MZ-ZK Automatic Submerged

Arc Welding Tractor

Instruction Manual

Please read this instruction manual carefully before

application
The ideal welding quality and the prolonged service life
can be achieved by using the equipment properly
 Introduction
MZ-ZK Automatic submerged arc welding machine, composed of the tractor and power source,
can be used for welding seams of lap, butt and fillet of different medium and thick plates of
carbon, low alloy, stainless and heat resistant steels.
The tractor is developed by absorbing the merits of SAW tractor used both at home and
abroad. It features new style, light weight, reliable function and user friendly after our
continuous modification and improvement in recent years.
Characteristic：
● The tractor travels steadily and has a wider welding range for wires fromΦ2.0 toΦ6.0
diameters.
● Easy and flexible regulation. Integrated up and down, rotation of the tractor head
with the torch bar.
● Rotatable and height adjustable cross beam
● Easy adjustable flux container.
● Double driven wire feeding with straightening mechanism, stable wire feeding, good
centering, strong drawing force and low dissipation power.

② Safety precautions

Electric shock can kill! Protect yourself by putting on

insulated glove, safety boots and other protective gears
Warning before operation.
Keeping children away from working area.

1
 ELECTIC SHOCK can kill！Protect yourself and others from possible serious injury or death.

Although safety factors have been fully considered during the design and manufacture of this SAW tractor, the safety operating
regulations have to be observed during implementation：
● Do not wear wet clothes or glove during welding since welding wire, feeder roller and torch are with electricity, and in no
case those parts should be touched.
● Check carefully the connection between the welding cable and the power source, replacing those broken parts for insulation
purpose immediately.
● In case the working environment is humid or the operation has to be operated on steel plates or steel stands, RCD(residue
current protective device) should be installed.
●The power has to be cut offer before connecting the SAW tractor with the power source or performing repair jobs.
● Do not use cables without enough current carry capacity, or ones that are not intact on surface or inside conductors shown
already.
●The joint of the cables must be clamped tightly and insulated.
● All the power has to be cut off when the tractor is not in use.

FUMES AND GASES can be dangerous, please wearar protective gadgets

Welding may produce fumes and gases hazardous to health. To avoid poisoning and suffocation, use enough ventilation
and air breathing apparatus.
● Do not weld in locations near chlorinated hydrocarbon vapors coming from degreasing, cleaning or spraying operations.
Toxic gas and other irritating products will be generated when welding at these locations.
● Harmful fumes and gases maybe produced when welding coated steel plates, keep enough ventilation and protective gadgets
must be used.

Pay attention to following instructions to avoid fire, explosion and breakage.

● Remove fire hazards from the welding area.

● Keep the works just finished welding from fire hazards.
● When there are hidden flammable objects near the welding area, move away those hidden flammable objects or cover them
with inflammables.
● By starting arc on fire hazards such as gasoline might cause explosion.
● Welding sealed containers and pipelines might cause explosion and injury.
● Do not weld pipelines with airs inside.
● If improper contact of the cables, bad contact of the electric current path of the steel shelf exist, hot caused by electric
current may cause fire. Therefore, the joint of the cable has to be tightened and insulated.
● Fire extinguishers have to be prepared at welding locations.

5,5 CAUTION！ The following safety precautions have to be observed to avoid injury
caused by rotating parts such as gears and feeding rollers
●Safety factor has been fully considered during the design and manufacture of this equipment, however, do
not put your hands, fingers, hairs, sleeves and garment close to gears, feeding rollers in rotation.
● Gears, wire feeder rollers are equipped with casing and protective shields, in no case they should be
removed to avoid injury.
● Do not put on gloves when guiding the wires and changing the wire spool.
● Be sure that all checking, operation, maintenance and repair procedures performed only by qualified
individuals.

2
 For safety reasons, please pay special attention to the safety precautions as described and
classified accordingly to their seriousness as below,

This declaration means that the safety precautions have to be

Warning
observed strictly to avoid serious injury or death.

 Attention This declaration means that the safety precautions have to be

observed to avoid slight injury or machine damage.

③ Component list of the MZ-ZK tractor

Base plate height

Wire guide frame
adjustment hand wheel Flux filter mesh

Adjustable tightening handle(1)

Star shaped hand wheel
Control box
Wire spool Cross beam
Flux container

Adjustable tightening handle(2)

Tractor head bracket assembly

Vertical column Fixing nut of the indicator

Indicator
Clutch handle

Triangle flux container

Traveling wheel Tractor base Wave shaped Conducting tip Flux exit tube
hand wheel
additional notation
▲ The tractor is composed of tractor base, vertical column, rotary part of the cross beam,
base plate hand wheel, wire feeder reductor, tractor head bracket assembly, flux
container assembly, wire spool assembly and control box
▲ The tractor is equipped with one set of rail of 1 meter long. Additional sets are
available upon ordering
▲ The standard color of the tractor is sliver gray with matt finish, alternative colors are
available on order.

3
 ④ Main technical parameters
Items Specification
Rated input voltage of traveling mechanism DC110V
Rated input current of traveling mechanism 0.4A
Rated input voltage of wire feeding mechanism DC110V
Rated input current of wire feeding mechanism 1A
Type of wire feeding Continuous wire feeding
Welding speed 0.2～2.2m/min 0.2～1.5m/min
Wire feeding speed 0.3～3.0m/min
Rated power source 630A 1000A 1250A
Wire diameters 2.0/3.0 3.0/4.0/5.0 4.0/5.0/6.0
Type of wires applicable Soft steel, solid core
Adjustable height of cross beam 70mm
Adjustable distance of tractor head 100×100×70 （ longitudinal 、 transversal,
front and rear）
Rotatable angle of cross beam around vertical column ±90°
Tractor head inclination ±45°
Torch inclination ±45°
Specification of flux HJ431 (other fluxes could be applied
depending on actual needs)
Flux container volume 6L
Inner diameter of wire spool φ300
Wire spool capacity 25kg
Dimension （L×W×H） 1080×480×740
Weight 55kg（does not include wire ）

⑤ Acceptance of packing
● The standard packing of the tractor is Styrofoam with corrugated carton, please check
whether the package is intact after receipt.
● The right of claim is transferred to the buyers when the tractor was shipped and signed by
the carrier. In case a claim should be lodged for transportation reasons, buyers should
launch the claim against the carrier when the tractor is received.
● Please open the package for checking and acceptance after receipt of the tractor, the
specification and quantity of the tractor and the accessory is as below, please refer to list
of parts of MZ-ZK SAW tractor.

4
 List of parts of MZ-ZK SAW tractor
Standard accessory

Note: the right size combination of wire feeder roller and contact tip is as below,
Feeder Qty Qty
MZ-ZK SAW tractor Specification Contact tip Note
roller
Φ2
630A Φ2、Φ3
Φ3/Φ4
Including the
Φ3/Φ4 2 1
1000A Φ3、Φ4、Φ5 ones loaded
Φ4.2/Φ5 each each
on the tractor
Φ4.2/Φ5
1250A Φ4、Φ5、Φ6
Φ6

Name Spec. Qty Notation

Rail 1
For rotating the angle of
Sleeve wrench 1
the bracket
For adjusting the position
Stud dead spanner 14x17 1
of the tractor head
Instruction manual 1
Qualification tag 1

⑥ connection of the tractor with the power source

Electric shock can kill! Connection should only be b
performed when the power is off.

The connection of the cables must be tightly

 Attention clamped

5
  ● Please connect the tractor with the power source of the right specification,
misconnection will result in none-performance and even machine damage
● On occasion of frequent and large voltage supply vibration, special supply source
Attention should be considered to ensure the quality of the weld seam.

Control cable
To workpiece

Connection of welding
cable with shunt

⑦ construction of the tricycle tractor and function of various components

6
 1. control box 2.wire spool 3.cross beam 4.adjustable tightening handle(1) 5.vertical column
6.M8 Hexagonal stud 7.wire guide frame 8.base plate height adjustment hand wheel 9.wire
feeding motor 10.tractor head bracket assembly 11.flux container 12.flux filter mesh 13.M8
hexagonal nut 14.star shaped hand wheel 15.adjustable tightening handle(2) 16.wave
shaped hand wheel 17.straightening wheel 18.flux shutter 19.tractor base 20.Pressure
regulation knob 21.clutch handle 22.torch bar 23.rubber hose 24.conducting plate
25.triangle flux container 26.wire feeder reductor 27.indicator 28.flux exit tube 29.
traveling wheel 30. adjustable tightening handle(3) 31.drawing frame of the wire spool

▅ Function of the parts:

▲ Travel of the tractor：

● The tractor will travel automatically by moving the clutch handle2○1 to“auto”shift(closing

the clutch). The tractor will stop traveling by moving the clutch handle 2○1 to“manual”shift

(releasing the clutch) and it can be pushed forward or backward manually.

● The surface for the

tractor to work on
should be even, paint

 residue, iron scrap

and rubbish should be
Clutch handle○
21 attention
cleared away.
● The rail should be
parallel to the
workpiece.

▲ Movement of the vertical column

● The vertical column can be moved for 70mm by rotating the wave-shaped hand wheel1○6.
▲ Up and down of the cross beam
● The cross beam can move upward relying on the spring force itself or downward by
pressing down spring for 70mm when loosening the adjustable tightening handle3○0.
▲ Height adjustment of the tractor head
● The tractor head can be moved upward or downward for 100mm by rotating the base
plate height adjustment hand wheel⑧.
▲ Transversal movement of the tractor head
● The tractor head can move together with the cross beam transversally for 100mm by
loosening the adjustable tightening handle○
4.

7
 Adjustable tightening handle○
4 Cross beam○
3

Base plate height adjustment hand wheel○

8

上
Adjustable tightening handle○
30 下

Spring
Vertical column○
5
Wave-shaped hand wheel○
16

▲ The rotatable angle of the cross beam around vertical column is ±90°
● The cross beam can rotate around vertical column○ 5 ±90°by loosening the adjustable
tightening handle3○0.
▲ Tractor head inclination±45°
● The tractor head can rotate ±45°by loosening that M8 hexagonal stud on the upper part of
the rotary disk of the base plate hand wheel.
（Another M8 hexagonal stud on the lower part of the rotary disk of the base plate has
been pre-set, there is no need to make any adjustment）
Base plate
Cross beam
hand wheel
M8 hexagonal stud ○
A on the upper part

Tractor head
Adjustable tightening handle○
4
Vertical column○
5 M8 hexagonal stud B ○ on the lower part

▲ Torch inclination±45°
●The tractor head bracket assembly can rotate together with the torch for ±45°by loosening the
2 knurled screw(no need to take off) on the tractor head bracket assembly, moving away
protective shield, loosening 2M8 hexagonal nut
on the tractor head bracket assembly with the special tube spanner. When the desired angle is
rotated to, restore the protective shield to it’s original position and tighten the 2 knurled screw.

8
 Important reminder!
The dust in the interface between the
2-M8 hexagonal nut tractor head bracket assembly and the
Protective shield wire feeder reductor has to be cleared,
Knurled screw otherwise, the dust may enter into the
wire feeder reductor from the screw
holes during the rotation of the tractor
head bracket assembly and the torch,
Torch which will result in the wearing of the
gears and other parts of the reductor
Special tube spanner

▲ Adjustment of the damping of the wire reel shaft

● The damping force has been Preset and abrasion resistant washer sprin
in case adjustment to be made,please
follow the following steps,
①remove the cap→②tighten the inner
hexagonal screw to increase damping,
loosen the hexagonal screw to reduce
damping→③re-load the cap washe inner hexagonal screw

▲ Tighten the inner hexagonal screw to increase damping

▲ Loosen the inner hexagonal screw to reduce damping

▲ Rotatable angle of the control box Star shaped screw

● The control box can be rotated horizontally
by loosening the star shaped screw on the top Cross beam
of the control box.

⑧ preparation before welding

▅ Please operate the tricycle tractor after connecting it to the power source
according to following procedures,
● Clear the welding area, clean away sundries such as rubbish, oil and dirt.
● Please check carefully whether the size of the feeding roller matches with that of the
wires to be fed.

9
 gear Round pin feeding rollers Copper washer Important reminder ！
Gear casing ●When replacing the wire feeder rollers,
bracket
please make sure that the two wire feeder
Knurled screw grooves are of the same specification and
wipe away the dust on the wire feeder axis,
apply some lubrication grease to prolong
the service life of the wire feeder roller.
●Please add one copper washer each on the
Protection board front and back axis after the wire feeder
rollers are installed.
Copper bushing ●After the wire feeder rollers are replaced,
Copper bushing be sure to close the gear casing and the
protective shield, tighten the 2 knurled
Wire feeding roller shaft
screws to make the interface between the
gear casing and wire feeding bracket
Steps to load wire feeder rollers: assembly tight. The gear casing serves as
Remove knurled screw→automatic push-out of the both the protective casing and the brace
for the wire feeder axis, it must be
protective shield and gear casing→take off copper re-loaded after dissembled.
washer→remove wire feeder roller→check the ● The thickness of the copper washer must
specification of the wire feeder roller→clear dust be strictly observed to prevent bad
from the wire feeder axis and apply some lubrication consequences.
grease→load the 2 rollers of the same specification with the wires→re-load copper
washer→close the gear casing→load the protective shield→
tightening knurled screw

● Load wires
1.Pull out and push down the block of the damping wire reel shaft 2.Take off the wire
spool 3.Unscrew the cap with ears 4.Take off the wire spool fixing cover
5. Load the wires into the wire spool fixing cover 6.Put on wire spool out coverer
7. Screw in the cap with ears 8. Re-load the wire spool 9.Restore the block to it’s original
position
As to how to adjust the damping force, please refer to the adjustment of the damping
of the wire reel shaft
Block
Wire spool
Important reminder!
fixing cover
The block of the damping wire spool
wire shaft has to be returned to it’s original
Damping wire reel shaft position to prevent wire spool from
falling off.

Cap with ears Wire spool Outer cover

▅ Primary adjustment of the tractor head position

10
 ▲ Adjust the base plate hand wheel and wave-shaped hand wheel to move the torch to the weld
seam
▲ When rotating the tractor head, please refer to tractor head inclination ±45°-PAGE 8
▲ When deflecting the torch, please refer to torch inclination±45°-PAGE 8

Base plate hand wheel ○

M8 hexagonal stud A on the upper
Important reminding！
In case to adjust the angle of the
tractor head, loosen that M8
Tractor head hexagonal stud○A on the upper of
the rotary disk of the base plate.
Please hold the tractor head
when doing so to prevent the
tractor head from falling over
due to it’s own weight and
damaging the flux exit tube.

Torch bar

Flux exit tube Important reminding!

Wave shaped hand wheel The dust in the interface between the
workpiece tractor head bracket assembly and the
wire feeder reductor has to be cleared
when deflecting the torch, otherwise,
the dust may enter into the wire feeder
reductor from the screw holes during
the rotation of the tractor head bracket
assembly which will result in the
wearing of the gears and other parts of
the reductor.

The torch inclination should be no more than ±45°，in case the angle is too
 attention big, the feeding angle of the wire will be
changed and there will be more obstruction to affect the feeding results and
it may burn feeding motor in worst case.
▲ Adjusting the position of the wire guide frame
● Draw out wires from the wire spool and guide it all the way to feeding roller through the
wire guide fame, pulley and guide in nozzle. Tighten the hexagonal screw to fix
the wire guide frame after proper adjusting.

11
 Wire guide frame pulley
Wire drawing frame
Guide in nozzle

Warning
●Do not put on glove when guiding or
replacing the wires
●Do not touch gears in rotation

Feeding roller
Hexagonal nut

▲ Press down wires tightly

● There is adjusting screw knurled tube on the pressure regulating handle with symbols
3,45 on it. The symbols 3,4,5show the positions that the cap is to be adjusted to for
wire diameters Φ3、Φ4 andΦ5 accordingly. Please regulate the cap to its proper
position so that the pressure regulating arm can be pushed in easily.
● Pressure regulating knob: tighten the knob clockwise to increase the tightening force,
counterclockwise to reduce the tightening force.
▲ Regulating the straightening roller to straighten the wires
● Release the pressure regulating knob， rotate the hexagonal knob, push in the straightening
roller, press down the manual feeding button to make the straightening roller press tightly
on the wires to start the feeding process. Close the pressure regulating knob and continue
rotating hexagonal knob until the straightness of the wires measured by eye meeting the
welding requirement.
Hexagonal knob
Straightening roller Pressure roller frame Important reminding！
The ideal pressure on the wire should
be such that guarantees normal
Pressure regulating knob feeding of the wire and makes no
Knurled regulating slip. The scale of the pressure
cylindrical screw tube regulating knob should be set
around 2-3, pressuring wires too
Draw away tightly will increase the power
consumption of the motor.

Pressure regulating knob

wire

▲ Reference value of the straightness of the wire

The straightness of the wire sticking out within 100mm after straightening should be
no more than 2.5mm.Please refer to the following chart,

12
 Straightness reference value
Important reminding!
Spec Reference value H
Over-straightening of the wires will
Φ6 1.3 cause wires to bend in opposite
Φ5 1.0 direction!
Φ4 0.6
Φ3 0.4

▲ Check the position and angle of the flux container

● Release the star shaped hand wheel to adjust the position of the flux container.
● Release the adjustable tightening handle to adjust the angle of the flux container.
● Adjust the position and the angle of the triangle flux container to make it suitable for that
of the flux container, which will ensure smooth flux exit.
● Adjust flux container switch to make flux barely cover the contact tip and the weld
seam，the welding speed could be adjusted by eye measurement.

Flux container

Star shaped hand wheel Notation

Flux filter mesh
The arc distance of 5-10mm between
the contact tip and the flux exit tube
has been set beforehand.
Adjustable tightening handle
Flux container switch

Triangle flux container

Contact tip
Flux exit tube

▲ Set welding current, voltage and speed

● The welding current, voltage and speed is pre-set accordingly to the thickness of the
workpiece, welding engineering requirement.
▲ Press down the power button to light the indication lamp and power on the tractor
● Move the manual/automatic shift to manual to start feeding the wires manually, letting
wires go through the torch bar and into the contact tip for the preset length.

13
1 ammeter 2 voltmeter 3 selection switch 4 power source indication lamp 5 welding
speed adjustment knob 6 manual or automatic changeover switch 7 left or right changeover switch 8
welding voltage adjustment knob 9 wire forward or backward changeover switch 10 stop button 11
start button 12 welding current regulation knob

▅ Minor adjustment of the position of the tractor head

▲ Minor adjust the welding wire to the middle of the weld seam
● observe whether the welding wire is positioned to the middle of the weld seam, rotate
the longitudinal and transversal base plate hand wheel to adjust until the desired
position is adjusted to.
▲ Adjust the pointer to point at the weld seam
● After the minor adjustment, the position of the welding torch and the weld seam have
been set, release the fixing nut of the indicator to adjust it’s position 10-15mm
higher than that of the workpiece, trigger the indicator to point at the weld seam and
tighten the fixing nut again.

14
Base plate height adjustment hand wheel

M8 hexagonal stud on the upper

Tractor head

torch

Fixing nut of the pointer

Wave shaped hand wheel Triangle flux container

workpiece pointer

▅ Power on to start the welding

▲ move the “manual/automatic” shift to “automatic” and press the “start” button
until the arc is ignited to start the welding.

Important reminding!
Observe whether the indicator is to the middle of
the weld seam during welding process and make
adjustment immediately in case of deflection.

▲ Power offer when the welding is finished

● Push the “stop” button to end the welding when the torch reaches the end of the weld seam.

Close the switch of the flux container and power off. Move the clutch handle on the tractor

base to “manual” and drag the tractor out of the welding area

15
 Clutch handle

Switch of flux container

maintenance and troubleshooting

▲ Keep the wire path clean everywhere.No dirt and grease. Watch out the dirt and grease on the wire, steel rust
and other rubbish.Keep them from entering into contact tip through the wire feeder roller.
Wire guide in nozzle wire

Wire feeder roller

Important reminding
Should the rubbish being brought
into the contact tip and feeder
Contact tip roller, the wearing of the feeder
Wire guide out nozzle roller will be fastened and resulting
in instability of the feeding
performance.

▲
▲ The wire guide nozzle, feeder roller and contact tip should be
cleaned periodically, removing dirt and dust, the accumulation of which  Attention
will result in the instability of the feeding performance. ●The broken contact tip will
▲ The loose at the connection of the contact tip and torch cuase the bad contact
bar will cause overheating at the connection, burning of the
between the wire and the
contact tip and difficulty in replacing.
contact tip, the stability of
▲ The serious wearing of the wire guide nozzle and feeder roller will
the arc and the welding
cause deterioration of the feeding peroformance,replace them
immediately with the right ones matching with the size of the wires to quality will be affected.
be fed. ●The accumulation of the dirt
and dust on the contact tip
and feeder roller, serious
wearing of the roller groove
will cause unstable feeding
performance.
Wire guide nozzle Feeder roller Contact tip

▲ Keep the screw bar and guide column on the longitudinal and transversal base plate clean and apply
lubrication, clean off after application and apply lubrication for maintenance.

16
 Longitudinal base plate
Transversal
base plate

 attention
The dust and dirt on the screw bar, guide column
will cause wearing and larger spacing, which will
ultimately affect the regulation accuracy of the
torch.
Guide column

Screw bar

▲ In case the grooves of the feeder roller worn out seriously, two feeder rollers must be replaced
simultaneously. The specification of the two rollers must be as same as that of the wires.

 attention
In case the grooves of the feeder roller worn out
seriously, two feeder rollers must be replaced
simultaneously.

Please refer to steps to replacing feeder rollers when replacing feeder rollers
▲ Maintenance of the traveling wheel: the design of the outer ring of the traveling wheel
adopts the rubber featuring anti-oil,anti-acid and anti-alkaline, given the vast different
application situations. Keeping the traveling wheel from direct contact with oily, sharp
scrap iron, glass fragment and acid and alkaline mediums.

 Attention
The acid and alkaline mediums will shorten the
service life of traveling wheel.

▲ Check the electric circuit and electronics components periodically, repair and replace them
immediately when necessary.
▲ Keep cables in good condition, check the insulation of the cables frequently, stop working
and replace the cable if it is damaged.

17
special notation
▲ The PC board inside the control box is provided by power source manufacturers, the circuit

failure and repair of the electric components is not included in this instruction manual.

Only diagrams for wire feeding and traveling motors are provided here.

● The diagram for connecting wire feeding motor.

Wire feeding motor

Panasonic type 6pin plug

Connect to torch

● The diagram for connecting travel motor.

Travel motor

Panasonic 9pin plug

18
 Catalogue of the parts on the submerged arc
welding tractor

Tractor head bracket assembly

Notes:“ ”refers to wearable parts

19
 Catalogue of parts on the submerged arc

welding tractor MZZK(tractor head) table 1(cont)

no code name figure number name material QTY note

wire feeding
1 12-03-001 MZZK-1000A-03-001 bracket ADC12 1
2 12-03-002 MZZK-1000A-03-002 gear casing ADC12 1
straightening
3 12-03-003-1 MZZK-1000A-03-003-1 wheel GCr15 1
straightening
4 12-03-004-1 MZZK-1000A-03-004-1 wheel shaft 45# 1
adujusting
screw knurled
5 12-03-005 MZZK-1000A-03-005 tube H62 1
wire guide-in
6 12-03-006-1 MZZK-1000A-03-006-1 tube 45# 1
7 12-03-007 MZZK-1000A-03-007
cap 45# 2
pressing roller
8 12-03-008 MZZK-1000A-03-008 frame(1) ADC12 1
straightening
9 12-03-009-1 MZZK-1000A-03-009-1 wheel pin shaft 45# 1
pressing roller
10 12-03-010 MZZK-1000A-03-010 shaft pin 45# 1
supporting
11 12-03-011 MZZK-1000A-03-011 tube 45# 1
12 12-03-012 MZZK-1000A-03-012 handle shaft 45# 1
hexagonal
adjustment
13 12-03-013 MZZK-1000A-03-013 knob 45# 1
14 12-03-014 MZZK-1000A-03-014 threaded bar 45# 1
pressing roller
15 12-03-015 MZZK-1000A-03-015 frame(2) ADC12 1
straightening selfoiling
16 12-03-016 MZZK-1000A-03-016 wheel bushing bearing 1
17 12-03-020 ZK-SB-B-01-20 steel bowl Q235A 2 punched
18 12-03-018 MZZK-1000A-03-018 spring 65Mn 1
special shaped
19 12-03-019 ZK-SB-B-01-18 hexagonal nut Q235assembly 1
20 12-03-017 MZZK-1000A-03-017 pressure ABS 1

20
 regulation
knob
24 12-03-024 MZZK-1000A-03-024 pressing screw 45# 2
feeding roller
26 12-03-026 MZZK-1000A-03-026 shaft GCr15 2
pressing wheel
27 12-03-027 MZZK-1000A-03-027 shaft pin(1) 45# 2
pressing bar
28 12-03-028 MZZK-1000A-03-028 fixing pin 45# 2
driving gear 45#/insulation
30 12-03-030 MZZK-1000A-03-030 assembly tube 1
feeding roller
transmission
31 12-03-031 MZZK-1000A-03-031 gear 45# 1

esay
32 12-03-032 MZZK-1000A-03-032 feeding roller GCr15 2
worn
parts
feeding roller
12-03-033 Φ2.0 2
feeding roller
12-03-034 Φ3-Φ4 2
feeding roller
12-03-035 Φ4.2-Φ5 2
feeding roller
12-03-036 Φ6 2
feeding roller
12-03-037 MZZK-1000A-03-031-2 Φ2.0-Φ2.8 2

21
 Catalogue of parts on the submerged arc

welding tractor MZZK(tractor head) Continued

no code name figure number name material QT note
Y
33 12-03-038 MZZK-1000A-03-033 transmision gear selfoiling bearing 2
bushing
34 12-03-039 MZZK-1000A-03-034 feeding roller bushing selfoiling bearing 2
35 12-03-040 MZZK-1000A-03-035 knurled screw 45# 2
36 12-03-041 MZZK-1000A-03-036 oil-containing washer copper base 2
37 12-03-042 MZZK-1000A-03-037 washer H62/δ=0.5 4 punched
38 12-03-043 MZZK-1000A-03-038 washer copper base 2
39 12-03-044 MZZK-1000A-03-039 wire exit tube GCr15 1
40 12-03-045 MZZK-1000A-03-040 torch bar 45# 1
44 12-03-049 MZZK-1000A-03-044 tube assembly plastic glass 1
fiber/45#
46 12-03-051 MZZK-1000A-03-046 torch head H62 1
47 12-03-052 MZZK-1000A-03-047 flux container ZL7 1
48 12-03-053 MZZK-1000A-03-048 contact tip Cr Zr Cu,HD-1 1 easy
Φ1.6 worn part
12-03-054 contact tip 1
Φ2.0
12-03-055 contact tip 1
Φ2.4
12-03-056 contact tip 1
Φ2.5
12-03-057 contact tip 1
Φ3.0
12-03-058 contact tip 1
Φ3.2
12-03-059 contact tip 1
Φ4.0
12-03-060 contact tip 1
Φ4.8
12-03-061 contact tip 1
Φ5.0
12-03-062 contact tip 1
Φ6.0

22
49 12-03-063 MZZK-1000A-03-049 flux exit tube copper 1
50 12-03-064 MZZK-1000A-03-050 flux inlet insulation plastic fiber glass 1
tube
58 12-03-073 MZZK-1000A-03-058 straightening wheel 45# 1
shaft key
60 12-03-075 MZZK-1000A-03-060 gear casing pushing 45# 2
out pin
61 12-03-076 MZZK-1000A-03-061 pushing out pin base Q235 2 punched
62 12-03-077 MZZK-1000A-03-062 pushing out pin spring carbon steel wire 2
63 12-03-078 MZZK-1000A-03-063 gear casing fixing pin 45# 2
64 12-03-079 MZZK-1000A-03-064 Protective shield 1

○1 Reminder
1

▅ There is loop ring for transportation of the tractor, please keep balance when lifting,
making sure that the tractor head, base plate and control box is on parallel with the
tractor base during transportation. Please choose loop with buckles to prevent slipping
of the steel wires and damaging of the tractor.
▅ There is no suspension device on the tractor,the overhead hoist device could not be
regarded as suspension device.

Loop ring

warning
Nobody should stand below
the tractor when lifting!

▅ Keep this tractor away from direct sunlight and rain. Put it in palces with low humidity,
less dust and even surface. The environment temperature should be -10～40°C. The
protection grade of this tractor is IP2X.

▅ Wind shield protection mechanism should be taken when welding under gust wind

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 conditions. When using fans in the summer, do not blow the wind from the fan directly to
the arc rays under the torch nozzle(set up a screen protection), otherwise, the blowhole will
be very likely produced.

▅ Measures should be taken to prevent the tractor from being overturned when it’s placed
on a slope surface.The lean should be no more than
10°,otherwise,measure should be taken to prevent overturning.

Causion against
overturning

There is no brace device when this tractor is in motion.

▅ When this tractor is working on a stand,making sure the stand is steady enough to
prevent it from falling over.

On solid foundation
Level up

stand

Check the insulation of the cable periodically. Replace immediately in case broken.

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 Cable
 Attention

Do not put heavy stuff on

the cable, keep cable away
from direct contact with
welding parts.

Cable connection should not be loosened

Multi cored cable connector should not be loosened, avoid bad contact which will
affect the welding performance. Do not bend the cable frequently that will hurt the
internal conductors.
▅ The bad contact between the contact tip and the torch bar will lead to bad conductivity
and unstable arc.Please check carefully before application.

Important reminding
Torch bar
 attention
Clean the dust and dirt from the The loosening of the contact tip
connection between the torch will affect the conductivity,
bar and contact tip when cause overheating of the
replacing the contact tip. spanner contact tip and torch bar, even
Tighten with spanner. damaging them.
Contact tip

Unscrew flux exit tube, screw it back on

after tightening the contact tip
▅ Keep the wires from rust and dirt, which will cause welding defects.

dust

Rust Keep in plastics

The welding flux should be kept in good condition and away from humidity to ensure
the welding quality.

Special reminder
The tractor is equipped
HJ431 with laser light, Bake them for 2 hours the rated
before application
Welding flux
voltage of which is 3V,please do the wiring
accordingly to your needs.

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 ▅ Please apply the tractor within the duty cycle scope as prescribed ,conforming with the welding
current.
The rated duty cycle of this tractor is 100%.Should the tractor applied under conditions above
this limit, the rising temperature will exceed allowable temperature of the power source and the
tractor, resulting in downgrade of the welding quality and even damage of the machines.
The wire feeding and traveling motor of the tractor is maintenance free, do not dissemble
them without authorization even failure is observed. Please contact us for
troubleshooting for free.
● Attention：Do not dissemble the feeding motor. Unauthorized dissemble of the feeding
motor is one of the reasons causing malfunction.
● We provide one year warranty on our tractor.

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