceiver Unit: Antenna Tuning Unit:

Protected, Protected, Exposed.

1-4

0715

MF/HF 150W/250W

Installation

2.1 Description
Correct installation of the equipment is important for maximum performance and reliability. Antennas and earth connections must be installed with the greatest care using corrosion resistant materials. Cable routing shall be made so the cables are protected from physical damage. Sharp cable bends especially on coaxial cables must be avoided and a sufficient number of clips or straps should be used to secure the cables.

2.2 Mounting the units


Mounting the Control Unit (CU) One Unit shall be connected to the Transceiver Unit using the build-in local area network (ScanBus). The CU may be mounted up to 100m from the Transceiver Unit using just one Multicable 5 x 2 x 0.5 mm2 screened. The Control Unit may be tabletop or bulkhead mounted. Control Units with mounting bracket

140

100

200 235
40536A

100

Mounting option

Drilling plan

4 x 4

7.00

55.00 41.00

14.50 Tilting +/-45

181.00 209.00

Control unit connector panel

40615

Handset

AUX

SCAN-BUS Printer

Keyboard

Data

40616

Weight: Control Unit 1.4 kg. Mounting Bracket 0.3 kg. 0812

2-1

2 Installation Control Units with flush mounting bracket


Bracket (Option)

MF/HF 150W/250W

120

240
99-127233

min. 100.00 Space for Cable entry

Drilling plan
9 20
4 pcs. 5 4 pcs. 3.5 countersunk for M3 219

108

102

10

20

228

4 pcs M3x30

Weight: Mounting kit (Part no. 405100-920)

0.5 kg

4 pcs M4x12

4 pcs M4x30 99-127234

WARNING: Only use screws supplied with mounting kit for attaching flush mounting bracket to Control Unit.

Handset for Control Unit

Drilling plan

226

135

Space for cable and handset cable

45

62

75
This Handset has a hook-on/off function, which is activated by a small magnet embedded in the ceadle. The cradle must be installed as illustrated in order to ensure the hook-on/off functionality of the Handset.

min. 200

54 * 120
Space for handset access

Weight: Handset for Control Unit 0.4 kg Dimensions are in mm


0812

39655B

2-2

20

20

2 Installation

MF/HF 150W/250W

Mounting the Transceiver Unit (TU) The Transceiver Unit should be installed in a dry place and consideration should be given to accessibility for servicing. It is important to provide sufficient airspace below, above and in front of the unit for adequate air circulation through the cooling fins. The drawing below shows the outer dimensions, mounting possibilities and the minimum distance to other objects, as well as a drilling plan.

145 391 88

350

4 x 8

Cable fitting
37955A

360

1) Space for cable: min. 150 mm 2) Space for airflow and service: min. 500 mm

Cable fitting

57.6

56 80
38417

70

430

12

Dimensions are in mm

0715

2-3

2 Installation

MF/HF 150W/250W

Mounting the Antenna Tuning Unit (ATU) The Antenna Tuning Unit may be mounted up to 100 metres from the Transceiver Unit using just one RG213/U coaxial cable. The unit should be installed near the antenna feed point.

290 200 1)
76.5

145

80

6 x 6.50

2)
164

164

352 75

3) 271
37978

12

170

50

1) Space to nearest overhang: min. 50 mm 2) Space for service access: min. 500 mm 3) Space for cable and service access: min. 200 mm Dimensions are in mm

2-4

0715

2 Installation

MF/HF 150W/250W

CB4616 Terminal Block Converter Box (accessory) CB4616 is used to convert the rather small DSUB-9 to a screw terminal with strain relief for large cables such as veritas cables. This box is delivered with a 1m DSUB-DSUB cable for connection to CU or TU. Drilling Plan

45.5

4 x 4.7mm

104.5

196
38419

12 9.7

67.25

176.6

Weight: CB4616

0.6 kg.

CB4618 Handset Connection Box (accessory) CB4618 is used to connect the scrambler CRY2001 or to interface a secondary handset or the Heavy Duty Handset. Drilling Plan

X1 (Control Unit)

X2 (1. Handset)

X3 (2. Handset/CRY)

45.5

4 x 4.7mm

104.5

196
38387

12 9.7

67.25

176.6

Weight: CB4618

0.6 kg.

Dimensions are in mm CB4616 and CB4618 may be ordered as accessory. Please find accessory list on the last page of this manual.

0715

2-5

2 Installation

MF/HF 150W/250W

2.3 Ground connections


Antenna Tuning Unit As the earth connection of a transmitter is a very important part of the antenna system, it is of the utmost importance to keep in mind that the earth connection of the Antenna Tuning Unit must have the lowest possible RF-impedance. Losses in the earth connection will result in a decrease in radiated power which means that the range of the transmitter will be reduced. In steel ships a 100 x 0.5 mm copper strap as short as possible is connected between Copper strap 100 x 0.5mm the earth terminal at the bottom of the Antenna Tuning R3.3 Unit and two or three 1/2" or M12 bolts welded to the superstructure. Vessels constructed of non-conducting materials must be equipped with a copper earth plate having a minimum area of 1 square metre mounted below the water line. From a copper earth bolt hard soldered to Dimensions are in mm. 6 the earth plate a 100 x 0.5 mm copper strap is run, preferably uninterrupted to the earth terminal at the bottom 37872 of the Antenna Tuning Unit. Should it be necessary to break the copper strap, for example to pass through a deck, two or three 1/2" or M12 bolts should be used for this feed through. On wooden ships having a superstructure of metal, this superstructure should also be effectively connected to the copper strap by using stainless steel bolts and preferably pieces of stainless steel strips between the metal parts. On fibre glass boats, such as yachts and sailing boats, it may be difficult to install a sufficiently good earth. Short copper straps are bolted to conducting parts on the engine, the keel and other conducting objects. Many copper straps can be glued to the inner surface of the hull below the water line to produce a large capacitance to the water. It is important that the total area of copper is large and that the distance between the copper surface and the water is as small as possible. The copper straps are connected directly to the ATU.
80 50

Transceiver Unit and Control Unit The Transceiver Unit is preferably grounded separately to the ships metal in the shortest possible way. A 10 to 16mm sq. ground wire is connected to the ground terminal (cable clamp) at the bottom of the unit.
37836

11mm

20

6.6

crimp 5.4mm

wire

2.4 Grounding considerations


Proper system grounding is one of the most important installation details. Two areas of grounding must be considered: a) b) The ground connection between the ATU and earth ground plane. The ground connection of the TU and the externally connected equipment.

Each area requires separate considerations even though they are interrelated. Ideally the Control Unit, Transceiver Unit, Antenna Tuning Unit and the antenna ground-plane must have the same RF ground potential. Unfortunately this situation is seldom achieved, but interference problems will be reduced along with how close to this ideal the grounding of the installation is performed. On some installations ground loops will cause problems. A ground loop is caused by more than one ground path for a given unit. This will introduce circulating RF currents which may cause malfunction of other equipment onboard the ship as well as a hot handset.

Not OK installation

'Hot' Handset TU CU

ATU

Zg

RF current loop

Ground-Plane
37867

2-6

0715

2 Installation

MF/HF 150W/250W

Antenna start The vertical antenna always start at its electrical ground-plane, whether or not it is physically mounted there. First determine the antennas electrical ground-plane, which is where the ATU must be mounted. Where possible always take the ATU to the ground, not the ground to the ATU. In case of a fibreglass boat, the ground-plane may well be at the hull grounding terminal. Then this is where the Antenna Tuning Unit should go and this is where the antenna actually starts.

OK installation

Not a 'Hot' Handset TU CU

ATU

Ground-Plane The antenna starts here


37868

RF ground loop It is not always possible or practical to mount the ATU using a very short strap to the actual ground-plane. In such a case the coaxialcable may be connected between units with different ground potentials causing RF loop-current to flow.

Not OK installation

ATU coaxial cable


Vg = Iant x Zg

TU CU

Zg

RF current loop

Ground-Plane
37869

Minimizing ground loops By routing the coax cable very close together with the ATU ground strap (secure good RF coupling between the two) all the way down to the ground-plane, there will be no RF ground loop left to generate the interference.

OK installation

ATU

TU CU

Vg = Iant x Zg

Zg coaxial cable

Ground-Plane
37870

0715

2-7

2 Installation

MF/HF 150W/250W

2.5 Antennas
Transceiver Antenna The equipment is used with common transmitting and receiving antenna. The antenna should be erected in the open, away from conducting object such as derricks etc. which may cause reduction of the radiated power. Insulators should be of the best type having low leakage even when wet. Stays, wires, steel masts etc. should be either effectively earthed or insulated. The antenna should also be kept as far away as possible from electrical equipment in order to minimize noise. Electrical installation such as cable braiding (screens) and instruments in the vicinity of the antenna should be earthed effectively, and the instruments in question should be fitted with noise-interference suppression devices, effective in the range 0.1 MHz to 30 MHz to avoid malfunction of these instruments. The Antenna Tuning Unit will tune on any frequency in the range 1.6 to 27 MHz to good whip and/or wire installations of 12 to 18 meters total electrical length. Shorter antennas, electrical length down to 8 meters can be used. Where possible long antennas should be installed to maximize the radiated power in the lower frequency bands. In general a 12 meter antenna installation can be made using an 8 meter whip and 4.5 meter feeder or a 10 meter whip and 2.5 meter feeder. In both cases the whip should be mounted on a pole allowing for the feeder to be erected at an angle of no less than 60 degrees to create a vertical antenna system. Using horizontal feeders or feeders mounted at an angle below 45 degrees usually transform the antenna radiation resistance to a lower value reducing the radiated power. Furthermore, the total antenna system should be kept well away from conductive objects such as the mast. Usually a horizontal distance of more than 4 meters will create good results. Note: If a whip antenna is used this should have an anti-corona ball as a top termination to prevent crackling noise in the receiver.

The antenna is terminated at the insulator at the top of the Antenna Tuning Unit. The insulator must be relieved from mechanical stress by using max. 1 metre flexible wire between the insulator and a support. To maximize the radiated power and avoid flash over keep distance to metal parts as long as possible. All wire junctions in the antenna system must be made with cable lugs of correct size according to the wire gauge. This will prevent bad connections due to corrosion. For further corrosion proofing grease may be applied to the cable joints.

2-8

0715

2 Installation

MF/HF 150W/250W

Recommended ATU installation On a metal-hull vessel. Mount the Antenna Tuning Unit on a custom-built bracket made from iron angle bars (refer to figure on previous page).

Antenna Tuning Unit bracket welded to the railing.

Antenna Tuning Unit bracket welded to the deck.

0715

2-9

2 Installation

MF/HF 150W/250W

Optional an ATU Mounting Kit may be supplied as shown below. The kit exists in two versions: 1 2 1 2 Includes mounting plate and fittings for mast. Includes the mounting plate. Part no. 737589 Part no. 737588

For mounting the ATU directly on a mast, where the Mounting Plate and fittings for mast can form a sufficient earth connection on a steel mast welded to the superstructure. To get an even mounting surface on an uneven support.

6 x mountingholes for Antenna Tuner Unit.

5 4

Treadrod M10 Mountingplate

64.005 237218

1 2 3 4 5

Nut M10 Tooth lock washer M10 Fitting for mast Mountingplate for ATU Treadrod M10

DSC watch receiver antenna The DSC watch receiver antenna may be an active or a passive type. The antenna should be erected well in the clear and kept away as far as possible from electrical equipment in order to minimize noise. Electrical installation such as cable braiding and instruments in the vicinity of the antenna should be earthed effectively, and the instruments in question should be fitted with noise-interference suppression devices, effective in the range 0.1 to 30 MHz. The antenna feed-in should be coaxial cable. In case of a passive antenna the feed-in should be as short as possible, especially in the case of short antennas. The recommended antenna length is 7-30 meters. If a long coax cable is necessary an impedance matching transformer should be inserted at the antenna or an active antenna should be used. DC supply voltage for an active antenna is available at the DSC RX antenna connector. The supply voltage is +12 V for supply currents up to 20 mA. The short circuit current is limited to 2 mA to allow passive antennas with matching transformers to be connected directly.

2-10

0715

2 Installation

MF/HF 150W/250W

2.6 Power supply


The supply leads are connected to the supply terminal strip of the Transceiver Unit. The supply terminal strip is adapted for screened power supply cable to meet EMC requirements. The screen of the cable is connected to the left terminal. The earth connection of the equipment will not cause the battery to be earthed. Maximum permissible peak voltage between the battery terminals and earth is 100 V. Note that fuses must be provided in the supply leads. Table below shows the necessary cable cross sections and external fuse ratings.
60mm 15mm

screen (twisted) plastic cover screw clamp cable fitting conductor (twisted)

plastic house
37835

Max. cable length to battery * 5m 8m 12 m

Recommended cable Screened multiwire 2 x 10 mm2 2 x 16 mm2 2 x 25 mm2

External fuses 40 A 50 A 63 A

0715

2-11

2 Installation

MF/HF 150W/250W

2.7 Interconnection of units


Transceiver Unit connector panel

24 V DC
37849

SCANBUS
1 1

SYS

SUPPLY ALARM
1

DSC RX

RX/TX

Control Unit connector panel

Handset

AUX

SCAN-BUS Printer

Keyboard

Data

40616

Antenna Tuning Unit connector panel

40631

2-12

0715

0812

2 Installation

Handset
SCANBUS Keyboard Data Printer GND SCANBUS 24 V DC SUPPLY ALARM SYS RX/TX DSC RX

Control Unit

Transceiver Unit

Antenna Tuning Unit


RX/TX

Handset

AUX

1
Dsub 9 male Dsub 9 male PS2 Dsub 9 male Dsub 25 male Dsub 9 male Dsub 9 male PL259 RG-213/U

Dsub 9 male

*)
2
PL259

Dsub 9 male

*)
3
5 x 2 x 0.5 mm2 RG-213/U

*)
4

*)

*)

13 16

14

12

15

17

18

Option Either option 1 or option 2 Option 2

Note: In Telex Mode the Communication Receiver uses the Watch Receiver Antenna.

***) Loud

2 x 0.5 mm2

speaker 8

2 x 0.5 mm2

GPS Option 1

Data Terminal

Data Modem etc. (optional)

4x 0.5 mm2

Printer

Printer

4 x 0.5 mm2

TX inhibit (optional)
15

Distress Alarm Panel (optional)

10

4 x 0.5 mm2

External DSC Alarms (optional) Keyboard

Keyboard

AC **)Power

11

Supply (optional)

24 V Battery

**) Battery

Charger

Please check the accessory list to find the optional DSUB to screw Terminal Converter Box CB4616.

Please check the accessory list to find recommended power products.

MF/HF 150W/250W

*) **) ***)

2-13

Please check the accessory list to find recommended loudspeaker.

40669A

Please note that for distance less than 25m the system will work with 0.25mm instead of 0.5mm.

2 Installation Cable 1: Handset - Control Unit Cable: Supplied with handset Cable-connector: 9 way Dsub male.
Control Unit HANDSET Dsub 9 1 2 3 4 5 6 7 8 9 TLF GND GND MIC PTT HOOK +8V nc 2182 SEL Handset earpiece System ground System ground Handset microphone Transmit key Low when on hook 8 V supply to handset No connection OC output. Low when 2182 kHz is selected Designation Remarks

MF/HF 150W/250W

Cable 2: Control Unit - Ground Recommended wire dimension: min. 2.5 mm2 Maximum length 0.2 m Cable 3: Control Unit - Transceiver Unit Cable: Multicable 5 x 2 x 0.5 mm2 screened Maximum cable length 100 m Cable-connector: 9 way Dsub male. Part no. 75100064
Control Unit Twisted pairs SCANBUS Dsub 9 1 1 2 2 3 4 5 6 7 8 9 Shield Transceiver SCANBUS Dsub 9 1 2 3 4 5 6 7 8 9 Shield SUPPLY ON Supply on signal to the Transceiver Unit. Active when connected to GND DATA+ DATAAF + AF GND +24 V RX AF + RX AF Screen Data communication between units. CAN bus. Baud rate: 125 kbps Spec.: ISO/DIS 11898. TX AF modulation Vnom = 0.775 Vrms diff. Vmax = 12 Vpp diff. System ground Supply voltage for the Control Unit. RX AF signal Vnom = 0.775 Vrms diff. Vmax = 12 Vpp diff. Screen connected to system ground Designation Remarks

Cable 4: Transceiver Unit - Antenna Tuning Unit Cable: 50 ohm coaxial cable RG213/U part no.: 77.508 Maximum cable length 100 m Cable-connector: UHF connector PL259. Part no. 75100054 Cable 5: Transceiver Unit - Ground Recommended wire dimension: min. 10 mm2 Maximum length 0.2 m Cable 6: Transceiver Unit - DSC/TELEX RX Antenna Type: 50 ohm coaxial cable RG213/U part no.: 77.508 Maximum cable length 100 m Cable-connector: UHF connector PL259. Part no. 75100054

2-14

0715

2 Installation Cable 7: Antenna Tuning Unit - Ground Copper strap 100 x 0.5 mm Refer to section Ground Connections Cable 8: Control Unit - External Speaker Cable: Multicable 2 x 0.5 mm2 screened Maximum cable length 3m Control Unit AUX. Refer to AUX table.

MF/HF 150W/250W

Cable 9: Control Unit - GPS Cable: Multicable 2 x 0.5 mm2 screened Control Unit AUX. Refer to AUX table. Cable screen should be connected to the GPS chassis only and not be connected to system ground. Cable 10: Control Unit Distress Alarm Panel Cable: Multicable 4 x 0.5 mm2 screened Maximum cable length 100 m Control Unit AUX. Refer to AUX table. Cable-connector: 9 way Dsub male. Part no. 75100064 Cable 11: Control Unit External DSC Alarms Cable: Multicable 2 x 0.5 mm2 screened Maximum cable length 3 m Control Unit AUX. Refer to AUX table. Cable-connector: 9 way Dsub male. Part no. 75100064
Control Unit AUX Dsub 9 1 2 3 4 5 6 7 8 9 Shield * Fused SPARC-BUS+ DISTRESS ALARM OTHER DSC ALARM NMEA INGND SPARC-BUS+24 V* NMEA IN+ EXT_SP+ Screen 10 11 11 9 8 10 10 9 8 To Distress Alarm Panel Standard HC-MOS output + 5V when active NMEA position input System ground To Distress Alarm Panel To Distress Alarm Panel NMEA position input External speaker Screen connected to system ground 2 5 9 Designation Cable no.: Remarks Alarm Panel MF/HF x4 Dsub 9 3

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2-15

2 Installation Cable 12: Control Unit Printer Cable: Supplied with printer Maximum cable length 10 m Cable-connector: 25 way Dsub male. Part no. 75100066
Control Unit 'PRINTER' Dsub 25 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Output Output Output Output Output Output Output Output Output Input Input Input Input Output Input Output Output LPT_STR LPT_D0 LPT_D1 LPT_D2 LPT_D3 LPT_D4 LPT_D5 LPT_D6 LPT_D7 LPT_ACK LPT_BUSY PAPER END LPT_SELECT AUTO LINE FEED LPT_ERROR LPT_INIT LPT_SELIN GND GND GND GND GND GND GND GND Direction Designation

MF/HF 150W/250W

Cable 13: Control Unit Keyboard Cable: Supplied with keyboard Cable-connector: 6 pin PS2 mini DIN
Control Unit 'KEYBOARD' Mini DIN(PS2) 1 2 3 4 5 6 Designation PC_KEYB_CLK GND PC_KEYB_DATA NC +5V NC Remarks Keyboard clock System ground Keyboard data No connection 5V supply voltage to keyboard No connection

2-16

0715

2 Installation Cable 14: Control Unit - Data / Service Interface Cable: Standard 9 wire serial cable for computer equipment Cable-connector: 9 way Dsub male. Part no. 75100064
Control Unit Data Dsub 9 1 2 3 4 5 6 7 8 9 Shield nc DATA OUT DATA IN DTR GND nc nc nc nc Screen No connection RS232 RS232 RS232 System ground No connection No connection No connection No connection Screen connected to system Designation Remarks

MF/HF 150W/250W

Cable 15: Transceiver Unit 24 V Battery


Max. cable length to battery * 5m 8m 12 m

Cable type 3 x 10 mm2 3 x 16 mm2 3 x 25 mm2

External fuses 40 A 50 A 63 A

Cable 16: Transceiver Unit AC power supply Cable: Multicable 4 x 0.5 mm2 screened Cable-connector: 9 way Dsub male. Part no. 75100064
Transceiver Unit SUPPLY ALARM Dsub 9 1 2 3 4 5 6 7 8 9 Shield nc nc nc /AC ALR GND VBATVBAT+ nc nc Screen No connection No connection No connection AC Alarm input. Alarm when connected to GND System ground Voltage input for high/low battery voltage alarm No connection No connection Screen connected to system ground Designation Remarks

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2-17

2 Installation Cable 17: Transceiver Unit TX Inhibit / RX Mute Cable: Multicable 2 x 0.5 mm2 screened Maximum cable length 3 m Transceiver Unit SYS pins 4 and 5. Refer to SYS table. Cable 18: Transceiver Unit Data modem Cable: Multicable 9 x 0.5 mm2 screened Maximum cable length 3 m Cable-connector: 9 way Dsub male. Part no. 75100064
Transceiver Unit SYS Dsub 9 1 2 3 4 EXT KEY DATA OUT Transmitter key input. Pulled up to +12 V Active when connected to GND RS-232 port for remote control of frequency, mode and power level. T+Bus protocol, baud rate 2400 bps DATA IN Also used for upload of software. TX INHIBIT Transmitter inhibit/RX mute input. Pulled up MAIN RX MUTE to +12 V Active when connected to GND GND System ground LINE OUT Single ended 600 ohms AF output 0 dBm in 600 ohms 1.55 Vrms when unloaded Refers to system ground (GND) LINE IN Single ended 600 ohms AF input Nominal level 0 dBm Accepts 15 dBm to +10 dBm Refers to system ground (GND) TX KEYED Low when TX keyed OC output, max. 50 mA, 32 V +12 V +12 V output Max. 100 mA, internally protected. Screen Screen connected to system ground Designation Remarks

MF/HF 150W/250W

5 6

8 9 Shield

2-18

0715

2 Installation

MF/HF 150W/250W

2.8 Connector mounting instructions


9 and 25 way D-sub

Slide the plastic cover on the cable before the wires are soldered to the pins. After the pins are soldered; latch the inner and outer shield into the connector and snap in. Finally slide the plastic cover over the shield and fit the two jack screws into the cover.

Contact arrangement (Viewed from solder side)

9 8 7 6

5 4 3 2 1

PL 259
28.5mm

16mm 1.5mm

Coupling nut

Body

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2-19

2 Installation

MF/HF 150W/250W

2.9 Position and time information


Connection of Navigation Equipment Navigation equipment complying with the NMEA 0183/IEC 1162 standard may be connected for automatic position and time updating. Connection is made to the NMEA terminals of the Control Unit. The NMEA receive circuit consists of an optoisolator with a 470 ohms series resistor to insure current mode operation and a shunt diode to limit reverse bias as shown below. The circuit is isolated from ground.

NMEA IN +

NMEA IN 37871

The circuit operates with a minimum differential input voltage of 2 volts and takes less than 2 mA from the line at that voltage. The maximum voltage is 15 volts.

Interconnection between devices may be by means of two-conductor shielded twisted-pair wire. Multiple listeners may be connected to a single talker. The receivers are connected in parallel. The shield should be connected to the navigator chassis and should not be connected at any listener. However the shield should be continuous (unbroken) between all listeners. Following sentences are recognized by the equipment for extraction of position and associated time information: RMC, GLL, GGA. GLL sentences with and without time information is recognized, time information is extracted if present. ZDA, RMC, GLL and GGA sentences are recognized by the equipment for extraction of UTC time information for automatic setting of the internal real time clock.

2.10 DSC programming


Programming of DSC self-identification The Maritime Mobile Service Identity (MMSI) assigned to the station must be stored in the DSC modem before it can be used on board the ship. The MMSI number will be requested each time the equipment is switched on until it has been stored. Key in the MMSI number of the ship. Check the number carefully and select ENTER. After the MMSI number has been entered it is necessary the restart the system to effect the change: Switch supply off and on. Check the MMSI number by pressing MENU key and select INFO & TEST, INFORMATION, MMSI and read the number. Once the MMSI number has been stored in the DSC modem, change of self-identification is only possible following a factory resetting. Programming of DSC group-identification Six different group identities may be assigned to the station. Group call identity numbers always contain a leading zero. The group call identities must be stored in the DSC modem before it is able to respond to group calls. Press MENU, select INFO & TEST, INFORMATION, MMSI, Press EDIT. Key in the group call identities and select OK.

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2 Installation

MF/HF 150W/250W

2.11 Battery alarm adjustment


Connect a voltmeter and an external power supply capable of delivering 1.0 A and adjustable up to 33 V DC to the VBAT- and VBAT+ input of the SUPPLY ALARM connector on the Transceiver Unit. Open the Transceiver Unit to gain access to the potentiometers on Control/Interconnection Module 122878. Low voltage alarm 1. Adjust the external power supply to the desired low voltage alarm level (22 24 V). 2. Watch the Alarm LED. 3. Now carefully turn the potentiometer marked Batt. low adj. until the light in the Alarm LED just disappears. Factory setting: 23.5 V High voltage alarm 1. Adjust the external power supply to the desired high voltage alarm level (27 32 V). 2. Watch the Alarm LED. 3. Now carefully turn the potentiometer marked Batt. high adj. until the light in the Alarm LED just disappears. Factory setting: 29.5 V

2.12 Options menu - setting up the system


To open the Options menu, press MENU, select SETUP and select OPTIONS in the SETUP menu and enter the access code,1,2,3,4.
Menu
OPTIONS

Submenu Level1
TX BANDS CONFIGURATION

Submenu Level 2

Submenu Level 3 / Parameters

DSC

Edit TX frequency band EDIT Select band LSB MODE Enable/disable REMOTE MODE BATT/ SUPPLY ALARM ATU INSTALLED RX MUTE MODE TX INHIBIT MODE AM TX MODE PRINT DSC Select language LANGUAGE RX TEST TX TEST Enable/disable serial output of decoded DSC calls for tes t purposes SEND DOTS Send dot Pattern SEND Y SEND B Send Y frequency (1615 Hz) Send B frequency (1785 Hz)

FACTORY RESET MMSI RESET

Turn off the radio!!! Turn off the radio!!!

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2-21

2 Installation Notes: TX BANDS:

MF/HF 150W/250W

Up to 16 frequency bands can be defined. Transmission is inhibited on frequencies outside the defined bands. Factory pre-programmed: 1605.0 4000.0 6200.0 8100.0 12230.0 16360.0 18780.0 19680.0 22000.0 25070.0 26100.0 4000.0 4438.0 6525.0 8815.0 13200.0 17410.0 18900.0 19800.0 22855.0 25210.0 26175.0 kHz kHz kHz kHz kHz kHz kHz kHz kHz kHz kHz

CONFIGURATION: LSB MODE:

When enabled selection of LSB (Lower Side Band) is possible with the MODE key on the front panel. Note: LSB mode is normally not allowed for marine equipment. Factory default setting: Disabled. When enabled selection of SSB REMOTE is possible with the MODE key on the front panel, allowing remote control via the SYS connector of frequency, mode and power level. Factory default setting: Disabled. When enabled supply voltage and control signals for the ATU is present at the TX/ RX connector. When disabled a 50 ohms antenna or dummy load may be connected to TX/RX. Factory default setting: Enabled.

REMOTE MODE:

ATU INSTALLED:

BATT / SUPPLY ALARM:

When enabled the voltage at the VBAT input of the SUPPLY ALARM connector is monitored and an alarm is given by the Control Unit if the voltage is outside the set range. Factory default setting: Disabled.

RX MUTE / TX INHIBIT:

Select RX mute or TX inhibit to select functionality of input pin (SYS con pin 4 on transceiver). When RX mute is selected this input will mute the receiver when input is pulled low. When TX Inhibit is selected this input will prevent keying the transmitter when input is pulled low. Factory default setting: TX inhibit. When AM TX is enabled it will be possible to transmit in AM mode with reduced power. Note: AM TX mode is only allowed in connection with equipment typeapproved in accordance with FCC. Factory default setting: Disabled. When enabling this feature the DSC messages transmitted and received will be printed out on the attached printer. Note that these DSC massage will still be stored in the DSC log.

AM TX MODE:

PRINT DSC:

DSC: LANGUAGE: RX TEST:

Factory default setting: English. When enabled decoded call sequences are routed to the RS-232 port of the SYS connector. Baud rate: 2400 baud. Parity/data bits: Odd/8. Factory default setting: Disabled. For generation of continuous B or Y signal and dot pattern. DSC mode must be selected. 0812

TX TEST: 2-22

2 Installation FACTORY RESET:

MF/HF 150W/250W Choosing this option will reset all user programmable settings to the factory default settings. MMSI will also be reset. Choosing this option will only reset the MMSI number. Input new MMSI number after power up.

MMSI RESET:

2.13 Factory resetting / MMSI resetting


Factory resetting and MMSI resetting is done on the Control Unit via the options menu. To enter the options menu press MENU, select SETUP and finally select OPTIONS. Then enter the access code 1-2-3-4. Factory resetting Select FACTORY RESET The Control Unit will prompt for power off of the equipment. When powered up again the System is in a state as described below. The Factory Reset puts the System back to the default state originally set at the factory. The chapters 2.10, 2.11 and 2.12 must therefore be repeated in order to restore the System settings before the Factory Reset. The MMSI number must also be entered. The Factory Reset removes configuration keys regarding Telex Operation and 6 ch scanning DSC Watch Receiver if any of these keys were enabled. Therefore it is necessary to carry out section 2.14 and 2.15, if the options have been installed before the factory reset. MMSI resetting Select MMSI RESET The Control Unit will prompt for power off. When powered up again the System is in a state as described below. The MMSI reset only clears the MMSI number and when the system is powered up again the MMSI number us the only parameter which has to be reprogrammed. Note: The System serial number is not affected by either the Factory Reset or the MMSI reset.

2.14 Enabling the 6 ch scanning DSC Watch Receiver


For the MF/HF product a 6 ch scanning DSC Watch Receiver option is available. The option is enabled by entering a 10-digit pin code into the transceiver. The pin code is uniquely matched to the serial number of the transceiver. Once in possession of the required pin code the 6 ch scanning option is enabled from the menu point Watch Receiver in the Config Status menu. To enter the Config Status menu, press MENU, select SETUP and finally select CONFIG STATUS. The 10-digit code is then entered from the control unit keypad. For further information refer to the user manual. When the pin code has been entered once, the feature remains permanently enabled. Concerning setting up the scanning sequence refer to the user manual. IMPORTANT: Remember to write down the transceiver serial number and the corresponding 10-digit pin code in the table below. The table content is needed in connection with Service/Maintenance, when the system has been Factory Reset or the Control/Intercon module 60-122879 has been replaced. In conjunction with Factory Reset or replacement of Control/Intercon module 60-122879 the 6 ch scanning DSC Watch Receiver option need to be enabled again as described above.

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2 Installation

MF/HF 150W/250W

2.15 Enabling the Telex operation


For the MF/HF product a Telex operation option is available. The option is enabled by entering a 10-digit pin code into the transceiver. The pin code is uniquely matched to the serial number of the transceiver. Once in possession of the required pin code the Telex option is enabled from the menu point Telex in the Config Status menu. To enter the Config Status menu, press MENU, select SETUP and finally select CONFIG STATUS.The 10-digit code is entered from the control unit keypad. For further information refer to the user manual. When the pin code has been entered once, this feature remains permanently enabled. IMPORTANT: Remember to write down the transceiver serial number and the corresponding 10-digit pin code in the table below. The table content is needed in connection with service/maintenance, when the system has been Factory Reset or the Control/Intercon module 60-122879 has been replaced. In conjunction with Factory Reset or replacement of Control/Intercon module 60-122879 the Telex operation option need to be enabled again as described above.
Serial number *: 6 ch scanning DSC Watch Receiver pin code: Telex Operation pin code: * Please find typelabel w ith serial number on transceiver side

2.16 Telex operation


For the MF/HF products a telex operation option is available. The telex operation option is enabled by entering of a pin-code (key) into the MF/HF transceiver. This pin code is uniquely matched to the serial number of the MF/HF transceiver, i.e. one specific pin code will enable the telex operation option in one specific MF/HF transceiver only. Once in possession of the required pin code the telex operation option is enabled from the menu point telex operation Code in the System Setup menu. The 10-digit pin code is entered from the transceiver keypad. When the pin code has been entered and the telex operation option enabled, the telex operation feature remains permanently available for selection. For details on how to obtain the telex operation feature for your SAILOR CU5100 MF/HF transceiver, contact your local Thrane & Thrane representative.

2.16.1

GMDSS Radiotelex terminal

The GMDSS Radiotelex Terminal is an option used for handling transmission/reception of telex messages over radio. The terminal consists of a printer and a keyboard, connected to the transceiver control unit which provides the interface to the DSC/telex modem located in the transceiver unit. The keyboard is equipped with an affixed template for function keys and indicator lamps. The GMDSS Radiotelex Terminal is designed in accordance with relevant IMO, ITU and ETSI recommendation/specifications and has been approved for shipboard installations to be operating within the Global Maritime Distress and Safety System. It supports world-wide ship-to-ship, shore-to-ship and ship-to-shore communication by utilizing the radiotelex protocols described in ITU- Rec. 625 to overcome the deficiencies of the HF medium. In case of two-way communication an ARQ (Automatic Repetition reQuest) algorithm for error correction is thus used, and when sending to more than one station an FEC (Forward Error Correction) algorithm is used.

2-24

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2 Installation
MF/HF DSC Telex Aerial MF/HF

MF/HF 150W/250W

250W MF with 6 ch. Scanning DSC Watch receiver Handset ATU5215 HF Aerial Coupler Power Supply

TU5250 Option 5070

CU5100

AP5065

Option Data Modem

Telex option 1
H1252B

Telex option 2
H1252B

TT-3606E

TT-3601E

TT-3601E

40614A

2.16.2

Simple telex operation

2.16.2.1

Installation and Initial Set-up

Printer The terminal uses an OKI Microline 280 parallel interface dot-matrix printer with roll paper stand, please refer to the operation guide delivered with the printer. The printer should be connected to the printer socket at the rear of the control unit by means of the parallel interface cable included with the printer. The printer is equipped with a special firmware which allows the paper to be scrolled up so the current line can be read in printing pauses, and scrolled back down when printing continues. The firmware version can be checked by performing a selftest: Disconnect the parallel interface cable. Press the LF (line-feed) and the Select button while switching the printer on. When light comes on in the indicator lamps, release the buttons. The printer version is now printed followed by a test print-out. The version must be: F/W 03.10 Also make sure the printer firmware is configured for radio telex. This is shown in the snapshot below, where MEI E1 indicates configuration for radio telex.

Keyboard The keyboard is a Cherry 1800 PC/AT compatible keyboard. The self-adhesive keyboard template delivered with the equipment must be mounted on the keyboard: Remove the protective paper. Carefully place the template around the function keys and indicator lamps so the latter are fully visible.

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2 Installation

MF/HF 150W/250W

Modem Set-up Modem set-up mode is selected automatically when selecting telex mode on if no call codes are valid or if the answer back string is not valid. To change a valid set-up, a factory reset of the modem must be performed. When entering telex mode after a factory reset the 5-digit call code, may then be entered. The MMSI number from the control unit will be printed, but cannot be changed. The answer back string allocated to the station may then be entered. To leave a setting unchanged just press Enter, otherwise key in a new setting and press Enter. The next item is then printed. After the last item follows: Accept settings (Y/N)? The process may be repeated if N is pressed; the modem set-up mode is left if Y is pressed. The answer back, which should be entered above is combined by the 5-digit call code or MMSI number, the abbreviated ID and an x e.g.: 12345 abcd x or 123456789 abcd x

2.17 Final installation check


For operation of the equipment please refer to the User Manual. Check the hardware configuration of the transceiver by selecting FUNC and the INFO & TEST, INFORMATION HW VERSION menu items, in particular check that the Antenna Tuning Unit is recognized, if installed. Perform a Self Test of the transceiver by selecting FUNC and the INFO & TEST, CHECK, SELFTEST menu items. The self test is performed automatically and is used for verification of all functions. Check the transmitter in all marine bands. The Antenna Tuning Unit will tune automatically to the antenna first time the equipment is keyed on a new frequency or when the TUNE button is pressed. During the tune sequence and normal transmission all transmitter circuits are monitored to ensure safe operating conditions. If transmission conditions are bad ( bad antenna installation, high temperatures, etc. ) the transmitted power will be reduced to a safe limit. If the transmission condition is improved automatic recovery to full power takes place. The protection can be investigated by selecting FUNC and the INFO & TEST, CHECK, TX PROTECTION menu items. The displayed protection code(s) is described in the Service chapter of this manual. If a GPS is connected, check position and time in the DSC Status display. If time is not contained in the NMEA sentences the time of position is indicated as :. In this case check if the GPS output setting can be changed to allow time information. Otherwise UTC time must be entered manually each time the transceiver is switched on. Send a DSC test call to the appropriate coast station. The acknowledgement from the coast station is received by the 2187.5 kHz watch receiver if the call was sent on that frequency. If the call is sent on HF only the audio signal output from the 2187.5 kHz watch receiver should be checked by selecting FUNC and the INFO & TEST, MONITOR, WR AUDIO menu items.

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MF/HF 150W/250W

Technical description

3.1 Control Unit


The Control Unit consists of a main module 60-122876 and a MMI module 60-122877. The main module consists of the digital part, i.e. the microprocessor, program FLASH PROM, configuration FLASH PROM, RAM, ScanBus data communication driver, SPARC-Bus driver, Printer interface, Keyboard interface and data terminal interface. The main module also consists of an analog part, i.e. the voltage regulators, the analog interface circuits and the analog output drivers (audio and light). The main module supports a build-in speaker and the connectivity of an external 8 ohm speaker. The MMI module contains the graphical TFT color display (240x320 dots), the display controller, keyboard interface and encoders for volume and rotary knob.

3.2 Transceiver Unit


Block diagram page 3-3, Interconnection diagram page 3-4. The Transceiver Unit consists of five modules. Three modules located in the base part of the unit: a control and interconnection module, a receiver/exciter signal path module, and a synthesizer and DSC RX module including master oscillator, and two modules are located in the door part of the unit: a power amplifier module including filter bank and a switched mode power supply. The main wiring is by ribbon cables with Micro MaTch connectors. RF signals are routed in coaxial cables using Taico, MCX and BNC connectors.

3.3 Control/Intercon module 60-122878


The Control/Intercon module performs the digital and analogue control of the transceiver functions requested by the Control Unit and contains interconnection circuits. The central part is the CPU. The program software is contained in Flash PROM. A separate Flash PROM holds the configuration parameters. The processor communicates with the CU via the CAN interface, with auxiliary equipment via an RS-232 interface and the ATU via a modem circuit. Internal communication is via the TU Bus. The transmitter is monitored via the PA Peak, Filter Peak and Filter Average detectors. An adjustable optoisolated battery detector circuit monitors the battery voltage at the Supply Alarm connector and triggers an alarm when outside the set range. The CPU also performs DSC modulator and dual DSC demodulator functions. The modulator output is through a transversal filter. Audio switching allows loop back test. Audio circuits convert between unbalanced and balanced lines used by the ScanBus.

3.4 Synth. and DSC WR module 60-122879


The Synthesiser part includes Master oscillator, dividers, 3.LO PLL and VCO, 2.LO filters and multiplier and 1.LO fractional N system as well as both 1. and 2. DSC LO PLL and VCO. The Master oscillator generates a 17.8176MHz reference signal which is distributed to the local Synthesizer LO sub-circuits. The appropriate frequencies for the MF/HF transceiver are then generated. The DSC Watch receiver is built up as a Double Super Heterodyne Receiver using Intermediate frequencies of 30.155 MHz and 455 KHz. After frequency conversion to 455 KHz the signal is fed to 455 KHz IF2 AGC amplifier before led to final detection / conversion to 1700 Hz. The Signal is filtered out by 1700 Hz Audio filter and afterwards led to limiting amplifier thus creating the DSC output for further processing. The Receiver Signal Path also includes antenna supply and receiver protection circuitry. A RF splitter divides the DSC antenna signal between the Watch Receiver and the Main Receiver, which uses the signal in telex mode. The Synthesizer used for the Watch Receiver consists of the following sub circuits:

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3 Technical description

MF/HF 150W/250W

An integer type PLL is used for creating the DSC LO1 signal. The PLL resolution is 2 KHz and after division by 4 the final DSC LO1 resolution is 500 Hz. Three separate VCO s are used for covering the necessary frequency range. A 14.85 MHz TCXO is used for reference for the PLL. A doubler Circuit submitted to the 14,85 MHz reference signal is used for DSC LO2 signal thus creating 29.70 MHz. A 14.6144 MHz TCXO divided by 32 thus creating 456.7 KHz is used for DSC LO3 signal.

3.5 RX/EX signal path module 60-122880


The RX signal path includes protection, pre-selection, mixers, IF amplifiers, filter bank, demodulator, squelch and audio. The RX signal path has Automatic Gain Control. The RX signal path performs the handling of the received antenna signal and delivers an AF signal, via the Control/Intercon module where the AF signal is converted from an unbalanced to a balanced signal, to the Control Unit. The RX signal path also includes a DSC receiver signal path, which uses the MF/HF signal path, until the last down conversion. DSC part includes a mixer, base band filter and hard limiter. During DSC reception, the DSC part overrules the normal MF/HF reception. The EX signal path includes AF compressor, modulator, filter bank, mixers and EX output amplifiers. The EX signal path has Automatic Loop Control. The EX signal path generates the modulated RF signal, adjusted to correct level - ALC adjusted signal, to the Power Amplifier. The RX / EX signal path is controlled by the Control/Intercon module and receives its injection signal from the Synth./DSC WR module.

3.6 PA and Filters module 60-122881


The PA and Filters module includes PA drivers, PA-stage, protection circuits, bias circuits, key circuit and five low-pass filters with relays and relay drivers. The PA and Filters receives the modulated RF input signal from the RX/EX Signal Path and delivers the amplified and filtered output signal to the TX/RX connector via a receive/transmit relay on the Control/Intercon module. The low-pass filters removes the unwanted harmonic frequencies from the PA signal. The Filpeak and PAprotec outputs are monitoring signals for the Control/Intercon module. The driver and final power amplifier stages are galvanically isolated on input and output as they are supplied directly from the 24 V DC input. The selection of low-pass filter is controlled by the Control/Intercon module. The PA filters cover the frequency ranges: 1.6 3.1 MHz 3.1 5.0 MHz 5.0 9.0 MHz 9.0 17.0 MHz 17.0 29.7 MHz

3.7 SMPS module 60-122882


The Switched Mode Power Supply supplies the low power circuits of the equipment with the various stabilized voltages required, and provides galvanic isolation from the supply source. The equipment is supplied from a 21.6 31.2 V DC power source. The module also carries the input filter and PA supply output which is not galvanically isolated. The power supply converts the incoming voltage to 7.5 V, +15 V, -15, and 25 V. The SMPS is switched on from the Control Unit via the Scanbus SUPPLY ON wire and switched off under software control via the SUPPLY ON/OFF connection from the Control/Intercon module. The DC supply voltage is sensed by a BAT INFO detector circuit and fed to the Control/Intercon module for automatic RF output power adjustment.

3-2

0715

0715
LP Filters

24V DC to PA

24V DC

Switched Mode Power Supply

+ 7.5 V - 15 V + 15 V + 25 V

3 Technical description

SMPS 60-122882 PA AND FILTERS 60-122881

DSC WR AF DSC RX AF RX AF

AF Switch 3. LO PLL 455 kHz Filter Bank 2. LO Filter X5 Filter DSC 1700 Hz DSC RX AF Filter Amp. VCO OCXO and Dividers

TX AF Converter Compressor Modulator Demodulator


RX AF

AF Switch

TX AF

RX AF Converter

Filter

3.8 Transceiver unit block diagram

SCANBUS

CAN

AF Amp. 600 Ohm PLL 1. LO API corr. Loop ampl. DAC Band select VCO

AF Amp. 600 Ohm

SYS Sample hold Ramp gen.

RS-232

TX Key & TX Inhibit Interface 45 MHz Filter and Gain

CPU

Prescaler AGC generator

SUPPLY ALARM

Detector

TX/RX Ant. Switch


EX SIGNAL

TU-ATU Modem PreSelector

TX/RX Switch

TX SIGNAL RX SIGNAL

Protection Circuit

Frontend Filter

IF1 Amplifier & filtering IF1=30.155MHz 32 - 46 MHz

IF2 Amplifier & filtering IF2=455kHz 29.7 MHz Antenna Supply Divide by 4 X2

IF2 AGC amp.

DSC AF filter 1700Hz 456.7 kHz Divide by 32

Hard Limiter

DSC WR AF

CONTROL/INTERCON 60-122878 RX/EX SIGNAL PATH 60-122880

DSC RX

VCO

VCTCXO 14.6641 MHz

PLL

VCTCXO 14.8500 MHz

SYNTH. AND DSC WR 60-122879

MF/HF 150W/250W

3-3

40635

3-4
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
GND GND GND GND GND GND GND SUPPLY OFF SUPPLY ON BATINFO +25V +25V +25V -15V -15V +15V +15V +7.5V +7.5V GND

X3

3 Technical description

GND GND GND GND GND GND GND SUPPLY OFF SUPPLY ON BATINFO +25V +25V +25V -15V -15V +15V +15V +7.5V +7.5V GND

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

X3

X4
1 2 PA+ PA+ PA+

SMPS 60-122882
PA+ 18 PA+ 19 PA+ 20 PA -

W3 X4

PA+ 1 2 PA+ PA+

PA AND FILTERS 60-122881

PA+ PA+ 18 PA+ 19 PA - 20

X5 W4
1 2 PA PA PA PA 18 PA 19 PA 20 PA+

PA - 1 PA - 2 PA -

X5

PA PA - 18 PA - 19 20 PA+

EX SIGNAL

W5 X8

X2

SUPPLY OFF SUPPLY ON BATINFO +25V +25V +25V -15V -15V +15V +15V +7.5V +7.5V GND

GND ADR0 ADR1 ADR2 ADR3 DATA0 DATA1 DATA2 DATA3 DATA4 DATA5 DATA6 DATA7 STROBE GND PA KEY PA TEMP PA PROTEC FILPEAK GND

X11

24V DC
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

+ X8
TX SIGNAL

X1
7 8 9 10 11 12 13 14 15 16 17 18 19 20

3.9 Transceiver unit interconnection diagram

X1
GND RX AF TX AF AGC MGC/ALC DSC RX AF

X1

SCANBUS

1 2 3 4 5 6 7 8 9

SUPPLY ON DATA+ DATAAF+ AFGND +25V RX AF+ RX AF-

DSC WR AF

X1

CONTROL/INTERCON
W1 X2

SYS

60-122878

GND RX AF TX AF AGC MGC/ALC DSC RX AF DSC WR AF SUPPLY OFF SUPPLY ON BATINFO +25V +25V +25V -15V -15V +15V +15V +7.5V +7.5V GND

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

RX/EX SIGNAL PATH 60-122880

-15V -15V +15V +15V +7.5V +7.5V GND

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

7 8 9 10 11 12 13 14 15 16 17 18 19 20

-15V +15V +15V +7.5V +7.5V GND

SYNTH. AND DSC WR 60-122879


W1 X2

1 2 3 4 5 6 7 8 9 GND ADR0 ADR1 ADR2 ADR3 DATA0 DATA1 DATA2 DATA3 DATA4 DATA5 DATA6 DATA7 STROBE GND

EXT KEY DATA OUT DATA IN TX INHIBIT GND LINE OUT LINE IN TX KEYED +12V

X2

SUPPLY ALARM

1 2 3 4 5 6 7 8 9

AC ALR GND VBATVBAT+

GND ADR0 ADR1 ADR2 ADR3 DATA0 DATA1 DATA2 DATA3 DATA4 DATA5 DATA6 DATA7 STROBE GND PA KEY PA TEMP PA PROTEC FILPEAK GND GND

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

GND ADR0 ADR1 ADR2 ADR3 DATA0 DATA1 DATA2 DATA3 DATA4 DATA5 DATA6 DATA7 STROBE GND

GND

TX/RX

W2 W11
EX SIGNAL 1. LO 2. LO 3. LO

W2

MF/HF 150W/250W

TX/RX

TX SIGNAL

RX SIGNAL

X9

W9 X9 X9
RX SIGNAL RX SIGNAL

X11 X12 X13 X14

W12 W13 W14

X12 1. LO X13 2. LO X14 3. LO X8 RX TELEX X5 DSC RX

40636

DSC RX W10

W16

DSC RX

3 Technical description

MF/HF 150W/250W

3.10 Antenna Tuning Unit


ATU module 60-122883 The ATU module comprises tuning network, measuring system and micro-controller circuits. The ATU module matches the impedance of the antenna to 50 ohm in order to gain the best possible SWR. The ATU module communicates tuning process and frequency information with the transceiver unit. The tuning network consists of Capacitor Bank 1, Capacitor Bank 2, and an Inductor Bank. With these it is possible to form either an L-network or a -network. The capacitor banks and inductor bank are built up by binary related capacitors respectively binary related coils. The setting of capacitance and inductance is accomplished by relays. A current detector at the antenna output terminal is used for measuring the antenna current for display at the Control Unit. To prevent overload of the relays, current detectors are incorporated in the Inductor Bank and in Capacitor Bank 2 and information fed back to the transceiver unit to decrease the output power if maximum permissible current is exceeded. To prevent overheating a temperature sensor is incorporated which at excessive temperatures commands the transceiver to reduce the output power. In receive mode an RX-Amplifier included in the Antenna Tuning Unit will be inserted, to improve the sensitivity of the system. It is possible to select the sensitivity in the steps OFF and NORMAL from the Control Unit.

3.11 Antenna Tuning Unit block diagram

DC regulators
12V regulator 5V regulator

to digital circuits 13/24V SMPS


24V in Rx & Tune Tx 13V in Tx

RX amplifier
Rx Amp

24V
to relays
RF filter

control by uP

to relays
Antenna

RX/TX/ ATU/COM 24V DC

Tuning circuit
High Pass Filter Tune Att. 4 dB Modem filter
control by uP

rx
Directional Coupler 26dB

L-bank
IL detector

L-bank
Iant. detector

tx

CB1

Ic detector

Antenna Connector Horn

CB2 Vref Vw

Demodulator

Modulator

control Rx/Tx

control banks

current detectors

Phase & Voltage Detectors

Micro Prosessor

Temperature sensor

40637

0715

3-5

3 Technical description

MF/HF 150W/250W

3.12 Power control and protection system


The Transceiver has an automatic power level system, which ensures that optimum power is delivered to the Antenna. The Tune Sequence, which is automatically initiated when keying the transmitter after a frequency change, makes the Tuning Network of the Antenna Tuning Unit tune to the best obtainable SWR. This is followed by an Automatic Level Control (ALC) adjustment according to the available power supply voltage, measuring the output current of the PA Filters (FILPEAK @ 10 Vp at full output), transmitting AM carrier, and setting the overall gain by the ALC voltage (MGC/ALC). It is now possible to transmit on full output power unless protection is activated or LOW POWER is selected. The output power is continuously monitored by the microprocessor, and is automatically adjusted during transmission to provide reliable communication . Power Amplifier Protection The protection of the power amplifier consists of V+I protection, SWR protection, and thermal protection. When PA PEAK, the output signal of the voltage detector at the output of the power amplifier is exceeding 10 V the output power is reduced to a safe level. If the ALC loop is at fault, disconnected or responding too slow and the PA PEAK is exceeding 10V, the gain will be reduced in the power amplifier, operating as a local and independent PA protection. The thermal protection consist of a temperature sensor on the power amplifier and an average detector on the Control/Intercon module reducing the output power when the duty cycle of the transmitted signal exceeds 50% for more than 60 seconds. The available power supply voltage is measured in the DC power supply and the information BAT INFO is transferred to the Control/Intercon module. If the supply voltage is dropping the microprocessor will adjust the output power to keep distortion below the limits. Antenna Tuning Unit Protection The ATU is protected by several detectors all monitored by the ATUs microprocessor, which calculates the SWR, temperature, maximum voltage and current. If these parameters are not below safe operating limits it requests for lower power. Protection Codes The current status of the power control and protection may be displayed in the form of Protection Codes by selecting MENU and the INFO & TEST, CHECK and TX PROTECTION menu items. The Protection Codes are described in the Service chapter of this manual. It should be noted that protection may be in force even under normal conditions e.g. code nos. 25, 44 and 48: No. 25 requests lower Pout relatively to increasing SWR at the Power amplifier. @ SWR= 1.1 reduction will only be a few watts @ SWR= 2.0 reduction will be 2-3 dB No. 44 and 48 requests lower Pout relatively to increasing V or I at ATU. This is normal when transmitting on lower frequencies and short antennas (L<< 1/4 wavelength), and / or parallel capacitance present at the antenna, feeder, insulators, etc.

3-6

0715

0715
RX SIGNAL

RX/EX SIGNAL PATH 60-122880 ATU MODULE 60-122883


24V DC TU-ATU Coax 24V DC

PA AND FILTERS 60-122881

CONTROL/INTERCON 60-122878

3 Technical description

EX SIGNAL

SWR Det. LP Filters


TX SIGNAL

SWR Det. Current Det.

Current Det.

Temp. Sens. V+I Det. Peak Det. TU-ATU Com Modulator


PA PROTEC FILPEAK

PA peak Det. Protect. Det. TU-ATU Com Demodulator

Current Det.

PA TEMP

ATU-TU Com Demodulator Average Det. Comparator D/A Converter CPU Peak Det.

ATU-TU Com Modulator

CPU

Temp. Sens.

MGC/ALC

3.13 Power control and protection system

SMPS 60-122882

Power Supply Det.


A/D Converter

BATINFO

40638

MF/HF 150W/250W

3-7

MF/HF 150W/250W

Service

4.1 Preventive maintenance


Due to the modern design of the transceiver preventive maintenance can be reduced to a minimum provided the equipment is correctly installed. To ensure maximum performance and minimum repair trouble we recommend you to follow the below stated headlines for preventive maintenance. 1. The condition of the battery should be checked at frequent intervals. The battery must always be fully charged and should be topped up frequently with distilled water (liquid should be 5 to 10 mm above the plates). Check the condition of antenna installation, ground connection and cables at regular intervals. Keep antenna feed-through insulators clean and dry. Ensure that no objects are obstructing the free airflow through the cooling fins of the Transceiver Unit and keep the units free of dust accumulation to prevent overheating. For cleaning use a damp cloth. Sticky dirt may be removed using a cloth with a weak soap solution. Wipe off with a clean cloth.

2. 3. 4.

5.

4.2 Realignment of master oscillator


The master oscillator determines the exact transmit and receive frequencies of the equipment. All oscillators age very slowly with time, typically with the highest drift rate the first year, approaching zero drift after some years. Adjustment should be performed by a qualified technician with the necessary test equipment at his disposal. 1. Measuring Equipment: Frequency Counter: Frequency range 100 MHz Input impedance = 1 Mohm Sensitivity at least 0.2 Vrms Accuracy better than 0.01ppm

2.

Preparations: 2.1 2.2 2.3 Switch on the power at least 30 minutes before adjustment. Open the front of the Transceiver Unit. Locate X13 on SYNTH.AND DSC WR module 60-122879 carrying the 2. Local Oscillator signal from the synthesizer to the RX/EX Signal Path. Connect the frequency counter probe to the inner conductor of the X13 socket on the synthesizer. The ambient temperature should be within 10 to 30 deg. Celsius. Do not adjust the Master Oscillator shortly after long keying sequences of the transmitter. Be sure that thermal equilibrium has been reached before adjustment.

2.4

3.

Realignment of Master Oscillator: 3.1 3.2 3.3 Locate the Master Oscillator adjustment hole in the metal cover over SYNTH.AND DSC WR module 60-122879. Use a small screwdriver to gently adjust the frequency. Adjust the frequency as close as possible to 44.544 000 MHz. Adjustment tolerance +/-1Hz. Remove the counter probe and refit the front of the Transceiver Unit.

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4-1

4 Service

MF/HF 150W/250W

4.3 Software update


Code and configuration software are placed in flash memory. Consequently it is not necessary to dismantle the units in order to update the software; a PC link must be used.

4.3.1

Setup

In order to perform a software update, a PC with a communication program (e.g. Procomm Plus or HyperTerminal) and a communication cable are required. If the Hyper Terminal program is used it is recommended to close and re-start the program if more than one file has to be downloaded. This should be done between each file download.

4.3.2

PC
Value 38400 None 8 1

In the specific communication program, the Com port must be set to


Item Baudrate Parity Data bits Stop bits

Flow control must be set to: None The communication protocol must be set to: X-Modem.

4.3.3

Cable

The cable must be a 3-wire cable. Supplying more than 3-wire may damage the PC. The PC side of the cable must be a 9-pin (or 25-pin) female D-sub connector; the CU/TU side must be a 9-pin male D-sub connector. The cable may be supplied as accessory.
Designation PC Com port 9-pin 25-pin Received Data 2 3 Transmitted Data 3 2 Ground 5 7 CU Data 9-pin 2 3 5 TU Sys 9-pin 2 3 5 Designation

CABLE

Data Out Data In Ground

4.3.4

Procedure

The PC with the communication program and cabling must be ready before the CU/TU is switched on. The procedure is as follows. Download software from the web site or receive it from your distributor if necessary. Switch off PC and CU/TU Connect cable to unit to be updated Switch on PC Enter the communication program. Setup the Com port and select X-Modem protocol. Select the upload file (the new software version) and begin uploading. Switch on the CU/TU. Upload will now begin. The result of the upload will be written on the PC when the upload is finished. If the upload was successful the CU/TU reboots automatically. Any software update should always be followed by Factory Reset as described in section 2.13.

4.4 Trouble shooting


If a malfunction should occur in the transceiver, the following instructions should be followed in order to locate the module which is causing the malfunction: 1. Check the hardware configuration of the transceiver by selecting MENU and the INFO & TEST, INFORMATION, VERSION and HARDWARE menu items, in particular check that the antenna tuning unit is recognized, if installed. If the malfunction is related to transmission check the current status of the power and protection monitor. A description of the Protection codes is included on the following pages.
0745

2. 4-2

4 Service 3.

MF/HF 150W/250W

If possible execute the built in self test. An Error code for the failing module will be displayed. A description of the Error codes is included in the Self Test section of this chapter. If an execution of the self test failed, check that all cables and plugs are correctly connected, and that the supply voltage is correct. At this point the fuses should be checked. The next step is to open the Transceiver Unit and : a. b. Check the internal fuse, cables and plugs. Check that the +5 V LED (Light Emitting Diode) V1 on the PA AND FILTERS module 60-122881 is constantly on; indicating that the Switch Mode Power Supply is on and producing +7.5 V DC.

4.

5.

6.

If the above steps did not help, please contact your local service agent. A list of service agents is found on the Internet.

4.5 Power protection


The Power and Protection system is monitoring the transmitter circuits during transmission and will automatically maximize the radiated power to safe limits. The current status of the Power and Protection monitor is presented in form of protection codes and may be requested at any time by selecting MENU and the INFO &TEST, CHECK, TX PROTECTION menu items. The display will show the Protection Code. More than one Protection Code may be set. Protection is automatically reset when the transmit conditions are normalized. Protection Code Groups: No. 00 10 - 17 20 - 23 40 - 51 Group No protection set TU power regulation problems. Perform a Self Test. TU hardware protection. ATU protection.

Protection Code explanation: 0 10 Measurement: Protection made: Possible cause: 11 Measurement: No protection active ! Tune Power Low CONTROL/INTERCON module 60-122878 measures too low power output. Tune power < 20W. ATU selects feed through setting after TU Failure command. Power regulation inhibited TU - ATU coaxial cable open. Tune Power High CONTROL/INTERCON module 60-122878 measures too high power output. Tune power > 30W. ATU selects feed through setting after TU Failure command. ALC Power High CONTROL/INTERCON module 60-122878 measures too high power output. ALC power was too high. Exciter level set to approx. +8dBm.

Protection made: 12 Measurement:

Protection made:

0715

4-3

4 Service 13 Measurement: Protection made:

MF/HF 150W/250W Supply failure Supply voltage higher than 33 V TX key inhibited. Note: It is necessary to press TUNE to reset the protection. ALC Power Low CONTROL/INTERCON module 60-122878 measures too low power output. ALC power was too low. Exciter level set to approx. +8dBm. TU-ATU Failure CONTROL/INTERCON module 60-122878 measures too high power output. ATU requests lower output power and TU has reached minimum. Automatic power regulation inhibited. Low Power High CONTROL/INTERCON module 60-122878 measures too high power output. Low Power was too high. Power set as Low as possible. Full Power High CONTROL/INTERCON module 60-122878 measures too high power output. Full Power was too high. Automatic power regulation inhibited. PA Temp PA temperature too high. Output power decreased. Free airflow through the cooling fins of the Transceiver Unit impaired. PA SWR high PA SWR was too high. Reflected power was detected. Output power decreased. TU - ATU coaxial cable or antenna. High Average Average power reduced to 100W. CW keyed for more than 1 minute. PA Hot PA temperature continuously high. Key inhibit for 5 min. Free airflow through the cooling fins of the Transceiver Unit impaired. PA SWR PA SWR was high. Output power reduced to safe limits. High SWR or change in antenna impedance. Not Tuned ATU failed tuning the antenna. ATU selects feed through setting. Antenna installation. No Tune Power ATU measured no tune power. ATU selects feed through setting. TU - ATU coaxial cable shorted.
0715

14 Measurement: Protection made: 15 Measurement:

Protection made: 16 Measurement:

Protection made: 17 Measurement:

Protection made: 20 Measurement: Protection made: Possible cause: 21 Measurement: Protection made: Possible cause: 22 Measurement: Possible cause: 23 Measurement: Protection made: Possible cause: 25 Measurement: Protection made: Possible cause: 40 Measurement: Protection made: Possible cause: 41 Measurement: Protection made: Possible cause: 4-4

4 Service 42 Measurement: Protection made: Possible cause: 43 Measurement: Possible cause: 44 Measurement: Possible cause: 45 Measurement: Possible cause: 46 Measurement: Possible cause: 47 Measurement: Possible cause: 48 Measurement: Possible cause: 50 Measurement: Possible cause: 51 Measurement: Protection made: Possible cause:

MF/HF 150W/250W Bad SWR ATU measured SWR > 8 during Tune Procedure. ATU selects feed through setting. Bad antenna impedance on the selected frequency. High SWR ATU measured SWR >3 but <8 during Tune Procedure. Poor antenna impedance on the selected frequency. V or I ATU measured that the maximum voltage or current rating is reached during ALC adjustment. A short antenna and a low frequency. Temp ATU requests for lower power during TX. Temperature inside ATU cabinet is too high. Bad SWR TX ATU measured SWR > 8 during transmission. Bad antenna impedance on the selected frequency. High SWR TX ATU measured SWR >3 but <8 during transmission. Poor antenna impedance on the selected frequency. V or I high TX ATU measured that the maximum voltage or current rating is reached during transmission. A short antenna and a low frequency. V or I high ATU measured that the maximum voltage or current rating is reached during ALC adjustment and the power had to be reduced more than 6 dB. A bad antenna and a low frequency. TU-ATU com bad TU - ATU communication is not operating. Key inhibit. TU - ATU communication problem.

4.6 Selftest
Introduction The SELF TEST BITE (Built-In Test Equipment) of the transceiver is used as a fault diagnosing tool for the service technician. It may also be used by the operator to obtain additional information on a problem when ordering service. The SELF TEST checks the vital functions of the Transceivers modules by performing and monitoring a sequence of operations. The program controls the analog and digital set ups necessary to perform each test step in the line of tests executed during the SELF TEST. These set ups will result in a digital feed back from go/no-go analog check detectors, A/D converters or digital circuits. Self test description The SELF TEST is started by selecting MENU and the INFO &TEST, CHECK, SELFTEST menu items. All tests which does not involve transmission will automatically be performed successively until the last test has passed or an error condition has occurred. The test number and a name is displayed as the test proceeds. After the last test the user has the option to continue with a test of the transmitter with power delivered to the antenna. The user selects the test frequency. Both receiver and transmitter are set to the test frequency which should be selected so as to cause minimal disturbance of others.
0715

4-5

4 Service

MF/HF 150W/250W

If stopped due to an error condition, an error code is displayed. Only one error code is given as a result of each test (the lowest number fitting). The user has the option to repeat the test or cancel. It is also possible to select a single test step for service purposes. Tests may be repeated several times giving a technician the opportunity to make measurements. Note that test on an arbitrary test number may provide a false indication to where the problem is, as the self test assumes that all previous test steps have been performed and found OK. Explanations to the Error codes are listed on the following pages. Test 1 - CU RAM A write/read test is performed on the Random Access Memory in the Control Unit. Error code Conditions Possible error sources 0101 CU RAM failure CONTROL UNIT

Test 2 - CU CAN Controller A test is performed on the CAN connection between CU and TU. Error code Conditions Possible error sources 0201 No CAN connection ScanBus cable or CONTROL UNIT or CONTROL/INTERCON 60-122878 0202 CAN connection lost ScanBus cable or CONTROL UNIT or CONTROL/INTERCON 60-122878

Test 3 - TU RAM A write/read test is performed on the Random Access Memory in the Transceiver Unit. Error code Conditions Possible error sources 0301 TU RAM failure CONTROL/INTERCON module 60-122878

Test 4 - SUPPLY VOLTAGES +15 V and 15 V is checked. (This test is not implemented initially). Error code Conditions Possible error sources 0401 +15 V missing SMPS 60-122882 or cabling 0402 -15 V missing SMPS 60-122882 or cabling

Test 5 - DSC MODEM A loop-back test is made on the DSC modulator/demodulators. Error code Conditions Possible error sources 0501 Demodulator 1 failure CONTROL/INTERCON module 60-122878 0502 Demodulator 2 failure CONTROL/INTERCON module 60-122878 0503 Modulator or demodulator 1 and demodulator 2 failure CONTROL/INTERCON module 60-122878

Test 6 - MMSI The CU checks that the MMSI has been programmed and that transfer to the modem has been successful. Error code Conditions Possible error sources 0601 MMSI not programmed Programming left out 0602 MMSI not transferred to TU ScanBus cable or CONTROL UNIT or CONTROL/INTERCON 60-122878"

Test 7 - MASTER OSCILLATOR The Master oscillator output is checked for signal. Error code Conditions Possible error sources 0701 MO CHECK = No signal SYNTH. AND DSC WR module 60-122879 or SMPS module 60-122882 or cabling

4-6

0715

4 Service Test 8 - 2. LO 2. LO is checked for signal. Error code Conditions 0801 2. LO CHECK = No signal

MF/HF 150W/250W

Possible error sources SYNTH. AND DSC WR module 60-122879

Test 9 - 1. LO out of lock Tests if 1. LO gets out of lock by setting it to an out-of-band frequency to check that the microprocessor can control the synthesizer. Settings: Band: 45 52.5 MHz 1. LO: 75.00000 MHz Error code 0901 Conditions 1. LO CHECK = Lock Possible error sources SYNTH. AND DSC WR module 60-122879

Test 10 - 1. LO band 0 low border 1. LO is checked for lock in band 0, low border. Settings: Band: 45 52.5 MHz 1. LO: 45.00000 MHz Error code Conditions 1001 1. LO CHECK = No lock

Possible error sources SYNTH. AND DSC WR module 60-122879

Test 11 - 1. LO band 0 high border 1. LO is checked for lock in band 0, high border. Settings: Band: 45 52.5 MHz 1. LO: 52.50000 MHz Error code Conditions 1101 1. LO CHECK = No lock

Possible error sources SYNTH. AND DSC WR module 60-122879

Test 12 - 1. LO band 1 low border 1. LO is checked for lock in band 1, low border. Settings: Band: 52.5 - 60 MHz 1. LO: 52.50000 MHz Error code Conditions 1201 1. LO CHECK = No lock

Possible error sources SYNTH. AND DSC WR module 60-122879

Test 13 - 1. LO band 1 high border 1. LO is checked for lock in band 1, high border. Settings: Band: 52.5 - 60 MHz 1. LO: 60.00000 MHz Error code Conditions 1301 1. LO CHECK = No lock

Possible error sources SYNTH. AND DSC WR module 60-122879

Test 14 - 1. LO band 2 low border 1. LO is checked for lock in band 2, low border. Settings: Band: 60 67.5 MHz 1. LO: 60.00000 MHz Error code Conditions 1401 1. LO CHECK = No lock
0715

Possible error sources SYNTH. AND DSC WR module 60-122879 4-7

4 Service Test 15 - 1. LO band 2 high border 1. LO is checked for lock in band 2, high border. Settings: Band: 60 67.5 MHz 1. LO: 67.50000 MHz Error code Conditions 1501 1. LO CHECK = No lock

MF/HF 150W/250W

Possible error sources SYNTH. AND DSC WR module 60-122879

Test 16 - 1. LO band 3 low border 1. LO is checked for lock in band 3, low border. Settings: Band: 67.5 75 MHz 1. LO: 67.50000 MHz Error code Conditions 1601 1. LO CHECK = No lock

Possible error sources SYNTH. AND DSC WR module 60-122879

Test 17 - 1. LO band 3 high border 1. LO is checked for lock in band 3, high border. Settings: Band: 67.5 75 MHz 1. LO: 75.00000 MHz Error code Conditions 1701 1. LO CHECK = No lock

Possible error sources SYNTH. AND DSC WR module 60-122879

Test 18 - 3. LO out of lock Tests if 3. LO gets out of lock by setting it to an out-of-band frequency to check that the microprocessor can control the synthesizer. Settings: 3. LO: 400.00 kHz Error code Conditions Possible error sources 1801 3. LO CHECK = Lock SYNTH. AND DSC WR module 60-122879

Test 19 - 3. LO low border 3. LO is checked for lock at low border. Settings: 3. LO: 452.50 kHz Error code Conditions 1901 3. LO CHECK = No lock

Possible error sources SYNTH. AND DSC WR module 60-122879

Test 20 - 3. LO high border 3. LO is checked for lock at high border. Settings: 3. LO: 460.50 kHz Error code Conditions 2001 3. LO CHECK = No lock

Possible error sources SYNTH. AND DSC WR module 60-122879

Test 21 - DSC LO1 out of lock DSC LO1 of the DSC watch receiver gets out of lock by setting it to an out-of-band frequency Settings: DSC LO1: 50.0000 MHz Error code Conditions Possible error sources 2101 DSC LO1 CHECK = Lock SYNTH. AND DSC WR module 60-122879

4-8

0715

4 Service

MF/HF 150W/250W

Test 22 - DSC LO1 Low VCO locked DSC LO1 lower band VCO of the DSC Watch Receiver is checked for phase-lock. Settings: DSC LO1: 33.0000 MHz Error code Conditions Possible error sources 2201 DSC 1. LO CHECK = No lock SYNTH. AND DSC WR module 60-122879 Test 23 - DSC LO1 medium VCO locked DSC LO1 medium band VCO of the DSC Watch Receiver is checked for phase-lock. Settings: DSC LO1: 37.0000 MHz Error code Conditions Possible error sources 2201 DSC 1. LO CHECK = No lock SYNTH. AND DSC WR module 60-122879 Test 24 - DSC LO1 high VCO locked DSC LO1 upper band VCO of the DSC Watch Receiver is checked for phase-lock. Settings: DSC LO1: 33.0000 MHz Error code Conditions Possible error sources 2201 DSC 1. LO CHECK = No lock SYNTH. AND DSC WR module 60-122879

[Test 25 - reserved] [Test 26 - reserved] [Test 27 - reserved] [Test 28 - reserved] [Test 29 - reserved] [Test 30 - reserved]

Test 31 - RX SSB mode The receiver of the RX/EX Signal Path 60-122880 is checked in SSB mode. By choosing the proper synthesizer frequencies the signal passes the 45 MHz filter and is mixed to a 1 kHz tone in the audio part. The automatic gain control voltage and RX AF is checked. Settings: Band: 45 52.5 MHz 1. LO: 44.99900 MHz 3. LO: 456.00 kHz Error code Conditions Possible error sources 3101 RX AF CHECK 515 = No signal RX/EX SIGNAL PATH module 60-122880 3102 RX AF CHECK 510 = No signal CONTROL/INTERCON module 60-122878 3103 No AGC voltage RX/EX SIGNAL PATH module 60-122880 or CONTROL/INTERCON module 60-122878 or cabling Test 32 - RX AM mode The receiver of the RX/EX Signal Path 60-122880 is checked in AM mode. By choosing the proper synthesizer frequency the signal passes the 45 MHz filter and is mixed to generate an unmodulated carrier. The automatic gain control voltage and RX AF is checked. Settings: Band: 45 52.5 MHz 1. LO: 44.99900 MHz Error code Conditions Possible error sources 3201 RX AF CHECK 515 = Signal RX/EX SIGNAL PATH module 60-122880 3202 No AGC voltage RX/EX SIGNAL PATH module 60-122880 or CONTROL/INTERCON module 60-122878
0715

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4 Service

MF/HF 150W/250W

Test 33 - RX DSC mode The receiver of the RX/EX Signal Path 60-122880 is checked in DSC mode. By choosing the proper synthesizer frequencies the signal passes the 45 MHz filter and is mixed to a 1.7 kHz tone in the audio part. RX AF is checked. Settings: Band: 45 52.5 MHz 1. LO: 44.99900 MHz 3. LO: 456.70 kHz Error code Conditions Possible error sources 3301 DSC AF CHECK = No signal RX/EX SIGNAL PATH module 60-122880 3302 RX AF CHECK 515 = No signal RX/EX SIGNAL PATH module 60-122880 3303 RX AF CHECK 510 = No signal CONTROL/INTERCON module 60-122878

Test 34 - SQUELCH The squelch circuit of the RX/EX Signal Path 60-122880 is checked in SSB mode. By choosing the proper synthesizer frequencies the signal passes the 45 MHz filter and is mixed to a 500 Hz tone in the audio part. This makes the squelch open. Then a 2 kHz tone is generated making the squelch close. Squelch hold time is also checked. Settings: Band: 45 52.5 MHz 1. LO: 44.99900 MHz a) 3. LO: 455.50 kHz (500Hz tone) b) 3. LO: 457.00 kHz (2 kHz tone) Error code Conditions Possible error sources 3401 RX AF CHECK 515 = No signal RX/EX SIGNAL PATH module 60-122880 with 500 Hz tone. 3402 RX AF CHECK 515 = Signal RX/EX SIGNAL PATH module 60-122880 with 2 kHz tone. 3403 Squelch hold time not ok. RX/EX SIGNAL PATH module 60-122880

Test 35 - RX AGC The gain control circuit of the RX/EX Signal Path 60-122880 is checked . By choosing the proper synthesizer frequency the signal passes the 45 MHz filter and is mixed to a 1 kHz tone in the audio part. By setting the MGC voltage to low sensitivity the RX AF Check should indicate no AF signal. By setting the MGC voltage to high sensitivity the RX AF Check should indicate AF signal present. Settings: Band: 45 52.5 MHz 1. LO: 44.99900 MHz 3. LO: 456.00 kHz Error code Conditions Possible error sources 3501 RX AF CHECK 515 = Signal RX/EX SIGNAL PATH module 60-122880 or with MGC voltage at max. CONTROL/INTERCON module 60-122878 3502 RX AF CHECK 515 = No signal RX/EX SIGNAL PATH module 60-122880 or with MGC voltage at min. CONTROL/INTERCON module 60-122878

Test 36 - RX ACG hang time The Automatic Gain Control Hang facility of the RX/EX Signal Path 60-122880 is checked. By choosing the proper synthesizer frequency the signal passes the 45 MHz filter and is mixed to a 1 kHz tone in the audio part. The hang function is examined in three steps: 1) Check normal AGC with 1 kHz tone 2) Check that AGC hangs with no signal 3) Check that AGC hang time has ended. Settings: Band: 45 52.5 MHz 1. LO: 44.99900 MHz 3. LO: 456.00 kHz Band: 67.5 75 MHz 1. LO: 80.00000 MHz 3. LO: 456.00 kHz 4-10
0715

4 Service Error code 3601 3602 3603

MF/HF 150W/250W Conditions Possible error sources No AGC voltage with signal on RX/EX SIGNAL PATH module 60-122880 or CONTROL/INTERCON module 60-122878 Hang time too short RX/EX SIGNAL PATH module 60-122880 or CONTROL/INTERCON module 60-122878 Hang time too long RX/EX SIGNAL PATH module 60-122880 or CONTROL/INTERCON module 60-122878

Test 37 - EX SSB with no signal. The exciter of the RX/EX Signal Path 60-122880 is checked in SSB mode. PA and Filters 60-122881 is not keyed. The exciter is set to produce a 15 MHz SSB signal. No AF input signal. No RF should be detected at the exciter output. Settings: Band: 60 67.5 MHz 1. LO: 60.00000 MHz 3. LO: 456.50 kHz Error code Conditions Possible error sources 3701 EX CHECK = Signal RX/EX SIGNAL PATH module 60-122880 3702 TX AF CHECK = Signal RX/EX SIGNAL PATH module 60-122880 or CONTROL/INTERCON module 60-122878 [Test 38 - reserved] [Test 39 - reserved] [Test 40 - reserved]

Test 41 - EX TUNE CW The exciter of the RX/EX Signal Path 60-122880 is checked in Tune CW mode. PA and Filters 60-122881 is not keyed. The exciter is set to produce a 15 MHz carrier. No AF input signal. RF should be detected at the exciter output. Settings: Band: 60 67.5 MHz 1. LO: 60.00000 MHz 3. LO: 456.50 kHz Error code Conditions Possible error sources 4101 EX CHECK = No signal RX/EX SIGNAL PATH module 60-122880

Test 42 - EX ALC The Automatic Level Control on the RX/EX Signal Path 60-122880 is checked. PA and Filters 60-122881 is not keyed. The exciter is set to produce a 15 MHz CW carrier. No AF input signal. Low and high ALC level. No RF should be detected at the exciter output with low ALC level. RF should be detected with high ALC level. Settings: Band: 60 67.5 MHz 1. LO: 60.00000 MHz 3. LO: 456.50 kHz Error code Conditions Possible error sources 4201 EX CHECK = Signal RX/EX SIGNAL PATH module 60-122880 or with ALC low CONTROL/INTERCON module 60-122878 4202 EX CHECK = No signal RX/EX SIGNAL PATH module 60-122880 or with ALC high CONTROL/INTERCON module 60-122878

0745

4-11

4 Service

MF/HF 150W/250W

Test 43 - ATU without RF power The ATU Module 60-122883 is checked without transmitting. The Transceiver Unit checks that an ATU is connected and is able to communicate with the TU. The ATU tests RAM, Vforward-, Vreflected-, 0 degrees-, 90 degrees-, and temperature- detectors. Error code Conditions Possible error sources 4301 ATU not installed selected Select CONTINUE to bypass test in FUNC menu. 4302 Communication failure ATU or CONTROL/INTERCON module 60-122878 or coax cable 4303 ATU RAM error ATU 4304 Vforward detector ATU 4305 Vreflected detector ATU 4306 0 degrees detector ATU 4307 90 degrees detector ATU 4308 Temperature sensor ATU

[Test 44 - reserved] [Test 45 - reserved]

Test 46 - TX The user may enter a test frequency and listen for signals to ensure that the frequency is free, before the transmitter tests are carried out. PA and Filters 60-122881 and ATU Module 60-122883 is checked. A full tune and ALC procedure is performed on a frequency chosen by the user. Then a transmission with full power is carried out for 10 seconds, followed by a transmission in low power mode also lasting 10 seconds. Error code Conditions Possible error sources 4610 Tune power low W1 or W2 or W8 or W11 4611 Tune power high W1 or W2 4612 ALC power high W1 or W2 4613 Supply failure W1 4614 ALC power low W1 or W2 4615 TU ATU failure Coax cable TU ATU or Antenna installation or W15 or ATU 4616 Low power high W1 or W2 4617 Full power high W1 or W2 4620 PA temperature high PA AND FILTERS module 4621 PA SWR high Antenna installation or PA AND FILTERS module 4640 Not tuned Antenna installation or ATU 4641 No tune power CONTROL/INTERCON module 60-122878 or W15 or Coax cable TU ATU shorted or ATU 4642 Bad SWR Antenna installation or ATU 4646 Bad SWR TX Antenna installation or ATU

4-12

0745

MF/HF 150W/250W

Spare part exchange

5.1 Disassembling the Transceiver Unit


To open the transceiver unit loosen the 4 screws (2 on each side) on the side of the cabinet. Move the screws to the side to unlock the TU. Now open the TU by pulling the front door towards you.

Loosen 4 screws Screw A2 M6x30mm, 87.838

Hinge Bolt, 11.4 x 27mm 238107

Hinge Bolt, 11.4 x 27 x 54.5mm 238106

0715

5-1

C52

C244

C138 H15 C208

H17

C228

R180
C3 R150

R180
C245
C235

C229

R117

R121

R118

R119

R120

R122

R123

R124

R125

R126

R171

R172

C233

V3

C232

K12

C329

C330

C252

C206

C11

X100

C66

C307

C279

C72

C280

C306

C153

C152

C151

5 Spare part exchange

C116

L12
N6

C75

C91

C294 C277 C266 C265 C223 C144 C140 C222 H13

C164

C292

C122

C74

C293

L52

H25

C278

C139

C304

C303

C305

C302

C108

C109

C56

C82

C83

C65

C88 D3
C197 C199 C196 C188 C190 C192 C198

C89
R82 C63 C281 C282 R173

C298

C76

C55

L32

C296 C264 C267 C67 C191

C93
C263

C220

C154

C118
C189

C64

L10

C117 N3
C200

X2

C309

C110

C308

C77
R84

L21

C81

C181

C297 R85

R83

V47

C132 C54 V49 R29 C240

R2

C290

C92

C125

C291

L41

C129 C126

C73

C135
R77 R143 R144 R145 R146
C269 C271 C136 C137 R152 R151 R31 H16 C155 R148 C226 R153

C114

C115

C286

C285

C287

L13

C86

C87

C288

C85 L42 C70


H11 C270

C78

C79

H45 C283

C61 C134

C284

X8
D4
R149

L22

C289

C80

C300

R147

C276

R1

L11
C71 C141
C268

C212

L51

V50

C57

L31
C207
C275

R179

C301

C84

R138

C60

C143

C273

R111

R110

R109

R108

R106

R105

R104

R103

R97

R107

C272

C131

L50

C210

L30

C262

K8
C62
D1

K10

S1

K11

R114

R113

R112

R116

R115

V25

V24

V23

V41

V22

V69

C20

C146

K9
C162 C161 C160 R161 C159 R129 R130 R131

X7

C149

H39

H38

C26

R87

C147

R187

H6

R36

C254

R165

R162

L5
R52

V58

C10

C95

V33

V60

R211

R209

R34

R176

C18 R51 R50 C38 C37 R23 R210 R208 R206 R48 R13 R181 C124

C27

H47

V7
R164

R45 C49
H10 R102 H14

R160

C16

L9

5.2 Transceiver Unit module location

H48 C5

C23

R163

C34

C24

V11

C40 R101

H27 R8 R17 C4 R11

C29

V57

C33

X16 X11

V59

C17

C28

C112

V5
N13 N12 N11
R207

N10

R205

R182

N7

R9

R16

C249

C253

R154

C166

C142

C167

C39

C334

C335

C175 C182 H24 C6

H42

C14

R38 R43 X17

T2
V10
R7

T3
R15

C176

R37
R10

C41

C169

R42
R22

T1
X11
C163 R18 R26 R19
C7

C183

C173

C172

C242

H43

C42

H41

H44

C43

V9

H22 R6 R21 C35

C44

H49

C15

C22

C32 R55 C9

C25

R33

V2

R24

The following modules are available as service parts.

C13 R53 R49 C174


R213 R214

R47
C8 C202 H12 R141 V54
R212 R215

C36 C156 V43 C201 C185 R46 L3

V8

H26 R5 R25

V12

R168

R32

R78

C247

V31

V52

R54

L6

L4

V32

R86

R4

R3

R175

C186

V56

C168

C1
C119 R204

C171 R100 C99 R157 R158

C187

R134

R14

C178
R155

V39

R35

V72

R65

R88

C51 N2
C165 R75

R63
R198 R156 R159

N1 N4
C59 V53 V37 R139 R92 R197 C214 V42 R195 V65 R196 R91

V38

C203

R40

V29

R39

R93

C47

R68

R90

C179
R74 V46 R185 R60 R81
C250 V51 C12 R191

H5

V26

R64

R72

V15

R135

R184

C46

R30

R41

V45

C21

V18

V19

V20

V21

V68

R183

R133

R58

R73

R76

V27

R61

R167

V35

V63

V62

R28

R67

E1

V16

R59

R27

H20 H28 H30 V67

R66

X3
E2 N9 R201 H4

X4

X5

H37

W3 1 1 W6 W7 1 1

W4

W5

R200

1
V40

X3 X4 X5
C215
V66

R142

R170

1
N8
H31

H8

C224 V34
H29

C216

C213 R89

R188

C246

R166

C45 C248 V28

V36
V61
R140

R137
C113

V44 R199

R69

C19

V14

R57

R56

V13

R62
R193 V30

V55

C170

R71

C127
R70
R192

R99

R136

R98

R194

R96

C2

SMPS 60-122882

MF/HF 150W/250W

40633

R189

R62

R63

V48

R190

5-2
H1 H40 C145 C227 E3

H2

PA AND FILTERS 60-122881


C241

C53

SYNTHESIZER AND DSC WR 60-122879

X1
H35 C209

W10 DSC RX W16 RX TELEX M0. ADJ W14 3.LO

K13

C90
H32 H33 C150 C148

C295

C120

L40

L20

C68 C219

X2

C225

C221

H18 C69 C195 C194

H46

C274

C193

K3
X8
V1

C94

C299

C211

C58

H23

N5
C243 R132 R169 R177

W13 2. LO

W12 1.LO

R174

C50 L1
R12 C123 V64 C157 R127 R186 C158 R128

H21

R203

R202

L8 L2
C184

H19

C205

C204

RX/EX SIGNAL PATH 60-122880

L7

V70
R20

V71

1 W8 TX W11 EX W1 W2

C255

C30

R79

C31

V17

C111

W9 RX

C177

H9

R44 R178

C238

V6 V4
R178
C121 R80

H7

C48
R94 C107

C234

C239 C237 C236


R95

CONTROL/INTERCON. 60-122878

W15

- +

24 V DC

SCANBUS

SYS

SUPPLY ALARM

DSC RX

RX/TX

0715

5 Spare part exchange Control / Intercon. module 60-122878

MF/HF 150W/250W

Synthesizer and DSC WR module 60-122879

RX/EX Signal path module 60-122880

PA and filters module 60-122881

SMPS module 60-122882

0715

5-3

5 Spare part exchange

MF/HF 150W/250W

5.3 Required service tool


For disassembling transceiver unit For shield cover, print and cables Slotted screwdriver Torx screwdriver

5.4 Accessory list


NAME 5083 29A Power Supply AC Power Supply AC Power Supply Class E Battery Charger Battery Charger Class E 5070 External 8W speaker CB4616 SUBD-9 to Terminal Block Converter CB4618 Handset Connection Box 3-wire Data download Cable ATU Mounting Kit: Mounting plate and fittings for mast. Mounting plate Gasket kit for Antenna Tuning Unit * (Please find specific order numbers in User Manual) PART NO. 405083A 804655xx(*) 8046650006 804656xx(*) 8046660006 405070 804616 (*) 804618 (*) 532506 737589 737588 737822

5-4

0715

TT-98-124351-THR-C

Issue: 0812

Thrane & Thrane A/S

[email protected]

www.thrane.com

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