Measuring Adhesion by Tape Test: Standard Test Methods For
Measuring Adhesion by Tape Test: Standard Test Methods For
Measuring Adhesion by Tape Test: Standard Test Methods For
This standard has been approved for use by agencies of the Department of Defense.
responsibility of Subcommittee D01.23 on Physical Properties of Applied Paint Annual Book of ASTM Standards, Vol 10.01.
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Films. Annual Book of ASTM Standards, Vol 02.05.
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Current edition approved Aug. 10, 2002. Published October 2002. Originally Annual Book of ASTM Standards, Vol 06.02.
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published as D 3359 – 74. Last previous edition D 3359 – 97. Annual Book of ASTM Standards, Vol 15.09.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
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with the adhesion rating(s). If the adhesion strength of the tape
has not been determined, report the specific tape used and its
manufacturer.
13.4 If the test is performed after immersion, report immer-
sion conditions and method of sample preparation.
14. Precision and Bias 8
14.1 On the basis of two interlaboratory tests of this test
method in one of which operators in six laboratories made one
adhesion measurement on three panels each of three coatings
covering a wide range of adhesion and in the other operators in
six laboratories made three measurements on two panels each FIG. 1 Classification of Adhesion Test Results
of four different coatings applied over two other coatings, the
pooled standard deviations for within- and between-
laboratories were found to be 0.37 and 0.7. Based on these 14.1.2 Reproducibility—Two results, each the mean of du-
standard deviations, the following criteria should be used for plicates or triplicates, obtained by different operators should be
judging the acceptability of results at the 95 % confidence considered suspect if they differ by more than two rating units.
level: 14.2 Bias cannot be established for these test methods.
14.1.1 Repeatability—Provided adhesion is uniform over a
large surface, results obtained by the same operator should be 15. Keywords
considered suspect if they differ by more than one rating unit 15.1 adhesion; crosscut adhesion test method; tape; tape
for two measurements. adhesion test method; X-cut adhesion test method
(Nonmandatory Information)
X1. COMMENTARY
X1.1 Introduction of film removal observed when the tape is pulled off. Since an
X1.1.1 Given the complexities of the adhesion process, can intact film with appreciable adhesion is frequently not removed
adhesion be measured? As Mittal (1)12 has pointed out, the at all, the severity of the test is usually enhanced by cutting into
answer is both yes and no. It is reasonable to state that at the the film a figure X or a cross hatched pattern, before applying
present time no test exists that can precisely assess the actual and removing the tape. Adhesion is then rated by comparing
physical strength of an adhesive bond. But it can also be said film removed against an established rating scale. If an intact
that it is possible to obtain an indication of relative adhesion film is peeled cleanly by the tape, or if it debonds just by
performance. cutting into it without applying tape, then the adhesion is rated
X1.1.2 Practical adhesion test methods are generally of two simply as poor or very poor, a more precise evaluation of such
types: “implied” and “direct.” “Implied” tests include inden- films not being within the capability of this test.
tation or scribe techniques, rub testing, and wear testing. X1.3.2 The current widely-used version was first published
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Criticism of these tests arises when they are used to quantify in 1974; two test methods are covered in this standard. Both
the strength of adhesive bonding. But this, in fact, is not their test methods are used to establish whether the adhesion of a
purpose. An “implied” test should be used to assess coating coating to a substrate is at an adequate level; however they do
performance under actual service conditions. “Direct” mea- not distinguish between higher levels of adhesion for which
surements, on the other hand, are intended expressly to more sophisticated methods of measurement are required.
measure adhesion. Meaningful tests of this type are highly Major limitations of the tape test are its low sensitivity,
sought after, primarily because the results are expressed by a applicability only to coatings of relatively low bond strengths,
single discrete quantity, the force required to rupture the and non-determination of adhesion to the substrate where
coating/substrate bond under prescribed conditions. Direct failure occurs within a single coat, as when testing primers
tests include the Hesiometer and the Adherometer (2). Com- alone, or within or between coats in multicoat systems. For
mon methods which approach the direct tests are peel, lap- multicoat systems where adhesion failure may occur between
shear, and tensile tests. or within coats, the adhesion of the coating system to the
substrate is not determined.
X1.2 Test Methods X1.3.3 Repeatability within one rating unit is generally
X1.2.1 In practice, numerous types of tests have been used observed for coatings on metals for both methods, with
to attempt to evaluate adhesion by inducing bond rupture by reproducibility of one to two units. The tape test enjoys
different modes. Criteria deemed essential for a test to warrant widespread popularity and is viewed as “simple” as well as low
large-scale acceptance are: use of a straightforward and unam- in cost. Applied to metals, it is economical to perform, lends
biguous procedure; relevance to its intended application; re- itself to job site application, and most importantly, after
peatability and reproducibility; and quantifiability, including a decades of use, people feel comfortable with it.
meaningful rating scale for assessing performance. X1.3.4 When a flexible adhesive tape is applied to a coated
X1.2.2 Test methods used for coatings on metals are: peel rigid substrate surface and then removed, the removal process
adhesion or “tape testing;” Gardner impact flexibility testing; has been described in terms of the “peel phenomenon,” as
and adhesive joint testing including shear (lap joint) and direct illustrated in Fig. X1.1.
tensile (butt joint) testing. These tests do not strictly meet all X1.3.5 Peeling begins at the “toothed” leading edge (at the
the criteria listed, but an appealing aspect of these tests is that right) and proceeds along the coating adhesive/interface or the
in most cases the equipment/instrumentation is readily avail- coating/substrate interface, depending on the relative bond
able or can be obtained at reasonable cost. strengths. It is assumed that coating removal occurs when the
X1.2.3 A wide diversity of tests methods have been devel- tensile force generated along the latter interface, which is a
oped over the years that measure aspects of adhesion (1-5). function of the rheological properties of the backing and
There generally is difficulty, however, in relating these tests to adhesive layer materials, is greater than the bond strength at the
basic adhesion phenomena. coating-substrate interface (or cohesive strength of the coat-
X1.3 The Tape Test ing). In actuality, however, this force is distributed over a
discrete distance (O-A) in Fig. X1.1, which relates directly to
X1.3.1 By far the most prevalent test for evaluating coating the properties described, not concentrated at a point (O) in Fig.
“adhesion” is the tape-and-peel test, which has been used since X1.1 as in the theoretical case—though the tensile force is
the 1930’s. In its simplest version a piece of adhesive tape is greatest at the origin for both. A significant compressive force
pressed against the paint film and the resistance to and degree arises from the response of the tape backing material to being
stretched. Thus both tensile and compressive forces are in-
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The boldface numbers in parentheses refer to the list of references at the end
volved in adhesion tape testing.
of this test method. X1.3.6 Close scrutiny of the tape test with respect to the
REFERENCES
(1) Mittal, K. L., “Adhesion Measurement: Recent Progress, Unsolved Journal, Vol 70, Nos. 50 and 51, 1991, pp. 36–40 and 36–51,
Problems, and Prospects”, “Adhesion Measurement of Thin Films, respectively.
Thick Films, and Bulk Coatings,” ASTM STP 640, ASTM, 1978, pp. (6) Souheng, Wu, Polymer Interface and Adhesion, Marcel Dekker, Inc.,
7–8. New York, NY, 1982, p. 531.
(2) Corcoron, E. M., “Adhesion,” Chapter 5.3, Paint Testing Manual, 13th (7) Nelson, G. L., Gray, K. N., and Buckley, S. E., Modern Paint and
ed., ASTM STP 500, ASTM, 1972, pp. 314–332. Coatings, Vol 75, No. 10, 1985, pp. 160–172.
(8) Nelson, G. L., and Gray, K. N., “Coating Adhesion to Plastics,”
(3) Gardner, H. A., and Sward, G. G., Paint Testing Manual, 12th ed.,
Proceedings, Waterborne and Higher Solids Coatings Symposium, Vol
Chapter 7, Gardner Laboratory, Bethesda, MD, 1962, pp. 159–170.
13, New Orleans, LA, February 5–7, 1986, pp. 114–131.
(4) Mittal, K. L., Journal of Adhesion Science and Technology, Vol 1, No. (9) K. L. Mittal, ed., “Symposium on Adhesion Aspects of Polymeric
3, 1987, pp. 247–259. Coatings,” Proceedings, The Electrochemical Society, 1981, pp.
(5) Stoffer, J. O., and Gadodia, S. K., American Paint and Coatings 569–582.
SUMMARY OF CHANGES
Committee D01 has identified the location of selected changes to this standard since the last issue
(D 3359 - 97) that may impact the use of this standard.
(1) Deleted reference to Test Method D 2197 in Referenced (2) Added 7.1.1, 8.5, 12.1.1, and 13.4 to clarify use when
Documents section and editorially changed footnote 10 to testing samples that have been immersed.
avoid confusion with another adhesion test method.
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