Engine Lube

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ENGINE

ENGINE LUBRICATION SYSTEM


SECTION LU LU

E
CONTENTS
HR12DE Engine Oil Pressure .................................................12 F
HR12DDR
PRECAUTION ............................................... 3
PRECAUTION .............................................. 13 G
PRECAUTIONS ................................................... 3
Liquid Gasket ............................................................ 3 PRECAUTIONS ................................................. 13
Liquid Gasket ...........................................................13
PREPARATION ............................................ 4 H
PREPARATION ........................................... 14
PREPARATION ................................................... 4
Special Service Tools ................................................ 4 PREPARATION ................................................. 14
I
Commercial Service Tools ........................................ 4 Special Service Tools ..............................................14
Commercial Service Tools .......................................14
SYSTEM DESCRIPTION .............................. 5
SYSTEM DESCRIPTION ............................. 15 J
DESCRIPTION .................................................... 5
Engine Lubrication System ....................................... 5 DESCRIPTION .................................................. 15
Engine Lubrication System Schematic ...................... 5 Engine Lubrication System ......................................15
K
Engine Lubrication System Schematic ....................16
PERIODIC MAINTENANCE .......................... 6
PERIODIC MAINTENANCE ........................ 17
ENGINE OIL ........................................................ 6 L
Inspection .................................................................. 6 ENGINE OIL ...................................................... 17
Draining ..................................................................... 7 Inspection ................................................................17
Refilling ..................................................................... 8 Draining ...................................................................18
M
Refilling ....................................................................19
OIL FILTER ......................................................... 9
Removal and Installation ........................................... 9 OIL FILTER ....................................................... 20
Inspection .................................................................. 9 Removal and Installation .........................................20 N
Inspection ................................................................20
REMOVAL AND INSTALLATION ............... 10
REMOVAL AND INSTALLATION ............... 21
OIL PUMP ...........................................................10 O
Exploded View ........................................................ 10 OIL PUMP ......................................................... 21
Removal and Installation ......................................... 11 Exploded View .........................................................21
Inspection ................................................................ 11 Removal and Installation .........................................22 P
Inspection ................................................................23
SERVICE DATA AND SPECIFICATIONS
(SDS) ............................................................ 12 OIL COOLER .................................................... 24
Exploded View .........................................................24
SERVICE DATA AND SPECIFICATIONS Removal and Installation .........................................24
(SDS) ..................................................................12 Inspection ................................................................25
Periodical Maintenance Specification ..................... 12

LU-1
SERVICE DATA AND SPECIFICATIONS Periodical Maintenance Specification ..................... 34
(SDS) ........................................................... 26 Engine Oil Pressure ................................................ 34
K9K
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................. 26 PRECAUTION ............................................ 35
Periodical Maintenance Specification ..................... 26
Engine Oil Pressure ................................................ 26
PRECAUTIONS ................................................. 35
Liquid Gasket .......................................................... 35
HR15DE
PREPARATION .......................................... 36
PRECAUTION ............................................. 27
PREPARATION ................................................. 36
PRECAUTIONS ................................................. 27 Special Service Tool ............................................... 36
Liquid Gasket .......................................................... 27
PERIODIC MAINTENANCE ....................... 37
PREPARATION ........................................... 28
ENGINE OIL ...................................................... 37
PREPARATION ................................................. 28 Inspection ................................................................ 37
Special Service Tools ............................................. 28
Draining ................................................................... 38
Commercial Service Tools ...................................... 28
Refilling ................................................................... 38
SYSTEM DESCRIPTION ............................ 29 OIL FILTER ........................................................ 39
DESCRIPTION ................................................... 29 Exploded View ........................................................ 39
Removal and Installation ......................................... 39
Engine Lubrication System ..................................... 29
Engine Lubrication System Schematic ................... 29 REMOVAL AND INSTALLATION .............. 40
PERIODIC MAINTENANCE ........................ 30 OIL PUMP .......................................................... 40
ENGINE OIL ....................................................... 30 Exploded View ........................................................ 40
Removal and Installation ......................................... 40
Inspection ............................................................... 30
Draining .................................................................. 31 OIL COOLER ..................................................... 41
Refilling ................................................................... 31 Exploded View ........................................................ 41
OIL FILTER ........................................................ 33 Removal and Installation ......................................... 41
Inspection ................................................................ 42
Removal and Installation ........................................ 33
Inspection ............................................................... 33 SERVICE DATA AND SPECIFICATIONS
SERVICE DATA AND SPECIFICATIONS (SDS) .......................................................... 43
(SDS) ........................................................... 34 SERVICE DATA AND SPECIFICATIONS
SERVICE DATA AND SPECIFICATIONS (SDS) ................................................................. 43
(SDS) .................................................................. 34 Standard and Limit .................................................. 43

LU-2
PRECAUTIONS
< PRECAUTION > [HR12DE]

PRECAUTION A
PRECAUTIONS
Liquid Gasket INFOID:0000000006107656
LU

LIQUID GASKET APPLICATION PROCEDURE


1. Remove old liquid gasket adhering to the liquid gasket application surface and the mating surface. C
• Remove liquid gasket completely from the liquid gasket application surface, mounting bolts, and bolt
holes.
2. Wipe the liquid gasket application surface and the mating surface with white gasoline (lighting and heating D
use) to remove adhering moisture, grease and foreign materials.
3. Apply liquid gasket to the liquid gasket application surface.
Use Genuine Liquid Gasket or equivalent. E
• Within five minutes of liquid gasket application, install the mating component.
• If liquid gasket protrudes, wipe it off immediately.
• Do not retighten mounting bolts or nuts after the installation.
• After 30 minutes or more have passed from the installation, fill engine oil and engine coolant. F

LU-3
PREPARATION
< PREPARATION > [HR12DE]

PREPARATION
PREPARATION
Special Service Tools INFOID:0000000005988438

Tool number
Description
Tool name
ST25051001 Measuring oil pressure
Oil pressure gauge Maximum measuring range: 2,452 kPa
(24.52 bar, 25 kg/cm2, 356 psi)

NT050

ST25052000 Adapting oil pressure gauge to cylinder block


Hose

S-NT559

KV10115801 Removing and installing oil filter


Oil filter wrench a: 64.3 mm (2.531 in)

S-NT375

Commercial Service Tools INFOID:0000000005988439

Tool name Description


Deep socket Removing and installing oil pressure switch
27 mm (1.06 in)

PBIC4066E

Tube presser Pressing the tube of liquid gasket

NT052

LU-4
DESCRIPTION
< SYSTEM DESCRIPTION > [HR12DE]

SYSTEM DESCRIPTION A
DESCRIPTION
Engine Lubrication System INFOID:0000000005988440
LU

I
JPBIA4593GB

J
Engine Lubrication System Schematic INFOID:0000000005988441

JPBIA4252GB

LU-5
ENGINE OIL
< PERIODIC MAINTENANCE > [HR12DE]

PERIODIC MAINTENANCE
ENGINE OIL
Inspection INFOID:0000000005988442

ENGINE OIL LEVEL


NOTE:
Before starting engine, put vehicle horizontally and check the engine oil level. If engine is already started, stop
it and allow 10 minutes before checking.
1. Pull out oil level gauge and wipe it clean.
2. Insert oil level gauge and check that the engine oil level is within
the range (A) shown in the figure.
3. If it is out of range, adjust it.

PBIC3309J

ENGINE OIL APPEARANCE


• Check engine oil for white turbidity or heavy contamination.
• If engine oil becomes turbid and white, it is highly probable that it is contaminated with engine coolant.
Repair or replace damaged parts.
ENGINE OIL LEAKAGE
Check for engine oil leakage around the following area.
• Oil pan (upper and lower)
• Oil pan drain plug
• Oil pressure switch
• Oil temperature sensor (Except for India)
• Oil filter
• Intake valve timing control solenoid valve
• Front cover
• Mating surface between cylinder head and camshaft bracket
• Mating surface between cylinder block and cylinder head
• Mating surface between cylinder head and rocker cover
• Mating surface between cylinder head and water outlet
• Crankshaft oil seals (front and rear)
OIL PRESSURE CHECK
WARNING:
• Never get burned, as engine oil may be hot.
• When checking engine oil pressure, shift position should be “Parking position”, and apply parking
brake securely.
1. Check engine oil level.

LU-6
ENGINE OIL
< PERIODIC MAINTENANCE > [HR12DE]
2. Disconnect harness connector at oil pressure switch (1), and
remove oil pressure switch using a deep socket (commercial A
service tool).

: Engine front
LU
CAUTION:
Never drop or shock oil pressure switch.
C

JPBIA3419ZZ

3. Install oil pressure gauge [SST: ST25051001] (A) and hose


[SST: ST25052000] (B). E

JPBIA0074ZZ

H
4. Start engine and warm it up to normal operating temperature.
5. Check oil pressure with engine running under no-load.
NOTE:
When engine oil temperature is low, engine oil pressure becomes high. I

Engine oil pressure : Refer to LU-12, "Engine Oil Pressure".


J
If difference is extreme, check oil passage and oil pump for oil leakage.
6. After the inspections, install oil pressure switch as follows:
a. Remove old liquid gasket adhering to oil pressure switch and engine. K
b. Apply liquid gasket and tighten oil pressure switch to specification.
Use Genuine Liquid Gasket or equivalent.
L
Tightening torque : Refer to EM-45, "Exploded View".
c. Check engine oil level.
d. After warming up engine, check that there is no leakage of engine oil with running engine. M

Draining INFOID:0000000005988443

N
WARNING:
• Never get burned, as engine oil may be hot.
• Prolonged and repeated contact with used engine oil may cause skin cancer. Try to avoid direct skin
contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand cleaner as O
soon as possible.
1. Warm up the engine, and check for engine oil leakage from engine components. Refer to LU-6, "Inspec-
tion". P
2. Stop the engine and wait for 10 minutes.
3. Loosen oil filler cap.
4. Remove drain plug and then drain engine oil.

LU-7
ENGINE OIL
< PERIODIC MAINTENANCE > [HR12DE]
Refilling INFOID:0000000005988444

1. Install drain plug with new drain plug washer. Refer to EM-45, "Exploded View".
CAUTION:
Be sure to clean drain plug and install with new drain plug washer.

Tightening torque : Refer to EM-45, "Exploded View".


2. Refill with new engine oil.
Engine oil specification and viscosity: Refer to MA-29, "Fluids and Lubricants".

Engine oil capacity : Refer to LU-12, "Periodical Maintenance Specification".


CAUTION:
• The refill capacity depends on the engine oil temperature and drain time. Use these specifica-
tions for reference only.
• Always use oil level gauge to determine the proper amount of engine oil in the engine.
3. Warm up engine and check area around drain plug and oil filter for engine oil leakage.
4. Stop engine and wait for 10 minutes.
5. Check the engine oil level. Refer to LU-6, "Inspection".

LU-8
OIL FILTER
< PERIODIC MAINTENANCE > [HR12DE]
OIL FILTER
A
Removal and Installation INFOID:0000000005988445

REMOVAL LU
1. Using oil filter wrench [SST: KV10115801] (A), remove oil filter.

: Vehicle front C
CAUTION:
• Oil filter is provided with relief valve. Use genuine NISSAN
oil filter or equivalent. D
• Never get burned when engine and engine oil may be hot.
• When removing, prepare a shop cloth to absorb any
engine oil leakage or spillage. E
• Completely wipe off any engine oil that adheres to engine
and vehicle. JPBIA3418ZZ

INSTALLATION F
1. Remove foreign materials adhering to the oil filter installation surface.
2. Apply new engine oil to the oil seal contact surface of new oil fil-
ter. G

SMA010
J
3. Screw oil filter manually until it touches the installation surface,
then tighten it by 2/3 turn (A). Or tighten to specification.
K
Oil filter:
: 17.7 N·m (1.8 kg-m, 13 ft-lb)
L

M
JPBIA0077ZZ

Inspection INFOID:0000000005988446 N

INSPECTION AFTER INSTALLATION


1. Check the engine oil level. Refer to LU-6, "Inspection". O
2. Start the engine, and check that there is no leakage of engine oil.
3. Stop the engine and wait for 10 minutes.
4. Check the engine oil level, and adjust the level. Refer to LU-6, "Inspection". P

LU-9
OIL PUMP
< REMOVAL AND INSTALLATION > [HR12DE]

REMOVAL AND INSTALLATION


OIL PUMP
Exploded View INFOID:0000000006038873

JPBIA4899GB

1. Rear oil seal 2. O-ring 3. Oil pan (upper)


4. Chain tensioner (for oil pump drive 5. Oil pump drive chain 6. Crankshaft sprocket
chain)
7. Oil pump sprocket 8. Oil pump 9. O-ring
10. Drain plug 11. Drain plug washer 12. Oil pan (lower)
Oil temperature sensor
13. Oil filter 14.
(Except for India)
A. Refer to LU-9 B. Oil pan side C. For Europe

: N·m (kg-m, ft-lb)

: N·m (kg-m, in-lb)


: Always replace after every disassembly.

: Should be lubricated with oil.

: Sealing point

LU-10
OIL PUMP
< REMOVAL AND INSTALLATION > [HR12DE]
Removal and Installation INFOID:0000000006038874

A
REMOVAL
1. Drain engine oil. Refer to LU-7, "Draining".
LU
2. Remove timing chain and oil pump drive chain. Refer to EM-64, "Exploded View".
3. Remove oil pump.
CAUTION:
Never disassemble oil pump. C

INSTALLATION
CAUTION: D
Do not reuse O-ring.
Install in the reverse order of removal.
NOTE:
Install a new O-ring on the oil pan upper side before installing oil pump. E

Inspection INFOID:0000000006038875

F
INSPECTION AFTER INSTALLATION
1. Check the engine oil level. Refer to LU-6, "Inspection".
2. Start the engine, and check that there is no leakage of engine oil. G
3. Stop the engine and wait for 10 minutes.
4. Check the engine oil level, and adjust the level. Refer to LU-6, "Inspection".
H

LU-11
SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS) [HR12DE]

SERVICE DATA AND SPECIFICATIONS (SDS)


SERVICE DATA AND SPECIFICATIONS (SDS)
Periodical Maintenance Specification INFOID:0000000005988447

ENGINE OIL CAPACITY (APPROXIMATE)


Except for Europe
Unit: (lmp qt)

With oil filter change 3.0 (2-5/8)


Drain and refill
Without oil filter change 2.8 (2-4/8)
Dry engine (Overhaul) 3.5 (3-1/8)

For Europe
Unit: (lmp qt)

With oil filter change 3.4 (3)


Drain and refill
Without oil filter change 3.2 (2-7/8)
Dry engine (Overhaul) 3.9 (3-3/8)

Engine Oil Pressure INFOID:0000000005988448

For Thailand
Unit: kPa (bar, kg/cm2, psi)

Engine speed Approximate discharge pressure*


Idle speed 80 (0.8, 0.82, 12)
2,000 rpm 280 (2.8, 2.86, 41)
*: Engine oil temperature at 80°C (176°F)
For Europe
Unit: kPa (bar, kg/cm2, psi)

Engine speed Approximate discharge pressure*


Idle speed 75 (0.8, 0.77, 11)
2,000 rpm 260 (2.6, 2.65, 38)
*: Engine oil temperature at 80°C (176°F)
Except for Europe and Thailand
Unit: kPa (bar, kg/cm2, psi)

Engine speed Approximate discharge pressure*


M/T models 100 (1.0, 1.02, 14.5)
Idle speed
A/T models 85 (0.85, 0.87, 12.3)
2,000 rpm 280 (2.8, 2.86, 41)
*: Engine oil temperature at 80°C (176°F)

LU-12
PRECAUTIONS
< PRECAUTION > [HR12DDR]

PRECAUTION A
PRECAUTIONS
Liquid Gasket INFOID:0000000007687429
LU

LIQUID GASKET APPLICATION PROCEDURE


1. Remove old liquid gasket adhering to the liquid gasket application surface and the mating surface. C
• Remove liquid gasket completely from the liquid gasket application surface, mounting bolts, and bolt
holes.
2. Wipe the liquid gasket application surface and the mating surface with white gasoline (lighting and heating D
use) to remove adhering moisture, grease and foreign materials.
3. Apply liquid gasket to the liquid gasket application surface.
Use Genuine Liquid Gasket or equivalent. E
• Within five minutes of liquid gasket application, install the mating component.
• If liquid gasket protrudes, wipe it off immediately.
• Do not retighten mounting bolts or nuts after the installation.
• After 30 minutes or more have passed from the installation, fill engine oil and engine coolant. F

LU-13
PREPARATION
< PREPARATION > [HR12DDR]

PREPARATION
PREPARATION
Special Service Tools INFOID:0000000007687430

Tool number
Description
Tool name
ST25051001 Measuring oil pressure
Oil pressure gauge Maximum measuring range: 2,452 kPa
(24.52 bar, 25 kg/cm2, 356 psi)

NT050

ST25052000 Adapting oil pressure gauge to cylinder block


Hose

S-NT559

KV10115801 Removing and installing oil filter


Oil filter wrench a: 64.3 mm (2.531 in)

S-NT375

Commercial Service Tools INFOID:0000000007687431

Tool name Description


Deep socket Removing and installing oil pressure sensor
27 mm (1.06 in)

PBIC4066E

Tube presser Pressing the tube of liquid gasket

NT052

LU-14
DESCRIPTION
< SYSTEM DESCRIPTION > [HR12DDR]

SYSTEM DESCRIPTION A
DESCRIPTION
Engine Lubrication System INFOID:0000000007687432
LU

With oil cooler


C

JSBIA1840GB J
Without oil cooler
K

JSBIA1841GB

LU-15
DESCRIPTION
< SYSTEM DESCRIPTION > [HR12DDR]
Engine Lubrication System Schematic INFOID:0000000007687433

With oil cooler

JSBIA1816GB

Without oil cooler

JSBIA1817GB

LU-16
ENGINE OIL
< PERIODIC MAINTENANCE > [HR12DDR]

PERIODIC MAINTENANCE A
ENGINE OIL
Inspection INFOID:0000000007687434
LU

ENGINE OIL LEVEL


NOTE: C
Before starting engine, put vehicle horizontally and check the engine oil level. If engine is already started, stop
it and allow 10 minutes before checking.
1. Pull out oil level gauge and wipe it clean.
D
2. Insert oil level gauge and check that the engine oil level is within
the range (A) shown in the figure.
3. If it is out of range, adjust it. E

G
PBIC3309J

ENGINE OIL APPEARANCE


• Check engine oil for white turbidity or heavy contamination. H
• If engine oil becomes turbid and white, it is highly probable that it is contaminated with engine coolant.
Repair or replace damaged parts.
ENGINE OIL LEAKAGE I
Check for engine oil leakage around the following area.
• Oil pan (upper and lower)
• Oil pan drain plug J
• Oil pressure sensor
• Oil temperature sensor
• Oil filter
• Oil cooler K
• Intake valve timing control solenoid valve
• Front cover
• Mating surface between cylinder head and camshaft bracket L
• Mating surface between cylinder block and cylinder head
• Mating surface between cylinder block and oil pan (upper)
• Mating surface between cylinder head and rocker cover
M
• Mating surface between cylinder head and water outlet
• Crankshaft oil seals (front and rear)
OIL PRESSURE CHECK N
WARNING:
• Be careful not to get burned, as engine oil may be hot.
• When checking engine oil pressure, shift position should be “Parking position”, and apply parking
O
brake securely.
1. Check engine oil level.
P

LU-17
ENGINE OIL
< PERIODIC MAINTENANCE > [HR12DDR]
2. Disconnect harness connector at oil pressure sensor (1), and
remove oil pressure sensor using a deep socket (commercial
service tool).

: Engine front

CAUTION:
Never drop or shock oil pressure sensor.

JSBIA1617ZZ

3. Install oil pressure gauge [SST: ST25051001] (A) and hose


[SST: ST25052000] (B).

JPBIA0074ZZ

4. Start engine and warm it up to normal operating temperature.


5. Check oil pressure with engine running under no-load.
NOTE:
When engine oil temperature is low, engine oil pressure becomes high.

Engine oil pressure : Refer to LU-26, "Engine Oil Pressure".


If difference is extreme, check oil passage and oil pump for oil leakage.
6. After the inspections, install oil pressure sensor as follows:
a. Remove old liquid gasket adhering to oil pressure sensor and engine.
b. Apply liquid gasket and tighten oil pressure sensor to specification.
Use Genuine Liquid Gasket or equivalent.

Tightening torque : Refer to EM-281, "Exploded View".


c. Check engine oil level.
d. After warming up engine, check that there is no leakage of engine oil with running engine.
Draining INFOID:0000000007687435

WARNING:
• Be careful not to get burned, as engine oil may be hot.
• Prolonged and repeated contact with used engine oil may cause skin cancer. Try to avoid direct skin
contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand cleaner as
soon as possible.
1. Warm up the engine, and check for engine oil leakage from engine components. Refer to LU-17, "Inspec-
tion".
2. Stop the engine and wait for 10 minutes.
3. Loosen oil filler cap.
4. Remove drain plug and then drain engine oil.

LU-18
ENGINE OIL
< PERIODIC MAINTENANCE > [HR12DDR]
Refilling INFOID:0000000007687436

A
1. Install drain plug with new drain plug washer. Refer to LU-21, "Exploded View".
CAUTION:
Be sure to clean drain plug and install with new drain plug washer. LU

Tightening torque : Refer to LU-21, "Exploded View".


2. Refill with new engine oil. C
Engine oil specification and viscosity: Refer to MA-29, "Fluids and Lubricants".

Engine oil capacity : Refer to LU-26, "Periodical Maintenance Specification". D


CAUTION:
• The refill capacity depends on the engine oil temperature and drain time. Use these specifica-
tions for reference only. E
• Always use oil level gauge to determine the proper amount of engine oil in the engine.
3. Warm up engine and check area around drain plug and oil filter for engine oil leakage.
4. Stop engine and wait for 10 minutes. F
5. Check the engine oil level. Refer to LU-17, "Inspection".

LU-19
OIL FILTER
< PERIODIC MAINTENANCE > [HR12DDR]
OIL FILTER
Removal and Installation INFOID:0000000007687437

REMOVAL
1. Using oil filter wrench [SST: KV10115801] (A), remove oil filter.
CAUTION:
• Oil filter is provided with relief valve. Use genuine NISSAN
oil filter or equivalent.
• Be careful not to get burned when engine and engine oil
may be hot.
• When removing, prepare a shop cloth to absorb any
engine oil leakage or spillage.
• Completely wipe off any engine oil that adheres to engine
and vehicle.
JSBIA1618ZZ

INSTALLATION
1. Remove foreign materials adhering to the oil filter installation surface.
2. Apply new engine oil to the oil seal contact surface of new oil fil-
ter.

SMA010

3. Screw oil filter manually until it touches the installation surface,


then tighten it by 2/3 turn (A). Or tighten to specification.

Oil filter:
: 17.7 N·m (1.8 kg-m, 13 ft-lb)

JPBIA0077ZZ

Inspection INFOID:0000000007687438

INSPECTION AFTER INSTALLATION


1. Check the engine oil level. Refer to LU-17, "Inspection".
2. Start the engine, and check that there is no leakage of engine oil.
3. Stop the engine and wait for 10 minutes.
4. Check the engine oil level, and adjust the level. Refer to LU-17, "Inspection".

LU-20
OIL PUMP
< REMOVAL AND INSTALLATION > [HR12DDR]

REMOVAL AND INSTALLATION A


OIL PUMP
Exploded View INFOID:0000000007687439
LU

With oil cooler


C

JSBIA1480GB M

1. Rear oil seal 2. O-ring 3. Oil pan (upper)


4. Chain tensioner (for oil pump drive 5. Oil pump drive chain 6. Crankshaft sprocket
N
chain)
7. Oil pump sprocket 8. Oil pump 9. O-ring
10. Drain plug 11. Drain plug washer 12. Oil pan (lower)
O
13. O-ring 14. Oil cooler 15. Connector bolt
16. Oil filter 17. Oil temperature sensor
A. Refer to LU-20 B. Oil pan (lower) side
P
: N·m (kg-m, ft-lb)

: N·m (kg-m, in-lb)


: Always replace after every disassembly.

: Should be lubricated with oil.

: Sealing point

LU-21
OIL PUMP
< REMOVAL AND INSTALLATION > [HR12DDR]
Without oil cooler

JSBIA1481GB

1. Rear oil seal 2. O-ring 3. Oil pan (upper)


4. Chain tensioner (for oil pump drive 5. Oil pump drive chain 6. Crankshaft sprocket
chain)
7. Oil pump sprocket 8. Oil pump 9. O-ring
10. Drain plug 11. Drain plug washer 12. Oil pan (lower)
13. Oil filte stud bolt 14. Oil filter 15. Oil temperature sensor
A. Refer to LU-20 B. Oil pan (lower) side

: N·m (kg-m, ft-lb)

: N·m (kg-m, in-lb)


: Always replace after every disassembly.

: Should be lubricated with oil.

: Sealing point

Removal and Installation INFOID:0000000007687440

REMOVAL
1. Drain engine oil. Refer to LU-18, "Draining".
2. Remove timing chain and oil pump drive chain. Refer to EM-233, "Exploded View".

LU-22
OIL PUMP
< REMOVAL AND INSTALLATION > [HR12DDR]
3. Remove oil pump.
CAUTION: A
Never disassemble oil pump.
INSTALLATION
Install in the reverse order of removal. LU
CAUTION:
Do not reuse O-rings.
NOTE: C
Install a new O-ring on the oil pan upper side before installing oil pump.
Inspection INFOID:0000000007687441

D
INSPECTION AFTER INSTALLATION
1. Check the engine oil level. Refer to LU-17, "Inspection".
E
2. Start the engine, and check that there is no leakage of engine oil.
3. Stop the engine and wait for 10 minutes.
4. Check the engine oil level, and adjust the level. Refer to LU-17, "Inspection".
F

LU-23
OIL COOLER
< REMOVAL AND INSTALLATION > [HR12DDR]
OIL COOLER
Exploded View INFOID:0000000007687442

JSBIA1682GB

1. Hose clamp 2. Radiator hose (lower) 2 3. Water hose


4. Hose clamp 5. Radiator pipe (lower) 6. Radiator hose (lower) 1
7. Oil cooler 8. O-ring 9. Connector bolt
10. Water hose 11. Radiator pipe (upper) 1 12. Radiator hose
A. To radiator (lower side) B. To radiator (upper side)

: N·m (kg-m, ft-lb)

Removal and Installation INFOID:0000000007687443

REMOVAL
1. Drain engine coolant. Refer to CO-40, "Draining".
CAUTION:
Perform when engine is cold.
2. Remove oil filter. Refer to LU-20, "Removal and Installation".
3. Remove water hose.
4. Remove oil cooler.
INSTALLATION
CAUTION:
Do not reuse O-rings.
Installation is in reverse order of removal.

LU-24
OIL COOLER
< REMOVAL AND INSTALLATION > [HR12DDR]
Inspection INFOID:0000000007687444

A
INSPECTION AFTER REMOVAL
Oil Cooler
LU
Check oil cooler for cracks. Check oil cooler for clogging by blowing through engine coolant inlet. If necessary,
replace oil cooler assembly.
INSPECTION AFTER INSTALLATION C
1. Check the engine oil level and the engine coolant level and add engine oil and engine coolant. Refer to
CO-40, "Inspection" and LU-17, "Inspection".
2. Start the engine, and check that there is no leakage of engine oil or engine coolant. D
3. Stop the engine and wait for 10 minutes.
4. Check the engine oil level and the engine coolant level again. Refer to LU-17, "Inspection" and CO-40,
"Inspection". E

LU-25
SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS) [HR12DDR]

SERVICE DATA AND SPECIFICATIONS (SDS)


SERVICE DATA AND SPECIFICATIONS (SDS)
Periodical Maintenance Specification INFOID:0000000007687445

ENGINE OIL CAPACITY (APPROXIMATE)


Unit: (lmp qt)

With oil filter change 3.9 (3-3/8)


Drain and refill
Without oil filter change 3.7 (3-1/4)
Dry engine (Overhaul) 4.4 (3-7/8)

Engine Oil Pressure INFOID:0000000007687446

Unit: kPa (bar, kg/cm2, psi)

Engine speed Approximate discharge pressure*


Idle speed 100 (1.0, 1.02, 14.5)
2,000 rpm 230 (2.3, 2.33, 34)
*: Engine oil temperature at 80°C (176°F)

LU-26
PRECAUTIONS
< PRECAUTION > [HR15DE]

PRECAUTION A
PRECAUTIONS
Liquid Gasket INFOID:0000000006467338
LU

LIQUID GASKET APPLICATION PROCEDURE


1. Remove old liquid gasket adhering to the liquid gasket application surface and the mating surface. C
• Remove liquid gasket completely from the liquid gasket application surface, mounting bolts, and bolt
holes.
2. Wipe the liquid gasket application surface and the mating surface with white gasoline (lighting and heating D
use) to remove adhering moisture, grease and foreign materials.
3. Apply liquid gasket to the liquid gasket application surface.
Use Genuine Liquid Gasket or equivalent. E
• Within five minutes of liquid gasket application, install the mating component.
• If liquid gasket protrudes, wipe it off immediately.
• Do not retighten mounting bolts or nuts after the installation.
• After 30 minutes or more have passed from the installation, fill engine oil and engine coolant. F

LU-27
PREPARATION
< PREPARATION > [HR15DE]

PREPARATION
PREPARATION
Special Service Tools INFOID:0000000006282678

Tool number
Description
Tool name
ST25051001 Measuring oil pressure
Oil pressure gauge Maximum measuring range: 2,452 kPa (25
kg/cm2, 356 psi)

NT050

ST25052000 Adapting oil pressure gauge to cylinder block


Hose

S-NT559

KV10115801 Removing and installing oil filter


Oil filter wrench a: 64.3 mm (2.531 in)

S-NT375

Commercial Service Tools INFOID:0000000006282679

Tool name Description


Deep socket Removing and installing oil pressure switch
27 mm (1.06 in)

PBIC4066E

Tube presser Pressing the tube of liquid gasket

NT052

LU-28
DESCRIPTION
< SYSTEM DESCRIPTION > [HR15DE]

SYSTEM DESCRIPTION A
DESCRIPTION
Engine Lubrication System INFOID:0000000006282680
LU

I
JPBIA2914GB

J
Engine Lubrication System Schematic INFOID:0000000006282681

JPBIA2915GB

LU-29
ENGINE OIL
< PERIODIC MAINTENANCE > [HR15DE]

PERIODIC MAINTENANCE
ENGINE OIL
Inspection INFOID:0000000006282682

ENGINE OIL LEVEL


NOTE:
Before starting engine, put vehicle horizontally and check the engine oil level. If engine is already started, stop
it and allow 10 minutes before checking.
1. Pull out oil level gauge and wipe it clean.
2. Insert oil level gauge and check that the engine oil level is within
the range (A) shown in the figure.
3. If it is out of range, adjust it.

PBIC3309J

ENGINE OIL APPEARANCE


• Check engine oil for white turbidity or heavy contamination.
• If engine oil becomes turbid and white, it is highly probable that it is contaminated with engine coolant.
Repair or replace damaged parts.
ENGINE OIL LEAKAGE
Check for engine oil leakage around the following area.
• Oil pan (upper and lower)
• Oil pan drain plug
• Oil pressure switch
• Oil filter
• Intake valve timing control solenoid valve
• Front cover
• Mating surface between cylinder head and camshaft bracket
• Mating surface between cylinder block and cylinder head
• Mating surface between cylinder head and rocker cover
• Crankshaft oil seals (front and rear)
OIL PRESSURE CHECK
WARNING:
• Be careful not to get burned, as engine oil may be hot.
• When checking engine oil pressure, shift position should be “Parking position”, and apply parking
brake securely.
1. Check engine oil level.
2. Disconnect harness connector at oil pressure switch (1), and
remove oil pressure switch using a deep socket (commercial
service tool).

2 : Oil pan (lower)


: Vehicle front

CAUTION:
Never drop or shock oil pressure switch.

PBIC3310J

LU-30
ENGINE OIL
< PERIODIC MAINTENANCE > [HR15DE]
3. Install oil pressure gauge [SST: ST25051001] (A) and hose
[SST: ST25052000] (B). A

LU

JPBIA0074ZZ

D
4. Start engine and warm it up to normal operating temperature.
5. Check oil pressure with engine running under no-load.
NOTE: E
When engine oil temperature is low, engine oil pressure becomes high.

Engine oil pressure : Refer to LU-34, "Engine Oil Pressure".


F
If difference is extreme, check oil passage and oil pump for oil leakage.
6. After the inspections, install oil pressure switch as follows:
a. Remove old liquid gasket adhering to oil pressure switch and engine. G
b. Apply liquid gasket and tighten oil pressure switch to specification.
Use Genuine Liquid Gasket or equivalent.
H
Tightening torque : Refer to EM-346, "Exploded View".
c. Check engine oil level.
I
d. After warming up engine, check that there is no leakage of engine oil with running engine.
Draining INFOID:0000000006282683

J
WARNING:
• Never get burned, as engine oil may be hot.
• Prolonged and repeated contact with used engine oil may cause skin cancer. Try to avoid direct skin K
contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand cleaner as
soon as possible.
1. Warm up the engine, and check for engine oil leakage from engine components. Refer to LU-30, "Inspec-
tion". L
2. Stop the engine and wait for 10 minutes.
3. Loosen oil filler cap.
M
4. Remove drain plug and then drain engine oil.

Refilling INFOID:0000000006282684
N

1. Install drain plug with new drain plug washer. Refer to EM-346, "Exploded View".
CAUTION:
Be sure to clean drain plug and install with new drain plug washer. O

Tightening torque : Refer to EM-346, "Exploded View".


P
2. Refill with new engine oil.
Engine oil specification and viscosity: Refer to MA-29, "Fluids and Lubricants".

Engine oil capacity : Refer to LU-34, "Periodical Maintenance Specification".


CAUTION:
• The refill capacity depends on the engine oil temperature and drain time. Use these specifica-
tions for reference only.

LU-31
ENGINE OIL
< PERIODIC MAINTENANCE > [HR15DE]
• Always use oil level gauge to determine the proper amount of engine oil in the engine.
3. Warm up engine and check area around drain plug and oil filter for engine oil leakage.
4. Stop engine and wait for 10 minutes.
5. Check the engine oil level. Refer to LU-30, "Inspection".

LU-32
OIL FILTER
< PERIODIC MAINTENANCE > [HR15DE]
OIL FILTER
A
Removal and Installation INFOID:0000000006282685

REMOVAL LU
1. Using oil filter wrench [SST: KV10115801] (A), remove oil filter.

: Vehicle front C
CAUTION:
• Oil filter is provided with relief valve. Use genuine NISSAN
oil filter or equivalent. D
• Never get burned when engine and engine oil may be hot.
• When removing, prepare a shop cloth to absorb any
engine oil leakage or spillage. E
• Completely wipe off any engine oil that adheres to engine
and vehicle. JSBIA0620ZZ

INSTALLATION F
1. Remove foreign materials adhering to the oil filter installation surface.
2. Apply new engine oil to the oil seal contact surface of new oil fil-
ter. G

SMA010
J
3. Screw oil filter manually until it touches the installation surface,
then tighten it by 2/3 turn (A). Or tighten to specification.
K
Oil filter:
: 17.7 N·m (1.8 kg-m, 13 ft-lb)
L

M
JPBIA0077ZZ

Inspection INFOID:0000000006282686 N

INSPECTION AFTER INSTALLATION


1. Check the engine oil level. Refer to LU-30, "Inspection". O
2. Start the engine, and check that there is no leakage of engine oil.
3. Stop the engine and wait for 10 minutes.
4. Check the engine oil level, and adjust the level. Refer to LU-30, "Inspection". P

LU-33
SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS) [HR15DE]

SERVICE DATA AND SPECIFICATIONS (SDS)


SERVICE DATA AND SPECIFICATIONS (SDS)
Periodical Maintenance Specification INFOID:0000000006282687

ENGINE OIL CAPACITY (APPROXIMATE)


Unit: (US qt, lmp qt)

With oil filter change 3.0 (3-1/8, 2-5/8)


Drain and refill
Without oil filter change 2.8 (3, 2-4/8)
Dry engine (Overhaul) 3.5 (3-6/8, 3-1/8)

Engine Oil Pressure INFOID:0000000006282688

For Thailand
Unit: kPa (bar, kg/cm2, psi)

Engine speed Approximate discharge pressure*


Idle speed 80 (0.8, 0.8, 11.6)
2,000 rpm 280 (2.8, 2.9, 40.6)
*: Engine oil temperature at 80°C (176°F)
For Europe
Unit: kPa (bar, kg/cm2, psi)

Engine speed Approximate discharge pressure*


Idle speed 75 (0.8, 0.8, 10.1)
2,000 rpm 260 (2.6, 2.7, 37.7)
*: Engine oil temperature at 80°C (176°F)
Except for Europe and Thailand
Unit: kPa (bar, kg/cm2, psi)

Engine speed Approximate discharge pressure*


M/T models 100 (1.0, 1.0, 14.5)
Idle speed
A/T models 85(0.9, 0.9, 12.3)
M/T models
2,000 rpm 280 (2.8, 2.9, 40.6)
A/T models
*: Engine oil temperature at 80°C (176°F)

LU-34
PRECAUTIONS
< PRECAUTION > [K9K]

PRECAUTION A
PRECAUTIONS
Liquid Gasket INFOID:0000000006859203
LU

LIQUID GASKET APPLICATION PROCEDURE


1. Remove old liquid gasket adhering to the liquid gasket application surface and the mating surface. C
• Remove liquid gasket completely from the liquid gasket application surface, mounting bolts, and bolt
holes.
2. Wipe the liquid gasket application surface and the mating surface with white gasoline (lighting and heating D
use) to remove adhering moisture, grease and foreign materials.
3. Apply liquid gasket to the liquid gasket application surface.
Use Genuine Liquid Gasket or equivalent. E
• Within five minutes of liquid gasket application, install the mating component.
• If liquid gasket protrudes, wipe it off immediately.
• Do not retighten mounting bolts or nuts after the installation.
• After 30 minutes or more have passed from the installation, fill engine oil and engine coolant. F

LU-35
PREPARATION
< PREPARATION > [K9K]

PREPARATION
PREPARATION
Special Service Tool INFOID:0000000006659461

NISSAN tool number


(RENAULT tool number) Description
Tool name
KV113C0010 Removing and installing oil filter
(Mot.1329)
Oil filter wrench

MBIB0369E

KV113E0020 Measuring oil pressure


(Mot.836-05) Use C, E, F.
Oil pressure gauge set

MBIB0663E

WS39930000 Pressing the tube of liquid gasket


( — )
Tube presser

S-NT052

LU-36
ENGINE OIL
< PERIODIC MAINTENANCE > [K9K]

PERIODIC MAINTENANCE A
ENGINE OIL
Inspection INFOID:0000000006659462
LU

OIL LEVEL AND MUDDINESS


• Before starting the engine, check the oil level placing vehicle hori- C
zontally. If the engine is already started, stop it and allow 10 min-
utes before checking.
• Make sure the oil level is within the range shown in the figure.
• If it is out of range, adjust it. D

MBIB0548E
F
ENGINE OIL APPEARANCE
• Check engine oil for white turbidity or heavy contamination.
• If engine oil becomes turbid and white, it is highly probable that it is contaminated with engine coolant. G
Repair or replace damaged parts.
OIL LEAKAGE
Check for oil leakage around the following area. H
• Oil pan
• Oil pan drain plug
• Oil pressure switch I
• Oil filter bracket
• Vacuum pump
• Oil pump housing
• Mating surface between cylinder block and cylinder head J
• Mating surface between cylinder head and rocker cover
• Oil cooler
• Crankshaft oil seals K
OIL PRESSURE CHECK
WARNING:
• Be careful not to burn yourself, as the engine oil is hot. L
• Oil pressure check should be done in Neutral “N” position.
1. Check the oil level. Refer to “OIL LEVEL MUDDINES“.
M
2. Remove engine undercover.
3. Disconnect harness connector at oil pressure switch (1), and
remove oil pressure switch using a deep socket (commercial
service tool). N

2 : Oil pan
: Vehicle front O
CAUTION:
Never drop or shock oil pressure switch.
P

JPBIA3089ZZ

4. Install oil pressure gauge [SST:KV113E0020 (Mot. 836-05)]


5. After warming up the engine, make sure oil pressure corresponding to the engine speed is produced.

Engine oil pressure : Refer to LU-43, "Standard and Limit".

LU-37
ENGINE OIL
< PERIODIC MAINTENANCE > [K9K]
6. After checking, install the oil pressure switch as follows.
a. Remove old liquid gasket adhering to the switch and engine.
b. Apply liquid gasket and tighten oil pressure switch to specification.
Use Genuine Liquid Gasket or equivalent.

Tightening torque : Refer to LU-39, "Exploded View".


7. Start engine and check for oil leakage.
Draining INFOID:0000000006659463

WARNING:
• Be careful not to get burned, as engine oil may be hot.
• Prolonged and repeated contact with used engine oil may cause skin cancer. Try to avoid direct skin
contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand cleaner as
soon as possible.
1. Warm up the engine, and check for engine oil leakage from engine components. Refer to LU-37, "Inspec-
tion".
2. Stop the engine and wait for 10 minutes.
3. Loosen oil filler cap.
4. Remove drain plug and then drain engine oil.

Refilling INFOID:0000000006659464

1. Refill with new engine oil.


Engine oil specification and viscosity: Refer to MA-29, "Fluids and Lubricants".

Engine oil capacity : Refer to LU-43, "Standard and Limit".


CAUTION:
• The refill capacity depends on the engine oil temperature and drain time. Use these specifica-
tions for reference only.
• Always use oil level gauge to determine the proper amount of engine oil in the engine.
2. Warm up engine and check area around drain plug and oil filter for engine oil leakage.
3. Stop engine and wait for 10 minutes.
4. Check the engine oil level. Refer to LU-37, "Inspection".

LU-38
OIL FILTER
< PERIODIC MAINTENANCE > [K9K]
OIL FILTER
A
Exploded View INFOID:0000000006659465

LU

E1BIA0012GB F

1. O-ring 2. Oil filter bracket 3. Oil pressure switch


4. Oil filter 5. O-ring 6. Connecting bolt
G
A. To oil cooler

: N·m (kg-m, ft-lb)


H
: Always replace after every disassembly.

Removal and Installation INFOID:0000000006659466

I
REMOVAL
1. Using an oil filter wrench [SST:KV113C0010 (Mot.1329)] (A)
remove oil filter. J
CAUTION:
• Be careful not to get burned when the engine and engine oil
are hot. K
• When removing, prepare a shop cloth to absorb any oil leak-
age or spillage.
• Never allow engine oil to adhere to the drive belts.
• Completely wipe off any oil that adhere to the engine and the L
vehicle.
JSBIA0982ZZ
M
INSTALLATION
1. Remove foreign materials adhering to the oil filter installation surface. N
2. Install oil filter bracket to oil cooler.
CAUTION:
Install oil filter bracket, positioning lug in the hole of oil cooler.
O
3. Apply engine oil to the oil seal contact surface of the new oil fil-
ter.
4. Install the oil filter until it comes into contact with the oil seal on
P
the engine bracket.
5. Tighten the oil filter three-quarters of a turn by hand.
6. After warming up the engine, check for engine oil leakage.
7. Check oil level and add engine oil. Refer to LU-37.

SMA010

LU-39
OIL PUMP
< REMOVAL AND INSTALLATION > [K9K]

REMOVAL AND INSTALLATION


OIL PUMP
Exploded View INFOID:0000000006659467

MBIB0552E

1. Oil pump drive chain 2. Crankshaft sprocket 3. Oil pump assembly

Removal and Installation INFOID:0000000006659468

REMOVAL
1. Disconnect the battery cable from the negative terminal.
2. Remove engine under cover.
3. Remove front wheel RH. Refer to WT-7, "Exploded View".
4. Remove fender protector RH. Refer to EXT-21, "FENDER PROTECTOR : Exploded View".
5. Remove drive belt. Refer to EM-456, "Exploded View".
6. Remove oil pan. Refer to EM-470, "Exploded View".
7. Remove rear oil seal retainer. Refer to EM-482, "Exploded View".
8. Remove oil pump drive chain. Refer to EM-510, "Disassembly and Assembly".
9. Remove oil pump assembly.
INSTALLATION
Install in the reverse order of removal paying attention to the following.
Rear Oil Seal Retainer and Oil Pump
• Refer to EM-510, "Disassembly and Assembly".

LU-40
OIL COOLER
< REMOVAL AND INSTALLATION > [K9K]
OIL COOLER
A
Exploded View INFOID:0000000006659469

LU

E1BIA0011GB
I
1. Cylinder block 2. Water pipe 3. O-ring
4. O-ring 5. O-ring 6. Oil cooler
7. Connecting stud 8. O-ring 9. Oil filter bracket J
10. Oil pressure switch 11. Oil filter 12. O-ring
13. Connecting bolt
A. : To radiator lower hose B. : To water pump K

: N·m (kg-m, ft-lb)


: Always replace after every disassembly. L
CAUTION:
• Be careful not to get burned when the engine and engine oil are hot.
• When removing, prepare a shop cloth to absorb any oil leakage or spillage. M
• Completely wipe off any oil that abhere to the engine and the vehicle.
Removal and Installation INFOID:0000000006659470
N
REMOVAL
1. Drain engine coolant. Refer to CO-90, "Draining". O
CAUTION:
Perform when engine is cold.
2. Remove oil filter and oil filter bracket. Refer to LU-39, "Exploded View".
P
3. Remove alternator. Refer to CHG-55, "K9K : Exploded View".
4. Remove oil cooler.
INSTALLATION
Installation is in reverse order of removal.

LU-41
OIL COOLER
< REMOVAL AND INSTALLATION > [K9K]
• Replace the O-ring (A) of the oil cooler, positioning the lip (B) of the
seal behind the lug (C) of the oil cooler.

MBIB0458E

• Confirm that no foreign objects are adhering to the installation planes of the oil cooler and block.
Inspection INFOID:0000000006659471

INSPECTION AFTER REMOVAL


Oil Cooler
Check oil cooler for cracks and clogging by blowing through coolant inlet. If necessary, replace oil cooler
assembly.

LU-42
SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS) [K9K]

SERVICE DATA AND SPECIFICATIONS (SDS) A


SERVICE DATA AND SPECIFICATIONS (SDS)
Standard and Limit INFOID:0000000006659472
LU

OIL PRESSURE
C
Engine speed rpm Approximate discharge pressure kPa (bar, kg/cm2, psi)
Idle speed 120 (1.2, 1.22, 17.4)
3,000 350 (3.5, 5.57, 50.8) D
OIL CAPACITY (APPROXIMATE)
Unit: ·(Imp qt)
E
With oil filter change 4.40 (3 - 7/8 lmp qt)
Without oil filter change 4.24 (3 - 3/4 lmp qt)
Dry engine (overhaul) 4.56 (4 Imp qt) F
TIGHTENING TORQUE
Unit: N·m (kg-m, ft-lb)
Oil pressure switch 25 (2.55, 18.4)
G

LU-43

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